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WAGO KOREA김동훈 과장

THE INDIVIDUAL CUSTOMER NEEDS

INCREASE

19722017

Industrial Revolution

Industrial Revolution

Industrial Revolution

Industrial Revolution

Global activities of IIoT / Industry 4.0 / Made in China 2025

Industry 4.0 / IIoT / Made in China 2025

= Digitalization = Smart Factory

Requirements of a Smart Factory

The future success of manufacturing and commercial

ventures will be dependent of:

▪ efficient adaptability

▪ a high degree of cross-linking, from raw material

to production resources and the product itself up

to the end customer

▪ Lot size 1 without a significant increase of the

production costs

▪ a networked and modular production

▪ A transparent value chain, starting with the raw

material and ending by the end customer

Attributes of Digitalization in a Smart Factory

Sensors/

actors in all

levels down

to the

product and

into the

product

Horizontal

Connection

Higher

flexibility

through

a modular

production

with modular

automation

Vertical

ConnectionMaximum IT

Security

WAGO inside the Smart Factory

Sensor-

integration

Horizontal

Connection

Higher

flexibility

through

a modular

production

with modular

automation

Vertical

ConnectionMaximum IT

Security

DIMA(Software

methodology for

the effective

adaptation of

production

modules)

Cloud

Solution (MQTT Connection

to MS Azure, IBM,

AWS)

>400 750 I/O

Modules (Log data, collect,

summarize)

Software-supported,

horizontally networked

rail production

according to customer

requirements

IT Security by

Design (secure data transfer via

build-in security. LINUX, VPN,

HTTPS)

Requirements of a Smart Factory

Higher

flexibility

through

a modular

production

with modular

automation

Sensors/

actors in all

levels down

to the

product and

into the

product

Horizontal

Connection

Vertical

ConnectionMaximum IT

Security

Sensor Integration with

efficient, scalable and

modular I/O System

WAGO 750

The ideal Signal Integration: WAGO 750 I/O System

Maximum Return on Investment

Open, fieldbus-independent design optimizes

investments

Minimal Life-Cycle Costs

Simple operation minimizes planning,

commissioning and maintenance costs

Streamlined design significantly reduces handling

errors

Easy-to-install components eliminate unnecessary

(and often costly) accessories and manufacturer-

specific configuration tools

Best Price/Performance Ratio

Fine-granular I/O modules enable customization of

nodes

Space-saving design permits high packing density

and direct connection

Maximum Reliability

Industry-leading quality and reliability for a wide

variety of applications – all WAGO components

adhere to the highest standards for environmental

exposure (e.g., climate, vibration and shock loading,

EMC and emitted interference).

The ideal Fieldbus System

Universal, Compact and Economical – The Ideal Fieldbus Node

Fieldbus-

Independent

Automatic

Connection

Pluggable

Connections

Scalable

Control Solutions

Compact Size Maximum

Flexibility

Clear

IdentificationSecure and Reliable

Connections

Simple Handling

Fieldbus-

Independent

Universal, Compact and Economical – The Ideal Fieldbus Node

Automatic

Connection

Pluggable

Connections

Scalable

Control Solutions

Compact Size Maximum

Flexibility

Clear

IdentificationSecure and Reliable

Connections

Simple Handling

The system’s modularity is

reflected in its support of

numerous fieldbus systems

IEC 60870-5

IEC 61850

IEC 61400-25

I/O modules offer built-in

power contacts for potential

distribution and data contacts

for internal data transmission –

no chassis or jumpers

required.

Universal, Compact and Economical – The Ideal Fieldbus Node

Fieldbus-

Independent

Automatic

Connection

Pluggable

Connections

Scalable

Control Solutions

Compact Size Maximum

Flexibility

Clear

IdentificationSecure and Reliable

Connections

Simple Handling

Universal, Compact and Economical – The Ideal Fieldbus Node

Automatic

Connection

Pluggable

Connections

Scalable

Control Solutions

Compact Size Maximum

Flexibility

Clear

IdentificationSecure and Reliable

Connections

Module functionality is

identified via integrated and

pluggable marker carriers.

Connector assignment

and technical data are

located on the side of the

module.

The WAGO WSB marker

system also allows for module-

and channel-related

identification.

