high performance high productivity - ycmcnc.com performance high productivity ... designed to handle...

永進機械 WWW. .COMYCMCNC

PRODUCT GUIDE

5M1E003-00

14001

認可登錄

High Performance High Productivity

Come and Visit Us

HALL-4 C22/D19

Since 1954, YCM machines have been recognized worldwide for superior precision, exceptional rigidity and outstanding reliability. YCM has a wide range of machine tools to meet today’s manufacturing needs.

High Performance High Productivity

Foundry with MEEHANITE® process

Comprehensive aging process

Assembly

Flexible manufacturing system

Quality control

Temperature controlled machining facility

Research and development

Latest advance research and develop technical center1 2

SPINDLE SPEED (rpm) TORQUE High SpeedLow Speed

POWER High SpeedLow Speed

rpm

kW HPIb-ftkgf-m

24.77 179.16

21.41 154.86 41.0 54.98

5.10 24.14

46.0 61.69

4.69 24.14

40.0 53.64

S6-60%

S6

cont.cont.

120001820 4960 8000

STANDARD 12000rpmSTANDARD

POWER CHART

UNIVERSAL MILLING HEAD

COMPLEX MACHINING

Suitable for high speed and high performance complex machining applications in aerospace, automotive and general industries, etc., 5-axis and 5-sided complete machining capability is for the highest productivity.

Offer more exible and optimum cutting conditions for large components with ideal accessibility and less interference contours.

Symmetrical Fork Type Structure Design - Main structure is made of superior nodular graphite cast iron. - High rigidity fork type structure minimizes the deformation during varied cutting applications.

Designed for High Speed, High Ef ciency Machining - High dynamic universal milling head, built-in motorized spindle HSK-A100 taper with total swivel range of ±110, delivers maximum speed at 12,000rpm.

High Rigidity of B-axis and C-axis Design - Both B-axis and C-axis are driven by torque motors for the most reliable and accurate positioning. - Equipped with heidenhain encoder for the most accurate positioning. - Disc type hydraulic clamping device for the best machining performance. - Deployed with cross roller bearings on B-axis for best cutting rigidity.

B-axis SpecificationsMax. Torque 990NmClamping Torque 3,000NmSwivel Speed 300°/sSwivel Angle ±110Positioning Accuracy(Repeatability) ±5 arc-sec(±3 arc-sec.)C-axis SpecificationsMax. Torque 1,250NmClamping Torque 4,000Nm

Max. Rotary Speed 215°/sRotary Angle ±360Positioning Accuracy(Repeatability) ±5 arc-sec (±3 arc-sec.)Spindle SpecificationsMax. Speed 12,000rpmMax. Power (S6-60%) 46kWMax. Torque 24.77 kgf-m(242Nm)Spindle Taper HSK-A100

3 4

Unit: mm (inch)

Max. Working Envelope

ø380 (ø14.96”)

ø210 (ø8.27”)

150

(5.9

1”)

220

(8.6

6”)

Accuracy

Feed Rate

Table

+30º

-120

º

310 (12.20”)

480

(18.

90”)

70 (2

.8”)

C-axis Rotary 360 °

Positioning (A/C): 50 sec / 20 secRepeatability (A/C): ±3 sec / ±2 sec

A-axis: 33.3 rev/minC-axis: 33.3 rev/min

Size: 380mmThru Hole: ø80mm

Rotary Table Working Envelope

Unit: mm (inch)

Rotary T

40T (opt.)

FEMFEMFinite Element Analysis

High Performance 5-axis Simultaneous Control - The powerful Heidenhain iTNC530 control is essential to satisfy the most complex and demanding machining requirements. - MC422C with option 2, Tool Center Point Management (TCPM); Crash Prevention (DCM) are standard.

YCM Made 4/5th axes Rotary Table - YCM made 4/5th axes rotary table ensures the highest accuracy & reliability. - Large 380mm diameter table with 80mm diameter through hole provides the versatility of machining parts of various shapes and sizes.

High Rigidity Structure Design - All axes are directly coupled and pre-tensioned for the best positioning accuracy and machining rigidity. - High quality NR-type THK linear guides are specially designed to handle meticulous requirements of hard milling applications and reliability of high production environment.

