MUKESH G. CHAVAN Phone No.: + 91 9909945172 ~ E-Mail: mukesh_chvn@yahoo.com

Aiming for opportunities in CNC Maintenance (Heavy Engineering / Precision Engineering)

CAREER OVERVIEW

A seasoned professional with over 25 years of experience in Machine Tools Maintenance & precision Quality Control Assembly Cell.

In-depth expertise in projects including Installation & Commissioning, Quality Control & Maintenance phases. Hands on expertise in:

o Implementing quality standards.

o Optimizing resources utilization in maintenance and projects. Possesses ability to think & work productively under pressure along with good communication skills superior

organizational & managerial skills, and Team building talents resulting high goal attainment.

KEY SKILLS

Project Management Operations & Maintenance Installation & CommissioningQuality Control Value / Reverse Engineering Inventory & Cost Control Material & Spares Management Documentation/ Reports Safety & Compliance Testing & Analysis Vendor Development Training & Manpower Plan

WORK EXPERIENCE

ALSTOM GE Hydro Power Ltd., Baroda Manager (Equipment Maintenance) Since Oct’13Responsibilities Overall responsible for Installation, Preventive with corrective maintenance with critical problems of Heavy

machineries likes Floor type VTL, TC, Boring Horizontal lathe Double column Milling m/cs & 6 axis machines, make of Skoda, Berthize, Farrel, Juaristi, Wallrich, MFD, Innocenti, Scheiss & TOS make

Handling installation & commissioning of the CNC machine with prove out of accuracy & components trails at initial stages during Project work.

Responsible for:o Precise accuracy output of any m/cs, with quality issues in terms of Metrology.o Recondition & refurbishment of m/cs by in-house & out sources.o TPM, 5S related activities & continue updates & train people.o Materials procurements & vendor developments, Spare managements of the new development.o Sub-contracts developments & inspections during process of any projects activities.

Managing Projects of New m/cs installations & developments for modifications in m/cs. Undertaking

o Inventory controls & cost effective process implementation.o World class safety norms & modules follow & updates with trains to the team.o ISO-9000 Process & reviews with monitors, reports to the higher managements.

Taking care of reverse engineering & parts drawings developments with modification as parts of CIP Precision measurements, Laser calibrations, ball bar test M/c geometry, prove out of machines Taking care of manpower planning & handling team developments and trainings.

SUZLON Energy Forge Ltd. (SUZLON Group, SEZ UNIT), SE Forge, Baroda Jun’10-Oct’13Joined as Manager and rose to the potion of Sr. Manager (Machine Shop Maintenance & Project)

Responsibilities Responsible for routine maintenance activities and preventive, predictive, breakdown maintenance in heavy

machine shop having CNC M/C’s. VTL, TC, HMC, MC, Make of Ibarmia, You-ji, PMC, QIQIHAR, etc. Handled planning and scheduling effective maintenance schedule for enhancing system reliability. Taken care of spare parts inventory control and planning for indenting of spare parts. Coordinated materials/spare parts planning related activities encompassing identification of vendor

requirements specification and other evaluation. Improved the equipments reliability, process yield, productivity and quality. Preventive maintenance has prime

focus, i.e. Periodic checking of M/c Geometry, Laser calibration (In-house facility), Noise Level, and Vibration

Level Checking, etc. Ensured safety of team & training of maintenance personnel. Established ETP process & maintain GPCB norms for all concerts. Handled Project related activities, i.e. Erection & commissioning of Heavy machineries, Inspection of all types of

m/c at supplier’s end, proved out of the components. Responsible for materials & spare managements with Vendor development. Managed all maintenance activities through SAP systems.12) ISO-9000, & TS procedures, TPM & 5-S are

implemented in our M/c shop. Involved in utilizing Development programme, continuous improvement programme, root cause analysis

meetings, POKA-YOKE & Kaizen these types of managements Tools for the assignments / project.

