mold technology i - tanner formenbau · top performance made in switzerland tanner molds are used...

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Mold Technology I 模具技术

Tanner Solutions I Tanner 解决方案

Case Studies I 案例分析

Company I 公司

Services I 服务

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Company I 公司

Tanner 将设计与生产流程合为一体，并直接将经验与创新精神融入其中。因此公司能够不断提供创新型解决方案，不断攀登技术可行性的巅峰。

尖端技术的应用与高素质且经验丰富的员工，使 Tanner 成为值得信赖的合作伙伴。我们的注塑模具能够满足客户产量和性能方面的最高要求，因而享誉全球。

事实与数据

创建于 1961 年

模具工程设计（SolidWorks 三维制图设计软件）

高内配率：从原料加工到微调

单源供应：标有 Tanner 标志的产品均由 Tanner 生产。

现代机械

公司自己的测试中心的测试压力可达 3500 千牛顿

遍布全球的服务

传承创新A Tradition of InnovationTanner unifies ingenuity and experience as it masters the processes of design and production at its Swiss-based facilities. This results in innovative solutions that consistently redefine the borders of the technologically feasible.

The application of cutting-edge technologies, together with the knowledge and experience of our highly qualified employees make Tanner a reliable partner. Our injection molds are valued and trusted throughout the world because they meet the greatest expectations in terms of yield and performance.

Facts and Figures

Founded in 1961

Mold engineering (SolidWorks)

High vertical range of manufacture: from raw materials processing to fine-tuning

Single-source supply: if it bears the Tanner label, it was built by Tanner

Modern machinery

In-house testing center for up 3,500 kN

Global service

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*80% of our tools are made for international markets

80% 我们的的工具都是为全球市场生产的

PERCENT*

Company I 公司

80

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数十年积累的经验与一丝不苟的质量成就了 Tanner 的模具技术。我们的注塑模具符合最高的质量标准，并能保证高品质塑料成型件的高效益生产。

产品质量我们专业生产细长薄壁零件的模具，配有直接冷却的内芯及輪廓鑲件。同时我们也生产实验室用品、技术零件及特殊应用的高性能模具。在生产过程中，我们不懈追求更高的质量和更优的性价比。

理念在 50 余年模具生产的经验基础上，我们利用 CAE 技术自行研发设计模具。对我们来说至关重要的是紧凑的结构、成熟的设计以及高品质材料的应用。这也是一家模具公司得以持久、成功经营的前提条件。

模具复合多腔膜具的研发需要丰富的经验及对流变和散热设计的深入理解。数十年来 Tanner 成功完成了诸多项目，拥有标准化的解决方案和大量的专业知识，以满足我们的客户的需求。

生产工作环境干净整洁并配有空调让我们能达到完善地生产，我们使用的设备也在不断地更新换代。

精密性得益于严格的制造公差，更换个别镶件或组件时无需额外调整。我们的模具能长期稳定保证高性能与高品质。

专注细节，赢得信赖Tanner’s injection molding technology reflects decades of experience and an uncompromising commitment to quality. Our injection molds meet the highest quality standards and ensure the profitable production of high-quality molded parts made of plastic.

Product quality We are specialized in molds for the produc-tion of long, slender and thin-walled products with directly cooled cores and contour inserts. We also produce high-per-formance molds for laboratory products, technical compo-nents and special applications. Common to all of them is our commitment to high quality and cost-effectiveness.

Concepts We develop our own injection mold concepts using cutting-edge CAE technology and can draw upon our extensive experience gathered in the field for more than 50 years. In the process, we focus on well thought-out designs, compact constructions and the use of high-grade materials. These are prerequisites in the course of the stable and sustainable operation of molding tools.

Molds The development of complex, multi-cavity molds requires a lot of experience and a comprehensive under-standing of rheological and thermal design. Tanner has successfully realized many projects over the past several decades. Moreover, it has a wide array of standardized solu-tions and a wealth of specialized knowledge that is applied to the benefit of our customers.

Production Our production is characterized by clean, air-conditioned workplaces, as well as continuously mod- ernized production facilities.

