安装手册 installation manual - walla walla universityralph.stirling/classes/engr... · 2011. 6....

安装手册INSTALLATION MANUAL

适用机型Applicable Model

适用数控装置Applicable NC Unit

NVX5060/40NVX5080/40NVX5100/40

MSX-853IVMSX-855IV

在开始操作、维护或编程之前，请仔细阅读森精机、数控装置制造商及设备制造商提供的手册，从而充分理解手册中包含的信息。请妥善保存这些手册，切勿遗失。

Before starting operation, maintenance, or programming, carefully read the manuals supplied by Mori Seiki, the NC unit manufacturer, and equipment manufacturers so that you fully understand the information they contain.Keep the manuals carefully so that they will not be lost.

IX-NVX5
000_4-C0CSEN 2011.05.Y

990730

• 这是由森精机官方发布的原版使用说明书。 • This is an original instruction manual officially issued by Mori Seiki.

• 若因机床改进或改进本手册而造成本手册内容变更，恕不另行通知。因此，请记住，手册内容和真正的机床之间可能会有轻微的差异。对本操作手册的更改将在修订版中进行，这些修订版的内容根据更新的指导手册编号来区分。

• The contents of this manual are subject to change without notice due to improvements to the machine or in order to improve the manual. Consequently, please bear in mind that there may be slight discrepancies between the contents of the manual and the actual machine. Changes to the instruction manual are made in revised editions which are distinguished from each other by updating the instruction manual number.

• 如果发现手册的内容与真实机床存在差异，或者手册中的任何部分有不清楚的情况，请联络森精机并在使用机床之前弄清楚这些疑点。若使用机床前没有弄清这些疑点，而导致直接或间接损坏，森精机将不对此负责。

• Should you discover any discrepancies between the contents of the manual and the actual machine, or if any part of the manual is unclear, please contact Mori Seiki and clarify these points before using the machine. Mori Seiki will not be liable for any damages occurring as a direct or indirect consequence of using the machine without clarifying these points.

• 保留所有权利：在没有获得森精机的书面同意之前，不允许对本手册的整体或部分进行任何形式的复制。

• All rights reserved: reproduction of this instruction manual in any form, in whole or in part, is not permitted without the written consent of Mori Seiki.

运送给您的产品（机床和附件设备）是根据相关国家或地区推行的法律和标准制造的。所以不能将其出口、贩卖或移送到法律和标准不同的其他目的地国家。本产品的出口必须获得出口国政府的授权。关于授权事宜，请咨询政府机构。

The product shipped to you (the machine and accessory equipment) has been manufactured in accordance with the laws and standards that prevail in the relevant country or region. Consequently it cannot be exported, sold, or relocated, to a destination in a country with different laws or standards.The export of this product is subject to an authorization from the government of the exporting country. Check with the government agency for authorization.

Copyright © 2011 MORI SEIKI CO., LTD. All rights reserved.

关于符合标准声明About Declaration of Conformity

<EC 符合性声明 > <Declaration of EC Conformity>Mori Seiki 声明运输到欧洲的机床（加工中心或多轴机床）的设计和制造符合以下标准。

Mori Seiki declares that the machine tool shipped to Europe (machining center or multi-axis machine) is designed and manufactured in conformity with the following requirements.

1. EC 指令 1. EC directive机械指令 2006/42/EC Machinery Directive 2006/42/ECEMC 指令 2004/108/EC EMC Directive 2004/108/EC低电压指令 2006/95/EC Low Voltage Directive 2006/95/EC

2. EN 标准 2. EN standardsEN ISO 12100-1 EN ISO 12100-1EN ISO 12100-2 EN ISO 12100-2EN 50370-1 EN 50370-1EN 50370-2 EN 50370-2EN 60204-1 EN 60204-1EN 12417 EN 12417

< 机床型号 > <Machine Model>因为本手册适用于多个机床型号，所以机床型号描述会被省略。

Description of machine models is omitted because this manual applies to multiple machine models.

< 制造商 > <Manufacturer>MORI SEIKI CO., LTD. MORI SEIKI CO., LTD.2-35-16 Meieki, Nakamura-ku, Nagoya City, Aichi 450-0002, Japan

2-35-16 Meieki, Nakamura-ku, Nagoya City, Aichi 450-0002, Japan

< 技术文档咨询联系地址 > <Contact Address for Inquiry Regarding Technical Files>

MORI SEIKI GmbH总部Antoniusstrasse 14, 73249 Wernau, Germany电话: (49)-7153-934-0 传真: (49)-7153-934-220技术中心Stuttgart, München, Hamburg, Düsseldorf, Chemnitz

MORI SEIKI (U.K.) LTD.总部202 Bedford Avenue, Slough SL1 4RY, England电话: (44)-844-800-7647 传真: (44)-844-800-7648技术中心London, Birmingham

MORI SEIKI FRANCE S.A.S.总部Parc du Moulin, 1 Rue du Noyer BP 19326 Roissy en France 95705 Roissy CDG Cedex, France电话: (33)-1-39-94-68-00 传真: (33)-1-39-94-68-59技术中心Mori Seiki France Sud-Est S.A.S., Prague

MORI SEIKI ITALIANA S.R.L.总部及技术中心Via Riccardo Lombardi N. 10, 20153 Milano, Italy电话: (39)-02-4894921 传真: (39)-02-48914448

MORI SEIKI ESPAÑA S.A.总部及技术中心Edificio Sant Cugat Trade Center III Avda. de les Corts Catalanes, 9-11, Entidad 16D08173 Sant Cugat del Valles (Barcelona), Spain电话: (34)-935-75-36-46 传真: (34)-935-75-08-47

DMG / MORI SEIKI Turkey (DMG MORİ SEİKİ İSTANBUL MAKİNE TİCARET VE SERVİS LİMİTED ŞİRKETİ)总部及技术中心Ferhatpaşa Mah. Gazipaşa Cad. No.11 34885 Ataşehir, İstanbul, Turkey电话: (90)-216-471-66-36 传真: (90)-216-471-80-30

关于本机床About the Machine

< 基本情况 > <Basis>本机床使用新技术设计和制造，用于使用刀具加工工件。本机床的制造符合公认的安全法规、标准和规范。本机床可用于手动和自动运行。

This machine was designed and built using state-of-the-art technology for the purpose of machining workpieces with cutting tools. This machine complies with generally recognized safety regulations, standards and specifications at the time of manufacture. This machine is suitable for manual and automatic operation.

< 刀具 > <Tools>本机床能够使用铣刀、钻头、丝锥和镗杆等普通刀具。请在使用磨削刀具或特殊刀具前致电森精机。

This machine is capable of using common tools such as milling cutters, drills, taps, and boring bars. Contact Mori Seiki before using grinding tools or special tools.

< 材料 > <Materials>本机床可用于加工金属、树脂和塑料。本机床不能用于加工镁、碳、陶瓷以及木材等材料。使用这些材料前请致电森精机。

This machine is designed for machining metal, resin, and plastics. It was not intended for the machining of materials such as magnesium, carbon, ceramics, and wood. Contact Mori Seiki before using these materials.

关于本手册About this Manual

• 请将此手册置于显著标记位置，以便需要时备查。 • Keep this manual in a clearly marked location to ensure easy access when necessary.

• 若对本手册有任何疑问，请致电森精机服务部。 • Contact the Mori Seiki Service Department if any part of the manual is unclear.

• 若本手册遗失或损坏，请致电森精机服务部或经销商。 • Contact the Mori Seiki Service Department or your distributor if this manual is lost or damaged.

• 若因机床改进而造成本手册内容变更，恕不另行通知。 • The contents of this manual are subject to change without prior notification due to improvements to the machine.

• 保留所有权利：在没有获得森精机的书面同意之前，不允许对本操作手册进行任何形式的复制。

• All rights reserved: reproduction of this instruction manual in any form is not permitted without the written consent of Mori Seiki.

• 除本手册外，本机床另提供各种手册和文件。将本手册置于机床附近以便随时参考。

• Various manuals and documents are supplied with the machine in addition to this manual. Keep them close to the machine to enable easy reference.

• 重要注意事项汇编于单独印制的保养手册中的“机床安全操作 ”章节。在进行任何机床相关操作前，必须阅读此部分。

• The important precautions are compiled in the “ FOR SAFE MACHINE OPERATION ” section in the MAINTENANCE MANUAL published separately. You must read this section before performing any operations relating to the machine.

• 本手册使用以下的数字格式： • The following number formatting is used in this manual:千位分隔符： “ , ”（逗号） Thousand separator: “ , ” (comma)小数分隔符： “ . ”（句号） Decimal separator: “ . ” (period)

信号词定义Signal Word Definition

8危险 8 DANGER表示会立即产生危害的情况，如果不避免，将导致死亡或严重

伤害。

Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

8警告 8WARNING表示具有潜在危害的情况，如果不避免，将导致死亡或严重伤

害。

Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

7注意 7 CAUTION表示具有潜在危害的情况，如果不避免，将导致人员轻微受伤

或机床损坏。

Indicates a potentially hazardous situation which, if not avoided, may result in minor injury or damage to the machine.

2 附注 2 NOTE

表示必须加以考虑的项目。 Indicates items that must be taken into consideration.

1 表示需要参考的项目。 1 Indicates items to be referred to.

5表示提示。 5Indicates hints.

[ ] 违反预防措施（危险、警告和注意）将会导致方括号[ ] 内所示的危险、人身伤害或机床故障。

[ ] Failure to observe the precautions (hazards, warnings and cautions) will lead to the hazards indicated in square brackets [ ], injuries or machine trouble.

目录CONTENTS

安装INSTALLATION

规格SPECIFICATIONS

图纸DIAGRAMS

索引INDEX

i

目录 CONTENTS

1 章安装

CHAPTER 1 INSTALLATION

1 搬进机床的注意事项........................................................... 3PRECAUTIONS WHEN CARRYING THE MACHINE IN

2 储存机床..................................................................... 4STORING THE MACHINE

3 安装总览..................................................................... 5INSTALLATION OVERVIEW

4 安装条件..................................................................... 6INSTALLATION CONDITIONS4-1 环境条件 ..................................................................................6

Environmental Conditions

5 地基......................................................................... 7FOUNDATIONS5-1 吸收振动所必需的地基 ......................................................................7

Necessary Foundations for Vibration Absorption

6 要求的电源 / 气源 ............................................................. 8REQUIRED POWER/AIR SOURCES6-1 电源要求 ..................................................................................8

Power Requirements

6-2 电缆尺寸（根据断路器的容量指定）..........................................................9Cable Size (Specified According to Breaker Capacity)

6-3 所推荐的步减变压器（机床符合 EN 标准）.....................................................9List of Recommended Step-down Transformers (Machines Compliant with EN Standard)

6-4 车间侧电源（断路器）.....................................................................10Plant-Side Power Source (Breaker)

6-5 接地电缆 .................................................................................10Grounding Cable

6-6 压缩空气供应 .............................................................................11Compressed Air Supply

6-7 压缩空气排管（软管）.....................................................................12Compressed Air Piping (Hoses)

7 通过吊起搬运机床............................................................13CARRYING THE MACHINE BY HOISTING

8 机床安装....................................................................15MACHINE INSTALLATION8-1 机床的重心位置 ...........................................................................15

Center of Gravity of Machine

8-2 当使用起重机时 ...........................................................................15When Using Crane

使用起重机时的注意事项................................................................15Precautions when using the crane提升机床..............................................................................16Lifting Machine

ii

8-3 当使用叉式升降机时 .......................................................................17When Using Forklift

当使用叉式升降机时的注意事项..........................................................17Precautions When Using Forklift移动机床..............................................................................18Moving Machine

9 调整机床水平 ................................................................19ADJUSTING MACHINE LEVEL

10 拆卸 / 安装固定夹板 ..........................................................22REMOVING/MOUNTING TRANSIT CLAMP10-1 拆卸固定夹板 .............................................................................22

Removing Transit Clamp

10-2 安装固定夹板 .............................................................................25Mounting Transit Clamp

11 装置的安装 ..................................................................26UNITS INSTALLATION11-1 提升切削油箱（切屑车规格）...............................................................26

Lifting Coolant Tank (Chip Bucket Specification)

11-2 切削油箱安装（切屑车规格）...............................................................27Coolant Tank Installation (Chip Bucket Specification)

11-3 提升排屑器和切削油箱（排屑器规格）.......................................................30Lifting Chip Conveyor and Coolant Tank (Chip Conveyor Specification)

11-4 切削油箱和排屑器的安装 ...................................................................31Coolant Tank and Chip Conveyor Installation

11-5 安装集雾器（选项）.......................................................................33Mounting the Mist Collector (Option)

11-6 安装 / 拆卸附加轴（回转工作台规格）........................................................34Mounting/Removing Additional Axis (Rotary Table Specifications)

安装附加轴............................................................................34Mounting Additional Axis拆卸附加轴............................................................................35Removing Additional Axis

12 润滑 ........................................................................36LUBRICATION12-1 推荐用油 .................................................................................36

Recommended Oils

13 连接电源 ....................................................................37CONNECTING POWER

14 连接气源 ....................................................................40CONNECTING AIR SOURCE

15 安装后检查 ..................................................................41POST-INSTALLATION CHECKS15-1 第一次开启电源前的检查 ...................................................................41

Checks before Turning ON Power for First Time

15-2 第一次开启电源后的检查 ...................................................................41Checks after Turning ON Power for First Time

15-3 运行确认的示例程序 .......................................................................43Operation Confirmation Sample Program

iii

2 章规格

CHAPTER 2 SPECIFICATIONS

1 机床规格....................................................................47MACHINE SPECIFICATIONS1-1 NVX5060/40 ....................................................................................................................................................47

NVX5060/401-2 NVX5080/40 ....................................................................................................................................................49

NVX5080/401-3 NVX5100/40 ....................................................................................................................................................51

NVX5100/40

2 数控装置规格................................................................54NUMERICAL CONTROL UNIT SPECIFICATIONS

3 功率容量表..................................................................65POWER CAPACITY TABLE

3 章图纸

CHAPTER 3 DIAGRAMS

1 警告标签....................................................................69CAUTION LABELS

2 总览........................................................................70GENERAL VIEW2-1 NVX5060/40 ....................................................................................................................................................70

NVX5060/402-2 NVX5080/40 ....................................................................................................................................................74

NVX5080/402-3 NVX5100/40 ....................................................................................................................................................78

NVX5100/40

3 安装图......................................................................82INSTALLATION DIAGRAMS3-1 NVX5060/40 ....................................................................................................................................................82

NVX5060/403-2 NVX5080/40 ....................................................................................................................................................84

NVX5080/403-3 NVX5100/40 ....................................................................................................................................................86

NVX5100/40

4 地基图......................................................................88FOUNDATION DIAGRAMS4-1 标准规格 .................................................................................88

Standard Specifications

4-2 干锚规格 .................................................................................89Dry Anchor Specifications

5 拆解尺寸图..................................................................90DISASSEMBLED DIMENSIONS

6 轴行程图....................................................................91AXIS TRAVEL DIAGRAMS6-1 NVX5060/40 ....................................................................................................................................................91

NVX5060/40

iv

6-2 NVX5080/40 .................................................................................................................................................... 93NVX5080/40

回转工作台 DDRT-200 规格..............................................................95Rotary Table DDRT-200 Specifications回转工作台 DDRT-260 规格..............................................................97Rotary Table DDRT-260 Specifications

6-3 NVX5100/40 .................................................................................................................................................... 99NVX5100/40

7 主轴转速输出特性图 .........................................................101SPINDLE SPEED OUTPUT CHARACTERISTICS DIAGRAMS7-1 12000 min−1 ................................................................................................................................................. 101

12000 min−17-2 20000 min−1 ................................................................................................................................................. 102

20000 min−1

7-3 高转矩规格 ............................................................................. 103High Torque Specifications

8 主轴头可安装附件 ...........................................................104SPINDLE HEAD MOUNTABLE ACCESSORIES8-1 12000 min−1 ................................................................................................................................................. 104

12000 min−1

9 刀柄尺寸 ...................................................................105TOOL SHANK DIMENSIONS9-1 MAS .............................................................................................................................................................. 106

MAS9-2 DIN................................................................................................................................................................ 108

DIN9-3 CAT ............................................................................................................................................................... 109

CAT

9-4 MAS BT 双面约束 ........................................................................ 110MAS BT Two Face Constrained

9-5 CAT 双面约束 ........................................................................... 110CAT Two Face Constrained

9-6 HSK............................................................................................................................................................... 111HSK

HSK-A63、 HSK-A100 .......................................................................................................................... 112HSK-A63, HSK-A100

10 拉钉 .......................................................................115RETENTION KNOB10-1 拉钉表 ................................................................................. 116

Retention Knob Tables40 号锥度规格 ....................................................................... 116No. 40 Taper Specifications

10-2 使用拉钉时的注意事项 ................................................................... 117Cautions when Using Retention Knob

11 刀具限制 ...................................................................118TOOL RESTRICTIONS

12 工作台尺寸图 ...............................................................119TABLE DIMENSIONS

13 工件重心位置限制 ...........................................................120WORKPIECE CENTER OF GRAVITY POSITION RESTRICTIONS

1 章

1’¬ 安装CHAPTER 1

CHAPTER 1 INSTALLATION

1 搬进机床的注意事项 ...........................................................3PRECAUTIONS WHEN CARRYING THE MACHINE IN

2 储存机床 .....................................................................4STORING THE MACHINE

3 安装总览 .....................................................................5INSTALLATION OVERVIEW

4 安装条件 .....................................................................6INSTALLATION CONDITIONS

5 地基 .........................................................................7FOUNDATIONS

6 要求的电源 / 气源 .............................................................8REQUIRED POWER/AIR SOURCES

7 通过吊起搬运机床 ............................................................13CARRYING THE MACHINE BY HOISTING

8 机床安装 ....................................................................15MACHINE INSTALLATION

9 调整机床水平 ................................................................19ADJUSTING MACHINE LEVEL

10 拆卸 / 安装固定夹板 ..........................................................22REMOVING/MOUNTING TRANSIT CLAMP

11 装置的安装 ..................................................................26UNITS INSTALLATION

12 润滑 ........................................................................36LUBRICATION

13 连接电源 ....................................................................37CONNECTING POWER

14 连接气源 ....................................................................40CONNECTING AIR SOURCE

15 安装后检查 ..................................................................41POST-INSTALLATION CHECKS

3搬进机床的注意事项

PRECAUTIONS WHEN CARRYING THE MACHINE IN

1 搬进机床的注意事项PRECAUTIONS WHEN CARRYING THE MACHINE IN

8危险 8 DANGER使用液压千斤顶时，将机床提升不超过 50 mm。在图中箭头所

示位置使用液压千斤顶的挂钩在床身的中央附近将机床顶起

50 mm 时，机床将会向左倾斜 7 度。如果把机床提升超过

50 mm，则机床会翻倒。在平整、牢固的地面上顶起机床，注

意保持机床平衡。 [ 机床翻倒 / 人身伤害 ]

When using hydraulic jacks, jack up the machine no higher than 50 mm. When the machine is jacked up by 50 mm near the center of the bed with the hook of the hydraulic jack applied at the position of the arrow in the figure, the machine will tilt to the left at an angle of 7 degrees. If the machine is jacked up beyond 50 mm, the machine will topple over. Jack up the machine on level, firm ground, paying due attention to its balance. [Machine toppling over/Injury]

50 mm7°

Right Side

Hydraulic Jack

Left Side

储存机床STORING THE MACHINE4

2 储存机床STORING THE MACHINE

当运输机床时，应注意以下几点。如果运输有包装的机床，检查包装的外部框架。如果运输无包装的机床，则检查机床的外表。

When the machine is delivered, pay attention to the following points. If the machine is delivered in a package, check the external frame of the package. If the machine is delivered without a package, check the external appearance of the machine.

7注意 7 CAUTION

1. 当运输机床或运输后没有立即安装时，则将机床保存在环境

温度为 −20 到 60°C 以及湿度不超过 75% RH （无凝结）的

场所。不遵守这些情况，会造成数控装置的电气系统以及外围设备发生故障，导致机床损坏。

1. When transporting the machine or if the machine is not installed immediately after its delivery, store it in a place where the ambient temperature remains within the range −20 to 60°C and the humidity does not exceed 75% RH (with no condensation). Failure to comply with these conditions could cause troubles in the electrical systems of the NC unit and peripheral devices and lead to machine faults.

2. 如果运输后没有立即将机床移到安装位置，则不要将它暴露

在灰尘、污物或油雾的场所。把机床放在这类场所会导致机床生锈或腐蚀。

2. If the machine is not moved to the installation site immediately after its delivery, keep it in a location not exposed to the elements and not subject to dust, dirt, or mist. Leaving the machine in such places will cause rusting or corrosion.

2 附注 2 NOTE

如果包装框架损坏，在取出机床前请致电森精机。如果机床表面有损

坏，请保持原样并致电森精机。

If the package frame is damaged, contact Mori Seiki before unpacking the machine. If the machine appearance shows damage, contact Mori Seiki, leaving the damage as it is.

5安装总览

INSTALLATION OVERVIEW

3 安装总览INSTALLATION OVERVIEW

安装条件 Installation Conditions

安装流程 Flow of Installation Work

4 4

4 4

4 4

4 4

4 4

4 4

4 4

4 4

“ 安装条件 ” （6 页）“ 地基 ” （7 页）“ 要求的电源 / 气源 ” （8 页）

“INSTALLATION CONDITIONS” (page 6)“FOUNDATIONS” (page 7)“REQUIRED POWER/AIR SOURCES” (page 8)

提升机床1“ 机床安装 ” （15 页）

Lifting Machine1“MACHINE INSTALLATION” (page 15)

机床的放置和临时水平调整1“< 临时水平调整步骤 >” （19 页）

Machine Placement and Provisional Level Adjustment1“<Procedure for Provisional Level Adjustment>” (page 19)

拆下固定压板1“ 拆卸 / 安装固定夹板 ” （22 页）

Removing Transit Clamp1“REMOVING/MOUNTING TRANSIT CLAMP” (page 22)

装置的安装1“ 装置的安装 ” （26 页）

Units Installation1“UNITS INSTALLATION” (page 26)

润滑1“ 润滑 ” （36 页）

Lubrication1“LUBRICATION” (page 36)

安装后检查1“ 第一次开启电源前的检查 ” （41 页）

Post-Installation Checks1“Checks before Turning ON Power for First Time” (page 41)

连接电源 / 气源1“ 连接电源 ” （37 页）

Connecting Power/Air Sources1“CONNECTING POWER” (page 37)

机床水平调整1“< 机床水平调整步骤 >” （20 页）

Machine Level Adjustment1“<Procedure for Machine Level Adjustment>” (page 20)

确认运行1“ 第一次开启电源后的检查 ” （41 页）

Confirm Operation1“Checks after Turning ON Power for First Time” (page 41)

安装条件INSTALLATION CONDITIONS6

4 安装条件INSTALLATION CONDITIONS

4-1 环境条件

Environmental Conditions

7注意 7 CAUTION

1. 根据以下要求选择一个位置； 1. Select a site with the following requirements;• 没有灰尘、污物和油雾。 • Free from dirt, dust, and mist.• 不会被其他机床的切屑、水和油溅到。 • Out of range of chips, water, and oil scattered from

other machines.• 地基水平。 • Foundations are level.• 地基足够坚固以支撑机床的总重。 • Foundations are strong enough to support the total

weight of the machine.• 机床和数控装置不受阳光直射。 • Machine and NC unit are free from direct sunlight.• 不能位于由空调或户外空气引起的局部温差的地方。 • No local elevation of temperature caused by the air

conditioner or ambient air.• 机床不能直接接触空调的送风或户外空气。

[ 机床热位移、机床精度下降 ]• The machine is free of direct air from the air

conditioner or ambient air.[Machine thermal displacement, Machine accuracy reduction]

< 条件要求 > <Conditions Required>

2. 提供足够的空间拆卸排屑器（选项）和切削油箱，并能容

易地打开和关闭电气柜门和其他门。

2. Provided sufficient space to allow the chip conveyor (option) and coolant tank to be removed and the electric cabinet door and other doors to be opened and closed without difficulty.

1 关于安装图，参见 3 章 “ 安装图 ” （82 页）。 1 For the Installation Diagrams, refer to Chapter 3 “INSTALLA-TION DIAGRAMS” (page 82).

条件使用限制

环境温度 °C 10 - 35

允许的温度变化 °C/min 1.1

湿度 % 75 或以下（没有凝结）

振动 m/s2 4.9 或以下

海拔m 海平面

以上1000 或以下

Conditions Usage Restrictions

Ambient Temperature °C 10 - 35

Permissible Temperature Variation

°C/min 1.1

Humidity % 75 or Less (No Condensation)

Vibration m/s2 4.9 or Less

Elevation m AboveSea Level 1000 or Less

7地基

FOUNDATIONS

5 地基FOUNDATIONS

5-1 吸收振动所必需的地基

Necessary Foundations for Vibration Absorption

一般地，厚度为 500 - 800 mm * 的混凝土地基足够支撑机床。但是，当地基不够强以及无法吸收来自其他机床的振动时，则需用附加的地基来辅助吸收振动。咨询资深工程师以决定支撑面的数量和深度，并根据地面条件的不同要求确定混凝土的厚度。

Generally, a concrete foundation thickness of 500 - 800 mm * is strong enough to support the machine. However, when the foundations are of insufficient strength and are incapable of absorbing vibrations from other machines, additional foundation support to assist in vibration absorption is required. Consult a civil engineer to determine the number and depth of the supports and the thickness of the concrete as requirements differ according to ground conditions.

2 附注 2 NOTE

1. * 根据规格而变化。参见 “ 地基图 ” （88 页）。 1. * Vary according to specifications. Refer to “FOUNDATION DIAGRAMS” (page 88).

2. 为了二次混凝土的便利供应，当混凝土半干时，选择混凝土和机床

外侧接触约 100 mm 的区域。

2. For easy supply of secondary concrete, chamfer the region where the concrete will contact the outside of the machine by about 100 mm, while the concrete is half-dried.

1 关于地基图，参见 3 章 “ 地基图 ” （88 页）。 1 For the Foundation Diagrams, refer to Chapter 3 “FOUNDATION DIAGRAMS” (page 88).

100 mm

200 mm

Vibration-Isolation Ditch (Approx. Width: 150 mm)

Pit Cover Machine Body

Vary According to Specifications

Concrete

Rubble

GravelGround Supports (Required With Soft Ground)

要求的电源 / 气源REQUIRED POWER/AIR SOURCES8

6 要求的电源 / 气源REQUIRED POWER/AIR SOURCES

6-1 电源要求

Power Requirements

8危险 8 DANGER只有资深电工可以执行包括电源电缆连接的工作。

[ 触电 ]Only qualified electrical technicians are to perform work involving power cable connections. [Electric shock]

8警告 8WARNING忽视以下警告可能会导致火灾、人身伤害或机床损坏。 Disregard for the warnings below may lead to fire, injury,

or damage to the machine.

1. 对于电源电缆，直接从输入电源提供独立的电线。 1. For power cabling, provide isolated wiring directly from the input power supply.

2. 通过精确计算供应侧的电量来选择主电源电缆。 2. Select a primary power cable by accurately calculating the power supply capacity at the supply side.