Simple Handling

Fieldbus-

Independent

Universal, Compact and Economical – The Ideal Fieldbus Node

Automatic

Connection

Pluggable

Connections

Clear

Identification

Scalable

Control Solutions

Compact Size Maximum

Flexibility

Secure and Reliable

Connections

Simple Handling

For convenient, in-the-field

wiring, the 753 Series

pluggable connectors are

100% compatible with 750

Series modules. Pre-harness

I/O connections permit plug-

and-play

wiring. This virtually eliminates

handling errors and saves time

– if needed, this can be

executed via place holder

modules.

Fieldbus-

Independent

Simple Handling

Universal, Compact and Economical – The Ideal Fieldbus Node

Automatic

Connection

Secure and Reliable

Connections

Pluggable

Connections

Clear

Identification

Scalable

Control Solutions

Compact Size Maximum

Flexibility

WAGO Spring Pressure

Connection Technology

guarantees continuous

operation, even under extreme

environmental conditions, such

as

thermal cycling, shock,

vibration, and electrostatic

discharge (ESD).

Fieldbus-

Independent

Universal, Compact and Economical – The Ideal Fieldbus Node

Automatic

Connection

Secure and Reliable

Connections

Pluggable

Connections

Clear

Identification

Scalable

Control Solutions

Compact Size Maximum

Flexibility

Simple Handling

The modular, DIN-rail mount

design allows for easy

installation, expansion, and

modification of the I/O node.

Other mechanical features

prevent potential distribution to

the wrong module and allow

tool-free removal of a single

module from the I/O node. In

addition, proven CAGE-

CLAMP® technology offers

fast, vibration-proof and

maintenance-free connections

that are

independent of operator skill.

Depending on the I/O module’s

granularity, the field

peripherals can be wired

directly using 1-, 2-, 3- or 4-

wire technology.

Fieldbus-

Independent

Universal, Compact and Economical – The Ideal Fieldbus Node

Automatic

Connection

Secure and Reliable

Connections

Pluggable

Connections

Clear

Identification

Scalable

Control Solutions

Compact Size Maximum

Flexibility

Simple Handling

Each node in the WAGO-I/O-

SYSTEM can be configured to

meet each channel’s

requirements, and various

potentials and

signal forms are available

(granularity of 1 to 8

channels). Digital and analog

I/O modules, as well as

specialty modules can be

freely mixed in the same node.

Supply modules allow different

voltages (e.g., 24V, 120 V, 230

V) in the same I/O node.

Fieldbus-

Independent

Universal, Compact and Economical – The Ideal Fieldbus Node

Automatic

Connection

Secure and Reliable

Connections

Pluggable

Connections

Clear

Identification

Scalable

Control Solutions

Compact Size Maximum

Flexibility

Simple Handling

Our patented mechanical

design allows for extremely

compact I/O nodes.

I/O modules can

accommodate up to 16

channels in a 12 mm (1/2”)

wide housing.

Fieldbus-

Independent

Universal, Compact and Economical – The Ideal Fieldbus Node

Fieldbus-

Independent

Automatic

Connection

Secure and Reliable

Connections

Pluggable

Connections

Clear

Identification

Scalable

Control Solutions

Compact Size Maximum

Flexibility

Simple Handling

Interfaces for any size and type of automation task –

from distributed I/O nodes or stand-alone control to global networks.

Fieldbus couplers

Standard for high I/O counts

and economy for highly distributed applications

Programmable fieldbus controllers

For stand-alone, distributed, or master control

PFC200 Controllers

High processing speed

multiple communication interfaces, scalable power

WAGO-I/O-PRO Software

Configuration, programming and visualization

IEC 61131-3-compliant (CODESYS) software package

500+ individual function modules are available

in 1-, 2-, 4-, 8- and 16-channel configurations

Digital Inputs

• 1, 2, 4, 8, 16

channels

• 5VDC to 230VAC

• Pulse extension

• Intruder detection

• Diagnostics

• NAMUR

• PROFIsafe

• Ex i

Digital Outputs

• 1, 2, 4, 8, 16

channels

• 5VDC to 230VAC

• Max. 16A

• Optocouplers, SSR,

Relays

• Diagnostics

• PROFIsafe

• Ex i

Analog Inputs

• 1, 2, 4, channels

• 12-16-bit resolution

• Diagnostics

• Current, voltage,

resistance,

thermocouples,

• strain gauge

• 3-phase power

measurement

• HART

• Ex i

Analog Outputs

• 2, 4 channels

• Current, voltage

• Ex i

Specialty Functions• Counter

• SSI transmitter interface

• Incremental encoder interface

• Serial interface

• RTC

• Radio modules (Bluetooth® ,

EnOcean)

