mitsubishi trainning

7/27/2019 Mitsubishi Trainning

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1.GX Works2 Programming

This course is intended to introduce the GX Works2 programming software andprogramming in ladder logic.

This course covers the concepts of ladder programming, as well as the features of theGX Works2 software. The material covered will include concepts applicable to the FXSeries, L Series, and Q Series programmable controller families. In most cases,different hardware options will be available to allow groups of students to use thehardware platform of their choice.

Course Outline

Lesson 1 - GX Works2 Introduction

Features of GX Works2

Backward Compatibility Compress/Unpack Launching GX Works2 Creating a New Project Docking Windows Toolbars Customizing the Keyboard Language Display Status Bar Software Options

Lesson 2 - Creating a Project

Simple vs. Structured Project Software Modes Editing Ladder Logic Connection Setup Transferring to the PLC Reading from the PLC Verify with PLC Verify with Another Project

Lesson 3 - Online Operations

Ladder Logic Monitor Entry Ladder Monitor Device/Buffer Memory Batch Monitor Watch Windows Online Edits Modify Value



Forced I/O Registration Device Test with Execution Condition

Lesson 4 - Program Documentation

Comments Statements Notes Viewing Documentation Printing

Lesson 5 - PLC Parameters

Parameters FX Series Parameters Q Series Parameters

L Series Parameters Network Parameters

Lesson 6 - Timers & Counters

Timers Timer Examples Counters Counter Examples

Lesson 7 - Basic Instructions

Instruction Format Data Transfer Instructions Digit Designation Comparison Instructions

Lesson 8 - Special Addresses

Special Relays Special Registers FX Series Diagnostic Information

Q/L Series Diagnostic Information

Lesson 9 - Mathematics

Integer Math Increment & Decrement Scaling Floating Point Math



Conversion

Lesson 10 - GX Works2 Utilities

Find/Replace Menu

Cross Reference Device List PLC Diagnostics System Monitor Sampling Trace

Lesson 11 - Intelligent Modules

Introduction Buffer Memory TO/FROM Instructions

U\G Addresses Intelligent Module Utility Comment Templates Intelligent Module Monitor Initialization via Parameters

Lesson 12 - Additional Commands

Limit Control Real Time Clock Pointers

Jump Call

Lesson 13 - Multiple Programs

Availability Program Types Setting Program Execution

2.GX Works2 Structured Programming

This course is intended to introduce the concepts of structured programming. Thisincludes the structured ladder, structured text, and sequential function chartprogramming languages.

BASIC PLC OPERATION IS NOT COVERED IN THIS COURSE. ATTENDANCE ATTHE GX WORKS2 PROGRAMMING CLASS PRIOR TO THIS CLASS IS STRONGLYRECOMMENDED. THIS CLASS DOES NOT COVER THE ADDRESSING OF THE



PLC OR BASIC OPERATION OF GX WORKS2. THIS COURSE FOCUSES ON THESTRUCTURED PROGRAMMING LANGUAGES.

Course Outline

Lesson 1 - Label Programming

What are Labels? Simple vs. Structured Project Registering Global Labels Registering Local Labels Managing Labels Automatic Assignment Using Labels Label Dislpay Options Symbolic Information

Lesson 2 - Structured Projects

IEC 61131-3 IEC Addresses Structured Project Program Organization Unit Tasks Programs Compiling the Program Compiler Options

Data Types Constants Software Updates

Lesson 3 - Structured Ladder

Introduction Editor Basics Editing Modes Ladder Symbols Functions and Function Blocks Editing Ladder

Ladder Block List Program Documentation Monitoring Timers & Counters

Lesson 4 - Structured Text



Introduction Editor Basics Operators Syntaxes Functions and Function Blocks

Monitoring Inline Structured Text Box

Lesson 5 - Sequential Function Chart

Introduction Steps Transitions Editor Basics Monitoring SFC Diagrams Limitations

Lesson 6 - Function Blocks

Functions vs. Function Blocks Creating a Function Creating a Function Block Function Blocks in Ladder Using in Programs

Lesson 7 - Libraries

Introduction Creating a Library Managing Libraries Library Security Simple Project Libraries

Lesson 8 - Arrays and Structured Data Types

Arrays Structured Data Types Moving Bits To/From Words

3.MELSOFT Navigator

This course is intended to introduce the MELSOFT Navigator software and theoperation of system labels.



BASIC PLC OPERATION IS NOT COVERED IN THIS COURSE. ATTENDANCE AT APLC PROGRAMMING CLASS PRIOR TO THIS CLASS IS STRONGLYRECOMMENDED. THIS CLASS DOES NOT COVER THE ADDRESSING OF THEPLC OR BASICS OF THE GX WORKS2 SOFTWARE.

Course Outline

Lesson 1 - Introduction

iQ Works GX Works2 MT Works2 GT Works3 MELSOFT Navigator

Lesson 2 - MELSOFT Navigator

Starting MELSOFT Navigator Workspace Adding a Q Series Controller Adding an L Series PLC Adding an FX3 Series PLC Adding a GOT1000 Adding a Motion Controller Attaching Projects Adding a Network Adding Other Information

Reflecting Parameters Q Series Motion Templates Compress/Unpack

Lesson 3 - System Labels

System Labels Create in GX Works2 Importing to GT Works3 Importing to MT Works2 Create in MELSOFT Navigator Importing to GX Works2

Checking System Labels Import/Export to CSV File

4.MT Works2 Programming

This course is intended to familiarize the attendee with the motion controllers and MTWorks2 software.



This course focuses on the Motion Control CPU and programming, and does notcontain a discussion of basic PLC addressing, address types, basic GX Works2operation, or hardware configuration.

This class is applicable to the QDS Motion CPU, QD Motion CPU, QH Motion CPU, as

well as the Q170MCPU and MR-MQ100 standalone motion controllers. In most cases,different hardware options will be available to allow groups of students to use thehardware platform of their choice.

Course Outline

Lesson 1 - Hardware Introduction

Q Motion Controller Standalone Motion Controller Additional Hardware Display Indication Rotary Switch Settings

Lesson 2 - Getting Started

MT Works2 Backward Compatability File Format Creating a New Project Compress/Unpack Establishing Communication Operating Systems Programming Methods

Lesson 3 - MT Developer2 Introduction

System Setting Servo Data Settings Writing to the Motion CPU Label Programming

Lesson 4 - Sequence Processor

Startup Sequence Creating a new Project

PLC Parameters Multiple CPU Settings High Speed Transmission Area (QD) Shared Memory Refresh (QH) I/O Assignment

Lesson 5 - Memory Structure

Internal Memory Allocation



Dedicated Memory Relays Dedicated Registers Motion Registers Motion Control Dedicated Device Import Comments

Lesson 6 - Origin Point

Home Position Return Methods Proximity Dog Method Count Method Data Set Type Dog Cradle Type Stopper Type Limit Switch Combined Type Scale Origin Signal Detection Method Special Functions Home Position Return Settings

Lesson 7 - Motion SFC Introduction

SFC Overview Motion SFC Steps Motion SFC Transitions Pointers Branches and Couplings Creating a Motion SFC Program Creating a Transition Creating a Control Step Completing the Program

Lesson 8 - MT Works2 Tools

Program Tree Used List Cross Reference Device Batch Monitor Watch Windows Motion SFC Monitor Device Test Monitor Tool Test Mode Digital Oscilloscope MR Configurator2 Monitoring

Lesson 9 - Positioning Profiles

Absolute vs. Incremental Linear Control Circular Interpolation Heclical Interpolation Fixed Feed Control



Speed Control Speed-Position Switching Speed-Switching Control Constant Speed Control Position Follow-Up Speed Control with Fixed Position Stop