3. 不要将机床安装在主要电气噪音源的地方，如电焊工及电气

放电机器。

3. Do not install the machine close to major sources of electrical noise, such as electric welders and electrical discharge machines.

2 附注 2 NOTE

1. * 主轴或伺服系统加速期间电压波动（电压降）必须小于 7%。 1. * Voltage fluctuation (drop) during spindle or servo system acceleration must be less than 7%.

伺服系统加速 / 减速期间，如果电压小于 200 V，则实际加速 / 减速

时间会比显示值要长。

If voltage is lower than 200 V during servo system acceleration/deceleration, actual acceleration/deceleration time may be extended beyond values indicated.

2. 对于 220 VAC 50 Hz，必须安装降压变压器。 2. In the case of 220 VAC 50 Hz, it is necessary to install a step-down transformer.

项目范围

标称电源电压波动范围(200/220 VAC)

+10%/−15%*

电压降0.5 秒或更短时间，在标称电压的 15% 以内。

频率波动范围 (50/60 Hz) ±1 Hz

暂时的电源中断少于 10 ms。

电压脉冲用周期为 1.5 ms 的脉冲时，线性电压的峰值是有效值的200% 或以下（rms 值）。

交流电压的波形畸变 7% 或以下

线性电压的不平衡 5% 或以下， 10 V 以内

Item Range

Nominal Power Source Voltage Fluctuation Range (200/220 VAC)

+10%/−15%*

Voltage Drop Within 15% of normal voltage for 0.5 seconds or less.

Frequency Fluctuation Range (50/60 Hz) ±1 Hz

Momentary Power Failure Less Than 10 ms.

Voltage Impulse

Peak value is 200% or less of effective value (rms value) of line voltage with pulse duration of 1.5 ms.

Waveform Distortion of AC Voltage 7% or Less

Imbalance in Line Voltage 5% or Less, or Within 10 V

9要求的电源 / 气源

REQUIRED POWER/AIR SOURCES

6-2 电缆尺寸（根据断路器的容量指定）

Cable Size (Specified According to Breaker Capacity)

2 附注 2 NOTE

1. 小于 100 A 的断路器需要耐温度为 60°C 或更高的电缆。 1. A breaker less than 100 A requires a cable with a temperature resistance of 60°C or higher.

2. 100 A 或以上的断路器需要耐温度为 75°C 或更高的电缆。 2. A breaker of 100 A or more requires a cable with a temperature resistance of 75°C or higher.

3. 使用 UL486 端子来连接电源。 3. Use UL486 listed terminals for connecting power supply.4. 使用铜电源电缆。 4. Use the copper power cables.

< 自适应端子 > <Adaptive Terminal>

6-3 所推荐的步减变压器（机床符合 EN 标准）

List of Recommended Step-down Transformers (Machines Compliant with EN Standard)

森精机的数控装置要求 200 VAC 50/60 Hz 或 220 VAC 60 Hz 的电源。咨询当地的森精机技术中心以决定适当的降压变压器。推荐的变压器的制造商和型号如下。使用推荐容量的变压器和符合 EN 标准的带 EMC 指令兼容的 EMI 过滤器。

Mori Seiki's NC unit has a power requirement of 200 VAC 50/60 Hz or 220 VAC 60 Hz. Consult the local Mori Seiki Technical Center to decide the appropriate step-down transformer. The manufacturers and models of the recommended transformers are given below. Use a transformer with the recommended capacity and with an EMC Directive-compatible EMI filter that conforms to the EN standards.

外框尺寸Frame Size

额定电流 (A)Current Rat-

ing (A)

主断路器Main Breaker

漏电保护断路器（选项）Earth Leakage Breaker (Option) 拧紧扭矩

Tightening Torque零件号

Part No.制造商类型

Manufacturer Type零件号

Part No.制造商类型

Manufacturer Type

250AF

200 E58476BW250RAGU-3P200F

RA-02155E58509

EW250JAGU-3P200BFRA-02745

10.5 N•m

225 E58477BW250RAGU-3P225F

RA-02155E58510

EW250JAGU-3P225BFRA-02745

外框尺寸Frame Size

额定电流 (A)Current Rating (A)

焊接端子Solderless terminal

制造商Manufacturer

最大可连接格式Max. Connectable

Format允许电缆尺寸

Allowable Cable Size

250AF200225

JST Mfg. Co., Ltd.JST Mfg. Co., Ltd.

100-8

4/0 AWG

DAIDO SOLDERLESS TERMINAL MFG. CO., LTD.DAIDO SOLDERLESS TERMINAL MFG. CO., LTD.

NICHIFU Co., ltd.NICHIFU Co., ltd. R100-8

零件号制造商型号变压器容量可用电源电压

E30014 Moeller Electric LTD. DANF25 D04823B 25 kVA 380/400/420







6-4 车间侧电源（断路器）

Plant-Side Power Source (Breaker)

对交流变换器使用一个断路器作为在车间侧电源的主断路器。如果使用其他类型的断路器，则会由于高频电流漏电使交流变换器跳闸。根据下列公式计算的电流消耗，通过咨询电气部件制造商选择断路器和电源分布板容量。

Use a breaker for an AC inverter as the main breaker at the plant-side power source. If another type of breaker is used, it may be tripped by the high-frequency current leakage specific to AC inverters. Select the breaker and power distribution board capacities by consulting the electric part manufacturer based on the current consumption calculated by the following formula.

* 选择的容许 * Allowance for Selection

7注意 7 CAUTION机床的断路器与电气泄漏检测功能不对应。必须进行电气泄漏

检测时，增加车间侧断路器 (EN60204-1 7.7) 的电气泄漏检测

功能。

The breaker of the machine does not correspond to the electrical leakage detection function. When electrical leakage detection is necessary, add the electrical leakage detection function of the plant-side breaker (EN60204-1 7.7).

1 关于总功率容量，参见 “ 功率容量表 ” （65 页）。 1 For the total power capacity, refer to “POWER CAPACITY TABLE” (page 65).

6-5 接地电缆

Grounding Cable

8危险 8 DANGER忽视以下警告会导致触电。 Disregard for the warnings below may lead to electric

shock.

1. 确保执行了接地工作。 1. Ensure to carry out the grounding work.2. 咨询电缆制造商选择最适合安装机床使用的接地电缆。 2. Consult a cable manufacturer to select the most

appropriate grounding cable for the machine to be installed.

3. 接地电缆必须尽可能短，且与输入电源电缆直径相同。 3. Grounding cable must be as short as possible and have the same diameter as the input power cable.

4. 确保接地阻抗为 100 Ω 或更小。 4. Be sure the ground resistance is 100 Ω or less.


E30019 Moeller Electric LTD. DANF120 D04853B 120 kVA 360/380/400/415/440

Parts No. Manufacturer Model Transformer Capacity Applicable Source Voltage








E30019 Moeller Electric LTD. DANF120 D04853B 120 kVA 360/380/400/415/440

零件号制造商型号变压器容量可用电源电压

× 1000

3 × 200 (V)× 1.25*总功率容量(kVA)

输⼊电流(A) = × 1000

3 × 200 (V)× 1.25*Total Power Capacity (kVA)

Input Current (A) =

11要求的电源 / 气源

REQUIRED POWER/AIR SOURCES

5. 查看机床使用国家的应用规范。 5. Observe all regulations applicable to the country in which the machine is being used.

6. 完成接地工作后，检查接地故障和短路。 6. Check for earth faults and short circuits after completing the grounding work.

8警告 8WARNING

1. 机床必须与其他机床独立接地。 1. Machine must be grounded independent of other machines.

2. 如果电焊机或电火花加工机床接地到工厂建筑的框架上，则

不要将机床的接地电缆连接到工厂框架上。

2. If electric welders or electric discharge machines are grounded to the frame of the plant building, do not connect the ground cable of the machine to the plant frame.

3. 使用适合接地电缆的 M8 端子接线柱。 3. Use the M8 terminal post appropriate for the grounding cable.

6-6 压缩空气供应

Compressed Air Supply

2 附注 2 NOTE

* 温度 20°C，绝对压力 101.3 kPa，相对湿度 65%。 * Temp. 20°C, absolute pressure 101.3 kPa, and relative humidity 65%.

7注意 7 CAUTION

1. 咨询压缩机制造商，选择能够供应所要求的压缩空气体积的

压缩气源。

1. Consulting a compressor manufacturer, select a compressed air source that can supply the required volume of compressed air at the required pressure.

2. 必须供应清洁干燥的没有有机溶剂或化学剂的压缩气源。

[ 气动装置故障，机床损坏 ]2. The compressed air source must supply clean and dry

air that contains no organic solvents or chemical agents. [Malfunction of pneumatic devices, machine damage]

3. 注意，吹风功能的使用频率要求最小过余流量为 300 L/min<ANR>。

3. Note that frequent usage of the air blow function requires a minimum surplus flow rate of 300 L/min <ANR>.

4. 如果必须使用含超过指定浓度的雾或油的压缩空气，则在气

源和机床之间安装线性过滤器或烘干机。

4. If necessary to use compressed air with a concentration of moisture or oil exceeding the specified range, install a line filter or dryer between the air source and the machine.

5. 压缩机的压力设定必须小于 1.0 MPa。[ 气动装置损坏 ]

5. The pressure setting of the compressor must be lower than 1.0 MPa. [Damage of pneumatic devices]

条件使用限制

压缩机压力设定 0.5 至 1.0 MPa

压力露点 10°C 或以下 (0.7 MPa)

机床的运行压力 0.5 MPa

流量 240 L/min <ANR>*

Conditions Usage Restrictions

Compressor Pressure Setting 0.5 to 1.0 MPa

Pressure Dew Point 10°C or Less (0.7 MPa)

Operating Pressure of the Machine 0.5 MPa

Flowrate 240 L/min <ANR>*


6-7 压缩空气排管（软管）

Compressed Air Piping (Hoses)

根据用户环境条件和供应距离的不同，压缩空气排管（软管）的需求也不同，咨询软管制造商选择适合指定压力要求标准的排管。压缩空气供应口尺寸：Rc 3/8

As compressed air piping (hose) requirements differ according to customer environmental conditions and supply distances, consult a hose manufacturer in order to select the most appropriate piping capable of withstanding the pressure requirements specified.Compressed Air Supply Port Size: Rc 3/8

13通过吊起搬运机床

CARRYING THE MACHINE BY HOISTING

7 通过吊起搬运机床CARRYING THE MACHINE BY HOISTING

通过吊起搬运机床时，遵守以下注意事项。 Observe the following cautions when carrying the machine by hoisting.

8警告 8WARNING

1. 只有资深技工能执行机床的吊起工作。如果是不熟悉安全操

作的人操作起重机或提升机，可能会导致严重伤害或机床损坏等事故。

1. Only a qualified technician should perform machine hoisting work. Operation of the crane or forklift by a person unfamiliar with safe operation practices could lead to accidents involving serious injuries or damage to the machine.

2. 只能使用手册中指定尺寸的钢丝、钩环和夹具。它们必须

具有足够的强度以支撑机床的重量。参考本手册中的规格

检查机床的重量。如果使用不能支撑机床重量的设备起吊

机床，则会导致严重伤害或机床损坏。

2. Use only wires, shackles and jigs of the dimensions specified in the manual. They must be strong enough to support the mass of the machine. Check the mass of the machine by referring to the specifications in this manual. If the machine is hoisted using equipment that cannot bear its mass, it will fall, causing serious injuries or damage to the machine.

3. 吊起机床时，务必注意机床的重心位置，并确保机床被吊起

到地面上一点时在横向和纵向上均平衡。如果机床不平衡时继续将其吊起，则会导致严重伤害或机床损坏。

3. When hoisting the machine, always pay attention to the location of the center of gravity for the machine and make sure that the machine is well balanced in both the crosswise and lengthwise directions by hoisting it a little above the floor. If you continue to hoist the machine although it is not properly balanced, it will fall, causing serious injuries or damage to the machine.

4. 如果 2 个或更多人一起提升机床，改变信号时要特别小心。

如果没有注意到有人在机床内工作或靠近机床时操作机床或起重机，则会导致严重伤害。

4. If two or more people work together to lift the machine, they must work carefully while exchanging signals. If someone operates the machine or the crane inadvertently when other people are working inside or close to the machine, it could cause serious injuries.

5. 吊起机床前，检查是否有刀具、碎屑等留在机床内。提升机

床时，这些物品会掉下来砸到人或损坏机床。

5. Before hoisting the machine, check that no tools, rags, etc., have been left inside it. When the machine is lifted, these articles could fall out and injure plant personnel or damage the machine.

6. 吊起机床前，检查所有部件是否夹紧。当任一部件没有充分

夹紧时提升机床，可能会损坏机床。

6. Before hoisting the machine, check that all of its parts are clamped. Lifting the machine while any of the parts is not clamped adequately could damage the machine.

7. 如果用起重机吊起机床，当吊起过高时请不要搬运机床。搬

运机床时提升过高会比较低位置增加潜在的危害。

7. If a crane is used to hoist the machine, do not carry the machine while it is lifted to an excessive height. Lifting the machine excessively high when carrying it will create more potential hazards than when carrying it at a lower height.

8. 当用提升机移动机床时，不要提升高过地面。如果在这种情

况下移动机床，机床可能会不平衡而掉落或提升机翻倒，导致严重伤害或机床损坏。

8. When moving the machine with a forklift, do not lift it high above the ground. If it is moved in this condition, it may become unbalanced and fall, or the forklift may topple over, causing serious injuries or damage to the machine.

9. 使用能够支撑机床重量的起重机或提升机。如果使用没有足

够能力支撑机床重量的起重机或提升机时，机床会掉落，导致严重伤害或机床损坏。

9. Use a crane or forklift that can comfortably bear the mass of the machine. If a crane or forklift without sufficient capacity to lift the machine is used, the machine will fall, causing serious injuries or damage to the machine.

2 附注 2 NOTE

1. 用滚柱移动机床时，设定滚柱的数量以及滚柱的材料，确保其能支

撑机床的重量。同时，也要使用能够支撑机床重量的滑板和导板。如果不能支撑机床的重量，滚柱、滑板或导板可能会弯曲，使得机

床无法移动。

1. When moving the machine with rollers, set the number of rollers, and the material that they are made of, so as to ensure that they can support the mass of the machine. Also use skid and leading boards that can support the mass of the machine. If they cannot support the mass of the machine, the rollers, skid, or leading board may be distorted, making it impossible to move the machine.

通过吊起搬运机床CARRYING THE MACHINE BY HOISTING14

2. 安装好机床后，必须使它水平。根据机床配带的精度测试结果图，

调整机床的弯度和变形。如果正确执行此步骤，加工精度会受到不

良影响。

2. After the machine has been installed, it must be leveled. Adjust the machine's crown and distortion values according to the Accuracy Test Results Chart delivered with the machine. If this adjustment is not carried out properly, machining accuracy will be adversely affected.

15机床安装

MACHINE INSTALLATION

8 机床安装MACHINE INSTALLATION

8-1 机床的重心位置

Center of Gravity of Machine

机床的重心位置如下： The center of gravity of the machine is as follows:

8-2 当使用起重机时

When Using Crane

使用起重机时的注意事项 Precautions when using the crane

8警告 8WARNING

1. 只能使用手册中指定尺寸的钢丝、钩环和夹具，确保使用强

度足够的设备以承受机床的总重。

1. Use only wires, shackles and jigs of the dimensions specified in the manual to ensure equipment used is strong enough to support the total weight of the machine.

2. 提升机床前，检查无刀具、碎屑等停留在机床内。 2. Before hoisting the machine, check that no tools, rags, etc., remain inside the machine.

3. 当有两个和更多操作者参与提升操作时，请谨慎合作并保持

沟通。

3. When two or more operators are involved in the hoisting process, careful cooperation and constant communication are essential.

4. 将机床提升至转移高度前，需确定机床的重心位置。 4. Confirm the center of gravity of the machine prior to raising the machine to transfer height.

5. 将机床提升离地一小段距离，以确认机床在横向和纵向上都

可保持平衡。

5. Raise the machine a short distance off the floor to confirm the machine is well balanced in both crosswise and lengthwise directions.

10 mm * 1370 mm

1120 mm

* 10 mm left from the edge of the closed door

Center of Gravity Center of Gravity重心位置重心位置

* 10 mm 从关闭的门的边缘开始向左

机床安装MACHINE INSTALLATION16

提升机床 Lifting Machine

< 机床提升图 > <Machining Lifting Diagram>提升机床前请参考提供的图示。 Refer to the figure provided prior to lifting the machine.

< 所需物件 > <Necessary Tools>• 钢丝绳 • Wire Cable

• 钩环 • Shackles

NVX5060/40 6020 kg

NVX5080/40 30-Tool Magazine Specifications:6350 kg

Machine Mass

NVX5080/40 30 把刀具刀库规格：6350 kg

机床质量

记号Symbols

长度 (mm)Length (mm)

直径 (mm)Diameter (mm)

a 1200

φ 30b 1400

c 1600

d 650φ 25

e 650

负载能力Load Capacity

件数Pcs

4.8T 9

17机床安装

MACHINE INSTALLATION

• 挡块 • Blocks

2 附注 2 NOTE

1. * 机床随附。 1. * Shipped with the machine.2. 妥善保管所有用来吊起机床的部件。 2. Store all the parts for hoisting in a secure location.

8-3 当使用叉式升降机时

When Using Forklift

当使用叉式升降机时的注意事项 Precautions When Using Forklift

8危险 8 DANGER使用能够支撑机床重量的叉式升降机。 Use a forklift that can bear the mass of the machine.

8警告 8WARNING

1. 提升机床前，检查无刀具、碎布等遗留在机床内。 1. Before hoisting the machine, check that no tools, rags, etc., remain inside the machine.

2. 当有两个和更多操作者参与提升操作时，请谨慎合作并保持

沟通。

2. When two or more operators are involved in the hoisting process, careful cooperation and constant communication are essential.

3. 提升机床前，确定所叉起机床的重心位置。 3. Confirm the center of gravity of the machine gripped prior to lifting the machine.

1 “ 机床的重心位置 ” （15 页） 1 “Center of Gravity of Machine” (page 15)

4. 将机床提升离地一小段距离，以确认机床在横向和纵向上都

可保持平衡。

4. Lift the machine by a short distance off the floor to confirm the machine is well balanced in both crosswise and lengthwise directions.

5. 注意不要在搬运机床时让机床受到撞击。 5. Take care not to make an impact on the machine while transferring the machine.

记号Symbols

零件号Part No.

件数Pcs

螺栓种类Bolt Type

螺钉数No. of Screws

f*

B47008272 M20 × 70 4

g* 2 M20 × 70 4

机床安装MACHINE INSTALLATION18

移动机床 Moving Machine

参见下图并将叉式升降机的叉臂插⼊标记位置。 Refer to the following illustration and insert the forks of the forklift at the marked position.

1670 mm

800 mm

Bottom ViewRear View

Forks

Forks后视图

底视图

叉臂

叉臂

19调整机床水平

ADJUSTING MACHINE LEVEL

9 调整机床水平ADJUSTING MACHINE LEVEL

8危险 8 DANGER当必须使用液压千斤顶调平机床时，在水平牢固的地面上进

行，注意保持机床平衡以防止机床翻倒。

[ 机床翻倒 / 人身伤害 ]

When it is necessary to level the machine using hydraulic jacks, do so on level firm ground, paying due attention to the balance of the machine in order to prevent the machine from toppling over. [Machine toppling over/Injury]

7注意 7 CAUTION安装机床后，确保调整机床水平。如果机床水平调整不正确，

机床可能倾斜或扭曲，导致机床精度下降。

After machine installation, be sure to level the machine. If the machine is not properly leveled, it may tilt or twist, resulting in a reduction in machining accuracy.

2 附注 2 NOTE

机床的重量将导致安装机床后，地基水平面下沉。用千斤顶螺栓确认和

调整机床水平后，重新检查机床水平以确定是否机床精度受到了不良影

响。该重新检查的时间因根据地基的实际状况有所不同。

The machine weight will cause the ground level to sink right after machine installation. After confirmation and adjustment of the machine level with the jack bolts, recheck the machine level to determine if the machine accuracy is adversely affected. The timing of this rechecking differs according to the actual condition of the ground.

< 临时水平调整步骤 > <Procedure for Provisional Level Adjustment>

7注意 7 CAUTION临时水平调整之前，先切断电源并拆除固定夹板。 Make the provisional level adjustment with the electric

power unplugged and the transit clamps removed.

1) 在托盘或工作台中心的 X 轴和 Y 轴方向上放置水平仪。 1) Position spirit levels in the X- and Y-axis directions in the center of the pallet or the table.

2) 松开紧固千斤顶螺栓的锁紧螺母。 2) Loosen the lock nuts securing the jack bolts.

3) 使用水平仪确定机床的水平度，用千斤顶螺栓调整机床的水平。

3) Using the spirit levels for confirmation, adjust the machine horizontal level with jack bolts.

Lock NutSpanner

调整机床水平ADJUSTING MACHINE LEVEL20

4) 进行调整，以确保地板和机床下表面的高度为下图所示数据。

4) Adjust to ensure the height between the floor and the machine undersurface is as shown in the figure below.

7注意 7 CAUTION

1. 小心确保千斤顶螺栓一致调整。

[ 加工精度降低 ]1. Take care to ensure jack bolt adjustments are

uniform. [Reduction in machining precision]

2. 不要旋松千斤顶螺栓太过。

[ 加工精度降低 ]2. Do not unscrew the jack bolts too far.

[Reduction in machining precision]

5) 调整机床的水平度，直到水平仪如下图所示。 5) Adjust the horizontal level of the machine until the spirit levels indicate as shown on the figure below.

< 机床水平调整步骤 > <Procedure for Machine Level Adjustment>

7注意 7 CAUTION确认以下要点后，调整机床水平。 Adjust the machine level after confirming the following.• “ 拆卸固定夹板 ” （22 页） • “Removing Transit Clamp” (page 22)• “ 润滑 ” （36 页） • “LUBRICATION” (page 36)• “ 第一次开启电源前的检查 ” （41 页） • “Checks before Turning ON Power for First Time”

(page 41)• “ 连接电源 ” （37 页） • “CONNECTING POWER” (page 37)• “ 连接气源 ” （40 页） • “CONNECTING AIR SOURCE” (page 40)1) 打开主电源。 1) Turn ON the main power.

2) 移动 Y 轴并用四个千斤顶螺栓 a调整机床的扭曲，并在观察水平度时，调整机床水平。

2) Move the Y-axis and with the four a jack bolts adjust twisting and the horizontal level of the machine while observing the level.

10 mm

Spanner

Figure A

21调整机床水平

ADJUSTING MACHINE LEVEL

3) 旋转两个b 千斤顶螺栓，调整机床纵向的倾斜度。 3) Adjust the inclination of the machine in longitudinal direction by turning the two b jack bolts.

4) 轻压两个c 千斤顶螺栓。 4) Lightly apply the two c jack bolts.

2 附注 2 NOTE

关于调整精度值的详情，参考随机床附带的精度测试结果表。 For details on adjustment precision values, refer to the Accuracy Test Results Chart supplied with the machine.

5) 拧紧锁紧螺母以固定千斤顶螺栓。 5) Tighten the lock nuts to secure the jack bolts.

Machine Front

拆卸 / 安装固定夹板REMOVING/MOUNTING TRANSIT CLAMP22

10 拆卸 / 安装固定夹板REMOVING/MOUNTING TRANSIT CLAMP

10-1 拆卸固定夹板

Removing Transit Clamp

* 对于高栏和附加轴：B6801575 * For high column and additional axis: B6801575< 步骤 > <Procedure>1) 安装完成后，打开主电源前拆下固定夹板。 1) After installation, remove transit clamps prior to turning ON

the main power.

2 附注 2 NOTE

取下操作面板的固定夹板 b 以后，安装图中 A 部件。 After removing the transit clamp b of the operation panel, mount the A parts in the illustration.

1 关于安装位置，参考下页的图解。 1 For the mounted positions, refer to the figure on the next page.

2) 在主电源打开后，应立即拆下没有电源无法拆卸的固定夹板。

2) Transit clamps that cannot be removed without power supplied are to be removed immediately after the main power is turned ON.

3) 在手动模式下分别移动每个进给轴，目测确认所有轴的固定夹板都已拆除。

3) Move each feed axis individually in handle mode to confirm visually that all axis transit clamps have been removed.

夹板 Clamp

安装点Mounting Points

零件号Part No.

螺栓种类Bolt Type

螺钉数目No. of Screws

a 刀库门（选项）Magazine Door (Option) H1601637 M8 × 16

4

b 操作面板Operation Panel H8101422 M8 × 16

c 鞍座， Y 轴保护装置Saddle, Y-axis Protector B6801252 M12 × 30 4

d 两个轴（X 和 Y 轴）Two Axes (X- and Y-axes)

< 公制规格 >*<Metric

Specification>*B6801257

M20 × 45带垫圈 (Y70020) 和 S

垫圈 (Y71020)With Washer

(Y70020) and S Washer (Y71020)

2

M16 × 45带垫圈 (Y70223) 和 S



4

< 英制规格 >*<Inch Specifications>*

B6801257

M20 × 45带垫圈 (Y70020) 和 S



2

Y29029(1/2 × 1-1/2)

带垫圈 (Y70224) 和 S垫圈 (Y71007)With Washer


4

e 刀库踏步（选项）Magazine Step (Option) H8101320 M8 × 20 4

23拆卸 / 安装固定夹板

REMOVING/MOUNTING TRANSIT CLAMP

7注意 7 CAUTION在固定夹板拆除前，请勿移动轴。

[ 机床损坏 ]Do not move axes prior to removal of the transit clamps. [Machine damage]

4) 重新安装前门挡块。 4) Remount the stopper of the front door.

2 附注 2 NOTE

1. * 打开前门两侧时，两侧碰到挡块并且门停止。出厂时没有安

装固定夹板，而是将挡块取出并固定到前门上挡块的位置。

1. * When opening the both sides of the front door, the sides touch the stoppers and the door stops. Instead of mounting the transit clamps, the stoppers are removed and fixed to the front doors on the position of the stoppers at the time of shipment.

2. ** 对于英制规格，为 4-1/2 × 1-1/2 （参见上表中的 d 栏） 2. ** For the inch specifications, 4-1/2 × 1-1/2 (refer to column d in the list above)

拆卸 / 安装固定夹板REMOVING/MOUNTING TRANSIT CLAMP24

3. 请将从机床上拆除的所有固定夹板保存在安全位置。 3. Store all transit clamps removed from the machine in a secure location.

2-M6×14

4-M8×20

2-M6×14

4-M8×16

4-M12×30

2-M20×45

4-M16×45 **

4-M8×16

H8101372

Inside Machine

Stopper*

Rear Side

机床内部

后侧

挡块 *

25拆卸 / 安装固定夹板

REMOVING/MOUNTING TRANSIT CLAMP

10-2 安装固定夹板

Mounting Transit Clamp

< 步骤 > <Procedure>1) 将轴移动到如下所示的位置。 1) Move the axes to the following positions.

X: −400 X: −400Y: −450 Y: −450Z: −505 Z: −505

2) 关闭主电源。 2) Turn OFF the main power.

3) 安装固定夹板。 3) Mount the transit clamps.

