manual horno templador

7/24/2019 Manual Horno Templador

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JdTRON 04.1JdTRON 08.1

Compact microprocessorcontroller

B 70.3030.5

Operating Manual11.02/00341086


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(ir Please rea t!is Manual care"ull#$e"ore starting up t!e instrument.%eep t!e Manual in a place &!ic! is

at all times accessi$le to all users.Please assist us to impro'e t!is Ma(nual &!ere necessar#.)our suggestions &ill $e most &el(come.

P!one*+erman# ,0661- 6003(725a$roa ,int. 4- 661 6003(0a*+erman# ,0661- 6003(508

a$roa ,int. 4- 661 6003(607

(ir ll necessar# settings an &!ereappropriate alterations insie t!einstrument are escri$e in t!isOperating Manual. " an# i""icultiess!oul arise uring start(up #ou arease not to carr# out an#manipulations on t!e unit &!ic! are

not permitte. )ou coul enanger#our rig!ts uner t!e instrument&arrant# Please contact t!enearest o""ice or t!e main "actor#.

E!en returning c!assis assem$liesor components t!e rules o" 9 100015 :Protection o" electrostaticall#enangere components; !a'e to

$e o$ser'e. ,electrostatic isc!arges-


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Conten

1 Introduction ............................................................... 5

1.1 >escription .................................................................................................................. 51.2 Bloc iagram ............................................................................................................. 61.3 ?#pograp!ical con'entions ......................................................................................... 71.3.3 Presentation ................................................................................................................ 8

2 Identifying the instrument version .............................. 9

3 Instaation ............................................................... 11

3.1 @ocation an climatic conitions ............................................................................... 113.2 >imensions ................................................................................................................113.2.1 ?#pe 703030 ..............................................................................................................11

3.2.2 ?#pe 703031 ............................................................................................................. 123.2.3 ?#pe 703032.............................................................................................................123.2.4 ge(to(ege mounting ............................................................................................ 133.3 itting in position ....................................................................................................... 143.4 Cleaning t!e "ront panel............................................................................................ 143.5 Aemo'ing t!e controller c!assis ............................................................................... 14

4 !ectrica connection ................................................. 15

4.1 9otes on installation ..................................................................................................154.2 Connection iagram .................................................................................................. 16

5 "re#aration .............................................................. 18

5.1 >ispla# an e#s ....................................................................................................... 185.2 Operating moe an states ...................................................................................... 185.3 Principle o" operation ................................................................................................ 15.3.1 @e'els ........................................................................................................................ 15.3.2 =electing t!e parameter set...................................................................................... 205.3.3 nput parameter ......................................................................................................... 205.3.4 ltering t!e con"iguration coe ................................................................................. 20

6 O#eration ................................................................. $1

6.1 ltering setpoints ...................................................................................................... 216.2 >ispla# controller output........................................................................................... 216.3 cti'ate manual operation ........................................................................................ 226.4 =tart sel"(optimisation ............................................................................................... 226.5 nicate so"t&are 'ersion an unit............................................................................ 22

7 "arameters ............................................................... $%


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Conten

8 Con&guration ............................................................$5

8.1 C111 ( nputs ...................................................................................................... 258.2 C112 ( @ogic inputs ramp "unction o'errange unit/suppl# ............................... 268.3 C113 ( nter"ace ................................................................................................. 27

8.4 C211 ( @imit comparators .................................................................................. 288.5 C212 ( Controller t#pe manual operation in!i$it "u# "unction output 31.............2

8.6 C213( unctions o" t!e outputs1 ...............................................................................308.7 =C@ ( =tanar signal scaling ...................................................................................318.8 =C ( =tanar signal scaling .................................................................................. 318. =P@ ( =etpoint limit............................................................................................ 318.10 =P ( =etpoint limit........................................................................................... 318.11 O= ( Process 'alue correction ...................................................................... 31

9 O#timisation ............................................................. %$

.1 Optimisation .............................................................................................................. 32.1.1 =el"(optimisation ....................................................................................................... 32.1.2 u# logic ................................................................................................................ 32.2 C!ecing t!e optimisation ......................................................................................... 33

10 'ogic in#uts .............................................................. %4

11 Ram# function .......................................................... %5

12 (eater current indication)monitoring ......................... %*

12.1 eater current inication ........................................................................................... 3612.2 eater current monitoring ......................................................................................... 36

13 Interface .................................................................. %+

14 ,##endi- .................................................................. %8

14.1 ?ec!nical >ata .......................................................................................................... 3814.2 @imit comparator "unctions ........................................................................................ 4014.3 larm messages ....................................................................................................... 4214.4 ternal setpoint pro'ision an setpoint priorities .................................................... 43

"rogramming the controer


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1

5

1.1 escri#tion

?!e compact microprocessor controllers?#pe 703030 ?#pe 703031 an ?#pe703032 &it! t!e $eel sies 6mm 6mman 48mm 6mm resp. an &it! a plug(incon( troller c!assis are particularl# suita$le"or temperature(controlle apparatusla$orato( r# eDuipment plastics mac!iner#mec!ani( cal eDuipment etc. ?!e controllersincorpo( rate t&o 4(igit 7(segment ispla#s"or process 'alue ,re- an setpoint ,green-.>u( ring programming t!e ispla#s ser'e "orcomments on t!e inputs.?!e controllers can $e programme as a

sin( gle or ou$le setpoint controllermoulating or proportional controller &it!t!e usual con( troller structures. ?!e# also!a'e t&o limit comparators &!ic! can $eassigne to t!e input signals. ?!ere is ac!oice o" eig!t i""e( rent limit comparator"unctions. ramp "unction &it! aEusta$legraient a start(up ramp "or t!e !ot(c!annelmet!o as &ell as sel"(optimisation area'aila$le as stanar. n inter"ace,A=422/A=485- a'aila$le as an option

ser'es "or integration into a ata net( &or.ll connections are mae t!roug! "a( stontags 4.8mm 0.8mm to >9 46 244/.