Precision Thanks to our very tight production tolerances, individual molding inserts and entire subassemblies can be easily changed or replaced without the need for on-site adjustments. Our molds ensure consistent and sustainable high performance and enable you to deliver high-quality well into the future.

Convincing Down to theSmallest Detail

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Hot Runner Technology I 热流道技术

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Tanner 热流道系统的独特结构能够提供无与伦比的防漏性能，并与我们的系统解决方案无缝集成。40 多年来，我们始终追求最佳的产品技术性能，在用于传统塑料加工的多腔热流道模具生产上引领行业标准。

防漏性能 Tanner 热流道系统的结构设计与大多数其他系统有着根本的不同。我们的热流道系统具有防漏的特点。因此液态塑料不会流入中空区域或电子元件。有效避免了代价高昂的泄漏事故，如生产停机和热流道歧管堵塞。

自 1970 年开始 Tanner 就开始采用热流道技术，并与用户合作进行研发，取得了丰硕的成果。

边缘浇口技术 Tanner 热流道系统从一开始就采用了边缘浇口技术。这一技术能保证实现最佳的成形质量和外观。很多情况下，只有应用我们的技术才能与热流道系统完美结合。

模具刚性我们的模具能达到极高的刚性，这要归功于 Tanner 热流道系统与 Tanner 模具技术的紧密结合。这一特征，加之热流道系统热冲击小的特点，确保了多腔模具的优异性能和高度一致的产品质量。我们的系统解决方案前景广阔。

维护方便 Tanner 热流道系统元件均由 Tanner 自行研发、生产、组装和检测。加热元件、温度传感器和所有其他系统组件都可以由用户自己清洁和替换。这是 Tanner 模具使用寿命长、可靠性好、效益高的重要前提。

Hot Runner Technology I 热流道技术

出色的热流道技术 The unique construction of the Tanner hot runner system offers unparalleled leak-proof performance and seamless integration in our system solutions. We have manufactured outstanding products and set standards in multi-cavity hot runner molds for the processing of classic bulk plastics for more than 40 years.

Leak-proof design The design of the Tanner hot runner system is fundamentally different than most other systems. Our hot runner system is virtually leak-proof, which means that the possibility of molten plastic leaking into the hollow spaces and electrical connections has been effectively eliminated. This helps you avoid costly leak-related produc-tion downtimes and clogged hot runner manifolds.

Since 1970 Tanner hot runner technology has been success-fully used in industrial applications and developed in colla-boration with our customers since 1970.

Edge-gating Tanner hot runner systems have featured edge- gate injection technology right from the beginning. These systems are designed to provide an ideal basis for achieving the best molding quality and appearance. Our technology enables hot runner solutions in many applications.

Mold rigidity A very high degree of mold rigidity is achieved by the tight integration of Tanner hot runner system tech-nology and Tanner tool engineering. This and the minimal thermal impact from the hot runner system provide ideal conditions for the construction of high-performance multi- cavity molds that ensure highly consistent product quality. Our system solutions are no less than game changers.

Low maintenance All of the components in Tanner hot runner systems are developed, manufactured, assembled and in-spected at our facility in Switzerland. The heating elements, temperature sensors and all other system components can be cleaned or changed by the system users themselves. This is an important prerequisite for ensuring the reliability, pro-fitability and long service lives of our Tanner molds.

The Cool Hot Runner Technology

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Replacement Parts I 备件

Tanner 原装备件所有备件均由 Tanner 公司自行生产，品质具有保证。

改进潜力生产前，我们逐一检查各个备件以寻求改进。借此可以保证备件能满足最新的技术标准，从而达到最长使用寿命。

完美贴合 Tanner 备件均为精确生产，用户可以自行安装，无需额外调整。

优化除了上佳的品质及合理的价格外，我们还不断进行备件产品的优化。

应急供应 Tanner 的交货期很短，且在应急情况下可迅速提供关键零部件。

以合理的价格获得最优的质量Original replacement parts by Tanner We manufacture all of our replacement parts and vouch for their quality.

Improvement potential We examine each replacement part before producing it to determine whether it can be improved. This enables us to ensure that our replacement parts meet the state of the art and attain the longest possible service lives.

