fuel cells in materials handling on-site hydrogen production
TRANSCRIPT
FUEL CELLS IN MATERIALS HANDLING
ON-SITE HYDROGEN PRODUCTION
ITM POWER DESIGNSAND MANUFACTURES
HYDROGEN ENERGY SYSTEMSFOR ENERGY STORAGE AND
CLEAN FUEL PRODUCTION
ENERGY STORAGE | CLEAN FUEL
MATERIALS HANDLING
Materials handling market
• Very demanding market• 2/3 shifts per day – 24hrs • Focus on productivity and reliability• Indoor warehouses dictate zero emissions• Existing market highly dependent on batteries• Batteries require changing stations• Manual handling accounts for 70% of
accidents• 1.5-2 battery packs per truck required
ENERGY STORAGE | CLEAN FUEL
MATERIALS HANDLING
Modern materials handling
• Diverse fleet• Class 1, 2, 3 vehicles• Class 3 dominate larger fleets
• 90% TCO = operator labour• Pays to keep operators productive• Changing batteries = non productive
ENERGY STORAGE | CLEAN FUEL
MATERIALS HANDLING
Fuel cells Vs batteries
• Class I, II and III truck sizes – total fleet conversion• FCs are identical in size and weight – important for counterbalance• 10y life of FC Vs 3y life of battery• Re-Charging takes 90sec Vs. 6-8 hrs• Elimination of battery manual handling• Automatic reduction in accidents and staff injury absence • FCs already established in USA
ENERGY STORAGE | CLEAN FUEL
MATERIALS HANDLING
Fuel cells Vs batteries
• Elimination of charging station – leaving more commercial floor space for goods
• FC perform 100% for whole shift – no battery sag effect seen• Productivity gains of up to 15%• Reduction of MHE fleet size and staff size• Cost savings seen via reduction in Opex
• One vehicle removed from fleet = 3-4 staff members
INTRODUCTIONITM POWER
HYDROGEN ENERGY SYSTEMS
ENERGY STORAGE
CLEAN FUEL PRODUCTION
ENERGY STORAGE | CLEAN FUEL
MATERIALS HANDLING
Owner Operator Vehicles Fuel Cells
M&S Materials Handling Pilot Trial
• First trial of its type in the UK• Major UK retailer food and clothing• ITM supplied:• 4 Fuel Cells | 3 PPTs | 1 reach truck • Fuel made onsite via HFuel• Rapidly growing early adoption market• Walmart | Coca-Cola | FedEx
7DEPOT REFUELLING
ENERGY STORAGE | CLEAN FUEL
MATERIALS HANDLING
Owner Operator Vehicles Fuel Cells
M&S Materials Handling Pilot Trial
• Operational productivity increases• Staff preferred FC vehicles• Refuelling was simple and fast• ROI seen in <5 years
8DEPOT REFUELLING
ITM Power | Exclusive European Distributor
• Enables ‘one stop’ offering• Non-exclusive• New entrant in Europe• Rapid response, constant voltage, only by product water vapour.
INFINTIUM FUEL CELL SYSTEMS
ENERGY STORAGE | CLEAN FUEL
DEPOT REFUELLING
CE MARKED PRODUCTSON SITE HYDROGEN GENERATION
On-site production of hydrogen from renewable power
• Zero carbon in its production (Renewable power)• Distribution centres prime for PV arrays• Zero carbon in its transportation (on-site)• Zero carbon emissions when used (FC = zero emissions)
A TRIPLE ZERO FUEL
ENERGY STORAGE | CLEAN FUEL
DEPOT REFUELLING
DEPLOYMENTHYDROGEN ENERGY SYSTEMS
MODULAR SYSTEM SIZED TO FIT CUSTOMER NEEDS – GROWS WITH THE CUSTOMER
• ISO accreditation• CE marking all FC and electrolyser systems• On site hydrogen storage and exclusion zones• Indoor refuelling protocol and safety
COMPLIANCEENERGY STORAGE | CLEAN FUEL
COMPLIANCE EXPERIENCE
ISO• ISO 9001• ISO 14001• ISO 18001
CE Marking• PED• LVD• MD• EMC
Compliance• HAZOPS• HSE• Fire Service• Planning
Product Standards• BSI PVE 3/8• ISO/TC 197• BSI GEL 105• ISO/TC 105
MATERIALS HANDLING PIPELINE
MHV PIPELINE
TargetsIn DiscussionReference Deal
M&S Trial
6 Tier 1 Retailers Logistics
Tier 1 Outsourced Distributor
Outsourced Distribution
In discussion with 6 of the top 10 retailers in UK
ENERGY STORAGE | CLEAN FUEL
Summary
Fuel cell MHE shows significant savings in operational costs
Elimination of battery swaps and short refill times
On site hydrogen provides a route to zero carbon operations
Technology is available today
FUEL CELLS IN MATERIALS HANDLING
ON-SITE HYDROGEN PRODUCTION
FUEL CELLS IN MATERIALS HANDLING
ON-SITE HYDROGEN PRODUCTION
THANK YOU
QUESTIONS ??? ITM POWER DESIGNSAND MANUFACTURES
HYDROGEN ENERGY SYSTEMSFOR ENERGY STORAGE AND
CLEAN FUEL PRODUCTION