high-rise reinforced concrete building using 150 mpa high

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―  ― 1 High-Rise Reinforced Concrete Building Using 150 MPa High Strength Concrete — Park City Musashi Kosugi — 150MPa 高強度コンクリートを用いた超高層 RC 造建物 ― パークシティ 武蔵小杉 ― * ** *** **** * Hiroshi ABE: Tokyo Main Ofce, Takenaka Corporation 阿部 洋:(株)竹中工務店 東京本店 ** Shingo YAMASHITA: Tokyo Main Ofce, Takenaka Corporation 山下 真吾:(株)竹中工務店 東京本店 *** Tadao UEDA: Tokyo Main Ofce, Takenaka Corporation 上田 忠男:(株)竹中工務店 東京本店 **** Hideki KIMURA: Dr. Eng., R&D Institute, Takenaka Corporation 木村 秀樹,博士(工学):(株)竹中工務店 技術研究所 Contact: [email protected] Keywords: high-rise building, RC structure, high-strength concrete, seismic design DOI: 10.11474/JPCI.NR.2014.1 Synopsis This project consists of two towers of 59 and 47 stories with 1437 apartments which are, at the time being, the Japan’s tallest super high-rise reinforced concrete (RC) building with 203.45m height. To ensure an environment-friendly living and construct a sustainable building with an effective use of its components, 100- year lasting building systems are suitably selected, taking adequately into consideration all aspects of seismic and fire protection. Combination of a super high-strength concrete of 150 MPa and high strength steel, which is used for the first time in Japan, vibration control devices and the newest developed construction methods in such super high-rise buildings let designers plan the apartment spaces without beams and columns, resulting in wide windows that allow the inhabitants enjoy wide view of the outside and feel unrestrictive living spaces. Construction is progressively achieved by assembling precast elements. Precast construction contributed largely to ensure high quality, increase safety and shorten time of various tasks. The application of new materials and techniques are supported by structural tests and construction experiments. Structural Data Building name: Park City Musashi-Kosugi Owner: Mitsui Fudosan Residential Co./Shin-Nisseki Fudosan Co. Design and supervision: Takenaka Corporation Fig.1 Park City Musashi Kosugi S t a t i o n F o r e s t T o w e r S F T o w e r M i d S k y T o w e r M S T o w e r

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High-Rise Reinforced Concrete Building Using 150 MPa High Strength Concrete — Park City Musashi Kosugi —

150MPa 高強度コンクリートを用いた超高層 RC 造建物― パークシティ 武蔵小杉 ―

* ** *** ****

* Hiroshi ABE: Tokyo Main Office, Takenaka Corporation阿部 洋:(株)竹中工務店 東京本店

** Shingo YAMASHITA: Tokyo Main Office, Takenaka Corporation山下 真吾:(株)竹中工務店 東京本店

*** Tadao UEDA: Tokyo Main Office, Takenaka Corporation上田 忠男:(株)竹中工務店 東京本店

**** Hideki KIMURA: Dr. Eng., R&D Institute, Takenaka Corporation木村 秀樹,博士(工学):(株)竹中工務店 技術研究所

Contact: [email protected]: high-rise building, RC structure, high-strength concrete, seismic designDOI: 10.11474/JPCI.NR.2014.1

SynopsisThis project consists of two towers of 59 and 47 stories with 1437 apartments which are, at the time being, the Japan’s tallest super high-rise reinforced concrete (RC) building with 203.45m height. To ensure an environment-friendly living and construct a sustainable building with an effective use of its components, 100-year lasting building systems are suitably selected, taking adequately into consideration all aspects of seismic and fire protection.Combination of a super high-strength concrete of 150 MPa and high strength steel, which is used for the first time in Japan, vibration control devices and the newest developed construction methods in such super high-rise buildings let designers plan the apartment spaces without beams and columns, resulting in wide windows that allow the inhabitants enjoy wide view of the outside and feel unrestrictive living spaces.Construction is progressively achieved by assembling precast elements. Precast construction contributed largely to ensure high quality, increase safety and shorten time of various tasks. The application of new materials and techniques are supported by structural tests and construction experiments.

