open edge architecture oem을위한스마트팩토리솔루션 · 2018-10-01 · data buffering in...
TRANSCRIPT
Open Edge Architecture
OEM을위한스마트팩토리솔루션
사재훈
Business Development Manager
A MEMBER OF THE ABB GROUP
ABB acquires BampR
IIoT driven by standards
TomorrowToday
IIoT
Brownfield gtgtgt Greenfield
Greenfield
projects
How to implement Industrial IoT in existing factories
To increase productivity of existing machines
To increase connectivity through all machines and lines
Without touching the existing Hard- and Software
Industrial IoT
Edge Computing
μsecs
msecs to mins
μsecs to msecs
Edge
Cloud
Information
Technology
Operational
Technology
Open Edge Architecture based on OPC UA TSN
Requirements are changing
Perf
orm
ance
Function
Security
Big Data
handling
Real-time
in large networks
Plug amp Produce
Simple
diagnostics
Open standards
and ecosystem
All as before +
2017
Higher bandwidth
Easy
configuration
Time
synchronization
Motion
applications
All as before
2001
Less cables
Diagnosis
All as before
1993
How technology evolves
Perf
orm
ance
Function
201720011993
Requirements
Requirements
Requirements
Industrial Ethernet
Time Sensitive Networking
How Industrial IoT impacts automation
IP
TSN
Industrial IoT
How OPC UA TSN impacts automation
IIoTTime Sensitive Networking
(TSN)
Industrial Internet of Things
EdgeMachines
Sensors and
actuators
Robots
Time Sensitive Networking TSN
Communication
Cloud
Plants
TSN TSN TSN
MQ
TT
AM
QP
OPC UA brings secure data exchange and semantic self-description
TSN guaranties deterministic communication
OPC UA secure data exchange and semantic self-description
10100100100100101010100101110110101011011001010010101001010100101001010
Current
Fieldbuses
Robot with welding and drilling
Security
Information
model
Companion
specifications
eventsmethods andvariablesObject with
is currently weldingtools for
PlantsRobotsSensors and
Actors
Machines
OPC UA TSN
OPC UA + Publish-subscribe model + TSN(Time-Sensitive Networking )
200 embedded nodes
5 Full HD cameras
2 Cisco switches
18 x faster than todaylsquos fastest solution
lt 10micros minimum cycle time
gt 10k nodes connected in real-time
Integrated Safety and Security
Technology evolution
Remote IO on machine level
Machine to Machine
Remote IO on sensor level
Motion
Today
FuturePast
BampR leads standardization
Semantic self description
Standardized usability
Scalability of cost
Guaranteed
interoperability
Plug and produce
OPC UA TSN - the undisputed Industrial IoT highway
Assuring Industrial
IoT leadership
Requested by Fortune 500
End-users
100 open standard
Secure network
Largest eco-system
by 2018
Cross industry
standard
Time Sensitive Networking
TSN
BampR이 제공하는모든 Edge Solution에 OPC UA를기본사양으로탑재함
( OPC UA without license fee amp Webserver)
Industrial IoT ndash Open Edge ArchitectureSolutions for the digital future
Products
RTOS기반의통합제어 Solution
Robotic
sAxis
PackML Alarm
OEE User Recipe
Traditional automation structure
PLCHMI
Motion
control
Bus 1 Bus 2 Bus 3
Safety PLC
Complexity hard to manage
Suppliers responsible for components
Restricted system performance
Integrated automation solution
PLCHMI
Motion
control
Safety PLC
The automation system absorbs the complexity
One partner responsible for entire system
Software integration for a complete system solution
Increased productivity
With perfectly orchestrated components
Integrated automationConventional
Soft real time
Restricted system performance
Hard real time
Deterministic system behavior
Product AcoposTrak
Product AcoposTrak
System Components and track design flexibility
Product Orange Box ndash IIoT platform
PackML
Alarm
OEE
User
Recipe
Create your custom IIoT solution
Orange Box ‒ Technical overview
Machines go online
INAISO on TCPEtherNetIP
MachineBampR hardwareConnects with Siemens PLCConnects with Rockwell PLCConnects with BampR PLCConnects with 3rd-party PLCConnects with IT systems
Use case - OrangeBox
Food and Beverage company(GER)
(Nestleacute)
Use Case 1 Food and Beverage Maker
End User
The worldrsquos largest food and beverage company
Process technology and components in different end markets
Nestleacutes products contain baby food medical food bottled water breakfast cereals coffee and so on
The Company Nestleacute
Machines from different generations
Use Case 1 Food and Beverage Maker
Basic Concept
Various systems and technologies No real-time data collection
Use Case 1 Food and Beverage Maker
Shopfloor
1
Orange Box
Edge Controller
Runtime Engineering
2 3 4 5 6 7 8
APC910
Basic Concept (continued)
Use Case 1 Food and Beverage Maker
Enterprise CenterReports for
Standorts
Standard- and Ad-
hoc-Reports
Individual dashboards
mobile data analyze
Edge Conreoller central
Runtime Engineering
Edge Controller
local
Edge Controller
local
Optional
Redundancy
Real time data History data
Site A
1 n
local Reports
VPN
Site N
local reports
VPN
1 n
Orange
Box
Orange Box
System Layout
Industrial IoT
Machine Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Machine Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Line Plant Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Line Plant Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Enterprise Level
2
1n
3
Industrial IoT
Enterprise Level
ERP
Dashboard
n
BampR Edge Architecture
MQTT MQTTMQTT
Machines
Sensors and
Actuators
Lines Plants
BampR Edge Architecture
Edge Connect Edge Embedded
hellip
Edge Controller
hellip
MQTT MQTTMQTT
Industrial IoT ndash
Edge Architecture
Control SecurityInternet
Connectivity
Data
AggregationData Historian
Business
Intelligence
Machine
Learning
Long Term
Storage
Server Based Edge
Edge Controller
Embedded Edge
Edge Connect
Cloud
Cloud
Cloud
Cloud
APROL
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Connect
Simple communication via OPC UA bus coupler
Long term
archiving Data forwarding
From the IO layer directly to the cloud
Auto-discovery for plug and produce
Decentralized intelligence through
methods and events
OPC UA client and server
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Embedded
Software generates added value
Long term
archiving
Simple data preprocessing through new
functions in the mapp framework
Direct access to databases
Embedded security through standard
OPC UA mechanisms
Embedded MQTT AMQP clients for
seamless cloud connectivity
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Controller
Big data analytics in real time
Long term
archiving
High-performance databases
Analytics trend and reporting features
Asset management and software
deployment
Control performance monitoring
Open interfaces for machine learning
Analytics Aggregation
Reporting Connectivity
IIoT ndash Open Edge Architecture
Structure of a site
Lines
Machines
Preparation ProcessingProcess
M1 M2 M3 M1
Secondary
Primary
Supply Delivery
M2 M3
Line 1 Line 2
Infrastructure
automation
Process
automation
Plant
automation
Factory
automation
Infrastructure Media supply
IIoT ndash Open Edge Architecture
Information technology versus operational technology
Industrial IoT requires communication between
Enterprise zone and Manufacturing zone
Moving ever closer together
Distributed intelligence
Data processing near to sensors
Fast transformation into actionable intelligence
Minimizing of risk
Availability of cloud required bandwidth short response time
Immediate and continuous analysis
Closer human-machine collaboration
Digital industrial transformation
IIoT ndash Open Edge Architecture
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
IIoT ndash Edge Controller
Connectivity
Shop floor connectivity
Native and 3rd-party fieldbus protocols
MES ERP connectivity
SQL DB OPC UA MQTT connectivity
Cloud connectivity
MQTT OPC UA connectivity
M1 Mn
Mm
SQL DB
ERP
MES
OPC UA clientserver
hellipMQTT client
IIoT ndash Edge Controller
Real-time KPIs and on-site data compression
Processing and aggregation of data via UCB server
Prevents data loss at all levels of the system
Data buffering in memory (AR) and file system (AR) amp GPOS
databases
Dual historian supports system and user
NoSQL DB (Berkeley) for continuous signals and events
SQL DB (MySQL MariaDB) for user-specific data
Access to data historian
Access via REST API and SQL client
Data historian
Sophisticated trend system TrendViewer
Zero-maintenance database
Data volume reduction via compression technologies
Analytical and mathematical features
Combine up to 20 slots with micros resolution
Alarm generation controlled by logic
Extensive alarm system for events and alarms including metadata
Generation acknowledgment and forwarding controlled by logic
IIoT ndash Edge Controller
Edge analytics ndash Trends alarms
Embedded business intelligence suite
Basic business intelligence solution HTML5 based
Report Designer Report Server with scheduler
RESTful API for access to Report Server
Ad-hoc reporting
Selection of data sources calculated measures
Filters (drilling up and down filter expressions)
Standard reports
Content predefined parameters variable
Dashboards
Built on existing contentfilters new content
Mobile access
Mobile access via iOSAndroid app
IIoT ndash Edge Controller
Edge analytics ndash Business intelligence
IIoT ndash Edge Controller
Edge analytics ndash CPM EnMon ConMon APM
Enhanced control loop efficiency
Continuous assessment of control loop accuracy
via control performance monitoring (CPM)
Consideration of over 30 KPIs to benchmark control loop behavior
Energy monitoring to reduce energy consumption
Energy monitoring supports energy management systems as defined in ISO 50001
Continuous measuring recording and analyzing of all of all energy consumption
Condition monitoring to reduce maintenance costs
Condition monitoring based on vibration measurement
or any other kind of mechanical electrical etc parameters
Efficiency monitoring and protection of assets
Continuous monitoring of assets via asset performance monitoring (APM)
Identification of maintenance needs (eg heat exchanger (fouling)
or pump (cavitation))
IIoT ndash Edge Controller
Enterprise OS - SUSE Linux Enterprise Server 12
Monthly updates with test of complete system software
Ready for anti-virus software installation
Embedded cyber security
Secure boot (UEFI)
System hardening automatic preconfigured built-in firewall
TLS-encryption
Authentication with LDAP client operator authorization
Embedded remote diagnostics
Extensive system management via web
Status of data forwarding DNS server ports etc
Secure Remote Maintenance access
Certificate secured and encrypted VPN connection (SiteManager
GateManager)
Connection setup via drag amp drop ndash no IT expertise required
IT security
IIoT ndash Edge Controller
Real-time machine control
Real-time data acquisition amp control in millisecond range
Infrastructure-independent control (Edge Controller to machinesplant units)
Line management with machine orchestration
M2M communication in millisecond-range extended data coupling via remote IOs
Enabling line features amp functionalities (eg OEE reporting track amp trace)