The Most Compact 5-axis Machining Centers - FX380A is one of the most compact 5-axis machining centers in its class with oor spacing of only 2,210mm wide and 2,685mm deep.

Servo Driven 60T Tools Magazine (opt.) - The 60T tools magazine is suitable for complex parts demand. - The automatic chip shield of ATC unit is standard for 40T and 60T.

rticall mmacchhhining cccceenteer, offeerrsss FX380A, 5-axis vers machinningg ccaaaappppaaaaabbbbbiiillliiittttyyyy iiiidddddeeeaalll fffor 5-axis simultaneouse, electtrronniicc aaannndd aautoomotivveeee complex aerospace

components.

and opttiimmal structuuraal ddeeesiggn, With IDD spindle an is minimiizedd tto aacchhiiieevvveee tthhe mmaacchhhiiinnniiinnnggg vvviiibbbrrraattiioonnllttss and accuraccyy.best machiningg rreessuull

FX380AADVANCED HIGH PERFORMANCE 5-AXIS VERTICAL MACHINING CENTER

Spindle Power 22.5kW(30HP)Spindle Speed 12,000rpmX/Y/Z axes Travel 700mm/520mm/480mm(27.6"/20.5"/18.9")Table Size ø380mm(14.96") Max. Load on Table 250kg(551 Ib)Rapid Feedrate X/Y/Z 36/36/24m/min.(1,417/1,417/945ipm)Cutting Feedrate 1~10,000mm/min.(0.04~394ipm)Spindle Taper BBT-40

Max. Tool Weight 6kg(13.2 Ib)/eachMax. Tool Dimensions ø76x280mm(ø3.0"x11.02")Tool Magazine Capacity(opt.) 30T(40/60T)Accuracy ISO 10791-4 JIS B 6338Positioning A 0.010mm(0.00039") 0.003mm(0.00012")Repeatability R 0.007mm(0.00027") ±0.003mm(±0.00008")Power Consumption 46kVA Pneumatic Pressure 5.5kg/cm2(78.2psi)

Note: The manufacturer reserves the right to modify the design, specifications, mechanisms,...etc. to improve the performance of the machine without notice. All the specifications shown above are just for reference.

5 6

156FEMFEM

Finite Element Analysis

4support

Automatic Chip Shield(opt.) High Speed Tool Change

New NSV156A with Exceptional High Feedrate, High Efficient Cutting, and Chip Dispensing Performance.

4 Roller Type Guideways

Exceptional Axial and Radial Cutting Rigidity - 1,200rpm high speed IDD spindle with precise ceramic bearings

provides ultra high axial and radial rigidity. - Equipped with 22kW high performance spindle motor.

Structure Optimization - Reinforced body structure through FEM analysis strengthens the

structure while reduces its weight to provide the best possible cutting performance and rigidity. Greatly satisfy any high speed machining requirements.

- Four high rigidity roller type guideways on Y-axis to ensure the best dynamic leveling precision.

High Speed High Rigidity X/Y/Z Rapid Axial Movement

- All three axes are equipped with high precision roller type guideways, extra large diameter ball screws, direct coupled high performance axial servo motor to achieve high speed and high precision, capable of reaching maximum 1g axial acceleration (X:0.9g,Y:0.6g,Z:1g) and 48m/min rapid feedrate.

Fast Tool Change - Fast 1.9sec. tool-to-tool.

High Efficient Chip Disposal System - Four chip augers. - Specially designed for ultra high amount of aluminum chip

disposal.

NSV Series Normal Design


Spindle Power 22kW(30HP)Spindle Speed 12,000rpm(15,000rpm)

X/Y/Z axes Travel 1,530mm/650mm/610mm(60.2"/25.6"/24.0")

Table Size 1,630x650mm(64.2"x25.6") Max. Load on Table 1,500kg(3,307 Ib)No. T-Slots x Size x Pitch 6x18mmx100mm(6x0.7"x3.9")Rapid Feedrate X/Y/Z 48m/min.(1890ipm)Cutting Feedrate 1~20,000mm/min.(0.04~787ipm)Spindle Taper BBT-40

Max. Tool Weight 6kg(13.2 Ib)/eachMax. Tool Dimensions ø76x300mm(ø3"x11.8")Tool Magazine Capacity(opt.) 30T(48/60T)Accuracy ISO 10791-4 JIS B 6338