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1.2 /oc diagram


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1.3 Ty#ogra#hica conventions

1.3.1Warnings?!e signs "or Danger an Warning areuse int!is Manual uner t!e "ollo&ing

conitions*

anger ?!is s#m$ol is use &!en t!ere ma# $edanger to #ersonne i" t!e instruction isisregare or not "ollo&e accuratel#.

arning ?!is s#m$ol is use &!en t!ere ma# $e da2mage to e3ui#ment or data i" t!einstruction is isregare or not "ollo&eaccuratel#.

arning ?!is s#m$ol is use &!en precautions !a'eto $e o$ser'e in !anling components lia$leto $e amage $# electrostatic isc!arges.

1.3.2Note signs

Note ?!is s#m$ol is use i" #our s#eciaattention isra&n to a remar.

Reference ?!is s#m$ol re"ers to additiona

informationin ot!er !an$oos c!apters or sections.

a$c1 ootnote ootnotes are notes &!ic! re"er to certain

points in t!e tet.ootnotes consist o" 2 parts*

Marings in t!e tet an in t!e "ootnote tet.

?!e marings in t!e tet are arrange ascon( tinuous raise num$ers.

?!e "ootnote tet ,in smaller t#pe"ace- is pla(ce at t!e $ottom o" t!e page an starts &it!a num$er an a "ull stop.

,ction ?!is s#m$ol inicates t!at an action iseing descried.

?!e ini'iual steps are inicate $# t!isasteris e.g.

Press4 e#

V

E

e>

(ir


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1.%.% "resentation

P 6eys %e#s are s!o&n in a "rame. Bot! s#m$olsan tet are possi$le. !ere a e# !as a

multiple "unction t!e tet s!o&ncorrespons to t!e"unction &!ic! is currentl# acti'e.

F 4 6ey com5inations %e#s s!o&n toget!er &it! a plus sign

inicate

t!at "irstF !as to $e presse an !elo&n an t!en a "urt!er e# is presse.

o Item ?!is is "ollo&e $# eplanations o"iagrams an concepts.


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$ Identifying the instrument

..

..

..

...

...

...

...

..

..

...

...

..

..

...

...

... ... .. ... .. ...

?!e la$el is a""ie to t!e case. ?!e t#peesignation contains all t!e "actor# settingssuc! as controller "unction signal inputsan

Ty#e designation

o @ @ O 0 0 &

etra Coes.?!e Coes &are s!o&n in seDuence anseparate $# a comma.

?!e suppl# must agree &it! t!e 'oltages!o&n on t!e la$el.

eivery #acage7

G controller

G 2 mounting $racets

G seal

G Operating Manual B 70.3030.5

+0%0%0) 2+0%0%1) 2

+0%0%$) 2

2 2 2 2 )2 2 2 2 )

2 2 2 2 )


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$ Identifying the instrument

oControer function Code

=ingle(setpoint controller O "unction,rela# e(energise a$o'e setpoint- 10

=ingle(setpoint controller = "unction

,rela# e(energise $elo& setpoint- 11

>ou$le(setpoint controller,!eating/cooling- 3 .

s&itc!ing/s&itc!ing . 0analogue/s&itc!ing . 1

s&itc!ing/analogue . 2

Moulating controller 40

Proportional controller 5 ."alling c!aracteristic ,re'erse acting- . 0rising c!aracteristic ,irect acting- . 1

@ In#ut 1 Code

Pt 100 001

e(Con H 040

Cu(Con < 041

e(Con @ 042

9iCr(9i % 043

Pt10A!(Pt = 044

Pt13A!(Pt A 045

Pt30A!(Pt6A! B 046

9iCr=i(9i=i 9 048

@inearise transucers

0I20 m 052

4I20 m 053

0I10 J 063

2I10 J 070


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@In#ut $ Code

no "unction 000

eater current inication

0I50 m C 00

=troe retransmissionpotentiometer 101

ternal setpoint 11 .0I20 m . . 1

4I20 m . . 20I10 J . . 7

2I10 J . . 8

O unctions of ogic in#uts

'ogic in#ut 1 'ogic in#ut $ Code

no "unction no "unction 00

%e# in!i$it Parameter set s&itc!ing 01

@e'el in!i$it Parameter set s&itc!ing 02

Aamp stop Parameter set s&itc!ing 03

=etpoint selection Parameter set s&itc!ing 04

%e# in!i$it =etpoint selection 05

@e'el in!i$it =etpoint selection 06

Aamp stop =etpoint selection 07

%e# in!i$it Aamp stop 08

@e'el in!i$it Aamp stop 0


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,ccessory

Current transformer (ratio 1:1000 si!e: 38 mm " 20 mm " 38 mm #a$%e entr: 13 mm 'ia.a%es )o. 70*00055040

0Out#ut % Code

not use 000

Aela# 101

nalogue output0I20 m 001

4I20 m 0050I10 J 065

2I10 J 070

&!-tra Codescan e comined

Code

no etra Coe 000

nter"ace A=422/A=485 054

@ogic outputs 4 an 5

&it! 0/12 J output 015


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+ane% #ut,out

%

3.1 'ocation andcimatic conditions

?!e instrument location s!oul as "ar as

possi$le $e "ree "rom s!oc an 'i$ration.=tra# electromagnetic "iels. e.g. "rom motorstrans"ormers etc. s!oul $e a'oie. ?!eam$ient temperature at t!e location ma# $e$et&een 0 an 50 KC at a relati'e !umiit# noteceeing 75 L.

3.2 imensions

%.$.1 Ty#e +0%0%0

mm inc!

0.8 0.0314.8 0.1

10.5 0.4115.5 0.6130.5 1.2033.2 1.3033.3 1.313.5 1.5643.5 1.71

440.5 1.730.0248 1.873 2.877.3 3.1282 3.2386.4 3.40

0.3 3.561.5 3.601.6 3.61

20.5 3.620.026 3.78

105.8 4.17


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+ane%

+ane% #ut,out to -) 43700

%.$.$ Ty#e +0%0%1

%.$.% Ty#e +0%0%$


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%.$.4 !dge2to2edge mounting


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3.3 itting in #osition

Place t!e seal supplie onto t!e !ousingo" t!e instrument.

nsert t!e controller "rom t!e "ront into t!epanel cut(out.

rom t!e $ac o" t!e panel slie t!emount( ing $racets into t!e guies at t!esies. ?!e "lat $racet "aces must lieagainst t!e !ousing.