Perfect fit Our replacement parts are manufactured to fit perfectly, which means they can be installed without the need for on-site adjustments.

Optimization In addition to high quality at reasonable prices, our replacement parts undergo a process of continuous optimization.

Emergency supply Tanner is notable for short delivery times and a willingness to expedite the supply of critical components.

Highest Quality at Reasonable Prices

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Replacement Parts I 备件

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Tanner 模具被用于生产全球高品质的塑料制品。50 多年来，这些模具一直在各行各业中引领着精度、稳定性及经济性方面的新标准。

瑞士制造的最佳性能

Tanner Molds I 模具

Top Performance Made in SwitzerlandTanner molds are used around the world for manufacturing high-quality plastic products. For more than 55 years, these molds have consistently set new standards in various indus-tries in terms of precision, stability and cost-effectiveness.

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Tanner Molds I 模具

55YEARS

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解决方案

4/6/8-Series Modules I 4/6/8 系列模块

2-Series Modules I 2 系列模块

Pistons I 活塞

Caps I 螺帽

Laboratory Products I 实验室用品

Special Applications I 特殊应用

Solutions

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30

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36

40

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Tanner Solutions I 解决方案

4/6/8 系列模块 – 边缘浇口零件模具特点非常紧凑、完善的模具方案与防漏 Tanner 热流道及边缘浇口技术的完美融合。

模具构造模块化的模具结构方便操作，节约时间。

模块镶件每个腔体模块上都嵌有浇口零件，整个模块可以直接在分模面上被进行安装或拆除。同时，也可以快速简便地更换模具镶件和易损件。

直冷模块化设计实现了最佳的冷却回路。模具镶件高效均匀的热控制实现了较短的生产周期和模制件的尺寸稳定。

中心对齐中心对齐的模具镶件最大程度保证了产品的同心度以及长久的使用寿命。

微调另一个技术特点是对成型组件进行逐一微调，以尽可能地缩小公差。

Mold properties Very compact, sophisticated mold concepts featuring the seamless integration of the leak-proof Tanner hot runner technology with edge-gating.

Mold design The modular mold design provides optimal access for time-saving maintenance.

Mold inserts The individual cavity modules, complete with integrated gate components, can be installed or removed from the parting line. Within these, the mold inserts and worn parts can also be quickly and easily replaced.

Direct cooling The modular design of our molds enables an optimal cooling circuitry. The efficient and even ther-mal control of the mold inserts ensures short cycle times and the production of dimensionally stable molded parts.

Individual alignment Individually aligned mold inserts guarantee the highest degree of product concentricity and long mold service lives.

Fine-tuning A further technological feature is the precision adjustment of the individual forming inserts to maintain nar-row mold tolerances.

4/6/8-Series ModulesEdge-gated parts

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Individual centering of the forming inserts I 成型零件的中心对齐

Individually replaceable mold inserts I 可替换的单个模具镶件

Typical products: pipette tips, applicator tubes, needle sleeves, pen sleeves and small to medium-sized parts made of PP, PE and PS I 典型产品：吸头，涂药管，针头套，笔套，PP、PE 和 PS 塑料制成的中小型零件。

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4/6/8-series modules – edge-gated parts I 4/6/8 系列模块 – 边缘浇口零件


Singleface Mold, 128 Cavities

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特殊的模具特点紧凑刚性的结构，优异的热设计，与防漏 Tanner 热流道技术以及边缘浇口的完美融合。

模块化理念高度灵活的设计能够与定制化产品设计及模具设计有机结合。出色适用于需要更换镶件的模件生产。

最尖端的技术关注产品优化的细节，采用最先进的材料，确保注塑模具最优异的质量和性能。

保养精心考虑的设计便于更换诸如喷嘴等零部件，实现了较短的生产停机时间。可以现场更换的热流道系统组件让产品系列更加完美。

经验数十年的经验和不断的研发是产品质量和性能的保证。

6-series module I 6 系列模块4-series module I 4 系列模块

4/6/8 系列模块


Special mold properties Compact, rigid structure with an excellent thermal array and the seamless integration of the leak-proof Tanner hot runner technology with edge-gating.