Control via rules
Implementation of complex logicrules via IEC 61131-3 languages
Eg graphical control via SFC (Sequential Function Chart)
Direct control access via remote IO extensions
Embedded AR supports the direct connection and integration of RIO units
Communication via POWERLINK or 3rd-party fieldbus
Integrated remote firmware deployment (ARFW) supported for all IO modules
Orchestration
IIoT ndash Edge Controller
Advanced process control for multi-variable systems
Model-based MPC (Model Predictive Control) with cyclic minimization
of control deviation
Adjustable sample rates via prediction horizon
Simulation of process models
Suppression of signal noise or damping of resonance frequency
via universal filter module
Complex simulation via MATLAB and Automation Studio Target for Simulink
Orchestration
IIoT ndash Edge Controller
In Display Center
Vector graphics
VNC client widget for 3rd-party integration
AlarmMonitorAlarmLine
TrendViewer
Web-based (mapp View)
Powered by the latest real-time HMI technologies ndash mapp
View server
Utilization of standards HTML5 CSS3 amp Java
Easy HMI design using broad selection of integrated graphical
widgets
Supports design for optimal presentation on all display
geometries
HMI
IIoT ndash Edge Controller
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
Appendix - Use case
Use Case I OKE Group
OKE
Development and production of sophisticated technical plastic components
Operation of injection molding plants and extrusions lines throughout Germany
140 extrusion lines 150 injection molding machines 3x internal tool construction
The Company OKE
Use Case I OKE Group
- MES
- ERP
Connection to BampRrsquos amp 3rd Party PLCs
Data Analytics
Basic Concept
Connectivity to OKE IT systems (SAP MES ERP)
Use Case I OKE Group
System Layout and Quantities
VPN VPN VPN
Headquarter
ReportsAPROL Server
Runtime Engineering
Real-time
data
Historical
data
Standard- and Ad-hoc-Reports
Individual Dashboards
Mobile Data Analysis
Aprol-
Process Data Acquisition
and EnMon
Data Analysis
CC100-300
Euromapp 63
MC45
Euromapp 63
VPN
APROL PDA
Site A Site B
APROL PDA
Site C
APROL PDA
Site D hellip X
APROL PDA
- MES
- ERP
Industrial IoT
Predictive Maintenance
Automotive industry
Application
bull Online vibration monitoring on assembly line
bull Data aggregation on edge controller
BampR Products
bull X20CM4810 X20 IOrsquos X20 PLC
bull APC910 Aprol ConMon
Customer Value
bull Prevent secondary damage
bull Achievable product quality and quantities
bull Reduced unplanned downtime
Architecture
MQTT
Industrial IoT
Functionalities
Industrial IoT
Remote Access
Industrial Equipment Architecture
Application
bull Secure remote maintenance
BampR Products
bull X20 PLC Site Manager
bull Gate Manager
Customer Value
bull Secure remote maintenance
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
for Brownfield
Food amp Beverage Industry Architecture
OPC UA
MQTTApplication
bull Lifecycle management
bull Connectivity to higher-level IT systems
BampR Products
bull Power Panel X20 IO
bull mapp Technologies
Customer Value
bull Improved brownfield competiveness
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
Fleet Management
Maritime Industry Architecture
MQTTApplication
bull Process data acquisition
bull Secure remote maintenance
BampR Products
bull APC2100 X20 PLC X20 IO
Customer Value
bull Enhanced lifecycle management
bull Provide additional services
bull Optimized end-user experience
Industrial IoT
Functionalities
QampA
Time Sensitive Networking
(TSN)
Jaehoonsabr-automationcom
A MEMBER OF THE ABB GROUP
ABB acquires BampR
IIoT driven by standards
TomorrowToday
IIoT
Brownfield gtgtgt Greenfield
Greenfield
projects
How to implement Industrial IoT in existing factories
To increase productivity of existing machines
To increase connectivity through all machines and lines
Without touching the existing Hard- and Software
Industrial IoT
Edge Computing
μsecs
msecs to mins
μsecs to msecs
Edge
Cloud
Information
Technology
Operational
Technology
Open Edge Architecture based on OPC UA TSN
Requirements are changing
Perf
orm
ance
Function
Security
Big Data
handling
Real-time
in large networks
Plug amp Produce
Simple
diagnostics
Open standards
and ecosystem
All as before +
2017
Higher bandwidth
Easy
configuration
Time
synchronization
Motion
applications
All as before
2001
Less cables
Diagnosis
All as before
1993
How technology evolves
Perf
orm
ance
Function
201720011993
Requirements
Requirements
Requirements
Industrial Ethernet
Time Sensitive Networking
How Industrial IoT impacts automation
IP
TSN
Industrial IoT
How OPC UA TSN impacts automation
IIoTTime Sensitive Networking
(TSN)
Industrial Internet of Things
EdgeMachines
Sensors and
actuators
Robots
Time Sensitive Networking TSN
Communication
Cloud
Plants
TSN TSN TSN
MQ
TT
AM
QP
OPC UA brings secure data exchange and semantic self-description
TSN guaranties deterministic communication
OPC UA secure data exchange and semantic self-description
10100100100100101010100101110110101011011001010010101001010100101001010
Current
Fieldbuses
Robot with welding and drilling
Security
Information
model
Companion
specifications
eventsmethods andvariablesObject with
is currently weldingtools for
PlantsRobotsSensors and
Actors
Machines
OPC UA TSN
OPC UA + Publish-subscribe model + TSN(Time-Sensitive Networking )
200 embedded nodes
5 Full HD cameras
2 Cisco switches
18 x faster than todaylsquos fastest solution
lt 10micros minimum cycle time
gt 10k nodes connected in real-time
Integrated Safety and Security
Technology evolution
Remote IO on machine level
Machine to Machine
Remote IO on sensor level
Motion
Today
FuturePast
BampR leads standardization
Semantic self description
Standardized usability
Scalability of cost
Guaranteed
interoperability
Plug and produce
OPC UA TSN - the undisputed Industrial IoT highway
Assuring Industrial
IoT leadership
Requested by Fortune 500
End-users
100 open standard
Secure network
Largest eco-system
by 2018
Cross industry
standard
Time Sensitive Networking
TSN
BampR이 제공하는모든 Edge Solution에 OPC UA를기본사양으로탑재함
( OPC UA without license fee amp Webserver)
Industrial IoT ndash Open Edge ArchitectureSolutions for the digital future
Products
RTOS기반의통합제어 Solution
Robotic
sAxis
PackML Alarm
OEE User Recipe
Traditional automation structure
PLCHMI
Motion
control
Bus 1 Bus 2 Bus 3
Safety PLC
Complexity hard to manage
Suppliers responsible for components
Restricted system performance
Integrated automation solution
PLCHMI
Motion
control
Safety PLC
The automation system absorbs the complexity
One partner responsible for entire system
Software integration for a complete system solution
Increased productivity
With perfectly orchestrated components
Integrated automationConventional
Soft real time
Restricted system performance
Hard real time
Deterministic system behavior
Product AcoposTrak
Product AcoposTrak
System Components and track design flexibility
Product Orange Box ndash IIoT platform
PackML
Alarm
OEE
User
Recipe
Create your custom IIoT solution
Orange Box ‒ Technical overview
Machines go online
INAISO on TCPEtherNetIP
MachineBampR hardwareConnects with Siemens PLCConnects with Rockwell PLCConnects with BampR PLCConnects with 3rd-party PLCConnects with IT systems
Use case - OrangeBox
Food and Beverage company(GER)
(Nestleacute)
Use Case 1 Food and Beverage Maker
End User
The worldrsquos largest food and beverage company
Process technology and components in different end markets
Nestleacutes products contain baby food medical food bottled water breakfast cereals coffee and so on
The Company Nestleacute
Machines from different generations
Use Case 1 Food and Beverage Maker
Basic Concept
Various systems and technologies No real-time data collection
Use Case 1 Food and Beverage Maker
Shopfloor
1
Orange Box
Edge Controller
Runtime Engineering
2 3 4 5 6 7 8
APC910
Basic Concept (continued)
Use Case 1 Food and Beverage Maker
Enterprise CenterReports for
Standorts
Standard- and Ad-
hoc-Reports
Individual dashboards
mobile data analyze
Edge Conreoller central
Runtime Engineering
Edge Controller
local
Edge Controller
local
Optional
Redundancy
Real time data History data
Site A
1 n
local Reports
VPN
Site N
local reports
VPN
1 n
Orange
Box
Orange Box
System Layout
Industrial IoT
Machine Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Machine Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Line Plant Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Line Plant Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Enterprise Level
2
1n
3
Industrial IoT
Enterprise Level
ERP
Dashboard
n
BampR Edge Architecture
MQTT MQTTMQTT
Machines
Sensors and
Actuators
Lines Plants
BampR Edge Architecture
Edge Connect Edge Embedded
hellip
Edge Controller
hellip
MQTT MQTTMQTT
Industrial IoT ndash
Edge Architecture
Control SecurityInternet
Connectivity
Data
AggregationData Historian
Business
Intelligence
Machine
Learning
Long Term
Storage
Server Based Edge
Edge Controller
Embedded Edge
Edge Connect
Cloud
Cloud
Cloud
Cloud
APROL
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Connect
Simple communication via OPC UA bus coupler
Long term
archiving Data forwarding
From the IO layer directly to the cloud
Auto-discovery for plug and produce
Decentralized intelligence through
methods and events
OPC UA client and server
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Embedded
Software generates added value
Long term
archiving
Simple data preprocessing through new
functions in the mapp framework
Direct access to databases
Embedded security through standard
OPC UA mechanisms
Embedded MQTT AMQP clients for
seamless cloud connectivity
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Controller
Big data analytics in real time
Long term
archiving
High-performance databases
Analytics trend and reporting features
Asset management and software
deployment
Control performance monitoring
Open interfaces for machine learning
Analytics Aggregation
Reporting Connectivity
IIoT ndash Open Edge Architecture
Structure of a site
Lines
Machines
Preparation ProcessingProcess
M1 M2 M3 M1
Secondary
Primary
Supply Delivery
M2 M3
Line 1 Line 2
Infrastructure
automation
Process
automation
Plant
automation
Factory
automation
Infrastructure Media supply
IIoT ndash Open Edge Architecture
Information technology versus operational technology
Industrial IoT requires communication between
Enterprise zone and Manufacturing zone
Moving ever closer together
Distributed intelligence
Data processing near to sensors
Fast transformation into actionable intelligence
Minimizing of risk
Availability of cloud required bandwidth short response time
Immediate and continuous analysis
Closer human-machine collaboration
Digital industrial transformation
IIoT ndash Open Edge Architecture
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
IIoT ndash Edge Controller
Connectivity
Shop floor connectivity