装置的安装UNITS INSTALLATION26

11 装置的安装UNITS INSTALLATION

11-1 提升切削油箱（切屑车规格）

Lifting Coolant Tank (Chip Bucket Specification)

< 机床提升图 > <Machining Lifting Diagram>提升切削油箱以前，参见下图。 Refer to the following figure before lifting the coolant tank.

切削油箱（左侧）总质量 Coolant Tank (Left) Total Mass• NVX5060/40: 126 kg • NVX5060/40: 126 kg• NVX5080/40: 130 kg • NVX5080/40: 130 kg• NVX5100/40: 150 kg • NVX5100/40: 150 kg切削油箱（右侧）总质量 Coolant Tank (Right) Total Mass• NVX5060/40: 50 kg • NVX5060/40: 50 kg• NVX5080/40: 60 kg • NVX5080/40: 60 kg• NVX5100/40: 75 kg • NVX5100/40: 75 kg< 所需工具 > <Necessary Tools>• 钢丝绳 • Wire Cable

Coolant Tank (Left) Coolant Tank (Right)切削油箱（左侧）切削油箱（右侧）

记号Symbols


a 1600

b 1900

c 1500

d 1800

27装置的安装

UNITS INSTALLATION

• 吊环螺栓 • Eyebolt

11-2 切削油箱安装（切屑车规格）

Coolant Tank Installation (Chip Bucket Specification)

< 步骤 > <Procedure>1) 装配左侧和右侧的切削油箱以及中央管道（a）。 1) Assemble the left and right coolant tanks and the central

duct (a).

2) 将前盖安装到中央管道（b）。 2) Mount the front cover to the central duct (b).

记号Symbol

尺寸Size

数量Q ’ty

e M12 8

4-M6×12

10-M6×35

Central Duct

Front Cover

Coolant Tank (Right)

Central Duct Connecting Part

(Shipper with: liquid gasket W21013)

Gasket Application Area

Coolant Tank (Left)

中央管道

前盖

切削油箱（右侧）

切削油箱（左侧）

中央管道结合部

（机床随附：液态密封填料

W21013）

密封填料涂抹区


3) 拆下夹板（c 和d）。 3) Remove the clamps (c and d).

4) 将切削油箱插⼊机床，直至接触床身（按照e和 f的顺序）。

4) Insert the coolant tank into the machine until it touches the bed (in the order of e and f).

记号Symbol

零件号Parts No.

c H8101868

d H1501004

Bottom of Coolant Tank切削油箱底部

29装置的安装

UNITS INSTALLATION

7注意 7 CAUTION如果切削油箱没有顶住床身铸铁表面牢固放置，切削油会从

机床溅出，导致操作员严重受伤。

If the tank is not positioned securely against the cast iron surface of the bed, coolant splashes from the machine, resulting in serious injury to operators.

5) 连接软管和电缆。 5) Connect the hoses and cables.

Fix

Release

Caster

Electrical Cabinet

释放

电气柜

脚轮

固定


11-3 提升排屑器和切削油箱（排屑器规格）

Lifting Chip Conveyor and Coolant Tank (Chip Conveyor Specification)

< 机床提升图 > <Machining Lifting Diagram>提升排屑器和切削油箱以前，参见下图。 Refer to the following figure before lifting the chip conveyor and

the coolant tank.

总质量 Total Mass

1. 铰链鼓式过滤器式排屑器 1. Hinge drum filter type chip conveyor• NVX5060/40: 700 kg • NVX5060/40: 700 kg• NVX5080/40: 700 kg • NVX5080/40: 700 kg• NVX5100/40: 750 kg • NVX5100/40: 750 kg

2. 铰链式排屑器 2. Hinge-type chip conveyor• NVX5060/40: 385 kg • NVX5060/40: 385 kg• NVX5080/40: 385 kg • NVX5080/40: 385 kg• NVX5100/40: 435 kg • NVX5100/40: 435 kg

3. 铰链式排屑器（EN 标准） 3. Hinge-type chip conveyor (EN standard)• NVX5060/40: 415 kg • NVX5060/40: 415 kg• NVX5080/40: 415 kg • NVX5080/40: 415 kg• NVX5100/40: 465 kg • NVX5100/40: 465 kg

4. 磁刮板式排屑器 4. Magnet scraper-type chip conveyor• NVX5060/40: 315 kg • NVX5060/40: 315 kg• NVX5080/40: 315 kg • NVX5080/40: 315 kg• NVX5100/40: 355 kg • NVX5100/40: 355 kg

5. 磁刮板式排屑器（EN 标准） 5. Magnet scraper-type chip conveyor (EN Standard)• NVX5060/40: 345 kg • NVX5060/40: 345 kg• NVX5080/40: 345 kg • NVX5080/40: 345 kg• NVX5100/40: 385 kg • NVX5100/40: 385 kg

< 所需工具 > <Necessary Tools>• 钢丝绳 • Wire Cable

记号Symbols


a 2500

b 1200

31装置的安装

UNITS INSTALLATION

• 吊环螺栓 • Eyebolt

11-4 切削油箱和排屑器的安装

Coolant Tank and Chip Conveyor Installation

c 2200

记号Symbols


记号Symbol

尺寸Size

数量Q ’ty

d M16 3

15 mm×4 Oil Pan

Oil Pan A

Shatterproof Cover

Shatterproof Cover

View A

View A

视图A

防碎盖

防碎盖

储油盘A

储油盘

视图A


< 步骤 > <Procedures>1) 将储油盘 A 安装至切削油箱，并放置接油盘。 (a) 1) Attach the oil pan A to the coolant tank, and place the drain

pan as well. (a)

2) 将排屑器从后面插⼊机床，直至排屑器接触安装盖板。 (b) 2) Insert the chip conveyor into the machine from the rear side until the chip conveyor touches the installation plate. (b)

3) 向上滑动防碎盖直至接触储油盘 B，然后用螺栓紧固。 (c) 3) Slide up the shatterproof cover until it touches the oil pan B, then secure it with the bolts. (c)

2 附注 2 NOTE

固定防碎盖，让其位于储油盘外侧。（视图 A） Secure the shatterproof cover so that it can be located outside of the oil pan. (View A)

4) 让切削油箱与储油盘的接油盘板对齐。 4) Position the coolant tank in alignment with the drain pan plate of oil pan.

5) 将切削油箱和地面之间的距离调节为 15 mm。 (d) 5) Adjust the space between the coolant tank and the floor to 15 mm. (d)

6) 调节千斤顶螺栓将装置固定至地面。 6) Adjust the jack bolts to secure the unit to the floor.

7) 将切削油软管连接至切削油泵。 7) Connect the coolant hoses to the coolant pumps.

8) 将软管和电缆连接到主电气柜上。 8) Connect the hoses and cables to the main electrical cabinet.

• 切削油泵：XS406 • Coolant pump : XS406• 喷淋切削油泵：XS413 • Shower coolant pump : XS413• 油枪泵：XS400 • Coolant gun pump : XS400• 上提贯穿主轴切削油泵：XS402 • Drawing up through-spindle coolant pump : XS402• 切削油箱上贯穿主轴切削油泵：XS404 • Through-spindle coolant pump on coolant tank : XS404• 切屑冲洗切削油泵：XS412 • Chip flushing coolant pump : XS412• 鼓式过滤器清洁泵：XS227 • Drum filter cleaning pump : XS227

Installation Plate

Installation Plate

安装盖板

安装盖板

33装置的安装

UNITS INSTALLATION

• 切削油循环泵：XS842 • Coolant circulating pump : XS842

11-5 安装集雾器（选项）

Mounting the Mist Collector (Option)

集雾器是收集在加工时机床内产生的雾和烟，并且防止它们泄漏出去的装置。按照下列步骤安装集雾器：

The mist collector is a device which collects mist and smoke generated inside the machine during machining and prevents them from leaking outside. Mount the mist collector using the following procedure:

< 步骤 > <Procedure>1) 在支架上安装集雾器。 1) Mount the mist collector on the rack.

2) 连接管道。 2) Connect the duct.

3) 用钢管将排放软管A从前处理箱连接到切削油箱上的连接口。

3) Connect the drain hose A from the pretreatment box to the connecting port with the steel pipe on the coolant tank.

4) 不使用钢管将排放软管B从主体连接到切削油箱上的连接口。

4) Connect the drain hose B from the main body to the connecting port without the steel pipe on the coolant tank.

Tighten

Mist Collector

Loosen

Band Tightening Screw

Machine Side Connecting Port

Duct

Main BodyPretreatment Box

Drain Hose from Pretreatment Box

Drain Hose from Main Body

Coolant Tank Connecting Ports Coolant Tank

拧紧

集雾器

松开

卡带紧固螺钉

机床侧连接口

管道

主体

前处理箱

前处理箱的排放软管

从主体的排放软管

切削油箱连接口切削油箱


7注意 7 CAUTION如果排放软管 A和 B连接到错误的连接口，则不能正确排出

累积的排放物。排放软管使用颜色区分。连接前要进行检查。

If drain hoses A and B are connected to the wrong connecting ports, accumulated drainage will not be discharged properly. The drain hoses are color-coded. Check before connection.

2 附注 2 NOTE

1. 用螺丝刀或扳手转动紧固螺钉。 1. Turn the band tightening screw using a screwdriver or a spanner.2. 管道和排放软管的安装位置在每台机床上都略有不同。 2. The mounting positions of the duct and the drain hoses differ

slightly for each machine.3. 有关详情，参见单独印制的集雾器使用说明书。 3. Refer to the mist collector instruction manual published separately

for details.

11-6 安装 / 拆卸附加轴（回转工作台规格）

Mounting/Removing Additional Axis (Rotary Table Specifications)

安装附加轴 Mounting Additional Axis

< 步骤 > <Procedures>1) 关闭主电源。 1) Turn OFF the main power.

2) 连接信号电缆、电源电缆和刹车软管。 2) Connect the signal cable, power cable and brake hose.

3) 打开主电源。 3) Turn ON the main power.

4) 打开数控电源。 4) Turn ON the NC power.

5) 改变数控参数（仅附加轴）。 5) Change the NC parameters (only additional axis).

2 附注 2 NOTE

1. “ A ”表示附加轴。 1. “ A ” indicates the additional axis.2. 对于两个附加轴规格，对第二个附加轴以和第一个附加轴相同

的方式更改参数“ B ”。2. For two additional axes specifications, change parameters “ B ”

for the second additional axis in the same manner as with the first additional axis.

6) 关闭数控电源，然后再将其打开。 6) Turn OFF the NC power and turn it ON again.

7) 如果屏幕左上方显示数控警报 ‘ Z70 ABS. ILLEGAL 0001 X ’，请设定零点位置。

7) If the NC alarm ‘ Z70 ABS. ILLEGAL 0001 X ’ is displayed at the top left of the screen, set the zero point position.

5可以通过在手动归零模式中执行卡爪式归零设定零点位置。 5You can set the zero point position by executing a dog type zero return in the manual zero return mode.

2 附注 2 NOTE

通过一个附加轴和两个附加轴，轴名称改变如下。 With one additional axis and two additional axes, the axis names change as follows.

第一个附加轴（旋转轴）的名称为 <A>。 The name of the first additional axis (rotary axis) is <A>.第二个附加轴（旋转轴）的名称为 <B>。 The name of the second additional axis (rotary axis) is <B>.

8) 如下设定零点位置。 8) Set the zero point position is as follows.a) 按下功能选择键l ( 系统 )D[NC 系统 ] a) Press Function selection key l (SYSTEM) D [NC

SYSTEM]b) 可以设定和显示系统参数。 b) The system parameters can be set and displayed.c) 按下菜单选择键 [<]。 c) Press menu selection key [<].d) 按下 [Mainte]。 d) Press [Mainte].e) 按下 [To Abs pos]。 e) Press [To Abs pos].f) 按住 [Next axis] 直到屏幕右上方显示“ C ”。 f) Until displaying “ C ” on the right upper side screen,

press [Next axis].

数控参数

#1070 的“ A ”将“ 1 ”改为“ 0 ”

#8201 的“ A ”

NC Parameter

“ A ” of #1070Change “ 1 ” to “ 0 ”

“ A ” of #8201

35装置的安装

UNITS INSTALLATION

7注意 7 CAUTION注意不要选错轴。 Be careful not to select the wrong axes.

9) 确认实际位置设定屏幕为卡爪。 9) Confirm the Actual Position Setting screen is dog.

2 附注 2 NOTE

如果设定不是“ DOG ”，请确认在实际位置设定屏幕上设定的轴的

参数 #2049 设定值为“ 3 ”。如是不是，请设定为“ 3 ”。If the setting is not “ DOG ”, check that the value set for parameter #2049 is “ 3 ” for the axes, set on the Actual Position Setting screen. If it is not, set “ 3 ”.

10)执行手动归零。 10)Perform the manual zero return.

5一旦到达零点，将建立参照机床坐标系，固定绝对位置，并完

成零点初始设定。‘状态 ’处的显示变为 ‘ Complete ’。5Upon reaching the zero point, the reference machine

coordinate system is established, the absolute position is fixed, and zero point initial setting is completed. The display at ‘ STATE ’ becomes ‘ Complete ’.

2 附注 2 NOTE

1. 如果卡爪式归零操作被中断（例如通过重新设置而中断），‘状态 ’处的显示将显示中断前一刻的状态

（ ‘ Complete ’或 ‘ NG ’）。

1. If the dog type zero return operation is interrupted, for example by resetting, the display at ‘ STATE ’ shows the status immediately before the interruption ( ‘ Complete ’ or ‘ NG ’).

2. 建立绝对位置的同时，必要的数据被保存到存储器中。 2. At the moment the absolute position is established, the necessary data is stored in the memory.

3. 对于卡爪式归零操作，即使当 ‘状态 ’显示 ‘ Complete ’时，也可

以执行其它归零。

3. With the dog type zero return operation, another zero return can be performed even when ‘ STATE ’ shows ‘ Complete ’.

11)关闭数控电源，然后再将其打开。 11) Turn OFF the NC Power and turn it ON again.

拆卸附加轴 Removing Additional Axis

1) 按下表更改数控参数。 1) Change the NC parameters as follows.

2 附注 2 NOTE

1. “ A ”表示附加轴。 1. “ A ” indicates the additional axis.2. 对于两个附加轴规格，对第二个附加轴以和第一个附加轴相同

的方式更改参数“ B ”。2. For two additional axes specifications, change parameters “ B ”

for the second additional axis in the same manner as with the first additional axis.

2) 关闭数控电源。 2) Turn OFF the NC power.

3) 拆下信号电缆、电源电缆和刹车软管。 3) Remove the signal cable, power cable and brake hose.

4) 打开数控电源。 4) Turn ON the NC power.

数控参数

#1070 的“ A ”将“ 0 ”改为“ 1 ”

#8201 的“ A ”

NC Parameter

“ A ” of #1070Change “ 0 ” to “ 1 ”

“ A ” of #8201

润滑LUBRICATION36

12 润滑LUBRICATION

12-1 推荐用油

Recommended Oils

使用以下推荐用油。使用其他型号的油会降低机床性能。 Use the following recommended oils. Using other oils may degrade the performance of the machine.

7注意 7 CAUTION客户直接从润滑油制造商获得的 MSDS （材料安全性数据

表）。工作环境管理及油的存储和处理是客户的唯一责任。务

必注意 MSDS 中讲述的润滑油对人体的影响。

Receive the MSDS (MATERIAL SAFETY DATA SHEET) from the lubricant manufacturer directly yourself as the customer. Work environment management and the storage and disposal of oils are the sole responsibility of the customer. Take careful note of the effects on the human body described in the MSDS.

1 关于其它润滑油的详细信息，参见单独保养手册“同等油液 ”。 1 For details on other oils, refer to the separate volume, MAINTE-NANCE MANUAL “ Oil Equivalents ”.

润滑点类型油量 (L)

润滑装置油箱（用于主轴）Idemitsu黛芬妮多效能机械油 32

2

润滑装置油箱（用于导轨和滚珠丝杠螺母）Shell通拿 S68 导轨油

4.2

ATC 装置油箱Shell给力高强力齿轮油 80W-90

6.4

风扇冷却器油箱Idemitsu黛芬妮超级多效能机械油 2M

7

松开装置油箱Shell得力士油 SX-Z46

0.5

Lubricating Point Type Quantity (L)

Lubricating Unit Tank (for Spindle) IdemitsuDaphne Mechanic Oil 32 2

Lubricating Unit Tank (for slideways and ball screw nuts)

ShellTonna Oil S68 4.2

ATC Unit Tank ShellGelco Power Gear 80W-90 6.4

Fan Cooler Tank IdemitsuDaphne Super Multi Oil 2M 7

Unclamp Unit Tank ShellTellus Oil SX-Z46 0.5

37连接电源

CONNECTING POWER

13 连接电源CONNECTING POWER

8危险 8 DANGER

1. 仅能由合格的电气技师执行电源电缆连接。 1. Only licensed electrical technicians are to perform power cable connections.

2. 必须接地以防止触电。

[ 触电 ]2. Grounding must be performed to prevent

electrocution.[Electric shock]

8警告 8WARNING

1. 请务必注意接地电缆，否则漏电电流可能会超过 10 mA。 1. Be sure to pay careful attention to the ground cable as the leak current may exceed 10 mA.

2. 用相位旋转指示器检查输入电压 L1、L2、L3 (R、S、T) 的相序。

2. Check the phase order of the input voltages L1, L2, L3 (R, S, T) using a phase rotation indicator.

3. 机床必须与其他机床独立接地。此外，如果电焊机或电火花

加工机床接地到工厂建筑的框架上，则不要将机床的接地电缆连接到工厂框架上。

3. Machine must be grounded independent of other machines. Furthermore, if electric welders or electric discharge machines are grounded to the frame of the plant building, do not connect the ground cable of the machine to the plant frame.

4. 使用适合接地电缆的 M8 端子接线柱。 4. Use the M8 terminal post appropriate for the grounding cable.

5. 用线管或柔性管保护电源电缆。 5. Protect the power cable with a conduit or a flexible tube.

6. 用连接器或其他方法将线管或柔性管紧固至控制面板，防止

灰尘和液体进入控制面板。

6. Secure the conduit or flexible cable to the control panel with a connector or other means to prevent the entry of dust and liquids inside the control panel.

7. 如果不使用线管或柔性管，请使用电缆接头，确保灰尘和液

体无法进入控制面板。

7. If you don't use a conduit or flexible tube, use a cable gland and ensure that dust and liquids cannot enter inside the control panel.

从车间侧电源连接一条电缆至机床。 Connect an electrical cable from the plant-side power supply to the machine.

< 步骤 > <Procedure>1) 断开车间侧电源（断路器）。 1) Disconnect the plant-side power supply (breaker).

2) 从 L1、 L2 和 L3 接线盒以及从主电气柜中的 PE 端子连接电源电缆至车间侧电源（断路器）。

2) Connect the power cable from the L1, L2, and L3 terminal blocks and from the PE terminal in the main electrical cabinet to the plantside power supply (breaker).

2 附注 2 NOTE

在额定电压不是 200 V 和 220 V 的地区，从降压变压器连接电源电

缆和接地电缆至车间侧电源（断路器）。

In areas where the voltage rating is other than 200 V and 220 V, connect the power cable and the earth cable from the step-down transformer to the plant-side power supply (breaker).

3) 连接接地电缆。 3) Connect the grounding cable.

4) 按下列步骤，确认 200 VAC 接地和短路。 4) Confirm 200 VAC grounding and shorting according to the following procedure.

a) 关闭主断路器 (QF1)。 a) Turn OFF the main breaker (QF1).b) 拆下 QF1 二次侧（下侧）端子罩。 b) Remove the QF1 secondary side (lower side) terminal

cover. c) 使用检测器，确认地和 QF1 二次侧各相 (L11、 L12、

L13) 之间没有导通。c) Using a tester, confirm there is no continuity between

the earth and each of the QF1 secondary side phases (L11, L12, L13).

d) 使用检测器，确认 QF1 二次侧各相 (L11、 L12、 L13) 之间没有导通。

d) Using a tester, confirm there is no continuity between each of the QF1 secondary side phases (L11, L12, L13).

5) 确认后，重新安装端子罩。 5) Reinstall the terminal cover following confirmation.

连接电源CONNECTING POWER38

2 附注 2 NOTE

确认重新安装端子罩需要额外小心。 Extra care is to be taken to ensure the terminal cover is reinstalled.

6) 使用检测器，确认主电气柜中的 100 VAC 和 24 VDC 端子接地。

6) Using a tester, confirm grounding of 100 VAC and 24 VDC terminals in the main electrical cabinet.

• 位于电气柜中“ QF12 ”的 R11 (100 VAC) 和地之间的电阻值不是 0 Ω。

• The resistance value between R11 (100 VAC) in “ QF12 ” located in the electrical cabinet and the earth is not 0 Ω.

• 位于电气柜中“ GS1 ”的 NC24 (24 VDC) 和地之间的电阻值不是 0 Ω。

• The resistance value between NC24 (24 VDC) in “ GS1 ” in the electrical cabinet and the earth is not 0 Ω.

• 位于电气柜中“ GS2 ”的 P24 (24 VDC) 和地之间的电阻值不是 0 Ω。

• The resistance value between P24 (24 VDC) in “ GS2 ” in the electrical cabinet and the earth is not 0 Ω.

7) 连接车间侧电源（断路器）。 7) Connect the plant-side power supply (breaker).

8) 检查输⼊电压。 8) Check the input voltage.

9) 使用相位旋转指示器检查相序。 9) Check the phase order using a phase rotation indicator.

GS1

QF12

GS2

39连接电源

CONNECTING POWER

2 附注 2 NOTE

如果不使用相位旋转指示器，通过检查切削油泵电机旋转的方向是

否对应切削油泵顶部的箭头来确认相序。

If a phase rotation indicator is not available, confirm the phase order by checking if the direction of the coolant pump motor rotation corresponds to that of the arrow on top of the coolant pump.

Grounding Cable (Green)

To Plant-Side Power Supply

Red

White

Black

Electrical Cabinet

接地电缆（绿⾊）

至车间侧电源

红⾊

⽩⾊

⿊⾊

电气柜

Direction of Coolant Pump Motor Rotation

Coolant Pump Top View

连接气源CONNECTING AIR SOURCE40

14 连接气源CONNECTING AIR SOURCE

< 步骤 > <Procedure>1) 关闭主电源。 1) Turn OFF the main power.

2) 从气源连接压缩空气供给软管至空气装置上的供气口 (Rc 3/8)。

2) Connect the compressed air supply hose from the air source to the air supply port on the air panel (Rc 3/8).

1 关于空气装置上供气口的详细信息，参见 “ 安装图 ” （82页）。

1 Refer to “INSTALLATION DIAGRAMS” (page 82) for details on the air supply port on the air panel.

3) 开启压缩机供应压缩空气。 3) Start the compressor to supply compressed air.

4) 确认软管接头处和气动执行器没有发生空气泄露。 4) Confirm air leakage is not occurring at the hose joints and from the pneumatic actuators.

5) 使用下列步骤，执行压缩空气的压力设置 (0.5 MPa) ； 5) Perform compressed air pressure setting (0.5 MPa) using the following procedure;

a) 旋转阀门至垂直位置以开启压缩空气的供给。 a) Start the compressed air supply by rotating the cock to a vertical position.

b) 目测检查压力表的读数，确认供应的正确气压为(0.5 MPa)。

b) Confirm the correct air pressure (0.5 MPa) is supplied by checking the pressure gage visually.

c) 如果供应的气压不正确，按照步骤 d) - f)进行调整。 c) If the correct air pressure is not supplied, adjust according to steps d) - f).

d) 向上拉压力调节旋钮以打开锁。 d) Pull the pressure adjustment knob upward to release lock.

e) 旋转压力调节旋钮，设置压力至 0.5 MPa。 e) Rotate the pressure adjustment knob to set the pressure at 0.5 MPa.

< 增加压力 > <Increasing Pressure>顺时针旋转压力调节旋钮。 Rotate the pressure adjustment knob CW.< 减小压力 > <Reducing Pressure>逆时针旋转压力调节旋钮。 Rotate the pressure adjustment knob CCW.

2 附注 2 NOTE

如压力不能调节，检查车间侧气源。 If the pressure cannot be adjusted, check the plant side air source.

f) 按照设定步骤，向下推压力调节旋钮以锁紧。 f) Following the setting procedure, push the pressure adjustment knob downward to lock.

Pressure Adjustment Knob

Pressure Gage Cock

Supply Port

压力调节旋钮

压力表阀门

供给口

41安装后检查

POST-INSTALLATION CHECKS

15 安装后检查POST-INSTALLATION CHECKS

15-1 第一次开启电源前的检查

Checks before Turning ON Power for First Time

安装完成后，在第一次开启主电源前，检查下列要点。 Prior to turning on the main power for the first time after installation, check the following points.

• 机床外观（损坏） • Machine external appearance (for damage)• 外罩、部件（损坏），喷漆状况 • Covers, components (for damage), paint condition• 连接器、电缆连接点（不需要检查电气柜） • Connectors, cable connection points (electrical cabinet

checks not necessary)• 电源输⼊电压，二次电压 • Power input voltage, secondary voltage• 200 VAC 接地 / 短路确认 • 200 VAC grounding/shorting confirmation 1 “ 连接电源 ” （37 页） 1 “CONNECTING POWER” (page 37)

• 100 VAC 和 24 VDC 接地确认 • 100 VAC and 24 VDC grounding confirmation 1 “ 连接电源 ” （37 页） 1 “CONNECTING POWER” (page 37)

• 机床规格（与订购单一致） • Machine specifications (purchase order conformity)• 使用说明书，工具箱，备件 • Instruction manuals, tool box, spare parts• 固定夹板、吊钩和吊环螺栓的拆除 • Transit clamp, lifting hook and eyebolt removal• 螺栓拧紧 • Bolt tightening• 气动管道连接的确认 • Pneumatic piping connection confirmation• 主气压为 0.5 MPa • Main air pressure at 0.5 MPa• 液压管道的连接 • Hydraulic piping connections• 液压装置油位 / 压力 • Hydraulic unit oil level/pressure• 检查润滑油油位、冷却油油位和切削油油位 • Check lubricating oil level, cooling oil level and coolant level• 辅助装置（机器人等）配线 / 管路（专用规格） • Auxiliary equipment (robot etc.) wiring/piping (special

specifications)• 滑动表面防腐涂层被完全除去 • Sliding surface anti-corrosive coating removal• 加工室内的喷淋切削油喷嘴（选项）方向 • Shower coolant nozzle (option) direction in machining

chamber

15-2 第一次开启电源后的检查

Checks after Turning ON Power for First Time

如果安装后第一次开启机床电源前的检查没有发生问题，则开启机床电源并执行下列表中的附加检查。

If no problems occur at checks prior to turning ON the machine power for the first time after installation, turn ON the machine power and perform additional checks according to following tables.

检查范围Check Section

序号No. 检查项目 Check Items

安装检查Installation Checks

1 确认环境条件满足要求。 Confirm environment conditions satisfy requirements.

2 检查所有接头、管路和软管处的油或切削油泄露。

Check for oil or coolant leakage from all joints, pipes and hoses.

3 确认机床周围的维修区域足够。 Confirm maintenance area around the machine is sufficient.

4 安全性检查 Safety Checks

5 确认所有固定夹板都已经拆除。 Confirm all transit clamps have been removed.