Modular concept Tanner offers a high degree of conceptu-al freedom when it comes to the integration of customized product designs into our mold concepts. Ideally suited for family mold applications.

State-of-the-art technology Components optimized down to the smallest detail, together with the use of high-grade steels enable us to produce high-performance injection molds.

Maintenance Easy accessibility to injection components and smart designs minimize production downtimes. Hot runner system components that can be easily replaced for easy maintenance.

Experience Decades of experience and the continuous development of our products guarantee high quality and functional reliability.

4/6/8-Series Modules

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8-series module I 8 系列模块

Mold Dimensions I 模具尺寸

* Depending on part geometry I 取决于零件的几何形状

Pipette tip sizeNumber of

cavities* ~ Cycle time

in seconds~ Clamping force

in kN~ Mold size (L/W/H)

in mm

吸液头尺寸腔数 * ~ 周期单位：秒~ 合模力

单位：千牛顿~ 注塑模具尺寸

长/宽/高单位：毫米

10 - 200 ul 16 4.5 - 6.0 300 300/300/306

10 - 200 ul 32 4.5 - 6.0 600 386/300/306

10 - 200 ul 64 4.5 - 6.0 1300 460/590/316

10 - 200 ul 96 5.0 - 6.5 2000 496/590/415

10 - 200 ul 128 5.0 - 6.5 2800 756/600/415

250 - 1000 ul 16 5.5 - 7.0 500 300/300/362

250 - 1000 ul 32 5.5 - 7.0 600 386/300/362

250 - 1000 ul 64 5.5 - 7.0 1300 460/590/372

250 - 1000 ul 96 6.0 - 7.5 2000 496/590/476

250 - 1000 ul 128 6.0 - 7.5 2800 756/600/476


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Case Study I 案例分析

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“我们是否可以进一步缩短周期时间?“

边缘浇口零件 8 系列模块 / 吸液头

背景一位美国客户询问我们是否可以制造一批生产周期更短的模具。任务：新的模具必须能装配到现有设备上，在保持产品质量不变的基础上，并提高产量。

解决方案我们分析了现有的模具设计，着眼于新材料和新技术，最终找到了解决方案，即优化冷却系统。通过成功应用切边生产技术，我们实现了迄今为止的最大突破：在冷却芯尖端加强冷却。全新设计的冷却渠道将周期时间缩短了 0.5 秒。因而，我们的客户可以在不牺牲产品质量的前提下使用优化系统以提高产量。这一新模具帮助他们增加了约 10% 的产出。日复一日。

结论正如在体育竞赛那样，成败常常由1/10 秒来决定。而现代科技的应用更是如此。如果您想脱颖而出，我们将是您值得信赖的合作伙伴。

“Can we shorten the cycle time even further?”

Edge-gated parts with the 8-series module / pipette tips

The task A U.S.-based customer called to inquire whether it would be possible for us to shorten the cycle time for a new mold even further. The task: the new mold had to fit into the existing system while increasing the rate of production and ensuring the production of parts with the same high quality.

Solution We analyzed the existing mold concept with an eye to new technologies and materials and found a solution in the form of an optimized cooling system. Through the successful use of cutting-edge production technologies, we achieved something that had previously been impossible: enhanced cooling in the area of the core tip. The newly designed cooling channel led to a cycle time that was around 0.5 seconds short-er than that offered by the previous solution. This enabled our customer to increase the rate of production on the optimized system without sacrificing the quality of the product. The new mold now offers a 10 percent increase in output – day in and day out.

Conclusion Just like in sports, winning in the field of industrial applications and cutting-edge technology is sometimes a matter of mere tenths of a second. You can count on us when your goal is to finish in first place.

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2 系列模块 – 边缘浇口零件

模具特点非常紧凑、精密的模具方案与防漏 Tanner 热流道及边缘浇口技术的完美融合。

模具設計模块化的模具設計方便操作，节约时间。喷嘴侧脱模系统的安装简单易操作。

模具刚性由于 Tanner 热流道设计以及优异的热稳定性，模具具有极佳的刚性。

模具镶件模具腔室模块与嵌入的浇口零件作为一个单独模块，更换便捷。整个模块可以在分模面上被直接进行安装或拆除。


脱模系统性能可靠的脱模系统（气动，液压或电动）用于带螺纹段的模制零件。驱动部件不受力，易于从外部更换。

模具佈局例如：注塑机内有 96 个空腔，合模力达 3500 千牛顿。


Mold properties Very compact, advanced mold concepts with seamless integration of the leak-proof Tanner hot runner technology with edge-gating.