Place t!e $racets against t!e rear o" t!epanel an tig!ten t!em e'enl# &it! ascre&ri'er.

3.4 Ceaning the front #ane

?!e "ront panel can $e cleane &it! t!eusu( al &as! an rinse agents anetergents. t !as a limite egree o"resistance to organic sol'ents ,e.g. petrol$enene P1 #lene an similar-. >o notuse an# !ig!(pressure cleaners.

3.5 Removing thecontroer chassis

?!e controller c!assis can $e remo'e "romt!e !ousing "or ser'icing.

Press toget!er t!e nurle areas top an$ottom on t!e "ront panel an pull outt!e controller c!assis.


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4 !ectrica

4.1 Notes on instaation

% ?!e c!oice o" ca$le t!e installation ant!e electrical connection must con"ormto t!e reDuirements o" J> 0100:Aegulati( ons on t!e installation o"Po&er Circuits &it! nominal 'oltages$elo& 1000J; or t!e appropriate localregulations.

% ?!e electrical connection must onl# $ecarrie out $# properl# Duali"ieperson( nel.

% " contact &it! li'e parts is possi$le&!en &oring on t!e instrument it !as

to $e isolate on $ot! poles "rom t!esuppl#.

% current limiting resistor interrupts t!esuppl# circuit in case o" a s!ort(circuit.?!e eternal "use o" t!e suppl# s!oulnot $e rate a$o'e 1 ,slo&-. ?!e loacircuit must $e "use "or t!e maimumrela# cur( rent in orer to pre'ent&eling o" t!e out( put rela# contacts incase o" an eternal s!ort(circuit.

% lectromagnetic compati$ilit# con"ormsto t!e stanars an regulations listeuner ?ec!nical >ata.

v=ection14.1

% Aun input output an suppl# linessepa( ratel# an not parallel to eac!ot!er.

% =ensor an inter"ace lines s!oul $e ar(range as t&iste an screeneca$les. >o not run t!em close tocurrent(carr#ing components or ca$les.art! t!e screen at one en at t!einstrument on terminal ?.

% art! t!e instrument at terminal ? tot!e eart! conuctor. ?!is line must !a'eat least t!e same cross(section as t!e

sup( pl# lines. art! lines s!oul $e runin a star la#out to a common eart! point&!ic! is connecte to t!e eart!conuctor o" t!e suppl#. >o not loop t!eeart! connec( tions i.e. o not runt!em "rom one instru( ment to anot!er.

% >o not connect aitional loas to t!esuppl# terminals o" t!e instrument.

% ?!e instrument is not suita$le "orinstalla( tion in !aarous areas.

% part "rom "ault# installation t!ere is apossi$ilit# o" inter"erence or amage tocontrolle processes ue to incorrectset( tings on t!e controller ,setpointata o" parameter an con"igurationle'els inter( nal aEustments-. =a"et#e'ices inepen( ent o" t!e controllersuc! as o'erpressu( re 'al'es ortemperature limiters/moni( tors s!oulal&a#s $e pro'ie an s!oul $e

capa$le o" aEustment onl# $#specialist personnel. Please re"er to t!eappropriate sa"et# regulations in t!iscon( nection. =ince auto(tuning ,sel"(optimisation- can not $e epecte to!anle all possi( $le control loopst!ere is a t!eoretical possi$ilit# o"unsta$le parameter settings. ?!eresulting process 'alue s!oul t!ere("ore $e monitore "or its sta$ilit#.

% ?!e signal inputs o" t!e controller mustnot ecee a maimum potential o" 30J C or 50 J >C against ?.

% ll input an output lines t!at are notcon( necte to t!e suppl# net&or must$e lai out as s!iele an t&isteca$les ,o not run t!em in t!e 'icinit#o" po&er ca$les or components-.?!e s!ieling must $e groune to t!eeart! potential on t!e instrument sie.


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4.2 Connection diagram

V ?!e electrical connection must onl# $e mae $# properl# Duali"ie personnel.

Out#uts Terminas :ymo

Aela# 11 %1 142 common143 n.o. ,mae-

Aela# 21 %2 242 common243 n.o. ,mae-

Aela#

31

or

analogue output

%3 341 n.c. ,$rea-

342 common343 n.o. ,mae-

342 G

343

@ogic output 1 %4 80 G

85

@ogic output 2 %5 80 G

87

1. Jaristor protection circuit =14%300


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:igna in#uts In#ut 1 In#ut $ :ymo

?!ermocouple 111

112 G

(

Aesistance t!ermometer 111 (in 3(&ire circuit 112

113

Aesistance t!ermometer 111 (in 2(&ire circuit 112lea compensation 'ia 113process 'alue correction ,O=-

Potentiometer 211 = slier

212 en

213 start

Current input 111 211 112 G 212 G

Joltage input 111 211 112 G 212 G

eater current input ( 2110I50 m C 212

:eriainterfaceR:4$$

A> 1 A> 2 A> G

Aecei'e >ata

?> 3 ?> 4 ?> G

=en >ata

+9> 0 +9>

:eriainterfaceR:485

A>/?>

3 A>/?>

4 A>/?>G

Aecei'e/=en>ata

+9> 0 +9>

'ogic in#ut 1 8180

'ogic in#ut $ 8380

:u##y as on ae C/>C

C*@1 line9 neutral? tec!nical

eart!

>C*@@(


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5

5.1 is#ay and eys

o process 'alue ispla# 7(segment ispla# re

@ setpoint/!eater current ispla# 7(segment ispla# green

@ ecrement e# to operate t!e controller

O P+M e#

0 9?A e#

0 increment e#

& contact status inication1 to s!o& t!e status o" t!e "i'e outputs

9 @> "or ramp "unction lig!ts up &!en a ramp "unction is acti'ate

1. no "unction on analogue output %3

5.2 O#erating mode and states

=tanar ispla# t!e process 'alue ispla# s!o&s t!e process 'alue

t!e setpoint ispla# s!o&s t!e setpoint or t!e !eater current

nitialising all ispla#s lig!t up t!e setpoint ispla# is "las!ing

Manual operation t!e process 'alue ispla# alternates $et&een t!e process 'aluean t!e &or :anN t!e setpoint ispla# s!o&s t!e controlleroutput.

