SFA 5.1Check List of Electrode QualificationClient :Consultant /TPIA :Contractor :Location :Welder's Name :Welder ID No.:Project Area :W.O.No.:Required Parameter as per ASME SecII Part-C(Specification SFA 5.1)Observed Parameter ( Elec. Box ,TCof Elec.,Base Plate & MTC)AWS Classification : E 6010TC No. of Base Metal:Electrode Size : 3.2(0.05)mmx350(10)mmTC No. of Electrode Mf.:Polarity : DCEPName of the Manufacturer :Test Position : 1G (Flat Position)Trade name :Base Plate size : 13mmx125mmx250mmProduct code :Root opening : 13mmElectrode Spec. :Back Plate size Min : 6.4mmx25mmx250mmAWS Classification :Angle of bevel : 10 DegElectrode size :Included angle : 20 Deg(+5-0)Electrode Batch No. :Pre- Heat Temp. : 105CMin -175C Max.Date of Mfg. :Inter Pass Temp. : 105CMin -175C Max.Date of Expiry :No. of Layers for complete the weld : 5to7Nos.Specified Amperes range by Mf.:No. of passes for complete the each layer : 2 Nos.Specified Voltages range by Mf.:Required Base Metal for AssemblyPolarity :ATM specificationIS SpecificationTest Position :A36A 285 Gr. AIS 2062 GrABase Plate size :A29 Gr.1020A 285 Gr. BIS 2062 GrBRoot opening :A29 Gr.1015A 285 Gr. CIS 2062 GrCBack Plate size :A283 Gr.DA131Gr.BAngle of bevel :Joint Design as per SFA 5.1Included angle :Pre- Heat Temp. :Inter Pass Temp. :No.of Layers for complete the weld :No.of passes for complete the each layer:Calibration Certificate of welding Machine :Calibration Certificate of Tongue Tester :Table of Electric ParameterNos.of LayerPre Heat & Int.PassTempPass per LayerCurrentVoltageRemark if anyAmper per passAverageVolt.per passAverage1PHT ..1 2 3I...., II .....I, II .2IPT 1 2 3I...., II .....I, II .3IPT 1 2 3I...., II .....I, II .4IPT 1 2 3I...., II .....I, II .5IPT 1 2 3I...., II .....I, II .6IPT 1 2 3I...., II .....I, II .7IPT 1 2 3I...., II .....I, II .8IPT 1 2 3I...., II .....I, II .Note :- 1- A welded Test assembly more than 5deg of the plan is Discarded2-Straighteningof welded test assembly is prohibited3-Test plate Identification -Hard Stamped on the surface of test plate by the TPIA as..Contractor QA/QCTPI - ICSMGL-QA/QCSign :Sign :Sign :Name :Name :Name :Date :Date :Date :

SFA 5.5Check List of Electrode QualificationClient :Consultant /TPIA :Contractor :Location :Welder's Name :Welder ID No.:Project Area :W.O.No.:Required Parameter as per ASME SecII Part-C(Specification SFA 5.5)Observed Parameter ( Elec. Box ,TCof Elec.,Base Plate & MTC)AWS Classification : E 7010G/P1TC No. of Base Metal:Electrode Size : 4.0(0.05)mmx350(10)mmTC No. of Electrode Mf.:Polarity : DCEPName of the Manufacturer :Test Position : 1G (Flat Position)Trade name :Base Plate size : 19mmx125mmx250mmProduct code :Root opening : 16mmElectrode Spec. :Back Plate size Min : 6.4mmx25mmx250mmAWS Classification :Angle of bevel : 10 DegElectrode size :Included angle : 20 Deg(+5-0)Electrode Batch No. :Pre- Heat Temp. : 93-107C forG & 93-107C forP1Date of Mfg. :Inter Pass Temp. : 93-107C forG & 93-107C forP1Date of Expiry :No. of Layers for complete the weld : 5to7Nos.Specified Amperes range by Mf.:No. of passes for complete the each layer : 2 Nos.Specified Voltages range by Mf.:Required Base Metal for AssemblyPolarity :ATM specificationIS SpecificationTest Position :A36A 285 Gr. AIS 2062 GrABase Plate size :A29 Gr.1020A 285 Gr. BIS 2062 GrBRoot opening :A29 Gr.1015A 285 Gr. CIS 2062 GrCBack Plate size :A283 Gr.DA131Gr.BAngle of bevel :Joint Design as per SFA 5.5Included angle :Pre- Heat Temp. :Inter Pass