novosk custom manufacturing

Novosk Custom Manufacturing Catalog Production capacities and material specifications /Produktionskapacitet og materialespecifikationer /定制生产加工能力和材料规格

Novosk ApS Daadyrvej 24 DK-9200 Aalborg SV Denmark Tel: +45 5150 9988 Fax: +45 9856 5751 Email: [email protected] Web: www.novosk.com

Novosk ApS Tel: +45 51509988 Email: [email protected] Daadyrvej 24, 9200 Aalborg SV Fax: +45 98565751 Web: www.novosk.com

mailto:[email protected]

http://www.novosk.com/

Production capacities/ Produktionskapacitet/ 定制能力:

Samples pictures / Eksempler billeder/ 样品图片:

Metal Casting Parts / Metalstøbning dele

/ 金属铸造类

Sheet Metal Parts / Metalplader dele

/ 钣金加工类

Machining Parts / Bearbejdning dele

/ 数控车床加工类

Injection Molding Parts / Sprøjtestøbning dele

/ 注塑类

Production Tools and Molds / Produktionsværktøjer

/ 注塑与冲压模具

Rapid Prototype Parts / Rapid prototype dele

/ 快速成型


http://novosk.com/Products/Casting/index.html

http://novosk.com/Products/Forming/index.html

http://novosk.com/Products/Machining/index.html

http://novosk.com/Products/Molding/index.html

http://novosk.com/Products/Tools/index.html

Metal casting parts/ Metalstøbning dele/ 金属铸造产品

Name/ Navn: Pump impeller / Pumpe impeller Process/ Processen: Lost wax casting / Præcisionsstøbning Material/ Materiale: Stainless SUS316L / Rustfristål SS316L Size/ Størrelse: Ø90x20mm 0,5 Kg

Name/ Navn: Electronic terminal box / El-tilslutningsboks Process/ Processen: Lost wax casting->machining / Præcisionsstøbning->bearbejdning Material/ Materiale: Stainless SUS304 / Rustfristål SS304 Size/ Størrelse: Ø80x20mm 0,4 Kg

Name/ Navn: End cover for drum motor / Endebund for tromlemotor

Process/ Processen: Lost wax casting->machining / Præcisionsstøbning->bearbejdning

Material/ Materiale: Stainless SUS304 / Rustfristål SS304 Size/ Størrelse: Ø150x30mm 2,1 Kg

Name/ Navn: Door handle / Dørhåndtag Process/ Processen:

Lost wax casting->machining->Polishing / Præcisionsstøbning->bearbejdning->Polering Material/ Materiale: Stainless SUS304 / Rustfristål SS304 Size/ Størrelse: 120x25mm 150 g



Name/ Navn: Component for lifting actuator / Komponent til løft aktuator


Material/ Materiale: Casting Steel ZG45 (ZG310-570) / Støbning stål ZG45 (GS-60, DIN 1.0558)

Size/ Størrelse: 110x40mm 200 g

Name/ Navn: Component for lifting actuator / Komponent til løft aktuator

Process/ Processen: Lost wax casting->machining->galvanized

/ Præcisionsstøbning->bearbejdning->galvanisering

Material/ Materiale: Casting Steel ZG25 (ZG230-450) / Støbning stål ZG25 (GS-45 DIN 1.0446)

Size/ Størrelse: Ø50x50mm 140 g Surface treatment/ Overfladebehandling: EN 12329 Zn5B

Name/ Navn: Gas exhauster for diesel generator / Gas exhauster til diesel generator


Material/ Materiale: Casting Steel ZG45 (ZG310-570) / Støbning stål ZG45 (GS-60, DIN 1.0558)

Size/ Størrelse: 250x300mm 2,5 Kg

Name/ Navn: Faucet body and handle / Komponenter til køkkenarmatur

Process/ Processen: Lost wax casting->machining->Polishing ->plating

/ Præcisionsstøbning->bearbejdning->polering -> forkromning

Material/ Materiale: Brass / Messing

Size/ Størrelse: 300x250mm 450 g Surface treatment/ Overfladebehandling: copper->nickel ->chrome plating



Name/ Navn: Casting Aluminum pipe / støbning alu rør Process/ Processen: Sand casting->machining / Sandstøbning->bearbejdning Material/ Materiale: Aluminum ADC12

/ Alu ADC 12 Size/ Størrelse: 350x200mm 0,2 Kg

Name/ Navn: Heat ex-changer base / varmeveksler motorkreds Process/ Processen: Sand casting->machining / Sandstøbning->bearbejdning Material/ Materiale: Bronze RG5204-CuSn5Zn5Pb5 / Rødgods RG5204-CuSn5Zn5Pb5 Size/ Størrelse: 650x150mm 11,5 Kg