Native and 3rd-party fieldbus protocols
MES ERP connectivity
SQL DB OPC UA MQTT connectivity
Cloud connectivity
MQTT OPC UA connectivity
M1 Mn
Mm
SQL DB
ERP
MES
OPC UA clientserver
hellipMQTT client
IIoT ndash Edge Controller
Real-time KPIs and on-site data compression
Processing and aggregation of data via UCB server
Prevents data loss at all levels of the system
Data buffering in memory (AR) and file system (AR) amp GPOS
databases
Dual historian supports system and user
NoSQL DB (Berkeley) for continuous signals and events
SQL DB (MySQL MariaDB) for user-specific data
Access to data historian
Access via REST API and SQL client
Data historian
Sophisticated trend system TrendViewer
Zero-maintenance database
Data volume reduction via compression technologies
Analytical and mathematical features
Combine up to 20 slots with micros resolution
Alarm generation controlled by logic
Extensive alarm system for events and alarms including metadata
Generation acknowledgment and forwarding controlled by logic
IIoT ndash Edge Controller
Edge analytics ndash Trends alarms
Embedded business intelligence suite
Basic business intelligence solution HTML5 based
Report Designer Report Server with scheduler
RESTful API for access to Report Server
Ad-hoc reporting
Selection of data sources calculated measures
Filters (drilling up and down filter expressions)
Standard reports
Content predefined parameters variable
Dashboards
Built on existing contentfilters new content
Mobile access
Mobile access via iOSAndroid app
IIoT ndash Edge Controller
Edge analytics ndash Business intelligence
IIoT ndash Edge Controller
Edge analytics ndash CPM EnMon ConMon APM
Enhanced control loop efficiency
Continuous assessment of control loop accuracy
via control performance monitoring (CPM)
Consideration of over 30 KPIs to benchmark control loop behavior
Energy monitoring to reduce energy consumption
Energy monitoring supports energy management systems as defined in ISO 50001
Continuous measuring recording and analyzing of all of all energy consumption
Condition monitoring to reduce maintenance costs
Condition monitoring based on vibration measurement
or any other kind of mechanical electrical etc parameters
Efficiency monitoring and protection of assets
Continuous monitoring of assets via asset performance monitoring (APM)
Identification of maintenance needs (eg heat exchanger (fouling)
or pump (cavitation))
IIoT ndash Edge Controller
Enterprise OS - SUSE Linux Enterprise Server 12
Monthly updates with test of complete system software
Ready for anti-virus software installation
Embedded cyber security
Secure boot (UEFI)
System hardening automatic preconfigured built-in firewall
TLS-encryption
Authentication with LDAP client operator authorization
Embedded remote diagnostics
Extensive system management via web
Status of data forwarding DNS server ports etc
Secure Remote Maintenance access
Certificate secured and encrypted VPN connection (SiteManager
GateManager)
Connection setup via drag amp drop ndash no IT expertise required
IT security
IIoT ndash Edge Controller
Real-time machine control
Real-time data acquisition amp control in millisecond range
Infrastructure-independent control (Edge Controller to machinesplant units)
Line management with machine orchestration
M2M communication in millisecond-range extended data coupling via remote IOs
Enabling line features amp functionalities (eg OEE reporting track amp trace)
Control via rules
Implementation of complex logicrules via IEC 61131-3 languages
Eg graphical control via SFC (Sequential Function Chart)
Direct control access via remote IO extensions
Embedded AR supports the direct connection and integration of RIO units
Communication via POWERLINK or 3rd-party fieldbus
Integrated remote firmware deployment (ARFW) supported for all IO modules
Orchestration
IIoT ndash Edge Controller
Advanced process control for multi-variable systems
Model-based MPC (Model Predictive Control) with cyclic minimization
of control deviation
Adjustable sample rates via prediction horizon
Simulation of process models
Suppression of signal noise or damping of resonance frequency
via universal filter module
Complex simulation via MATLAB and Automation Studio Target for Simulink
Orchestration
IIoT ndash Edge Controller
In Display Center
Vector graphics
VNC client widget for 3rd-party integration
AlarmMonitorAlarmLine
TrendViewer
Web-based (mapp View)
Powered by the latest real-time HMI technologies ndash mapp
View server
Utilization of standards HTML5 CSS3 amp Java
Easy HMI design using broad selection of integrated graphical
widgets
Supports design for optimal presentation on all display
geometries
HMI
IIoT ndash Edge Controller
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
Appendix - Use case
Use Case I OKE Group
OKE
Development and production of sophisticated technical plastic components
Operation of injection molding plants and extrusions lines throughout Germany
140 extrusion lines 150 injection molding machines 3x internal tool construction
The Company OKE
Use Case I OKE Group
- MES
- ERP
Connection to BampRrsquos amp 3rd Party PLCs
Data Analytics
Basic Concept
Connectivity to OKE IT systems (SAP MES ERP)
Use Case I OKE Group
System Layout and Quantities
VPN VPN VPN
Headquarter
ReportsAPROL Server
Runtime Engineering
Real-time
data
Historical
data
Standard- and Ad-hoc-Reports
Individual Dashboards
Mobile Data Analysis
Aprol-
Process Data Acquisition
and EnMon
Data Analysis
CC100-300
Euromapp 63
MC45
Euromapp 63
VPN
APROL PDA
Site A Site B
APROL PDA
Site C
APROL PDA
Site D hellip X
APROL PDA
- MES
- ERP
Industrial IoT
Predictive Maintenance
Automotive industry
Application
bull Online vibration monitoring on assembly line
bull Data aggregation on edge controller
BampR Products
bull X20CM4810 X20 IOrsquos X20 PLC
bull APC910 Aprol ConMon
Customer Value
bull Prevent secondary damage
bull Achievable product quality and quantities
bull Reduced unplanned downtime
Architecture
MQTT
Industrial IoT
Functionalities
Industrial IoT
Remote Access
Industrial Equipment Architecture
Application
bull Secure remote maintenance
BampR Products
bull X20 PLC Site Manager
bull Gate Manager
Customer Value
bull Secure remote maintenance
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
for Brownfield
Food amp Beverage Industry Architecture
OPC UA
MQTTApplication
bull Lifecycle management
bull Connectivity to higher-level IT systems
BampR Products
bull Power Panel X20 IO
bull mapp Technologies
Customer Value
bull Improved brownfield competiveness
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
Fleet Management
Maritime Industry Architecture
MQTTApplication
bull Process data acquisition
bull Secure remote maintenance
BampR Products
bull APC2100 X20 PLC X20 IO
Customer Value
bull Enhanced lifecycle management
bull Provide additional services
bull Optimized end-user experience
Industrial IoT
Functionalities
QampA
Time Sensitive Networking
(TSN)
Jaehoonsabr-automationcom
IIoT driven by standards
TomorrowToday
IIoT
Brownfield gtgtgt Greenfield
Greenfield
projects
How to implement Industrial IoT in existing factories
To increase productivity of existing machines
To increase connectivity through all machines and lines
Without touching the existing Hard- and Software
Industrial IoT
Edge Computing
μsecs
msecs to mins
μsecs to msecs
Edge
Cloud
Information
Technology
Operational
Technology
Open Edge Architecture based on OPC UA TSN
Requirements are changing
Perf
orm
ance
Function
Security
Big Data
handling
Real-time
in large networks
Plug amp Produce
Simple
diagnostics
Open standards
and ecosystem
All as before +
2017
Higher bandwidth
Easy
configuration
Time
synchronization
Motion
applications
All as before
2001
Less cables
Diagnosis
All as before
1993
How technology evolves
Perf
orm
ance
Function
201720011993
Requirements
Requirements
Requirements
Industrial Ethernet
Time Sensitive Networking
How Industrial IoT impacts automation
IP
TSN
Industrial IoT
How OPC UA TSN impacts automation
IIoTTime Sensitive Networking
(TSN)
Industrial Internet of Things
EdgeMachines
Sensors and
actuators
Robots
Time Sensitive Networking TSN
Communication
Cloud
Plants
TSN TSN TSN
MQ
TT
AM
QP
OPC UA brings secure data exchange and semantic self-description
TSN guaranties deterministic communication
OPC UA secure data exchange and semantic self-description
10100100100100101010100101110110101011011001010010101001010100101001010
Current
Fieldbuses
Robot with welding and drilling
Security
Information
model
Companion
specifications
eventsmethods andvariablesObject with
is currently weldingtools for
PlantsRobotsSensors and
Actors
Machines
OPC UA TSN
OPC UA + Publish-subscribe model + TSN(Time-Sensitive Networking )
200 embedded nodes
5 Full HD cameras
2 Cisco switches
18 x faster than todaylsquos fastest solution
lt 10micros minimum cycle time
gt 10k nodes connected in real-time
Integrated Safety and Security
Technology evolution
Remote IO on machine level
Machine to Machine
Remote IO on sensor level
Motion
Today
FuturePast
BampR leads standardization
Semantic self description
Standardized usability
Scalability of cost
Guaranteed
interoperability
Plug and produce
OPC UA TSN - the undisputed Industrial IoT highway
Assuring Industrial
IoT leadership
Requested by Fortune 500
End-users
100 open standard
Secure network
Largest eco-system
by 2018
Cross industry
standard
Time Sensitive Networking
TSN
BampR이 제공하는모든 Edge Solution에 OPC UA를기본사양으로탑재함
( OPC UA without license fee amp Webserver)
Industrial IoT ndash Open Edge ArchitectureSolutions for the digital future
Products
RTOS기반의통합제어 Solution
Robotic
sAxis
PackML Alarm
OEE User Recipe
Traditional automation structure
PLCHMI
Motion
control
Bus 1 Bus 2 Bus 3
Safety PLC
Complexity hard to manage
Suppliers responsible for components
Restricted system performance
Integrated automation solution
PLCHMI
Motion
control
Safety PLC
The automation system absorbs the complexity
One partner responsible for entire system
Software integration for a complete system solution
Increased productivity
With perfectly orchestrated components
Integrated automationConventional
Soft real time
Restricted system performance
Hard real time
Deterministic system behavior
Product AcoposTrak
Product AcoposTrak
System Components and track design flexibility
Product Orange Box ndash IIoT platform
PackML
Alarm
OEE
User
Recipe
Create your custom IIoT solution
Orange Box ‒ Technical overview
Machines go online
INAISO on TCPEtherNetIP
MachineBampR hardwareConnects with Siemens PLCConnects with Rockwell PLCConnects with BampR PLCConnects with 3rd-party PLCConnects with IT systems
Use case - OrangeBox
Food and Beverage company(GER)
(Nestleacute)
Use Case 1 Food and Beverage Maker
End User
The worldrsquos largest food and beverage company
Process technology and components in different end markets