Aamp "unction t!e @> "or ramp "unction lig!ts up

=el"(optimisation t!e &or :tune is "las!ing

Operating parameterscon"iguration

t!e setpoint ispla# s!o&s t!e parameters o" t!e i""erent le'elst!e process 'alue ispla# s!o&s t!e corresponing coes an'alues.

larm v=ection 14.3


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/)-- -+

O+/)

+/

+

+.0

CO)/O)

1

(2 se# min.

1

(2 se# min.

1

(2 se# min.(2 se# min.

+

+

+

+

+

+

+ +

+

+

5.3 "rinci#e of o#eration

5.%.1'eves

:tandard dis#ayrom t!is status manual operation an sel"(optimisation can $e acti'ate.

?!e ispla# s!o&s t!e setpoint an t!e pro(cess 'alue.

" !eater current monitoring isacti'ate t!e !eater current iss!o&n on t!e setpoint ispla#,'alue precee $# :;

O#erating eveere t!e setpoints are input t!e current con(troller output is inicate.

"arameter eve?!e controller parameters an ot!er settingsare programme !ere.

t is possi$le to s&itc! $et&een t&oparameter sets.v=ection 5.3.2 10

?!e ispla# o" t!e ini'iual parame(ters epens on t!e controller t#pe.

Con&guration eve?!e $asic "unctions o" t!e controller are set!ere.

C!anges can onl# $e mae a"tercal( ling up t!e con"iguration le'el'ia t!e parameter y.0 o" t!eparameter le'el.

it!in t!e le'els t!eP e# is use tos&itc! o'er to t!e net parameter.

Time2out" not operate t!e controller returnsautomaticall# to stanar ispla#a"ter appro. 30 sec.

1. c!ange o" le'el occurs onl# a"ter allparameters o" t!e ini'iual le'els

!a'e $een run t!roug!.

H

H

F

ortime(out

H

A

,n

oinputpossi$le6-

,can$eeite'ia

#.0

6-

H


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+arameter set 1

+arameter set 2

5.%.$ :eecting the #arameter set

?!e controller !as t&o parameter sets $et(&een &!ic! it is possi$le to s&itc! 'ia alogic input.

Bot! parameter sets can $e ispla#e "orparameter setting.

C!ange $et&een t!e ispla# o" t!e para(meter sets &it!P &!en parameterP$.1 is ispla#e,!ol o&n e# "or at least 2 sec-

?!e parameter set &!ic! is ispla#e isini( cate $# illuminate segments atparameter P$.1.

5.%.% In#ut #arameter

Parameters an setpoints can $e input anc!ange $# continuous alteration o" t!e 'a(lue. ?!e spee o" t!e alteration increases&it! t!e lengt! o" time in &!ic! t!e e# is!el o&n.

ncrease 'alue &it!

4 >ecrease 'alue

&it! > nter input

&it!P

or

a$ort input &it!F

"ter 2 sec t!e 'alue &!ic! !as $een set isautomaticall# entere.?!e 'alue c!anges onl# &it!in t!e permitte'alue range.

5.%.4,tering thecon&guration code

=elect igit &it! >,igit $lins-

lter t!e 'alue &it!4

nter t!e coe &it!

P or

a$ort t!e input &it!F


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*

6.1 ,tering set#oints

,tering the activeset#oint in thestandard dis#ay

lter t!e setpoint &it!> an4

ccoring to t!e status o" t!e setpoint s&it(c!o'er t!e acti'e setpoint correspons to=P1 or =P2 at t!e operating le'el.

,tering :"1 and:"$ on theo#erating eve

C!ange to operating le'el &it!P

lter t!e setpoint =P1 &it!> an4

C!ange to setpoint =P2 &it!P

lter t!e setpoint =P2 &it!> an4

Aeturn to stanar ispla# &it!

F or time(out

6.2 is#ay controer out#ut

C!ange to output ispla# &it! 3P

Aeturn to stanar ispla# &it!

F or time(out


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6.3 ,ctivate manua o#eration

C!ange to manual operation &it!F

4 ,?!e process 'alue ispla#

alternates $et&een t!e &or anan t!e process 'alue-

lter t!e output &it! 4 an>

Aeturntoautomaticoperation&it!F

4

Output limitation is acti'ate uring

manual operation. Manual operationis loce as "actor#(setting ,C212-.

6.4 :tart sef2o#timisation

=tart sel"(optimisation &it!F,!ol o&n e# "or at least 2 sec-

$ort &it!F,&!ile sel"(optimistion is running.-

=el"(optimisation is complete &!en t!e

ispla# is no longer "las!ing tune.

8nter sel"(optimisation &it! F,!ol o&n e# "or at least 2 sec-,

=tarting sel"(optimisation is notpossi$le &it! acti'ate le'el in!i$itan in manual operation.

?!e acti'ate parameter set is optimi(se.

6.5 Indicate soft;areversion and unit

nicate t!e so"t&are 'ersion an t!eunit o" t!e process 'alue &it!P 4,ol o&n e#s-

Possi$le units are*KC K an L ,"or stanar signals-

H

H


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+

"arameter is#ay action o"t!e controller" t0 t!e controller !as no> action.On moulating controllerstrt/4 or 0 !as to $eentere.

Aeset time rt 0I sec 350 sec n"luences t!e action o" t!econtroller." rt0 t!e controller !as no action.

=troe time tt 15I3000 sec 60 sec On moulating controllersNutilise stroe time range o"'al'e.

C#cle time 1 C# 1 1.0I. sec 20.0sec >uration o" s&itc!ing c#cleon s&itc!ing outputs.?!e c#cle time s!oul $eselecte so t!at t!e energ#suppl# to t!e process is'irtuall# continuous &!ile notsu$Eecting t!e s&itc!ing

elements to ecessi'e &ear.