Positioning A 0.014mm(0.0006") 0.004mm/300mm(0.00016"/11.8")

Repeatability R 0.010mm(0.0004") ±0.003mm(±0.00012")Power Consumption 39.5kVA (45kVA)Pneumatic Pressure 5.5kg/cm2(78.2psi)

1.9 Sec. Tool to Tool 3.4 Sec. Chip to Chip

7 8

NSV156AULTRA HIGH PERFORMANCE VERTICAL MACHINING CENTER


Travel Column Structure Design to Increase Machining Efficiency

- Fixed work table ensures the best possible dynamic leveling.

- Fixed work table eliminates parts movement on the axial and greatly improves precision.

- Rigid and fixed table allows extra weight capacity. - Extra large table can be divided into dual working

envelopes for easy setup and machining flexibilities.

Smooth Running High Speed Spindle - Fitted with YCM's exclusive patented 12,000rpm Integral

Spindle Motor for extended bearing life, trouble free high speed operation, and utmost reliability

High Rigid, High Speed X/Y/Z Rapid

Axial Movement - Maximum 0.8g axial acceleration(X:0.5g, Y:0.8g, Z:0.8g)

greatly increases machining efficiency. - All 3 axes are equipped with high rigidity roller type

guideways, extra large diameter precision ball screws, and direct coupled axial motors to achieve ultra high speed and rigidity.

- Circulated sleeve cooling system is installed in X-axis ball screw to ensure the stable accuracy over long period of operation.

Improved Machining Efficiency - Easy parts setup and machining flexibilities with dual

working envelopes capability - Minimum tool changing time with servo driven ATC. - Expendable up to 40 tools (opt.).

High Efficient Chip Disposal System - Dual screw type chip augers with optional chip

conveyor for high efficiency chip disposal.

Saddle Mounted Servo Driven Tool Magazine Efficient Chip Disposal System Installation of Dividing Wall in The Work Area

All new 3-axis traveling column vertical machining center specially engineered for extended long parts with ultra high feedrate and efficiency to perfect all your job requirements.

Spindle Power 22kW(30HP)Spindle Speed 12,000rpmX/Y/Z axes Travel 2,000mm/520mm/540mm(78.7"/20.5"/21.3")Table Size 2,500x520mm(98.4"x20.5") Max. Load on Table 2,000kg(4,409 Ib)Rapid Feedrate X/Y/Z 40m/min.(1,574.8ipm)Cutting Feedrate 1~10,000mm/min.(0.04~394ipm)Spindle Taper BBT-40Max. Tool Weight 6kg(13.2 Ib)/each

Max. Tool Dimensions ø76x300mm(ø3.0"x11.8")Tool Magazine Capacity(opt.) 30T(40T)Accuracy ISO 10791-4 JIS B 6338

Positioning A 0.014mm(0.0006") 0.004mm/300mm(0.00016"/11.8")

Repeatability R 0.010mm(0.0004") ±0.003mm(±0.00012")Power Consumption 53kVA(65kVA) Pneumatic Pressure 5.5kg/cm2(78.2psi)


9 10

TCV2000AHIGH PERFORMANCE TRAVELING COLUMN VERTICAL MACHINING CENTER


HIGH PERFORMANCE MILL-TURN MULTI-TASKING CENTER


Swing Over Bed ø1,000mm(39.4")Swing Over Carriage ø870mm(34.3")Max. Turing Diameter ø350mm(13.8")Max. Turning Length 780mm(30.71")Headstock Main SubChuck Diameter 10" 6"Horse Power 15kW(20HP) 7.5kW(10HP) Max.Speed 3,500rpm 6,000rpmMax.Torque 71.4kgf-m(516 Ib-ft) 6kgf-m(43 Ib-ft)Spindle Nose Type A2-8 A2-5Spindle Bearing ø140mm(5.51") ø85mm(ø3.3”) Hole Through Spindle ø91mm(ø3.58”) ø43mm(ø1.7”)Hole Through Draw Tube ø75mm(ø2.95”) ø33mm(ø1.3”)