Temp. :No.of Layers for complete the weld :No.of passes for complete the each layer:Calibration Certificate of welding Machine :Calibration Certificate of Tongue Tester :Nos. of LayerPre Heat & Int.PassTempPass per layerCurrentVoltageRemark if anyAmper per passAverageVolt.per passAverage1PHT ..1 2 3I...., II .....I, II .2IPT 1 2 3I...., II .....I, II .3IPT 1 2 3I...., II .....I, II .4IPT 1 2 3I...., II .....I, II .5IPT 1 2 3I...., II .....I, II .6IPT 1 2 3I...., II .....I, II .7IPT 1 2 3I...., II .....I, II .8IPT 1 2 3I...., II .....I, II .Note :- 1- A welded Test assembly more than 5deg of the plan is Discarded2-Straighteningof welded test assembly is prohibited3-Test plate Identification -Hard Stamped on the surface of test plate by the TPIA as..Contractor QA/QCTPI - ICSMGL-QASign :Sign :Sign :Name :Name :Name :Date :Date :Date :

EQT DT Page 1 of 2Check List of Destructive Testing for EQTClient :TPIA :Contractor :Name of the LabProject Area :W.O.No.:Electrode Mf.Electrode SpeceificationElectrode Class & SizeElectrode Batch No.1-Result of Radiography TestingAcceptedNot AcceptNote:-RT sould be taken without back Plate & RT Film sould be reveiwed buy TPI as per SFA 5.1 / SFA 5.52-Required SpecimenReq. QuqntityOffered QuantitySpecimen IdentificationRemarkAll-weld Tensile Test specimen1Fracture Toughness Test Specimen5Required figure for allweld tensile test specimenFigure for Fracture toughness test specimen3-Required Calibration CertificateCalibration of Mesuring Instrument & Testing MachineCertificate No.Calib. DateExpiry DateRemarkCalibration certificate of Varnear caliperCalibration certificate of Universal Testing machineCalibration certificate of digital thermometerCalibration certificate of Izode Impect Testing Machine4-Dimension Inspection of All-weld testAll Dimension in mmPate ThicknessGauge Dia (D)Gauge length (G)Length Section (C)Dia of Sep.( B)RadiousF minimumRemarkRequired12.76.40 0.1325.40 0.13329.54.819 & larger12.70 0.2550.80 0.1357199.5Observed5-Dimension Inspection of Fracture Toughness Test SpecimenAll Dimension in mmLengthWidthThicknessDepth of NotchNotch angleNotch Rad.RemarkRequired55.0 +0 -2.510.0 0.02510 0.02520.02545 10.2550.025ObservedContractor QA/QCTPI - ICSClient-QA/QCSign :Sign :Sign :Name :Name :Name :Date :Date :Date :Page 2 of 2Check List of Destructive Testing for EQTClient :TPIA :Contractor :Name of the LabProject Area :W.O.No.:Electrode Mf.Electrode SpeceificationElectrode Class & SizeElectrode Batch No.6-Aging for all-weld Tension Test SpecimenSpecificationClassificationAging Temp.Holding timeCoolingTemp.RemarkRequired5.1E6010 , E7015,E7016, E701895 to 105C48 2 hoursAir CoolingAmb.temp.5.5E7010G, E7010P195 to 105C48 2 hoursAir CoolingAmb.temp.Observed7-Required Tensile Value for All-weld TestSpecificationClassificationTensileStrengthYield Strength at 0.2% OffsetElongation in percentageRemarkRequired5.1E6010414MPa313MPa225.1E7015, E7016, E7018482MPa399MPa225.5E7010G480 MPa390 MPa225.5E7010P1480 MPa415MPa22Observed8-Required Impect vaue (Limit 3 for out of 5 specimen)SpecificationClassificationAvrage Value MinimumSinge value MinimumSoaking Temp.Soaking TimeRemarkRequired5.1E6010 , E7015,E7016 , E701827Jule20 Jule30C5 minuts5.5E7010GNot specified5.5E7010P127Jule20 Jule30C5 minutsObserved1-2-3-4-5-Note - A Both the highest and lowest test values obtained shall be disregarded in computing the average.RemarkContractor QA/QCTPI - ICSClient-QA/QCSign :Sign :Sign :Name :Name :Name :Date :Date :Date :