• Subsystems (KNX, DALI, MP-

Bus, LON® ,

• CAN, AS-Interface, IO-Link, M-

Bus, SMI)

• Vibration monitoring

• Motion control

• PROFIsafe

• Ex i

• 0-250V AC/DC supply

Requirements of a Smart Factory

Higher

flexibility

through

a modular

production

with modular

automation

Sensors/

actors in all

levels down

to the

product and

into the

product

Horicontal

Connection

Vertical

ConnectionMaximum IT

Security

Higher flexibility due to

modular production

facilities

DIMA

A flexible production

needs modularity and a

high degree of cross-

linking up to the final

product

The product communicates with

the production island

The production island exchanges

information about the production

status

The production island informs

the MES, the MES informs the

distributor

Flexible Production needs Modularity

1 2 3 4 5

Service - orientated architecture

Production Control

Vorlage Reaktor Filter Abfüller

DIMA Technology

Basic principle of the DIMA

Versatile production plants

… are constructed modulary, …

… the automation not.

Basic principle of the DIMA

Versatile production plants should consist of modules with seperate,

decentralised automation. This is essential for an efficient and fast changing

production plant.

Basic principle of DIMA

Versatile production plants need

modular Engineering

• One module fullfills one production function

• The production process is formed through the

combination of different pre-assembled modules (in

series or parallel)

• The modules are couple to a Backbone.

Challenge

➢ The dynamic coupling- and decoupling of the

production modules has to be to mapped identically

into the production process and into mechatronic,

process engineering as well as into the automation.

➢ The engineering of the automation has to enable

the modules‘ coupling- and decoupling without

programming.Template Reactor Filter Bottler

Backbone

NCO2

Production control

Vorlage Reaktor Filter Abfüller

Basic principle of DIMA

The production control has to

discover the moduls function/s

The skill description has to:

• describe the services of the module to make them

retrievable,

• include the information to the module‘s visual

representation,

• enable the communication between the module and

the process control,

• provide the documentation of the module,

• contain equipment information to the

parameterization of important field devices

skill

description

Reactor

Production control

Basic principle of the DIMA

The MTP – Module Type Package –

contains the the description of the

capabilities of the module.

Content of MTP:

• The description of the offered service and their

parameters

• Description of the visual image of the module in the

process management

• Information to start communication immediately

between the process management and to the

module

➢ The module becomes a service provider

➢ The orchestration of the various module services

takes place in the software-tool of the process

management

➢ The execution of the service is driven by the logic of

the module Reactor

Production control

MTPskill

description

Basic principle of the DIMA

Modul 3

Modul 2

DIMA Workflow

Automatically

generated

MTP

MTPMTP

1. step:

module-engineering

Compile &

Load

2. step:

integration-engineering

integration of the

module into the

backbone

Backbone

NCO2

ModuleModule 1 Module 3Module 2

MTP

Automatically

generated

AbrufenMTP

PFEBasic principle of DIMA

DIMA is based on OPC UA

Factory

floor

PLC

SCADA

HMI

MES

ERPCloud• OPC UA will be the

upcoming standard for

factory and process

automation

• Based on TCP/IP

• Controller independent

• Consistent

communication between

different levels like

Control, HMI, MES,

Cloud, etc.

• Communication

standard for Industry 4.0

DIMA in the context of Industry 4.0

• encapsulation in Layer-Model

• Linking of manufacturer and user in

one value chain

• Observing different life cycles of a

production network

• Focussing on Functional aspects of

a production system

• IEC 61512

• OPC-UA

• AutomationML

DIMA: An essantial brick as a solution of the requirements of INDUSTRY 4.0

Industry 4.0

DIMA

Manifest

Resource-Manager

• MTP-declaration contains the data and the

information of the virtual and technical

representation of its physícal device

• Through the modeling of the MTP on the actual

module-control, the „Ressource-Manager“ can be

realized

• Modeling the MTP in the information model of the

OPC-UA-Server of the module control

➢ MTPs are the foundation of Industry 4.0-

administrative shell - hereby the module becomes

an Industry 4.0 component

➢ CP-classification = 44

(Entity, totally able to communicate)