Name/ Navn: Cast steel valve / Støbning stål ventil Process/ Processen: Sand casting->machining / Sandstøbning->bearbejdning Material/ Materiale: Casting Steel ZG45 (ZG310-570)

/ Støbning stål ZG45 (GS-60, DIN 1.0558) Size/ Størrelse: 450x300mm 46 Kg

Name/ Navn: Casting iron valve / støbning jern ventil Process/ Processen: Sand casting->machining / Sandstøbning->bearbejdning Material/ Materiale: Casting iron GGG60

/ Støbning jern GGG60 Size/ Størrelse: 1500x1100mm 2500 Kg Surface treatment/ Overfladebehandling: Spray painting

/Maling



Name/ Navn: Aluminum cover for hand saw / alu dæking til håndsav Process/ Processen: Aluminum Die casting / Alu trykstøbning Material/ Materiale: Aluminum ADC12

/ Alu ADC 12 Size/ Størrelse: 350x20mm 0,2 Kg Surface treatment/ Overfladebehandling: Spray painting

/Maling

Name/ Navn: Pump body / Pumpehuset Process/ Processen: Aluminum Die casting / Alu trykstøbning Material/ Materiale: Aluminum ADC12

/ Alu ADC 12 Size/ Størrelse: 250x200mm 0,5 Kg Surface treatment/ Overfladebehandling: Spray painting /Maling

Name/ Navn: Aluminum base for LED lamp / alu basen til LED lampe Process/ Processen: Aluminum Die casting / Alu trykstøbning Material/ Materiale: Aluminum ADC12

/ Alu ADC 12 Size/ Størrelse: 350x50mm 0,25 Kg Surface treatment/ Overfladebehandling: Powder coating/ pulverlakering

Name/ Navn: Miscellaneous MIM parts / Diverse MIM dele Process/ Processen: MIM (Metal Injection Molding) / MIM Material/ Materiale: Stainless SS316L

/ Rustfri SS316L Size/ Størrelse: 5x5mm 1g


Sheet metal parts/ Metalplader dele/ 钣金加工产品

Name/ Navn: Miscellaneous stamping parts / Diverse stempling dele Process/ Processen: Continuous Die Stamping / Automatisk stempling Material/ Materiale: Miscellaneous sheet metal

/ Diverse metalplader Size/ Størrelse: from 5mm to 1000 mm

Name/ Navn: Designed dog tags / Designet hundetegn Process/ Processen: Continuous Die Stamping-> Anodisering ->CNC of diamond cut / Automatisk stempling->Anodisering -> CNC af diamant rejfning Material/ Materiale: Aluminum/Brass/Stainless steel

/ Aluminium / messing / rustfrit stål Size/ Størrelse: 20x30mm

Name/ Navn: Press fitting parts / Press fitting dele Process/ Processen: Machining-> grooving ->welding / Bearbejdning-> grooving -> svejsning Material/ Materiale: stainless steel 304 /316L

/ rustfrit stål 304 /316L Size/ Størrelse: 200x300mm

Name/ Navn: Cabinet for food processor machine / Kabinet til foodprocessor maskine Process/ Processen: Laser cutting -> bending ->welding / Laserskæring -> buking ->svejsning Material/ Materiale: Stainless steel sheet metal

/ rustfrit stål plader Size/ Størrelse: 1500x1200x1000 mm


Sheet metal parts/ Metalplader dele/ 钣金加工产品

Name/ Navn: Sheetmetal bracket / Pladebukning beslag Process/ Processen: Stamping -> bending ->powder coating / Stempling -> buking -> pulverlakering Material/ Materiale: Stainless steel sheet metal

/ rustfrit stål plader Size/ Størrelse: 200x200x2 mm Surface treatment/ Overfladebehandling: Powder coating/ pulverlakering

Name/ Navn: Big sheetmetal cabinet / Store sheetmetal kabinet Process/ Processen: Laser cutting -> bending ->welding->powder coating / Laserskæring -> buking ->svejsning->pulverlakering Material/ Materiale: sheet metal

/ jern plader Size/ Størrelse: 2000x2000x1200 mm Surface treatment/ Overfladebehandling: Powder coating/ pulverlakering

Name/ Navn: Adaptor for excavator bucket / Adapter til gravemaskine skovl Process/ Processen: Laser cutting -> welding->painting / Laserskæring -> svejsning->maling Material/ Materiale: sheet metal S355J2+N