Simulataneous Start Oscillation Creating a Motion Program

Lesson 10 - Motion SFC Examples

Homing the Servos Performing Motion Tasks Calling Programs Execute Motion SFC from Sequence CPU Start Servo Program from Sequence CPU

Lesson 11 - Virtual Mode Introduction

Virtual Mode Overview Mechanical System Programming Drive Modules Transmission Modules Output Modules K Mode Allocation Switching to Virtual Mode Switching to Real Mode Leaving Axes in Real Mode

Lesson 12 - Virtual Mode Programming

Creating a Program Mechanical Editor Creating Motion SFC Monitoring Mechanical Editor

Lesson 13 - Cam Programming

Overview Configuration Creating Cam Data Accessing Cam Data

Lesson 14 - CPU Integration

Shared Memory Sequence CPU Shared Memory Motion CPU Shared Memory

Lesson 15 - Dedicated Instructions



Introduction Current Value Change Change Speed Torque Limit Change Write to Motion CPU Read from Motion CPU

Interrupt Instruction

Lesson 16 - Advanced Concepts

Online Program Change MT Simulator2 GOT1000 Motion Monitoring Tools Project Security

MC Works64

Course Description

The use of multiple platforms in industrial automation has called upon the integration ofseveral software packages into one single usable software package. MCWORKS64comes with a centralized project management tool: the Workbench. This tool is a singleapplication needed to configure and run the different aspect of an HMI project. Theapplication based on .NET technology will allow making project changes over theinternet.

This course will cover the several applications provided through Workstation including:

GraphWorX64 - used to create dashboards and interfaces for Runtime users.

AlarmWorX64 - a distributed enterprise-wide alarm and events management system

TrendWorX64 - a server application for data logging and data retrieval of multiple typesof databases.

The Unified Data Manager (UDM) - a centralized approach for managing andconfiguring commonly used items

The Global Aliasing System (GAS) - a referencing feature for any MC WORX64applications to quickly switch between multiple data sources using a single reference bychanging the value of the reference.

The Language Aliasing System (LAS) - provides the translation of text strings andconversion of measurements for any languages required.

Course Outline

LESSON 1 - Introduction to MC Works64



Introduction to MC Works64 Architecture of MC Works64 Modes: Configuration vs. Runtime Programmable Logic Devices and OPC Servers OPC Tags

Data Displays Data Connections and browsers Microsoft Silverlight and Windows features

LESSON 2 - Workbench

Introduction to the Workbench Customizing the Workbench Creating a project Configuration and Layout Management Project Management Tools

Workbench Runtime

LESSON 3 - GraphWorX64

GraphWorX64 Layout The Object Explorer The Property Explorer Customizing Workspace using the View Tab Ribbon Templates and Transitions Symbol Library

LESSON 4 - GraphWorX64 Basics

Basic 2D Shapes and Objects Dynamics Object Count Application Mode Display Password Protection

LESSON 5 - GraphWorX64 Tools

MC Works64 Controls Search and Replace

Arranging Controls and Objects Views GraphWorX64 Runtime Ribbon and Menus

LESSON 6 - AlarmWorX64 Server

The AlarmWorX64 Server



Alarm Tags Configuring Alarm Tags Group Alarm Tags by Area Importing and Exporting Components

LESSON 7 - AlarmWorX64 Viewer

Configuring the Viewer Adding Tabs Alarm Subscriptions to Tabs Tab Properties Text Translation Alarm Viewer Runtime Options

LESSON 8 - AlarmWorX64 Logger Operating the AlarmWorX64 Logger Configurator

Configuring the AlarmWorX64 Logger AlarmWorX64 Client-Side/Server-Side Filters Configuration of the Database Connection Table Management Printer Logging Column Definitions Nodes Configuration

LESSON 9 - TrendWorX64 Logger TrendWorX64 Logger in Workbench Database Configurations Database Groups Adding Logging Groups Adding Tags to Logging Groups

LESSON 10 - TrendWorX64 Viewer Control TrendWorX64 Viewer Modes TrendWorX64 Viewer Properties Tabs Chart View Plot and Plot Types Pen Configuration The Side Panel Runtime Operations Workbench vs. GraphWorX64

LESSON 11 - Unified Data Manager Working With Objects in UDM Expressions Groups Value Sets Registers Triggers



LESSON 12 - Global Aliases Architecture Definition of Global Alias Alias Resolution Using Themes and Theme Values

Configuring Themes and Global Aliases Using Global Aliases

LESSON 13 - Language Aliases Background Configuring Language Aliasing Language Alias Switching

LESSON 14 - MC Tray and FrameWorX64 Server Interfacing with MC Tray FrameWorkX64 Server Configuration Changing the Default FrameWorX64 Server Remote Access

Web Publishing LESSON 15 - GridWorX64 GridWorX64 Server Configurator Creating a Grid Using GridWorX64 Create a Grid in a GraphWorX64 Display

LESSON 16 - Security Tools Security System Components Global Settings Security Object and Their Relations Security Privileges Logging-In and Logging-Out Advanced Settings

MC App64

Course Description

This course will take you through important new features including the use of MCWorks64 web based integrated tools (Workbench-SL, PortalWorX-SL), asset-basedmanagement/monitoring (via the AssetWorX provider) and cross-component actionsettings (via Commanding).

In this course, we will be providing basic training on some specific, underlying tools and

technology within the MC Works64 and AnalytiX suites. Also covered will be how to useEquipment Classes and Aliases, in order to make adding equipment to the tree-basedasset management system even easier.

The final lesson will cover the latest improvements to the Commanding functions.

Course Outline



LESSON 1 - Introduction to Additional Features

Environment Workbench-SL PortalWorX-SL

LESSON 2 - Workbench-SL and AssetWorX-SL

Introduction to the Workbench-SL Workbench-SL vs. Workbench Classic Tools and Providers Workbench-SL User Interface Project Explorer Ribbon Menu Filtering and Sorting Information Switching Between Workbench-SL and PortalWorX-SL

Introduction to AssetWorX AssetWorX Configuration Databases General Setup in AssetWorX How to Build an Asset Tree Asset Security

LESSON 3 - Equipment Classes and Aliasing

Creating Equipment Classes for use as Templates Creating an Equipment Class Creating a Multi-Tiered Equipment Class Structure

Using Aliases in an Equipment Class How to use Aliasing Adding Equipment Properties Adding Equipment Nodes to the Asset Tree

LESSON 4 - PortalWorX-SL

Introduction to PortalWorX-SL Switching between PortalWorX-SL and Workbench-SL Ribbon Menu AssetWorX Navigator Viewers

o AlarmWorX64 Viewero Energy AnalytiX Viewero FDDWorX Viewero GridWorX64 Viewero GraphWorX64 Viewero ReportWorX Viewero TrendWorX Viewer



LESSON 5 - Commanding

Introduction to Commanding About Commands Command Security

Command Tab for Equipment Classes and Equipment in AssetWorX Commanding Matrix

F700 Inverters

This course is designed to introduce the FR-F700 series of variable frequency drives. Itis designed to give the attendee a thorough knowledge of the hardware, parameters,and troubleshooting of the FR-F700. This class will be taught using the FR-F720 drivesand FR Configurator software.