Mold design The modular mold design provides optimal access for time-saving maintenance and enables the easy integration of an unscrewing system on the nozzle side.

Mold rigidity Outstanding mold rigidity thanks to the sup-porting hot runner design and excellent thermal stability.

Mold inserts Cavity modules that can be changed quickly and easily, complete with integrated gate components that can be installed or removed from the parting line.

Individual alignment Individually aligned mold inserts guarantee the highest degree of product concentricity and long mold service lives.

Unscrewing system Functionally reliable unscrewing system (pneumatic, hydraulic or electrical) for threaded collars. The drive components are positioned without tension and can be easily accessed from outside for easy replacement.

Mold layout For example: 96 cavities in an injection molding machine with a clamping force of 3,500 kN.

2-Series ModulesEdge-gated parts

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Modular cavity block, medical molding component模块化阴模，医用注塑零件

Low maintenance unscrewing drive for long service life低维护脱模驱动，使用寿命长

Modular cavity block, technical molding component模块化阴模，技术用注塑零件

Typical products: medical needle sleeves, cartridge nozzles, protective sleeves and medium-sized parts made of PP and PS 典型产品：医用针头套，墨盒喷头，由 PP、PS 塑料制成的保护套及中型零件。

Unscrewing drive with servo motors and operator control unit带伺服电机和操控单元的旋出驱动装置


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2-series modules – edge-gated parts I 2 系列模块 – 边缘浇口零件



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背景一位亚洲客户向我们抱怨说在生产医用鲁尔锁注射器过程中模芯经常被卡住。在使用原有模具仅仅三个月之后，脱模装置就已经出现了磨损。由于该问题他们被迫多次停产，而更换零件又相当昂贵，因此他们不得不购买新的模具。

解决方案鲁尔锁注射器的这一问题早已众所周知：这是由于脱模装置的设计有缺陷。在设计时没有充分考虑到热膨胀，因此在机器连续工作过程中很快产生了张力，导致模芯卡死。解决方案是采用一套不受张力影响的脱模装置。虽然答案听上去简单，但实现它却需要坚实的技术知识和丰富的经验。我们常年从事鲁尔锁边缘浇口部件的模具生产，致力于为客户提供满意的解决方案，避免模芯卡死现象。我们的模具多年来已被广泛使用，并且在持续不断地运作。

结论不是所有的模具都能兑现自己的承诺。很多情况下仅有知识是不够的，经验至关重要。请选择我们。最好从

一开始就作出正确的选择。

“Tanner 是否可以提供一个持续不断工作的模具?“


The task A customer in Asia complained about the repeated jamming of unscrewing cores during the production of syringe barrels with Luer-lock threads. After just three months of operation, the unscrewing mechanism in the existing mold showed signs of wear. The frequent production downtimes and the high costs for replacement parts had made the purchase of a new mold unavoidable.

Solution The cause of the problem in molds for syringe bar-rels with Luer-lock threads is well-known: a poorly designed unscrewing mechanism. When the thermal expansion of the part is not sufficiently taken into consideration, it quickly leads to warping and tension when the system is in con-tinuous operation, resulting in a jamming of the unscrewing cores. The solution is an unscrewing mechanism that has been engineered for tension-free operation. As simple as the solution sounds, arriving at it requires a solid understanding of the mechanical processes involved and considerable ex-perience. We have specialized in edge-gate technology for Luer-lock threads for many years and were able to offer our customer a solution that eliminated the unscrewing core jamming. Our mold has since been in operation for years. It keeps running and running.

Conclusion Not every mold performs the way it is supposed to perform. And knowledge alone is not enough to find the right solution. Indeed, experience often makes the difference. Choose Tanner – at best, from the very beginning.

