fiberglass thread rebar machine version3.0

Hebei Maple FRP Industry Co.,Ltd.

“Quality First” “Technological innovation” “Customer satisfaction” of 13

FRP All Thread Rebar Machine

气动式玻璃钢锚杆设备

Advanced

Pultrusion

Technology

Theory and

Machinery Overview



Table of Contents

Brief Introduction…………………………………………………………………. ….3

Fiberglass Yarn Shelf………………………………………………………………….4

Dipping Glue Part……………………………………………………………………...5

Drying Part.....................………………………………………………………………6

Traction Head………………………………………………………………………….7

Auto Cutting Machine…………………………………………………………………8

Finish Rebar Photo…………………….………………………………………………9

Parameter Specifications..............................................................................................10

MPTR-640 Picture...…………………………………………………………………..11

About Maplefrp®…………………………………………………………………….12

Contact Information……………………………………………………………….....13



FRP All Thread Rebar machine

Brief Introduction FRP rebar machine is our latest research equipment, which was developed by our company. Here are its main features: 1. High efficientIt could produce Four-pieces same diameter, same length, same thread pitch all thread frp rebar at the same time, daily production could reach 4000 meters. 2. Patent machineThe machine has applied for patent already. The Patent No. is 201110210751.2. 3. According with government policy Pultrusion and winding FRP rebar corresponds to National Industry Development Project. 4. Machine partsThe FRP rebar production line is made up of six parts, which include yarn shelf part, dipping resin part, drying part, traction part, auto cutting part and electrical part.

Fiberglass Yarn shelf

There is two sets fiberglass yarn shelves to match each frp rebar production line. It use 24 pieces bamboo plywood and installed with sheep eye which socket for guiding the yarn to avoid yarn crossing. Each shelf could put 100 or 120 rolls yarns. How many yarns will use in FRP rebar production? Φ18 rebar uses 9600te*30 yarns Φ20 rebar uses 9600te*46 yarns Φ22 rebar uses 9600te*56 yarns If the rebar contains more yarns, it has less glue, we must keep the yarn containing at one certain data to ensure the same diameter of rebar production.



Dipping Glue part

At first, the yarn from the shelf enters into the yarn distribution plate. The plate has four groups’ holes; each group holes will take one rebar usage yarn.

Second, the yarn through the plate will directly come into the glue through, and then go into the first blade glue plate.

Third, from the first blade glue plate, the yarn will enter into the second plate.

Fourth, the yarn will enter into the winding mold in sequence, around the mold there are 9 holes which will take 9 pieces yarns into it, and then the other yarns will come into the middle hole of the mold.

Fifth, use adhesive tape to wind the passed yarns, and then into oven box. The yarns straining the box cover and then enter into the traction head.

Sixth, winding machine wire wheel will rotate when the rebar proceeds, and then it will form the same thread ,the depth of the thread will achieve by the twister wire tensile force. Wire tensile force will rely on pressed wire part, the pressed wire wheel nut dextrorotary force up and laevorotation down, you could get what depth you want of the thread. It will require the same wire quantity, when changed it, the four wire will change at the same time. it will reduce machine stop time.

At last, pour the mixed glue into glue trough, everything will be ready for next preparation.



Drying Part

Drying box is made of oven part and drying shelf part. The yarn through the dipping glue trough will go directly into the oven box, each one entry is installed with blade glue device, it will recycle the first two oven box extruded glue to the glue trough for use. the other blade device will ensure the rebar surface smooth.

There are three heating pipes in each oven box, each power is 1kW, part 4 area heating pipe set 120 degrees and the behind oven box set 120 degrees. The rebar speed in box is 0.5~0.85meter/min.the speed is related to the compounds, temperature and rebar diameter.

The heating pipe connection method is 380V triangle connection way. Thermocouple probe inserts into oven box hole, straining the box. Turn on the switch, and let it heat, when the temp reached set data, production will begin.



Traction Head

The head of the machine will pull the rebar same speed proceeding. There is compacting four bolts, to adjust the bolt will change the clamping force, we will select the rebar not slipping as good choice to protect the rebar surface.

