Download - 자동차사업부 - KOREATECH
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한화 소개- 자동차사업부
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목차
I 한화그룹 소개
Ⅱ
Ⅲ 한화자동차부품
한화첨단소재 개요
V 품질 능력
IV 생산 능력
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한화는 수목주류 사업분야에서 시너지를 창출하며 지속적으로 성장하고 있습니다.
I. 한화그룹 개요
한화그룹, 국내 8위 대기업
• 설립일 :
• 국내 네트워크 :
• 해외 네트워크 :
• 총 매출 (2018) :
• 직원:
1952년 10월 9일
51개 계열사
113개 자회사 및 지점
620억 달러
53,000명
Worldwide Network금융 서비스및 레저
• 한화호텔리조트
• 한화 63 시티
• 한화갤러리아
• (럭셔리 쇼핑몰)
• 한화S&C (IT 서비스)
제조 및 건설
• (주)한화• 한화케미칼• 한화큐셀(솔라)• 한화첨단소재• 한화테크윈 (방위시스템)
비즈니스 영역
• 한화생명
• 한화종합보험
• 한화증권
• 한화자산운용
• 한화인베스트먼트
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Materials for the future
자동차 부품 및 재료 전자 재료
II. 한화첨단소재 개요
❑ 설립 : 1965
❑ 매출액 : 14억 1천만 달러 (2018년)
❑ 직원 : 1,500명
❑ 3 주요 사업부
1.14
1.30
1.41
태양광 재료
2016 2017
• 유리 강화 열가소성 수지• EPP, CFRTP, LFT 등
• 인테리어 소재
• 터치 스크린 패널 재료
• 유연한 구리 클래드 라미네이트
2018
Unit : $ Bil.
Glass
EVA Sheet
CELL
EVA Sheet
BACK Sheet
• EVA 시트
• 백 시트
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Materials for the future
GMT 유리 매트 강화 열가소성
LWRT 경량 강화 열가소성
SMC 시트 성형 화합물
EPP 확장 폴리프로필렌
PMC 파우더 슬러시 성형 화합물
- CAD/CAE 시스템,
- 구조 및 흐름 분석
- 글로벌 공급망
(미국, 중국, 유럽)
- 범퍼, 보행자 안전, 좌석
Materials
Design / CAE
Part Production
Performance Evaluation
II. 한화첨단소재 개요
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Forest, VA, USA
Opelika, AL, USA
Global Business Center
MI,USA
Hanwha Advanced
Materials G.HQ
Shanghai, China
Beijing, China
Czech Republic
II. 한화첨단소재 개요
Monroe, MI,USA
Monterey, Mexico
Heycoustics, Germany
Hanwha Germany
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투자금($ Mil.)
공장
공장위치
종업원 수
총액 공장 장비 기타
77 22 50 5
총 면적건물
PLANT 1 PLANT 2 총
20 Acre 4 Acre 3 Acre 7 Acre
총 종업원 수 종업원
452INDIRECT 56
DIRECT 396
YEAR 2017 2018 2019
매출액 ($ Mil.) 157 150 189
위치
Atlanta
Birmingham
Mobile
Hyundai
Selma
KIA
GA Hwy18
GA Hwy103
HMMA → Hanwha : 75 miles (120 km)
KMMG → Hanwha : 20 miles (32 km)
GAAL
I-85 Exit 2
I-85 Exit 66
Opelika
Hanwha US
주요 제품
EPP Seat Bolster
II. 한화첨단소재 개요 - 한화앨라배마
Seatback Frame
Under Cover
PNL Assy C/Pad
FEM Carrier Headliner
RR Bumper Beam
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1
GMTEPP
2
III. 한화자동차부품
LWRT
3
PSM
4
`
Injection
Carrier
5
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PRESS
OVEN
STACKER RACK
Drilling
Machine
CoolingMolding CarryingDrillingChargeHeating(GMT) Feeding
Cooling
Machine
생산
공정
장비
Stacker & Oven Press Cooling Drilling & Assembly
Oven Press
Sheet Temp (℃) @ OVEN Sheet Temp (℃) @ MOLD Cycle Time (sec) Pressure (Ton)
190 ~ 210 140 ~ 180Press Time: 120 ~ 150
+ α(Sheet loading time)1,200 ~ 2,500건
물조
건
III. 한화자동차부품 - GMT
GMT : Glass-fiber Mat Thermoplastic
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III. 한화자동차부품 - GMT
파트 고객 차량 제품
리어 범퍼 빔Sonata / Elantra
SantaFe / SorentoOptima
FEM 캐리어SantaFeSorento
언더바디 쉴드Optima / Elantra
Passat
시트백 프레임Sonata / Optima
Elantra
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2
EPPGMT
1
LWRT
3
PSM
4
`
Injection
Carrier
5
III. 한화자동차부품
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CarryingDryingMoldingCuring
Curing Tank & Molding Machine Drying Room
생산
공정
설비
III. 한화자동차부품 - EPP
Curing
Tank Drying Room
Molder
Hopper
RACK
Beads
EPP : Expanded Poly-Propylene
Category Manufacturer Plants
Europe BASF (Germany) NA / Europe
Japan JSP, Keneka Global
Korea Hanwha Global
▶ Global Market
Grade
5 times
10 times
15 times
20 times
25 times
34 times
40 times
52 times
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III. 한화자동차부품 - EPP
파트 고객 차량 제품
범퍼 에너지 옵져버Sonata / Elantra
SantaFe / SorentoOptima
툴케이스/TMK/ 러기지 트레이
Sonata / ElantraSantaFe / Sorento