/ jern plader S355J2+N Size/ Størrelse: 500x300xT25 mm Surface treatment/ Overfladebehandling: Painting/ maling


CNC Machining parts/ Bearbejdning dele/ 数控车床类

Name/ Navn: Miscellaneous machining parts / Diverse bearbejdning dele Process/ Processen: Machining / bearbejdning Material/ Materiale: Stainless 304

/ rustfrit stål 304 Size/ Størrelse: from 15mm to 50 mm

Name/ Navn: Miscellaneous CNC parts / Diverse CNC dele Process/ Processen: CNC machining / CNC bearbejdning Material/ Materiale: Stainless 316

/ rustfrit stål 316 Size/ Størrelse: from 20mm to 60 mm

Name/ Navn: CNC machined chair foot / CNC bearbejdning stol fod Process/ Processen: CNC machining->polishing / CNC bearbejdning->polering Material/ Materiale: Aluminum

/ alu Size/ Størrelse: 600x600mm

Name/ Navn: Miscellaneous gears / Diverse gear Process/ Processen: Machining->grinding / bearbejdning-> finslibning Material/ Materiale: 20CrMnTi

/ 20CrMnTi Size/ Størrelse: from 10mm to 2000 mm in diameter


Plastic injection molding parts/ Plast sprøjtestøbning dele/ 注塑品

Name/ Navn: Plastic housing for vacuum cleaner / Plasthus til støvsuger Process/ Processen: Plastic injection molding / Plastsprøjtestøbning Material/ Materiale: PC/ABS Size/ Størrelse: 20x400 mm

Name/ Navn: 2K Plastic housing for screw driver / 2K plasthus for skruemaskiner Process/ Processen: Plastic injection molding / Plastsprøjtestøbning Material/ Materiale: ABS+TPE Size/ Størrelse: 10x150 mm

Name/ Navn: Plastic housing for water pump / Plasthus for vandpumpe Process/ Processen: Plastic injection molding / Plastsprøjtestøbning Material/ Materiale: PA66 GF30 Size/ Størrelse: 100x150 mm

Name/ Navn: Plastic injection molds / Værktøj for sprøjtestøbning Process/ Processen: CNC Material/ Materiale: Steel / Stål Size/ Størrelse: 500x500 mm


Rapid prototyping parts/ Hurtigt prototyper dele/ 快速成型手板

Name/ Navn: 3D printed housing for vacuum cleaner / 3D-print støvsuger huset Process/ Processen: 3D printing / 3D printing Material/ Materiale: Nylon SLS Size/ Størrelse: 350x250 mm

Name/ Navn: 3D Printed Cells Bowl / 3D Printed Celler Process/ Processen: 3D printing / 3D printing Material/ Materiale: Nylon SLS Size/ Størrelse: 50x50 mm

Name/ Navn: 3D Printed design jewelry / 3D Printed design smykker Process/ Processen: 3D printing / 3D printing Material/ Materiale: Sintered Brass / Sintret messing Size/ Størrelse: 25x15 mm

Name/ Navn: 3D Printed design lamp / 3D Printed design lampe Process/ Processen: 3D printing / 3D printing Material/ Materiale: SLA / SLA Size/ Størrelse: Ø250 mm


Material specifications/ Materialespecifikationer/ 材料规格: Metal Casting/ Metalstøbning/ 金属铸造 Materials/ Materialer/ 材料

Lost Wax Casting/ Præcisionsstøbning

Stainless Steel: SUS 304, 316, 316L, 202, 201, 410, 420; DIN 10213-4: 1.4308, 1.4309, 1.4408, 1.4409 ， 1.4552 Carbon Steel: DIN 1681: GS-38; GS-45; GS-52; GS-60; DIN 17100: St 33; St 37; St 44; St 52; St 50; St 60 Low Alloy Steel: DIN 10213-2:1.5419, 1.7357, 1.7379, 1.7365; DIN 10213-3:1.6982

Die Casting/ Trykstøbning Aluminum, Zink, Magnesium

Sand casting/ Sandstøbning GGG40, GGG45, GGG50, Aluminum, Bronze, Brass

Metal Injection Molding (MIM)

Stainless Steel: 316L, 317L,430,17-4PH,420,310,440B Low Alloy Steel: FN02,FN0205,FN08,8620,42CrMo4,100Cr6 Magnetic Alloy: F, FeSi3,FN50 Special Alloy: Titanium

Sheet Metal Fabrication/ Metalplader forarbejdning/ 钣金加工 Materials/ Materialer/ 材料

Stamping/ Stansning

Steel Stainless Steel Aluminum Brass Copper etc.