安装后检查POST-INSTALLATION CHECKS42

电源相关Power-Related

6 开启机床电源后，关闭电源并检查异常情况。

After turning ON machine power, turn the power OFF and check for abnormalities.

7 开启机床电源后，打开数控电源并检查异常情况。

After machine power turning ON, turn ON the NC power and check for abnormalities.

8

当按下紧急停止按钮时，确认机床进⼊紧急停止状态。当运行状况正常时，解除紧急停止。

When the emergency stop button is pressed, confirm the machine enters the emergency stop condition. When operating conditions are normal, release the emergency stop.

联锁操作的确认Interlock Operation Confirmation

9 检查所有联锁功能。 Check all interlock functions.

10 操作员门 / 刀库门操作确认 Operator door/magazine door operation confirmation

润滑Lubrication 11 确保润滑油完全供应给机床的相关零件。 Ensure that lubricant is fully supplied to

relevant parts of the machine.

手动操作Manual Operation

12 手动模式下包括超程功能的轴运动确认 Axis movement confirmation in handle mode including over travel function

13 快速进给模式下移动所有轴，检查是否有噪音或振动。

Move all axes in rapid traverse mode and check for noise or vibration.

14 旋转主轴检查是否有异音或振动。 Rotate spindle to check for abnormal noise or vibration.

15 旋转刀库检查是否有异音或振动 Rotate magazine to check for abnormal noise or vibration

16 排放切削油并检查是否有噪音或振动。 Discharge coolant and check for noise or vibration.

水平调整Level Adjustment 17

机床水平检查 / 调整1“ 调整机床水平 ” （19 页）

Machine level checks/adjustment1“ADJUSTING MACHINE LEVEL”

(page 19)

自动运行（MDI 模式）Automatic Operation (MDI Mode)

18 所有轴返回参考位置 All axes reference position return

19 主轴旋转 spindle rotation

20 发出 T 代码指令以分度刀具，确认旋转状态。

Issue a T code command to index a tool and confirm the status of the rotation.

21 发出 M06 指令并执行刀具更换操作的确认。

Command M06 and perform tool change operation confirmation.

22 由 M08、 M09 指令分别激活 / 停止供给 Supply activation/deactivation by M08, M09

23 辅助装置运行确认 Auxiliary device operation confirmation

自动运行（存储器模式）Automatic Operation (Memory Mode)

24确认程序输⼊和执行。1“ 运行确认的示例程序 ” （43 页）

Confirm program input and execution.1“Operation Confirmation Sample Pro-

gram” (page 43)

25激活单个程序块并执行程序。确认程序在各程序块停止。

Activate single block and execute program. Confirm the program stops at each block.

26 确认进给暂停功能有效。 Confirm the feed hold function is valid.

27 确认块删除功能有效。 Confirm the block delete function is valid.

主轴预热Spindle Warm-Up 28

完成所有检查后，执行主轴预热。1单独印制的保养手册中的“主轴预热 ”

Following completion of all checks, perform spindle warm-up.1“ Spindle Warm-Up ” in the MAINTE-

NANCE MANUAL published separately

检查范围Check Section

序号No. 检查项目 Check Items

43安装后检查

POST-INSTALLATION CHECKS

15-3 运行确认的示例程序

Operation Confirmation Sample Program

以下是第一次打开主电源时输⼊并执行的示例程序。 The following is a sample program to be input and executed the first time the main power is turned ON.

2 附注 2 NOTE

1. 在执行此程序时假设未安装工件或刀具。执行程序前，确认程序内

容适合加工环境且程序可以安全执行。

1. This program assumes that a workpiece or tools are not mounted during execution. Prior to execution, confirm the program contents are appropriate for the machining environment and the program can be performed safely.

2. 使用短的刀具以避免干扰。根据刀具长度，修正所有轴的行程距

离以便不发生干扰。

2. Use the shortest tool to avoid interference. Based on the tool-length, modify the travel distance for all axes so that no interference occurs.

3. 此程序基于毫米规格。对于英制规格，需要进行数值的转换。 3. This program is based on millimeter specifications. For inch specifications, conversion of the values is necessary.

4. 按下 z [单节执行] 和 x [可选停止] 按钮使单个程序块和可选停止

功能“有效 ”，然后逐行确认程序下执行程序。

4. Press the z [SINGLE BLOCK] (Single Block) and x [OSP] (Optional Stop) buttons to make the single block and optional stop functions “ valid ”, and execute the program while confirming one line at a time.

O0001 (CHECK PROGRAM);

N1 (TOOL CHANGE, TOOL STORAGE);G00 G91 G28 Z0;M33;G04 P2000;T10;M06;G04 P2000;T1;M06;/G04 P2000;/T17;/M06;G04 P2000;M33;G04 P2000;M01;

N2 (SPINDLE ROTATION);G40 G49 G80;G00 G91 G28 Z0;G28 X0 Y0;T2;M06;S200 M03 T8;G04 X2.0;S1000;G04 X5.0;M06;S200 M04 T17;G04 X2.0;S1000;G04 X5.0;M05;M01;

安装后检查POST-INSTALLATION CHECKS44

N3 (RAPID TRAVERSE);G91 G28 X0 Y0 Z0;G00 X−1000.0 Y−500.0 Z−200.0;X1000.0 Y500.0 Z200.0;G00 X−1000.0 Y−500.0 Z−200.0;X1000.0 Y500.0 Z200.0;G00 X−1000.0 Y−500.0 Z−200.0;X1000.0 Y500.0 Z200.0;M01;

N4 (CUTTING FEED);G00 G91 G28 Z0;G28 X0 Y0;T2;M06;G91 G28 Z0;G91 Z−50.0 S500 M03 T3;G01 X−50.0 Y−150.0 F1000;Z−50.0;X−50.0 F800;Y−50.0;Z−50.0;X−50.0 F400;Y−50.0;Z−50.0;G00 G28 X0 Y0 Z0 M19;M01;

N5 (PLANE DESIGNATION, CIRCULAR INTERPOLATION);G91 G28 G00;M06;G28 X0 Y0;G91 G00 X−75.0 Y−175.0 Z−100.0 S1000 M03 T4;G17 G03 X−50.0 Y50.0 I−25.0 F900;G02 X50.0 Y−50.0 R25.0;G18 G03 X−50.0 Z50.0 K25.0;G02 X50.0 Z−50.0 R−25.0;G02 X50.0 Z−50.0 R−25.0;G19 G03 Y−50.0 Z50.0 J−25.0;G00 G28 X0 Y0 Z0 S200;M05;M01;

N6 (HIGH SPEED DEEP DRILLING CYCLE);G91 G28 G00 Z0;M06;G28 X0 Y0;G91 G00 X−50.0 Y−150.0 Z−50.0 S1500 M03 T5;G99 G73 Z−50.0 Q20.0 R−30.0 F300;X−50.0 Y−50.0;X−50.0;G98 Y−50.0;G00 G80 X100.0 Y100.0;G91 G28 X0 Y0 Z0 S200;M19;

M30;

2 章

2’¬ 规格CHAPTER 2

CHAPTER 2 SPECIFICATIONS

1 机床规格 ....................................................................47MACHINE SPECIFICATIONS

2 数控装置规格 ................................................................54NUMERICAL CONTROL UNIT SPECIFICATIONS

3 功率容量表 ..................................................................65POWER CAPACITY TABLE

47机床规格

MACHINE SPECIFICATIONS

1 机床规格MACHINE SPECIFICATIONS

1-1 NVX5060/40NVX5060/40

项目Item NVX5060/40

行程Travel

X 轴行程（工作台的纵向运动）X-Axis Travel (Longitudinal Movement of Table)

mm (in.) 600 (23.62)

Y 轴行程（鞍座的横向运动）Y-Axis Travel (Cross Movement of Saddle)

mm (in.) 530 (20.87)

Z 轴行程（主轴头的垂直运动）Z-Axis Travel (Vertical Movement of Spindle Head)

mm (in.) 510 (20.08)

工作台表面到主轴基准面的距离Distance from Table Surface to Spindle Gage Plane

mm (in.) 150 - 660 (5.91 - 25.98)

工作台Table

工作台加工面Table Working Surface mm (in.) 1100 × 600 (43.31 × 23.62)

工作台大装载重量Table Loading Capacity kg (lb.) 800 (1760)

工作台面形状Table Surface Configuration

18 mmT 型槽 6 个18 mm T-slot 6 pieces

主轴Spindle

主轴大转速 *1

Max. Spindle Speed*1 min−1 12000

主轴转速范围级数Number of Spindle Speed Ranges

级Step 1

主轴锥形孔的类型Type of Spindle Taper Hole NT No. No. 40

主轴轴承内径Spindle Bearing Inner Diameter mm (in.) 80 (3.14)

进给速度Feedrate

快速进给速度Rapid Traverse Rate mm/min (in.) X, Y, Z:30000 (1181.1)

进给速度Feedrate mm/min (in.) 1-6000 (0.039-236.22)

微动进给速度Jog Feedrate mm/min (in.) 0 - 5000 (0 - 197) <20 级 >

0 - 5000 (0 - 197) <20 Steps>

机床规格MACHINE SPECIFICATIONS48

2 附注 2 NOTE

1. [ ] 中的值用于选项。 1. Values in [ ] are for options.2. 2.

*1 根据工件夹紧装置、夹具和使用刀具的限制，可能不能以大

主轴转速旋转。

*1 Depending on restrictions imposed by the workpiece clamping device, jig, and tool used, it may not be possible to rotate at the maximum spindle speed.

*2 50 Hz 的场合 *2 At 50 Hz

ATC 装置ATC Unit

刀柄的类型Type of Tool Shank MAS-BT40 [CAT-40 DIN-40 HSK A-63]

拉钉的类型Type of Retention Knob

90° 森精机专用 [MAS-I [45°]、 MAS-II [60°]、 DIN、 HSK]90° For Mori Seiki [MAS-I [45°], MAS-II [60°], DIN, HSK]

刀具收存数Tool Storage Capacity

刀具Tools 30 [60]

大刀具直径 < 有相邻刀具 >Maximum Tool Diameter <With Adjacent Tools>

mm (in.) 80 (3.14)

大刀具直径 < 无相邻刀具 >Maximum Tool Diameter <Without Adjacent Tools>

mm (in.) 150 (5.9)

大刀具长度Maximum Tool Length mm (in.) 300 (11.81)

大刀具质量Maximum Tool Mass kg (lb.) 8 (17.6) [12 (26.4)]

刀具选择方法Method of Tool Selection

任选法Technical Memory Random Method

电机Motors

主轴驱动电机（10%ED/ 连续）Spindle Drive Motor(10%ED/Cont.)

kW (HP) 15/11 (20.1/14.74)

进给电机Feed Motors kW (HP) X, Y:3.0 (4.02), Z: 4.5 (6.03)

润滑油泵电机Lubricant Pump Motor kW (HP) 0.017 (0.023) × 2

切削油泵电机Coolant Pump Motor kW (HP) 0.73 (0.98) × 2*2, 1.21 (1.62) × 2*3

油冷却器泵电机Oil Cooler Pump Motor kW (HP) 0.68/ 0.77/ 0.69 (200 V: 50 Hz/ 200 V: 60 Hz/ 220 V: 60 Hz)

所需气源Required Air

Source

压缩空气气源Compressed Air Supply

MPa (psi)L/min (gpm)

0.5 (71.1), 240 (63.4) <ANR>*4

油箱容量Tank Capacity

润滑油油箱容量Lubricant Tank Capacity L (gal.)

2.0 (0.53) < 主轴 >2.0 (0.53) <Spindle>

4.2 (1.11)< 导轨和滚珠丝杆 >4.2 (1.11) <Slideway and Ball Screw>

切削油箱容量Coolant Tank Capacity L (gal.)

302 (79.73)*5

613 (161.83)*6

机床尺寸Machine Size

机床高度Machine Height mm (in.) 2596.5 (102.22)

占地空间Floor Space mm (in.) 2340 × 2958 (92.01 × 116.46)

机床质量Mass of Machine kg (lb.) 6350 (13970)


49机床规格


*3 60 Hz 的场合 *3 At 60 Hz*4 不包括刀尖吹风。 *4 Tool tip air-blow is not included.

ANR 显示标准大气状况 - 温度 20°C 绝对气压为 101.3 kPa（29.92 汞柱），且相对湿度为 65%。

ANR indicates the standard air state - temperature of 20°C absolute pressure of 101.3 kPa (29.92 inHg), and relative humidity of 65%.

*5 切屑车规格 *5 Chip Bucket Specification*6 排屑器规格 *6 Chip Conveyor Specification

1-2 NVX5080/40NVX5080/40


行程Travel


mm (in.) 800 (31.5)


mm (in.) 530 (20.87)


mm (in.) 510 (20.08)

工作台表面到主轴基准面的距离Distance from Table Surface to Spindle Gage Plane

mm (in.) 150 - 660 (5.91 - 25.98)

工作台Table





主轴Spindle

主轴大转速 *1



级Step 1




快速进给速度 Rapid Traverse Rate mm/min (in.) X, Y, Z:30000 (1181.1)



0 - 5000 (0 - 197) <20 Steps>


2 附注 2 NOTE

1. [ ] 中的值是选项。 1. Values in [ ] are for options.

ATC 装置ATC Unit



90° 森精机专用 [MAS-I<45°>、 MAS-II <60°>、 DIN、HSK]

90° For Mori Seiki [MAS-I <45°>, MAS-II <60°>, DIN, HSK]


刀具Tools 30 [60]

大刀具直径< 有相邻刀具 >Maximum Tool Diameter <With Adjacent Tools>

mm (in.) 80 (3.14)

大刀具直径< 无相邻刀具 >Maximum Tool Diameter <Without Adjacent Tools>

mm (in.) 150 (5.9)


大刀具质量Maximum Tool Mass kg (lb.) 8 (17.6)



电机Motors

主轴驱动电机（30 分 / 连续）Spindle Drive Motor(30 min./Cont.)

kW (HP) 15/11 (20/15)

进给电机Feed Motors kW (HP) X, Y: 3.0 (4.02), Z: 4.5 (6.03)





Source



0.5 (71.1), 240 (63.4) <ANR>*4


滑剂油箱容量Lubricant Tank Capacity L (gal.)

2.0< 主轴 >2.0 <Spindle>

4.2< 导轨和滚珠丝杆 >4.2 <Slideway and Ball Screw>

切削油箱容量Coolant Tank Capacity L (gal.)

302 (79.73)*5

613 (161.83)*6



占地空间Floor Space mm (in.) 2180 × 3718 (85.83 × 146.38)



51机床规格


2. 2.*1 根据工件夹紧装置、夹具和使用刀具的限制，可能不能以大



*2 50 Hz 的场合 *2 At 50 Hz*3 60 Hz 的场合 *3 At 60 Hz*4 不包括刀尖吹风。 *4 Tool tip air-blow is not included.



*5 切屑车规格 *5 Chip Bucket Specification*6 排屑器规格 *6 Chip Conveyor Specification

1-3 NVX5100/40NVX5100/40


行程Travel


mm (in.) 1050 (41.34)


mm (in.) 530 (20.87)


mm (in.) 510 (20.08)

从工作台面到主轴基准面的距离Distance from Table Surface toSpindle Gage Plane

mm (in.) 150 - 660 (5.91 - 25.98)

工作台Table





主轴Spindle

主轴大转速 *1



级Step 1




快速进给速度Rapid Traverse Rate mm/min (in.) X, Y, Z:30000 (1181.1)



0 - 5000 (0 - 197) <20 Steps>


2 附注 2 NOTE

1. [ ] 中的值是选项。 1. Values in [ ] are for options.2. 2.

*1 根据工件夹紧装置、夹具和使用刀具的限制，可能不能以大



*2 50 Hz 的场合 *2 At 50 Hz

ATC 装置ATC Unit



90° 森精机专用 [MAS-I [45°]、 MAS-II [60°]、 DIN、 HSK]90° For Mori Seiki [MAS-I [45°], MAS-II [60°], DIN, HSK]


刀具Tools 30 [60]

大刀具直径 < 有相邻刀具 >Maximum Tool Diameter <With Adjacent Tools>

mm (in.) 80 (3.14)

大刀具直径 < 无相邻刀具 >Maximum Tool Diameter <Without Adjacent Tools>

mm (in.) 150 (5.9)


大刀具质量Maximum Tool Mass kg (lb.) 8 (17.6)



电机Motors

主轴驱动电机(30 min/ 连续）Spindle Drive Motor(30 min./Cont.)

kW (HP) 15/11 (20/15)

进给电机Feed Motors kW (HP) X, Y: 3.0 (4.02), Z: 4.5 (6.03)





Source



0.5 (71.1), 240 (63.4) <ANR>*4


滑剂油箱容量Lubricant Tank Capacity L (gal.)

2.0< 主轴 >2.0 <Spindle>

4.2< 导轨和滚珠丝杆 >4.2 <Slideway and Ball Screw>

切削油箱容量Coolant Tank Capacity L (gal.) 700 (184.8)*5



占地空间Floor Space mm (in.) 2788 × 3618.7 (109.76 × 142.47)



53机床规格


*3 60 Hz 的场合 *3 At 60 Hz*4 不包括刀尖吹风。 *4 Tool tip air-blow is not included.



*5 排屑器规格 *5 Chip Conveyor Specification

数控装置规格NUMERICAL CONTROL UNIT SPECIFICATIONS54

2 数控装置规格NUMERICAL CONTROL UNIT SPECIFICATIONS

(I95042)

@：标准 ^：选项 ]：需要顺序变更\：不可用@: Standard ^: Option ]: Possible by changing the sequence \: Not available

数控型号NC Model MSX-853IV MSX-855IV

1 控制轴数CONTROLLED AXES

1–1 大可控数控轴Maximum Controllable NC Axes 8 8

1–2 控制轴数Controlled Axes X, Y, Z, MG @ @

1–3联动控制轴数（标准）Number of Simultaneously Controllable Axes (Standard)

4 5

1–4 控制主轴数Number of Controlled Spindles 1 1

1–5 C 轴轮廓控制C-Axis Contouring Control ^ ^

1–6 扩展轴名称Expansion Axis Name

多 2 个字母Maximum of 2 Letters @ @

1–7 磁极位置检测Magnetic Pole Position Detection @ @

1–8 控制轴的拆卸Removal of Controlled Axes @ @

1–9 小输⼊单位Least Input Increment 0.001 mm/0.0001 in./0.001° @ @

1–10 小指令增量Least Command Increment 0.001 mm/0.0001 in./0.001° @ @

1–11 大可编程值Maximum Programmable Value ±99999.999 mm/9999.9999 in. @ @

1–12 英制 / 米制转换Inch/Metric Conversion G20/G21 @ @

1–13 联锁Interlock

可选外部输⼊控制轴联锁。The external-input controlled axis Interlock is optional.

@ @

1–14 机床锁Machine Lock @ @

1–15 紧急停止Emergency Stop @ @

1–16 超程Overtravel @ @

1–17 门联锁Door Interlock @ @

1–18 存储行程限制检查 1/2Stored Stroke Limit Check 1/2 @ @

1–19 存储行程限制检查 IBStored Stroke Limit Check IB ^ ^

1-20 存储行程限制检查 2BStored Stroke Limit Check 2B ^ ^

55数控装置规格

NUMERICAL CONTROL UNIT SPECIFICATIONS

1-21 存储行程限制检查 1CStored Stroke Limit Check 1C ^ ^

1–22 存储行程限制检查 2、 3Stored Stroke Limit Check 2, 3 ^ ^

1–23 镜像Mirror Image @ @

1–24 跟随Follow-Up @ @

1–25 旋转范围干涉检查Rotation Range Interference Check ^ ^

1–26 位置开关Position Switch

*1 *1

1–27 高速位置开关High-Speed Position Switch

*1 *1

1–28 负载监视功能Load Monitoring Function

软键类型Soft-Key Type @ @

2 运行操作OPERATION

2–1 自动运行（存储器）Automatic Operation (Memory) @ @

2–2 MDI 操作MDI Operation @ @

2–3 DNC 运行DNC Operation @ @

2–4 使用存储卡的 DNC 运行DNC Operation Using Memory Card ^*2 ^*2

2–5 程序编号搜索Program Number Search @ @

2–6 序号搜索Sequence Number Search @ @

2–7序号校对和停止Sequence Number Collation and Stop

^ ^

2–8 程序重新启动Program Restart ^ ^

2–9 刚性攻丝返回Rigid Tapping Return @ @

2–10 缓冲寄存器Buffer Register @ @

2–11 指定进给功能Dry Run @ @

2–12 单个程序块Single Block @ @

2–13 微动进给Jog Feed

0 - 5000 mm/min （20 级）0 - 5000 mm/min (20 Steps) @ @

2–14 手动归零Manual Zero Return @ @

@：标准 ^：选项 ]：需要顺序变更 \：不可用@: Standard ^: Option ]: Possible by changing the sequence \: Not available



2–15 无卡爪的零点设定Zero Point Setting without Dog @ @

2–16 零点返回速度设定Zero Point Return Speed Setting @ @

2–17 手动脉冲把手进给Manual Pulse Handle Feed

手动脉冲把手 1 个 ×1、 ×10、 ×100Manual Pulse Handle 1 ×1, ×10, ×100 @ @

2–18手动脉冲把手控制（2/3 把手）Manual Pulse Handle Control (2/3 Handles)

] ]

2–19手动脉冲把手进给倍率Manual Pulse Handle Feed Multiplication

×1, ×10, ×100 @ @

2–20 手动模式下的手动中断Manual Interruption in Handle Mode ^ ^

2–21 缩回Retrace ] ]

2–22 Z 轴指令废除Z-Axis Command Neglect @ @

3 插补INTERPOLATION

3–1 纳米插补Nano Interpolation @ @

3–2 定位Positioning G00 @ @

3–3 单向定位Uni-Directional Positioning @ @

3–4 精确定位模式Exact Stop Mode G61 @ @

3–5 攻丝模式Tapping Mode G63 @ @

3–6 车加工模式Turning Mode G64 @ @

3–7 精确定位Exact Stop G09 @ @

3–8 线性插补Linear Interpolation G01 @ @

3–9 圆弧插补Circular Interpolation G02/G03：CW/CCW @ @

3–10 停留时间Dwell G04 @ @

3–11 圆柱插补Cylindrical Interpolation G7.1 ^ ^

3–12 螺旋插补Helical Interpolation

任意两轴和一个附加轴Any 2 Axes and an Additional 1 Axis @ @

3–13 螺旋线 / 圆锥插补Spiral/Conical Interpolation ^ ^

3–14 SSS 控制SSS Control ^ ^





3–15 螺纹切削 / 同步进给Thread Cutting/Synchronous Feed ^ ^

3–16 跳步功能Skip Function G31 @ @

3–17 多步跳过Multi-Skip ^ ^

3–18 高速跳步High-Speed Skip @ @

3–19 归零Zero Point Return G28 @ @

3–20 归零检查Zero Return Check G27 @ @

3–21 从零点返回Return From Zero Point G29 @ @

3–22 第 2 零点返回2nd Zero Point Return G30 @*3 @*3

3–23 第 3/4 零点返回3rd/4th Zero Point Return @ @

3–24 浮动归零Floating Zero Point Return @ @

3–25 法线方向控制Normal Direction Control

G41.1 （左） /G42.1 （右） /G40.1 （取消）G41.1 (Left)/G42.1 (Right)/G40.1 (Cancel) ^ ^

4 进给功能FEED FUNCTIONS

4–1 快速进给速度Rapid Traverse Rate

大 30000 mm/minMaximum of 30000 mm/min @ @

4–2 切削进给速度Cutting Feedrate

*4 @ @

4–3 快进倍率Rapid Traverse Rate Override F0/1/10/25/100% @ @

4–4 每分钟进给量Feed per Minute G94 @ @

4–5 每转进给量Feed per Revolution G95 ^*5 ^*5

4–6 恒定切向速度控制Constant Tangential Velocity Control @ @

4–7 切削进给速度固定Cutting Feedrate Clamp @ @

4–8 自动加速 / 减速Automatic Acceleration/Deceleration

直线型（快速进给） / 指数函数型（切削进给）Linear-Type (Rapid Traverse)/Exponential Function-Type (Cutting Feed)

@ @

4–9快速进给的钟形加速 / 减速Bell-Shaped Acceleration/Deceleration for Rapid Traverse

@ @

4–10优加速 / 减速定位功能

Positioning by Optimized Acceleration/ Deceleration Function

@ @




4–11

切削进给插补后钟形加速 / 减速Bell-Shaped Acceleration/Deceleration after Cutting Feed Interpolation

@ @

4–12 进给倍率Feedrate Override @ @

4–13 第二进给倍率Second Feedrate Override

有关详情请咨询Consultation Required for Details ] ]

4–14 F1- 数字进给F1-Digit Feed F1 - F9 ^ ^

4–15 反比时间进给Inverse Time Feed ^ ^

4–16 进给倍率取消Feedrate Override Cancel M48， M49 @ @

4–17 外部减速External Deceleration @ @

4–18切削进给插补后的线性加速 / 减速Linear Acceleration/Deceleration after Cutting Feed Interpolation

@ @

4–19

高速高精度控制 I （人工智能轮廓控制）High-Speed, High-Precision Control I (AI Contour Control)

^ ^

4–20

高速高精度控制 II （高精度轮廓控制）High-Speed, High-Precision Control II (High Contour Control)

^ ^

4–21

先行插补前钟形加速 / 减速Bell-Shaped Acceleration/Deceleration before Look-Ahead Interpolation

^ @

4–22 高精度控制High Precision Control @ @

5 程序输⼊PROGRAM INPUT

5–1 带码Tape Code

EIA/ISO 代码自动识别EIA/ISO Code Automatic Discrimination @ @

5–2 标签跳步Label Skip @ @

5–3 奇偶校验Parity Check

奇偶性 H、奇偶性 VParity H, Parity V @ @

5–4 控制缩回 / 伸出Control In/Out @ @

5–5 可选程序块跳步Optional Block Skip @ @

5–6 附加可选程序块跳步Additional Optional Block Skip BDT2 - BDT9 ^ ^

5–7 大可编程值Maximum Programmable Value

±8 位±8-Digit @ @





5–8 程序号 / 程序名Program Number/Program Names

程序编号：4 位 *6

Program Number: 4-Digit*6

程序名称： 48 个字符Program Name: 48 Characters

@ @

5–9 绝对 / 增量编程Absolute/Incremental Programming G90/G91 @ @

5–10 小数点编程Decimal Point Programming

可通过参数设定选择电子计算器类型小数点编程。Electronic calculator type decimal point programming can be selected by parameter setting.