Everyday put engine oil into the chain link and wheel and gear wheel to ensure good lubrication. for the reducer every three month use 45# engine oil to change. Traction speed will rely on the controller, the suitable speed is 0.5~0.85m/min. the caterpillar tightness could adjust, the suitable chord height is 20mm.



Auto Cutting Machine

The rebar compaction will achieve by the dia100*L300 cylinder. To ensure the cutting will select 0.5~0.8Mpa air pressure.

The rebar cut will reach by the dia40*L800 cylinder and the cutting saw. You could select the length for the rebar cut.



Finish Product Photo FRP Rebar FRP Rebar



FRP All Thread Rebar Equipment Technical Parameters

Machine Code: MPTR-640

Equipment Working Voltage 380V,400V/50HZ Air Pressure 0.6-0.8Mpa

Total Power 25KW Equipment Center Height 1000mm

Winding Thread Quantity 1

WindingThread Distance 0.1-100mm

Winding Rotating Speed 0-285rpm Winding Diameter 6-40mm Effect Clamping Length 2800mm

Crawler Clamping Width 200mm/strip

Cutting Scope(Diameter) 1-60mm

Cutting Rotating Speed 2850rpm

Cutting Length Any Length Cutting Accuracy ± 2mm

Roving shelf 4*4cm angels*N Heating Oven 25mm*25mm*1000mm X 6

Resin Bath Cylinder 80mm*300mm Pulling Device 60KN 360 pieces polyurethane rubber chain

Transmission Gear JEC Producing Speed 0.1-2.2m/min

Protection Level Ip45 Winding Electric Motor

2* 0.75 frequency motors Dedong brand

Number of Resin Trough 3

Size of Resin Trough

Length900mm*Width 320-620mm*Depth200mm

Winding Power 3.7kw Drying Oven Power 16kw

Pultrusion Power 3.7kw Cutting Power 1.5kw

Equipment Installation Size(mm) 1000*1600*30000

Accessories with the Machine

Tools, Hardware, Porcelain eyes, Cutting blade etc.

Weight of the Equipment 4T Equipment Volume 30m3



Fiberglass Rebar Machine Picture



Company Introduction Hebei Maple FRP Industry Co.,Ltd. is one of the leading manufacturer of FRP relative products in Northern of China. Presently our factory mainly focuses on researching and developing FRP products production lines. We can customize the equipments to meet different and special application requirement and also supply FRP product processing technology with composite formulas or workshop turn-key instruction.

Our FRP hydraulic pultrusion machine, pneumatic FRP grating machine and FRP pipe/tank filament winding machine are very popular in domestic fiberglass fabrication industry and had already exported to Asian, Middle-East, Africa, South America and other areas…

Our factory has obtained ISO9001:2000 Quality System Certificate, British Royal UKAS Certificate, ISO14001 Certificate, ISO1800 Certificate and National Grade II Installation Certificate of Anti-corrosion.

Our factory constantly challenges with new technological development and provide high quality and reliable products.

“Quality first is our commitment of every worker;” “Technological innovation is the driving force of our development;” “Customer satisfaction is our guarantee of success.”

We sincerely hope to be your long-term partner. Let’s work together to develop eco-technology and create brilliant green future with FRP composite material.



Thank you for taking the time to read about our Company and the machinery we have to offer. If you have any questions or would like to request a price quotation, please do not hesitate to contact the following people:

Hebei Maple FRP Industry Co.,Ltd. Office Adres: C306,Jinshi Industrial Building,No.368 Xinshi North Road, Shijiazhuang, Hebei,China Factory Adres: No.167 Fuqiang North Road, Zaoqiang Hitech Industrial Park,Hengshui, Hebei,China Post Code: 050000 Email: [email protected]

MR. Colin Liu Sales Department Manager Tel: +86 18903314418 311-87247065 Fax: +86 10 80115555 ext. 543240 Email: [email protected]

MR. Mason Li Composite Department Manager Tel: +86 18332347065 Fax: +86 318-8227789 Email: [email protected]

Mrs. Wency Tian After-sale Department Manager Tel: +86 311-87247065 Fax: +86 318-8227789 Email: [email protected]

Visit our website at: Products Website : www.maplefrp.com Machinery Website : www.frpmachining.com

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http://www.maplefrp.com

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fiberglass thread rebar machine version3.0

Devices & Hardware