C#cle time 2 C# 2 1.0I. sec 20.0sec

Contact spacing $ 0.0I100.0 igit 0.0 or s&itc!ing ou$le(setpoint controllers anmoulating controllers.

1. "or setting Pt100 or stanar signal &it! one ecimal place.

v=ection 8.1


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"arameter is#ay i""erential 1 #=.1 0.1I. igit 1.0 or controllers &it! P$0

>i""erential 2 #=.2 0.1I. igit 1.0

oring point #.0 G100 to 100L 0L Output at &

Maimum output #.1 0I100L 100L ample*analogue controller &it!"alling c!aracteristic.

HOn controllers &it!outcontroller structure,P$0-

#.1 must $e 100L

an #.2 G100L

HOn ou$le(setpoint

controllers &it!out outputlimit #.2 G100L must

$e set.

Minimum output #.2 G100 to 100L G100L

ilter timeconstant

0.0I100.0 sec 0.6sec or aEusting t!e igital input"ilter

Aamp slope r= 0.0I. igit/!or igit/min

0.0 vC!apter 11


29/53

8

0 0

0I20 m / 0I10 J 0

4I20 m / 2I10 J 1

,naogue in#ut $ 2 unction5

no "unction 0

eater current ispla#3

,input* 0I50m C- 1

Output retransmission ,input* potentiometer- 2

ternal setpoint4 ,input* 0I20m/4I20m- 3

,naogue in#ut $ 2 :tandard signa$

0I20 m / 0I10 J 0

4I20 m / 2I10 J 1

1. On t!e $asic controller it is possi$le to recon"igure "reel# $et&een t!e sensor t#pes Pt100 all t!ermo(couples an t!e stanar signal 0I20m/4I20m ,see secon place "rom t!e le"t-.

2. or t!e stanar signal 0I10J/2I10J t!e !ar&are !as to $e recon"igure in t!e "actor#.

3. ?!e measurement o" t!e !eater current is s!o&n on t!e setpoint ispla# an ienti"ie $# t!e pre"i .

?!e measurement range 0I50 m C is scale to an inication range 0I50.0 . ?!e !eater currentmonitoring o" t!e measurement is implemente $# con"iguring t!e limit comparators.

v =ection 8.412.24. ?!e input signal is scale &it! t!e parameters =P.@ an =P..

v =ection 8.8.10

5. On t!e $asic controller it is possi$le to recon"igure "reel# $et&een t!e "unctions :!eater current ispla#;an :eternal setpoint; ,0I20m/4I20m-. ?!e "unctions :output retransmission; or :eternal setpoint;,0I10J/2I10J- reDuire a !ar&are recon"iguration in t!e "actor#.

?!e "actor#(set Coes are s!o&n in t!e item $oes.n F ienti"ies a setting &!ic! epens on t!e instrument 'ersion,see "ootnote.-

8.1 C111 2 In#uts0 0

,naogue in#ut 12 sensor ty#e1

Pt 100 &it!out ecimal place 0

Pt 100 &it! ecimal place 1

e(Con @ 2

9iCr(9i % 3

Pt10A!(Pt = 4

Pt13A!(Pt A 5

Pt30A!(Pt6A! B 6

Cu(Con < 7

9iCr=i(9i=i 9 8

e(Con H

=tanar signal &it!out ecimal place

=tanar signal &it! ecimal place $

,nao ue in ut 1 2 :tandard si na$

H


30/53

0

Out ut 100 L @imit com arator O 1

Output 50 L12

@imit comparator O 2Output unc!ange

3@imit comparator O 3

Output 0 L @imit comparator O9 4

Output 100 L @imit comparator O9 5

Output 50L12

@imit comparator O9 6

Output unc!ange3

@imit comparator O9 7

=nit):u##y4

>egree Celsius 50 0

>egree a!ren!eit 50 1

>egree Celsius 60 2>egree a!ren!eit 60 3

1. G100 L on ou$le(setpoint controller.

2. On moulating controller t!e position o" t!e actuator is retaine.

3. ?!e a'erage 'alue o" t!e last outputs is retaine.

4. ?!e suppl# "reDuenc# must agree &it! t!e setting.

8.$ C11$ 2 'ogic in#uts> ram# function>overrange> unit)su##y 0 0

unction of the ogic in#uts

'ogic in#ut 1 'ogic in#ut $no "unction no "unction 0

%e# in!i$it Parameter set s&itc!ing 1

@e'el in!i$it Parameter set s&itc!ing 2

Aamp stop Parameter set s&itc!ing 3

=etpoint s&itc!ing Parameter set s&itc!ing 4

%e# in!i$it =etpoint s&itc!ing 5

@e'el in!i$it =etpoint s&itc!ing 6

Aamp stop =etpoint s&itc!ing 7

%e# in!i$it Aamp stop 8@e'el in!i$it Aamp stop

Ram# functions

Aamp "unction O 0

0

Aamp "unction O9 slope

Aamp "unction O9 slope

:igna on overrange

KC/min

KC/!

1

2

Output 0 L @imit comparator O 0


31/53

%

o parit# MO>$us protocol 1

e'en parit# MO>$us protocol 2no parit# H$us protocol 3

o parit# H$us protocol 4

e'en parit# H$us protocol 5

/aud rate

1200 $au 0

2400 $au 1

4800 $au 2

600 $au 3

1. ress 0 is a $roacast instructionN see nter"ace >escription B 70.3030.2

8.% C11% 2 Interface0 1

Instrument address

ress 01 0 0

0

ress

ress

ress

"arity

1

2

3

0

0

3

1

2

no parit# MO>$us protocol 0


32/53

0 $

l 11 1

l 21

2

l 3 3

l 4 4

l 5 5

l 6 6

l 7 7

l 8 8

In#ut monitored

'imit com#arator 1 'imit com#arator $

nput 1 nput 1 0

nput 1 nput 2 1

nput 2 nput 1 2

nput 22

nput 22

3

:;itching di?erentia of imit com#arators @:d

0 igit 01 igit 1

2 igit 24 igit 36 igit 48 igit 510 igit 616 igit 720 igit 8

1.?!e conition F=/2 @ must $e met.2.nput 2 can onl# $e monitore &it! t!e limit comparator "unctions l7 an l8.

n t!e ramp "unction t!e limit comparators l1to l6 re"er to t!e ramp setpoint

,current setpoint-.?!e limit 'alue @ is set at t!e parameter le'el.

