mod 1323964533720 28.docx @ 727553 @ @ 1 ts 971 uk.pdf · ts 971 pos: 1.2...

$: mod 1323964533720 28.docx @ 727553 @ @ 1 TS 971 UK.pdf · TS 971 Pos: 1.2 /BA_Module_Manuell/Torsteuerung TS971/01_Deckblatt_66590 @ 3\mod_1323964533720_28.docx @ 727553 @ @ 1 51171495$
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TS 971

51171495 a 01.2012

Electrical operating instructions en

EN 13241-1 Pos: 1.3 /BA_M odule_M anuell/Torsteuer ung TS971/M AL_Seitenumbruch @ 1\mod_1291106975730_0.docx @ 589981 @ @ 1

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=== Ende der Liste für Textmar ke inhal t3 ===

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Contents

1 General safety information ............................................................................................ 6

2 Technical data .............................................................................................................. 7

3 Mechanical installation .................................................................................................. 8

4 Electrical installation ..................................................................................................... 9

Connection cable connection overview ........................................................................... 10

Carrying out the electrical installation .............................................................................. 11

Mains connection ............................................................................................................ 12

Mains connection to control ............................................................................................ 12

Completing the electrical installation ............................................................................... 12

Overview of control ......................................................................................................... 13

5 Starting up the control ................................................................................................. 14

DES: Fast adjustment of limit switches ........................................................................... 14

NES: Fast adjustment of limit switches ........................................................................... 15

6 Advanced electrical installation.................................................................................... 16

Emergency Stop.............................................................................................................. 16

automatic closing On / Off ............................................................................................... 16

X5 control unit ................................................................................................................. 16

X6 photo cell ................................................................................................................... 17

X6 light curtain ................................................................................................................ 17

X7 radio receiver ............................................................................................................. 17

X7 rope-pull switch .......................................................................................................... 17

X8 partly open ................................................................................................................. 17

X20 / X21 function relay .................................................................................................. 17

Connection of safety edge system and door safety switch .............................................. 18

"WSD" wireless safety device ......................................................................................... 19

Electrical safety edge system on "WSD" door module .................................................... 19

Optical safety edge system, System 1 on "WSD" door module ...................................... 19

Optical safety edge system, System 2 on "WSD" door module ...................................... 20

Door safety switch on "WSD" door module ..................................................................... 20

Teaching-in of "WSD" door module ................................................................................. 21

Completing the advanced electrical installation .............................................................. 21

7 Programming the control ............................................................................................. 22

8 Table of programs ....................................................................................................... 23

Operating mode .............................................................................................................. 23

4

Door positions ................................................................................................................. 24

Door functions ................................................................................................................. 25

Safety functions ............................................................................................................... 28

DU / FU settings .............................................................................................................. 29

Advanced door functions ................................................................................................. 30

Maintenance cycle counter .............................................................................................. 31

Readout of information memory ...................................................................................... 32

Deletion of all settings ..................................................................................................... 32

9 Safety devices ............................................................................................................ 33

X2: Door safety switch input ............................................................................................ 33

X2: Safety edge system input .......................................................................................... 35

Integrated "WSD" wireless safety device ........................................................................ 39

X3: "Emergency stop" input ............................................................................................. 39

10 Functional description ................................................................................................. 40

X: 24 V DC voltage supply .............................................................................................. 40

X1: Control mains supply line and external supply .......................................................... 40

X4: Automatic closing Off/On input.................................................................................. 41

X5: Control device input .................................................................................................. 41

X6: "One-way/reflection photo cell" or light curtain input ................................................. 42

X7: "Pull switch/radio receiver" input ............................................................................... 45

Internal radio receiver ...................................................................................................... 46

Teaching in the handheld transmitter .............................................................................. 46

Deleting an individual handheld transmitter ..................................................................... 47

Deleting all handheld transmitters ................................................................................... 47

X8: "Partly open On/Off" input ......................................................................................... 48

X20 / X21: Floating relay contacts ................................................................................... 49

Force monitoring (DES only) ........................................................................................... 49

Run time monitoring (NES only) ...................................................................................... 50

UBS system .................................................................................................................... 51

UBS connection .............................................................................................................. 51

Reversing time change .................................................................................................... 51

Maintenance cycle counter .............................................................................................. 52

Short-circuit/overload display .......................................................................................... 52

Display for active "WSD" wireless safety device ............................................................. 52

Standby function ............................................................................................................. 53

5

Lighting of the internal control device .............................................................................. 53

11 Status display ............................................................................................................. 54

12 Explanation of symbols ............................................................................................... 61

13 Declaration of Incorporation/Declaration of Conformity ................................................ 63

=== Ende der Liste für Textmar ke inhal t2 ===

Symbols

Warning - Risk of injury or danger to life!

Warning - Danger to life through electrical current!

Note - Important information!

▶ Prompt - Required action!

Illustrations show example products. Differences from the delivered product are possible.

6

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1 General safety information

Specified normal use

The door control is intended for a power-operated door with drive unit.

Safe operation is only guaranteed with specified normal use. No liability for damage by other

applications or non-observance of the instructions.

Modifications are only permitted with the agreement of the manufacturer. Otherwise it will

void the manufacturer's declaration.

Safety information

Installation and initial start-up by skilled personnel only.

Only electricians may work on the electrical electrical equipment. They must assess the work

given to them, recognise potential danger zones and be able to take appropriate safety

measures.

Only carry out installation work when the supply has been switched off.

Observe the applicable regulations and standards.

Coverings and protective devices

Only operate with associated coverings and protective devices.