Course Outline

AC MOTOR THEORYo What is VFD used for?o Parts of an AC induction motoro How an AC induction motor workso Motor types according to constructiono Motor types

VFD THEORYo VFD Definedo History and background of driveso Major componentso PWMo Drive ratingso Basic equations

BRAKING o Regeneration o Braking solutions o Wiring

LOADS o Application types o Variable torque o Constant horsepower o Constant torque

HARDWARE REVIEW o Product line overview o Part numbers o Options o

Wiring and terminal description o Parameter unit and panel unit o Parameter unit display

PARAMETERS o Purpose of parameters and how they work o Description of basic parameters o Advanced Magnetic Flux Vector Control (AMFVC) o Real Sensorless Vector Control (RSVC)

TROUBLESHOOTING o Alarms



o Testing procedures STAND ALONE OPTIONS

o FR-ABR o FR-BU/FR-BR o FR-RC

HARMONICS, NOISE & MICROSURGES o

Harmonics # MRL, M_RB o Noise # FR-BLF, SF o Microsurges # FR-ASF

KEY FEATURES OF THE FR-F700

D700/E700 Micro Inverters

This course is designed to introduce the FR-D700 and FR-E700 series of variablefrequency drives. It is designed to give the attendee a thorough knowledge of thehardware, parameters, and troubleshooting of the FR-D700 and FR-E700. This classwill be taught using the FR-D720 or FR-E720 drives and FR Configurator software.

Course Outline

AC MOTOR THEORYo What is VFD used for?o Parts of an AC induction motoro How an AC induction motor workso Motor types according to constructiono Motor types

VFD THEORYo VFD Definedo History and background of driveso Major componentso PWMo Drive ratingso Basic equations

BRAKING o Regeneration o Braking solutions o Wiring

LOADS o Application types o Variable torque o Constant horsepower o Constant torque

HARDWARE REVIEW o Product line overview o Part numbers o Options o Wiring and terminal description o Parameter unit and panel unit o Parameter unit display

PARAMETERS o Purpose of parameters and how they work o Description of basic parameters

TROUBLESHOOTING o Alarms



o Testing procedures STAND ALONE OPTIONS

o FR-ABR o FR-BU/FR-BR o FR-RC

HARMONICS, NOISE & MICROSURGES o

Harmonics # MRL, M_RB o Noise # FR-BLF, SF o Microsurges # FR-ASF

KEY FEATURES OF THE FR-D700 AND FR-E700

A800 Advanced VFD Training

This course is designed to introduce the new FR-A800 variable frequency drive. Basic VFD drive principles and parametersetting method are required prerequisites to attend this class. It is designed to give the attendee a thorough knowledge ofthe advanced features, parameters, and troubleshooting of the FR-A800. This class will be taught using the FR-A820 drivesand FR- Configurator2 software.

Course Outline

Inverter Product Lineup

o Series Comparison

o Part Number structure

Installation

o Enclosure definition

o Mounting considerations

o Main Circuit Protection

o Wiring and Wiring Distances

o Cable Lengths

o External Options

o Identifying Hardware Option Ports

Wiring Connections

o Power and Motor Terminals

o Control Terminal Identification

o Applying 24Vdc external power supply

o Safety Stop Functionality

o Input Terminal Identification and Designation

o Analog Input Identification

o Output Terminal Identification and Designation

o Built-in Networks wiring

o EMC Filters

Keypad Functionality o FR-DU08 Introductiono Review Menu Operation of Keypado Switching Modes (PU, EXT, Net)o Remote Keypad Optionso USB Interface portso FR-LU08 Introductiono FR-PU07 Optional Keypad

Parameter Settings (New Parameters Dedicated to A800 VFD)

o Communication settings and Grounding

o Output Terminal filters

o Negative Output Word displays

o Frequency Search gain and Change Frequency setting

o IPF/Flying Start o Skip Frequencies and Bands

o New enhanced PID features and functions



o Loss of current signal o Traverse or P Jump function

o Building Thermal O/L models

o Brake sequence functionality

o Speed smoothing control o Analog remote Output function

o S.E.D.O. regeneration option

o Power failure Constant Bus Voltage Control o Maintenance Timers

o Input Terminal proprogation delays

o Tuning and controlling IPM motor o 2nd PID Loop comparison

o Loss of Current Input signal o Adjusting and Calibrating Analog Outputs

o Droop Control o Initiating a Protective Function on demand

o Batch writing configuration parameters

o Notch filter o Real Time clock

o Trace Functionality

o Dancer Control o Positioning by Point Table

o Additional Positioning Parameters

Troubleshooting

o Error messageso Warning codeso Fault codes

Built-in PLCo PLC connectionso Inverter Parameter settingso GX-Works2 and Developer settings

FR-Configurator2o Cabling Topologyo Setup Screens

o System Settingso File Settingso Project Tree and Main frameo Parameter Lists and editingo Graphingo Sampling settingso Cursor controlo Batch Monitoringo Fault Historyo Test Operation

VFD Maintenance

This course will familiarize the attendee with the features and functions of our Variable Frequency Drive family. By the end ofthis training, the attendee will be able to configure, operate and troubleshoot a Mitsubishi VFD.

Course Outline

Variable Frequency Drive (VFD) Principles

o What is a VFD

o Internal Block Diagram

o How does a VFD work

o How an AC Induction motor works

VFD Product Lineup



o Series comparison

o Part Number Descriptio

Wiring Connections

o Power and Motor terminals

o Control o EMC Filter

Keypad o Operation Modeso Using Built-in Keypado Optional Keypado FR-PU07-01 Keypad Functionality

Parameter Settings

o Simple Mode Parameters

o Configuration Parameters

o PID Mode

Options

o Externalo Internal

Troubleshootingo Error Messageso Warning Codeso Alarm Codeso Fault Codeso Using FR-PU07(-01)

CNC PLC Training

This course has been designed to explain the Mitsubishi CNC PLC concepts through lecture and handson practice. Upon completion of this course operative employees will have a fundamental understandingof the CNC PLC and should be able to troubleshoot a machine side PLC problem.

THIS COURSE IS NOT DESIGNED TO SHOW STUDENTS HOW TO CREATE A LADDER/PLC FROMSCRATCH BUT CAN BE USED AS SUCH.

Course Outline

BASICS OF PLC

o Relationship of NC and PLC

o Coils and Contacts

o Addresses, Relays, o Complete circuits

USING LOGIC GATES AS EXAMPLES TO PLC

PLC I/F

o Monitoring Addresses

o Forcing Addresses

HARDWARE AND CONECTIONS

o I/O Devices (Base IO, Remote IO) o I/O Device Addressing

o Sink I/O vs Source I/O

o GX Developer vs PLCWIN

USING GX DEVELOPER

o Connection to CNC

o Reading PLC from control o Explanation of Ladder Program

o Explanation of Message file

o Starting and Stopping the PLC



o Formatting the PLC area

CREATING A LADDER

o Starting From Scratch

o Showing Relations of Contacts

o Statements versus Coils

o R Registers

o

Move Statements

o PLC Switches

o M, S AND T CODES

o Strobe Signals

o Decoding

o Fin Signals

CREATING A MESSAGE FILE

o Labeling Alarm Message

o Labeling Operator Messages

o Labeling PLC Switches

ALARMS

o F mode alarm

o R mode alarm

o How Alarms are generated through the ladder

PLC PARAMETERS

o Bit Selects

o Decoding Bit Selects in the ladder o Dedicated Bit Select meanings

o PLC Constants

o PLC Timers

PLCWIN

o Converting an ALL3 file

o Printing up a Ladder

FO PAGE

o Searching by device

o Searching by Ladder rung

o Paging through Ladder o Switching between Decimal and Hexadecimal o Freeze screen function

TROUBLE SHOOTING

o Can’t Cycle Start o T10 Fin Wait Alarm

o Led Trouble

o Machine Side Alarm

PLC Basics (GX Works2)

This course provides you with the opportunity to learn about the basics ofProgrammable Logic Controllers.

This class is a prerequisite to the GX Works2 Programming training class.

Course Outline

Lesson 1 – PLC Hardware

What is a PLC?