8.4 C$11 2 'imit com#arators0 0

'imit com#arator 1

no "unction 0l 1

11

l 21

2

l 3 3

l 4 4

l 5 5

l 6 6

l 7 7

l 8 8

'imit com#arator $

l O 0

H


33/53

@0

Manual operation in!i$ite u# O 0

Manual operation ena$le u# O 1

Manual operation in!i$ite u# O9 2

Manual operation ena$leOut#ut % 2 :tandard

u# O9 3

0I20 m 0

4I20 m 1

0I10 J 2

2I10 J 3

Out#ut % 2 unction%

no "unction 0

Controller output 1 1

Controller output 2 2@imit comparator 1 3

@imit comparator 2 4

1. actor# setting C212* 0000 on controllers &it!out analogue output ,%3-N6001 on controllers &it! analogue output ,%3-

2. !en t!e controller t#pe is c!ange t!e controller parameters !a'e to $e c!ece ,on ou$le(setpoint controllers set #.2 (100L-

3. n analogue output , output 3- must $e a'aila$le.

8.5 C$1$ 2 Controer ty#e> manuao#eration

@ 0

Controer

ty#e$ Controer Controer=ingle(setpoint controller,!eating-

O "unction G 0

=ingle(setpointcontroller = "unction G 1,cooling-

>ou$le(setpoint controller s&itc!ing s&itc!ing 2,!eating/cooling->ou$le(setpoint controller "alling s&itc!ing 3,!eating/cooling- c!aracteristic

3

>ou$le(setpoint controller s&itc!ing rising c!aracteristic3

4,!eating/cooling-Moulating controller open close 5

Proportional controller "alling c!aracteristic3

G 6,!eating-

Proportional controller rising c!aracteristic3

G 7,cooling-

Banua o erat on n t) uAA


34/53


35/53

4





Out#ut 5 2 function ogic out#ut

no "unction 0

Controller output 1 1Controller output 2 2



1. actor# setting C213* 1034 on controllers &it!out analogue output ,%3-N

3400 on controllers &it! analogue output ,%3-

8.* C$1%2 unctions of the out#uts1

@ 0Out#ut 1 2 function reay

no "unction 0Controller output 1 1




Out#ut $ 2 function reay

no "unction 0

%



@imit comparator 1 3@imit comparator 2 4

Out#ut 4 2 function ogic out#ut

no "unction 0


36/53

8.7 :C' 2 :tandard signa scaing

=tart o" 'alue range "or stanar signals.

ample* 0I20 m $0I 200KC* =C@ 20

Jalue range* G1 to igit/G1. to . igit1

actor# setting* 0 igit

8.8 :C( 2 :tandard signa scaing

n o" 'alue range "or stanar signals.

ample* 0I$0 m 20I$00KC* =C

200



8.9 :"' 2 :et#oint imit

@o& setpoint limit/start o" ispla# &it! eternal setpointnputs o" setpoints $elo& t!is limit are not accepte.?!e 'alue o" =P@ "las!es on t!e ispla#.


actor# setting* G200 igit

8.10:"( 2 :et#oint imit

ig! setpoint limit/en o" ispla# &it! eternal setpointnputs o" setpoints a$o'e t!is limit are not accepte.?!e 'alue o" =P "las!es on t!e ispla#.

Jalue range* G1 to igit /G1. to . igit1


8.11O: 2 "rocess vaue correction

?!e o""set can $e use to correct t!e measure 'alue $# acertain amount up or o&n.

t is also use as a lea compensation &!en connecting resistance t!ermometersin 2(&ire circuit

Jalue range* G1 to igit /G1. to . igit1


amples*

measured vaue o?set dis#ayed vaue

24.7 0.3 25.0

25.3 G 0.3 25.0

1. On Pt100 an stanar signals &it! ecimal place ,C111-.


37/53

9

9.1 O#timisation

9.1.1 :ef2o#timisation

?!e sel"(optimisaton "unction ,=O- is purel#

a so"t&are "unction an is incorporate int!e controller. =O in'estigates t!e reactiono" t!e process to steps in controller outputusing a special proceure. ?!roug! an e(tensi'e computing algorit!m t!e processresponse ,process 'alue- is use to calcula(te t!e controller parameters "or a P> or Pcontroller ,set t 0- an to store t!em.?!e =O proceure can $e repeate asman# times as reDuire.

?!e =O operates $# t&o i""erent met!os&!ic! are selecte automaticall# epeningon t!e #namic conition o" t!e process 'a(lue an its separation "rom t!e setpoint att!e start o" optimisation. =O can $e starte"rom an# #namic process 'alue conition.

" t!ere is a large separation $et&een pro(cess 'alue an setpoint &!en =O is acti'a(te a s&itc!ing line is selecte a$out &!ic!t!e process 'alue per"orms a "orce oscilla(

tion uring t!e =O proceure. ?!e s&itc!ingline is c!osen so t!at t!e process 'alueoes not ecee t!e setpoint i" possi$le.it! a small e'iation $et&een process 'a(lue an setpoint e.g. &!en t!e control loop!as sta$ilise a "orce oscillation is prou(ce a$out t!e setpoint.?!e process ata o" t!e "orce oscillationare recore an use to calculate t!e con(troller parameters rt t P$.1 P$.2 C#1C#2 as &ell as a "ilter time constant optimal

"or t!is process in orer to "ilter t!e process'alue.

=el"(optimisation s&itc!es o"" t!e "u(# logic.