Structural DataBuilding name: Park City Musashi-KosugiOwner: Mitsui Fudosan Residential Co./Shin-Nisseki Fudosan Co.Design and supervision: Takenaka Corporation

Fig.1 Park City Musashi Kosugi

Station Forest Tower (SF Tower)

Mid Sky Tower (MS Tower)

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Schematic design and exterior design: Jun Mitsui & Associates Inc. ArchitectsConstruction: Takenaka CorporationBuilding use: Corporative housing, public utilities, commercial facilities, day care centerNumber of stories: 59 floors on the ground, 3 basement floors and 2 story penthouseMaximum height: 203.45mTotal floor area: 103,295.03m2

Structural type: Reinforced concrete and partly steelStructural system: Moment resisting frameConstruction period: Oct. 2005~Apr. 2009

1. Background and Design ConceptThis condominium project is a part of the wide developed area, in which many high rise buildings are intended to be built within a natural environment around Musashi-kosugi Station, which is located within Kawasaki City, Kanagawa Prefecture in Japan.The design planning is inspired by the natural landscape revival of Musashino and its living birds. The two towers are set close to each other and their faces, which are shaped as feathers, are direct in a way to reflect a couple-bird on a tree. This illustrates an environment where people are drawn closer and which designers of the towers called “twin-bird concept”.Furthermore, to ensure an environment-friendly living and construct a sustainable building with an effective use of its components, 100-year lasting building systems (skeleton/infill, plumbing, electric system, shaft) are suitably selected, taking adequately into consideration all aspects of seismic and fire protection. Because the commercial value of the apartments is of extremely importance, such large-scale housing complex is provided with various apartment units with highly attractive living spaces.

Fig.2 View from towers’ base

2. Outline of the StructureBecause both towers are similar, except for the number of stories, only the Mid Sky tower is described herein.The floor shape of this building is rectangular, measuring 35m in width and 50m in length and contains an opening at its center. The main structure consists of moment resisting frames in both orthogonal

Fig.3  Typical floor plan

SF Tower

34.8m 34.8m

50.6

m

MS Tower

Fig.4 Section (MS Tower)

27,50

D5 D6 D7 D8 D9 D1

D1

90,30

駐車場

D1

9,600 5,100 9,600 28,00

5,400 5,100

駐車場

大会議

駐車場

住戸

17,10

5,10

0 5,0

00 3,00

0 4,00

0 100

5,000 4

, 000

194,350

203,050

GL 1F

2F

3F

10F

20F

30F

40F

50F

59F

RFL

@3,250×57= 185,250

directions. The peripheral frames and core frames are connected with girders only in the short direction as shown in Fig.5. The aspect ratio in the short direction is 5.44, which gives the building slender proportions.The seismic control system of the building includes

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visco-elastic damper walls at each story from the 3rd to the 38th story and other aseismic devices, named column-type dampers and made of relatively low yield-strength steel panels, at each story from the 3rd to the 10th floor.The story height is 5m for the first story, 4m for the second story and 3.25 for all other stories. The main materials used in the reinforced concrete columns are summarized in Fig.6. The compressive strength

of concrete varies from 150 to 30 MPa. The main reinforcement of columns are of very high strength with a specified yield level of 685 MPa at maximum.

3. High-strength ConcreteThe 150MPa concrete contains a certain amount of Silica-fume powder as well as a high-range water reducer (fluidifier) in order to balance the low water/cement ratio and increase the workability.As it is well known, high strength concrete engenders explosions during fire due to the enclosed amount of water. When the planned concrete strength is beyond 80 MPa, organic fibers, like Poly-propylene, are added to the concrete. During fire, the fire-resisting performance is significantly improved. The mechanism is based on the creation of voids due to melting of the organic fibers during fire, allowing the encased water to stream out without inducing any inside pressure as shown in Fig.7. The 150MPa concrete of Mid Sky Tower also contained such organic fibers as well as steel fibers. The use of steel fibers improves the fundamental structural performance. It prevents the separation of concrete cover when subjected even to high stress conditions and consequently enhances the effective concrete section as shown in Fig.8.

Fig.5 Outline of structure (MS Tower)

Spancretecomposite slab

Column, beam: precast

Balcony: precast

Staircase: precastFloor: deck plate

Damper column3F – 10F

Large span super frame

Visco-elasticdamper wall3F – 38F

Typical Floor Plan

Fig.5 Outline of structure (MS Tower)

Spancretecomposite slab

Column, beam: precast

Balcony: precast

Staircase: precastFloor: deck plate

Damper column3F – 10F

Large span super frame

Visco-elasticdamper wall3F – 38F

Typical Floor Plan

Fig.6 Characteristics of main materials of columns along building height

コンクリート

(N/mm2)

鉄筋断面(cm)

42F

120×120120×130

140×130

59F

15F

110×110

110×120

130×130

9F

23F

110×100

29F

100×100

1F2F3F

54

30

60

70

80

100

80

120150

B3FB2F

1F2F3F

17F

41F

31F

SD

685

D41

B3F

SD49

0 D

41~

D38

3D

~83

D 093

DS

14D

095D

S5

Column Section Longitudin

al bar Concrete Concrete Main Main

Bar

Fig.7  Comparison of fire resistant concrete column and ordinary concrete column

Ordinary high-strengthconcrete

Advanced fire-resistantconcrete

Organic fiberFiber is evaporated by high temperature forming a micro cavity and steam pressure is reduced.