@ @

5–11 直径指定Diameter Programming @ @

5–12 半径指定Radius Programming @ @

5–13 平面选择Plane Selection G17、 G18、 G19 @ @

5–14 旋转轴指定Rotary Axis Designation @ @

5–15 旋转轴滚动Rotary Axis Roll-Over @ @

5–16 极坐标指令Polar Coordinate Command ^ ^

5–17 坐标系设定Coordinate System Setting

G92 （加工中心）G92 (Machining Centers) @ @

5–18自动坐标系设定Automatic Coordinate System Setting

@ @

5–19 工件坐标系Work Coordinate System G52 - G59 @ @

5–20 工件坐标系预设Work Coordinate System Preset G92.1 ^ ^

5–21附加工件坐标系组数Additional Work Coordinate System Sets

共 48 组Total 48 Sets ^ ^

5–22 手动绝对Manual Absolute

可编程控制器参数PC Parameter @ @

5–23任意角度倒角 / 倒圆角Arbitrary Angle Chamfering/Corner Rounding

^ ^

5–24 可编程数据输⼊Programmable Data Input

G10、 G11 （功能取消）G10, G11 (Function Cancel) @ @

5–25 可编程参数输⼊Programmable Parameter Input

由可编程数据输⼊替代Substituted by Programmable Data Input @ @

5–26 子程序调用Sub-Program Call

多 8 层嵌套Up to 8 Levels of Nesting @ @

5–27 自定义宏程序Custom Macro @ @




5–28附加自定义宏程序公共变量Additional Custom Macro Common Variables

#100 - #199, #500 - #999 ^ ^

5–29 中断式自定义宏程序Interruption Type Custom Macro ^ ^

5–30 孔加工封闭循环Hole Machining Canned Cycle G80 - G89 @ @

5–31 圆弧半径指令Circular Arc Radius Command @ @

5–32 自动拐角倍率Automatic Corner Override @ @

5–33 缩放Scaling G50/G51 ^ ^

5–34 坐标系旋转Coordinate System Rotation G68/G69 ^ ^

5–35 三维坐标转换3D Coordinate Conversion ^ ^

5–36 斜面加工指令Inclined Face Machining Command ^ ^

5–37 可编程镜像Programmable Mirror Image @ @

5–38小直径深孔钻削循环Small Diameter Deep Hole Drilling Cycle

^ ^

5–39 小输⼊单位 CLeast Input Increment C 0.0001 mm/0.00001 in./0.0001° ^ ^

5-40 序号Sequence Number

5 位5-Digit @ @

6 辅助功能 / 主轴转速功能MISCELLANEOUS FUNCTION/SPINDLE SPEED FUNCTION

6–1辅助功能（M 功能）Miscellaneous Function (M Function)

4 位数 M 代码4-Digit M Code @ @

6–2 第二辅助功能Secondary Miscellaneous Function ] ]

6–3 辅助功能锁Auxiliary Function Lock @ @

6–4 高速 M/S/T/B 接口High-Speed M/S/T/B Interface @ @

6–5辅助功能复数指令Multiple Miscellaneous Function Commands

3 个指令3 Commands @ @

6–6 主轴功能（S 功能）Spindle Function (S Function)

5 位数 S 代码5-Digit S Code @ @

6–7 主轴串行输出Spindle Serial Output @ @

6–8 恒线速控制Constant Surface Speed Control

G96/G97 （取消）G96/ G97 (Cancel) ^ ^





6–9 主轴转速倍率Spindle Speed Override

50 -150% （10% 增量）50 - 150% (10% Increments) @ @

6–10 主轴定位Spindle Orientation @ @

6–11 主轴输出切换Spindle Output Switching @ @

6–12 刚性攻丝Rigid Tapping @ @

7 刀具偏移TOOL OFFSET

7–1 刀具功能（T 功能）Tool Function (T Function)

8 位数 T 代码8-Digit T Code @ @

7–2 刀具偏移组数Number of Tool Offset Groups

半径和长度定义为一组。A set is defined as a radius and length combination.如果半径和长度偏移数据分别设置，则值表示数据量。If radius and length offset data are set individually, the value indicates the amount of data.

200 组200 Sets

200 组200 Sets

7–3 刀具偏移数据存储器 CTool Offset Data Memory C

D/H 代码，几何和磨损偏移数据D/H Code, Geometry and Wear Offset Data @ @

7–4 刀具长度偏移Tool Length Offset G43， G44， G49 @ @

7–5 刀位偏移Tool Position Offset G45 - G48 @ @

7–6 刀具半径偏移Tool Radius Offset G40 - G42 @ @

7–7刀具几何偏移 / 刀具磨损偏移Tool Geometry Offset/Tool Wear Offset

@ @

7–8 MAPPS 刀具管理MAPPS Tool Management @ @

7–9 刀具长度测量Tool Length Measurement ^ ^

7–10 自动刀具偏移Automatic Tool Offset ^ ^

7–11工件定位误差补偿Workpiece Positioning Error Compensation

^ ^

7–12 刀具寿命管理Tool Life Management

MAPPS 刀具管理功能MAPPS Tool Management Function @ @

7–135 轴加工的刀具中心点控制Tool Center Point Control for 5-Axis Machining

^ ^

8 机械精度补偿MECHANICAL ACCURACY COMPENSATION

8–1 齿隙补偿Backlash Compensation ±9999999 @ @




8–2快速进给 / 切削进给的单独间隙补偿Individual Backlash Compensation for Rapid Traverse/Cutting Feed

@ @

8–3 记忆型螺距误差补偿Stored Pitch Error Compensation @ @

8–4插补型螺距误差补偿Interpolation Type Pitch Error Compensation

@ @

8–5 直线度补偿Straightness Compensation

补偿点： 128Compensating Points: 128 ^ ^

9 编辑EDITING

9–1 零件程序存储Part Program Storage (kbyte)*7 125 125

9–2 附加零件程序存储Additional Part Program Storage

选项Option

合计 (kbyte)*7

Total (kbyte)*7^

230, 500, 1000, 2000

^230, 500,

1000, 2000

9–3 存储的程序数Number of Stored Programs

（程序）(Programs) 200 200

9–4存储的程序数，扩展 1Number of Stored Programs, Expansion 1

选项Option

总和（程序）Total (Programs) ^*8 ^*8

9–5 程序编辑Program Edit

删除、插⼊、更改Deletion, Insertion, Alteration @ @

9–6 程序保护Program Protect @ @

9–7 后台编辑Background Editing @ @

10 操作面板 / 显示章节OPERATION PANEL/DISPLAY SECTION

10–1 状态显示Status Display @ @

10–2 时钟功能Clock Function @ @

10–3 实际位置显示Actual Position Display @ @

10–4 程序指摘显示Program Comment Display

程序名称： 48 个字符Program Name: 48 Characters @ @

10–5 参数设定显示Parameter Setting Display @ @

10–6 报警显示Alarm Display @ @

10–7 报警记录显示Alarm History Display @ @

10–8 操作员信息记录显示Operator's Message History Display @ @

10–9 操作记录显示Operation History Display @ @





10–10运行时间显示 / 部件数显示Running Time Display/Number of Parts Display

@ @

10–11 实际进给速度显示Actual Feedrate Display @ @

10–12实际主轴转速和 T 代码显示Actual Spindle Speed and T Code Display

@ @

10–13 操作监视屏幕Operating Monitor Screen

负载仪显示等Load Meter Display, etc. @ @

10–14 语言（数控）Language (NC) ^*9 ^*9

10–15 数据保护键Data Protection Key @ @

10–16 帮助功能Help Function @ @

10–17 自诊断功能Self-Diagnosis Function

报警显示、 I/O 信号诊断、梯形图等Alarm Display, I/O Signal Diagnosis, Ladder Diagrams, etc.

@ @

10–18 图形显示Graphic Display

MAPPS IV 会话编程功能标准三维图形显示、图形检查MAPPS IV Conversational Programming Function Standard 3D Graphics Display, Graphic Check

^ ^

10–19 MDI 功能MDI Function @ @

10–20 10.4" 彩⾊ LCD10.4" Color LCD @ @

10–21由组分类的目录显示Directory Display Classified by Groups

@ @

11 I/O 功能和装置I/O FUNCTIONS AND UNITS

11–1 读⼊机 / 穿孔机接口Reader/Puncher Interface 1ch (RS232C) ^ ^

11–2 快速数据服务器Fast Data Server 100BASE-TX ^ ^

11–3 外部数据输⼊External Data Input

外部程序编号搜索、外部刀具偏移和外部工件坐标系平移External Program Number Search, External Tool Offset, and External Work Coordinate System Shift

@*10 @*10

11–4 外部工件编号搜索External Work Number Search

工件编号： 9999Work Number: 9999 ]*10 ]*10

11–5 存储卡输⼊ / 输出Memory Card Input/Output @ @

12 箱体和安装ENCLOSURE AND INSTALLATION

12–1 箱体构造Enclosure Construction

封闭防尘式 (IP54)Enclosed Dust-Proof Type (IP54) @ @




2 附注 2 NOTE

*1 标准规格为 24 个，选项为 48 个。 *1 24 for standard specification, 48 for Options.*2 MAPPS 内部存储器（6 GB）为标准规格，（20 GB）为可选。前

卡槽为可选。

*2 The MAPPS internal memory (6 GB) is standard, (20 GB) is optional. The front card slot is optional.

*3 用于 ATC 和 APC 操作。 *3 Used for ATC and APC operations.*4 进给速度： 1 mm/min-6000 mm/min *4 Feedrate: 1 mm/min-6000 mm/min*5 “3–15” “ 螺纹切削 / 同步进给 ” 为必需。 *5 “3–15” “Thread Cutting/Synchronous Feed” is necessary.*6 8 位程序编号规格是可选的。 *6 8-digit program number specifications are options.*7 10 m ≈ 4 kB *7 10 m ≈ 4 kB*8 下表为扩展个数。 *8 Expansion numbers are given in the table below.

*9 MAPPS 屏幕可使用日语、英语、德语、法语、意大利语、西班牙

语、葡萄牙语（巴西语）、瑞典语、荷兰语、中文（繁体）、中文

（简体）、韩语、土耳其语、丹麦语、挪威语、芬兰语、捷克语、

斯洛文尼亚语、匈牙利语、波兰语和俄罗斯语。

数控警报信息屏幕和参数屏幕可使用日语、英语、德语、法语、意

大利语、西班牙语、葡萄牙语（巴西语）、匈牙利语、荷兰语、中

文（繁体）、中文（简体）、韩语、土耳其语、瑞典语。

*9 MAPPS screens are available in Japanese, English, German, French, Italian, Spanish, Portuguese (Brazil), Swedish, Dutch, Chinese (Traditional), Chinese (Simplified), Korean, Turkish, Danish, Norwegian, Finnish, Czech, Slovene, Hungarian, Polish and Russian.Japanese, English, German, French, Italian, Spanish, Portuguese (Brazil), Hungarian, Dutch, Chinese (Traditional), Chinese (Simplified), Korean, Turkish, Swedish are available for the NC alarm messages screen and the parameter screen.

*10 有关详情，请咨询。 *10 For details, consultation is required.

零件程序存储大小 (kb)Part Program Storage Size (kbyte)

程序数量Number of Programs

125 200

230 400

500 1000

1000 1000

2000 1000

65功率容量表

POWER CAPACITY TABLE

3 功率容量表POWER CAPACITY TABLE

2 附注 2 NOTE

用以下公式计算得出的电流值来确定断路器和配电容量。 Breaker and power distribution board capacities are determined using the current calculated by the following formula.

* 允许选择 * Allowance for selection(I94293 A02)

× 1000

3 × 200 (V)× 1.25*

输⼊电流(A) =总功率容量(kVA) × 1000

3 × 200 (V)× 1.25*Input Current (A) =

Total Power Capacity (kVA)

机床型号Machine Model NVX5000

数控 MSX-853IV, MSX-855IV

主轴转速Spindle Speed 12000 min−1

电源模块Power Supply Module


MITSUBISHIMITSUBISHI

型号Model [MDS-DM-SPV3F200160]

主轴Spindle


MITSUBISHIMITSUBISHI

电机型号Motor Model [SJ-2B4351TK]

输出（25%ED/ 连续）Output (25%ED/ Continuity)

(kW) 15/11

伺服电机Servomotor

电机型号Motor Model X [HF303-A48] 3

电机型号Motor Model Y [HF303-A48] 3

电机型号Motor Model Z [HF453BS-A48] 4.5

MG 电机型号Motor Model MG [HF104BT-A48] 1

1 放大器连续额定容量Amplifier Continuity Capacity (kVA) 22.99

2 数控 (kVA) 0

3 电气柜Electrical Cabinet (kVA) 1.18

4 辅助装置电机Auxiliary Unit Motor

切削油泵Coolant Pump (kVA) 1.04 (1.3 kVA:1.04/0.8)

切屑冲洗切削油泵Chip Flash Coolant Pump

(kVA) 0

立柱循环切削油泵Column Circulating Coolant Pump

(kVA) 0

风扇冷却器Fan Cooler (kVA) 0.77

功率容量表POWER CAPACITY TABLE66

辅助装置总计 [ 功率因素 0.8] （标准）Total of Auxiliary Units [Power Factor 0.8] (Standard)

(kVA) 2.07

总容量（标准）Total Capacity (Standard)1 + 2 + 3 + 4

连续额定容量Continuous Rating

(kVA) 26.24

降压变压器（标准）Step-Down Transformer (Standard) (kVA) 35

220 V 50 Hz 变压器220 V 50 Hz Transformer (kVA) 10

机床型号Machine Model NVX5000

数控 MSX-853IV, MSX-855IV

主轴转速Spindle Speed 12000 min−1

3 章

3’¬ 图纸CHAPTER 3

CHAPTER 3 DIAGRAMS

1 警告标签 ....................................................................69CAUTION LABELS

2 总览 ........................................................................70GENERAL VIEW

3 安装图 ......................................................................82INSTALLATION DIAGRAMS

4 地基图 ......................................................................88FOUNDATION DIAGRAMS

5 拆解尺寸图 ..................................................................90DISASSEMBLED DIMENSIONS

6 轴行程图 ....................................................................91AXIS TRAVEL DIAGRAMS

7 主轴转速输出特性图 .........................................................101SPINDLE SPEED OUTPUT CHARACTERISTICS DIAGRAMS

8 主轴头可安装附件 ...........................................................104SPINDLE HEAD MOUNTABLE ACCESSORIES

9 刀柄尺寸 ...................................................................105TOOL SHANK DIMENSIONS

10 拉钉 .......................................................................115RETENTION KNOB

11 刀具限制 ...................................................................118TOOL RESTRICTIONS

12 工作台尺寸图 ...............................................................119TABLE DIMENSIONS

13 工件重心位置限制 ...........................................................120WORKPIECE CENTER OF GRAVITY POSITION RESTRICTIONS

69警告标签

CAUTION LABELS

1 警告标签CAUTION LABELS

(Q55271 A06)

(Opt

ion)

H42

0128

7A (

2000

0min

-1)

H60

416A

()

H60

435A

(E)

H60

514A

(Fr)

H60

523A

(Sp)

H60

551A

(Sw

)

H60

827A

(Fi)

H60

560A

(N)

H61

197A

(H)

H61

176A

(Cz)

H61

704A

(CT)

H4C

280A

(K)

H4C

282A

(In)

H4C

284A

(M)

Def

ault

nam

e pl

ate

H4C

237A

(Sw

)

H61

775A

(CT)

H4C

238A

(K)

H4C

240A

(In)

H4C

242A

(M)

Def

ault

nam

e pl

ate

H60

439A

(J)

H42

655A

(G)

H60

421A

(It)

H60

831A

(Du)

H60

536A

(Da)

H60

840A

(Por

)

H61

118A

(Sl)

H61

202A

(Pol

)

H61

224A

(Tu)

H60

849B

(CS

)

H4C

246A

(Th)

H4C

248A

(R)

H40

0122

1A (N

VX

5060

) HS

C)

H40

0121

9A (N

VX

5080

HS

C)

H40

0122

0A (N

VX

5100

HS

C)

Def

ault

nam

e pl

ate

H60

441A

(J)

H60

401A

(G)

H60

423A

(It)

H60

833A

(Du)

H60

538A

(Da)

H60

842A

(Por

)

H61

120A

(Sl)

H61

204A

(Pol

)

H61

226A

(Tu)

H60

851B

(CS

)

H4C

260A

(Th)

H4C

262A

(R)

H60

414A

()

H60

433A

(E)

H60

512A

(Fr)

H60

521A

(Sp)

H60

549A

(Sw

)

H60

825A

(Fi)

H60

558A

(N)

H61

195A

(H)

H61

174A

(Cz)

H60

852A

(CT)

H4C

266A

(K)

H4C

268A

(In)

H4C

270A

(M)

Def

ault

nam

e pl

ate

H60

447A

(J)

H60

407A

(G)

H60

429A

(It)

H60

839A

(Du)

H60

544A

(Da)

H60

848A

(Por

)

H61

158A

(Sl)

H61

210A

(Pol

)

H61

232A

(Tu)

H60

857B

(CS

)

H4C

302A

(Th)

H4C

304A

(R)

H60

808A

()

H60

703A

(E)

H60

706A

(Fr)

H60

708A

(Sp)

H60

711A

(Sw

)

H60

714A

(Fi)

H60

713A

(N)

H61

278A

(H)

H61

280A

(Cz)

H60

710A

(CT)

H4C

450A

(K)

H4C

452A

(In)

H4C

454A

(M)

Def

ault

nam

e pl

ate

H60

440A

(J)

H42

656A

(G)

H60

422A

(It)

H60

832A

(Du)

H60

537A

(Da)

H60

841A

(Por

)

H61

119A

(Sl)

H61

203A

(Pol

)

H61

225A

(Tu)

H60

850B

(CS

)

H4C

253A

(Th)

H4C

255A

(R)

H60

417A

()

H60

436A

(E)

H60

515A

(Fr)

H60

524A

(Sp)

H60

552A

(Sw

)

H60

828A

(Fi)

H60

561A

(N)

H61

198A

(H)

H61

177A

(Cz)

H60

855A

(CT)

H4C

287A

(K)

H4C

289A

(In)

H4C

291A

(M)

H41

254A

LEFT

SID

E V

IEW

RIG

HT

SID

E V

IEW

& L

ubric

atio

n oi

l nam

e pl

ate

(Atta

chm

ents

for C

onve

yor)

H60

803B

(N)

H61

260A

(H)

H61

262A

(Cz)

H46

033B

(CT)

H4C

443A

(K)

H4C

445A

(In)

H4C

447A

(M)

H60

785B

(J)

H60

790B

(G)

H60

794B

(It)

H60

804B

(Du)

H46

013B

(Da)

H60

805B

(Por

)

H48

0102

8A

& C

onve

yor n

ame

plat

e (S

peci

ficat

ion

: Chi

p co

nvey

or p

rovi

ded

/ Int

erfa

ce o

nly)

& W

arni

ng p

late

(Spe

cific

atio

n : H

SK

)

& E

lect

rical

cab

inet

nam

e pl

ate

& S

pind

le s

peed

, too

l dia

., le

ngth

& M

agaz

ine

nam

e pl

ate

(Spe

cific

atio

n : M

agaz

ine

door

pro

vide

d)

H61

571A

(N)

H61

565A

(H)

H61

567A

(Cz)

H61

703A

(CT)

H61

931A

(K)

H61

933A

(In)

H61

935A

(M)

H61

523A

(J)

H61

563A

(G)

H61

575A

(It)

H61

569A

(Du)

H61

570A

(Da)

H61

574A

(Por

)

& W

arni

ng p

late

Mac

hine

nam

e pl

ate

& D

oor i

nter

lock

war

ning

pla

te

-1

H42

0105

2B

150m

m

MAX

.TOO

L DIA

MET

ERM

AX.S

PIND

LE S

PEED

FC32

G68

Turn

powe

r O F

Fbef

ore se

rvicing

WAR

NIN

GDo

not pu

t any p

art of y

our

Otherw

ise yo

u will b

e

Take

the

key w

ith yo

u.

remo

ve th

e key

to pr

even

t the d

oor

cann

ot b

e op

ened

from

insid

e.

WAR

NIN

G

NA

ME

PLA

TE O

F &

MA

RK

IS IN

STA

LLAT

ION

WIT

H A

RIV

ET

Mal

ay

Indo

nesi

an

Kor

ean

Trad

ition

al C

hine

se

Cze

ch

Hun

garia

n

Nor

weg

ian

Finn

ish

Sw

edis

h

Spa

nish

Fren

ch

Eng

lish

FAIL

URE

TO O

BSER

VE T

HE A

BOVE

INST

RUCT

IONS

MAY

CAU

SE S

ERIO

US

7. N

EVER

RE-

USE

wind

ows

or g

uard

s af

ter d

amag

e. R

epla

ce

6. A

LWAY

S DI

SCO

NNEC

T th

e po

wer s

ourc

e be

fore

insp

ectin

g,

5. T

he m

achin

e sta

rts a

nd m

oves

aut

omat

ically

.

4. N

EVER

ATT

EMPT

TO

CHA

NGE

the

setti

ngs

for C

NC p

aram

eter

s

3. N

EVER

OPE

RATE

the

mac

hine

with

out t

he p

rote

ctive

cove

r,

2. S

TRIC

TLY

OBS

ERVE

all i

nstru

ctio

ns w

ritte

n on

the

caut

ion

plat

es.

or o

pera

ting t

he m

achin

e.

n.s

n de e

ste pr

oduct

o pue

de es

tar su

jeta a

una a

utoriza

ci

nazio

ne es

porta

trice.

Contr

ollare

con I'a

genzi

a di go

verno

per I'

autor

izzazi

one n

ecessa

ria.

s de I

'agen

ce go

uverne

menta

le.rifi

ez si

une a

utoris

ation

est n

cessite

r une

autoris

ation d

u gouv

ernem

ent du

pays

export

ateur.

rde ei

nzuh

olen.

Der E

xport

dies

es Pr

oduk

ts be

dart u

.U.de

r Gen

ehmi

gung

der R

egier

ung

The e

xport

ation

of th

is prod

uct m

ay be

subje

ct to

an au

thoriz

ation

from

the go

vernm

ent

H42

654A

FAILU

RE TO

FOLL

OW TH

IS W

ARNI

NG

DO N

OT E

XCEE

D TH

E SP

EED

LIMITA

TION

door.

Do no

t opera

te

H61

523A

(Opt

ion)

Def

ault

nam

e pl

ate

H60

404A

(G)

H60

836A

(Du)

H60

845A

(Por

)

H61

207A

(Pol

)

H60

854B

(CS

)

H4C

283A

(R)

)

H61

774A

(CS

)

H4C

241A

(R)

)

H60

448A

(Fr)

H60

546A

(Sw

)

H60

555A

(N)

H61

171A

(Cz)

H4C

245A

(K)

H4C

249A

(M)

H40

0102

3A (N

VX

5080

)

H60

413A

(

H60

432A

(E)

H60

520A

(Sp)

H60

824A

(Fi)

H61

194A

(H)

H61

701A

(CT)

H4C

261A

(In)

Def

ault

nam

e pl

ate

H60

402A

(G)

H60

834A

(Du)

H60

843A

(Por

)

H61

205A

(Pol

)

H61

776A

(CS

)

H4C

269A

(R)

)

H60

517A

(Fr)

H60

554A

(Sw

)

H60

669A

(N)

H61

179A

(Cz)

H4C

301A

(K)

H4C

305A

(M)

H60

704A

(J)

H60

707A

(It)

H60

712A

(Da)

H61

277A

(Sl)

H61

165A

(Tu)

H4C

451A

(Th)

H60

412A

(

H60

431A

(E)

H60

519A

(Sp)

H60

823A

(Fi)

H61

193A

(H)

H61

699A

(CT)

H4C

254A

(In)

Def

ault

nam

e pl

ate

H60

405A

(G)

H60

837A

(Du)

H60

846A

(Por

)

H61

208A

(Pol

)

H61

804A

(CS

)

H4C

290A

(R)

FRO

NT

SID

E V

IEW

109

& L

ubric

atio

n oi

l nam

e pl

ate

(Opt

ion)

H61

261A

(Pol

)

H61

800A

(CS

)

H4C

446A

(R)

H60

791B

(E)

H60

793B

(Sp)

H60

806B

(Fi)

& M

achi

ne s

peci

ficat

ion

plat

e

(Opt

ion)

a

nd m

omen

t max

. val

ue

H61

564A

(Sl)

H61

578A

(Tu)

H61

932A

(Th)

H61

581A

(Def

ault

nam

e pl

ate)

H61

573A

(Fr)

H61

572A

(Sw

)

& R

eloc

ated

Mac

hine

Sec

urity

Fun

ctio

n na

me

plat

e

& C

autio

n pl

ate

8kg

MAX

.TOO

L MAS

S

FD32

Hazar

dous v

oltage

entang

led wi

th rota

tingpar

ts of th

e conv

eyor.

To w

ork i

nside

the

mac

hine,

turn

and

Rus

sian

Sim

plifi

ed C

hine

se

Pol

ish

Por

tugu

ese

Dut

ch

Ger

man

y

PERS

ONA

L IN

JURY

OR

MAC

HINE

DAM

AGE.

re

pairin

g,or

per

form

ing m

ainte

nanc

e to

the

mac

hine.

wi

thou

t con

sultin

g M

ORI S

EIKI

.

1. R

EAD

TH

E IN

STR

UC

TIO

N M

ANU

AL c

aref

ully

bef

ore

inst

allin

g

export

ador.

Comp

ruebe

en la

agen

cia gu

berna

menta

l si ne

cesita

una a

utoriza

ciLa

expo

rtaci

cessai

re aup

rL'e

xporta

tion de

ce pr

oduit

peut

n

of the

expo

rting c

ountr

y. Che

ck wit

h the

gove

rnmen

t age

ncy f

or au

thoriz

ation

.

MAY

RESU

LT IN

A SE

RIOU

S AC

CIDE

NT!

WAR

NIN

G

WAR

NIN

G

(Opt

ion)

H60

426A

(It)

H61

123A

(Sl)

H4C

281A

(Th)

H4C

236A

(Por

)

H60

411A

(

H60

518A

(Sp)

H61

192A

(H)

H4C

247A

(In)

H40

0118

6A (N

VX

5100

)

H60

450A

(Fr)

H60

557A

(N)

H4C

259A

(K)

H60

442A

(J)

H60

539A

(Da)

H61

227A

(Tu)

H60

419A

(

H60

526A

(Sp)

H61

200A

(H)

H4C

303A

(In)

H60

705A

(G)

H60

715A

(Por

)

H61

801A

(CS

)

)

H60

547A

(Sw

)

H61

172A

(Cz)

H4C

256A

(M)

H60

427A

(It)

H61

124A

(Sl)

H4C

288A

(Th)

RE

AR

SID

E V

IEW

& C

oola

nt le

vel n

ame

plat

e

H61

164A

(Tu)

H60

787A

(Def

ault

nam

e pl

ate)

H46

034B

(Sw

)

(O

ptio

n)(O

ptio

n)

H61

577B

(CS

)

H61

524A

(E)

H61

568A

(Fi)

8,00

0min

(with

out a

djac

ent t

ools)

DAN

GER

from

bein

g loc

ked.

Thai

Slo

vene

Italia

n

pr

ompt

ly wi

th o

nly

reco

mm

ende

d pr

oduc

ts.

in

terlo

ck,o

r oth

er s

afet

y de

vices

in p

lace

.

n del

gobie

rno de

l pa

V

OF A

TOOL

OR

A TOO

L HOL

DER!

H60

444A

(J)

H61

229A

(Tu)

H4C

239A

(Th)

H60

822A

(Fi)

H40

0122

2A (N

VX

5060

H60

548A

(Sw

)

H4C

263A

(M)

H61

121A

(Sl)

H60

438A

(E)

H61

697A

(CT)

H60

709A

(Du)

H4C

453A

(R)

H60

556A

(N)

H60

445A

(J)

H61

230A

(Tu)

H4C

444A

(Th)

& S

Q, Y

V n

ame

plat

e

H61

566A

(Pol

)

H61

576A

(Sp)

MAX

.TOO

L MOM

ENT

body in

to the

chip c

onveyo

r.