9.1.$ uAAy ogiccti'ation o" t!e "u# moule can impro'et!e setpoint response an t!e istur$anceresponse o" t!e controller.

v=ection8.5

H


38/53

+$ too %are

rt; 't too sma%%

9.2 Checing theo#timisation

?!e optimum aEustment o" t!e controller to

t!e process can $e c!ece $# recoring astart(up &it! t!e control loop close.?!e iagrams $elo& inicate possi$le incor(rect aEustments an t!eir correction.

?!e# are $ase on t!e control response o" at!ir(orer process "or a P> controller. ?!eproceure "or aEusting t!e controller para(

meters can also $e applie to ot!er pro(cesses.

"a'oura$le 'alue "or t is rt/4.


39/53

+$ too sma%%

rt; 't too %are

o


40/53

10 'ogic

6ey inhiit Operation is possi$le $# e#s. No operation $# e#s.

'eve inhiit ccess possi$le to parameteran con"iguration le'el.=tarting o" sel"(optimisation ispossi$le.

No access to parameteran con"iguration le'el.No starting o" sel"(optimisation.

Ram# sto# Aamp running.," ramp "unction is acti'ate-

Aamp stoppe.

vC!apter 11

:et#oint s;itching =etpoint 1 ,=P1- is acti'ate.?!e corresponing 'alue iss!o&n on t!e ispla#.

=etpoint 2 ,=P2- is acti'ate.?!e corresponing 'alue iss!o&n on t!e ispla#.

"arameter set Parameter set 1 is acti'ate. Parameter set 2 is acti'ate.

1. ?!e "ollo&ing parameters are s&itc!e* P$.1 P$.2 t rt tt C#1 C#2 $ #=1 #=2 #.0 #.1 #.2 r=


41/53

C>ane of ram< s%oane of ram< en' ane of ram< set


42/53

1$ (eater current

12.1 (eater current indication


43/53

1%

?!e controller can $e integrate into a atanet&or t!roug! t!e inter"ace. ?!e "ollo&ingapplications can $e realise e.g.*

( process 'isualisation

( s#stem control( report

?!e $us s#stem is esigne accoring tot!e master(sla'e principle. mastercomputer can control up to 31 controllersan instru( ments ,sla'es-. ?!e inter"ace isa serial inter( "ace &it! t!e stanarsA=422 or A=485.

?!e "ollo&ing ata protocols are possi$le*

( MO>$us protocol( H$us protocol

nter"ace escriptionB 70.3030.2

Aetro"itting can onl# $e per"orme int!e "actor#.

H

H


44/53

14

Ty#ee,Con e,Con )iCr,)i A Cu,Con )iCri,)ii ) +t10>,+t +t13>,+t +t30>,+t6> B

Range200 to D 900EC200 to D1200EC200 to D1372EC200 to D 600EC100 to D1300EC0 to D1768EC0 to D1768EC0 to D1820EC

:ignas

0(2 F 10 0(4 F 20 m

Interna resistance Ri

votage dro#G=ei H 500 IJ

Ge H 1

:ignas

0(2 F 10 0(4 F 20 m

Interna resistance Ri

votage dro#G=ei H 500 IJ

Ge H 1

14.1 Technica ata

In#ut 1?!e c!ange $et&een Pt100 t!ermocouples0 I 20m an 4 I 20m can $e con"igu(re in t!e so"t&are.Joltage inputs 0,2- I 10 J reDuire a !ar(&are alteration in t!e "actor#.

Controer for use ;ithresistance thermometers

In#utPt100 in 2(&ire or 3(&ire circuit

Contro rangeG1. to 850.0KC

G200 to 850KC

'ead resistance* 30 ma.

'ead com#ensationnot reDuire &it! 3(&ire circuit.!en use &it! a resistance t!ermometerin 2(&ire circuit lea compensation can $epro'ie $# an eternal compensationresistor ,Acomp Aline-. n aition t!e learesistance can $e compensate in t!eso"t&are t!roug! process 'alue correction.

Controer for use ;iththermocou#es

Tem#erature com#ensation* internal

Controer for use ;ithinearised transducers ;ithstandard signa

In#ut $C!ange $et&een 0,4- I 20m ,eternalset( point- an 0 I 50m C ,!eatercurrent monitoring- can $e con"igure in t!e

so"t( &are.Joltage inputs 0,2- I 10 J an potentiome(ter input reDuire a !ar&are alteration in t!e"actor#.

Controer for use ;ith inearisedtransducers ;ith standard signa

>ispla# &it! or &it!out ecimal place

Controer for use ;ith#otentiometer

A 100 to 10

Controer for use ;ith currenttransformer heater currentmonitoringConnection t!roug! current trans"ormer

,trans"ormer ratio 1*1000-0 I 50 m C sinusoial=caling* 0 I 50.0

Out#uts2 rela# outputs an 2 logic outputs area'aila$le as stanar 1 rela# or analogueoutput as option.

1. Aela# outputs %1/%2n.o. ,mae- contactAating *

3 250 J C on resisti'e loaContact li"e*more t!an 510

5operations at rate loa.

2. Aela# output %3c!angeo'er contactAating*3 250 J C on resisti'e loaContact li"e*more t!an 510

5operations at rate loa.

>ispla# &it! or &it!out ecimal place

3. @ogic outputs %4/%5

0/5 J Aloa more t!an 250 0/12 J Aloa more t!an 650


45/53

4. nalogue output %3

0,2- I 10 J Aloa more t!an 500

0,4- I 20 m Aloa less t!an 500 isolation to t!e inputs*

< less t!an 30 J C< less t!an 50 J >C

enera controer data

Controer ty#eCan $e con"igure as single or ou$le set(point controller moulating or proportionalcontroller

,) converter7 resolution $etter t!an 15$it

:am#ing time7 210 msec

:u##y3 I 263 J C 48 I 63 or20 I 53 J >C/C 48 I 63

"o;er rating7 8 J appro.