The MTP as a

Management bowl

reactor

PFE

MTPMTP

DIMA in the context of

Industry 4.0

▪ The DIMA methodology enables the integration of the production module into the production

management within a significant short time frame

▪ I/O signals do not have to be programmed in the master computer of the production for each

signal

▪ The communication happens through the unified service invocation from the command level

▪ The services will be communicated to the master computer through the MTP (Module Type

Package)

▪ The visualization of a module will be generated by the master computer of the production

through the information provided by the MTP

▪ The simple selection function within e!COCKPIT enables the activation and the deactivation of

functions(services) of the programmed module

▪ The creation of the MTP happens at the push of a button and will be exporteded out of

e!COCKPIT

Benefits of DIMA

DCS-Manufacturer Sensor / Actuator UserDecentralised

AutomationUniversities

ABB

Emerson

HIMA Safety

Honeywell

Rockwell Automation

Schneider Electric

Siemens

Yokogawa

Endress + Hauser

Festo

Krohne

Samson

BASF

Bayer

Bilfinger

Boehringer Ingelheim

Clariant

Evonik

Invite

Merck

Novartis

Sanofi

Spiratec

Helmut-Schmidt-

University Hamburg

RWTH Aachen

Technical University

Dresden

Pepperl + Fuchs

Phoenix Contact

Stahl

Wago

DIMA – Involved Companies

Requirements of a Smart Factory

Higher

flexibility

through

a modular

production

with modular

automation

Sensors/

actors in all

levels down

to the

product and

into the

product

Horicontal

Connection

Vertical

ConnectionMaximum IT

Security

Efficient Energy

Management for the Cost

Saving

EDMS

Energy (Data) Management

Within the framework of an energy review, all energy sources, energy consumption and

influencing factors must be analyzed on the basis of measurements and other data.DIN EN ISO 50001, Sect. 4.4.3, Energy Review

REQUIREMENTS FOR ENERGY DATA MANAGEMENT

Energy (Data) Management

At least 90 % of total energy consumption

can be attributed to the company's systems and equipment.See also, bulletin for energy audits according to legal provisions set forth in Section 8 ff. EDL-G /Bafa

REQUIREMENTS FOR ENERGY DATA MANAGEMENT

Energy (Data) Management

DIFFERENT APPLICATIONS

VARIOUS INTERFACES

For sensors of different signal types

FOR DIFFERENT FORMS OF ENERGY

water / electricity / gas / heat

Energy (Data) Management

DIFFERENT APPLICATIONS

-BUILDING

Energy (Data) Management

DIFFERENT APPLICATIONS

-INDUSTRY

WAGO – Energy Data Management

Solution Concept

THE MOST VARYING INTERFACES

Sensors with the most varying types of signals

DIFFERENT FORMS OF ENERGY

Water/Electricity/Gas/Heat

Energy (Data) Management

EFFICIENCY

ENERGY

REQUIREMENT

PRODUCTION DATA/

INFLUENCING FACTORS

Data – Basis for efficiency

MODULAR DATA ACQUISITION

WAGO – Energy Data Management

Your benefits at a glance

Flexible data acquisition, without any experience required

Easy commissioning without any programming

Linking and parameterization of different input signals: Pulse signalsAnalog signals 3-phase power measurementM-bus / EnOcean

Variable connection of M-bus counters for different media: Electrical energyWater Heat

15 min. load curve analysis in synch with energy provider

Modular expansion possible at any time

Data logging on an SD card in csv format

Data provision via FTP-S or MODBUS

Energy (Data) Management

E-Power GAS WATERHEAT

S0-Interface

Tra

nspare

ncy

WAGO – Energy Data Management

• Our Answer to the Challenge of the Target Customer

➢ Modular data acquisition for the visualization of energy and

process data in an easy way

• The WAGO Solution in Detail

Record different signals and data via the WAGO-I/O-SYSTEM

Automatic detection of the connected I/O modules

Commissioning without any programming

Easy to use configuration user interfaces

Easy checking of data availability during commissioning using the

data plotter

Various options for collecting and forwarding data

How can WAGO help you to tackle these challenges?