C-axis Indexing 0.001° 0.001°X/Z axes Travel 260mm/780mm(10.3"/30.71") Y/B axes Travel 100mm(3.9”)［±50mm(2”)］/800mm(23.6”) Turret Capacity 12T with BMT65

Standard Tool

Shank Height for Square Tool □25mm(□1")

Shank Dia. for Boring Bar

ø40mm(ø1&1.5”),ø32mm(ø1&1.25”) double boring holder

Rapid Feedrate X/Z 20/24m/min.(787/945ipm) Rapid Feedrate Y/B 10/20m/min.(394/787ipm) Power Consumption 40kVA(45kVA)Machine Net Weight 6,760kg(14,903.1 Ib)

NT-2500SY

F MFFFFEEEMMMMFinite Element Analysis

Developed for Ultra Fine Die Mold Industry

Integrated Main and Sub Spindle Design - The built-in spindle design alleviates vibration that is generated by

traditional belt-driving spindle design. NT-2500SY incorporates built-in spindle for both main and sub spindles.

High Rigidity High Precision Spindle Design - Both main and sub spindles utilize a hybrid spindle design that

combines high quality angular contact bearings and highly rigid roller type bearings to handle high precision turning and heavy duty machining.

High Ef ciency Headstock Cooling Design - The built-in spindle is continuously cooled via inverter type spindle

cooling system at a constant temperature, which reduces thermal growth effect. In addition, the hydraulic clamping cylinder is cooled via continuous heat removal, which greatly reduces thermal growth to assure turning and machining accuracy and stability.

Y-axis Function - The Y-axis capability provides true milling capabilities that cannot be

achieved by traditional turning center. NT-2500SY allows ±50mm(±2”) travel that is suf cient for most mill-turn applications.

Ultra Fast Radial Turret - The radial type turret offers larger turning and milling

capacity with less tool interference. The servo-driven turret achieves the fastest tool changing time from station to station.

- Two types of tooling system are offered; BMT65 tooling system is secured with 4 bolts to maximize cutting rigidity, and VDI 40 tooling system offers quick change capability.

Highly Rigid Hardened and Ground Box Type Guideways

- The oversized box type guideways are treated via induction hardening process and precise ground to achieve optimal rigidity, accuracy,

and longevity.

Slant-bed Base Structure Design - The high damping MEEHANITE® casting base is constructed via FEM analysis to obtain optimal structural rigidity. The solid slant-bed design is reinforced through base connection, which reduces deformation and twist of machine body.

BMT TurretMain Spindle Hand Over Sub Spindle

11 12


Maximum Turning Envelope - Maximum Ø750mm in diameter and up to 3,200mm in

length. - Capable of both heavy duty and high ef cient turning

capability. - Four speed gearhead design for heavy turning

application.

Fast and Reliable Servo Driven Turret - Tooling up to Ø60mm □32mm

High Rigidity Structure Design - Slant bed type base design - Hardened and ground box way construction suitable for

heavy turning application.

High Ef cient Chip Disposal System - Chip ush and disposal system is highly customizable,

pump can be added up to 20bar.


Swing Over Bed ø850mm(33.5")Swing Over Carriage ø720mm(28.4")Max. Turing Diameter ø750mm(29.5")Max. Turning Length 1,650mm(65.0")Chuck Diameter 15"(18")Spindle Power 30/37kWSpindle Speed 2,000rpmMax. Spindle Torque. 510kgf-m(3,688.9 Ib-ft) Spindle Nose A2-11Spindle Front Bearing Inner Diameter ø180mm(7.1")Hole Through Spindle ø130mm(5.1")Hole Through Draw Bar ø117mm(4.6") X/Z-axes Travel 405mm/1,650mm(15.9"/65.0")

Turret Capacity 10T Type Servo Motor Drive(Hydraulic Clamp)

Standard ToolShank Height for Square Tool □32mm(□1&1/4")

Shank Dia. for Boring Bar. ø60mm(ø2&1/2")Tail Stock Quill Diameter ø150mm (ø5.9mm)Tail Stock Quill Taper

Dead Center MT No.5 Live Center MT No.5(Opt.)