“Can Tanner supply a mold that just keeps running?“

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模具特点精密的模具方案与防漏 Tanner 热流道及边缘浇口技术的完美融合。

模具設計模块化的模具設計，便于进行操作。采用了嵌套结构，可更换成型镶件。

浇口模块浇口模块与嵌入的浇口零件作为一个单独模块，更换便捷。整个模块可以在分模面上直接进行安装或拆除。

模具镶件高强度冷却，排气优化的模具镶件实现了较短的生产周期及模制件的尺寸稳定。

排气功能喷嘴侧激活的排气功能加速生产周期，确保生产稳定性。


边缘浇口活塞杆


Mold properties Advanced mold concepts with seamless integration of the leak-proof Tanner hot runner technology with edge-gating.

Mold design The modular mold design provides optimal ser-vicing access, featuring a nested and preloaded arrangement with interchangeable inserts.

Gate modules Gate modules that can be quickly and easily changed, complete with integrated gate components that can be installed and removed from the parting line.

Mold inserts Intensively cooled, venting-optimized mold inserts enable short cycle times and the production of dimen-sionally stable molded parts.

Ejection function Active ejection on the nozzle side accel- erates the completion of each cycle and guarantees the reliability of the production process.


Edge-Gated Plunger Rods

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Typical products: syringe plungers, spatulas and other pistons made of PP and PS 典型产品：医用注射器活塞，研杵，刮片及其他由 PP、PS 塑料制成的活塞

Valve-Gate at Plunger Rods OD I 活塞杆上针盖的外直径

针阀－注塑们提供的针阀－解决方案，可以替代Tanner侧浇口热流道技术。这种方式特别适合注塑高质量的厚壁产品。对模具制造来说，注塑功能和设计都不会受到限制。

用针盖浇注的活塞杆


Needle valve injection As an alternative to Tanner hot- runner systems with side gating, we offer needle-valve solutions that are suitable for many applications, including thick-walled products of high molding quality. No limitations apply when it comes to mold structure, ejection function and design.

Valve-Gated Plunger Rods

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模具特点非常紧凑的模具方案与防漏 Tanner 热流道技术或标准化阀式浇口系统的完美融合。

模具設計模块化的模具設計方便操作，节约时间。

模具镶件更换便捷的模具镶件。整个模块可以在分模面上直接被进行安装或拆除。


直冷模具镶件高效均匀的热控制实现了较短的生产周期、最佳的浇口质量以及模制件的尺寸稳定。

经验数十年的经验与一丝不苟的质量是最佳性能的保证。


螺帽


Mold properties Very compact mold concepts with seamless integration of the leak-proof Tanner hot runner technology or with standardized valve-gate systems.

Mold design The modular mold design provides optimal access for time-saving maintenance.

Mold inserts Mold inserts that can be quickly and easily changed, and can also be installed or removed from the parting line.

Individual alignment Individually aligned mold inserts guarantee the highest degree of product concentricity and long mold service lives.

Direct cooling The efficient and even thermal control of the mold inserts enables short cycle times, clean gate break properties and the production of dimensionally stable molded parts.

Experience Decades of experience and an uncompromising commitment to quality ensure the highest functional reliability.


Caps

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Typical products: protective caps, sleeves, thin-walled cups and other caps made of PP and PS I 典型产品：保护盖，套筒，薄壁杯及由 PP、PS 塑料制成的其他护套

Preloaded stacking, cores with stripper bushings 预装内芯带脱模衬套


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Thin-walled vessels for diagnostic purpose I 诊断用的薄壁容器



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模具特点 Tanner 通过创新型理念及非常规性的具体解决方案带来特别的模具特点，以提高性能水平。例如采用針閥式浇口，其浇口位置位于脱模方向一侧。

堆叠原理无通气管的设计为顺利清理系统提供了足够的空间。

清洁室生产分模面上无通气管或阀门喷头的设计实现了清洁生产，避免了在生产透明产品时产生不美观的气泡。

零件质量模具镶件温度均匀稳定，且热流道歧管不会产生负面的热影响，因此模制零件的视觉效果良好。


实验室用品


Mold properties Tanner offers special mold properties with innovative concepts and unconventional detailed solutions to increase performance levels (e.g. with a valve gate en-abling injection that is lateral to the release direction).