Nestleacutes products contain baby food medical food bottled water breakfast cereals coffee and so on
The Company Nestleacute
Machines from different generations
Use Case 1 Food and Beverage Maker
Basic Concept
Various systems and technologies No real-time data collection
Use Case 1 Food and Beverage Maker
Shopfloor
1
Orange Box
Edge Controller
Runtime Engineering
2 3 4 5 6 7 8
APC910
Basic Concept (continued)
Use Case 1 Food and Beverage Maker
Enterprise CenterReports for
Standorts
Standard- and Ad-
hoc-Reports
Individual dashboards
mobile data analyze
Edge Conreoller central
Runtime Engineering
Edge Controller
local
Edge Controller
local
Optional
Redundancy
Real time data History data
Site A
1 n
local Reports
VPN
Site N
local reports
VPN
1 n
Orange
Box
Orange Box
System Layout
Industrial IoT
Machine Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Machine Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Line Plant Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Line Plant Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Enterprise Level
2
1n
3
Industrial IoT
Enterprise Level
ERP
Dashboard
n
BampR Edge Architecture
MQTT MQTTMQTT
Machines
Sensors and
Actuators
Lines Plants
BampR Edge Architecture
Edge Connect Edge Embedded
hellip
Edge Controller
hellip
MQTT MQTTMQTT
Industrial IoT ndash
Edge Architecture
Control SecurityInternet
Connectivity
Data
AggregationData Historian
Business
Intelligence
Machine
Learning
Long Term
Storage
Server Based Edge
Edge Controller
Embedded Edge
Edge Connect
Cloud
Cloud
Cloud
Cloud
APROL
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Connect
Simple communication via OPC UA bus coupler
Long term
archiving Data forwarding
From the IO layer directly to the cloud
Auto-discovery for plug and produce
Decentralized intelligence through
methods and events
OPC UA client and server
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Embedded
Software generates added value
Long term
archiving
Simple data preprocessing through new
functions in the mapp framework
Direct access to databases
Embedded security through standard
OPC UA mechanisms
Embedded MQTT AMQP clients for
seamless cloud connectivity
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Controller
Big data analytics in real time
Long term
archiving
High-performance databases
Analytics trend and reporting features
Asset management and software
deployment
Control performance monitoring
Open interfaces for machine learning
Analytics Aggregation
Reporting Connectivity
IIoT ndash Open Edge Architecture
Structure of a site
Lines
Machines
Preparation ProcessingProcess
M1 M2 M3 M1
Secondary
Primary
Supply Delivery
M2 M3
Line 1 Line 2
Infrastructure
automation
Process
automation
Plant
automation
Factory
automation
Infrastructure Media supply
IIoT ndash Open Edge Architecture
Information technology versus operational technology
Industrial IoT requires communication between
Enterprise zone and Manufacturing zone
Moving ever closer together
Distributed intelligence
Data processing near to sensors
Fast transformation into actionable intelligence
Minimizing of risk
Availability of cloud required bandwidth short response time
Immediate and continuous analysis
Closer human-machine collaboration
Digital industrial transformation
IIoT ndash Open Edge Architecture
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
IIoT ndash Edge Controller
Connectivity
Shop floor connectivity
Native and 3rd-party fieldbus protocols
MES ERP connectivity
SQL DB OPC UA MQTT connectivity
Cloud connectivity
MQTT OPC UA connectivity
M1 Mn
Mm
SQL DB
ERP
MES
OPC UA clientserver
hellipMQTT client
IIoT ndash Edge Controller
Real-time KPIs and on-site data compression
Processing and aggregation of data via UCB server
Prevents data loss at all levels of the system
Data buffering in memory (AR) and file system (AR) amp GPOS
databases
Dual historian supports system and user
NoSQL DB (Berkeley) for continuous signals and events
SQL DB (MySQL MariaDB) for user-specific data
Access to data historian
Access via REST API and SQL client
Data historian
Sophisticated trend system TrendViewer
Zero-maintenance database
Data volume reduction via compression technologies
Analytical and mathematical features
Combine up to 20 slots with micros resolution
Alarm generation controlled by logic
Extensive alarm system for events and alarms including metadata
Generation acknowledgment and forwarding controlled by logic
IIoT ndash Edge Controller
Edge analytics ndash Trends alarms
Embedded business intelligence suite
Basic business intelligence solution HTML5 based
Report Designer Report Server with scheduler
RESTful API for access to Report Server
Ad-hoc reporting
Selection of data sources calculated measures
Filters (drilling up and down filter expressions)
Standard reports
Content predefined parameters variable
Dashboards
Built on existing contentfilters new content
Mobile access
Mobile access via iOSAndroid app
IIoT ndash Edge Controller
Edge analytics ndash Business intelligence
IIoT ndash Edge Controller
Edge analytics ndash CPM EnMon ConMon APM
Enhanced control loop efficiency
Continuous assessment of control loop accuracy
via control performance monitoring (CPM)
Consideration of over 30 KPIs to benchmark control loop behavior
Energy monitoring to reduce energy consumption
Energy monitoring supports energy management systems as defined in ISO 50001
Continuous measuring recording and analyzing of all of all energy consumption
Condition monitoring to reduce maintenance costs
Condition monitoring based on vibration measurement
or any other kind of mechanical electrical etc parameters
Efficiency monitoring and protection of assets
Continuous monitoring of assets via asset performance monitoring (APM)
Identification of maintenance needs (eg heat exchanger (fouling)
or pump (cavitation))
IIoT ndash Edge Controller
Enterprise OS - SUSE Linux Enterprise Server 12
Monthly updates with test of complete system software
Ready for anti-virus software installation
Embedded cyber security
Secure boot (UEFI)
System hardening automatic preconfigured built-in firewall
TLS-encryption
Authentication with LDAP client operator authorization
Embedded remote diagnostics
Extensive system management via web
Status of data forwarding DNS server ports etc
Secure Remote Maintenance access
Certificate secured and encrypted VPN connection (SiteManager
GateManager)
Connection setup via drag amp drop ndash no IT expertise required
IT security
IIoT ndash Edge Controller
Real-time machine control
Real-time data acquisition amp control in millisecond range
Infrastructure-independent control (Edge Controller to machinesplant units)
Line management with machine orchestration
M2M communication in millisecond-range extended data coupling via remote IOs
Enabling line features amp functionalities (eg OEE reporting track amp trace)
Control via rules
Implementation of complex logicrules via IEC 61131-3 languages
Eg graphical control via SFC (Sequential Function Chart)
Direct control access via remote IO extensions
Embedded AR supports the direct connection and integration of RIO units
Communication via POWERLINK or 3rd-party fieldbus
Integrated remote firmware deployment (ARFW) supported for all IO modules
Orchestration
IIoT ndash Edge Controller
Advanced process control for multi-variable systems
Model-based MPC (Model Predictive Control) with cyclic minimization
of control deviation
Adjustable sample rates via prediction horizon
Simulation of process models
Suppression of signal noise or damping of resonance frequency
via universal filter module
Complex simulation via MATLAB and Automation Studio Target for Simulink
Orchestration
IIoT ndash Edge Controller
In Display Center
Vector graphics
VNC client widget for 3rd-party integration
AlarmMonitorAlarmLine
TrendViewer
Web-based (mapp View)
Powered by the latest real-time HMI technologies ndash mapp
View server
Utilization of standards HTML5 CSS3 amp Java
Easy HMI design using broad selection of integrated graphical
widgets
Supports design for optimal presentation on all display
geometries
HMI
IIoT ndash Edge Controller
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
Appendix - Use case
Use Case I OKE Group
OKE
Development and production of sophisticated technical plastic components
Operation of injection molding plants and extrusions lines throughout Germany
140 extrusion lines 150 injection molding machines 3x internal tool construction
The Company OKE
Use Case I OKE Group
- MES
- ERP
Connection to BampRrsquos amp 3rd Party PLCs
Data Analytics
Basic Concept
Connectivity to OKE IT systems (SAP MES ERP)
Use Case I OKE Group
System Layout and Quantities
VPN VPN VPN
Headquarter
ReportsAPROL Server
Runtime Engineering
Real-time
data
Historical
data
Standard- and Ad-hoc-Reports
Individual Dashboards
Mobile Data Analysis
Aprol-
Process Data Acquisition
and EnMon
Data Analysis
CC100-300
Euromapp 63
MC45
Euromapp 63
VPN
APROL PDA
Site A Site B
APROL PDA
Site C
APROL PDA
Site D hellip X
APROL PDA
- MES
- ERP
Industrial IoT
Predictive Maintenance
Automotive industry
Application
bull Online vibration monitoring on assembly line
bull Data aggregation on edge controller
BampR Products
bull X20CM4810 X20 IOrsquos X20 PLC
bull APC910 Aprol ConMon
Customer Value
bull Prevent secondary damage
bull Achievable product quality and quantities
bull Reduced unplanned downtime
Architecture
MQTT
Industrial IoT
Functionalities
Industrial IoT
Remote Access
Industrial Equipment Architecture
Application
bull Secure remote maintenance
BampR Products
bull X20 PLC Site Manager
bull Gate Manager
Customer Value
bull Secure remote maintenance
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
for Brownfield
Food amp Beverage Industry Architecture
OPC UA
MQTTApplication
bull Lifecycle management
bull Connectivity to higher-level IT systems
BampR Products
bull Power Panel X20 IO
bull mapp Technologies
Customer Value
bull Improved brownfield competiveness
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
Fleet Management
Maritime Industry Architecture
MQTTApplication
bull Process data acquisition
bull Secure remote maintenance
BampR Products
bull APC2100 X20 PLC X20 IO
Customer Value
bull Enhanced lifecycle management
bull Provide additional services
bull Optimized end-user experience
Industrial IoT
Functionalities
QampA
Time Sensitive Networking
(TSN)
Jaehoonsabr-automationcom
Brownfield gtgtgt Greenfield
Greenfield
projects
How to implement Industrial IoT in existing factories
To increase productivity of existing machines
To increase connectivity through all machines and lines
Without touching the existing Hard- and Software
Industrial IoT
Edge Computing
μsecs
msecs to mins
μsecs to msecs
Edge
Cloud
Information
Technology
Operational
Technology
Open Edge Architecture based on OPC UA TSN
Requirements are changing
Perf
orm
ance
Function
Security
Big Data
handling
Real-time
in large networks
Plug amp Produce