Tail stock Quill Stoke 150mm(5.9")Tailstock Stoke 1,475mm(58.0")Axis Rapid Feedrate(X/Z) 16/18m/min.(630/709ipm) Max. Thrust Force X/Z axes 3,939/3,985kgf(8,683/8,785 Ib) Power Consumption 74kVA

F MFFFFEEEMMMMFinite Element Analysis

TC-46/1650

Four Speed Headstock

TC-46/1000 TC-46/1650 TC-46/2300 TC-46/3200

Max. Turning Diameter(mm) 750

Max. Turning Length(mm) 1000 1650 2300 3200

Max. Turning Length

(Max

. Tur

ning

Dia

met

er)

Ø75

0mm

13 14


Central Chip Disposal System Step Base Guideway Design Y-axis Dual Ballscrew Drives

HIGH PRECISION, HIGH PERFORMANCE MACHINING CENTER FOR EXCELLENT RESULT.

High Precision, High Rigidity, High Torque Built-in Motorized Spindle - Patented spindle cooling with Micro Oil-air lubrication design to minimize thermal deformation and improve precision. - Built-in motorized spindle with maximum 10,000rpm, produces 42kgf-m of torque,

and 30kW output.

Improved Performance, Precision and Stability - Double wall structure, shorten, lightened base design to provide exceptional structure integrity. - Unique Y-axis dual drive design for improved axial rigidity and responsiveness while suppressing vibration. - All axes are equipped with roller type guideways. - Circulated sleeve cooling system is installed in

all ball screw nuts and motor seats to ensure the best cutting rigidity and stable accuracy over long period of operation.

Improved Production Flexibility and Automation

- Fast and reliable servo driven APC system. - Optional 6 pallets system can be added to

improve productivity. - Optional 120-tools ATC satisfies any job

requirement while eliminating frequent tooling setup.

High Efficient Chip Disposal System - Dual chip augers combined with shower

coolant and chip conveyor for fast chip disposal minimize heat transfer from the chips.

- Rear center chip disposal design.

40HP 30kW

10,000rpm

6-pallet Pool System (opt.)

10,000rpm Built-in Motorized Spindle

Spindle Power 30kW(40HP)Spindle Speed 10,000rpmX/Y/Z axes Travel 1,050mm/850mm/850mm(41.3"/33.5"/33.5")Pallet Size 630x630mm(24.8"x24.8")Max. Load on Table 1,200kg(2,646 Ib)Pallet Surface Continguration M16x2Px24Pallet Index(opt.) 1°(5°/0.001°)APC Time(Pallet to Pallet) 12 sec.Rapid Feedrate X/Y/Z 40m/min.(1,575ipm)Cutting Feedrate 1~20,000mm/min.(0.04~787ipm)

Spindle Taper BBT-50Max. Tool Weight 25kg(55.1 lb)/eachMax. Tool Dimensions ø125x500mm(ø4.9"x19.7")Tool Magazine Capacity(opt.) 40T(60/120T)Tool Pocket Pitch 130mmTool Changer Method Arm TypeTool Selection Method RandomPower Consumption 80kVAPneumatic Pressure 5kg/cm2(71psi)


15 16

H630BHIGH PERFORMANCE HORIZONTAL MACHINING CENTER

With Auto Wire Threading in Submerged

Submerged TypeMachine V500Max.Work Piece Size 850x600x255mmMax.Work Piece Weight 600kgX/Y Axes Travel 500x300mmU/V Axes Travel 120x120mmZ Axis Travel 260mmWire Diameter 0.1-0.3mmNumber of Axes Controlled 5-axis AC Servo Motor

Maximum Taper Angle ±30°/100mm(Wide diamond guide and nozzle)

Machine Dimensions 2,200x28,500x22,400mmMachine Weight 5,000kgDielectric TankTank Capacity 1,200LPaper Filter 3/pcsDeionizer AUTOChiller Unit AUTO

V500

5' cut 4' cut 3' cut 2' cut 1' cut0.14μm 0.25μm 0.49μm 0.83μm 2.56μm

AWT works at the slot of 500 mm tall and achieves air threading of 800 mm. Fix table designed to suit heavy work-piece up to 6 tons. Front door of work-tank raises/drops automatically to optimize space and operation. Options of Z-axis travel are 500, 600 and 800 mm. Jumbo Feeder is available and up to 50 kg.

