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OVERALL OEE
EQUIPMENT
EFFECTIVENESS
CODI SYSTEM
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CODI COMPANY
The CODI company develops solutions,for optimization in industrial processes
focused on competition earning of its.customers through continuous improvementIts solutions serve the various segments
, ,of the market since metal mechanics, , ,furniture plastic industry milling
, .automotive textile and many others
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TOPICS COVERED
Overview
OEE
CODI System
PDCA
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1. OVERVIEW
Companies :objetivesGenerate profits in a
sustainable way.
The profits allow the growth,and perpetuation of the company
but the company only survives inthe long run if it is in harmony
.with society and the environment
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1. OVERVIEW
How to generate more profits?
Increasing revenue
X
Decreasing costs
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2. OEE
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2. OEE
OEE Overall Equipment.Effectiveness
Indicator used worldwide to evaluate theeffectiveness of the use of equipment.
It helps identifying the causes of waste.
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2. OEE
,In Brazil companies that do not workwith lean manufacturing have OEE in
%.the range of 40
Companies that seek to work withlean production have rates between
%.85 and 90
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(%)OEE =
Availability (%) X
(%)Quality X
(%)Performance
2. OEE
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2. OEE
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3. CODI SYSTEM
The CODI systemprovides tools
to identify the
waste andevaluate the
results.
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3. CODI SYSTEMThe data collector called CDI100 is utilizedfor machine checking and retrieves data from
.the operatorhe collector have four digital/ , :nputs outputs that can
.Receive information of parts producedReceive a signal from the machine to raise an
.event Lock the machine in a pause or at the end of
.production
.Turn off the machine at the end of production
The communication with the collector server is through the, %Ethernet network which covers almost 100 presence of
.industrial facilitiesThe collector has two inputs for connecting a PS2 keyboard and
.barcode reader
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3. CODI SYSTEM
The system CODI is fully WEB and can beaccessed by a registered user at any computer
.that has access to the corporate network If
,company policy permits a manager can monitorits manufacturing facility anywhere in the.world
The server can be installed on a computer,anywhere in the company provided they have
.access to the network
.The analysis reports are generated in PDF format,Thus they can be sent by email or printed
.anywhere
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3. CODI SYSTEM - HOME
The main screen isthe starting point
to access allsystem features
.CODIOn the left is the
tree with theconfiguration
options and
.reports
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3. CODI SYSTEM - HOME
Each feature has avirtual collector
where you can viewthe same
information as thephysical collectorinstalled next to
a productive.resource
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3. CODI SYSTEM - MONITOR RESOURCE
The resourcemonitor shows thecurrent status of
all system.resources CODI
Also shown are all
resource.information
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3. CODI SYSTEM - CHART OF EVENTS
Clicking on the,feature thesystem displays
the graph ofevents up to
.twelve hours ago
By passing themouse over an
event in the graph,of events showsall information
related to that.event
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3. CODI SYSTEM - PERMITS
The system allowsusers to creategroups and assign
different accesspermissions tocertain features
as needed by the.client
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3. CODI SYSTEM - EFFICIENCY GENERAL - OEE
Show allinformation for
analysis of
resourceperformance in a.given period
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3. CODI SYSTEM - EFFICIENCY GENERAL - OEEField Description
A Time shift .Total time for the calendar shift
B Downtime due to lackof planning
Time that the action was stopped by a parade of type a lack of.planning
C Downtime related tothe feature
Time that the action was stopped by motives relating to the, . :appeal that are under the control of the operator Example
.cleaning injector nozzleD Downtime not related
to the featureTime that the action was stopped by motives not related to the
, . :resource that are not under control of the operator Example.Lack of energy
E Downtime per Setup . : ,Downtime for the Setup type Example exchange matrix machine.adjustment
F Shift Time .Time the machine was producing
G Standard time ofproduction of good
parts
.Estimated time that the action has been producing good parts Itis the sum of the number of good parts times the standard time
.of the part
H Standard time
production of badparts
.Estimated time that the action has been producing bad parts It
is the sum of the number of bad parts times the standard time of.the part
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3. CODI SYSTEM - EFFICIENCY GENERAL - OEE
Field Description= /F A Availability index #1 Shows in percentage terms how long the resource has been producing during the
calendar time.
= /( - )F A B Availability index #2 Shows in percentage terms how long the resource has been producing during the
calendar time, but do not take into account the stops for lack of planning.
= /( - - )F A B D Availability index #3 Shows in percentage terms how long the resource has been producing during thecalendar time, but do not take into account the stops for lack of planning or thosenot directly connected to the operator.