Simple
diagnostics
Open standards
and ecosystem
All as before +
2017
Higher bandwidth
Easy
configuration
Time
synchronization
Motion
applications
All as before
2001
Less cables
Diagnosis
All as before
1993
How technology evolves
Perf
orm
ance
Function
201720011993
Requirements
Requirements
Requirements
Industrial Ethernet
Time Sensitive Networking
How Industrial IoT impacts automation
IP
TSN
Industrial IoT
How OPC UA TSN impacts automation
IIoTTime Sensitive Networking
(TSN)
Industrial Internet of Things
EdgeMachines
Sensors and
actuators
Robots
Time Sensitive Networking TSN
Communication
Cloud
Plants
TSN TSN TSN
MQ
TT
AM
QP
OPC UA brings secure data exchange and semantic self-description
TSN guaranties deterministic communication
OPC UA secure data exchange and semantic self-description
10100100100100101010100101110110101011011001010010101001010100101001010
Current
Fieldbuses
Robot with welding and drilling
Security
Information
model
Companion
specifications
eventsmethods andvariablesObject with
is currently weldingtools for
PlantsRobotsSensors and
Actors
Machines
OPC UA TSN
OPC UA + Publish-subscribe model + TSN(Time-Sensitive Networking )
200 embedded nodes
5 Full HD cameras
2 Cisco switches
18 x faster than todaylsquos fastest solution
lt 10micros minimum cycle time
gt 10k nodes connected in real-time
Integrated Safety and Security
Technology evolution
Remote IO on machine level
Machine to Machine
Remote IO on sensor level
Motion
Today
FuturePast
BampR leads standardization
Semantic self description
Standardized usability
Scalability of cost
Guaranteed
interoperability
Plug and produce
OPC UA TSN - the undisputed Industrial IoT highway
Assuring Industrial
IoT leadership
Requested by Fortune 500
End-users
100 open standard
Secure network
Largest eco-system
by 2018
Cross industry
standard
Time Sensitive Networking
TSN
BampR이 제공하는모든 Edge Solution에 OPC UA를기본사양으로탑재함
( OPC UA without license fee amp Webserver)
Industrial IoT ndash Open Edge ArchitectureSolutions for the digital future
Products
RTOS기반의통합제어 Solution
Robotic
sAxis
PackML Alarm
OEE User Recipe
Traditional automation structure
PLCHMI
Motion
control
Bus 1 Bus 2 Bus 3
Safety PLC
Complexity hard to manage
Suppliers responsible for components
Restricted system performance
Integrated automation solution
PLCHMI
Motion
control
Safety PLC
The automation system absorbs the complexity
One partner responsible for entire system
Software integration for a complete system solution
Increased productivity
With perfectly orchestrated components
Integrated automationConventional
Soft real time
Restricted system performance
Hard real time
Deterministic system behavior
Product AcoposTrak
Product AcoposTrak
System Components and track design flexibility
Product Orange Box ndash IIoT platform
PackML
Alarm
OEE
User
Recipe
Create your custom IIoT solution
Orange Box ‒ Technical overview
Machines go online
INAISO on TCPEtherNetIP
MachineBampR hardwareConnects with Siemens PLCConnects with Rockwell PLCConnects with BampR PLCConnects with 3rd-party PLCConnects with IT systems
Use case - OrangeBox
Food and Beverage company(GER)
(Nestleacute)
Use Case 1 Food and Beverage Maker
End User
The worldrsquos largest food and beverage company
Process technology and components in different end markets
Nestleacutes products contain baby food medical food bottled water breakfast cereals coffee and so on
The Company Nestleacute
Machines from different generations
Use Case 1 Food and Beverage Maker
Basic Concept
Various systems and technologies No real-time data collection
Use Case 1 Food and Beverage Maker
Shopfloor
1
Orange Box
Edge Controller
Runtime Engineering
2 3 4 5 6 7 8
APC910
Basic Concept (continued)
Use Case 1 Food and Beverage Maker
Enterprise CenterReports for
Standorts
Standard- and Ad-
hoc-Reports
Individual dashboards
mobile data analyze
Edge Conreoller central
Runtime Engineering
Edge Controller
local
Edge Controller
local
Optional
Redundancy
Real time data History data
Site A
1 n
local Reports
VPN
Site N
local reports
VPN
1 n
Orange
Box
Orange Box
System Layout
Industrial IoT
Machine Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Machine Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Line Plant Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Line Plant Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Enterprise Level
2
1n
3
Industrial IoT
Enterprise Level
ERP
Dashboard
n
BampR Edge Architecture
MQTT MQTTMQTT
Machines
Sensors and
Actuators
Lines Plants
BampR Edge Architecture
Edge Connect Edge Embedded
hellip
Edge Controller
hellip
MQTT MQTTMQTT
Industrial IoT ndash
Edge Architecture
Control SecurityInternet
Connectivity
Data
AggregationData Historian
Business
Intelligence
Machine
Learning
Long Term
Storage
Server Based Edge
Edge Controller
Embedded Edge
Edge Connect
Cloud
Cloud
Cloud
Cloud
APROL
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Connect
Simple communication via OPC UA bus coupler
Long term
archiving Data forwarding
From the IO layer directly to the cloud
Auto-discovery for plug and produce
Decentralized intelligence through
methods and events
OPC UA client and server
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Embedded
Software generates added value
Long term
archiving
Simple data preprocessing through new
functions in the mapp framework
Direct access to databases
Embedded security through standard
OPC UA mechanisms
Embedded MQTT AMQP clients for
seamless cloud connectivity
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Controller
Big data analytics in real time
Long term
archiving
High-performance databases
Analytics trend and reporting features
Asset management and software
deployment
Control performance monitoring
Open interfaces for machine learning
Analytics Aggregation
Reporting Connectivity
IIoT ndash Open Edge Architecture
Structure of a site
Lines
Machines
Preparation ProcessingProcess
M1 M2 M3 M1
Secondary
Primary
Supply Delivery
M2 M3
Line 1 Line 2
Infrastructure
automation
Process
automation
Plant
automation
Factory
automation
Infrastructure Media supply
IIoT ndash Open Edge Architecture
Information technology versus operational technology
Industrial IoT requires communication between
Enterprise zone and Manufacturing zone
Moving ever closer together
Distributed intelligence
Data processing near to sensors
Fast transformation into actionable intelligence
Minimizing of risk
Availability of cloud required bandwidth short response time
Immediate and continuous analysis
Closer human-machine collaboration
Digital industrial transformation
IIoT ndash Open Edge Architecture
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
IIoT ndash Edge Controller
Connectivity
Shop floor connectivity
Native and 3rd-party fieldbus protocols
MES ERP connectivity
SQL DB OPC UA MQTT connectivity
Cloud connectivity
MQTT OPC UA connectivity
M1 Mn
Mm
SQL DB
ERP
MES
OPC UA clientserver
hellipMQTT client
IIoT ndash Edge Controller
Real-time KPIs and on-site data compression
Processing and aggregation of data via UCB server
Prevents data loss at all levels of the system
Data buffering in memory (AR) and file system (AR) amp GPOS
databases
Dual historian supports system and user
NoSQL DB (Berkeley) for continuous signals and events
SQL DB (MySQL MariaDB) for user-specific data
Access to data historian
Access via REST API and SQL client
Data historian
Sophisticated trend system TrendViewer
Zero-maintenance database
Data volume reduction via compression technologies
Analytical and mathematical features
Combine up to 20 slots with micros resolution
Alarm generation controlled by logic
Extensive alarm system for events and alarms including metadata
Generation acknowledgment and forwarding controlled by logic
IIoT ndash Edge Controller
Edge analytics ndash Trends alarms
Embedded business intelligence suite
Basic business intelligence solution HTML5 based
Report Designer Report Server with scheduler
RESTful API for access to Report Server
Ad-hoc reporting
Selection of data sources calculated measures
Filters (drilling up and down filter expressions)
Standard reports
Content predefined parameters variable
Dashboards
Built on existing contentfilters new content
Mobile access
Mobile access via iOSAndroid app
IIoT ndash Edge Controller
Edge analytics ndash Business intelligence
IIoT ndash Edge Controller
Edge analytics ndash CPM EnMon ConMon APM
Enhanced control loop efficiency
Continuous assessment of control loop accuracy
via control performance monitoring (CPM)
Consideration of over 30 KPIs to benchmark control loop behavior
Energy monitoring to reduce energy consumption
Energy monitoring supports energy management systems as defined in ISO 50001
Continuous measuring recording and analyzing of all of all energy consumption
Condition monitoring to reduce maintenance costs
Condition monitoring based on vibration measurement
or any other kind of mechanical electrical etc parameters
Efficiency monitoring and protection of assets
Continuous monitoring of assets via asset performance monitoring (APM)
Identification of maintenance needs (eg heat exchanger (fouling)
or pump (cavitation))
IIoT ndash Edge Controller
Enterprise OS - SUSE Linux Enterprise Server 12
Monthly updates with test of complete system software
Ready for anti-virus software installation
Embedded cyber security
Secure boot (UEFI)
System hardening automatic preconfigured built-in firewall
TLS-encryption
Authentication with LDAP client operator authorization
Embedded remote diagnostics
Extensive system management via web
Status of data forwarding DNS server ports etc
Secure Remote Maintenance access
Certificate secured and encrypted VPN connection (SiteManager
GateManager)
Connection setup via drag amp drop ndash no IT expertise required
IT security
IIoT ndash Edge Controller
Real-time machine control
Real-time data acquisition amp control in millisecond range
Infrastructure-independent control (Edge Controller to machinesplant units)
Line management with machine orchestration
M2M communication in millisecond-range extended data coupling via remote IOs
Enabling line features amp functionalities (eg OEE reporting track amp trace)
Control via rules
Implementation of complex logicrules via IEC 61131-3 languages
Eg graphical control via SFC (Sequential Function Chart)
Direct control access via remote IO extensions
Embedded AR supports the direct connection and integration of RIO units
Communication via POWERLINK or 3rd-party fieldbus
Integrated remote firmware deployment (ARFW) supported for all IO modules
Orchestration
IIoT ndash Edge Controller
Advanced process control for multi-variable systems
Model-based MPC (Model Predictive Control) with cyclic minimization
of control deviation
Adjustable sample rates via prediction horizon
Simulation of process models
Suppression of signal noise or damping of resonance frequency
via universal filter module