Submerged TypeMachine V1280(Z800)Max.Work Piece Size 1,650x1,200x795mmMax.Work Piece Weight 5,500kgX/Y Axes Travel 1,200x800mmU/V Axes Travel 260x260mmZ Axis Travel 800mmWire Diameter 0.2-0.3mmNumber of Axes Controlled 5-axis AC Servo Motor

Maximum Taper Angle±30°/100mm (Wide diamond guide and nozzle)

Machine Dimensions 4,410x3,760x3,520mmMachine Weight 12,500kgDielectric TankTank Capacity 4,000LPaper Filter 4/pcsDeionizer AUTOChiller Unit AUTO

V1280 EXCETEK AWT system with threading at the point of wire breakage provides ultra high successful treading rate for non-stop unmanned operation 24/7.

Water Jet threading allows machines to thread piece up to 19.7"(500mm) of thickness. EXCETEK waste management device to collect waste chopped wires.(opt.)

EXCETEK V500 Equipped with EXCETEK Fine Finish Circuit high frequency technology, the desired Ra 0.14 micrometer roughness of a SKD-11(2" thickness) can be obtained by one main cut and four skims.

Material:Steel SKD-11 with hardness

Thickness:2"(50mm)(V380/V500)

17 18

Spindle

IntegralIDD20000vv

H I G H S P E E D H I G H P R E C I S I O N S P I N D L E SH I G H S P E E D H I G H P R E C I S I O N S P I N D L E S

Integral Spindle Motor Features

InnovationHigh Speed Spindle Designed and Manufactured by YCM

Unique Patented Thermal Constraint Solutions Patented air-cooling system by circulated cooling air to effectively remove heat from running spindle. Improved thermal constraint provides high precision machining result.

2.5timesEnhanced

Micro Oil-air Lubrication System with Hi-lub Technology Directly injects micro amount of lubricant inside each spindle bearing and provides consistent lubrication to every ball bearing to prolong spindle life.

Normal lube:0.03-0.1cc/5-8min

The hi-lub technology is 2.5 times more effective than normal lubrication system.

YCM integral spindle motor design reduces centrifugal force effect and results in low spindle vibration.The spindle vibration is consistently controlled under 0.4G (ISO 1940) to achieve 5 times better result than standard belt type spindle design.

Floating spindle clamp/unclamp design eliminates unnecessary force on the spindle bearings during tool change operation. Thus, it drastically improves the spindle bearing life.

Perpetual pre-load design reduces the effect of spindle thermal growth under long spindle runtime.

Spindle Features

Oil cooled jacket

Inlet for cool/dry air

Heat evacuation

outlet

Heat evacuation outlet

IDD PLUS FeaturesIsolated Direct Drive

Automatic Spindle Cooling System Effectively dissipates heat generated from long runtime through efficient oil cooled circulation.Micro Oil-air Lubrication System Consistently injects micro amount of lubricant to spindle bearings to assure maximum spindle life.Reliable Helical Disc SpringUsed to assure optimal spindle balance.Floating Cylinder Design of Tool Clamp/Unclamp System Eliminates unnecessary force on spindle bearings.Perpetual Pre-load Design Reduces the effect of spindle thermal growth under long spindle runtime.

IDD:10,000rpm/12,000rpm/15,000rpmIDD PLUS:16,000rpmSpindle thermal growth is minimized with effective isolation of the heat generated by spindle motor from the spindle cartridge.

Patented Spindle Cooling DesignReduces the machining thermal displacement and prolongs bearing life.

Highly Reliable Helical Disc Spring DesignFor better spindle balance and life.

Rear-bearings Floating DesignDecreases thermal variation at high speed.

Integral Spindle Motor40 Taper:20,000rpm30 Taper:30,000rpm

Efficient spindle cooling design evacuates heat generated from spindle through continuous air circulation.

Dual Contact Surface for Tool Engagement at The Spindle NoseEnsures the optimum cutting stiffness and accuracy.

Spindle Design with Dual Plane Dynamic Balancingprovides ultimate cutting rigidity.

Micro Oil-air Lubrication SystemMinimizes thermal variation and keeps high speed running-continued.

19 20

Innovation

x

YZ

0 25 50 70 100

0 100%

%rpm

0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 min.