Advantages Types of PLCs Micro PLC Hardware (FX)

o Main Unitso Extension Unitso

Special Function Moduleso Left Side Adapter Bus

Modular PLC Hardware (Q/L)o Base Unitso Power Supplieso Processorso I/O Moduleso Intelligent Modules

Discrete Inputs Discrete Outputs Memory Types

Lesson 2 – Numeric Data Handling

Numbering Systemso Decimalo Binaryo Hexadecimalo Octalo BCD

Numeric Formatso Integero

Double Precision Integero Floating Point

Lesson 3 – System Addressing

Memory Areaso X/Y/M/L/D/T/C/Z

Micro PLC Addressingo Right Side Buso Special Function Moduleso Left Side Bus

Modular PLC Addressingo Addressing Ruleso Module Addressingo Q Series Configurationo L Series Configuration

Lesson 4 – Programming Software



GX Works2 Software Installation Other Software Connection to FX Series Connection to Q/L Series

Lesson 5 – Ladder Logic Basics

Ladder Symbols Ladder Basics Basic Instructions

PLC Maintenance (GX Developer)

This course will familiarize the attendee with the components of a PLC. Identify the memory addresses for inputs andoutputs. Understand the basics of ladder logic. Use of the troubleshooting tools in GX Developer. How to make basicprogram changes. Identify and replace modules in the PLC.

Course Outline

PLC Hardware o What is a PLC o Types of PLCs o Micro PLC Hardware o Modular PLC Hardwar o Discrete Input o Discrete Output

Numeric Data Handling o Decimal o Binary o Hexadecimal o Octal o Binary Coded Decimal (BCD)

o Numeric Format System Addressing

o Memory Areas o Micro PLC Addressing o Modular PLC Addressin

Basic Ladder Logic o Symbols o Ladder Basics o Common Bit Instructions o Data Transfer Instructions o Integer Math o Timers o Counter

GX Developer Basics o

Launching GX Developer

o File FormatOpen an Existing Project o Creating a New Project o Editing Ladder Logic o Connection to Q Series Controllers o Connection to A Series and FX Series o Transfer Setup o Transferring to the PLC o Reading from the PLC o Verify with the PLC o Verify 2 Offline Projects



Online Operations o Ladder Logic Monitor o Device Batch Monitor o Entry Data Monitor o Entry Ladder Monitor o Online Edits o Device Test

o Forced I/O Registration Intelligent Modules

o Intelligent Module Introduction o Buffer Memory o TO/FROM Instructions o U/G Addresses o GX Configurator

Special Addresses o Special Relays o Special Registers o FX Series Diagnostic Information o Q/L Series Diagnostics Information

PLC Parameters o Parameters o Q Series Parameters o L Series Parameters o FX Series Parameters o Network Parameters

GX Developer Utilities o Find/Replace Menu o Cross Reference & Used Addresses o PLC Diagnostics o System MonitorSampling Data Trace

Hardware Maintenance o Base Units o Module Replacement o CPU Replacement o Battery Replacement

PLC Maintenance (GX Works2)This course will familiarize the attendee with the components of a PLC. Identify the memory addresses for inputs andoutputs. Understand the basics of ladder logic. Use of the troubleshooting tools in GX Works2. How to make basic programchanges. Identify and replace modules in the PLC.

Course Outline

PLC Hardware o What is a PLC o Types of PLCs o Micro PLC Hardware o Modular PLC Hardware o Discrete Inputs o Discrete Outputs

Numeric Data Handling o Decimal o Binary o Hexadecimal o Octal o Binary Coded Decimal (BCD) o Numeric Formats

System Addressing o Memory Areas o Micro PLC Addressing



o Modular PLC Addressing

Basic Ladder Logic o Symbols o Ladder Basics o Common Bit Instructions o Data Transfer Instructions o Integer Math

o Timers o Counters

GX Works2 Basics o Launching GX Works2 o File Format o Compress/Unpack o Open an Existing Project o Creating a New Project o Editing Ladder Logic o Connection to Q Series Controllers o Connection to FX Series o Connection Destination o Transferring to the PLC o Reading from the PLC o Verify with the PLC

o Verify 2 Offline Projects Online Operations

o Ladder Logic Monitor o Monitor Condition Setting o Device Batch Monitor o Watch Windows o Entry Ladder Monitor o Online Edits o Modify Value o Forced I/O Registration

Intelligent Modules o Intelligent Module Introduction o Buffer Memory o TO/FROM Instructions o U/G Addresses

o Intelligent Module Utility Special Addresses

o Special Relays o Special Registers o FX Series Diagnostic Information o Q/L Series Diagnostics Information

PLC Parameters o Parameters o Q Series Parameters o L Series Parameters o FX Series Parameters o Network Parameters

GX Works2 Utilities o Find/Replace Menu o Cross Reference o Device List o PLC Diagnostics o Network Diagnostics o System Monitor o Sampling Data Trace

Hardware Maintenance o Base Units o Module Replacement o CPU Replacement o Battery Replacement



FX Series Advanced

This course is intended to introduce some of the advanced concepts of the FX SeriesPLC. This class will be taught using the FX3U and FX3UC PLCs and GX-Developersoftware.

Course Outline

Lesson 1 - High Speed Counters

Explanation Hardware Options Dedicated Counters Dedicated Commands

Lesson 2 - File Registers

Data Registers Extension Registers Extension File Registers Dedicated Commands

Lesson 3 - Data Tables

Explanation Data Table Write Data Table Read Data Table Searches

Modifying Data in Tables

Lesson 4 - ASCII Text

Explanation Dedicated Instructions

Lesson 5 - Serial Communications

Explanation Hardware Options

Port Configuration RS Instruction RS2 Instruction

Lesson 6 - Parallel Link

Explanation Data Transmission



Network Settings Hardware Configuration Network Connection

Lesson 7 - N:N Networking

Explanation Data Transmission Network Configuration Hardware and Wiring

Lesson 8 - Inverter Communications

Explanation Hardware Options Dedicated Commands

Safety Systems

This course is intended to introduce the Q Safety Controller, Q Safety Relay Modules,and CC-Link Safety network. This class is taught with the QS001CPU safety PLC andGX Developer software as well as the WS Safety Controller and WS Developer.

Course Outline

MELSEC QS Component Overview o Safety Control Concept o QS Safety System Example o Safety Categories o Risk Assessment

Safety I/O Connectivity o Remote I/O Types o Safety Concepts o Diagnostic and Security Features o Connection/Programming o Secure Functionality o MELSEC QS Safety PLC – Safety Relay Contactor

CC-Link – configuration and connection o CC-Link Network Overview o System Configuration o CC-Link Safety System Master Module o Safety Remote I/O Module o Wiring CC-Link o Troubleshooting CC-Link with GX Developer o Parameter Setting Example o Function and Operation of the QS CC-Link network o Ethernet Connection o MELSECNET/H Connection o CC-Link IE Control Connection o CC-Link IE Field Connection o Dedicated Instructions



System Status and Monitoring o Link Relays o Parameter Sattings o Buffer Memory o Special Relays o Special Registers

Safety Control –

Critical Procedures o Creating a Safety Project o Setup Password(s) o Register Password(s) o Writing Program(s) o Creating Levels of Users o Function Blocks

Safety Relay Module o Module Information o Module Description o Compliance to Safety Categories o I/O and Wiring o Troubleshooting

Safety Addition to Servo and VFD o Servo Information o VFD Information

Safety Application Examples WS Controller

o System Configurationo Mountingo CPU Moduleo Ethernet Moduleo CC-Link Moduleo Softwareo Safety Controller Response Timeso Wiring

L Series Advanced

This course is intended to introduce and demonstrate the built-in special functions of theL Series family of PLC products. This class will be taught using the L Series processorsand GX-Works2 software.