Energy (Data) Management

Controller: 750-8202/000-022 (PFC200)

AI: 1x 750-452 2 channel analog input; 0-20 mA; differential input

2x 750-496 8 channel analog input; 0-20 mA; 4-20 mA

2x 750-497 8 channel analog input; 0-10 V; +- 10 V

2x 750-451 8 channel analog input; resistance measurement

DI: 4x 750-638 2 Up/ Down Counter DC 24 V / 500 Hz

1x 750-402 4 channel digital input

3-PPM: 750-495 3-phase power measurement; 1 A

18x 750-495 /- 001 3-phase power measurement; 5 A

750-495 /- 002 3-phase power measurement; Rogowski coils

Serial: 2x 750-652 serial interface; RS 232 / 485 for M-Bus / EnOcean

WAGO – Energy Data Management

Solution Concept

Software

WAGO Energy Data Management

Select the I/O hardware

and sensors

Download the software

from www.wago.com

to the application controller

Install the hardware

WAGO – Energy Data Management

Solution Concept

Link to an

analysis tool

If required:

Other I/O modules can be added

Commissioning

Parameterizing the inputs

Energy (Data) Management

Measuring

Converting

Evaluating

VisualizingParametrization

CLOUD

Always and everywhere - all relevant data available!

Cloud

CLOUD

IBM BLUEMIX

MQTT MQTT

Microsoft Azure

CLOUD - Security

Internet Demilitarized zone Intranet

Router 1

Firewall 1

Router 2

Firewall 2

Controller with

internet access

Establish a demilitarized zone (DMZ)

Cloud

TLS 1.2

TLS 1.2 encrypted communication

MQTT

CLOUD - Security

Encrypted communication

Energy and process management for cardboard´s

End User: Klingele Papierfabrik, Werne , Germany

Industry Sector: Paper manufacturer industry

Task

• Continuously record all relevant building and

production data

• Evaluation of the recorded measurement data and

• meaningful visualization

• Reducing energy costs and increase product quality

WAGO Products in Use

• WAGO Ethernet Controller PFC 200

• WAGO 3-Phase Power Measurement 750-495

• WAGO in-/ output modules for digital und

analog signals series 750

• WAGO Industrial-Managed-Switch Series 852

Solution

• Modular data acquisition system I/O 750

• Integration of various signal types of process

and energy data

• Easy software connection via flexible fieldbus

structure

• Measurement of the electrical machine

consumption by the I / O system

Requirements of a Smart Factory

Higher

flexibility

through

a modular

production

with modular

automation

Sensors/

actors in all

levels down

to the

product and

into the

product

Horicontal

Connection

Vertical

ConnectionMaximum IT

Security

Vertical communication

with open fieldbus

controller

WAGO 750

Vertical communication to control the production floor

Task:

• Feeding SAP productive

system with energy data from

all parts of the factory

Solution:

• WAGO PFC

• 3ph energy measurement

• Ethernet connection

Products in use:

• 750-8100

• 750-494 / 495

• e!Cockpit

Linking Energy Data to SAP

Company details:

- Adr.Nr.: 7320422

- City: Ulm

- Responsible Sales: L. Karl

- Systemengineer: F. Mueller

- Why WAGO? Good experience from

private home application ;-)

Linking Energy Data to SAP

Application / further information / system details:

1st step: PFC was linked with Modbus TCP

2nd step: SAP driver for OPC UA in pilot phase

Customer Röhm packing: 50 to 100 nodes planned

Ethernet

Vertical communication to control the production floor

Central Energy Consumption Control

of FORD production facilities worldwide

Task:

• Security with SSL/TLS

• User Administatration

• Use of Ford LDAP Servers

Solution:

• Use of OpenLDAP Package

Products in use:

• PFC 200

Central Energy Consumption Control

of FORD production facilities worldwide

Requirements of a Smart Factory

Higher

flexibility

through

a modular

production

with modular

automation

Sensors/

actors in all

levels down

to the

product and

into the

product

Horicontal

Connection

Vertical

ConnectionMaximum IT

Security

Horizontal Connection

in the production line

WAGO 750

Porsche SE

Task:

• Contact to conveyer

• Reading production code

• Advice to camera

Solution:

• WAGO I/O-System

• WagoLibDB.lib

• WagoLibMSSQL_03.lib

Products in use:

• 750-881

• 750-400

• 750-501

• 787-1122

• 788-354

Requirements of a Smart Factory

Higher

flexibility

through

a modular

production

with modular

automation

Sensors/

actors in all

levels down

to the

product and

into the

product

Horicontal

Connection

Vertical

ConnectionMaximum IT

Security

Security by Design

IT Security and Safety

Functional Safety

„Protect Human against Maschine“

IT Security

The goals are different!