Turk

ish

Japa

nese

SAFE

TY P

REC

AUTI

ON

S

des e

xport

ieren

den L

ande

s. Die

Gen

ehmi

gung

ist be

i ents

prech

ende

n Beh

H60

541A

(Da)

H60

430A

(E)

)

H60

424A

(It)

H60

830A

(Fi)

H61

279A

(Pol

)

H4C

252A

(K)

H41

253A

H60

792C

(Fr)

H61

934A

(R)

Door

is a

utom

atica

lly lo

cked

and

NE

VER

TOUC

H O

R ST

AND

near

revo

lving

or m

ovin

g pa

rts.

without

shutti

ng

H60

410A

(

H61

173A

(Cz)

Def

ault

nam

e pl

ate

H60

542A

(Da)

& C

ocom

nam

e pl

ate

Dan

ish

H61

702A

(CT)

H60

449A

(Fr)

& F

ront

doo

r war

ning

pla

te

H4C

267A

(Th)

L'espo

rtazio

ne di

quest

o prod

otto p

otreb

be es

sere s

ogge

tta all

'autor

izzazi

one d

el gove

rno de

lla

H61

259A

(Sl)

tool

in op

erat

ion.

CAU

TIO

N

Do n

ot to

uch

NVX5

000

H48

0102

8A

N NNO

NOOIO IITI TTIT IIS

ISS

OS

OOPO PP PL LLSL

SS&S &&P

&PPSP

SS S, ,,V,

VVYV YY Y, ,,Q

,QQSQ

SSS

YV20

11YV

2041

(YV

6491

)(Y

V70

71)

(YV

2121

)

YV22

81SP

12

(YV

5891

)SL

1SP

1SL

2SP

5

AP-D

LK1

(AP

-DL

K2)

YV25

81YV

2580

SL2

3

YV26

51YV

2650

SQ

49S

Q48

SQ

30Y

V23

00S

Q14

3S

Q13

3S

Q10

0YV

2350

(YV

131)

(YV

121)

(YV

4011

)YV

2601

(YV

6450

)

SQ

124

SQ

102

SQ10

1

SQ

131

SQ13

2(Y

V202

1)

SP3

(YV

5311

)SQ

121

SQ12

3

SP2

(SP

149)

(SP

148)

(SQ

29)

(YV2

341)

(YV2

340)

(SQ

45)

(SQ

497)

(SQ

43)

(YV

5821

)

(YV

2171

)

TSUB

AKIM

OTO

MAYF

RAN

INC.

MB-7

0007Max

. Ope

ratin

g C

oola

nt L

evel时

总览GENERAL VIEW70

2 总览GENERAL VIEW

2-1 NVX5060/40NVX5060/40

< 主视图 / 切屑车规格 > <Front View/Chip Bucket Specifications>(Q55336 A01 5/6)

Unit: mm

103

280

2337

78

967

851.6

360

780

1418

594

80

2520.3

1090

150

900

ST

ST

CO

OLA

NT

CO

OLE

R U

NIT

(OP

TIO

N)

LINE FILTER UNIT FOR SPINDLE THRU COOLANT 1.5MPa(OPTION)

MIST COLLECTER (OPTION)

SEPARATE TYPE OIL COOLER (OPTION)

SIGNAL INDICATOR SPECIFICATION


FRO

NT

DO

OR

OP

EN

ING

TAB

LE S

IZE

EM

ER

GE

NC

Y S

TOP

BU

TTO

N

GA

GE

LIN

E

TAB

LE T

OP

SU

RFA

CE

BU

CK

ET

SP

EC

IFIC

ATIO

N

2057

392.

6

1923

250

1030

797510

300

LIN

E F

ILTE

R U

NIT

FO

R S

PIN

DLE

TH

RU

CO

OLA

NT

1.5M

Pa(

OP

TIO

N)

SE

PAR

ATE

TY

PE

OIL

CO

OLE

R (O

PTI

ON

)

ARRANGEMENT : FRONT UPPER SIDE (OPTION)

DISTANCE BELOW DOOR OPENING

SP

IND

LE C

EN

TER

326.

425

0

3005

300

COOLANT COOLER UNIT (OPTION)

ARRANGEMENT : CEILING (OPTION)

Z-A

XIS

STR

OK

E

646

600

MIS

T C

OLL

EC

TER

(OP

TIO

N)

TABLE SURFACE HEIGHT

900

156

MA

GA

ZIN

E S

TEP

(OP

TIO

N)

71总览

GENERAL VIEW

< 侧视图 / 切屑车规格 > <Side View/Chip Bucket Specifications>(Q55336 A01 6/6)

Unit: mm

BU

CK

ET

SP

EC

IFIC

ATIO

N

1553

934

600

967

2957

.3

710

600

10

105

2596.5

265

265

1924

.3

MIS

T C

OLL

EC

TER

(OP

TIO

N)

LIN

E F

ILTE

R U

NIT

FO

R S

PIN

DLE

TH

RU

CO

OLA

NT

1.5M

Pa(

OP

TIO

N)


OIL

SK

IMM

ER

(OP

TIO

N)

STEP-DOWN TRANSFORMER(OPTION)

MA

GA

ZIN

E D

OO

R S

PC

IFIC

ATIO

N (O

PTI

ON

)


SP

IND

LE C

EN

TER

360

1418

163

590

2120

1033

ST

CO

OLA

NT

CO

OLE

R U

NIT

(OP

TIO

N)


KNOCK-DOWN DIMENSION FOR SHIPMENT

TAB

LE S

IZE

550

15

600

900

STE

P-D

OW

N T

RA

NS

FOR

ME

R(O

PTI

ON

)

1923

ST

EM

ER

GE

NC

Y S

TOP

BU

TTO

N


2586.5


< 主视图 / 排屑器规格 > <Front View/Chip Conveyor Specifications>(Q55336 A01 2/6)

Unit: mm

646

150

78

967

851.6

3426

3128

550

1923

1030

1304

1035

756

3005

360

900

300

300

1673


MIS

T C

OLL

EC

TER

(OP

TIO

N)

SE

PAR

ATE

TY

PE

OIL

CO

OLE

R (O

PTI

ON

)

HINGE CHIP CONVEYER (EN SPECIFICATIN)

HINGE CHIP CONVEYER (DRUM FILTER TYPE)

HIN

GE

CH

IP C

ON

VE

YE

R



FRO

NT

DO

OR

OP

EN

ING



SP

IND

LE C

EN

TER

Z-A

XIS

STR

OK

E

510

392.

615

6

1418

594

1035

269

797

ST

774


HINGE CHIP CONVEYER

HIN

GE

CH

IP C

ON

VE

YE

R (D

RU

M F

ILTE

R T

YP

E)


TAB

LE S

IZE

GA

GE

LIN

E

326.

4

3107

1790

2520.3

ST



EM

ER

GE

NC

Y S

TOP

BU

TTO

N

30

900

HIN

GE

CH

IP C

ON

VE

YE

R (E

N S

PE

CIF

ICAT

IN)

TAB

LE T

OP

SU

RFA

CE

899

MA

GA

ZIN

E S

TEP

(OP

UTI

ON

)

1090

CO

OLA

NT

CO

OLE

R U

NIT

(OP

TIO

N)

73总览

GENERAL VIEW

< 侧视图 / 排屑器规格 > <Side View/Chip Conveyor Specifications>(Q55336 A01 3/6)

Unit: mm

CH

IP C

ON

VE

YO

R, R

EA

R D

ISP

OS

AL

SP

EC

IFIC

ATIO

N

2957

.3

1418

967

780

360

1304

1673

10

105

2596.5

1033

590

265

265

1924

.3



CO

OLA

NT

CO

OLE

R U

NIT

(OP

TIO

N)

HINGE CHIP CONVEYER

HINGE CHIP CONVEYER(EN SPECIFICATION)

MA

GA

ZIN

E D

OO

R S

PC

IFIC

ATIO

N (O

PTI

ON

)



SP

IND

LE C

EN

TER

1923

369

700

2586.5

600

710

ST

900

MIS

T C

OLL

EC

TER

(OP

TIO

N)

HINGE CHIP CONVEYER(DRUM FILTER TYPE)

STE

P-D

OW

N T

RA

NS

FOR

ME

R(O

PTI

ON

)

TAB

LE S

IZE

760.

7

655

2120

637



600

3718

LIN

E F

ILTE

R U

NIT

FO

R S

PIN

DLE

TH

RU

CO

OLA

NT

1.5M

Pa(

OP

TIO

N)

ST

1790

EM

ER

GE

NC

Y S

TOP

BU

TTO

N


2-2 NVX5080/40NVX5080/40


Unit: mm

626

360

780

1418

33

1030

2180

80

3005

920

1100

150

900

30.6

400

400

MIS

T C

OLL

EC

TER

(OP

TIO

N)

LIN

E F

ILTE

R U

NIT

FO

R S

PIN

DLE

TH

RU

CO

OLA

NT

1.5M

Pa(

OP

TIO

N)


SE

PAR

ATE

TY

PE

OIL

CO

OLE

R (O

PTI

ON

)

MA

GA

ZIN

E S

TEP

(OP

TIO

N)





SP

IND

LE C

EN

TER

Z-A

XIS

STR

OK

E

BU

CK

ET

SP

EC

IFIC

ATIO

N

250

600

280

2460

1090

51044

0

ST




TAB

LE S

IZE

GA

GE

LIN

E

250

1090

851.6

ST


FRO

NT

DO

OR

OP

EN

ING

TAB

LE T

OP

SU

RFA

CE

1923

2520.3

CO

OLA

NT

CO

OLE

R U

NIT

(OP

TIO

N)

EM

ER

GE

NC

Y S

TOP

BU

TTO

N

449.

459

4


75总览

GENERAL VIEW


Unit: mm

BU

CK

ET

SP

EC

IFIC

ATIO

N

1553

934

600

967

2957

.3

710

600

10

105

2596.5

265

265

1924

.3

MIS

T C

OLL

EC

TER

(OP

TIO

N)

LIN

E F

ILTE

R U

NIT

FO

R S

PIN

DLE

TH

RU

CO

OLA

NT

1.5M

Pa(

OP

TIO

N)


OIL

SK

IMM

ER

(OP

TIO

N)


MA

GA

ZIN

E D

OO

R S

PC

IFIC

ATIO

N (O

PTI

ON

)


SP

IND

LE C

EN

TER

360

1418

163

590

2120

1033

ST

CO

OLA

NT

CO

OLE

R U

NIT

(OP

TIO

N)



TAB

LE S

IZE

550

15

600

900

STE

P-D

OW

N T

RA

NS

FOR

ME

R(O

PTI

ON

)

1923

ST

EM

ER

GE

NC

Y S

TOP

BU

TTO

N


2586.5



Unit: mm

1418

30

1923

594

1790

1035

899

269

3230

3005

360

1090

1090

150

900

30.6

400

400

1673


MIS

T C

OLL

EC

TER

(OP

TIO

N)

SE

PAR

ATE

TY

PE

OIL

CO

OLE

R (O

PTI

ON

)

HINGE CHIP CONVEYER (EN SPECIFICATIN)

HINGE CHIP CONVEYER (DRUM FILTER TYPE)

HIN

GE

CH

IP C

ON

VE

YE

R



FRO

NT

DO

OR

OP

EN

ING



SP

IND

LE C

EN

TER

Z-A

XIS

STR

OK

E

CH

IP C

ON

VE

YO

R, R

EA

R D

ISP

OS

AL

SP

EC

IFIC

ATIO

N

626

1030

1035

3251

2520.3

1100

510 440

ST

CO

OLA

NT

CO

OLE

R U

NIT

(OP

TIO

N)


HIN

GE

CH

IP C

ON

VE

YE

R (E

N S

PE

CIF

ICAT

IN)


MA

GA

ZIN

E S

TEP

(OP

UTI

ON

)

EM

ER

GE

NC

Y S

TOP

BU

TTO

N

TAB

LE T

OP

SU

RFA

CE

550

1304

3549

851.6

ST


HIN

GE

CH

IP C

ON

VE

YE

R (D

RU

M F

ILTE

R T

YP

E)

TAB

LE S

IZE

756

449.

4

HINGE CHIP CONVEYER

GA

GE

LIN

E

920


33

774

77总览

GENERAL VIEW


Unit: mm

CH

IP C

ON

VE

YO

R, R

EA

R D

ISP

OS

AL

SP

EC

IFIC

ATIO

N

2957

.3

141896

7

780

360

1304

1673

10

105

2596.5

1033

590

265

265

1924

.3



CO

OLA

NT

CO

OLE

R U

NIT

(OP

TIO

N)

HINGE CHIP CONVEYER


MA

GA

ZIN

E D

OO

R S

PC

IFIC

ATIO

N (O

PTI

ON

)



SP

IND

LE C

EN

TER

1923

369

700

2586.5

600

710

ST

900

MIS

T C

OLL

EC

TER

(OP

TIO

N)


STE

P-D

OW

N T

RA

NS

FOR

ME

R(O

PTI

ON

)

TAB

LE S

IZE

760.

7

655

2120

637



600

3718

LIN

E F

ILTE

R U

NIT

FO

R S

PIN

DLE

TH

RU

CO

OLA

NT

1.5M

Pa(

OP

TIO

N)

ST

1790

EM

ER

GE

NC

Y S

TOP

BU

TTO

N


2-3 NVX5100/40NVX5100/40


Unit: mm

1923

630

2033

600

250

250

3018

2788

1394

607

150

ST

ST

3005

1224

900



LIN

E F

ILTE

R U

NIT

FO

R S

PIN

DLE

TH

RU

CO

OLA

NT

1.5M

Pa(

OP

TIO

N)


TAB

LE S

IZE




EM

ER

GE

NC

Y S

TOP

BU

TTO

N

Z-A

XIS

STR

OK

E

CH

IP B

UC

KE

T S

PE

CIF

ICAT

ION

610

1418

780

230

617

525

1350

853.2

SE

PAR

ATE

TY

PE

OIL

CO

OLE

R (O

PTI

ON

)



FRO

NT

DO

OR

OP

EN

ING

GA

GE

LIN

E

594

80

510

2521.9

CO

OLA

NT

CO

OLE

R U

NIT

(OP

TIO

N)


TAB

LE T

OP

SU

RFA

CE

1030

1394

MIS

T C

OLL

EC

TER

(OP

TIO

N)


525

360

MA

GA

ZIN

E S

TEP

(OP

TIO

N)

79总览

GENERAL VIEW


Unit: mm

CH

IP B

UC

KE

T S

PE

CIF

ICAT

ION

1553

934

600

967

2957

.3

710

600

10

105

2596.5

265

265

1924

.3

MIS

T C

OLL

EC

TER

(OP

TIO

N)

LIN

E F

ILTE

R U

NIT

FO

R S

PIN

DLE

TH

RU

CO

OLA

NT

1.5M

Pa(

OP

TIO

N)


OIL

SK

IMM

ER

(OP

TIO

N)


MA

GA

ZIN

E D

OO

R S

PC

IFIC

ATIO

N (O

PTI

ON

)


SP

IND

LE C

EN

TER

360

1418

163

590

2120

1033

ST

CO

OLA

NT

CO

OLE

R U

NIT

(OP

TIO

N)



TAB

LE S

IZE

550

15

600

900

STE

P-D

OW

N T

RA

NS

FOR

ME

R(O

PTI

ON

)

1923

ST

EM

ER

GE

NC

Y S

TOP

BU

TTO

N


2586.5



Unit: mm

67

1030

8033

1034

4109

732

756

1790

774

3790

1394

617

510

525

525

1350

2521.9

1224

900


SE

PAR

ATE

TY

PE

OIL

CO

OLE

R (O

PTI

ON

)

HINGE CHIP CONVEYER

HIN

GE

CH

IP C

ON

VE

YE

R (D

RU

M F

ILTE

R T

YP

E)

COOLANT CLLER UNIT (OPTION)

CO

OLA

NT

CO

OLE

R U

NIT

(OP

TIO

N)



FRO

NT

DO

OR

OP

EN

ING


EM

ER

GE

NC

Y S

TOP

BU

TTO

N

Z-A

XIS

STR

OK

E

CH

IP C

ON

VE

YO

R, R

EA

R D

ISP

OS

AL

SP

EC

IFIC

ATIO

N

646

270

1418

1034

899

1394

150

ST

310


MIS

T C

OLL

EC

TER

(OP

TIO

N)

HIN

GE

CH

IP C

ON

VE

YE

R (E

N S

PE

CIF

ICAT

ION

)

TAB

LE S

IZE



TAB

LE T

OP

SU

RFA

CE

1923

3811

1673

607

3005


HINGE CHIP CONVEYER (EN SPECIFICATION)

MA

GA

ZIN

E S

TEP

(OP

UTI

ON

)

1304

ST

HIN

GE

CH

IP C

ON

VE

YE

R

GA

GE

LIN

E

1023


594

853.2

81总览

GENERAL VIEW


Unit: mm

CH

IP C

ON

VE

YO

R, R

EA

R D

ISP

OS

AL

SP

EC

IFIC

ATIO

N

967

895

360

661.

429

57.3

1790

1923

600

10

600

3618

.7

710

637

ST

ST

900

MIS

T C

OLL

EC

TER

(OP

TIO

N)

HINGE CHIP CONVEYER




STEP

-DO

WN

TR

ANSF

OR

MER

(OPT

ION

)

EM

ER

GE

NC

Y S

TOP

BU

TTO

N

TAB

LE S

IZE

162.

4

700

1304

1418

2120

1033

265

1924

.3

CO

OLA

NT

CO

OLE

R U

NIT

(OP

TIO

N)


MA

GA

ZIN

E D

OO

R S

PC

IFIC

ATIO

N (O

PTI

ON

)


468

105

2586.5

590

LIN

E F

ILTE

R U

NIT

FO

R S

PIN

DLE

TH

RU

CO

OLA

NT

1.5M

Pa(

OP

TIO

N)


SP

IND

LE C

EN

TER

599

2596.5


265

1673


安装图INSTALLATION DIAGRAMS82

3 安装图INSTALLATION DIAGRAMS

3-1 NVX5060/40NVX5060/40

< 切屑车规格 > <Chip Bucket Specifications>(Q55336 A01 4/6)

Unit: mm

SE

PAR

ATE

TY

PE

UN

ITS

() C

AN

BE

THE

RE

IS N

O IN

TER

FER

EN

CE

.

1090

103

*

144.

728

5

127.5

600

280

2957

1795

488.3

594

**

105

797

78

678

1140

1467

1448

828.

6

967

250

250

80

600

530

659

1924

60

LINE

FILT

ER U

NIT

FOR

SPIN

DLE

THRU

COO

LANT

1.5

MPa

(OPT

ION)

CO

OLA

NT

CO

OLE

R U

NIT

(OP

TIO

N)

SIG

NA

L IN

DIC

ATO

R S

PE

CIF

ICAT

ION

SIG

NA

L IN

DIC

ATO

R S

PE

CIF

ICAT

ION

MAG

AZIN

E M

AINT

ENAN

CE D

OO

R

MA

GA

ZIN

E S

TEP

(OP

TIO

N)

(OP

TIO

N)

SPA

CE

TO

RE

MO

VE

CH

IP B

UC

KE

T

FRONT DOOR OPENING

AIR

PA

NE

L

POW

ER C

ABLE

POR

T

AIR

SU

PP

LY P

OR

T(R

c3/8

)

OP

ER

ATIO

N P

AN

EL

STE

P-D

OW

N T

RA

NS

FOR

ME

R, E

TC

BU

CK

ET

SP

EC

IFIC

ATIO

N

127.7

*

*

2057

539.8

144.

3

344

326.4

770

360

163

780

590

425

Ø

MIS

T C

OLL

EC

TER

(OP

TIO

N)

AR

RA

NG

EM

EN

T : F

RO

NT

UP

PE

R S

IDE

(OP

TIO

N)

MA

GA

ZIN

E D

OO

R (O

PTI

ON

)

H=7

10

MAINTENANCE AREA

883

FRO

M F

.L.

SP

IND

LE C

EN

TER

INS

TALL

ED

NO

T K

EE

PIN

G T

HE

IND

ICAT

ED

PO

SIT

ION

OF

DR

AWIN

G U

NLE

SS

553

2337

156

913

1033

360

340S

EPA

RAT

E T

YP

E O

IL C

OO

LER

(OP

TIO

N)

AR

RA

NG

EM

EN

T : C

EIL

ING

(OP

TIO

N)

SPA

CE

TO

RE

MO

VE

CO

OLA

NT

TAN

K

1567

FR

OM

F.L

.

967

2564

.9

392.6

646

MA

INTE

NA

NC

E A

RE

A

CONT

ROL D

EVIC

E

*

550

STE

P-D

OW

N T

RA

NS

FOR

ME

R

*: D

IME

NS

ION

OF

FRO

NT

CO

VE

R O

PE

NIN

G F

OR

MA

INTE

NA

NC

E

759

317

83安装图

INSTALLATION DIAGRAMS

< 排屑器规格 > <Chip Conveyor Specifications>(Q55336 A01 1/6)

Unit: mm

*: D

IME

NS

ION

OF

FRO

NT

CO

VE

R O

PE

NIN

G F

OR

MA

INTE

NA

NC

E

STE

P-D

OW

N T

RA

NS

FOR

ME

R, E

TCIN

STA

LLE

D N

OT

KE

EP

ING

TH

E IN

DIC

ATE

D P

OS

ITIO

N O

F D

RAW

ING

UN

LES

S

CH

IP C

ON

VE

YO

R, R

EA

R D

ISP

OS

AL

SP

EC

IFIC

ATIO

N

78

58

553

*

967

2057

539.8

967

540

780

360

700

630

637

1808

1140

3090

3111

672

329

653.

5

360

102

2685

678

425

797

127.5

285

144.

7

Ø

144.

3

344

1033

326.4

*

MIS

T C

OLL

EC

TER

(OP

TIO

N)

LIN

E F

ILTE

R U

NIT

FO

R S

PIN

DLE

TH

RU

CO

OLA

NT

1.5M

Pa(

OP

TIO

N)

COOLANT TANK OF HINGE CHIP CONVEYER



AR

RA

NG

EM

EN

T : F

RO

NT

UP

PE

R S

IDE

(OP

TIO

N)

AR

RA

NG

EM

EN

T : C

EIL

ING

(OP

TIO

N)

AIR

PA

NE

L

SPAC

E TO

REM

OVE

CO

OLA

NT T

ANK

MA

GA

ZIN

E S

TEP

(OP

TIO

N)

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ER C

ABLE

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RT

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SU

PP

LY P

OR

T(R

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)

TRA

NS

FOR

ME

RS

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WN

H=7

10

SP

IND

LE C

EN

TER

) CA

N B

E

392.6

1467

156

488.3

3120

655

530

594

3409

2610

972

1071

913

928

*

**

659

MA

GA

ZIN

E D

OO

R (O

PTI

ON

)

SEPA

RATE

TYP

E O

IL C

OO

LER

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ION)

HINGE CHIP CONVEYER

SIG

NA

L IN

DIC

ATO

R S

PE

CIF

ICAT

ION

MA

GA

ZIN

E M

AIN

TEN

AN

CE

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OR

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EVIC

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1567

FR

OM

F.L

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OP

ER

ATIO

N P

AN

EL

SE

PAR

ATE

TY

PE

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ITS

(

103

3128

1059

0

2250

730.

5

497

*

105

CO

OLA

NT

CO

OLE

R U

NIT

(OPT

ION

)

SIG

NA

L IN

DIC

ATO

R S

PE

CIF

ICAT

ION

MA

INTE

NA

NC

E A

RE

A

(OP

TIO

N)

THE

RE

IS N

O IN

TER

FER

EN

CE

.

646

770

3718

60

COOLANT TANK OF HINGE CHIP CONVEYER(DRUM FILTER TYPE)

883

FRO

M F

.L.

127.7

631

317

1090

360

FRONT DOOR OPENING


3-2 NVX5080/40NVX5080/40


Unit: mm

SE

PAR

ATE

TY

PE

UN

ITS

() C

AN

BE

THE

RE

IS N

O IN

TER

FER

EN

CE

.

163

594

770

360

360

780

550

20

80

488.3

2460

678

600

530

425

659

2180

2565

759

1924

.3

449.4

127.5

285

920

*

*

430

**

1090

60

SE

PAR

ATE

TY

PE

OIL

CO

OLE

R (O

PTI

ON

)

MIS

T C

OLL

EC

TER

(OP

TIO

N)

MA

INTE

NA

NC

E A

RE

A

AR

RA

NG

EM

EN

T : F

RO

NT

UP

PE

R S

IDE

(OP

TIO

N)

AR

RA

NG

EM

EN

T : C

EIL

ING

(OP

TIO

N)

MA

GA

ZIN

E D

OO

R (O

PTI

ON

)

STE

P-D

OW

N T

RA

NS

FOR

ME

R

H=7

10

SPA

CE

TO

RE

MO

VE

CO

OLA

NT

TAN

K

MAINTENANCE AREA

CO

NTR

OL

DE

VIC

E

883

FRO

M F

.L.

1567

FR

OM

F.L

.

SP

IND

LE C

EN

TER

STE

P-D

OW

N T

RA

NS

FOR

ME

R, E

TC

BU

CK

ET

SP

EC

IFIC

ATIO

N

33

250

250

646

600

590

1590

280

1795

1033

*

144.

7

344

144.

3

Ø

LIN

E F

ILTE

R U

NIT

FO

R S

PIN

DLE

TH

RU

CO

OLA

NT

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OP

TIO

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NA

L IN

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ATO

R S

PE

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ICAT

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MA

GA

ZIN

E M

AIN

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OR

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PO

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R C

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LE P

OR

T

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ER

ATIO

N P

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EL

INS

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NO

T K

EE

PIN

G T

HE

IND

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PO

SIT

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OF

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NLE

SS

1140

829

913

497

2957

.3

*

317

440

SIG

NA

L IN

DIC

ATO

R S

PE

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ICAT

ION

SPA

CE

TO

RE

MO

VE

CH

IP B

UC

KE

T

AIR

SU

PP

LY P

OR

T(R

c3/8

)

967

600.8

1090

127.7

CO

OLA

NT

CO

OLE

R U

NIT

(OP

TIO

N)

AIR

PA

NE

L

1448

30.6

MA

GA

ZIN

E S

TEP

(OP

TIO

N)

*: D

IME

NS

ION

OF

FRO

NT

CO

VE

R O

PE

NIN

G F

OR

MA

INTE

NA

NC

E

105

340

85安装图



Unit: mm

*: D

IME

NS

ION

OF

FRO

NT

CO

VE

R O

PE

NIN

G F

OR

MA

INTE

NA

NC

E

STE

P-D

OW

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RA

NS

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ME

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TCIN

STA

LLE

D N

OT

KE

EP

ING

TH

E IN

DIC

ATE

D P

OS

ITIO

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F D

RAW

ING

UN

LES

S

CH

IP C

ON

VE

YO

R, R

EA

R D

ISP

OS

AL

SP

EC

IFIC

ATIO

N

646

3120

10

655

65

700

530

590

594

770

1140

3090

3111

672

329

653.

5360

3251

3718

600.8

913

497

928

2180

127.5

285

144.

7

Ø

1090

*

144.