Course Outline

Lesson 1 - Built-In Inputs and Outputs

Introduction

Input and Output Wiring Basic Configuration Pulse Catch Inputs Interrupt Inputs Monitor Tool

Lesson 2 - Pulse Positioning



Introduction Configuration Connections Servo Parameters Jogging

Homing Positioning Profiles Positioning Table Positioning Commands Monitoring Tools

Lesson 3 - High Speed Counters

Introduction Operating Modes Configuration

Connections Dedicated Instructions Normal Mode

o Linear Counter Function o Ring Counter Function o Preset Function o Coincidence Output Function o Special Functions

Frequency Measurement Mode Rotation Speed Measurement Mode Pulse Measurement Mode PWM Output Mode

Monitoring Tools

Lesson 4 - Display Module

Introduction Menu Tree Device Monitor/Test Forced I/O Registration Scan Time Monitor Built-In I/O Function Monitor PLC Error Display Module Monitor/Test Module Setting User Message

Lesson 5 - Data Logging

Introduction



Data Storage Dedicated Addresses Logging Configuration Tool Continuous Logging Trigger Logging

GX Log Viewer Automatic Logging from SD Card CSV File Format FTP Access

A Series Transition

This half-day seminar is designed to introduce the concepts and issues involved in thetransition of the legacy A Series PLC platform to the Q Series AutomationPlatform. This class is a half-day instructor-led presentation of the topics and tools, aswell as a discussion of the available resources to assist with the transitionprocess. After lunch is an open question and answer session for attendees to discuss

specific issues.

Course Outline

Transition Overview o Why the A Series Transition o Affected Equipment o Transition Timeline o Conversion Tools Overview o User Guides and Handbooks

Affected and Unaffected Equipment o Affected: Large ASeries CPUs o Affected: Large QnA Series CPUs o Affected: Large Size I/O, Base Units, and Extension Bases o Affected: Power Supplies o Affected: Networks & Network Interfaces o Affected: Memory Cassettes o Unaffected: AnS and QnAS CPUs o Unaffected: AnS I/O and Special Function Modules

Upgrade and Conversion Tools o QA6*B Extension Base Units o QA1S6*B Extension Base Untis o Wiring Upgrade Tool o A1ADP Conversion Adapter o Software Conversion Tools

Converting Systems o Covnerting Programs in GX Developer o Running the Conversion Support Tool o Upgrading with Extension Bases o Wiring Upgrade Tool o Direct Q Series Replacement

Network Conversion o Network Transition by Bridge o Network Transition by Replacement o MELSECNET/10 to MELSECNET/H



o CC-Link

A Series PLC

This course is intended to familiarize the attendee with the A Series family of PLCproducts and the software needed to configure, make changes, and maintain a

complete PLC system. This class will be taught using the A1SH PLCs and GX-Developer software.

Course Outline

A Series Hardware Review o Base Units o Extension Racks o Extension Cables o Power Supplies o Memory Types o CPU Modules o Input Modules o Output Modules o Special Function Modules

Networks Programming Equipment

o Handy Programming Units o Programming Software o GX Developer Overview o File Format o Hardware Connection

Number Systems o Binary o Hexadecimal o Binary Coded Decimal

System Configuration o System Addressing o Card Density o Rack Size o Calculating Memory Size

Elements of Programming o System Devices o Numeric Data Handling o Types of Instructions

Demo Kit Layout o Card Addressing o Toggle Switches o LED Displays o Thumbwheel Switches o CPU Programming Port o CPU Key Switch o CPU Indicator Lights o Battery

Sequence Instructions o Symbols o Common Instructions

Developing and Editing Programs



o Launching GX Developer o Creating a New Project o Editing Ladder Logic o Program Transfer o Online Editing o Monitoring Program Operation o Forcing Bits and Changing Registers

Timers & Counters o Timers o Counters o Program Examples

Basic Instructions o General Format o Data Transfer Instructions o Comparison Instructions o Arithmetic Instructions o Conversion Instructions o Increment and Decrement

Application Instructions o Logical Operation Instructions o TO/FROM Instructions

Troubleshooting Aids o Special M Contacts o Error Codes o Troubleshooting Examples o GX Developer Diagnostics o Finding Devices

PLC Parameters o Viewing Parameters o Memory Parameters o Device Parameters o I/O Assignment o PLC RAS o PLC System o Network Assignments

Documentation and Printing o Comments o Statements o Notes o Device Labels o Viewing Documentation o Printing

Robot Basic Programming

This course is intended to familiarize the attendee with the Mitsubishi robot products and the software

needed to configure, make changes, and maintain a robot system. This class will be taught using the RV-3S robot and RT Toolbox2 software.

Course Outline

Robot Safety & Product Overview

Robot System Operation

RT Toolbox2 Introduction and Use

MELFA Basic V Programming Language



EOAT, Tooling, Gripper, Hand, etc.

Programming and Program Management

Connecting to the Robot

Operation and Control

Robot Parameters

Status Monitoring

Robot Maintenance

Robot Basic Maintenance Training

This course has been designed to explain the basic maintenance structure of the Mitsubishi Robots through lecture andhands on practice. Upon completion of this course, operative employees will have a fundamental understanding of theMitsubishi Robot system. They will be able to perform routine maintenance and basic troubleshooting on the Mitsubishi robotsystem. It is a one day course that can be performed either On-site or at our facility in Vernon Hills, IL.

Robot Basic Maintenance courses available at MEAU facility:

RV-E14

RV-E20

RV-2SD/SQ RV-3S/SD/SQ

RV-6S/SD/SQ

RV-12S/SD/SQ

RH-6SH/SDH/SQH

RH-12SH/SDH/SQH

RH-18SH/SDH/SQH

RH-20SDH/SQH

RH-3SDHR

RH-3FH

RH-6FH

RH-12FH

RH-20FH

RV-4F RV-7FL

RV-13F

Course Content

Robot HardwareMotors, Harmonic Drives, Cables

Controller HardwarePCB, Teach Pendant, Fuses

Robot OriginOrigin Data, Methods of Performing Origin

Robot Replacement

Removal and installation of a robot Robot Controller Replacement

Removal and installation of a robot controller

Alarm DescriptionCommon Alarms, Alarm Structure

Routine MaintenanceBatteries, Grease, Belts

Robot Repair Training



This course is an in depth look at the maintenance structure of the Mitsubishi Robot. It includes complete removal andreinstallation of multiple joints on the robot. This will give the individual a greater understanding of the internal workings ofthe Mitsubishi robot and allow them to have the ability to properly troubleshoot any issue that may arise on the robot. Uponcompletion of this course, operative employees will have a fundamental understanding of the Mitsubishi robot system andshould be able to troubleshoot and maintain a complete robot system. This course is available only at our facility inVernon Hills, IL

Robot Repair courses available at MEAU facility:

RV-E14

RV-2SD/SQ

RV-3S/SD/SQ

RV-6S/SD/SQ

RV-12S/SD/SQ

RH-6SH/SDH/SQH

RH-12SH/SDH/SQH

RH-18SH/SDH/SQH

RH-20SDH

RV-7F

RH-6FH

Course Content

Robot Hardware Motors, Harmonic Drives, Cables

Controller HardwarePCB, Teach Pendant, Fuses

Robot Controller ReplacementControl Backup, Restore with RT Toolbox 2 and Board Replacement

Robot OriginOrigin Data, Methods of Performing Origin

Robot MaintenanceBatteries, Grease, Belts

Alarm DescriptionCommon Alarms, Alarm Structure

TroubleshootingDiagnosing alarms and common problems

Motor ReplacementRemoval and installation of motor and cables for multiple Joints

Harmonic Drive ReplacementRemoval and installation of harmonic drive

Ballscrew Spline Replacement (SCARA Robots only)Removal and installation of Ballscrew spline on SCARA robots

CC-Link Networking

This course is intended to introduce and demonstrate the CC-Link network and its configuration,execution, and troubleshooting. This class will be taught using the Q Series processors, L Series CPU,FX3U Series CPU, and GX-Works2 software.