Complex simulation via MATLAB and Automation Studio Target for Simulink
Orchestration
IIoT ndash Edge Controller
In Display Center
Vector graphics
VNC client widget for 3rd-party integration
AlarmMonitorAlarmLine
TrendViewer
Web-based (mapp View)
Powered by the latest real-time HMI technologies ndash mapp
View server
Utilization of standards HTML5 CSS3 amp Java
Easy HMI design using broad selection of integrated graphical
widgets
Supports design for optimal presentation on all display
geometries
HMI
IIoT ndash Edge Controller
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
Appendix - Use case
Use Case I OKE Group
OKE
Development and production of sophisticated technical plastic components
Operation of injection molding plants and extrusions lines throughout Germany
140 extrusion lines 150 injection molding machines 3x internal tool construction
The Company OKE
Use Case I OKE Group
- MES
- ERP
Connection to BampRrsquos amp 3rd Party PLCs
Data Analytics
Basic Concept
Connectivity to OKE IT systems (SAP MES ERP)
Use Case I OKE Group
System Layout and Quantities
VPN VPN VPN
Headquarter
ReportsAPROL Server
Runtime Engineering
Real-time
data
Historical
data
Standard- and Ad-hoc-Reports
Individual Dashboards
Mobile Data Analysis
Aprol-
Process Data Acquisition
and EnMon
Data Analysis
CC100-300
Euromapp 63
MC45
Euromapp 63
VPN
APROL PDA
Site A Site B
APROL PDA
Site C
APROL PDA
Site D hellip X
APROL PDA
- MES
- ERP
Industrial IoT
Predictive Maintenance
Automotive industry
Application
bull Online vibration monitoring on assembly line
bull Data aggregation on edge controller
BampR Products
bull X20CM4810 X20 IOrsquos X20 PLC
bull APC910 Aprol ConMon
Customer Value
bull Prevent secondary damage
bull Achievable product quality and quantities
bull Reduced unplanned downtime
Architecture
MQTT
Industrial IoT
Functionalities
Industrial IoT
Remote Access
Industrial Equipment Architecture
Application
bull Secure remote maintenance
BampR Products
bull X20 PLC Site Manager
bull Gate Manager
Customer Value
bull Secure remote maintenance
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
for Brownfield
Food amp Beverage Industry Architecture
OPC UA
MQTTApplication
bull Lifecycle management
bull Connectivity to higher-level IT systems
BampR Products
bull Power Panel X20 IO
bull mapp Technologies
Customer Value
bull Improved brownfield competiveness
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
Fleet Management
Maritime Industry Architecture
MQTTApplication
bull Process data acquisition
bull Secure remote maintenance
BampR Products
bull APC2100 X20 PLC X20 IO
Customer Value
bull Enhanced lifecycle management
bull Provide additional services
bull Optimized end-user experience
Industrial IoT
Functionalities
QampA
Time Sensitive Networking
(TSN)
Jaehoonsabr-automationcom
Industrial IoT
Edge Computing
μsecs
msecs to mins
μsecs to msecs
Edge
Cloud
Information
Technology
Operational
Technology
Open Edge Architecture based on OPC UA TSN
Requirements are changing
Perf
orm
ance
Function
Security
Big Data
handling
Real-time
in large networks
Plug amp Produce
Simple
diagnostics
Open standards
and ecosystem
All as before +
2017
Higher bandwidth
Easy
configuration
Time
synchronization
Motion
applications
All as before
2001
Less cables
Diagnosis
All as before
1993
How technology evolves
Perf
orm
ance
Function
201720011993
Requirements
Requirements
Requirements
Industrial Ethernet
Time Sensitive Networking
How Industrial IoT impacts automation
IP
TSN
Industrial IoT
How OPC UA TSN impacts automation
IIoTTime Sensitive Networking
(TSN)
Industrial Internet of Things
EdgeMachines
Sensors and
actuators
Robots
Time Sensitive Networking TSN
Communication
Cloud
Plants
TSN TSN TSN
MQ
TT
AM
QP
OPC UA brings secure data exchange and semantic self-description
TSN guaranties deterministic communication
OPC UA secure data exchange and semantic self-description
10100100100100101010100101110110101011011001010010101001010100101001010
Current
Fieldbuses
Robot with welding and drilling
Security
Information
model
Companion
specifications
eventsmethods andvariablesObject with
is currently weldingtools for
PlantsRobotsSensors and
Actors
Machines
OPC UA TSN
OPC UA + Publish-subscribe model + TSN(Time-Sensitive Networking )
200 embedded nodes
5 Full HD cameras
2 Cisco switches
18 x faster than todaylsquos fastest solution
lt 10micros minimum cycle time
gt 10k nodes connected in real-time
Integrated Safety and Security
Technology evolution
Remote IO on machine level
Machine to Machine
Remote IO on sensor level
Motion
Today
FuturePast
BampR leads standardization
Semantic self description
Standardized usability
Scalability of cost
Guaranteed
interoperability
Plug and produce
OPC UA TSN - the undisputed Industrial IoT highway
Assuring Industrial
IoT leadership
Requested by Fortune 500
End-users
100 open standard
Secure network
Largest eco-system
by 2018
Cross industry
standard
Time Sensitive Networking
TSN
BampR이 제공하는모든 Edge Solution에 OPC UA를기본사양으로탑재함
( OPC UA without license fee amp Webserver)
Industrial IoT ndash Open Edge ArchitectureSolutions for the digital future
Products
RTOS기반의통합제어 Solution
Robotic
sAxis
PackML Alarm
OEE User Recipe
Traditional automation structure
PLCHMI
Motion
control
Bus 1 Bus 2 Bus 3
Safety PLC
Complexity hard to manage
Suppliers responsible for components
Restricted system performance
Integrated automation solution
PLCHMI
Motion
control
Safety PLC
The automation system absorbs the complexity
One partner responsible for entire system
Software integration for a complete system solution
Increased productivity
With perfectly orchestrated components
Integrated automationConventional
Soft real time
Restricted system performance
Hard real time
Deterministic system behavior
Product AcoposTrak
Product AcoposTrak
System Components and track design flexibility
Product Orange Box ndash IIoT platform
PackML
Alarm
OEE
User
Recipe
Create your custom IIoT solution
Orange Box ‒ Technical overview
Machines go online
INAISO on TCPEtherNetIP
MachineBampR hardwareConnects with Siemens PLCConnects with Rockwell PLCConnects with BampR PLCConnects with 3rd-party PLCConnects with IT systems
Use case - OrangeBox
Food and Beverage company(GER)
(Nestleacute)
Use Case 1 Food and Beverage Maker
End User
The worldrsquos largest food and beverage company
Process technology and components in different end markets
Nestleacutes products contain baby food medical food bottled water breakfast cereals coffee and so on
The Company Nestleacute
Machines from different generations
Use Case 1 Food and Beverage Maker
Basic Concept
Various systems and technologies No real-time data collection
Use Case 1 Food and Beverage Maker
Shopfloor
1
Orange Box
Edge Controller
Runtime Engineering
2 3 4 5 6 7 8
APC910
Basic Concept (continued)
Use Case 1 Food and Beverage Maker
Enterprise CenterReports for
Standorts
Standard- and Ad-
hoc-Reports
Individual dashboards
mobile data analyze
Edge Conreoller central
Runtime Engineering
Edge Controller
local
Edge Controller
local
Optional
Redundancy
Real time data History data
Site A
1 n
local Reports
VPN
Site N
local reports
VPN
1 n
Orange
Box
Orange Box
System Layout
Industrial IoT
Machine Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Machine Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Line Plant Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Line Plant Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Enterprise Level
2
1n
3
Industrial IoT
Enterprise Level
ERP
Dashboard
n
BampR Edge Architecture
MQTT MQTTMQTT
Machines
Sensors and
Actuators
Lines Plants
BampR Edge Architecture
Edge Connect Edge Embedded
hellip
Edge Controller
hellip
MQTT MQTTMQTT
Industrial IoT ndash
Edge Architecture
Control SecurityInternet
Connectivity
Data
AggregationData Historian
Business
Intelligence
Machine
Learning
Long Term
Storage
Server Based Edge
Edge Controller
Embedded Edge
Edge Connect
Cloud
Cloud
Cloud
Cloud
APROL
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Connect
Simple communication via OPC UA bus coupler
Long term
archiving Data forwarding
From the IO layer directly to the cloud
Auto-discovery for plug and produce
Decentralized intelligence through
methods and events
OPC UA client and server
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Embedded
Software generates added value
Long term
archiving
Simple data preprocessing through new
functions in the mapp framework
Direct access to databases
Embedded security through standard
OPC UA mechanisms
Embedded MQTT AMQP clients for
seamless cloud connectivity
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Controller
Big data analytics in real time
Long term
archiving
High-performance databases
Analytics trend and reporting features
Asset management and software
deployment
Control performance monitoring
Open interfaces for machine learning
Analytics Aggregation
Reporting Connectivity
IIoT ndash Open Edge Architecture
Structure of a site
Lines
Machines
Preparation ProcessingProcess
M1 M2 M3 M1
Secondary
Primary
Supply Delivery
M2 M3
Line 1 Line 2
Infrastructure
automation
Process
automation
Plant
automation
Factory
automation
Infrastructure Media supply
IIoT ndash Open Edge Architecture
Information technology versus operational technology
Industrial IoT requires communication between
Enterprise zone and Manufacturing zone
Moving ever closer together
Distributed intelligence
Data processing near to sensors
Fast transformation into actionable intelligence
Minimizing of risk
Availability of cloud required bandwidth short response time
Immediate and continuous analysis
Closer human-machine collaboration
Digital industrial transformation
IIoT ndash Open Edge Architecture
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
IIoT ndash Edge Controller
Connectivity
Shop floor connectivity
Native and 3rd-party fieldbus protocols
MES ERP connectivity
SQL DB OPC UA MQTT connectivity
Cloud connectivity
MQTT OPC UA connectivity
M1 Mn
Mm
SQL DB
ERP
MES
OPC UA clientserver
hellipMQTT client
IIoT ndash Edge Controller
Real-time KPIs and on-site data compression
Processing and aggregation of data via UCB server
Prevents data loss at all levels of the system
Data buffering in memory (AR) and file system (AR) amp GPOS
databases
Dual historian supports system and user
NoSQL DB (Berkeley) for continuous signals and events
SQL DB (MySQL MariaDB) for user-specific data
Access to data historian
Access via REST API and SQL client
Data historian
Sophisticated trend system TrendViewer
Zero-maintenance database
Data volume reduction via compression technologies
Analytical and mathematical features
Combine up to 20 slots with micros resolution
Alarm generation controlled by logic
Extensive alarm system for events and alarms including metadata
Generation acknowledgment and forwarding controlled by logic
IIoT ndash Edge Controller
Edge analytics ndash Trends alarms
Embedded business intelligence suite