Ensure correct seating of gaskets and correctly tightened screw couplings.

Spare parts

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2 Technical data

Series TS 971

Dimensions (W/H/D) 155/380/80 mm

Installation vertical

Vibration free of vibration Installation

Operating frequency 50/60 Hz

Supply voltage 1 N~220 V, PE 3 N~220-400 V, PE 3~220-400 V, PE

Output power for drive unit, maximum 3 kW

Fusing per phase, on-site 10-16 A

External supply voltage: (internal electronic fusing)

24 V DC

0.35 A

External supply voltage: X1/L, X1/N (fusing via F1 micro fuse)

1 N~230 V

1.6 A time-lag

Control inputs 24 V DC

type 10 mA

Type of relay contacts (2 pcs) floating changeover contacts

Loading of relay contacts, ohmic/inductive

230 V AC

1 A

Control power consumption 10 VA

Temperature range Operation: -5..+40 Storage: +0..+50

C°

Air humidity to 93 % non-condensing

Protection class of housing IP65

Compatible GfA limit switch NES; DES

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3 Mechanical installation

Control installation!

Only use indoors

Mounting only on a level subsurface free of vibration

Only vertical mounting position permissible

Door must be visible from the place of installation

Requirements

The permissible loads of walls, mountings, connecting and transfer elements must not be

exceeded.

Mounting

The control shall be mounted at the rails

12

50

mm

ma

x5

00

mm

1

3

min

. 10 m

m

2

37

0 m

m


9

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4 Electrical installation

Warning - Danger to life through electrical current!

Disconnect the cables and check that they are de-energised

Observe the applicable regulations and standards

Make a proper electrical connection

Use suitable tools

On-site backup fuse and disconnector unit!

Only use all current sensitive earth leakage circuit breakers type B for FU-drives

Connection to the indoor installation via all-pole disconnector unit ≥ 10 A as per

EN 12453 (e.g. CEE plug connector, main switch)

Read the drive unit unit installation instructions!

▶ Read the additional drive unit installation instructions for the following

implementations

10

Connection cable connection overview

DES and NES

motor connection cable DES connection cable limit switch

MOT X13 Motor connector DES X12 Limit switch plug

Pin Core Term. Pin Core Term.

1 3 W Phase W 1 5/wh 1 +24 V safety circuit

2 2 V Phase V 2 6/bn 2 Channel B (RS485)

3 1 U Phase U 3 7/gn 3 Ground

4 4 N Neutral conductor (N) 4 8/ye 4 Channel A (RS485)

5 PE PE 5 9/gy 5 Safety circuit

6 10/pk 6 8 V DC supply voltage

NES connection cable

NES X12 Limit switch plug

Pin Core Term.

1 5/wh 11 Limit switch potential +24 V, jumper on X12 5, 7, 9, 11, 14

2 6/bn 12 S5 Additional limit switch, testing or safety edge function

3 7/gn 6 S3 Open limit switch

4 8/ye 15 S6 Additional limit switch, relay function or partly open

5 9/gy 8 S4 Closed limit switch

6 10/pk 4 Safety circuit

11

Carrying out the electrical installation

▶ Dismantle coverings. ▶ Open cable entry ① or ②.

▶ Insert and connect control – drive unit connection cable in the open cable entry ① (from

below) or ② (from above).

▶ Tighten cable gland.

Caution - Damage of components!

Open cable entry with suitable tool

Install cable entries and/or cable glands

12

Mains connection

3-phase current

with neutral conductor

3-phase current

without neutral

conductor

AC current

symmetrical

AC current

asymmetrical

L2L3

NPE

L2L3 PE

NPE

N PE

Mains connection to control

3

Completing the electrical installation

Connect any other control devices and/or safety equipment.

Install and tighten cable entries and/or cable glands.

For initial operation, leave the control coverings open.

13

Overview of control

20.

1

1.8

1.9

Ant.

GN

D

20.2

20.3

21.

1

21.2

21.3

2.1

2.3

2.5

2.2

2.4

F1 = 1,5A t

V1

MOTDES/NES

S11

S12

S13

X20X21T

X3

X2

X4 X5 XX6

X7 X8

F1

UBS S

X1

DES/

NES DES or NES limit switch socket

X 24 V supply voltage, external devices X1 Power supply F1 Micro-fuse 1.5 A time delay

X2 Door safety edge system and

safety switch MOT Motor socket S Rotary switch X3 Emergency cut off button S11 Open button X4 Automatic automatic closing On/Off S12 Stop button X5 control device, external three push button S13 Close button X6 One-way, reflection photo cell T Internal aerial 433 MHz X7 External radio receiver, cord-pull switch UBS Universal command sensor socket X8 Partly open On/Off V1 Display X20 Voltage-free function relay 1 X21 Voltage-free function relay 2


14

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5 Starting up the control

▶ Insert or switch on

the mains supply line

DES: Fast adjustment of limit switches

1. Check output direction

2. Move to open limit switch 3. Save open limit switch

4. Move to close limit switch 5. Save close limit switch

Note!

Fast adjustment is complete, "Hold-to-run" door operating mode active

Change of OPEN/CLOSE limit switches under programs "1.1" to "1.4"

Pre-limit safety edge adjusts automatically

Correction of the pre-limit position possible via program "1.5"

15

Read the drive unit installation instructions!