• Goals

• Risks

• Systemically

• Technologies

• By Design

• Example

IT Security: GoalsWhat goals does IT Security have?

The CIAA

Data Confidentiality

Data Authentication

Data Integrity

Data Availability

Denial of action to reduce the availability of resources e.g. networks to communicate

Unauthorized Modification or Theft of Information

Denial of Service (DoS) or Prevention of Authorized

Access

Unauthorized Access to Information

IT Security: Goals

What goals does IT Security have?

The CIAA

Data Confidentiality

Data Authentication

Data Integrity

Data Availability

➢ Information is transmitted over channels. Therefore, measures are taken to protect these channels.

➢Other sensible assets are the automation system and the operator stations. They have to be protected likewise against misuse.

IT Security: higher Relevance

• Access to automation network

from the office network for

analysis and logistic control

• Lower availability leads to

profit losses

• Maintenance and service

complicated for on board

staff remote support

• Implementation of

preventive maintenance

schemes

• Remote service and diagnosis

of wide-spread installations

decrease personnel costs

• Legal requirements for

documentation of emissions,

consumptions

Systematically IT-Security

Identify assets Analyze threats

Analyze and

evaluate risks

Select protective

measures

Process auditIdentify relevant

safety targets

Demonstrate measures and

evaluate effectiveness

Implement

protective measures

Process

documentation

Start(analysis)

Source: [VDI2182A]

IT-Security: Solving strategies

Layer Effect

Permissions Knowledge only when needed

Employee Raise awareness and define rules of

conduct (USB-Stick)

NetworkImplement a network segmentation

with access controls and protocols

Network

boundaries

Use of restrictive firewalls and rule-

based defense systems (white

listening,…)

Tech

no

log

ies a

nd

Se

rvic

es

Ma

na

ge

me

nt

It-Security: Technologies and ServicesT

ec

hn

olo

gie

s a

nd

Se

rvic

es

Ma

na

ge

me

nt

Corporate Security Policy and Management

Security Policy

and Standards

Certificate and Key

Management

During Attack Coping

and Post-Attack

Recovery

Security checks, Monitoring,

Change Control and Updating

Security Risk Assessment of

Assets

Security Compliance

Reporting

Security and Vulnerability

ReportingSecurity Attack Litigation

Go

al

Th

reats

Unauthorized Access to

Information

Denial of Service (DoS) or

Prevention of Authorized Access

Non-Authorized Modification or

Theft of InformationDenial of Action that took place or Claim of

action that did not take place, Accountability

Confidentiality Data Authentication Integrity Data Availability

Symmetric und Asymmetric Encryption (AES)

Backup and RecoveryNetwork & System

Management

Firewall with Access Control Lists (ACL)

Antivirus / Antispy

Logging Intrusion Detection Sys

Virtual Private Network (VPN)

Transport Level Security (TLS)

WPA2 for wirelessAGA12-1 „bump-in-the-

wire“Digital Signatures CRC

Identity Management

Public Key

Infrastructure (PKI)

IEC 62351 for DNP, IEC 61850

Password Certificates Bandwidth Control

Credential

Management

Authentication of Role-Based Access Control (RBAC)

IT Security WAGO

Security-Services

• Password authentication and User

management

• SSL/TLS 1.2 Encryption

• SSH – Secure Shell-Access

• VPN (OpenVPN, IPSec)

• Firewall

• MAC-Whitelist

Integrated Linux-Services

• Syslog

• SD-Card reader

• FTPs, SFTP, SCP

• optional: Rsync

• optional: Virenscanner

• optional: Fail2BanPaying attention to Security Mechanism by designing the FW-software regarding also the value chain?

>Security By Design<

Industry 4.0 – Smart Factory