Course Outline

Network Overview

o Sensor Level Networks

o Device Level Networks



o Control Level Networks

o Enterprise Level Networks

CC-Link Family

o CC-Link

o CC-Link/LT

o CC-Link Safety

o

CC-Link IE

o CC-Link Partner Association

CC-Link Network

o Basic Features

o Network Topology

o Version 1 vs. Version 2

o Master Functions

o Slave Module Functions

Hardware Introduction

o Network Masters

o Remote I/O Stations

o Remote Device Stations

o Intelligent Devices

FX Series Master o FX2N-16CCL-M Module

o Buffer Memory Allocation

o Parameter Setting

o Data Link

o Special Relays and Registers

Inverter Communication

o FR-A7NC Module

o Module Installation

o Parameter Setting

o Data Exchange

o Inverter Monitoring

o Inverter Control

Q Series Master o QJ61BT11N Module

o Buffer Memory Allocation

o Network Parameters

o Special Relays and Registers

o Dedicated Instructions

o Diagnostics

o Initial Settings

Intelligent Devices

o Intelligenr Modules

o FX3U-64CCL Switch Setting

o LEDs

o Buffer Memory

o Hardware Test

Standby Master o Standby Master Function

o Reserve Station Function

o iQ as Standby Master

Servo Communications

o Servo Models

o Servo Communications

o Power On/Startup

o Point Table



o Parameters

o MR Configurator

CC-Link IE Networking

This course is intended to introduce and demonstrate the CC-LInk IE Control and CC-Link IE Fieldnetworks and configuration, execution, and troubleshooting these networks. This class will be taught

using the Q Series processors and GX-Works2 software.

Course Outline

Network Overview

Networks

Device Level Networks

Controller Level Networks

Enterprise Level Networks

CC-Link IE Overview

Standard Network

Redundant / Standby Network

Multi Network

IE Overview

NET/H Overview

Comparison

CC-Link IE Modules

PLC Control Modules

Station Number

PC CPU modules GOT Network Modules

Field Modules

Other Units

CC-Link IE Control

Overview

Network Information

CPU Module

Normal Module

Dedicated Instructions

CC-Link IE Field

Overview

Master Module Setup

Local/Normal Module Setup

L Series Intelligent

System Settings

Dedicated Instructions



Standby Master

Standby Master Settings

Sub-Control Station

Connecting Networks

Troubleshooting

Overview

Troubleshooting Methods

Error Code List

Ethernet Networking

This course is intended to introduce and demonstrate the Ethernet network and its configuration,execution, and troubleshooting. This class will be taught using the Q Series processors, L Series CPUs,and FX3U Series CPU, with the GX-Works2 software.

Course Outline

Network Overview

o Sensor Level Networks

o Device Level Networks

o Controller Level Networks

o Enterprise Level Networks

Ethernet Network Introduction

o Overview

o Terminology

o Topology

o Hardware

o Packets

o OSI Model

o TCP/IP and UDP Protocol o Addressing

o TCP/IP Services

o TCP/IP Utilities

FX Series Ethernet Module

o Module Overview

o Hardware

o Network Connections

o BFM Settings

o Confirm Settings

o Pairing

o Fixed Buffer Communication

o MC Protocol

o Email Dedicated Instructions

o OPEN

o CLOSE

o BUFSEND

o BUFRCV

o ERRRD

o ERRCLR

o SP.SOCOPEN

o SP.SOCCLOSE



o SP.SOCSND

o SP.SOCRCV

Q & iQ Series Ethernet Module

o Module Overview

o Hardware

o Network Connections

o

GX Developer / GX Works2 Settings

o Parameter Settings

Built-In Ethernet iQ / L

o Hardware

o Network Connection

o GX Developer / GX Works2 Settings

o Parameter Settings

o Network Transmission Information

o Programming

Troubleshooting

o FX Series

o Q Series Ethernet Module

o Built-In Ethernet

GOT Ethernet o Module Overview

o Hardware

o GT Designer Settings

o GOT Settings

MELSECNET/H Networking

This course is intended to introduce and demonstrate the MELSECNET/H network andits configuration, execution, and troubleshooting. This class will be taught using the QSeries processors and GX-Works2 software.

Course Outline

Network Overview o Sensor Level Networks o Device Level Networks o Controller Level Networks o Enterprise Level Networks

MELSECNET/H Overview o System Outline o Cabling o Modules o Specifications

o Features o Device Use o Network and Communication Overview o System Configuration - PLC to PLC o System Configuration - Remote I/O

Parameters o Types of Parameters o Network Parameters



o Common Network Range Setting o Network Refresh Parameters o Station Parameters o Interlink Transmission Parameters o Routing Parameters o

Interrupt Parameters o Network Hardware Settings

Routing o Basics o Flow o Setup

Cyclic Communication o Example o What is Cyclic Transmission

Transient Communication o Example o

What is Transient Transmission Remote I/O

o What is Remote I/O o Remote Module Setup

Additional Functions o Standby Station o Interrrupt Function o Accessing Other Stations o Reserving a Station

Troubleshooting o Accessing Diagnostics o Network Monitor Details o Setup Confirmation Test o Other Station Information o Network Test o Reserved Station o Self-Loopback Test o Internal Self-Loopback Test o Hardware Test

MES Introduction

This course is intended to introduce the concepts of MES and its basic applications.

Course Outline

MES Market o Complete Factory Automation Solutions o What is e-Factory? o iQ Automation o Our Success



o Competencies & Collaboration o Overall

MES ECO System o Improving Enterprise Integration o Agenda o

Why Integrate: The Need For Information o In Pursuit of OP EX o What is e-Factory? o MES Interface Introduction o Q Series MES Interface o GOT MES Interface o MES Interface Advantage o iQ Automation o MES Configuration o MES Interface IT

MES Interface Introduction o

MES Interface IT Overview o MES Interface IT Concept o Event/Response System o Installation o Configuring the CPU(s) o MES Benefits o MES Interaction

Terms o Generic Terms o Topologies o Basic Networking Symbols o Basic OSI 7 Layer Model o TCP/IP Network Model o Ready for the Information Highway

OPC Introduction o Client/Server o Generic OPC o OPC Integration

Enterprise Computing Basics o Keywords o Goals and Responsibilities o The Divide Between EC and FA o Bridging the Gap

Quick Start Guide

MES Interface

This course is intended to introduce and demonstrate the MES module for the Q Series,as well as the GOT MES functions.

Course Outline



Installing the MES Module o Performance Specifications o Mounting and Installation o Part Names o Wiring o

GX Developer o MX MES Interface

MES Module Hardware & Configuration o System Configuration o Initial Setup o CF Card o MES Inerface Performance Specifications o MES I/O Signal List o Buffer Memory o Self-Diagnostics

Database Design o

What is a Good Database Design? o The Design Process

Database Function Configuration o MES Network Information Exchange o Accessible PLC CPUs o XML Processing Function o Steps for Function o GX Settings

Database Concepts o What is a Database? o Database Terms o Forms o Reports o Queries o Stored Procedure o Why Use a Database? o Structured Query Language (SQL) o Data Type Differences

Ethernet Essentials o OSI o LAN Network Topology o Ethernet (DIX) o MES Interface o Physical Characteristics of the Transmission Medium

Network Essentials o Network Review o Hierarchy o MELSEC-Q MES Interface o GOT1000 MES Interface o Transient Communications



o Network Layer IP Addressing o IP Subnetting o Address Formats, When Subnetting is Used

GOT MESIF o Connecting GOT to MES

Relationships o Connecting One to Many o Creating a Many-To-Many Relationship o Creating a One-To-One Relationship

Troubleshooting o Diagnostic Tools o MES Module o GOT Unit o Ethernet IP Addressing o Database Connection (ODBC) o Data Transfer (Database Communications)

MES Interface IT

This course is intended to introduce and demonstrate the MES module for the Q Series,as well as the GOT MES functions.