Adjusting the cam limit switch, see drive unit installation instructions

NES: Fast adjustment of limit switches

1. Check output direction

2. Position Endlage Auf anfahren und Endschalter S3 AUF einstellen

3. Move to open limit switch and set S3 OPEN limit switch

4. Move to close limit switch and set S4 CLOSED limit switch

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6 Advanced electrical installation Emer gency Stop automatic closi ng On / Off

External supply Emergency stop Automatic closing On/Off

X1

A1

X3

A2 2

1

S15

X4

A3

1 2

4

3

S17

A1 External device A2 Control device A3 Control device

Emergency stop Key-operated switch

X5 contr ol unit

X5 control device

X5

P

1

S17

2A4

X5

4

3

2

1

S14

4

3

2

1

S16

2

1

S15

A6

X5

A4 Key-operated push button A3 Three push button

Open/Close locked

17

X6 photo cell

X6 photo cell

1 2 3 4 5

24V

X6

A8

X6

1 2

24V

A9

1 2 3 4 5

24V

A10

X6

1 2

24V

A11

1 2 3

24V

A12

PNP

A8 Reflection One-way One-way

photo cell photo cell photo cell

A9 Transmitter A11 Transmitter

A10 Receiver A12 Receiver

X6 light curtain

X6 light curtain

X21

21.1

21.2

21.3

24V

24V*

X20

20

.1

20

.2

20

.3

24V

24V*

X6

1 2

24V

A25

1 2 3 4 5

24V

A26

24V

24V*

PNP

X6

1 2

24V

A27

1 2 3

24V

A28

24V

24V*

X20 Function relay Light curtain Light curtain

X21 Function relay A25 Transmitter A27 Transmitter

Test light curtain A26 Receiver A28 Receiver

X7 radio r eceiver X7 rope- pull swi tch X8 partly open X20 / X21 function r elay

X7radio receiver

X7rope-pull switch

X8partly open

X20/X21function relay

1 2 3 4

24V

X7

A13

A14

4

3

X7

S19

A15

1 2

4

3

S17

X8

X20

20.1

20

.2

20

.3

A16

X21

21.1

21

.2

21

.3

A17

18

Connecti on of safety edge system and door safety switch

Curly cable connection Electrical safety edge system

234

2.1

2.3

2.5

2.2

2.4

X2 1

2

3

4

ST+

ST

SK1

SK2

A18 B1

8K

2

R1

A18 Junction box

St+ Voltage supply

ST Door safety switch input

SK1 Electrical safety edge system input

SK2

B1 Electrical safety edge system

R1 Terminating resistor 8k2

X2 Door control socket

Pneumatic safety edge system

234

2.1

2.3

2.5

2.2

2.4

X2

1

2

3

4

ST+

ST

SK1

SK2

A18DW

1K

2

R2

A18 Junction box

ST+ Voltage supply


SK1 Pneumatic safety edge system input

SK2

DW Pneumatic switch

R2 Series resistor 1k2 testing


Optical safety edge system

234

2.1

2.3

2.5

2.2

2.4

X2

1

2

3

4

ST+

ST

SK/b

SK/g

SK/w

A19

br

gn

w B3

B2

A19 Junction box

ST+ Voltage supply


SK/b Voltage supply (brown)

SK/g Output (green)

SK/w Ground (white)

B2 Optical transmitter

B3 Optical receiver


Door safety switch

ST

A18/A19

A20

2

1

S30/

S31

A18 Junction box

A19

A20 Switch junction box

S30 Pass door switch (NC)

S31 Slack-rope switch (NC)

Door safety switch, crash switch

ST

A18/A19

A21

2

1

S38

ST

A18/A19

A22

2

1

S39

A18 Junction box

A19


S38 Crash switch (NC)


S39 Crash switch (NO)

19

"WSD" wireless safety device

"WSD" wireless safety device Open "WSD" door module

G1

4

9

876

5

321

A23 "WSD" door module ⑥ ST2 System 2 connection cable socket

① P1 Door module button ⑦ S2 Safety edge evaluation switch:

② S1 Switch "A" System 1, "B" System 2 Optical (upper changeover position < "IR")

③ G1 Lithium battery 9000 mAh Electrical (lower changeover position)

④ X1 Door safety switch connection ⑧ KL1 Connection terminal

⑤ ST3 Optical sensor or System 2 connection

cable socket

Electrical safety edge system

⑨ ST1 Optical sensor socket

Elec trical safety edge system on "WSD" door modul e

Electrical safety edge system on "WSD" door module

A23

Optical safety edge system, System 1 on "W SD" door module

Optical safety edge system, System 1 on "WSD" door module

A23

20

Optical safety edge system, System 2 on "W SD" door module

Optical safety edge system, System 2 on "WSD" door module A23 WSD door module A24 System 2 end box

A23

A24

Door safety switch on "WSD" door module

Door safety switch on "WSD" door module

A21

2

1

S38

A24 System 2 end box

A21

2

1S38

A21

2

1

S38

A24

X1 / X2

21

Teachi ng-i n of "W SD" door module

Teaching-in the "WSD" door module

Insert battery Insert or switch on mains supply line

Activate

Teaching "WSD" door module found, right point lights statically

Note!