10000

20000

0

Z-axis Y-axis X-axis rpm

rpm

1 2 3 4 5 625% 50% 75% 100% 　0% 50% rpm

-

-

-

-

-

-

OptimumOptimum STC SUPER OTHERSTC SUPER OTHER

NDV85A

510

1520

05

1015

202530

hr

μm

Understanding the needs of our customers, we have developed the 3rd generation of spindle thermal compensation.

Understanding the needs of our customers, we have developed the 3rd generation of spindle thermal compensation.

Innovating STC PLUS, STC SUPER maintains advantages of 2nd generation while providing new functions. From 0~100% rpm, STC SUPER provides total compensation. STC SUPER works continuously even when the machine is in the stopped state.

Innovating STC PLUS, STC SUPER maintains advantages of 2nd generation while providing new functions. From 0~100% rpm, STC SUPER provides total compensation. STC SUPER works continuously even when the machine is in the stopped state.

Controlled precision below 0.79mil(20μm)

0.39mil0.39mil 1.38mil1.38mil35μm35μm

Material:

Size:

Tool:

Time:

Aluminum (Al6061)

3.15”x3.15”x0.98” (80×80×25 mm)

R1

6hrs

NDV85A 20,000 rpmModel:

Model:

39.37”x25.59” (1000×650 mm)

Maximum Speed: 20,000rpm

33.46”/23.62”/23.62” (850 mm/600 mm/600 mm)

Table Size:

Travel X/Y/Z axes:

BBT40Spinder Taper:

2010

0

-10-20

μm mil0.790.39

0

-0.39

-0.79

1

2

3

1

2

3

0.1

X26X26

CCoompetitorrgreater than 0.79mil

less than 0.79mil

The innovative YCM spindle thermal compen-sation is developed to counter not only the thermal growth of spindle, but also the thermal deformation of the machine.

The innovative YCM spindle thermal compen-sation is developed to counter not only the thermal growth of spindle, but also the thermal deformation of the machine.

Compensation Through Artificial IntelligenceMaintains Spindle Growth of 0.79mil(20 m) Only

Detects The Slightest Temperature Change and Automatically Compensates Machine Accuracy within 0.79mil(20 m) In All Three Directions. Eliminates Long Machine Warm Up Cycle and Is Effective in Non-temperature Controlled Environment.

Compensation Through Artificial Intelligence

Detects The Slightest Temperature Change and Automatically Compensates Machine Accuracy within

Eliminates Long Machine Warm Up Cycle and Is Effective in Non-temperature Controlled Environment.

IntelligenceImproved compensation rangethrough artificial intelligence

PrecisionPrecision is guaranteed to

High ResolutionIncreased surface

smoothness

Competitor 60~90%

Prec

isio

n

40 1.57

-1.57

30 1.18

-1.18

20 0.79

-0.79

10 0.39

-0.390 0

-10

-20

-30

-40AXISX Y Z

TIME:1100Min

Based on A Fixed Spindle Speed Selected From 20-100% of Maximum Speed Range

Model: NDV102A15,000rpm

Material:

Compensation range: 20-100% of max. spindle speed (other brand 50-100%)

AluminumSize:5.91”x5.91”(150x150mm)

Tool: R3 ø6 Ball End MillTime: About 150min

NO

F=60ipm(1,500mm/min)

Cutting direction

Start

ange: 20-100% of max. spindle speed (other brand 50-100%)

0-5

-2

-6-5-5-6-5

-6

-5

2-6-

03,000rpm3,000rpm

6 m0.24mil0.24mil

Actual test

0

-9

-10

-9-6-4-4-3

-3

-4

8-2-

015,000rpm15,000rpm

Actual test

Compensation ra

--5

-6

-5

-6

-9

-10

-9

-8

000 0-11

-6

-4-4-7-8-7

-6

-9

8-9-

0

Actual test

7,500rpm7,500rpm

F 60ipm(1,500mm/min)

--4-3

-33

-------4-4-4-44444--4-4--4-4-44

2222222-2

15,15,15,5,0,0

1010010

ActuActual testActual test

lessless

11 m0.43mil0.43mil 0.43mil0.43mil0.39mil0.39mil-3 -7-5-4-3 -8 -7-9-8-6 -4 -3-3-4-5

21 22

CONTROLby

User-friendly G-menu function provides multiple machining cycles that greatly simplifies programming steps.

