codi system

8/8/2019 CODI System

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OVERALL OEE

EQUIPMENT

EFFECTIVENESS

CODI SYSTEM


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CODI COMPANY

The CODI company develops solutions,for optimization in industrial processes

focused on competition earning of its.customers through continuous improvementIts solutions serve the various segments

, ,of the market since metal mechanics, , ,furniture plastic industry milling

, .automotive textile and many others


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TOPICS COVERED

Overview

OEE

CODI System

PDCA


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1. OVERVIEW

Companies :objetivesGenerate profits in a

sustainable way.

The profits allow the growth,and perpetuation of the company

but the company only survives inthe long run if it is in harmony

.with society and the environment
http://jornale.com.br/mirian/?attachment_id=4910


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1. OVERVIEW

How to generate more profits?

Increasing revenue

X

Decreasing costs


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2. OEE


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2. OEE

OEE Overall Equipment.Effectiveness

Indicator used worldwide to evaluate theeffectiveness of the use of equipment.

It helps identifying the causes of waste.


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2. OEE

,In Brazil companies that do not workwith lean manufacturing have OEE in

%.the range of 40

Companies that seek to work withlean production have rates between

%.85 and 90


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(%)OEE =

Availability (%) X

(%)Quality X

(%)Performance

2. OEE


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2. OEE


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3. CODI SYSTEM

The CODI systemprovides tools

to identify the

waste andevaluate the

results.


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3. CODI SYSTEMThe data collector called CDI100 is utilizedfor machine checking and retrieves data from

.the operatorhe collector have four digital/ , :nputs outputs that can

.Receive information of parts producedReceive a signal from the machine to raise an

.event Lock the machine in a pause or at the end of

.production

.Turn off the machine at the end of production

The communication with the collector server is through the, %Ethernet network which covers almost 100 presence of

.industrial facilitiesThe collector has two inputs for connecting a PS2 keyboard and

.barcode reader


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3. CODI SYSTEM

The system CODI is fully WEB and can beaccessed by a registered user at any computer

.that has access to the corporate network If

,company policy permits a manager can monitorits manufacturing facility anywhere in the.world

The server can be installed on a computer,anywhere in the company provided they have

.access to the network

.The analysis reports are generated in PDF format,Thus they can be sent by email or printed

.anywhere


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3. CODI SYSTEM - HOME

The main screen isthe starting point

to access allsystem features

.CODIOn the left is the

tree with theconfiguration

options and

.reports


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3. CODI SYSTEM - HOME

Each feature has avirtual collector

where you can viewthe same

information as thephysical collectorinstalled next to

a productive.resource


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3. CODI SYSTEM - MONITOR RESOURCE

The resourcemonitor shows thecurrent status of

all system.resources CODI

Also shown are all

resource.information


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3. CODI SYSTEM - CHART OF EVENTS

Clicking on the,feature thesystem displays

the graph ofevents up to

.twelve hours ago

By passing themouse over an

event in the graph,of events showsall information

related to that.event


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3. CODI SYSTEM - PERMITS

The system allowsusers to creategroups and assign

different accesspermissions tocertain features

as needed by the.client


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3. CODI SYSTEM - EFFICIENCY GENERAL - OEE

Show allinformation for

analysis of

resourceperformance in a.given period


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3. CODI SYSTEM - EFFICIENCY GENERAL - OEEField Description

A Time shift .Total time for the calendar shift

B Downtime due to lackof planning

Time that the action was stopped by a parade of type a lack of.planning

C Downtime related tothe feature

Time that the action was stopped by motives relating to the, . :appeal that are under the control of the operator Example

.cleaning injector nozzleD Downtime not related

to the featureTime that the action was stopped by motives not related to the

, . :resource that are not under control of the operator Example.Lack of energy

E Downtime per Setup . : ,Downtime for the Setup type Example exchange matrix machine.adjustment

F Shift Time .Time the machine was producing

G Standard time ofproduction of good

parts

.Estimated time that the action has been producing good parts Itis the sum of the number of good parts times the standard time

.of the part

H Standard time

production of badparts

.Estimated time that the action has been producing bad parts It

is the sum of the number of bad parts times the standard time of.the part


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3. CODI SYSTEM - EFFICIENCY GENERAL - OEE

Field Description= /F A Availability index #1 Shows in percentage terms how long the resource has been producing during the

calendar time.

= /( - )F A B Availability index #2 Shows in percentage terms how long the resource has been producing during the

calendar time, but do not take into account the stops for lack of planning.

= /( - - )F A B D Availability index #3 Shows in percentage terms how long the resource has been producing during thecalendar time, but do not take into account the stops for lack of planning or thosenot directly connected to the operator.