3

344

1033

449.4 440

*

MIS

T C

OLL

EC

TER

(OP

TIO

N)

LIN

E F

ILTE

R U

NIT

FO

R S

PIN

DLE

TH

RU

CO

OLA

NT

1.5M

Pa(

OP

TIO

N)

COOLANT TANK OF HINGE CHIP CONVEYER



AR

RA

NG

EM

EN

T : F

RO

NT

UP

PE

R S

IDE

(OP

TIO

N)

AR

RA

NG

EM

EN

T : C

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NE

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CE

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NT

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360

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637

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631

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5

102

488.3

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1090

*

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430

105

30.6

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GA

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E D

OO

R (O

PTI

ON

)

SE

PAR

ATE

TY

PE

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CO

OLE

R (O

PTI

ON

)

HINGE CHIP CONVEYER

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NA

L IN

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R S

PE

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ICAT

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GA

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AIN

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1567

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OM

F.L

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OP

ER

ATIO

N P

AN

EL

SE

PAR

ATE

TY

PE

UN

ITS

(

967

360

1808

2610

1071

678

*127.7

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OLA

NT

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OLE

R U

NIT

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TIO

N)

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NA

L IN

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R S

PE

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ICAT

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NA

NC

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RE

A

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TIO

N)

THE

RE

IS N

O IN

TER

FER

EN

CE

.

630

972

920

*

COOLANT TANK OF HINGE CHIP CONVEYER(DRUM FILTER TYPE)

883

FRO

M F

.L.

780

2685

317

*

3409

FRONT DOOR OPENING


3-3 NVX5100/40NVX5100/40


Unit: mm

SE

PAR

ATE

TY

PE

UN

ITS

() C

AN

BE

THE

RE

IS N

O IN

TER

FER

EN

CE

.

770

594

898

195

250

360

732

630

610

163

1900

590

1590

600

759

1924

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120.3

904.8

344

928

1394

913

1033

607

192.6

60

LIN

E FI

LTER

UN

IT F

OR

SPI

ND

LE T

HR

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)

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TY

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RO

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IDE

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RA

NG

EM

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TIO

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NE

L

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RE

A

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M F

.L.

1567

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OM

F.L

.

STE

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OW

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TER

INS

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ED

NO

T K

EE

PIN

G T

HE

IND

ICAT

ED

PO

SIT

ION

OF

DR

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G U

NLE

SS

1245

895

80

734

967

2670

53029

57.3

126

105

1394

1224

Ø

CO

OLA

NT

CO

OLE

R U

NIT

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TIO

N)

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CE

TO

RE

MO

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BU

CK

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NA

L IN

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R S

PE

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ICAT

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R (O

PTI

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LY P

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回转工作台 DDRT-200 规格 Rotary Table DDRT-200 Specifications

< 侧视图 > <Side View>(Q53463 A01 1/2)

Unit: mm

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回转工作台 DDRT-260 规格 Rotary Table DDRT-260 Specifications

< 侧视图 > <Side View>(Q53461 A01 1/2)

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ATC

; TH

ER

EFO

RE

,SH

RA

P(#

)IND

ICAT

E T

HE

DIS

TAN

CE

MAY

NO

T B

E A

CC

UR

ATE

.

TAB

LE M

OU

NT

TYP

E T

OU

CH

SE

NS

OR

ME

TRO

L S

PE

CIF

ICAT

ION

232.

9

246.440

215

Ø

720

51.4 26

5*

300

91.9

150 )

FOR

AD

DIT

ION

AL

AX

IS I/

F

R47

170

B52

221

E70

549

OP

ER

ATIO

N P

AN

EL

ATC TOOL

WH

EN

Z-A

XIS

RE

TUR

N T

O M

AC

HIN

E D

ATU

M

THE

+O

T(H

AR

DW

AR

E)E

ND

PO

SIT

ION

.HO

WE

VE

R,T

HE

AX

IS M

IGH

T

421.4

135

129.9

120

265

115

(

FOR

AD

DIT

ION

AL

AX

IS I/

F

B46

322

(RE

CE

IVIN

G P

AR

T)

SP

IND

LE C

EN

TER

48

133

MA

X

LUM

P (O

PTI

ON

)

LAM

P

162

Ø

SID

E V

IEW

1:3

B43

968

104.

4


< 顶视图 > <Top View>(Q53462 A02 2/2)

Unit: mm

TAB

LE M

OU

NT

TYP

E T

OU

CH

SE

NS

OR

ME

TRO

L S

PE

CIF

ICAT

ION

*TH

E +

OT(

HA

RD

WA

RE

)EN

D P

OS

ITIO

N.H

OW

EV

ER

,TH

E A

XIS

MIG

HT

1:5

50.7

54.1

40

9428

0

49.5

* 54.1

169.

5

160

150

150

150

ØØ

50

74.4 265 265 *

*13

5015

6.6

35

150

1050

265

525

LAM

P

FOR

AD

DIT

ION

AL

AX

IS I/

F (O

PTI

ON

)

FOR

AD

DIT

ION

AL

AX

IS I/

F (O

PTI

ON

)


CE

NTE

R O

F TA

BLE

MO

UN

T

CENTER OF TABLE MOUNT C

EN

TER

OF

TAB

LE M

OU

NT

TOP

VIE

W

Y-AXIS STROKE

OP

TIC

AL

SE

NS

OR

SP

EC

.

OP

ER

ATIO

N P

AN

EL

Z-A

XIS

PR

OTE

CTO

R

TAB

LE M

OU

NT

TYP

E T

OU

CH

SE

NS

OR

RE

NIS

HAW

SP

EC

IFIC

ATIO

N

OV

ER

TRAV

EL

THE

TR

AVE

L E

ND

DU

E T

O M

AC

HIN

E O

PE

RAT

ION

ER

RO

R.

0.7

50

48

18.6

120

55

MAX

622.

7

* 104.4

525

*

150

265

CO

VE

R O

F C

ON

NE

CT

WIT

H H

OS

E

CE

NTE

R O

F AT

C R

OTA

TIO

N

TYP

E T

OU

CH

SE

NS

OR

TYP

E T

OU

CH

SE

NS

OR

X-A

XIS

STR

OK

E

FRO

NT

DO

OR

DIM

EN

SIO

NS

MA

RK

ED

WIT

H A

STE

RIS

K(

)IN

DIC

ATE

TH

E D

ISTA

NC

E F

RO

M

*

32.8

85

472.

7

600

525

530

PLA

TE F

IXIN

G C

AB

LE

TYPE TOUCH SENSOR

(RE

CE

IVIN

G P

AR

T)

80

Ø

161.

2

525

LAM

P

*

35

SP

IND

LE C

EN

TER

1:5

TYPE TOUCH SENSOR

231

101主轴转速输出特性图

SPINDLE SPEED OUTPUT CHARACTERISTICS DIAGRAMS

7 主轴转速输出特性图SPINDLE SPEED OUTPUT CHARACTERISTICS DIAGRAMS

7-1 12000 min−1

12000 min−1

(Q43498 A01)(C

ON

TIN

UO

US

RAT

ING

)

(CO

NTI

NU

OU

S R

ATIN

G)

(10%

ED

RAT

ING

)

(CO

NTI

NU

OU

S R

ATIN

G)

(10%

ED

RAT

ING

)

9000

(CO

NTI

NU

OU

S R

ATIN

G)

(10%

ED

RAT

ING

)11

.3kW

(10%

ED

)

1200

0

WO

UN

D R

OTO

R S

WIT

CH

ING

SP

EE

D24

48

OUTPUT

(CO

NTI

NU

OU

S R

ATIN

G)

(10%

ED

RAT

ING

)15

kW(1

0%E

D)

(CO

NTI

NU

OU

S R

ATIN

G)

(CO

NTI

NU

OU

S R

ATIN

G)

(10%

ED

RAT

ING

) TORQUE

-1S

PIN

DLE

SP

PE

D

110100

1000

1010

010

0010

000

1000

00110100

1300

3500

OU

TPU

T15

/ 11

kW

RA

TED

TIM

E10

%E

D /

CO

NTI

NU

OU

S

10%

ED /

RP

MM

AX

. 120

00 m

in-1

1200

0 m

in-1

SU

PP

LIE

RM

ITS

UB

ISH

I

TYP

ES

J-2B

4351

TK

SP

IND

LE D

RIV

E M

OTO

R S

PE

CIF

ICA

TIO

N

主轴转速输出特性图SPINDLE SPEED OUTPUT CHARACTERISTICS DIAGRAMS102

7-2 20000 min−1

20000 min−1

(Q43638 A01)

2300

Out

put

1000

10

20 5.0

3.0

1.0

0.4

0.2

300

100

40 20 5.0

3.0

1.0

Spi

ndle

spe

ed (m

in)

11kW

(10%

ED

)11

kW(c

ont)

6000

WO

UN

D R

OTO

R

2000

06.64

3.94

11.3

kW

7.5k

W(c

ont)

Mot

or s

peci

ficat

ion

Rat

ed ti

me

Man

ufac

ture

10m

in/3

0min

/con

t-1

1000

010

0

10 2.0

0.3

200

30 4.0

Output(kW)

11kW

(25%

ED

)

1300

SW

ITC

HIN

G S

PE

ED

5.40

8.25

kW

Out

put

18.5

/15/

11kW

MIT

SU

BIS

HI

Torq

ue

4.0

0.1

10

-1

1500

0

13.9

kW

Spi

ndle

spe

ed

0.5

2.0

18.5

kW(1

0min

)

2000

0min

30

15kW

(30m

in)

50

3568

103主轴转速输出特性图

SPINDLE SPEED OUTPUT CHARACTERISTICS DIAGRAMS

7-3 高转矩规格

High Torque Specifications

(Q43629 A01)

2438.2

SW

ITC

HIN

G S

PE

ED

2500

1466

20kW

22kW

(con

t)18

.5kW

(con

t)

Spi

ndle

spe

ed(m

in)

1.0

3.0

5.0

2040100

300

500

0.2

0.4

1.0

3.0

5.0

2040

1010

00

Out

put

60 MIT

SU

BIS

HI

-1

30/2

2kW

Spi

ndle

spe

ed

Out

put

28

7500

690

30kW

(25%

ED

)

-1

2.0

1050400

0.3

2.0

1050

Torq

ue

8000

25%

ED/c

ont

Rat

ed ti

me

WO

UN

D R

OTO

R

28kW

Output(kW)

30

0.1

4.0

100

8000

min

Mot

or s

peci

ficat

ion

33

22kW

(15%

ED

)

200

30

Man

ufac

ture

1200

0.5

4.0

600

主轴头可安装附件SPINDLE HEAD MOUNTABLE ACCESSORIES104

8 主轴头可安装附件SPINDLE HEAD MOUNTABLE ACCESSORIES

8-1 12000 min−1

12000 min−1


THIS

DR

AWIN

G S

HO

WS

TH

E D

IME

NS

ION

S W

HE

N B

5901

093A

INS

TALL

ED

.

A

1200

0min

SP

EC

IFIC

ATIO

N.

-1

STA

ND

AR

D

TOO

L TI

P A

IR B

LOW

(1P

)

CO

OLA

NT

DIS

CH

AR

GIN

G P

OR

T FO

R O

IL H

OLE

AD

DIT

ION

AL

TOO

L TI

P C

OO

LAN

T

STA

ND

AR

D

OP

TIO

N

OP

TIO

N

VIE

W A

-A

32

178

Ø

12

18+0

.01

9

12

166

R

275.

7

162

SP

IND

LE G

AG

E L

INE

SP

IND

LE H

EA

D F

RO

NT

VIE

W

A

CO

OLA

NT

NO

ZZLE

(5P

)

OIL

MIS

T

OP

TIO

N

SE

MI-D

RY

258.

1

31

19.6

+0.0

3

Ø

156.

8

SP

IND

LE H

EA

D B

OTT

OM

VIE

W

C

OO

LAN

T D

ISC

HA

RG

ING

PO

RT

FOR

OIL

-HO

LE(T

HE

PIT

CH

IS R

65)

STA

ND

AR

D

1:1

10

5

81.9

SP

IND

LE G

AG

E L

INE

-1

OP

TIO

N

65

OIL

SH

OT

5

120

105刀柄尺寸

TOOL SHANK DIMENSIONS

9 刀柄尺寸TOOL SHANK DIMENSIONS

7注意 7 CAUTION

1. 仅能使用符合指定标准的刀座。 [ 机床损坏 ]

1. Only tool holders conforming to specified standards are to be used. [Machine damage]

2. 对于配备贯穿主轴切削油系统的机床，请使用与主轴规格对

应的刀座。[ 切削油排放故障，机床损坏 ]

2. For machines equipped with the through-spindle coolant system, use tool holders corresponding to the spindle specifications.[Coolant discharge faulty, machine damage]

3. 图中所给尺寸仅作参考，刀座不可以仅简单参考显示的尺寸

来生产。森精机概不负责以此种方式制造刀座所产生的任何损失和事故。

3. The dimensions given in the diagrams are only for reference purpose and the tool holders must not be manufactured by simply referring to the indicated dimensions. Mori Seiki is not responsible for any loss and problem arising from the user of tool holders manufactured in such a manner.

4. BT 双面约束主轴和 CAT 双面约束主轴适用于 BIG DAISHOWA SEIKI CO., LTD 制造的 BIG-PLUS 规格。

BIG-PLUS 是 BIG DAISHOWA SEIKI CO., LTD 在日本、美

国、欧洲和其他国家的商标或注册商标。

4. BT two-face constrained spindles and CAT two-face constrained spindles are made fitting to the specification of BIG-PLUS manufactured by BIG DAISHOWA SEIKI CO., LTD. BIG-PLUS is a trademark or registered trademark of BIG DAISHOWA SEIKI CO., LTD in Japan, the U.S.A., Europe, and other countries.

5. 对于贯穿主轴切削油规格，根据所使用的刀座型号，切削油

可能会进入主轴部件内。当选择刀座时，仔细考虑好刀座的切削油油路。尤其不能使用下列型号的刀座。[ 机床损坏 ]

5. For the through-spindle coolant specifications, coolant may enter the components of the spindle depending on the type of tool holders used. When selecting tool holders, carefully consider the coolant paths of the tool holders. Particularly, the following types of tool holders cannot be used.[Machine damage]

< 在锥形部分有孔的刀座，例如舌形莫氏锥度刀座 > <Holders having holes in their tapered sections such as the tongue type Morse taper holder>

不要使用该型号的刀座。若使用了该刀座，切削油会通过刀

座上的孔进入主轴部件内。

Do not use tool holders of this type. If you do, coolant enters into the components of the spindle through the holes in the tool holder.

2 附注 2 NOTE

该图适用于中央贯穿切削油规格。 The illustration is for the center-through coolant specifications.

< 锥形部分并不与主轴锥形部分完全接触的特殊刀座 > <Special holders whose taper section does not come into a full contact with the spindle taper section>

不要使用该型号的刀座。若使用了该刀座，切削油会通过锥

形部分进入主轴部件内。

Do not use tool holders of this type. If you do, coolant enters into the components of the spindle through the taper section.

刀柄尺寸TOOL SHANK DIMENSIONS106

9-1 MASMAS

Unit: mm

刀柄螺钉

D1l1

±0.15r

（最大）d1

d2H8

g6H

l2（最小）

l3（最小）

l4+0.5

0

BT40 44.450 65.4 1 19 17 M16 30 43 9

BT50 69.850 101.8 1 27 25 M24 45 62 13

Shank Screw

D1l1

±0.15r

(max.) d1d2H8

g6H

l2(min.)

l3(min.)

l4+0.5

0

BT40 44.450 65.4 1 19 17 M16 30 43 9

BT50 69.850 101.8 1 27 25 M24 45 62 13

榫头

C（最大）

bH12

l5（最小）

t0

−0.2w

BT40 0.5 16.1 21 22.6 0.12

BT50 1 25.7 31 35.4 0.2

Tenon

C(max.)

bH12

l5(min.)

t0

−0.2w

BT40 0.5 16.1 21 22.6 0.12

BT50 1 25.7 31 35.4 0.2

30° 0−15° 30° 0

−15°

φD6

φD5

φD4 φ

φd2

φd1

d

l5

v

xx1

fy

y1

l1

l3

l2

l4

r

g

t t

b

°

Gage surface基准面

107刀柄尺寸


1 有关详情，参见相关标准。 1 For details refer to the relevant standards.

2 附注 2 NOTE

1. * 7/24 锥角公差为（JIS B0614 锥角公差等级 AT4）。 1. * 7/24 Taper angle tolerance is (JIS B0614 taper angle tolerance class AT4).

2. 除非特别说明，公差应为 JIS B0405 指定的中级。 2. Unless otherwise specified, the allowance should be middle class specified by JIS B0405.

凸缘

D4D5h8 f v

±0.1 xx1

+0.10

y±0.4

y40

−0.4

BT40 53 63 25 16.6 5 10 2 2

BT50 85 100 35 23.2 7 15 3 3

Flange

D4 D5h8 f v

±0.1 xx1

+0.10

y±0.4

y40

−0.4

BT40 53 63 25 16.6 5 10 2 2

BT50 85 100 35 23.2 7 15 3 3

7/24 锥角公差 *

ATD

参考

小端直径 d D6

BT40+0.0041

0 25.375 10 75.679

BT50+0.0051

0 40.158 15 119.019

7/24 Taper angle tolerance*

ATD

References

Dia. at small end

d D6

BT40 +0.00410 25.375 10 75.679

BT50 +0.00510 40.158 15 119.019

+AT4 0

+AT4 0


9-2 DINDIN

Unit: mm

7/24 锥度 No.a

±0.1b

H12 d1 d2d3H7

d4

（最大）d5

±0.05

d60

−0.1

50 3.2 25.7 69.85 M24 25 28 107.25 97.50

40 3.2 16.1 44.45 M16 17 19 72.3 63.55

7/24 taper No. a±0.1

bH12 d1 d2

d3H7

d4(max.)

d5±0.05

d60

−0.1

50 3.2 25.7 69.85 M24 25 28 107.25 97.50

40 3.2 16.1 44.45 M16 17 19 72.3 63.55

7/24 锥度 No.d70

−0.5

d8

（最大）f1

±0.1f2

（最小）

f30

−0.1

l10

−0.3

l2+0.5

0

l3（最小）

50 91.25 80 11.1 35 19.1 101.75 11.5 47

40 56.25 50 11.1 35 19.1 68.4 8.2 32

7/24 taper No.d70

−0.5d8

(max.)f1

±0.1f2

(min.)f30

−0.1

l10

−0.3

l2+0.5

0l3

(min.)

50 91.25 80 11.1 35 19.1 101.75 11.5 47

40 56.25 50 11.1 35 19.1 68.4 8.2 32

A

A0.02

A0.02

0.1

A0.025 A0.025

A

ATs

A0.05

f2

f3

l1

l4

l3l6 l7a

l5

l2

d1

d2 d3 d8 d7 d6 d5 b

l5l5

d3 d2d4

r1

r2r2

f1

3.75

60°

30°

±15’

R 1 0− 0.5

0− 0.5

Rz 2.5

Rz 2.5

Rz 2

.5

R 1

wx

45°

7: 24

Y

Y

X

X

+ 0.15

φ 7

Tool nose position when using an offset tool

(Section)

Ball

Center: 60 (There may be countersinking or corner rounding for protecting the end face depending on the manufacturer.)

使用单刀刀具时的刀尖位置

（断面）

球

顶尖：60（因制造商不同，可能有锥口孔或倒圆角保护端面。）

109刀柄尺寸



9-3 CATCAT

Unit: inch

7/24 锥度 No.l4

（最小）

l50

−0.3

l60

−0.4

l70

−0.4

r10

−0.5

r20

−0.5Ts

50 61.5 30 35.5 37.7 2.5 1.5 0.2

40 42.5 18.5 22.8 25 1.2 1 0.12

7/24 taper No. l4(min.)

l50

−0.3

l60

−0.4

l70

−0.4

r10

−0.5

r20

−0.5Ts

50 61.5 30 35.5 37.7 2.5 1.5 0.2

40 42.5 18.5 22.8 25 1.2 1 0.12

尺寸φA

基准直径B

±0.005C

±0.010D

（最小）

φE+0.015−0.000

FUNC-28

φG±0.010

50 2.750 4.000 0.250 1.75 1.031 1.000−8 3.594

40 1.750 2.687 0.188 1.12 0.6410.625−11

2.219

SizeφA

Gage diameter

B±0.005

C±0.010

D(min.)

φE+0.015−0.000

FUNC-28

φG±0.010

50 2.750 4.000 0.250 1.75 1.031 1.000−8 3.594

C

D

B

B

b

P

0.440

0.002

A

AB

0.002 AB

φ T φS φHφGφMφE

30˚

R N

M

0.020 M M0

F

7.24φ 0.375φ 0.015

S0.005 ABM

D

C

0.005 D

0.005 D

B

A

E0.001 S

0.005 AB

0.002 AB

0.005 AB

0.005 L SE

φ 0.2813

φ R over

60 deg. ± 0 deg. 15 min.

φ A

φ Z ± 0.0050.151

± 0.0020.625

± 0.0020.750

J K

L 2x

180˚

a/2

RU2x

S

ee

A

Pin

Diameter M does not change

Key slots on both sides

No convex surface

销钉

直径M不改变

两侧的键槽

无凸面



9-4 MAS BT 双面约束

MAS BT Two Face Constrained

BT 双面约束主轴适用于 BIG DAISHOWA SEIKI CO., LTD 制造的BIG-PLUS 规格。

BT two-face constrained spindles are made fitting to the specification of BIG-PLUS manufactured by BIG DAISHOWA SEIKI CO., LTD.

9-5 CAT 双面约束

CAT Two Face Constrained

CAT 双面约束主轴适用于 BIG DAISHOWA SEIKI CO., LTD 制造的 BIG-PLUS 规格。

CAT two-face constrained spindles are made fitting to the specification of BIG-PLUS manufactured by BIG DAISHOWA SEIKI CO., LTD.

40 1.750 2.687 0.188 1.12 0.641 0.625−11 2.219

尺寸φH

±0.002

J+0.000−0.015

K+0.000−0.015

L±0.010

φM±0.005 N P

（最小）

50 3.875 1.485 1.390 1.020 2.7500.0750.090

1.38

40 2.500 0.985 0.890 0.645 1.7500.4500.060

1.38

Size φH±0.002

J+0.000−0.015

K+0.000−0.015

L±0.010

φM±0.005 N P

(min.)

50 3.875 1.485 1.390 1.020 2.750 0.0750.090 1.38

40 2.500 0.985 0.890 0.645 1.750 0.4500.060 1.38

尺寸φR

±0.002φS

±0.010

φT（最小）平面间

U±0.010

φZ+0.000−0.005

50 4.238 1.125 1.380 0.030 2.750

40 2.863 0.720 0.860 0.030 1.750

Size φR±0.002

φS±0.010

φT(min.)

Between Faces

U±0.010

φZ+0.000−0.005

50 4.238 1.125 1.380 0.030 2.750

40 2.863 0.720 0.860 0.030 1.750

SizeφA

Gage diameter

B±0.005

C±0.010

D(min.)

φE+0.015−0.000

FUNC-28

φG±0.010

111刀柄尺寸


9-6 HSKHSK

7注意 7 CAUTION使用 HSK 刀座时，假如刀具和刀座有一个通孔，确保刀座上安

装有中央贯穿的切削油管或螺塞。否则，切屑会进入刀具夹紧

装置的机械部件或主轴锥度部分，损坏主轴和刀座。

When using the HSK tool holder, if the tool and the holder have a through hole, make sure that the center-through coolant pipe or a plug is installed in the holder. If not, chips could enter the mechanical parts of the tool clamping unit or the spindle taper, damaging the spindle and the holder.


HSK-A63、 HSK-A100 HSK-A63, HSK-A100

Unit: mm

0.4

0.4

d 13

d 14

0.1 A

e1

(e2)

A

A

b 1 d 1 d 4

d 2

d 3

φ10

4.6 +0.2 0

+0.09 0

0.002 A

r8

r3

l2

l12

l5

f1

f2

l1

f3

r8 r1

r2

l3

AX

0.05 A

0.05 A

1.6

d 11

d 12

d 14

d 8 d 10

d 9 b 3 b 2

h 2

B

A-AB-B

B

l8

l7 h2

h1h1

l6

r7

l4

l11

l10

r6

r 4 r5

r 2

l9

1:10

15°

45°

30°

30° 0−30’7 ±0.1

0.1 A

1.6

d 13

Unless otherwise specified, the allowance should be class m specified by ISO 2768.

Tool nose position when using an offset tool Relief DIN 509-F

R0.3 or 0.3 × 45°

No convex surface

Polished

除非特别说明，公差应为ISO 2768指定的等级m。

使用单刀刀具时的刀尖位置离隙DIN 509-F

R0.3或0.3 × 45°

无凸面

抛光

113刀柄尺寸


额定值b1

H10b2

H10b3

H10d1

h10 d2d2

（公差尺寸）

d3d3

（公差尺寸）

63 12.5 16 18 63 48+0.011+0.007

46.53+0.007+0.003

100 20 20 22 100 75+0.015+0.009

72.60+0.009+0.003

Rated value b1H10

b2H10

b3H10

d1h10 d2

d2(Toler-anced dimen-sions)

d3

d3(Toler-anced dimen-sions)

63 12.5 16 18 63 48 +0.011+0.007 46.53 +0.007

+0.003

100 20 20 22 100 75 +0.015+0.009 72.60 +0.009

+0.003

额定值d4

（最大）

d50

−0.1

d60

−0.1d7

d8H10

d9H11 d10 d11

63 53 55 72.3 7 34 40 37 M18 × 1

100 85 92 109.75 7 53 63 58M24× 1.5

Rated value d4(max.)

d50

−0.1

d60

−0.1d7

d8H10

d9H11 d10 d11

63 53 55 72.3 7 34 40 37 M18 × 1

100 85 92 109.75 7 53 63 58 M24× 1.5

额定值d12f8 d13

d14

（最大）e1 e2

f10

−0.1

f2（最小）

f3±0.1

63 12 8 8.4 17.862 9.25 26 42 18

100 16 12 12 27.329 15.00 29 45 20

1.6 1.60.1 A

30°

60° ±15’

R1 0−0.5d 5

f4

d 1d 6

d7

X2:1

0.1 A

+0.2 −0.2 6.3 1.6 0.4

Finish turning



Rated value d12f8 d13

d14(max.) e1 e2

f10

−0.1f2

(min.)f3

±0.1

63 12 8 8.4 17.862 9.25 26 42 18

100 16 12 12 27.329 15.00 29 45 20

额定值f4

+0.150

h10

−0.2

h20

−0.3

l10

−0.2l2 l3

l4+0.2

0

l5+0.2

0

63 3.75 26.5 20 32 6.3 14.7 10 6

100 3.75 44 31.5 50 10 24 15 10

Rated valuef4

+0.150

h10

−0.2

h20

−0.3

l10

−0.2l2 l3

l4+0.2

0

l5+0.2

0

63 3.75 26.5 20 32 6.3 14.7 10 6

100 3.75 44 31.5 50 10 24 15 10

额定值l6

JS10

l70

−0.1

l80

−0.3l9 l10

l11+0.3

0l12 r1

63 18.13 10 12 24.5 3 1 21 1.2

100 28.56 12.5 16 28 3 1.5 24 2

Rated value l6JS10

l70

−0.1

l80

−0.3l9 l10

l11+0.3

0l12 r1

63 18.13 10 12 24.5 3 1 21 1.2

100 28.56 12.5 16 28 3 1.5 24 2

额定值r2

（最大）r3 r4 r5 r6 r7 r8 离隙

DIN 509-F

63 1.5 3 8 0.6 1.5 3 8 0.6 × 0.2

100 2 5 12 1 1.5 3 10 1 × 0.2

Rated value r2(max.) r3 r4 r5 r6 r7 r8

ReliefDIN

509-F

63 1.5 3 8 0.6 1.5 3 8 0.6 × 0.2

100 2 5 12 1 1.5 3 10 1 × 0.2

115拉钉

RETENTION KNOB

10 拉钉RETENTION KNOB

7注意 7 CAUTION图中所给尺寸仅作参考，拉钉不可以仅简单参考显示尺寸来生

产。森精机概不负责以此种方式制造拉钉所发生的任何损失和

事故。

The dimensions given in the diagrams are only for reference purpose and the retention knobs must not be manufactured by simply referring to the indicated dimensions. Mori Seiki is not responsible for any loss and problem arising from the user of retention knobs manufactured in such a manner.