Use of a safety edge system only possible via program "0.1",

door operating mode "3", "4" or "6"

Completing the advanced electrical installation

If required, connect other electrical equipment and/or safety devices, install cable entries

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7 Programming the control

1. Only program after fast adjustment of limit switches!

2. Select and conFUrm the program

3.a) Set and save functions

3.b) Set and save positions

4. Exit programming

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8 Table of programs Operati ng mode

Operating mode

Door operating mode

OPEN

CLOSE

Hold-to-run

Hold-to-run

OPEN

CLOSE

Self-hold

Hold-to-run

OPEN

CLOSE

Self-hold

Self-hold

OPEN

CLOSE

Self-hold

Self-hold, CLOSE hold-to-run release via

external X5 control unit

OPEN

CLOSE

Hold-to-run

Hold-to-run with active safety edge system

Rotating direction

Maintain rotating direction

Change rotating direction

24

Door positions

Door positions

OPEN limit switch coarse correction

OPEN/CLOSE door movement

CLOSE limit switch coarse correction


OPEN limit switch fine correction

Without door movement,

[ + ] correct in OPEN

[ – ] correct in CLOSE

CLOSE limit switch fine correction




Pre-limit safety edge fine correction




Partly open


For NES: S6 Set additional limit switch

Position Relay 1 switching point

Select relay function via program 2.7



Position Relay 2 switching point

Select relay function via program 2.8



25

Door functi ons

Door functions part 1

Safety device

Curly cable

Teach-in "WSD" door module wireless safety device

Safety edge function in the pre-limit area

Safety edge system active

Safety edge system inactive

Ground adjustment (DES)

Reversing upwards in the overrun area (DES)

Overrun correction (DES)

Off

On

26


automatic closing

0 to 240 seconds

Advanced photo cell function

Off

Cancel automatic closing and CLOSE command

Vessel recognition

Cancel automatic closing and CLOSE command

if photo cell activated > 1.5 seconds

Reversing upwards

1 to 10 activations

Ceiling mounted pull switch or radio receiver function

Pulse type 1

Door not in OPEN limit switch OPEN command

Door in OPEN limit switch CLOSE command

Pulse type 2

Recurring command order

OPEN – STOP – CLOSE – STOP

Pulse type 3

OPEN command only

27


Relay function on X20

Teach-in door positions via program 1.7 (DES only)

Relay function on X21

Teach-in door positions via program 1.8 (DES only) X20 X21

Off

Pulse signal for 1 second

Permanent signal

Red lamp, permanent light during door movement

OPEN limit switch 3 seconds flashing

CLOSE limit switch 3 seconds flashing


OPEN limit switch 3 seconds flashing

CLOSE limit switch Off


OPEN limit switch 3 seconds permanent light

CLOSE limit switch 3 seconds permanent light


OPEN limit switch 3 seconds permanent light

CLOSE limit switch Off

Green light Permanent light, as long as OPEN limit switch

Light sensing device 1 second pulse at each OPEN command

Continuous contact at door positions

Brake control

Active during operation

Inactive at drive stop

Clearance dock leveller

Active at OPEN limit switch only

Light curtain test, etc.

Test before each closing operation

28


Partly open function

All command inputs active

Input X7.2 and internal radio receiver active

Input X5.4 and OPEN push button control active

Safety functions

Safety functions

Force monitoring (DES)

0 = Off

Adjustable from 2 % to 10 % overload

Photo cell function disconnection

Off

On

(teach-in 2x same reference position)

Travel time monitoring (NES)

0 = Off

0 to 90 seconds

Door safety switch function

(input X2.2)

Slack rope or pass door switch

Crash detector (NC contact)

Crash detector (NO contact)

Reversing time change

[ + ] slower

[ – ] faster

29

DU / FU settings

DU/FU settings

OPEN output speed

Output speed in rpm

CLOSE output speed

Output speed in rpm

Increased CLOSE output speed

Up to opening height 2.5 m

Output speed in rpm

0 = Off

Changeover position to CLOSE output speed

(observe minimum 2.5 m opening height!)


OPEN acceleration

DU Steps of 1.0 seconds

FU Steps of 0.1 seconds

CLOSE acceleration



OPEN braking



CLOSE braking



OPEN/CLOSE crawling speed

30

Advanced door functi ons

Advanced door functions

Selection of manufacturer of radio transmitters

Internal radio receiver deactivated

Tedsen

Teleco "COD1"

-

Guthrie Douglas, Teleco "COD2", JCM, Dickert

-

-

-

-

-

-

Radio function

Teaching-in of a handheld radio transmitter

Deletion of a handheld radio transmitter

Deletion of all taught handheld radio transmitters

31

Maintenance cycle counter


Maintenance cycle preselection

01-99 corresponds to 1,000 to 99,000 cycles

Cycles are counted down

Reaction on reaching zero

"CS" display with set value of maintenance cycle

Changeover to hold-to-run and "CS" display with set value of

maintenance cycle

Changeover to hold-to-run and "CS" display with set value of

maintenance cycle with reset option for 500 cycles and activation by 3-

second stop button

"CS" display with set value of maintenance cycle, and X21 relay switched

32

Readout of i nformati on memory

Readout of information memory

Cycle counter reading

7-digit number

M HT ZT T H Z E

Cycle counter reading in divisions of ten consecutively

M

HT

=

=

1,000,000

100,000 ZT

T

=

=

10,000

1,000 H

Z

=

=

100

10 E = 1

Last error

Display change of the last error, maximum 6 errors

Cycle counter reading of the last programming change

7-digit

M HT ZT T H Z E

Cycle counter reading in divisions of ten consecutively

M

HT

=

=

1,000,000

100,000 ZT

T

=

=

10,000

1,000 H

Z

=

=

100

10 E = 1

FUrmware version

The Firmware version of the control is displayed.

In conjunction with DU or FU, additional Firmware version of DU or FU.

Deleti on of all setti ngs

Deleting all settings

Deleting all settings

All (factory setting)!

Except for cycle counter reading

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9 Safety devices

X2: Door safety switch input

The door safety switch is installed on the door and connected to the door control via the curly

cable.

