ksf v4.0 casting

8/13/2019 KSF V4.0 Casting

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Welcome to KSF


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5149

Kocel Steel Foundry Co., Ltd is a large-sized steel foundry enterprise that established between Kocel

Machinery Co., Ltd and Austrias voestalpine Giesserei Linz GmbH

Chinese partner share 51% of the stock and Austria partner share 49% of the stock.

General Situation

.


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168

1300015000/,150

KSF locate at YinChuan National Economy and Technology Development Area. The company

occupies an area of 160,000 square meters with building area of 80,000 square meters.

The annual capacity is 13000-15000 tons, the max weight up to 150 tons/piece.

General Situation


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Organization

/Organization


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Global Customers

/Market

Industry distribution:

:

Energy: Gas turbine, Steam turbine, Hydro, Nuclear, Wind;

:

Machinery : Mining, cements, milling machine, forge machine

:

Compressor:

/:Ship building and off-shore equipment


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China Market

/Chinese development


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China Market

/Chinese Market

Siemens

O&G

Hydro/Steam turbine/Gas turbine/O&G


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Asia Market

/Asia Market

OJSC Power Machinery

Gas turbine/Steam turbine/Hydro


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Europe Market

Siemens

Gas turbine

Siemens

Siemens

Steam

/Europe Market

Gas turbine/Steam turbine/Hydro/O&G/Steel Mill


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America Market

/North and south America Market

Gas turbine/Steam turbine/Hydro/Mineral/O&G


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Products

//// Gas Turbine

TS

CDC

Blade carrier

Main customer is GE, Siemens, MHI, Hitachi


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Products

/ Nuclear

/Outer casting HP& IP

/Rings

/Valve

CPR Technolo

AP1000 Technology


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Products

/ Steam Turbine

30100300MW to 1000MW and bigger also

Outer casing, Inner casing, Valve

From Low Allo to Hi h Allo

Casting, elbow and weld-on pipe, high alloy cladding


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Hydro Turbine Products

/Francis turbines----/Blade/Crown/Band

/Kaplan turbines----/Blade/Hub/Central body/Blade

lever/upstream body

/Pelton turbines

/Bulb Pit turbines----/Blade/Hub/Central body

/Pump-turbines----/Blade

Products

/ Three Gorge (JiBu) XiaJiang

/ XiangJiaBa Bele Monte AnGu

/XiLuoDu Chaglla( Brazil) SAB(Canada)

/ LuDiLa /GeZhouBa

Seymareh( Switzerland) Teles Pires(Brazil)

La sarcelle( Canada)

Rio Marderia( Brazil)

/XianYou

/PanKou

NANT DE DRANCE(France)

Angostrua(France)

Smoky falls(Canada)


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1 .

Mining machine Castings

3.

2.

Cerments industry Castings

/ Machinery Products

Steel rolling Castings

4.

Forging Equipment Castings

5. Gereral Castings


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1 .

Off-shore Equipment Castings

2. Ship Building Castings

Ship building and Off shore Products

3. Ocean Float Platform Castings


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IT

/TDMTotal Digital Management

ERP

PDM

80

More than 80 independent workstations for R & D Management System

/3C

CADZhongwang CADSolidWorksUG

CAEMagma

CAMUG+CNC Machining Center


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/Material

/High Alloy Steel

/Low Alloy Steel

/Carbon Steel

////Weight

Foundry capability

/Standard

ISO

GB/T, JB

JIS

ASTM

DIN EN, BS EN, NF EN

GL/LR/DNV/ABS/CCS/BV


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/ Molding Capability

/Work Area: 11000m

/Pit:

108m10m3.5m

84m12m4.5m

/Crane:

Foundry capability

/Sand Mixer:

2* 20 t/h (moveable)

2*40 t/h (moveable)


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Melting capability

/Melting Capacity:

/EAF (Electic Arc Furnace) 60 t

/LF (Ladle Furnace) 60 t

/VOD 75 t

(Vacuum Oxidization Decarbonization)

/MF 20 t x 2 sets


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Finishing capability

/Fettling

/Riser Cutting

/Powder cutting equipment

/Cutting torch

/Arc air equipment

/Welding process

/SMAW

/GMAW

/GTAW


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Finishing capability

/Heat Treatment Capacity:

/Pre-Heating:

65025 6.06.03.6m 100t

65025 8.06.05.0m 150t

///

Normalizing/quenching/tempering/stress relieving

/Max. Temperature 12005/Max. Dimension 12.5 x 6.5 x 5.5m

/Max. Weight 150t/piece

/Polymer Quenching Tank

30~505 8.06.05.0m 60m


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Inspection and Dim. Control

&

Chemical composition & mechanical

property

/Dimension control

/3D Layout machine (5 x 10m)

Inspection

/ Laser tracker

/Gage beam /3.5m

/Light pen measuring instrument


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Inspection

/NDT

RT : DZ-9/3000 Linear Accelerator

Ir-192 Ray detector /TS-1A

Co-60 Ray detector /TS-1B

UT : Ultrasonic flaw detector

(USN60 /CTS26A)

MT : AC&DC Magnetic Powder Detector

PT : StandardVT : Surface standard block


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Employee

9%

Others

81%Operator

10%

Administrative

/Human resource

80080%.

KSF employs 800 people, of which employees with technical secondary school and higher

educational background count for 80%.


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Production Flow

Casting-Technology,Design,

Calculation,SimulationGrinding Excavations, Welding

Stress Relieving

Final NDT Test

Finish Machining

Pattern making

Moulding

Melting and Pouring Shake Out and Cleaning Riser Cutting Quality Heat Treatment

Rough Machining

Grinding prior NDT

NDTNDT Inspection


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Tel: 0086 951 2031136Fax:0086 951 2031218Zip Code: 750021E-mail:[email protected]://steelfoundry.kocel.com

ksf v4.0 casting

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