Bharat Forge Ltd., Pune Dy. Manager (Maintenance Dept.) Mar’07-Jul’10 Machined comp. Division Responsibilities Handled and closely monitored preventive maintenance team & recondition activities of all types of machineries.

(Total Machines: 450 no.’s) Prepared the monthly schedule of preventive maintenance activities and major breakdown including plan work

AS per SAP. Carried out Geometrical test of every Machine, Noise test, Vibration test, Calibration of CNC M/C, etc are the

activities (Laser Calibration, Ball bar test for critical CNC M/c) during preventive maintenance of machines including checklist of every machines & its revesions as per improvements.

Performed Why-Why analysis of repetitive problems, Root cause Analysis. Responsible for:

o Critical Spares Managements Systems, Inventory Control Vendor development are managed.

o Reverse Engineering & developing M/c Tools Parts with Design change & continuous Modifications.o ISO 9000, 16000 systems implementation & applying in regular basis.

o Precision inspections of "A" class items like Ball screws, Spindles & critical components, & its rework procedures.

Involved in activities as TPM, 5-S, Quality Tools likes Six Sigma, Kaizen, POKA-YOKE, etc. Utilized SAP systems for material procurement budget, managements, plan activities for all maintenance records

& procedures. Performed root cause analysis of major issue (Calibration procedures of pressure gauges and precise measuring

tools).

Batlibol Ltd., Udhna, Surat Sr. Executives Assembly Cell Apr’95-Mar’07 M/c Q.C. Assly . (CNC M/CS)Responsibilities Functioned as overall section head of Machine Assembly Quality cell in that monitoring; Updating & Revision of

M/c Checklist as per customer’s requirements & QS. Responsible for taking care of assembly of machines, manpower handling, material planning & coordination with

M/c Shop, purchase, design & sales department. (Mfg of VMV, TC, HMC, CNC-SPM) Managed review meeting as per Business plan guidelines & Quality policy. Involved in root cause analysis, continuous improvement programme, TPM, 5-S, Kaizen, POKA-YOKE, SPC, SQC,

Six Sigma, and ISO 9000, QMS. Handled inwards inspection process, Vendor development, heavy engineering. Components Insp. Heavy parts

Fabrications Insp. Handled meeting of rejection, rework reduction, sales complaints, service-meeting, TQM updating are the major

activities and interacted with the entire department including Sales & Service. Looked after the inward inspection, with precision inspection of A class items, Heavy parts, & Vendor

development activities. Managed precision inspection of A class items, Heavy Parts at in-house & outside at suppliers end.

PREVIOUS EXPERIENCEOrganization Designation Tenure Gujarat Cycles Ltd. Assistant Engineer- R & D (QA) May’94-Mar’95

Unilite Industries Ltd. Inspection Engineering (Assembly & Inward Q.C) May’92-Mar’94

Banco Aluminium Extrusions Trainee Engineer (Tool Room) Jan’91-Apr’92

TRAININGS ATTENDED

Attended training in Bangalore Seminar of IMTA on Use of Metrology to increase productivity. Two days training seminar “Awareness & Internal Quality Audit TS 16949-2002 organized by TUV South Asia Pvt.

Ltd., Baroda. Several seminars attended by me & organized by Batliboi Ltd., on Problem solving Techniques, Value engineering.

SQC. ISO 9000 & Continuous improvement process. Revision of basic engineering. & techniques seminar attended. It was organized by Birla Institute of Technology.

ACADEMICS Diploma in Mechanical Engineering from Polytechnic, M.S. University of Baroda in 1990; secured 62%

Computer Skills: Conversant with MS Office & Internet Applications; working under computerized SAP systems with ERP system.

PERSONAL DETAILS

Date of Birth 29th October 1967Languages Known English, Hindi, Gujarathi & Marathi Present Address 13, Kailash Park, Ajwa Road, VadodaraPermanent Address Shiv Ganga, Chinchwadenagar, Pune.