Organic fiberFiber is evaporated by high temperature forming a micro cavity and steam pressure is reduced.

Spalling due tosteam pressure

Water content

Spalling due tosteam pressure

Water content

Explosion

Fig.8 Comparison of damage to columns with and without steel fiber

Ordinary High-strength Concrete Advanced Performance Composite

Steelfiber

Prevention ofseparation and

fall down of concrete

Separation and fall down of

concrete due to lateral

displacement

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概 要 「パークシティ武蔵小杉」は,神奈川県川崎市で開発が進む武蔵小杉駅前に建つ,階数59階と47階から成る

集合住宅として国内最高の高さ(完成時点)203.45m,総戸数1,437戸の超高層 RC 造ツインタワーであり,こ

の土地に息づいている自然環境や都市機能を生かした新しい環境の創造を担って建設された。これは企画当初

からの街づくりに対する想いである「経年優化」(木々と共に育まれていく街,時の経過とともに価値を深め

ていく街づくりを目指す)というコンセプトが企画,計画,設計,建設の各場面においてプロジェクト全体の

根底に流れており,この想いが最高の形で結実し完成に至っている。

 さらに,わが国で初めて採用した Fc150N/mm2の超高強度コンクリートの要素技術は,今後200N/mm2を超

える更なる超高強度コンクリートの RC 造や CFT 造への適用拡大,鉄筋コンクリート造建築の更なる高層化,

スパンの長大化,従来は鉄骨造の範疇であった建築用途への進出など,新しい空間構造実現のための第一歩と

して注目に値するものと考えられる。

4. Precast Concrete and Seismic Devices

The superstructure of the building is made of different structural precast elements, columns, sets of beams with beam-column joints, corner beams and balconies, as shown in Fig.9, except the lowest 4th floors, which were cast in-place. To ensure the members were properly filled with concrete, some forms were made with transparent acrylic plates.To assemble the precast beam with beam-column joints, its joint-body was provided with vertical ducts to pass through the main bars of the lower column. Some of the exterior elements including columns were provided with tile-coating. The main bars protruding at the upper part of lower precast columns were spliced using grout-type mechanical sleeves embedded at the bottom of upper columns. The space remaining in the ducts after passing the main bars of the bottom columns through and the gap of 10 mm left intentionally between the precast columns and the joint-bodies were also filled with high-strength mortar. The construction of the building started with a 6-day floor cycle and reached a

4-day cycle at the last stage of construction.To minimize and control the vibration level of the building, vibration control devices are installed at each story. Fig.10 shows the wall-viscous damper system and another aseismic system named column-type damper made of a relatively low yield-strength steel panel.

5. Concluding RemarksImprovement of the elemental technology relative to the application of super high-strength concrete of 150 MPa is considered for a possible future use of higher strength concrete (200 MPa or more) in RC and CFT (Concrete filled tube) construction, as well as in increasing story height, in spanning long distances to reach the application range of steel constructions and realize new space structures. This project is a threshold to achieve progressively that aim and is regarded as an excellent asset by its highly-technical degree of completion as well as its aesthetic value and environment considerations.

フルPCバルコニー版

仕口一体型PC梁1

PC柱

PC柱(コーナー)

仕口一体型PC梁2

コーナーPC梁

凡例

       柱PC

        梁PC

        バルコニーPC

フルPCバルコニー版

仕口一体型PC梁1

PC柱

PC柱(コーナー)

仕口一体型PC梁2

コーナーPC梁

凡例

       柱PC

        梁PC

        バルコニーPC

フルPCバルコニー版

仕口一体型PC梁1

PC柱

PC柱(コーナー)

仕口一体型PC梁2

コーナーPC梁

凡例

       柱PC

        梁PC

        バルコニーPC

Column Beam Balcony

Column

Balcony

Beam with Beam-column Joint

Beam with Beam-column Joint

Corner Beam with Tile-coating

Column with Tile-coating

LEGEND

Fig.9 Precast element parts of the building

( Wall-Viscous Damper)

(column-type damper)

Fig.10 Installation of vibration control devices