Stacking concept The snorkel-less design ensures enough space for trouble-free removal systems.

Cleanroom production Stacking concepts without snorkels and valve nozzles at the parting line enable cleanroom production conditions and prevent unwanted bubbling in transparent products.

Parts quality The even thermal control of the mold inserts without negative thermal impact from the hot runner manifold enables visually perfect molded parts.


Laboratory Products

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Typical products: cell culture plates, cell culture bottles, Petri dishes and other laboratory products made of PS and PP I 典型产品：细胞培养板，细胞培养瓶，培养皿及由 PS、PP 塑料制成的其他实验室用品

Two cavities on movable side I 可移动侧的两腔

Unconventional detailed solution: “towing slide“ I 非常规性的具体解决方案“拖曳滑动”


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Stack Mold, 2x2 Cavities

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Laboratory Products I 实验室用品


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特殊应用


模具方案根据不同的应用研发不同的模具方案。例如，采用独立滑块腔室以支持脱模，增加模具刚性。

結構重型结构的喷射压力高达 2000 巴。我们的零部件非常耐用，模具尺寸可定制，避免了不必要的毛刺形成及磨损，保证了稳定的成品质量。

产品多样化多样化的模具研发和生产丰富了我们的经验，让我们更好地应对未来的挑战。

脱模非传统的滑动脱模解决方案，设计巧妙的脱模流程。


Mold concepts Development of customized mold concepts for various applications (e.g. a solution with separate, movable cavity slides to support mold release and increase mold rigidity).

Construction Heavy-duty construction for injection pres- sures of up to 2,000 bar and extremely durable compo-nents and mold dimensioning that prevent unwanted flash development, counteract wear and guarantee consistent product quality.

Variety A wide range of developed and manufactured mold variations gives us greater experience to meet future chal-lenges.

Mold release Solutions for unconventional slide action, actively supported mold release sequences and cleverly conceived unscrewing movements.


Special Applications

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Typical products: accessories for insulin pens, ampoule sleeves, protective sleeves, medical tubes and other special parts made of PP, PS, PET and ABS典型产品：胰岛素笔配件，安瓿套，保护套，医用试管及 PP、PS、PET、ABS 塑料制成的其他特殊部件。

Ingenious design solutions I 精致的产品设计解决方案

Half-slide with integrated gating I 带浇口的半面滑块


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背景我们的任务是替换客户有缺陷的 PET 塑料保护套滑动模具。由于 2000 巴的高喷射压力使滑块锁固系统超负荷，模具经常需要修理维护，且滑块上容易产生裂痕，导致模制零件上出现毛刺。

解决方案为使模具零部件能够长时间承受高压，我们研发了一套非同寻常的模具设计方案——采用一个喷嘴侧滑动装置。这一结构在重型结构中实现了一个刚性高、耐用性强的锁固系统。我们提供的最新模具样品通过了测试，不仅无需维修，而且还能确保稳定的生产以及同样优异的产品质量。我们的客户已在整条生产线上安装了这一新型 Tanner 模具。

结论研发是物有所值的投资。您可以信赖我们的创新实力，实现可持续地高效益生产。

“How do we control an injection pressure of 2,000 bar?“


“我们应当如何控制 2000 巴的喷射压力?“

The task Our task consisted of replacing defective slide in-jection molds used in the production of protective sleeves made of PET. Due to the high injection pressure of 2,000 bar, the often-repaired molds were susceptible to slide cracks that led to flash development on the molded parts because of an overloaded slide closing system.

Solution To enable the components to lastingly withstand the high injection pressure levels, we developed a mold concept with what appeared at first glance to be an uncon-ventional solution: a nozzle-side slide arrangement. The heavy-duty construction enables an extremely rigid and durable closing mechanism. The pilot mold we delivered passed the test: production-process reliability, no need for repairs and consistently high product quality. Our customer has replaced his entire line of molds with new Tanner molds of the same series.

Conclusion It pays to invest. Place your trust in our innovative strength to ensure profitable and sustainable production.