Course Outline

Network Overview o Networks o Device Level Networks o Controller Level Networks

o Enterprise Level Networks Fundamental Database Concepts

o What is a Database? o Database Terms o Forms o Reports o Queries o Stored Procedure o Why Use a Database? o Structured Query Language (SQL) o Data Type Differences

Module Introduction o Module Description

MES/Ethernet Introduction o What is MES? o Module Hierarchy o OSI Layering Benefits & Concepts o LAN Network Topology o Ethernet (Frames)



o Interface Types o Physical Characteristics of the Transmission Medium o Network Review (Overview) o Hierarchy o MELSEC-Q Interface o

GOT1000 MES Interface o Transient Communications o Network Layer IP Addressing and Easy Subnetting

Workbench Introduction/Features o Start Workbench o Work With Workbench o Administration o Node Adminsitration o Licenses/Packages o Network Configuration o Time Management o

Notifications o Security o Staging Browser o System Variables o Attention Bit o Auomated Log Export o CCPU Events o FTP Server o CF Card

Introduction to Devices o What is a Device? o Configuring New Devices

Overview of Variables o What is a Variable? o Reading the Variables o Configuring New Variables

Local Database o Database Information o Tables o Management o Execute SQL

Beginning of Transports o Transport Systems Information o DB Connection Creation o TCP Connection o Exporting Transports o Importing Transports

Summary of Transport Maps o Start Transport Map Info o Relationship Triggers and Transport Maps



o Create a Transport Map o Reading o Editing

Presentation to Projects o Start Project Info

Initiation to Triggers and Actions o Trigger o Action o New Triggers and Actions

Logs and Reports o Overview o Reports o Mapping Logs o System Logs o Trigger Error Messages

Practice Workshop

Motion Basics

This course is intended to familiarize the attendee with the basic terminology and applications of a motioncontrol system.

Course Outline

Lesson 1 - Motor and Servo Knowledge

Magnetic Field and Flux Fields

Electromagnetism

Electric Motor Overview

Categories of Electric Motors

Motor Information

Servo/Amplifier Characteristics

Control Loops

Feedback Devices

Lesson 2 - Application and Sizing

Application Overview

Pillow Packaging

Speed Control

Printing Machine

XY Table

Overhead Gantry Servo Control

Why size a servo?

Selecting The Proper System

Mechanical Relationships

Gearing

J-Load

Friction

Variables



Additional Requirements

Servo Sizing Exercises

Lesson 3 - Motion and Position Controllers

Feedback Loop Types

Error and Compensation

Motion Control Command Devices

Types of Motion

Position Control Command Devices

Basic Parameter Setting

Home/Zero Return Function

D75/D77 Positioning

This course is intended to familiarize the attendee with the QD75, QD77, LD75, andLD77 families of motion control modules and the software needed to configure, makechanges, and maintain a motion system.

This class is focused on positioning control, and does not contain a discussion of PLCaddressing, address types, basic software operation or hardware configuration.

The material in this class is applicable to all of the QD75, QD77, LD75, and LD77positioning module families. In most cases, different hardware options will be availableto allow groups of students to use the hardware platform of their choice.

Course Outline

Lesson 1 - Module Introduction

Module Specifications Programming Module Connection Module Indicators

Lesson 2 - GX Works2 Configuration

Simple vs. Structured Project Creating a New Project Import from GX Configurator-QP Intelligent Function Module Utility Intelligent Function Module Guidance Simple Motion Module Setting Tool Simple Motion Module Assistant

Lesson 3 - Module Configuration

Memory Layout Buffer Memory Allocation



System Structure (D77) Parameter Setting Servo Parameters Positioning Data Block Starting Data and Condition Data Download to the QD77/LD77 Modules

Download to the QD75/LD75 Modules Automatic Refresh

Lesson 4 - Module Control

Control Words I/O Allocation Jogging Monitor Data Limit Switch Function

Lesson 5 - Diagnostics

Troubleshooting Basics GX Works2 Troubleshooting Simple Motion Module Util ities MR Configurator2 Monitoring

Lesson 6 - Origin Point

Zero Return Methods Near-Point Dog Method Count Method 1 Count Method 2 Stopper Type 1

Stopper Type 2 Stopper Type 3 Data Set Method Scale Origin Signal Detection Method OPR Parameters Other OPR Functions Fast OPR

Lesson 7 - Positioning Tables

Setting Table Data Modification Through Buffer Memory

Lesson 8 - Positioning Profiles

Absolute vs. Incremental Linear Control Fixed Feed Control Circular Interpolation Current Value Change



Lesson 9 - Speed Control Profiles

Speed Control Speed-Position Switching Position-Speed Switching

Lesson 10 - Dedicated Commands

Introduction Absolute Position Restoration Positioning Start Teach Write to EEPROM Initialization

Lesson 11 - Advanced Positioning

Modifying Active Tasks Multiple Motion Tasks Block Start and Conditional Data Jump Loops Simultaneous Start

QD75 Maintenance

This course will familiarize the attendee on how to configure a motion module and the servo parameters. Build motioncontrol tasks and downloading of motion tables. Execute motion control tasks. Diagnose and troubleshoot systems using themotion module.

Course Outline

Module Introduction o Module Specifications o Module Connections o Module Indicators

Software Configuration o Creating a New Project o Opening an Existing Project o GX Configurator-QP o Connection Setup o Communication with the QD75 Modules

Module Configuration o Memory Layout o Buffer Memory Allocation o Parameter Setting o

Servo Parameters

o Positioning Data o Block Starting and Condition Data o I/O Allocation

Module Control o Control Words o Jogging o Monitor Data o Setting Table Data o Dedicated Commands

Diagnostics



o Troubleshooting Basics o GX Configurator-QP Utilities

Origin Point o Zero Return Methods o Near-Point Dog Method o Count Method 1 o Count Method 2

o Data Set Method o Other OPR Functions

Positioning Profiles o Absolute vs. Incremental o Linear Control o Fixed Feed Control o Circular Interpolation o Current Value Change o Speed Control o Speed-Position Switching o Position-Speed Switching

QD77/LD77 Positioning

This course is intended to familiarize the attendee with the synchronous controlfunctions of the QD77 and LD77 families of motion control modules.

This class is focused on the advanced control capabilities of the QD77 and LD77. Basicprogramming, operation, and troubleshooting of these modules is not covered in thisclass.

The material in this class is applicable to all of the QD77 and LD77 positioningmodules. In most cases, different hardware options will be available to allow groups ofstudents to use the hardware platform of their choice.

Course Outline

Lesson 1 - Synchronous Control

Introduction Basic Specifications Operational Outline Components Buffer Memory Locations Basic Procedure Troubleshooting

Lesson 2 - Synchronous Configuration

Input Axis Main Shaft Components Auxiliary Shaft Components Speed Change Gear Clutches Output Module



Lesson 3 - Synchronous Operation

Starting Synchronous Control Ending Synchronous Control

Lesson 4 - Cams

Cam Functions Cam Data Storage Cam Creation Cam Data Operation Cam Auto-Generation Initial Position Control Change

MR-MQ100 Controller

This course is intended to introduce the MR-MQ100 motion controller and MTDeveloper2 software.