Program "3.4":

Function type Reaction upon activation

"1" slack-rope/pass door Switching contact broken: Stop door

Switching contact closed: Door ready for operation

"2" crash switch as NC

Switching contact broken: Stop door

Switching contact closed: Changeover to hold-to-run control

With frequency Inverter: Door movements at crawling speed

only

Resetting the error: Press the stop button of the door control

for 3 seconds

"3" crash switch as NO As function type "2"

Slack-rope/pass door

With the switch open and simultaneous move command from the limit positions, the "F1.2"

fault indication is displayed. If activated during the door movement, immediate stop and fault

indication "F1.2".

Pass door switch: Entry sense

The switch tested to safety category 2 acc. to EN 13849-1 is monitored by the door control.

With the switch open and simultaneous move command from the limit positions, the "F1.2"

fault indication is displayed. If activated during the door movement, immediate stop and fault

indication "F1.2".

34

The magnetic contacts in the switch are switched by a permanent magnet. The door control

assesses the switching status of the contacts independently of each other.

fault indication "F1.7" appears if there is a failure.

Crash switch as NC or NO contact

The crash switch is used to register a door curtain standing outside of the guide.

If the switching contact is activated, there is a stop and fault indication "F4.5" appears.

After the reset of the switching contact, there is a changeover to the "hold-to-run" door

operating mode. Door movement is only possible via the door control keypad in frequency

inverter operation at crawling speed.

Reset fault indication "F4.5" by activation the stop button of the door control for more than 3

seconds or by switching the mains voltage off and on.

35

X2: Safety edge system input

The door control automatically detects three different safety edge systems.

Important!

Heed EN 12978 when connecting safety edge systems!

1K2 resistor evaluation

This safety device is intended for a pneumatic switch with NO contact in series with a

terminating resistor of 1K2, +/-5 %, 0.25 W. If activated, pressure is generated in the profile

which activates the pneumatic switch.

The safety edge system must be tested in the CLOSE limit position. The "Safety edge

system pre-limit" door position is used for the testing. If the door travels over the pre-limit

position during the closing operation, a time measurement of 2 seconds commences. Within

the time measurement, pressure must be generated by placing the safety edge system on

the ground. If the pneumatic switch does not activate, the testing has failed and fault

indication "F2.8" appears.

If there is a short-circuit in the safety edge system, fault indication "F2.7" appears.

Upon activation of the safety edge system, or permanent disconnection of the current circuit,

fault indication "F2.6" appears

In all cases, closing of the door is only possible in the "hold-to-run" door operating mode.

8K2 resistor evaluation

This safety device is intended for an electrical safety edge system with a terminating resistor

of 8k2, +/- 5 % and 0.25 W.

If activated, there is a short-circuit in the current circuit and fault indication "F2.4" appears.

If the current circuit is interrupted, fault indication "F2.5" appears.

36

Optical safety edge system

The functional principle is based on a through photo cell. The light beam is interrupted by an

activation.

If activated or a defective safety edge system, fault indication "F2.9" appears.

Installation of the curly cable

Entry of the curly cable on the right or left housing side of the door control. The curly cable

must be fixed with a cable gland. Connection of the safety edge system via the 3-pin plug,

connection of the slack-rope/pass door via the 2-pin plug.

Important!

▶ Check the pre-limit safety edge position

At a door opening width > 5 cm, reversing must occur after activation of the

safety edge system

Function type of the safety edge system in the pre-limit area

Program "2.1":

Function type Reaction upon activation of the safety edge system

"1" active Stop

"2" inactive No reaction; door moves to CLOSE limit position

"3" ground adjustment (DES) Stop; correction of the CLOSE limit position at the next

closing

"4" reversing upwards in the

overrun area (DES)

Reversing upwards from the overrun area upon activating

the safety edge system

37

Note: Ground adjustment!

Automatic compensation of rope stretches or change of ground of approx. 2-5 cm

With DES limit switch only

Do not use with overrun correction

Do not use with pneumatic switch

Note: Reversing upwards in the overrun area!

To maintain the operating forces in the pre-limit area

At high speeds


Function type for FU-drives not necessary

Overrun correction function type

Program "2.2":

If the overrun changes, e.g. through warmth of the gearbox.

Automatic limit switch correction to achieve a constant CLOSE position.

Function type Overrun correction

"0" Off

"1" On

Note: Overrun correction!


Do not use with ground adjustment

38

Reversing upwards function type

Program "2.5":

Setting of the maximum reversing for safety edge activations with automatic closing set. If the

set value is exceeded, the automatic closing is deactivated and fault indication "F2.2"

displayed.

Note!

Reset of fault indication "F2.2": Upon reaching the CLOSE limit position

39

Integrated "WSD" wireless safety device

For evaluating the safety edge system and/or door safety switch without curly cable. For

initial operation, see "Teach-in of the WSD door module".

Usable safety devices

Safety edge systems 8K2 resistor evaluation

Optical safety edge system (low-power sensors only)

Door safety switch Slack-rope/pass door switch

Crash switch with NC contact

Note!

▶ For description and adjustment of the safety device, see X2

Important!

If the battery is low, fault indication "F1.9" appears and there is a changeover to

the "hold-to-run" door operating mode

If the battery is empty, fault indication "F1.6" appears and door movement is not

possible

X3: "Emergency stop" input

Connection of an emergency stop control device as per EN 13850 or an evaluation unit for

safety device against entrapment. If activated, fault indication "F1.4" appears.

Note!

With FU drives, only the drive unit is de-energised with the emergency stop

40

10 Functional description

X: 24 V DC voltage supply

Connection of external devices such as photo cell, radio receiver, relay, etc. via the 24 V and

GND terminals.