Basic business intelligence solution HTML5 based
Report Designer Report Server with scheduler
RESTful API for access to Report Server
Ad-hoc reporting
Selection of data sources calculated measures
Filters (drilling up and down filter expressions)
Standard reports
Content predefined parameters variable
Dashboards
Built on existing contentfilters new content
Mobile access
Mobile access via iOSAndroid app
IIoT ndash Edge Controller
Edge analytics ndash Business intelligence
IIoT ndash Edge Controller
Edge analytics ndash CPM EnMon ConMon APM
Enhanced control loop efficiency
Continuous assessment of control loop accuracy
via control performance monitoring (CPM)
Consideration of over 30 KPIs to benchmark control loop behavior
Energy monitoring to reduce energy consumption
Energy monitoring supports energy management systems as defined in ISO 50001
Continuous measuring recording and analyzing of all of all energy consumption
Condition monitoring to reduce maintenance costs
Condition monitoring based on vibration measurement
or any other kind of mechanical electrical etc parameters
Efficiency monitoring and protection of assets
Continuous monitoring of assets via asset performance monitoring (APM)
Identification of maintenance needs (eg heat exchanger (fouling)
or pump (cavitation))
IIoT ndash Edge Controller
Enterprise OS - SUSE Linux Enterprise Server 12
Monthly updates with test of complete system software
Ready for anti-virus software installation
Embedded cyber security
Secure boot (UEFI)
System hardening automatic preconfigured built-in firewall
TLS-encryption
Authentication with LDAP client operator authorization
Embedded remote diagnostics
Extensive system management via web
Status of data forwarding DNS server ports etc
Secure Remote Maintenance access
Certificate secured and encrypted VPN connection (SiteManager
GateManager)
Connection setup via drag amp drop ndash no IT expertise required
IT security
IIoT ndash Edge Controller
Real-time machine control
Real-time data acquisition amp control in millisecond range
Infrastructure-independent control (Edge Controller to machinesplant units)
Line management with machine orchestration
M2M communication in millisecond-range extended data coupling via remote IOs
Enabling line features amp functionalities (eg OEE reporting track amp trace)
Control via rules
Implementation of complex logicrules via IEC 61131-3 languages
Eg graphical control via SFC (Sequential Function Chart)
Direct control access via remote IO extensions
Embedded AR supports the direct connection and integration of RIO units
Communication via POWERLINK or 3rd-party fieldbus
Integrated remote firmware deployment (ARFW) supported for all IO modules
Orchestration
IIoT ndash Edge Controller
Advanced process control for multi-variable systems
Model-based MPC (Model Predictive Control) with cyclic minimization
of control deviation
Adjustable sample rates via prediction horizon
Simulation of process models
Suppression of signal noise or damping of resonance frequency
via universal filter module
Complex simulation via MATLAB and Automation Studio Target for Simulink
Orchestration
IIoT ndash Edge Controller
In Display Center
Vector graphics
VNC client widget for 3rd-party integration
AlarmMonitorAlarmLine
TrendViewer
Web-based (mapp View)
Powered by the latest real-time HMI technologies ndash mapp
View server
Utilization of standards HTML5 CSS3 amp Java
Easy HMI design using broad selection of integrated graphical
widgets
Supports design for optimal presentation on all display
geometries
HMI
IIoT ndash Edge Controller
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
Appendix - Use case
Use Case I OKE Group
OKE
Development and production of sophisticated technical plastic components
Operation of injection molding plants and extrusions lines throughout Germany
140 extrusion lines 150 injection molding machines 3x internal tool construction
The Company OKE
Use Case I OKE Group
- MES
- ERP
Connection to BampRrsquos amp 3rd Party PLCs
Data Analytics
Basic Concept
Connectivity to OKE IT systems (SAP MES ERP)
Use Case I OKE Group
System Layout and Quantities
VPN VPN VPN
Headquarter
ReportsAPROL Server
Runtime Engineering
Real-time
data
Historical
data
Standard- and Ad-hoc-Reports
Individual Dashboards
Mobile Data Analysis
Aprol-
Process Data Acquisition
and EnMon
Data Analysis
CC100-300
Euromapp 63
MC45
Euromapp 63
VPN
APROL PDA
Site A Site B
APROL PDA
Site C
APROL PDA
Site D hellip X
APROL PDA
- MES
- ERP
Industrial IoT
Predictive Maintenance
Automotive industry
Application
bull Online vibration monitoring on assembly line
bull Data aggregation on edge controller
BampR Products
bull X20CM4810 X20 IOrsquos X20 PLC
bull APC910 Aprol ConMon
Customer Value
bull Prevent secondary damage
bull Achievable product quality and quantities
bull Reduced unplanned downtime
Architecture
MQTT
Industrial IoT
Functionalities
Industrial IoT
Remote Access
Industrial Equipment Architecture
Application
bull Secure remote maintenance
BampR Products
bull X20 PLC Site Manager
bull Gate Manager
Customer Value
bull Secure remote maintenance
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
for Brownfield
Food amp Beverage Industry Architecture
OPC UA
MQTTApplication
bull Lifecycle management
bull Connectivity to higher-level IT systems
BampR Products
bull Power Panel X20 IO
bull mapp Technologies
Customer Value
bull Improved brownfield competiveness
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
Fleet Management
Maritime Industry Architecture
MQTTApplication
bull Process data acquisition
bull Secure remote maintenance
BampR Products
bull APC2100 X20 PLC X20 IO
Customer Value
bull Enhanced lifecycle management
bull Provide additional services
bull Optimized end-user experience
Industrial IoT
Functionalities
QampA
Time Sensitive Networking
(TSN)
Jaehoonsabr-automationcom
Open Edge Architecture based on OPC UA TSN
Requirements are changing
Perf
orm
ance
Function
Security
Big Data
handling
Real-time
in large networks
Plug amp Produce
Simple
diagnostics
Open standards
and ecosystem
All as before +
2017
Higher bandwidth
Easy
configuration
Time
synchronization
Motion
applications
All as before
2001
Less cables
Diagnosis
All as before
1993
How technology evolves
Perf
orm
ance
Function
201720011993
Requirements
Requirements
Requirements
Industrial Ethernet
Time Sensitive Networking
How Industrial IoT impacts automation
IP
TSN
Industrial IoT
How OPC UA TSN impacts automation
IIoTTime Sensitive Networking
(TSN)
Industrial Internet of Things
EdgeMachines
Sensors and
actuators
Robots
Time Sensitive Networking TSN
Communication
Cloud
Plants
TSN TSN TSN
MQ
TT
AM
QP
OPC UA brings secure data exchange and semantic self-description
TSN guaranties deterministic communication
OPC UA secure data exchange and semantic self-description
10100100100100101010100101110110101011011001010010101001010100101001010
Current
Fieldbuses
Robot with welding and drilling
Security
Information
model
Companion
specifications
eventsmethods andvariablesObject with
is currently weldingtools for
PlantsRobotsSensors and
Actors
Machines
OPC UA TSN
OPC UA + Publish-subscribe model + TSN(Time-Sensitive Networking )
200 embedded nodes
5 Full HD cameras
2 Cisco switches
18 x faster than todaylsquos fastest solution
lt 10micros minimum cycle time
gt 10k nodes connected in real-time
Integrated Safety and Security
Technology evolution
Remote IO on machine level
Machine to Machine
Remote IO on sensor level
Motion
Today
FuturePast
BampR leads standardization
Semantic self description
Standardized usability
Scalability of cost
Guaranteed
interoperability
Plug and produce
OPC UA TSN - the undisputed Industrial IoT highway
Assuring Industrial
IoT leadership
Requested by Fortune 500
End-users
100 open standard
Secure network
Largest eco-system
by 2018
Cross industry
standard
Time Sensitive Networking
TSN
BampR이 제공하는모든 Edge Solution에 OPC UA를기본사양으로탑재함
( OPC UA without license fee amp Webserver)
Industrial IoT ndash Open Edge ArchitectureSolutions for the digital future
Products
RTOS기반의통합제어 Solution
Robotic
sAxis
PackML Alarm
OEE User Recipe
Traditional automation structure
PLCHMI
Motion
control
Bus 1 Bus 2 Bus 3
Safety PLC
Complexity hard to manage
Suppliers responsible for components
Restricted system performance
Integrated automation solution
PLCHMI
Motion
control
Safety PLC
The automation system absorbs the complexity
One partner responsible for entire system
Software integration for a complete system solution
Increased productivity
With perfectly orchestrated components
Integrated automationConventional
Soft real time
Restricted system performance
Hard real time
Deterministic system behavior
Product AcoposTrak
Product AcoposTrak
System Components and track design flexibility
Product Orange Box ndash IIoT platform
PackML
Alarm
OEE
User
Recipe
Create your custom IIoT solution
Orange Box ‒ Technical overview
Machines go online
INAISO on TCPEtherNetIP
MachineBampR hardwareConnects with Siemens PLCConnects with Rockwell PLCConnects with BampR PLCConnects with 3rd-party PLCConnects with IT systems
Use case - OrangeBox
Food and Beverage company(GER)
(Nestleacute)
Use Case 1 Food and Beverage Maker
End User
The worldrsquos largest food and beverage company
Process technology and components in different end markets
Nestleacutes products contain baby food medical food bottled water breakfast cereals coffee and so on
The Company Nestleacute
Machines from different generations
Use Case 1 Food and Beverage Maker
Basic Concept
Various systems and technologies No real-time data collection
Use Case 1 Food and Beverage Maker
Shopfloor
1
Orange Box
Edge Controller
Runtime Engineering
2 3 4 5 6 7 8
APC910
Basic Concept (continued)
Use Case 1 Food and Beverage Maker
Enterprise CenterReports for
Standorts
Standard- and Ad-
hoc-Reports
Individual dashboards
mobile data analyze
Edge Conreoller central
Runtime Engineering
Edge Controller
local
Edge Controller
local
Optional
Redundancy
Real time data History data
Site A
1 n
local Reports
VPN
Site N
local reports
VPN
1 n
Orange
Box
Orange Box
System Layout
Industrial IoT
Machine Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Machine Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Line Plant Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Line Plant Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Enterprise Level
2
1n
3
Industrial IoT
Enterprise Level
ERP
Dashboard
n
BampR Edge Architecture
MQTT MQTTMQTT
Machines
Sensors and
Actuators
Lines Plants
BampR Edge Architecture
Edge Connect Edge Embedded
hellip
Edge Controller
hellip
MQTT MQTTMQTT
Industrial IoT ndash
Edge Architecture
Control SecurityInternet
Connectivity
Data
AggregationData Historian
Business
Intelligence
Machine
Learning
Long Term
Storage
Server Based Edge
Edge Controller
Embedded Edge
Edge Connect
Cloud
Cloud
Cloud
Cloud
APROL
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Connect