拉钉RETENTION KNOB116

10-1 拉钉表

Retention Knob Tables

40 号锥度规格 No. 40 Taper Specifications

(Q81118 A01 2/2)

con

stra

ined

spe

cific

atio

n)

t

he re

tent

ion

knob

s by

T

he d

imen

sion

s gi

ven

p

urpo

se a

nd th

e re

tent

ion

b

y si

mpl

y re

ferr

ing

to

M

ori s

eiki

is n

ot re

spon

sibl

e

a

risin

g fro

m th

e us

er

i

n su

ch a

man

ner.

O-r

ing

JIS

B63

39 4

0P

O-r

ing

O-r

ing

O-r

ing

O-r

ing

5/8-

11U

NC

M16

P=2

.0

M16

P=2

.0

M16

P=2

.0

NC

5

DIN

29

29

35

32.1

5

26.1

5

NO

TE) I

t is

poss

ible

to g

et

b

elow

are

onl

y fo

r ref

eren

ce

t

he in

dica

ted

dim

ensi

ons.

o

f ret

entio

n kn

obs

man

ufac

ture

d

O-r

ing

O-r

ing

O-r

ing

M16

P=2

.0

M16

P=2

.0

(Thr

ough

-spi

ndle

Coo

lant

Spe

cific

atio

n)

3226

29

c

onta

ct w

ith to

olin

g m

aker

.

f

or a

ny lo

ss a

nd p

robl

em

O-r

ing

5/8-

11U

NC

M16

P=2

.0

26

35

k

nobs

mus

t not

be

man

ufac

ture

d

O-r

ing

CAT

35

Sta

ndar

d(C

omm

on fo

r tw

o-fa

ce

M16

P=2

.0

M16

P=2

.0

117拉钉

RETENTION KNOB

10-2 使用拉钉时的注意事项

Cautions when Using Retention Knob

7注意 7 CAUTION

1. 仅使用符合机床规格的拉钉。不同规格的拉钉有不同的夹紧

机构，因此不可使用不符合机床规格的拉钉。如果使用这样的拉钉，夹头可能会断裂且会发生意外事故，从而损坏机床。如下所示的拉钉形状依规格而改变。

1. Use only the retention knob that meets the machine specifications. Since retention knobs of different specifications have different clamp mechanism, the one that does not meet the machine specification must not be used. If such retention knob is used, the collet will break and unexpected accidents will occur, causing damage to the machine.The shapes of the retention knobs as following illustration vary depending on specifications.

2. 若要使用中央贯穿主轴切削油规格的拉钉，务必将密封胶涂

至拉钉螺纹上。如果使用中央贯穿主轴切削油规格的拉钉时没涂抹密封胶，或者需要 O 形圈时没有使用 O 形圈，切削

油会从拉钉螺纹处泄漏并对机床造成损坏。

2. To use a retention knob of center through-spindle coolant specification, be sure to apply sealant to the threads of the retention knob. If the retention knob of center through-spindle coolant specification is used without applying sealant or without an O-ring for the one that requires the use of an O-ring, coolant will leak through the threads of the retention knob and could cause damage to the machine.

90˚φ

Retention knob

刀具限制TOOL RESTRICTIONS118

11 刀具限制TOOL RESTRICTIONS


D

CA

B

Gag

e lin

e

119工作台尺寸图

TABLE DIMENSIONS

12 工作台尺寸图TABLE DIMENSIONS

(Q55275 A04)

900(

NV

X50

60)

1350

(NV

X51

00)

18+0

.027

32

5010010050

12

+0.1

8

+0.0

2718

H8(

)ON

LY C

EN

TER

RE

FER

EN

CE

18 H

12(

) T

HE

OTH

ER

S.

0

0

600

0

100100

DE

TAIL

OF

T-S

LOT

0

+0.1

8

TAB

LE D

IME

NS

ION

DIA

GR

AM

H8

100

0

+0.0

27

1100

(NV

X50

80)

30

20

T-S

LOT(

*MA

RK

)

工件重心位置限制WORKPIECE CENTER OF GRAVITY POSITION RESTRICTIONS120

13 工件重心位置限制WORKPIECE CENTER OF GRAVITY POSITION RESTRICTIONS


This

is w

ork

cent

er o

f gra

vity

lim

itatio

n di

agra

m.

is n

ot in

clud

ed th

is a

rea.

518

354

255

190

143

108

80

584026

1036

510

286

160

80

1100

[kg]

~120

0[kg

] WO

RK

CE

NTE

R O

F G

RAV

ITY

LIM

ITAT

ION

900[

kg]~

1000

[kg]

WO

RK

CE

NTE

R O

F G

RAV

ITY

LIM

ITAT

ION

700[

kg]~

800[

kg] W

OR

K C

EN

TER

OF

GR

AVIT

Y LI

MIT

ATIO

N

500[

kg]~

600[

kg] W

OR

K C

EN

TER

OF

GR

AVIT

Y LI

MIT

ATIO

N

300[

kg]~

400[

kg] W

OR

K C

EN

TER

OF

GR

AVIT

Y LI

MIT

ATIO

N

TAB

LE C

EN

TER

SU

PE

CIF

ICAT

ION

Mch

ine

will

be

dam

aged

, if t

he c

ente

r of g

ravi

ty

354

190

108

58

26

708

216

52

800[

kg]~

900[

kg] W

OR

K C

EN

TER

OF

GR

AVIT

Y LI

MIT

ATIO

N

400[

kg]~

500[

kg] W

OR

K C

EN

TER

OF

GR

AVIT

Y LI

MIT

ATIO

N

TAB

LE S

UR

FAC

E

518

143

40

380

1000

[kg]

~110

0[kg

] WO

RK

CE

NTE

R O

F G

RAV

ITY

LIM

ITAT

ION

200[

kg]~

300[

kg] W

OR

K C

EN

TER

OF

GR

AVIT

Y LI

MIT

ATIO

N

255

1350

600[

kg]~

700[

kg] W

OR

K C

EN

TER

OF

GR

AVIT

Y LI

MIT

ATIO

N

116

80

索引

索引

页页

A

安装 / 拆卸附加轴（回转工作台规格） 34

安装附加轴 34

安装后检查 41

第一次开启电源后的检查 41

第一次开启电源前的检查 41

运行确认的示例程序 43

安装集雾器（选项） 33

安装条件

环境条件 6

安装图 82NVX5060/40 82

NVX5080/40 84

NVX5100/40 86

安装总览 5

B

搬进机床的注意事项 3

C

拆解尺寸图 90

拆卸附加轴 35

拆卸 / 安装固定夹板

安装固定夹板 25

拆卸固定夹板 22

储存机床 4

D

当使用叉式升降机时 17

当使用叉式升降机时的注意事项 17

刀柄尺寸 105HSK

HSK-A63、 HSK-A100 112MAS 106

刀柄尺寸图

CAT 109

CAT 双面约束 110DIN 108

MAS BT 双面约束 110

刀具限制 118

地基

吸收振动所必需的地基 7

地基图 88

标准规格 88

干锚规格 89

G

工件重心位置限制 120

功率容量表 65

工作台尺寸图 119

J

机床安装 15

当使用起重机时 15

使用起重机时的注意事项 15

机床的重心位置 15

机床规格 47NVX5060/40 47

NVX5080/40 49

NVX5100/40 51

警告标签 69

L

拉钉 115

拉钉表 116

40 号锥度规格 116

使用拉钉时的注意事项 117

连接电源 37

连接气源 40

Q

切削油箱安装（切屑车规格） 27

切削油箱和排屑器的安装 31

R

润滑

推荐用油 36

S

数控装置规格 54

所推荐的步减变压器（机床符合 EN 标准） 9

T

提升机床

提升机床 16

提升排屑器和切削油箱（排屑器规格） 30

提升切削油箱（切屑车规格） 26

调整机床水平 19

通过吊起搬运机床 13

索引

页页

Y

要求的电源 / 气源

车间侧电源（断路器） 10

电缆尺寸（根据断路器的容量指定） 9

电源要求 8

接地电缆 10

压缩空气供应 11

压缩空气排管（软管） 12

移动机床 18

Z

轴行程图 91

NVX5060/40 91

NVX5080/40 93

回转工作台 DDRT-200 规格 95

回转工作台 DDRT-260 规格 97NVX5100/40 99

主轴头可安装附件 10412000 min−1 104

主轴转速输出特性图 10112000 min-1 101

20000 min-1 102

高转矩规格 103

装置的安装 26

总览 70NVX5060/40 70

NVX5080/40 74

NVX5100/40 78

INDEX

INDEX

Page Page

AADJUSTING MACHINE LEVEL 19

AXIS TRAVEL DIAGRAMS 91NVX5060/40 91NVX5080/40 93

Rotary Table DDRT-200 Specifications 95Rotary Table DDRT-260 Specifications 97

NVX5100/40 99

CCARRYING THE MACHINE BY HOISTING 13

CAUTION LABELS 69

CONNECTING AIR SOURCE 40

CONNECTING POWER 37

Coolant Tank and Chip Conveyor Installation 31

Coolant Tank Installation (Chip Bucket Specification) 27

DDISASSEMBLED DIMENSIONS 90

FFOUNDATION DIAGRAMS 88

Dry Anchor Specifications 89Standard Specifications 88

FOUNDATIONSNecessary Foundations for Vibration Absorption 7

GGENERAL VIEW 70

NVX5060/40 70NVX5080/40 74NVX5100/40 78

IINSTALLATION CONDITIONS

Environmental Conditions 6

INSTALLATION DIAGRAMS 82NVX5060/40 82NVX5080/40 84NVX5100/40 86

INSTALLATION OVERVIEW 5

LLifting Chip Conveyor and Coolant Tank (Chip Conveyor Specification) 30

Lifting Coolant Tank (Chip Bucket Specification) 26

LIFTING MACHINELifting Machine 16

List of Recommended Step-down Transformers (Machines Compliant with EN Standard) 9

LUBRICATIONRecommended Oils 36

MMACHINE INSTALLATION 15

Center of Gravity of Machine 15When Using Crane 15

Precautions when using the crane 15

MACHINE SPECIFICATIONS 47NVX5060/40 47NVX5080/40 49NVX5100/40 51

Mounting Additional Axis 34

Mounting the Mist Collector (Option) 33

Mounting/Removing Additional Axis (Rotary Table Specifications) 34

Moving Machine 18

NNUMERICAL CONTROL UNIT SPECIFICATIONS 54

PPOST-INSTALLATION CHECKS 41

Checks after Turning ON Power for First Time 41Checks before Turning ON Power for First Time 41Operation Confirmation Sample Program 43

POWER CAPACITY TABLE 65

PRECAUTIONS WHEN CARRYING THE MACHINE IN 3

Precautions When Using Forklift 17

RRemoving Additional Axis 35

REMOVING/MOUNTING TRANSIT CLAMPMounting Transit Clamp 25Removing Transit Clamp 22

REQUIRED POWER/AIR SOURCESCable Size (Specified According to Breaker Capacity) 9Compressed Air Piping (Hoses) 12Compressed Air Supply 11Grounding Cable 10Plant-Side Power Source (Breaker) 10Power Requirements 8

RETENTION KNOB 115Cautions when Using Retention Knob 117

INDEX

Page PageRetention Knob Tables 116

No. 40 Taper Specifications 116

SSPINDLE HEAD MOUNTABLE ACCESSORIES 104

12000 min−1 104

SPINDLE SPEED OUTPUT CHARACTERISTICS DIAGRAMS 101

12000 min-1 10120000 min-1 102High Torque Specifications 103

STORING THE MACHINE 4

TTABLE DIMENSIONS 119

TOOL RESTRICTIONS 118

TOOL SHANK DIMENSIONS 105CAT 109CAT Two Face Constrained 110DIN 108HSK

HSK-A63, HSK-A100 112MAS 106MAS BT Two Face Constrained 110

UUNITS INSTALLATION 26

WWhen Using Forklift 17

WORKPIECE CENTER OF GRAVITY POSITION RESTRICTIONS 120

意见表

日期 :

Comment FormDate:

为改进本手册，本公司恳请您就本手册中任何不足或错误之处留下您的宝贵意见和建议。本公司期盼您就改进本手册提出高见。请您务必将意见和建议限制在本手册内容范围内。您也可在本公司网站 http://www.moriseiki.com 上提交您的意见和建议。

To improve this manual, we invite you to make comments on any insufficient description or errors in this manual. We want to know how you think we can make this manual better. Please restrict your comments to those concerning this manual only. Comments can also be submitted using the company website at http://www.moriseiki.com.

手册名称Name of Manual

安装手册INSTALLATION MANUAL

修订版次Number of Revisions IX-NVX5000_4-C0CSEN

姓名Name

公司Company

部门Department

电话Telephone

地址Address

章Chapter

页Page

行Line

意见 / 要求Comments/Requests

仅供森精机之用 — 请勿填写此行以下栏位。For Mori Seiki's Use - Do not write below this line.

说明Description

受理编号Reception No.

受理人Received by

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技术中心

Mori Seiki France Sud-Est S.A.S., Prague

MORI SEIKI ITALIANA S.R.L.总部及技术中心

Via Riccardo Lombardi N. 10, 20153 Milano, Italy电话： (39)-02-4894921 传真： (39)-02-48914448

MORI SEIKI ESPAÑA S.A.总部及技术中心

Edificio Sant Cugat Trade Center IIIAvda. de les Corts Catalanes, 9-11, Entidad 16D08173 Sant Cugat del Valles (Barcelona), Spain电话： (34)-935-75-36-46 传真： (34)-935-75-08-47

MORI SEIKI Moscow LLC总部及技术中心

Business Center "Salut", build. 1, 27, 5th floor, Sushchevskaya St., Moscow, 127055, Russia电话： (7)-495-969-2895 传真： (7)-495-969-2890

DMG / MORI SEIKI Turkey (DMG MORİ SEİKİ İSTANBUL MAKİNE TİCARET VE SERVİS LİMİTED ŞİRKETİ)总部及技术中心

Ferhatpaşa Mah. Gazipaşa Cad. No.11 34885 Ataşehir, İstanbul, Turkey电话： (90)-216-471-66-36 传真： (90)-216-471-80-30

101101CS

对本产品的出口应获得出口国政府的授权。关于授权事宜，请咨询政府代理机构。

日本印刷

< 亚洲 / 大洋洲 >

DMG / MORI SEIKI Singapore (DMG MORI SEIKI SOUTH EAST ASIA PTE. LTD)总部及技术中心

3 Tuas Link 1, Singapore 638584电话： (65)-6660-6688 传真： (65)-6660-6699

DMG / MORI SEIKI Malaysia (DMG MORI SEIKI (Malaysia) Sdn. Bhd.)总部

No. 19, Jalan U1/31, Seksyen U1, Hicom-Glenmarie Industrial Park,40150 Shah Alam, Selangor, Malaysia电话： (60)-3-5569-5282 传真： (60)-3-5569-5286

DMG / MORI SEIKI Vietnam (DMG MORI SEIKI (Vietnam) Co. Ltd.)技术中心

Hanoi, Ho Chi Minh City

DMG / MORI SEIKI Thailand (MORI SEIKI Manufac-turing (Thailand) CO., LTD.)总部

40 Moo 4 Rojana Industrial Park 2, Rojana Road, Tambol U-Thai, Amphur U-Thai, Ayutthaya 10230, Thailand电话： (66)-35-746720 传真： (66)-35-746731

技术中心

Bangna

DMG / MORI SEIKI Taiwan (DMG MORI SEIKI (Tai-wan) Co. Ltd.)总部及技术中心

No.12-3, Industrial 33 Road, Industrial Park, Taichung City, 40768 Taiwan, R.O.C.电话： (886)-4-2355-6490 传真： (886)-4-2355-6505

MORI SEIKI HONG KONG LIMITED总部及技术中心

Unit 08, 23/F., The Metropolis Office Tower, 10 Metropolis Drive, Hung Hom, Kowloon, Hong Kong电话： (852)-2757-8910 传真： (852)-2757-7839

MORI SEIKI (SHANGHAI) CO., LTD.总部

Room 4301, 4307, Maxdo Center, No.8 Xing Yi Road, HongQiao Development Zone, Shanghai 200336, China电话： (86)-21-5208-0270 传真： (86)-21-5208-0273

技术中心

Shanghai, Beijing, Tianjin, Dalian, Shenzhen, Chongqing, Guangzhou, Suzhou, Wuhan, Qingdao

DMG / MORI SEIKI Korea (DMG MORI SEIKI Korea Co., Ltd.)总部及技术中心

#110, Kofomo Techno Center II, 3 Na 505-3 Ho Sihwa Industrial Complex, 1289-5 Jeongwang-dong KR-429-932 Siheung-si, Korea电话： (82)-31-488-0500 传真： (82)-31-488-0567

DMG / MORI SEIKI Indonesia (PT. MORI SEIKI Indo-nesia)总部及技术中心

Komplek Gading Bukit Indah Blok M/01, Jl. Bukit Gading Raya, Kalapa Gading, Jakarta Utara, 14240 Indonesia电话： (62)-21-453-1199 传真： (62)-21-4585-7414

DMG / MORI SEIKI India (DMG Mori Seiki India Machines and Services Pvt Ltd)总部

Parimala Towers 64, Jalahalli Camp Cross, Off MES Road, Yeshwanthpur Bangalore 560 022, India电话： (91)-80-4089-6500 传真： (91)-80-4113-1285

技术中心

New Delhi, Pune, Ahmedabad

DMG / MORI SEIKI Australia (DMG / MORI SEIKI Australia PTY LTD.)总部

6/6 Garden Road Clayton VIC 3168, Australia电话： (61)-3-85-404-600 传真： (61)-3-85-404-601

技术中心

Melbourne, Sydney, Perth

101101CS

对本产品的出口应获得出口国政府的授权。关于授权事宜，请咨询政府代理机构。

日本印刷

MORI SEIKI CO., LTD.Nagoya Head Office

2-35-16 Meieki, Nakamura-ku, Nagoya City, Aichi 450-0002, JapanPhone: (81) -52-587-1811 Fax.: (81) -52-587-1818

Tokyo Branch 18th floor, Shinagawa Intercity Tower A, 2-15-1 Konan Minato-ku, Tokyo, 108-6018, JapanPhone: (81) -3-5460-3570 Fax.: (81) -3-5460-9610

Nara Campus No.1 Plant362 Idono-cho, Yamato-Koriyama City, Nara 639-1183, JapanPhone: (81) -743-53-1121 Fax.: (81) -743-52-8713

Nara Campus No.2 Plant106 Kita Koriyama-cho, Yamato-Koriyama City, Nara 639-1160, JapanPhone: (81) -743-53-1125 Fax.: (81) -743-55-0489

Iga Campus201 Midai, Iga City, Mie 519-1414, JapanPhone: (81) -595-45-4151 Fax.: (81) -595-45-5417

Chiba Campus488-19 Suzumi-cho, Funabashi City, Chiba 274-0052, JapanPhone: (81) -47-410-8800 Fax.: (81) -47-410-8834

<NORTH AMERICA / SOUTH AMERICA>DMG / Mori Seiki USA (MORI SEIKI U.S.A., INC.)Head Office

2400 Huntington Blvd. Hoffman Estates, Illinois 60192Phone: (1)-847-593-5400 Fax.: (1)-847-593-5433

Technical CentersChicago, Dallas, Los Angeles, San Francisco, Seattle, Detroit, Cincinnati, Boston, New Jersey, Charlotte

MORI SEIKI CANADA, LTD.Head Office & Technical Center

6497 Edwards Blvd. Mississauga Ontario L5T 2V2, CanadaPhone: (1)-905-565-1331 Fax.: (1)-905-565-0234

MORI SEIKI MEXICO, S.A. DE C.V.Head Office

Calle 4 núm. 25, Local D, 2°.piso, Fraccionamiento Industrial Alce Blanco, Naucalpan Estado de México 53370, MexicoPhone: (52)-55-5359-8785 Fax.: (52)- 55-5359-4271

Technical CenterMonterrey

MORI SEIKI BRASIL LTDA.Head Office

Av. dos Imarés, 437 Indianópolis, CEP 04085-000, São Paulo -SP, BrasilPhone: (55)-11-5543-1762 Fax.: (55)-11-5543-1948

Technical CenterCuritiba

<EUROPE>MORI SEIKI GmbHHead Office

Antoniusstrasse 14, 73249 Wernau, GermanyPhone: (49)-7153-934-0 Fax.: (49)-7153-934-220

Technical CentersStuttgart, München, Hamburg, Düsseldorf, Chemnitz

MORI SEIKI (U.K.) LTD.Head Office

202 Bedford Avenue, Slough SL1 4RY, EnglandPhone: (44)-844-800-7647 Fax.: (44)-844-800-7648

Technical CentersLondon, Birmingham

MORI SEIKI FRANCE S.A.S.Head Office

Parc du Moulin, 1 Rue du Noyer BP 19326 Roissy en France 95705 Roissy CDG Cedex, FrancePhone: (33)-1-39-94-68-00 Fax.: (33)-1-39-94-68-59

Technical CentersMori Seiki France Sud-Est S.A.S., Prague

MORI SEIKI ITALIANA S.R.L.Head Office & Technical Center

Via Riccardo Lombardi N. 10, 20153 Milano, ItalyPhone: (39)-02-4894921 Fax.: (39)-02-48914448

MORI SEIKI ESPAÑA S.A.Head Office & Technical Center

Edificio Sant Cugat Trade Center IIIAvda. de les Corts Catalanes, 9-11, Entidad 16D08173 Sant Cugat del Valles (Barcelona), SpainPhone: (34)-935-75-36-46 Fax.: (34)-935-75-08-47

MORI SEIKI Moscow LLCHead Office & Technical Center

Business Center "Salut", build. 1, 27, 5th floor, Sushchevskaya St., Moscow, 127055, RussiaPhone: (7)-495-969-2895 Fax.: (7)-495-969-2890

DMG / MORI SEIKI Turkey (DMG MORİ SEİKİ İSTANBUL MAKİNE TİCARET VE SERVİS LİMİTED ŞİRKETİ)Head Office & Technical Center

Ferhatpaşa Mah. Gazipaşa Cad. No.11 34885 Ataşehir, İstanbul, Turkey Phone: (90)-216-471-66-36 Fax.: (90)-216-471-80-30

Printed in Japan

101101EN

The export of this product is subject to an authorization from the government of the exporting country.Check with the government agency for authorization.

<ASIA / OCEANIA>DMG / MORI SEIKI Singapore (DMG MORI SEIKI SOUTH EAST ASIA PTE. LTD)Head Office & Technical Center

3 Tuas Link 1, Singapore 638584 Phone: (65)-6660-6688 Fax.: (65)-6660-6699

DMG / MORI SEIKI Malaysia (DMG MORI SEIKI (Malaysia) Sdn. Bhd.)Head Office

No. 19, Jalan U1/31, Seksyen U1, Hicom-Glenmarie Industrial Park,40150 Shah Alam, Selangor, MalaysiaPhone: (60)-3-5569-5282 Fax.: (60)-3-5569-5286

DMG / MORI SEIKI Vietnam (DMG MORI SEIKI (Vietnam) Co. Ltd.)Technical Centers

Hanoi, Ho Chi Minh City

DMG / MORI SEIKI Thailand (MORI SEIKI Manufac-turing (Thailand) CO., LTD.)Head Office

40 Moo 4 Rojana Industrial Park 2, Rojana Road, Tambol U-Thai, Amphur U-Thai, Ayutthaya 10230, ThailandPhone: (66)-35-746720 Fax.: (66)-35-746731

Technical CenterBangna

DMG / MORI SEIKI Taiwan (DMG MORI SEIKI (Tai-wan) Co. Ltd.)Head Office & Technical Center

No.12-3, Industrial 33 Road, Industrial Park, Taichung City, 40768 Taiwan, R.O.C.Phone: (886)-4-2355-6490 Fax.: (886)-4-2355-6505

MORI SEIKI HONG KONG LIMITEDHead Office & Technical Center

Unit 08, 23/F., The Metropolis Office Tower, 10 Metropolis Drive, Hung Hom, Kowloon, Hong KongPhone: (852)-2757-8910 Fax.: (852)-2757-7839

MORI SEIKI (SHANGHAI) CO., LTD.Head Office

Room 4301, 4307, Maxdo Center, No.8 Xing Yi Road, HongQiao Development Zone, Shanghai 200336, ChinaPhone: (86)-21-5208-0270 Fax.: (86)-21-5208-0273

Technical CentersShanghai, Beijing, Tianjin, Dalian, Shenzhen, Chongqing, Guangzhou, Suzhou, Wuhan, Qingdao

DMG / MORI SEIKI Korea (DMG MORI SEIKI Korea Co., Ltd.)Head Office & Technical Center

#110, Kofomo Techno Center II, 3 Na 505-3 Ho Sihwa Industrial Complex, 1289-5 Jeongwang-dong KR-429-932 Siheung-si, KoreaPhone: (82)-31-488-0500 Fax.: (82)-31-488-0567

DMG / MORI SEIKI Indonesia (PT. MORI SEIKI Indo-nesia)Head Office & Technical Center

Komplek Gading Bukit Indah Blok M/01, Jl. Bukit Gading Raya, Kalapa Gading, Jakarta Utara, 14240 IndonesiaPhone: (62)-21-453-1199 Fax.: (62)-21-4585-7414

DMG / MORI SEIKI India (DMG Mori Seiki India Machines and Services Pvt Ltd)Head Office

Parimala Towers 64, Jalahalli Camp Cross, Off MES Road, Yeshwanthpur Bangalore 560 022, IndiaPhone: (91)-80-4089-6500 Fax.: (91)-80-4113-1285

Technical CentersNew Delhi, Pune, Ahmedabad

DMG / MORI SEIKI Australia (DMG / MORI SEIKI Australia PTY LTD.)Head Office

6/6 Garden Road Clayton VIC 3168, AustraliaPhone: (61)-3-85-404-600 Fax.: (61)-3-85-404-601

Technical CentersMelbourne, Sydney, Perth

Printed in Japan

101101EN

The export of this product is subject to an authorization from the government of the exporting country.Check with the government agency for authorization.

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