Optima/Odyssey, Passat
Carpet Pad /Lugg. CVR Pad /
Hip Pad
Sonata / SantaFe/ Sorento / Optima
Odyssey / MDXRidgeline
Seat BolsterSeat Cushion
Sonata / OptimaBenz GLE
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3
LWRTGMT
1
EPP
2
PSM
4
`
Injection
Carrier
5
III. 한화자동차부품
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III. 한화자동차부품 - LWRT
Trim Station
(Laser or Water jet)Forming Press
Clamped
Fabric
Headliner
Fabric
AZDEL SuperLite™
Sheet
Indexing
Conveyor
Heating Oven
Clamped SuperLite
Sheet
Trim Station
(Laser or Water jet)Forming Press
Clamped
Fabric
Headliner
Fabric
AZDEL SuperLite™
Sheet
Indexing
Conveyor
Heating Oven
Clamped SuperLite
Sheet
생산
공정
LWRT : Light Weight Reinforced Thermoplastic
Compression Molding
공정
조건
Oven Press
Sheet Temp (℃) @ OVEN Sheet Temp (℃) @ MOLD Cycle Time (sec) Pressure (Ton)
170 ~ 190 130 ~ 150 Press Time: 70 ~ 80 100~150
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III. Hanwha Automotive Parts - LWRT
Model STD ROOF SUN ROOF PANO ROOF ENGINE U/CVR FLR U/CVR
HYUNDAI
SONATA-
HYUNDAI
ELANTRA-
Injection Molded
Supplier : SCA
KIA
OPTIMA-
KIA
SORENTO
Material: PU
Supplier:
Grupo Antolin
-
Material: PU
Supplier:
Grupo Antolin
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4
PSMGMT
1
EPP
2
LWRT
3
`
Injection
Carrier
5
III. 한화자동차부품
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CoolingSlush MoldingLoadingSkin Mold Heating Skin Detaching
Molding
Condition
P
R
O
C
E
S
S
Core / Skin LoadingFoaming PU Injection
(Close Type)Part Release
Powder Slush Molding Foaming
Oven Temperature (℃) Oven C/Time (sec) Mold Temperature (℃) PU Discharge Temp. (℃)
210 ± 10 120 40 ± 5 25 ± 5
Skin Slush Molding Skin Scoring Plazma Flamming Foaming Trimming
III. Hanwha Automotive Parts - PSM (Powder Slush Molding)
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▶ Crash Pad LWR, LH
1 2
4
53
NO Part MaterialMolding
TypeNote
LH Skin TPU PSM
LH Core PP-TD20 Injection
FOAM PU 발포
NO Part MaterialMolding
TypeNote
RH Skin TPU PSM
RH Core PP-TD20 Injection
PAB Chute TPO Injection
FOAM PU Foaming
▶ Crash Pad LWR, RH
1
2
3
4
5
III. Hanwha Automotive Parts - PSM (Powder Slush Molding)
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5
Injection
CarrierGMT
1
EPP
2
LWRT
3
`
PSM
4
III. 한화자동차부품
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P
R
O
C
E
S
S
Injection Hybrid FEM CARRIER
Molding
Condition
Injection Press Injection Press
Cylinder Temp. (℃) Material Cycle Time (sec) Pressure (Ton)
240 ~270 PA6 GF30% Press Time: 120 2700 Ton
공정 원재료 건조 공정 금형내 MBR 및INSERT 공급 공정 사출성형 공정 자동너서트 조립 공정 자동검사 후 출하
III. Hanwha Automotive Parts – Injection Hybrid FEM Carrier
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Application
Surface
Upper Sheet
(TPU/PVC Alloy)
Lower Sheet
(PVC Forming)
Backing Cloth
Surface
PU Skin
PU bonding layer
Backing Cloth
Material Vehicle Customer
TPU Leather Sonata / Elantra Lear
TPO Sheet (IP) Equus, K900 Mobis
TPO (Door A/ Rest) Sonata / Elantra Hanil Ehwa
PU LeatherSonata Sports
(Piping)Lear
TPU PowderSonata / Optima
SantaFe / Sorento
Mobis AL ,
IAC
TPU Leather
PU Leather
III. 한화자동차부품 - 인테리어자재
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Category No. of LINE
GMT 7
EPP 10
LWRT 6
장비
생산 CAPA
Parts Capacity
Bumper Beam, SeatbackUndercover 1.0 mil.
Energy Absorber, ToolcaseSeat Cushion, Seat Bolster 1.4 mil.
Headlining board, Underbody Shield 1.0 mil.
GMT PRESS EPP MOLDING LWRT MOLDING
Remark
1 Insert Molding
IV. 생산 능력
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RC14001 CertificateIATF 16949 Certificate
V. 품질 상태 – 품질 인증서
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