Course Outline

MR-MQ100 Introduction o Part Identification o I/O Connector o LED Descriptions o Rotary Switches o Display of IP Address o Connection to Servo Amplifier o

Servo Operation Panel MT Developer2 Introduction

o MT Developer2 o Programming Methods o Creating a New Project o System Settings o Servo Data Settings

Memory Structure o Internal Memory Allocation o Dedicated Memory Relays o Dedicated Registers o Motion Registers

Motion SFC Introduction o SFC Overview

o Motion SFC Steps o Motion SFC Transitions o Branches and Couplings

Motion SFC Programming Virtual Mode Introduction

o Virtual Mode Overview o Mechanical System Programming o Drive Modules o Transmission Modules



o Output Modules Virtual Mode Programming Registration Function Cam Operation Application Examples

o Flying Shear

o Ratio Following o Rotary Knife

GOT1000 Connection o Connection Details o GOT Communication Settings o Verifying Communication

FX Series Pulse Positioning

This course is intended to familiarize the attendee with the motion control capabilities ofthe FX-Series family of PLC products and the software needed to configure, makechanges to, and troubleshoot a motion control system based on the FX Seriescontrollers. This class will be taught using the FX3U PLCs, MR-J3-A servos, and GX

Developer and MR Configurator software packages.

Course Outline

FX Series Hardware Review o Position Control Options o Pulse Output Position Control

Pulse Control Addresseso FX1S/FX1N Pulse Control Addresseso FX3U/FX3UC Pulse Control Addresses

Connectionso Controller Input Signals

o Controller Output Signalso Amplifier Connectionso Power Connectionso Motor Connectiono Accessorieso I/O Signalso Operator Panel

Basic Servo Configurationo MR Configuratoro USB Driver Installationo Communication Settingso Servo Parameters

Zero Return (Homing)o

Home Position Locationo ZRN - Zero Returno DSZR - Dog Search Zero Returno ABS - Absolute Position Current Value Read

Positioning Commandso DRVI - Incremental Movemento DRVA - Abolsute Position Moveo DVIT - Interrupt Movemento PLSV - Pulse Velocity Outputo PLSY - Pulse Output



o SPD - Speed Measuremento PLSR - Pulse Ouput Accel/Decel

Table Positioningo Table Positioning Configurationo TBL - Table Positioning

M700/M70 OperationThis course assists potential operators in the day to day operations of the control. The one day sessionwill give the operator all the knowledge to Set-up, Run, Edit, and Adjust to make the machine run to itshighest potential.

Course Outline

Introduction to M700 operation screens

o Monitor Program search page

Program Restarts

Editing current programs

Tool Offset adjustment Fixture Offset adjustment

o Setup

Tool registration screen

Tool length setup page

Tool length measure page

Work coordinate offset page

Work coordinate measure page

o Program editor page

Creating new programs

Editing existing programs

Graphic options

Input and output of programs

o Diagnostics

Understanding basic pages

o Maintenance

Understanding basic pages

Input and output of files

Mill Programming G Code

This course is intended to teach the G-code programming language to the machineoperator or programmer. This class will start with very basic 2 axis programming andthrough the course of 3 days the student will be able to program a real world part from ablue print type drawing. The class is given on our M700 simulators which provide a 3Dsolid graphics cutting interface.

This course is not intended to teach the student to become a machinist. Some practicalinstruction on machining will be given though.

Course Outline

Introduction to M700 operation setup screenso Tool registration screen



o Tool length setup pageo Tool length measure pageo Work coordinate offset pageo Program search pageo Program editor page

Tool registrationo Fixed addressed toolso Random access tools

Tool length settingo Positive tool lengthso Negative tool lengthso Relative type tool settings

Work offsetso Standard set G54-G59o Extended Sets G54.1 P1...o External Work offsetso

G92, G52 Programming differences using M2/M0 format

o G-code difference from standard control G-code lists

o Modal codeso Non-modal codeso Group numbers

Standard M-code functions Machine movements

o Cartesian coordinate system Programming methods

o Absolute vs. Incrementalo Arc/circle programmingo Helical cuttingo per minute feed vs. per revolution feedo Inch/Metric program conversionso Tool length compensationo Tool radius compensation (cutter compensation)o Synchronous-Rigid tappingo Standard tappingo High speed - high accuracy modeso Programmable parameter and offset codeso Plane selectionso Reference returns 1st, 2nd...o Machining modeso Macro calloutso Fixed/canned cycles

Program troubleshooting Program building Sub program use



Lathe Programming G Code

This course is intended to teach the G-code programming language to the machineoperator or programmer. This class will start with very basic 2 axis programming andthrough the course of 3 days the student will be able to program a real world part from ablue print type drawing.

This course is not intended to teach the student to become a machinist. Some practicalinstruction on machining will be given though.

Course Outline

Introduction to operation setup screenso Tool registration screeno Tool length / tip radius setup pageso Tool measure pageo Work coordinate offset page

o Program search pageo Program editor page

Tool length settingo Tool eye settingo Cutting calculated tool lengths

Work offsetso Standard set G54-G59o G92, G52

Programming differences using different Group typeso G-code differences from Group list 2 thru 7

G-code lists

o Modal codeso Non-modal codeso Group numberso Standard M-code functions

Machine movementso Cartesian coordinate system

Programming methodso Absolute vs.. Incrementalo Arc/circle programmingo per minute feed vs. per revolution feedo Inch/Metric program conversions

o Tool length compensationo Tool tip radius compensationo Synchronous-Rigid tappingo Standard tappingo Constant surface speed controlo Programmable parameter and offset codeso Reference returns 1st, 2nd...o Fixed/canned cycles



Program troubleshooting Program building Sub program use

Macro Programming

The MEAU Macro Programming Class has been designed to provide an understanding in macro orparametric programming, along with system, local, common variables and their usage. Students will learnto build macro programs, debug them and make them error proof. They will also learn to navigatethrough the control to find locations of variables and how to use the various G-code call outs. Uponcompletion of the Macro Programming class, the prospective student will be able to utilize custom G-Code, M-Code, and canned cycle programs using macro programming techniques. The student will beable to make macro programs to do operations such as bolt hole patterns and pocketing routines.

Macro programming is a programming system in which variables; arguments, arithmetic functions andlogic are used to make programs that can be used for very specific functions with a minimal amount ofuser input. They can work very similar to the existing fixed cycles in the CNC control. Macro programsare a very powerful way of controlling work done automatically through a series of logically programmedroutines. If for example, a machine utilizes a spindle touch probe, this information from the touch probe

routines can be analyzed and compared to tolerances set by arguments in a macro program and thenautomatically adjusts cutter compensation or fixture offset locations to keep the part in the middle of thetolerance band. Or an alarm message can be output when a part or feature is out of tolerance. Fixedcycles can be made into new cycles, customized to work exactly the way you would want them towork. Redundant programming routines or the process of checking for correct offsets, locations andinitial states can be done through macro programming. The macro programs can be as easy or detailedas you would like them to be. All of the parameters, variables used and error proofing are up to theprogrammer. This manual is written with variables, syntax, and formatting for Mitsubishi controls, but thisformat is very similar to other controls and the logic could be used in any control.

Items covered in this class:

Variables

o

Local o System (machine) o Common

Argument sets

o A - Z

o I,J,K,I,J,K...

Math functions

o +, -, *, / o Boolean logic

o Trig functions

o LOG functions

o X2, Square root, Exponent functions

o Rounding

o Binary and BCD conversions

Nesting

Branching

o If - Goto

o While - Do - End

PLC Input/Output variable control

Variable labeling

Parameter reading and writing

Error checking



Debugging

Custom G-code, M-code, S-code and T-code creation

Program structure

mitsubishi trainning

Documents