Total current consumption of external devices: maximum 350 mA

X1: Control mains supply line and external supply

Control mains supply line

Connection via terminals X1/1.1 to X1/1.4 and PE

Different mains supply connections: 3 N~ , 3~, 1 N~ for symmetrical and asymmetrical

motors

Note!

▶ Heed "Mains supply connection" and "Mains supply connection to control"

descriptions

External supply

Connection of external devices such as photo cell, radio receiver, relay, etc. via terminals

X1/1.8 and X1/1.9.

Note!

Supply of external devices 3 N~400 V or 1 N~230 V symmetrical

Fusing via F1, micro-fuse 1.5 A time-delay

41

X4: Automatic closing Off/On input

Connection of a switch via terminals X4/1 and X4/2 for switching the automatic closing off

and on.

X5: Control device input

Warning!

"Hold-to-run" door operating mode:

The door must be fully visible from the operating point.

Door operating mode "3" allows an assembly site of the control device without sight of the

door. If the safety edge system or photo cell fails, the control device does not function.

Note!

▶ Wire link X5.1 to X5.2 for using the control device without stop button

▶ Heed "X5 control device" description

42

X6: "One-way/reflection photo cell" or light curtain input

Photo cell

A photo cell is used for presence detection It is only active in door operating mode "3" and

"4", in the OPEN limit position or during the closing operation.

If the photo cell is disabled, fault indication "F2.1" appears.

Light curtain

The light curtain must be self-testing and correspond at least to safety category 2. If the light

curtain corresponds to these requirements, the door can close into self-hold without safety

edge system.

Important!

▶ Operation without safety edge system, connect 8K2 resistor via terminals X2/3

and X2/3

▶ Photo cells must not be used via the UBS system

▶ Do not use program "3.2" for the light curtain

To test the light curtain, activate relay contact X20 or X21. Description of the relay functions

under program "2.7" or "2.8".

If the photo cell is disabled, fault indication "F4.6" appears.

Testing is carried out at each CLOSE command, the contact of the light curtain must switch

off within 100 ms. If the test is positive, the contact must switch back on within 300 ms. If the

test fails, fault indication "F4.7" appears.

Reset fault indication "F4.7": Switch control off and on.

Note!

Only photo cells or light curtains with "Light switching" mode

43

Reaction upon disable photo cell

Door position Reaction upon disable photo cell

CLOSE limit position No function

Upwards travel No function

OPEN limit position

Without automatic closing No function

OPEN limit position

With automatic closing Reset automatic closing

OPEN limit position

With automatic closing and

time interruption

The door closes 3 seconds after the end of the disable photo

cell

Advanced photo cell function

Program "2.4":

Function type Advanced photo cell functions

"0" No function

"1" automatic closing The door closes 3 seconds after the end of the disable photo cell

"2" vessel recognition Door closes upon disable photo cell of more than 1.5 seconds.

No function upon disable photo cell of less than 1.5 seconds

44

Photo cell function disconnection

Program "3.2":

Function type Photo cell function disconnection

"0" Off

"1" On

Teach-in mode only active upon exiting the programming.

Warning!

No presence detection in the Teach-in mode

In the Teach-in mode, the door must be fully opened and closed twice. The light beam must

be interrupted twice at the same door position. The Teach-in mode then terminates. The

photo cell does not function below the stored door position.

Teach-in mode display

Upon exiting the programming

When the light beam is interrupted for the first time

After the second interruption of the light beam at the same door position and

reaching the CLOSE end limit

Note!

If the teaching-in is not successful, open and close the door again until two equal

door positions are stored.

45

X7: "Pull switch/radio receiver" input

Connection of a pull switch or external radio receiver via terminals X7/1 and X7/2. The

switching contact must be floating (NO contact).

Ceiling pull switch or radio receiver function

Program "2.6":

Pulse type Reaction upon activation

"1"

In OPEN limit position or partly open the door CLOSES

The door OPENS from all other door positions or door

movements

"2" OPEN-stop-CLOSE-stop command series

"3" Door always OPENS

46

Internal radio receiver

If the integrated radio receiver is present, this is set via program "7.6" to a manufacturer of

radio transmitters.

One or more or handheld radio transmitters of the corresponding manufacturer of radio

transmitters can be taught or deleted via program "7.7".

Note!

Combination of manufacturer of radio transmitters possible

Only use 433 MHz radio transmitter

It is possible to teach-in a maximum of 64 radio channels

Teachi ng in the handhel d tr ansmi tter

Teach-in the radio transmitter 1. Select manufacturer of radio transmitters

2. Activate radio receiver 3. Teach-in

4. Switch to door operation

47

Deleti ng an i ndividual handhel d tr ansmitter

Deleting an individual radio transmitter 1. Activate delete, 10 seconds active 2. Delete


Deleti ng all handhel d tr ansmitters

Deleting all handheld radio transmitters 1. Deleting all channels


48

X8: "Partly open On/Off" input

Connection of a switch via terminals X8/1 and X8/2 to switch the partly open on and off. Door

position partly open must be programmed via program "1.6".

With an OPEN command, the door moves into the stored door position.

When the 'partly open' is switched off, the door can move back to the OPEN limit position.

Note!

To function properly, the 'partly open' must be programmed via program "1.6".

partly open function

Program "2.9":

Function type partly open

"1" All command inputs

"2"

partly open via X7 rope-pull switch and internal radio

receiver;

OPEN limit position via all other control devices

"3"

partly open via external X5 control device and internal

control device

OPEN limit position via all other control devices

49

X20 / X21: Floating relay contacts

The relay functions can be found in the "Table of programs" section under program "2.7" or

"2.8".