=( + )/G H F Operational performance index Indicates the machine's performance relative to standard time, registered in thesystem.
= /( + )G G HQuality Index Indicates in percentage terms how much time the appeal was producing bad partswith respect to the total production time.
= /G A OEE Index #1 Indicates the overall efficiency of the resource, considering all the stops.
= /( - )G A B OEE Index #2 Indicates the efficiency of the resource, regardless of the stops for lack ofprogramming. It is used to estimate the production management.
= /( - - )G A B D OEE Index #3 Indicates the efficiency of resource taking into account only the stops for theoperator. Indicates the efficiency of the operator.
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3. CODI SYSTEM - ANALYSIS OF HAND-TO-WORK
Show all information forperformance analysis of the
selected employee in a given.period
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3. CODI SYSTEM - GRAPH OF STOPS
Shows the mainstops of a
feature in the.selected period
You can set thenumber of stops
that will beshown in the
.report Thedefault value is.5
The charts are
presented in a
descriptive wayand through a
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3. CODI SYSTEM - HISTORY OF STOPS
Shows every stopof the resourcesin the selected
period inchronological
.order
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3. CODI SYSTEM CROSS-TABLE OF STOPS
Shows the chartsfor a selected
period in the form
- .of cross tableLets compare the
occurrence of aparticular type of
arrest in more.than one resource
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3. CODI SYSTEM - GRAPHIC PERFORMANCE
Graph to visualizethe performance ofthe resource with
respect to the.standard account
It allows to
analyze anomaliesthat generate the
falling rate of
production of a.resource
Also helps to
identify anomaliesin the pace of
.production
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3. CODI SYSTEM - SCHEDULE OF QUANTITIES
-Cross tableshowing thequantity of an
item produced byone or moreresource in a
.given periodIndicates the
number of good,parts bad and the.total
Allows comparisons
between resourcesthat produce the
same parts.
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3. CODI SYSTEM- QUANTITY SHIFT WORK
Report similar tothe quantity
,produced but
separates the.results by turnsAllows comparisons
between resourcesthat produce thesame number andalso between
.different shifts
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3. CODI SYSTEM - STATEMENT OF TAILINGS
Shows the mainreasons ofresource
rejection in the
.selected periodYou can set the
number of reasonsthat will beshown in the.report
Tailing reasons
are presenteddescriptively and
.through a chart
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3. CODI SYSTEM - CROSS TABLE TAILINGS
-Cross tableshowing thereasons for
appeal andreject the item.at a time
Allows
comparisonbetween
resources and.quality of items
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3. CODI SYSTEM - REPORT OF EVENTS
Report tovisualize all
the events that
occurred in the.appealIt is not used
for analysis,purposes only
for systemmaintenance or
to examine somevery specific
.detail
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3. CODI SYSTEM - EFFICIENCY BY ITEM
Report thatpermit visualize
the total amount
produced for the,selected itemas well as allthe resourcesthat were
produced andtheir efficiency
.indexes
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3. CODI SYSTEM - EVENTS GRAPHICS
The event functionallows you to view
graphics in asimple andintuitive entire
history of theappeal within the
time periodselected.
,By passing the mouse over an event in the graph of events shows.all information related to that event
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3. SYSTEM CODI FACTORY CALENDAR
The chart showscalendar factory
in a clear and
intuitivecalendars thatwere registered in
.the systemClicking on a term
opens the systemoptions to delete
or edit this.period
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3. CODI SYSTEM - REGISTERED PERFORMANCES
Shows theperformances
registered for
the items intheir resourceswhere they are
.produced
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3. CODI SYSTEM - CHART TAILING REASONS
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3. CODI SYSTEM EFFICIENCY HOURS
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3. CODI SYSTEM PRODUCTION PER HOURS
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3. CODI SYSTEM INTERACTIVE ANALYSIS EFFICIENCY (QUALITY)
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3. CODI SYSTEM INTERACTIVE ANALYSIS EFFICIENCY (DETAILED)
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4. PDCA
The CODI system can generate improvements,in the productive process itself but the
goal is to generate information in a clearand reliable for taking action on the
.processOne of the methods widely adopted to
.address the causes of waste is the PDCA
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CONTACT
The CODI appreciates the availability and competitiveness,initiative to be looking for his team and company we know this
is what ensures the sustainability of enterprises and.institutions at this juncture
The CODI is available for any clarification present and future.within its expertise
:Contacts
. .atendimento@codi com br
. .fabio@codi com br
: + ( ) -Fone 55 54 3028 1005: + ( ) -Fax 55 54 3028 1019: + ( ) -Cel 55 54 8402 7590
mailto:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]