Bending/ Bukning

Welding/ Svejsning

Laser Cutting/ Laserskæring

Deep drawing/ Dybtrukning

Machining/ Bearbejdning

Extrusion/ Ekstrudering

Surface treatment/ Overfladebehandling Powder Coating, Spray Painting, Electroplating, Anodizing, Polishing etc.

Plastic Injection Molding/Plast Sprøjtestøbning/ 注塑 Materials/ Materialer/ 材料

Plastic Injection Molding/ Plast sprøjtestøbning PC,ABS, PE, PP, POM, PMMA, TPE, PA6, PA66GF, etc.

Rubber Compression molding/ Gummi kompressionsstøbning Silicone Rubber, NBR, EPDM, etc.

Rapid Prototyping/ Hurtigt prototyper fremstilling/ 快速成型 Materials/ Materialer/ 材料

Rapid 3D Printing and CNC machining SLA, SLS, Aluminum, Steel, Wood and all other prototype materials

Fast prototyping tooling Plastic and metal parts from prototype tools within 3 weeks

For mere information, kan du besøge vores hjemmeside: www.novosk.com


http://www.novosk.com/

Which process to choose: Lost-wax, Sand casting or Die casting?

Below are brief descriptions of the capabilities of metal casting processes with Novosk. Hopefully these will help you choose the casting method that’s right for your project.

Lost-wax investment casting Novosk Precision Cast Parts uses this process exclusively. Wax is injected into an aluminum die to create a wax “pattern”. These wax patterns are then assembled onto a “tree” which is repeatedly dipped in ceramic slurry that, after drying, hardens into a mold. The wax is melted out, the mold is preheated and the metal is poured in.

Advantages: Excellent surface finish of around Ra 3.2, Tolerances can be held to +/- 0.2 mm in most cases, Machining reduced or eliminated, Design & casting versatility, Can cast very thin walls and utilize cores, Economical tooling costs.

Disadvantages: higher Kg-prices.

Sand casting Sand molding is the most diversified molding method in use today. Loose sand is mixed with a bonding agent and moisture then compacted onto a pattern. After both halves of the mold are made they are positioned together and filled with molten metal. Advantages: Cheapest Kg-prices for produce very large parts, Complex shaped casting by utilizing intricate cores

Disadvantages: Rougher surface finish and tolerance than lost-wax and die casting. Secondary machining often required Low production rate

Die casting Pressure die casting is a quick, reliable and cost-effective manufacturing process for high volume production. There are two types of die casting: High-pressure die casting and low-pressure die casting. Both processes consist of injecting molten metal alloy into a permanent mold under pressure.

Advantages: Tight tolerance up to +/-0.05 mm, Smooth cast surfaces Ra 1–2.5, Low gas porosity, Very repeatable process for continuous production

Disadvantages: Higher tooling prices Unable to utilizing intricate cores


Novosk metal casting processes compare chart:

Sand Casting

Lost-Wax investment Casting

High Pressure Die Casting

Traditional machining

Tolerances on Critical Dimensions

Up to 25mm Up to 100mm

± 1mm ± 2mm

± 0.2mm ± 0.5mm

± 0.1mm ± 0.2mm

± 0.01mm ± 0.03mm

Minimum Draft On Inside Walls On Outside Walls

3° 2°

1° 0°

1° 0.5°

0° 0°

Minimum Wall Thickness

On Small Castings On Large Castings

3mm 5mm

2mm 3mm

1mm 2mm

NA

Minimum Size of Cored Hole 15mm 2mm 2mm NA Ability to utilize Cores Yes Yes No No Surface Finish Poor

Ra 6.3 Good Ra 3.2

Very Good Ra 1.6

Excellent Ra 0.8

Alloys commonly used in this form Ductile iron Gray iron Carbon Steel Aluminum Brass Bronze

Carbon steel Stainless steel Aluminum Titanium Special alloys

Aluminum Zinc Brass Magnesium

Almost all metals

Typical Production Quantities per year 1-500 500-2,000 2,000-500,000 1-1,000,000 Typical Tool Life 5,000 1,000,000 500,000 NA

General guide when designing parts for metal casting:

Thumb rules: • Try to make over-all even general wall thickness • Try to make gradual change in material thickness to

help metal flow • Remember always radius and draft!


http://www.mrt-castings.co.uk/aluminium-casting-characteristics.html

http://www.mrt-castings.co.uk/aluminium-casting-characteristics.html

http://www.mrt-castings.co.uk/design_zinc_overview.html

http://www.mrt-castings.co.uk/design_copper_overview.html

novosk custom manufacturing

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