Maximum current at 230 V AC 1 A and at 24 V DC 0.4 A

We recommend the use of LED lamps

When using light bulbs maximum 40 W, shock-proof

Force monitoring (DES only)

Program "3.1":

The force monitoring should detect persons who travel with the door

Warning!

The force monitoring does not replace safety measures against danger of

entanglement

Function type force monitoring

"0" Off

"2" - "10" 2 limit value small

10 limit value large

Important!

Force monitoring for doors with spring balance only

Environmental influences such as temperature or wind load can lead to

inadvertent release of the force monitoring

50

After exiting the programming, the door must carry out a complete opening and closing

operation in self-hold.

The force monitoring is a self-learning system which is effective from a opening width of 5 cm

to approx. 2 m. Slow progressive changes, e.g. reduction of the spring torsion, are

compensated automatically.

If force monitoring is released, only the "hold-to-run" door operating mode is possible and

fault indication "F4.1" is displayed. Reset occurs with reaching a door final position

Run time monitoring (NES only)

Program "3.3":

The set run time is automatically compared with the time measured between the limit

positions. If the run time is exceeded, fault indication "F5.6" appears.

fault indication "F5.6" is reset by closing the door.

Note!

The run time is set at the factory to 90 seconds

Recommended setting value: Door run time + 7 seconds

51

UBS system

The UBS system is a simple pluggable connection technology of GfA. The control devices

are connected to the control by a commercially available patch cable and detected

automatically.

Note!

The UBS devices function in the same way as wired control devices

UBS connec tion

UBS connection

three push button Reflection External Rope-pull switch

Photo cell Radio receiver

Reversing time change

Program "3.8":

Reversing time shortening is used to reduce the operating power. Reversing time extension

is used to preserve the door mechanics.

52


Program "8.5":

A maintenance cycle can be set between "0" and "99,000" cycles, the adjustment is made in

steps of one thousand.

The maintenance cycle counter reduces by one each time the Open limit position is reached.

If the maintenance cycle has reached zero, a specific function is carried out. Various

functions after reaching the preselected maintenance cycle can be set in program "8.6".

Short-circuit/overload display

If there is a short-circuit or an overload of the 24 V DC supply voltage, the red point between

the two 7-digit displays goes out.

If the display is completely dark, check fuse F1.

Display for active "WSD" wireless safety device

If the "WSD" wireless safety device is active, a red point is displayed on the right digit display.

53

Standby function

Provided there is no fault or command pending, the control switches the display to "Standby".

Standby is active if the automatic closing is greater than 60 seconds.

Only the middle point, or with active "WSD" both points, is/are displayed.

The Standby function stopped with a command or by activation the "S" rotary selection

switch.

Lighting of the internal control device

Only the command push buttons which enable a logical next command are illuminated.


54

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11 Status display

Errors

Display: "F" and code

Status

code Error description Measures for fault correction

Terminals X2.1 – X2.2 open.

Slack-rope switch/pass door contact

open.

Check door safety switch.

Check the connection cable is in order.

DES safety circuit open.

Emergency manual operation activated.

Thermal protection of the motor tripped.

Check emergency manual operation.

Check for overload or blockage of the drive unit.


Emergency Stop activated.

Check Emergency Stop.


Batteries in the "WSD" door module discharged. Change "WSD" door module batteries.

Switching of only one contact.

Entry sense contact resistances too high.

Faulty entry sense installation

Open and close pass door.

Check resistance.

Check pass door installation.

X2.1 – X2.2

Entry sense input faulty.

Switch control off and on.

Replace control if necessary.

Batteries in the "WSD" door module too weak. Change "WSD" door module batteries.

No safety edge system detected. Check safety edge system wiring.

Check the "WSD" is functioning.


Photo cell activated.

Check alignment of the photo cell.

Check connection cable.

Replace photo cell if necessary.

Maximum reversing reached by

safety edge activations.

(Only with automatic automatic closing)

Obstacles in the door travel path.

Check the safety edge system is functioning.

55

Error


Status


8k2 safety edge system activated. Check the safety edge system is functioning.

Check the connection cable for short-circuit.

8k2 safety edge system defective. Check the safety edge system is functioning.


1k2 safety edge system activated. Check the safety edge system is functioning.


1k2 safety edge system defective. Check the safety edge system is functioning.


1k2 testing failed.

Activation of the testing in the lower limit switch

or check the safety edge system is functioning.

Check pre-limit switch (with NES "S5").

"WSD" wireless safety device or

optical safety edge system

activated or defective.

Check the safety edge system is functioning.


Check the "WSD" door module.

(DES)

OPEN emergency stop switch reached.

In the powered down condition, retract the door

with emergency manual operation.

(NES)

OPEN emergency stop switch or CLOSE reached.

Emergency manual operation activated.

Thermal protection of the motor tripped.

Check OPEN/CLOSE emergency stop switch

Check emergency manual operation.

Check drive unit for overload or blockage.

(DES)

CLOSE emergency stop switch reached.

In the powered down condition, retract the door

with emergency manual operation.

(NES)

Faulty activation

of the "S5" pre-limit position.

Check the

"S5" pre-limit position is functioning and the

setting.

56

Error


Status


No limit switch detected

(active at initial start-up).

Connect the limit switch to the control.

Check the limit switch connection cable.

Limit switch system has been changed without

reset of the control

Reset the control via

program "9.5".

Internal plausibility error. Error acknowledgement by next command

Triggering of the force monitoring. Check if the door mechanics are stiff.