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Services I 服务

Success Formula成功因素

在支持产品优化方面 Tanner能提供选择面广泛的自制的热流道和试验模具。从而实现了成本优化的样品生产。特殊的设计优化可以在“模拟最终生产条件”下得以测试。

模具优化在Tanner的工厂，可以找到各类的注塑机，为的是能必要的保证到产品量产前全面的模具优化过程。TANNER提供的增值服务包括试生产样品的精密测量到最终生产的全面验收。

培训和文档化管理在TANNER工厂定制的培训计划给您的生产和模具维护工程师一个获得深化理解世界顶级模具技术和性能的机会。当然，我们按照您的要求把这个服务送到您的生产基地。面面俱全的管控文件和机器调教的参数会全面完善我们提供的服务内容。

模具保养维护认真仔细地模具保养是高性能模具持续性高水准生产的关键。即便是对Tanner的模具在使用了几百万模次后，也是一个富有价值的明智的投资。基于我们谨慎认真的数据管理，我们可以随时精准地按需生产出任何一个备件－即便是在十多年后！

Product Optimization Tanner offers a wide range of hot- runner, pre-production molds. These molds enable the cost-effective production of product samples. Specific design variations can then be tested under “production conditions” before being optimized for serial production.

Tool Optimization The Tanner production facility is outfitted with all of the injection molding machines that are necessary to guarantee comprehensive mold optimization before the se-rial production stage. The expanded range of Tanner services includes the precision measurement of samples from previous series, as well as factory acceptance testing (FAT).

Mold Maintenance Careful mold maintenance is the key to high performance production and continuously outstanding production quality. Moreover, even after many millions of shots, it can still be a very smart investment to have your Tanner mold overhauled. Thanks to our careful maintenance of the relevant data, we are able to manufacture precisely matching replacement parts at any time – even after decades!

Training and Documentation Special training programs held at the Tanner facility give your production and mold maintenance technicians an opportunity to gain a more in-depth understand-ing of mold technology and performance. At your request, we would naturally also be happy to offer this service at your production location. To round off this service, we also provide comprehensive documentation and machine-settings data.

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Services I 服务

在持续的全球的竞争中，可持续的成就并非来自偶然，而是完全建立在所有因素的综合作用之上的。这里包括要把优化产品和模具作为长期持续的任务，还有文档记录和培训以及完美的模具维护。在Tanner公司，项目管理是贯穿整个程序链的。您的成就即是我们的奋斗。

Test Center I 测试中心 Customer training I 客户培训

Sustainable success on global markets is not a matter of chance. On the contrary, it depends on many interrelated factors. These factors include continuous product and mold optimization, high quality training and documentation, as well as optimal mold maintenance. At Tanner, we provide comprehensive project support across the entire process chain. Your success is our goal.

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Overview of Services I 服务总览

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全球服务从可行性研究到实现生产，我们一路相伴。我们的注塑模具服务包括：

研发可行性研究材料测试流变计算模塑部件的优化三维设计

生产样品模具系列模具Tanner 热流道技术修改及优化备件

支持在我们的测试中心测试运行质量控制报告小批量生产工厂验收测试 (FAT)生产培训

服务现场调试维护方案备件管理遍布全球的服务培训

“我如何在中国获得高品质的 Tanner 产品?“

Overview of Services I 服务总览

“Is Tanner quality available in China?”

Global services We accompany you from the initial fea-sibility study to the commissioning of full production. Our injection mold services include the following:

DevelopmentFeasibility studiesMaterials testingRheological calculationsMolded part optimization3D designs

ProductionPilot moldsSerial moldsTanner hot runner technologyRefurbishment and optimizationReplacement parts

SupportTest runs at our own test facilityQuality control reportsSmall-series productionFactory acceptance testing (FAT)Production training

Additional servicesOn-site commissioningMaintenance conceptsReplacement parts managementGlobal service Training programs

© x

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Tanner Formenbau AG地址 : Haldenweg 2 CH–8245 Feuerthalen / Switzerland / 瑞士

电话 : +41 52 647 46 46传真 : +41 52 647 46 47

邮箱 : [email protected]网址 : www.tanner-formenbau.ch

mold technology i - tanner formenbau · top performance made in switzerland tanner molds are used...

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