!ectrica connectiont!roug! "aston ta$s to >9 46 244/4.8 mm 0.8 mm

"ermitted amient tem#eraturerange0 to 50KC

"ermitted storage tem#eraturerangeG40 to 70KC

Cimatic conditionsrelati'e !umiit# not to ecee 75L

Beasurement accuracy

,mienttem#eratureerror

no conensation

"rotection

&!en use &it! resistance t!ermometers

0.05L or $etter 25 ppm ma. per KC

&!en use &it! t!ermocouples &it!in t!e

&oring range

0.25L or $etterQ 100 ppm ma. per KC&!en use &it! linearise transucers

&it! stanar signal

0.1L or $etter 100 ppm ma. per KC

?!ese 'alues inclue t!e linearisation to(lerances.

Q on Pt30A!(Pt6A! B &it!in t!e range300 I 1820KC

Beasurement circuit monitoringTransducer :ensor :hort2

resistancet!ermometer

F F

t!ermocouples F G

0 I 10J G G

2 I 10J F F

0 I20m G G

4 I20m F F

F recognise G not recognise

?!e outputs mo'e to a e"ine status.ata #rotection7 PAOM

to 9 60 52

"ront P 65$ac P 20

!ectrica safety

to 9 61 010Class 2clearance an creepage istances "or( o'er'oltage categor# 2( pollution egree 2

!ectromagnetic com#ati5iity9 61 326nter"erence emission* Class B

mmunit# to inter"erence* nustrialreDuirements

(ousing"or "lus! panel mounting to >9 43 700in conucti'e plastic $ase material B=&it! plug(in controller c!assis

O#erating #ositionunrestricte

eight430 g appro.

Interface R:4$$)R:485

isolate


46/53

/aud rate7 1200 I 600

$au "rotoco7 MO>$us

/H$us Instrument

address7 1I 31


47/53

14.2 'imitcom#aratorfunctions

unction 1ino& "unction* t!e output is O9 &!en t!emeasurement is &it!in a certain rangea$out t!e setpoint ,&-.

ample* & 200KC @ 20 F= 10Measurement increasing* rela# is energiseat 185KC an e(energise at 225KC.Measurement ecreasing* rela# is energiseat 215KC an e(energise at 175 KC.

unction $

as l1 $ut rela# "unction re'erse

unction %lo& alarmunction* output is O &!en measurementis $elo& ,setpointG limit 'alue-

ample* & 200KC @ 20 F= 10Measurement increasing*rela# is energise at 185KC.

Measurement ecreasing*rela# is e(energise at 175KC.

unction 4as l3 $ut rela# "unction re'erse

& setpoint

measurementF= i""erential

@ limit 'alue


48/53

unction 5!ig! alarmunction* output is O &!en t!e measure(ment is a$o'e ,setpointlimit 'alue-.

ample* & 200KC @ 20 F= 10Measurement increasing*rela# is e(energise at 225KC.Measurement ecreasing*rela# is energise at 215KC.

unction *as l5 $ut rela# "unction re'erse

unction +

=&itc!ing point is inepenent o" controllersetpoint an epens onl# on @.unction* output is O9 &!en measurementis a$o'e limit 'alue.ample* @ 150 F= 10Measurement increasing*rela# is energise at 155KC.Measurement ecreasing*rela# is e(energise at 145KC.

unction 8as l7 $ut rela# "unction re'erse

& setpoint

measurementF= i""erential

@ limit 'alue


49/53

14.3 ,arm messages

O'errange an unerrange is a com$ination o" t!e "ollo&ing e'ents*( sensor $rea/s!ort circuit( measurement is outsie t!e 'alue range o" t!e connecte sensor( inication o'er"lo&

H

is#ay escri#tion Cause),ction

Process 'alue ispla#

"las!es :1;.=etpoint ispla# s!o&ssetpoint or !eater current.

O'errange or unerrange o"

measurement on input 1.Controller an limit compara(tors relate to input 1 $e!a'eas con"igure ,C112-.

Process 'alue ispla# "las!est!e process 'alue.=etpoint ispla# s!o&s t!esetpoint &!en outputretransmission !as $een

con"igure.

O'errange or unerrange o"measurement on input 2.Moulating controller &it!output retransmission $e!a'esas con"igure ,C112-N

t!e same applies i" eternalsetpoint is programme.@imit comparators relate toinput 2 $e!a'e as con"igure,C112-.

Process 'alue ispla# "las!est!e process 'alue.=etpoint ispla# "las!es:1; i" !eater currentinication or eternal setpoint!as $een con"igure.

Operating le'el*

" input 2 is con"igure "oroutput retransmission

t!e process 'alue ispla#"las!es :1; &!enparameter :#; is calle up.


50/53

14.4 !-terna set#oint #rovision and set#oint#riorities


51/53


52/53

"rogramming the controer

=tart programming "rom t!e stan(ar ispla#.

C!ange to parameterle'el &it!P ,2 sec-

Continue s&itc!ing &it! Puntil parameter #.0 appears ont!e is( pla#

C!ange to con"iguration le'el&it!P ,2 sec-

,?!e parameters appear in t!e se(Duence s!o&n alongsie. Certainparameters are omitte epeningon t!e settings at t!e con"iguration

le'el.-

nput t!e Coe

nter &it!P

Continue s&itc!ing &it!P tot!e su$seDuent parameters aninput appropriate Coes an'a( lues until setpoint ispla#=P1 appears.

nput t!e setpoint =P1 Continue s&itc!ing &it!

P nput t!e setpoint =P2

Continue s&itc!ing &it! P

Aeturn to stanar ispla#&it! 2P

In#ut of the second#arameter set7

=tart programming "rom t!e stan(ar ispla#.

C!ange to parameterle'el &it!P ,2 sec-

Continue s&itc!ing &it!Puntil parameter P$.1 isispla#e

=elect t!e parameterset &it!P ,2sec-

nput t!e parameters

Code

C111

C112

C113

C211

C212

C213

=C@

=C

=P@=P

O=

"aramete "arameter set "arameter set

@1 D

@2 D

P$.1

P$.2

t

rt

tt

C#1

C#2

$

#=.1

#=.2

#.0

#.1

#.2

r=


53/53

E=BO m( F Co.6

=treet aress*

MoltestraRe 13 ( 31

E=BO Instrument Co.'td.

H

manual horno templador

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