X2.1 – X2.2 crash detector activated.

Check crash detector or connection cable.

Reset error, press stop button for

3 seconds.


Light curtain activated

Check light curtain.


Light curtain defective.

Heed the speciFUcations of the light curtain

manufacturer

Check connection cable

Controller fault. Switch control off and on.


ROM error. Switch control off and on.


CPU error. Switch control off and on.


57

Error


Status


RAM error. Switch control off and on.


Internal control error. Switch control off and on.


Digital limit switch error (DES). Check DES connector and connection cable.


Error in the door movement.

Check the mechanics of the doors for stiffness.

Check the limit switch turn.


Turning direction error. Change turning direction via program "0.2".

Non-permitted door movement from

idle condition.

Error acknowledgement by command

Check brake and drive unit.

Drive unit does not follow the speciFUed travel

direction.


Check for overload of the drive unit.

DU / FU closing speed too high. Switch control off and on.

Replace drive unit if necessary.

Internal FU communication failure. Switch control off and on.

Replace FU-drive unit if necessary.

Low voltage in the dc voltage link.


Measure mains input voltage.

Change slope times/speeds.

58

Error


Status


Excess voltage in the dc voltage link.

Measure mains input voltage.


Change slope times/speeds.

Temperature limit exceeded.

Drive unit overload.

Cool down the drive unit and reduce number of

cycles.

Permanent current overload.

Drive unit overload.

Check the mechanics of the door for stiffness or

weight.

Brake / FU error. Check brake, replace if necessary.

If repeated, replace drive unit.

Group message FU Error acknowledgement by command

Replace drive unit if message continues.

Minimum travel path not reached at initial start-

up. Move the door for at least 1 second.

59

Commands

Display: "E" and code

Code Command description

An open command is present.

Inputs X5.3, X7.2, internal radio system, UBS command or

UBS radio receiver

A stop command is present.


UBS radio receiver or simultaneous open and close command

A Close command is present.


UBS radio receiver

60

Status indications

Status

display Description

Preset value for maintenance cycle counter status reached

Left point does not light: Control circuit short-circuit or overloaded.

Right point lights: "WSD" internal wireless safety device active.

Change of rotating direction activated, only possible at initial start-up and FU-drive unit.

Change of rotating direction carried out, only possible at initial start-up and FU-drive unit.

Flashing

Teach-in open limit switch.

Flashing

Teach-in close limit switch.

Flashing

Upwards travel active.

Flashing

Closing operation active.

Stoppage between the set limit switches

Stoppage in the open limit switch

Stoppage in the partly open.

Stoppage in the close limit switch


61

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12 Explanation of symbols

Symbol Explanation

Prompt: Read installation instructions

Prompt: Check

Prompt: Note

Prompt: Note the setting of the program below

Default adjustment of the program

Default adjustment of the program, value on the right

Default adjustment of the minimum limit, dependent on drive unit

Default adjustment of the maximum limit, dependent on drive unit

Setting range

Prompt: Select program or value,

turn rotary switch left or right

Prompt: View program,

press rotary switch once

Prompt: Save,

press rotary switch once

62

Symbol Explanation

Prompt: Setting via OPEN/CLOSE built in push button,

open push button: Value upwards; CLOSE button: Value downwards

Prompt: Press stop button once via built in push button

Prompt: Save,

press stop button once via built in push button

Prompt: Save,

press stop button for three seconds via built in push button

Prompt: Reset the control,

press stop button for three seconds via built in push button

Prompt: Move to door positions

Prompt: Move to door positions for OPEN limit switch

Prompt: Move to pre-limit

Prompt: Move to door positions for CLOSE limit switch

=== Ende der Liste für Textmar ke inhal t ===

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13 D eclar ati on of Incorporati on/Declar ation of Confor mity

Declaration of Incorporation

pursuant to Machinery Directive 2006/42/EG

for a partly completed machine Appendix II Part B

GfA - Gesellschaft für Antriebstechnik

Dr.-Ing Hammann GmbH & Co KG

Wiesenstraße 81

40549 Düsseldorf

Declaration of Conformity

pursuant to EMC Directive 2004/108/EC

We,

GfA – Gesellschaft für Antriebstechnik,

hereby declare that the product specified in the following complies with the above-mentioned

EU Directive and is only intended for installation in a door system.

TS 97120097101

Applied standards

DIN EN 12453

DIN EN 12978

DIN EN 60335-1

DIN EN 61000-6-2

DIN EN 61000-6-3

Industrial, commercial and garage doors and gates

Safety devices for power operated doors and gates

Household and similar electrical appliances -

Safety – Part 1: General requirements

Electromagnetic compatibility (EMC) - Part 6-2

Generic standards - Immunity for industrial environments

Electromagnetic compatibility (EMC) - Part 6-3

Generic standards - Emission standard for residential, commercial and

light-industrial environments

We undertake to transmit, in response to a reasoned request by the authorities, the special

documents for this partly completed machine.

Authorised representative for the compilation of the technical documentation

(EU address in the company)

Dipl. Ing. Bernd Synowsky

Documentation representative

Partly completed machinery according to EC Directive 2006/42/EC is only intended to be installed

in, or combined with, other machinery (or other partly completed machinery/systems) in order to

form a completed machine pursuant to the Directive. This product must therefore only be put into

operation when it has been determined that the complete machine/system in which it has been

installed complies with the provisions of the above-mentioned directives.

Düsseldorf 29/12/2009 Stephan Kleine

Managing Director Signature === Ende der Liste für Textmar ke inhal t1 ===

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