Detailed troubleshooting procedures are automatically displayed when machine alarm occurs that allows users to quickly restore machine status to minimize downtime.

Comprehensive tool data management function allows operators to conveniently monitor and efficiently manages all position in tool magazine.

Intelligent Tool Data Management

Pre-set macros and graphical procedure are provided for operation of automatic tool length measurement function.

Automatic Tool LengthMeasurement

Easy setup of tool length measurement provides convenient settingof tool offsets data fromone tool to the other.

Manual Tool LengthMeasurement

Easy to use conversational software offers convenience of part programming right on the shop-floor with 3-D graphical display and full simulation function.

Pre-set maintenanceschedules are programmedto remind operators toinspect periodically and to prolong machine life.

Intelligent MaintenanceReminder

Allows user to easily keep track on number of work pieces with:Main CounterPeriodical CounterDaily CounterOver Cycle Alarm

Counter Function

Pop-up Alarm Display

Convenient calculatorfunction provides fastcalculation and settingof work-piece offsets.

Easy Shop-floor ProgrammingManual Guide i

G-menu Function Calculator Function

Easily select multiple windows from the following list of display for your monitoring needs.

Tool DataWork Coordination

Parts CountMachining Hours

Artificially intelligent machining function that is developed from accumulation of all YCM knowl-edge and experience on high speed to achieve the fastest cycle time with best machining results.Machining efficiency improved by +25% without sacrificing machining accuracy.

G-modal StatusM-code StatusSpindle Status

Multi-function Display

High Speed Machining Mode:M400

+25%+25%+25%Efficiency increased by:

Wireless Message Notification (Optional)Integrating GSM communication and CNC technology, YCM developed the WMN system for wireless notification of machine and work status report.

YCMwork-piece

status:Complete

YCM

WORKPIECE

STATUS:

COMPLETE

Date and Time

Controller Running HoursSpindle LoadFunction Display

OPERATIONOPERATION Software enhancement exclusively from YCM

High performance mode with 5 settings that allows user to select for the best machining results.

High Performance Machining Mode:M300

Feed Rate

a remote monitoring system

domain Policy

e-mail e-manualInternetReport

system chart

i-Direct, the latest YCM software enhancement innovation for remote factory production line monitoring system. Its powerful features include complete machine operation status, record, history, and data analysis. During alarm generated events, instant messages can be sent thru email or short message to 3 sets of cellphones. All these are done remotely thru internet with our user friendly interface, truly making unman factory management at your finger tips.

AlarmData Program Parameter

High Performance AC Digital Servo & Spindle DrivesPowerful Servo Motors with Super Precision Absolute Positioning EncodersHigh-Resolution 10.4〞LCD Color Monitor with Dynamic Graphic DisplayManual Guide i Conversational Function Greatly Reduces Programming and Setup TimeBuilt-in AI Contour Control II and High-Speed JERK FunctionAuto Switching on/off High Speed High Accuracy Machining Control FunctionProgram Management by Program Folders and File NamesHigh Speed Rigid Tapping, Helical Interpolation, Custom Macro B, and Tool Path GraphicsLarge Program Capacity with 1,280 Meters of MemoryFull Alphanumeric Keyboard Allows Easy Program EditingPCMCIA Slot for Easy File Transfer and Memory ExpansionDynamic Display Language Switching Function RS-232C Interface Ready for Fast Program TransferCombined Uses of Many High Performance Microprocessors, High Speed Memory andthe Adoption of Multi-CPU System for Super High Speed Control ProcessingEditing and Operation of a Memory Card and Data Server (Option)Fanuc Program Transfer Tool (Option)Tool Management Functions (Option)Power Failure ModuleServo Guide Mate(Option)Learning Control for Parts Cutting and Rigid Tapping(Option)

User account administration Individual machine status display

Complete production, standby, and down time record

Machine model, number, email, sms and ip setup

Production data graphical analysis

Over all machine status display

2423

25 26

EMO

09

High Performance & High Productivity

NOTE

high performance high productivity - ycmcnc.com performance high productivity ... designed to handle...

Documents