millennium apc

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Page 1: Millennium Apc

Millennium™

Pulse-Jet Fabric Dust Collector

Better Air is Our Business ®

Page 2: Millennium Apc

The Millennium offers a flexible design that reduces freight anderection costs, fits tight quarters, is easy to install and service,and meets the stringent efficiency requirements mandated bytoday’s tougher regulations.

Millennium™

Pulse-Jet Fabric Dust Collector

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Designed Right and Built to LastEach Millennium is constructed of 10 gauge steel and designed towithstand 100 mph wind exposure or Universal Building Code Zone 4earthquakes. The standard Millennium will withstand a negative pressureof up to 20" water column. Rated for temperatures up to 180 degrees,higher temperature versions are also available.

The Millennium is supplied with a two-coat enamel paint on the outsideand a coat of primer on the inside.

Fits Anywhere – Sized to Meet All Process NeedsAvailable in two module sizes,one Millennium module contains96 bags and the other modulecontains 144 bags. Each moduleis available in four heights andcan accommodate fabric baglengths of 8, 10, 12, or 14 feetlong, as well as pleated bags.Since each Millennium will beconstructed from a combinationof these two basic modules,there is almost no limit to thesize of the collector.

With a wide range of mediafabrics to choose from, we cancost-effectively design a dustcollection system to meet theneeds of any industrial process

and install it in virtually any plantlocation. For processes with lowheadroom, limited access,restricted space, or small footprintrequirements, the Millenniumoffers a customized solution withoff-the-shelf pricing. Best of all,you get maximum filter area in aminimum size house.

Designed to adapt to changes inemission regulations, if yourprocess changes, so can theMillennium. Just use theflexibility of bolt-togetherassembly and modularconstruction to connect,dismantle, or add units withoutobtaining new operating permits.

Reduced Installation CostsSingle modules ship fully assembled and ready to install. Multiplemodules can also ship with the individual modules fully assembled orknocked-down for field assembly to reduce freight cost. Simply bolt themodules together and assembly is complete. Only four support legsare required for collectors containing up to five modules. Intermediatelegs are supplied on collectors larger than five modules. Thiseliminates most of the foundation and anchoring preparation that isnecessary with conventional baghouses. The result is reduced cost andinstallation time.

Safety Railing

Legs and Bracing

Access Ladder

144 Bag Module96 Bag Module

Page 3: Millennium Apc

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Continuous operation and self-cleaning bags extend theservice life of the media,resulting in less frequentchange-outs and reducedreplacement and disposal costs.The Millennium also has anelevated inlet and diffusion bafflewhich divert heavier dust directlyto the hopper.

A hinged access hatch isincluded with the standardpyramid hopper, which isconvenient when accessing thehopper or when removing thefilter bags during a change-out.Just drop the dirty bags throughthe tube sheet and remove them from the hopper. Lift offaccess doors in the roof of theMillennium provide easy access to the bags and the clean air plenum.

Check out these other superfeatures that are standard on the Millennium.

Maintenance Friendly Features• Access ladder and protective

handrails which meet OSHAsafety requirements.

• Exposed manifold and pulsevalves with quickdisconnect piping; veryeasy to service.

• Manifold connection kit toconnect multiple moduleswhich often reduces fieldpiping to only a singleconnection.

• Proven control technologyusing a simple solid-statecontrol timer whicheliminates replacingdifficult-to-find, complexelectronic components.

• Discharge hopper whichcan utilize an airtight rotarylock for discharge of dust tosealed drums or containers,thus eliminating concernsabout secondary dustcontamination.

Energy EfficientThe solid-state timer that initiates pulse-jet cleaning of the filters isadjustable for both pulse interval and duration. An electronicdifferential pressure switch is also available which initiates cleaningwhen the pressure drop reaches a preset level. This minimizescompressed air usage and maximizes bag life. The pressure control is also available with an after-shift pulse option.

Normally, less than 1.0 SCFM of clean, dry compressed air will berequired for each 1,000 CFM of dust-laden air. Actual requirementswill vary with the dust loading, air-to-cloth ratio, and specifics of theapplication. Air-to-cloth ratios normally vary between 3:1 and 15:1depending on the physical and chemical properties of the dust.

Pressure drop across the collector is fairly constant as a result ofcontinuous cleaning of the bags. Pressure drop will vary with the air-to-cloth ratio, temperature of the gas stream, dust loading, and characteristics of the dust. Normally, pressure drop will rangefrom 3" to 6" w.g.

InletFlange

Compressed AirSurge Tank

DiaphragmValves

Solenoid Valves inNEMA 4 Enclosure

Safety Railing

12" x 12"HopperOutlet

HopperAccessDoor

60°SlopedHopper

Legs and BracingAccess Ladder

Clean Air Plenum

Outlet Flange

Page 4: Millennium Apc

Better Air is Our Business ®

AAF has a policy of continuous product researchand improvement and reserves the right to change

design and specifications without notice.

10300 Ormsby Park Place Suite 600Louisville, Kentucky 40223-6169www.aafintl.com

Customer Service 800.477.1214 Fax 800.254.3019

ISO-9001 Certified Firm

©2006 AAF InternationalAPC-1-405B FEB ’06 CP 5M

Millennium™

Typical ApplicationsFoundries

• Shake Outs

• Sand Handling

• Transfer Points

• Furnace Fume

• Reclaim

• Pour Floor Fume

Cement

• Rotary Kiln

• Bagging

• Cement Block

Metal Working

• Abrasive Blasting

• Cutting, Grinding & Polishing

• Metalizing

• Weld Fume

• Arc Gouging

• Battery Manufacturing

Chemical & Pharmaceutical

• Material Handling

• Bulk Mixing

• Packaging

• Paper Dust

Woodworking

• Furniture Manufacturing

• Cabinetry

Industrial Processes

• Plastic & Rubber

• Rock & Related Products

• Coal Dust

• Powder Paint

• Pesticides & Fertilizer

• Tobacco

• Carbon Black

• Fumed Silica

• Aluminum Casting

• Ceramics

• Printing

• Power Plants

Food Processing

• Cereals

• Dog & Cat Food

• Sugar

• Milk Solids

• Candy

• Nut Shells

• Chocolate

• Starch

• Flour & Mixes

Municipal

• Refuse Transfer Stations

• Incineration

• Composting

Available Options for Customized NeedsThe standard Millennium is a versatile, high-performance dustcollector that has been designed to meet the needs of most industrialapplications. For customers with special requirements, we offer thefollowing design change options:

General Options

• Poke hole and strike plate

• Support legs for 6, 8, and 10 foot hopper clearance

• High pressure design

• Walk-in clean air plenum

• Access platform

• Solenoid valve

• Explosion vents and vent cages

Bag and Cage Options

• Various bag and cagematerials and styles

Control Options

• Pressure demand control

• After-shift pulse

Elevated Temperature Options

• Designs for up to 400º F

Ancillary Equipment

• Rotary lock/s

• Discharge conveyor

• Solenoid valve heaters

• Sprinkler systems for fireprotection

• Hopper vibrators

Paint Options

• Specially selected coatings forsevere duty

Standard and pleated bags are availableto meet specific application needs.