=( + )/G H F Operational performance index Indicates the machine's performance relative to standard time, registered in thesystem.

= /( + )G G HQuality Index Indicates in percentage terms how much time the appeal was producing bad partswith respect to the total production time.

= /G A OEE Index #1 Indicates the overall efficiency of the resource, considering all the stops.

= /( - )G A B OEE Index #2 Indicates the efficiency of the resource, regardless of the stops for lack ofprogramming. It is used to estimate the production management.

= /( - - )G A B D OEE Index #3 Indicates the efficiency of resource taking into account only the stops for theoperator. Indicates the efficiency of the operator.


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3. CODI SYSTEM - ANALYSIS OF HAND-TO-WORK

Show all information forperformance analysis of the

selected employee in a given.period


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3. CODI SYSTEM - GRAPH OF STOPS

Shows the mainstops of a

feature in the.selected period

You can set thenumber of stops

that will beshown in the

.report Thedefault value is.5

The charts are

presented in a

descriptive wayand through a


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3. CODI SYSTEM - HISTORY OF STOPS

Shows every stopof the resourcesin the selected

period inchronological

.order


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3. CODI SYSTEM CROSS-TABLE OF STOPS

Shows the chartsfor a selected

period in the form

- .of cross tableLets compare the

occurrence of aparticular type of

arrest in more.than one resource


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3. CODI SYSTEM - GRAPHIC PERFORMANCE

Graph to visualizethe performance ofthe resource with

respect to the.standard account

It allows to

analyze anomaliesthat generate the

falling rate of

production of a.resource

Also helps to

identify anomaliesin the pace of

.production


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3. CODI SYSTEM - SCHEDULE OF QUANTITIES

-Cross tableshowing thequantity of an

item produced byone or moreresource in a

.given periodIndicates the

number of good,parts bad and the.total

Allows comparisons

between resourcesthat produce the

same parts.


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3. CODI SYSTEM- QUANTITY SHIFT WORK

Report similar tothe quantity

,produced but

separates the.results by turnsAllows comparisons

between resourcesthat produce thesame number andalso between

.different shifts


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3. CODI SYSTEM - STATEMENT OF TAILINGS

Shows the mainreasons ofresource

rejection in the

.selected periodYou can set the

number of reasonsthat will beshown in the.report

Tailing reasons

are presenteddescriptively and

.through a chart


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3. CODI SYSTEM - CROSS TABLE TAILINGS

-Cross tableshowing thereasons for

appeal andreject the item.at a time

Allows

comparisonbetween

resources and.quality of items


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3. CODI SYSTEM - REPORT OF EVENTS

Report tovisualize all

the events that

occurred in the.appealIt is not used

for analysis,purposes only

for systemmaintenance or

to examine somevery specific

.detail


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3. CODI SYSTEM - EFFICIENCY BY ITEM

Report thatpermit visualize

the total amount

produced for the,selected itemas well as allthe resourcesthat were

produced andtheir efficiency

.indexes


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3. CODI SYSTEM - EVENTS GRAPHICS

The event functionallows you to view

graphics in asimple andintuitive entire

history of theappeal within the

time periodselected.

,By passing the mouse over an event in the graph of events shows.all information related to that event


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3. SYSTEM CODI FACTORY CALENDAR

The chart showscalendar factory

in a clear and

intuitivecalendars thatwere registered in

.the systemClicking on a term

opens the systemoptions to delete

or edit this.period


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3. CODI SYSTEM - REGISTERED PERFORMANCES

Shows theperformances

registered for

the items intheir resourceswhere they are

.produced


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3. CODI SYSTEM - CHART TAILING REASONS


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3. CODI SYSTEM EFFICIENCY HOURS


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3. CODI SYSTEM PRODUCTION PER HOURS


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3. CODI SYSTEM INTERACTIVE ANALYSIS EFFICIENCY (QUALITY)


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3. CODI SYSTEM INTERACTIVE ANALYSIS EFFICIENCY (DETAILED)


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4. PDCA

The CODI system can generate improvements,in the productive process itself but the

goal is to generate information in a clearand reliable for taking action on the

.processOne of the methods widely adopted to

.address the causes of waste is the PDCA


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CONTACT

The CODI appreciates the availability and competitiveness,initiative to be looking for his team and company we know this

is what ensures the sustainability of enterprises and.institutions at this juncture

The CODI is available for any clarification present and future.within its expertise

:Contacts

. .atendimento@codi com br

. .fabio@codi com br

: + ( ) -Fone 55 54 3028 1005: + ( ) -Fax 55 54 3028 1019: + ( ) -Cel 55 54 8402 7590
mailto:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]

codi system

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