Simple communication via OPC UA bus coupler
Long term
archiving Data forwarding
From the IO layer directly to the cloud
Auto-discovery for plug and produce
Decentralized intelligence through
methods and events
OPC UA client and server
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Embedded
Software generates added value
Long term
archiving
Simple data preprocessing through new
functions in the mapp framework
Direct access to databases
Embedded security through standard
OPC UA mechanisms
Embedded MQTT AMQP clients for
seamless cloud connectivity
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Controller
Big data analytics in real time
Long term
archiving
High-performance databases
Analytics trend and reporting features
Asset management and software
deployment
Control performance monitoring
Open interfaces for machine learning
Analytics Aggregation
Reporting Connectivity
IIoT ndash Open Edge Architecture
Structure of a site
Lines
Machines
Preparation ProcessingProcess
M1 M2 M3 M1
Secondary
Primary
Supply Delivery
M2 M3
Line 1 Line 2
Infrastructure
automation
Process
automation
Plant
automation
Factory
automation
Infrastructure Media supply
IIoT ndash Open Edge Architecture
Information technology versus operational technology
Industrial IoT requires communication between
Enterprise zone and Manufacturing zone
Moving ever closer together
Distributed intelligence
Data processing near to sensors
Fast transformation into actionable intelligence
Minimizing of risk
Availability of cloud required bandwidth short response time
Immediate and continuous analysis
Closer human-machine collaboration
Digital industrial transformation
IIoT ndash Open Edge Architecture
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
IIoT ndash Edge Controller
Connectivity
Shop floor connectivity
Native and 3rd-party fieldbus protocols
MES ERP connectivity
SQL DB OPC UA MQTT connectivity
Cloud connectivity
MQTT OPC UA connectivity
M1 Mn
Mm
SQL DB
ERP
MES
OPC UA clientserver
hellipMQTT client
IIoT ndash Edge Controller
Real-time KPIs and on-site data compression
Processing and aggregation of data via UCB server
Prevents data loss at all levels of the system
Data buffering in memory (AR) and file system (AR) amp GPOS
databases
Dual historian supports system and user
NoSQL DB (Berkeley) for continuous signals and events
SQL DB (MySQL MariaDB) for user-specific data
Access to data historian
Access via REST API and SQL client
Data historian
Sophisticated trend system TrendViewer
Zero-maintenance database
Data volume reduction via compression technologies
Analytical and mathematical features
Combine up to 20 slots with micros resolution
Alarm generation controlled by logic
Extensive alarm system for events and alarms including metadata
Generation acknowledgment and forwarding controlled by logic
IIoT ndash Edge Controller
Edge analytics ndash Trends alarms
Embedded business intelligence suite
Basic business intelligence solution HTML5 based
Report Designer Report Server with scheduler
RESTful API for access to Report Server
Ad-hoc reporting
Selection of data sources calculated measures
Filters (drilling up and down filter expressions)
Standard reports
Content predefined parameters variable
Dashboards
Built on existing contentfilters new content
Mobile access
Mobile access via iOSAndroid app
IIoT ndash Edge Controller
Edge analytics ndash Business intelligence
IIoT ndash Edge Controller
Edge analytics ndash CPM EnMon ConMon APM
Enhanced control loop efficiency
Continuous assessment of control loop accuracy
via control performance monitoring (CPM)
Consideration of over 30 KPIs to benchmark control loop behavior
Energy monitoring to reduce energy consumption
Energy monitoring supports energy management systems as defined in ISO 50001
Continuous measuring recording and analyzing of all of all energy consumption
Condition monitoring to reduce maintenance costs
Condition monitoring based on vibration measurement
or any other kind of mechanical electrical etc parameters
Efficiency monitoring and protection of assets
Continuous monitoring of assets via asset performance monitoring (APM)
Identification of maintenance needs (eg heat exchanger (fouling)
or pump (cavitation))
IIoT ndash Edge Controller
Enterprise OS - SUSE Linux Enterprise Server 12
Monthly updates with test of complete system software
Ready for anti-virus software installation
Embedded cyber security
Secure boot (UEFI)
System hardening automatic preconfigured built-in firewall
TLS-encryption
Authentication with LDAP client operator authorization
Embedded remote diagnostics
Extensive system management via web
Status of data forwarding DNS server ports etc
Secure Remote Maintenance access
Certificate secured and encrypted VPN connection (SiteManager
GateManager)
Connection setup via drag amp drop ndash no IT expertise required
IT security
IIoT ndash Edge Controller
Real-time machine control
Real-time data acquisition amp control in millisecond range
Infrastructure-independent control (Edge Controller to machinesplant units)
Line management with machine orchestration
M2M communication in millisecond-range extended data coupling via remote IOs
Enabling line features amp functionalities (eg OEE reporting track amp trace)
Control via rules
Implementation of complex logicrules via IEC 61131-3 languages
Eg graphical control via SFC (Sequential Function Chart)
Direct control access via remote IO extensions
Embedded AR supports the direct connection and integration of RIO units
Communication via POWERLINK or 3rd-party fieldbus
Integrated remote firmware deployment (ARFW) supported for all IO modules
Orchestration
IIoT ndash Edge Controller
Advanced process control for multi-variable systems
Model-based MPC (Model Predictive Control) with cyclic minimization
of control deviation
Adjustable sample rates via prediction horizon
Simulation of process models
Suppression of signal noise or damping of resonance frequency
via universal filter module
Complex simulation via MATLAB and Automation Studio Target for Simulink
Orchestration
IIoT ndash Edge Controller
In Display Center
Vector graphics
VNC client widget for 3rd-party integration
AlarmMonitorAlarmLine
TrendViewer
Web-based (mapp View)
Powered by the latest real-time HMI technologies ndash mapp
View server
Utilization of standards HTML5 CSS3 amp Java
Easy HMI design using broad selection of integrated graphical
widgets
Supports design for optimal presentation on all display
geometries
HMI
IIoT ndash Edge Controller
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
Appendix - Use case
Use Case I OKE Group
OKE
Development and production of sophisticated technical plastic components
Operation of injection molding plants and extrusions lines throughout Germany
140 extrusion lines 150 injection molding machines 3x internal tool construction
The Company OKE
Use Case I OKE Group
- MES
- ERP
Connection to BampRrsquos amp 3rd Party PLCs
Data Analytics
Basic Concept
Connectivity to OKE IT systems (SAP MES ERP)
Use Case I OKE Group
System Layout and Quantities
VPN VPN VPN
Headquarter
ReportsAPROL Server
Runtime Engineering
Real-time
data
Historical
data
Standard- and Ad-hoc-Reports
Individual Dashboards
Mobile Data Analysis
Aprol-
Process Data Acquisition
and EnMon
Data Analysis
CC100-300
Euromapp 63
MC45
Euromapp 63
VPN
APROL PDA
Site A Site B
APROL PDA
Site C
APROL PDA
Site D hellip X
APROL PDA
- MES
- ERP
Industrial IoT
Predictive Maintenance
Automotive industry
Application
bull Online vibration monitoring on assembly line
bull Data aggregation on edge controller
BampR Products
bull X20CM4810 X20 IOrsquos X20 PLC
bull APC910 Aprol ConMon
Customer Value
bull Prevent secondary damage
bull Achievable product quality and quantities
bull Reduced unplanned downtime
Architecture
MQTT
Industrial IoT
Functionalities
Industrial IoT
Remote Access
Industrial Equipment Architecture
Application
bull Secure remote maintenance
BampR Products
bull X20 PLC Site Manager
bull Gate Manager
Customer Value
bull Secure remote maintenance
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
for Brownfield
Food amp Beverage Industry Architecture
OPC UA
MQTTApplication
bull Lifecycle management
bull Connectivity to higher-level IT systems
BampR Products
bull Power Panel X20 IO
bull mapp Technologies
Customer Value
bull Improved brownfield competiveness
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
Fleet Management
Maritime Industry Architecture
MQTTApplication
bull Process data acquisition
bull Secure remote maintenance
BampR Products
bull APC2100 X20 PLC X20 IO
Customer Value
bull Enhanced lifecycle management
bull Provide additional services
bull Optimized end-user experience
Industrial IoT
Functionalities
QampA
Time Sensitive Networking
(TSN)
Jaehoonsabr-automationcom
Requirements are changing
Perf
orm
ance
Function
Security
Big Data
handling
Real-time
in large networks
Plug amp Produce
Simple
diagnostics
Open standards
and ecosystem
All as before +
2017
Higher bandwidth
Easy
configuration
Time
synchronization
Motion
applications
All as before
2001
Less cables
Diagnosis
All as before
1993
How technology evolves
Perf
orm
ance
Function
201720011993
Requirements
Requirements
Requirements
Industrial Ethernet
Time Sensitive Networking
How Industrial IoT impacts automation
IP
TSN
Industrial IoT
How OPC UA TSN impacts automation
IIoTTime Sensitive Networking
(TSN)
Industrial Internet of Things
EdgeMachines
Sensors and
actuators
Robots
Time Sensitive Networking TSN
Communication
Cloud
Plants
TSN TSN TSN
MQ
TT
AM
QP
OPC UA brings secure data exchange and semantic self-description
TSN guaranties deterministic communication
OPC UA secure data exchange and semantic self-description
10100100100100101010100101110110101011011001010010101001010100101001010
Current
Fieldbuses
Robot with welding and drilling
Security
Information
model
Companion
specifications
eventsmethods andvariablesObject with
is currently weldingtools for
PlantsRobotsSensors and
Actors
Machines
OPC UA TSN
OPC UA + Publish-subscribe model + TSN(Time-Sensitive Networking )
200 embedded nodes
5 Full HD cameras
2 Cisco switches
18 x faster than todaylsquos fastest solution
lt 10micros minimum cycle time
gt 10k nodes connected in real-time
Integrated Safety and Security
Technology evolution
Remote IO on machine level
Machine to Machine
Remote IO on sensor level
Motion
Today
FuturePast
BampR leads standardization
Semantic self description
Standardized usability
Scalability of cost
Guaranteed
interoperability
Plug and produce
OPC UA TSN - the undisputed Industrial IoT highway
Assuring Industrial
IoT leadership
Requested by Fortune 500
End-users
100 open standard
Secure network
Largest eco-system
by 2018
Cross industry
standard
Time Sensitive Networking
TSN
BampR이 제공하는모든 Edge Solution에 OPC UA를기본사양으로탑재함
( OPC UA without license fee amp Webserver)
Industrial IoT ndash Open Edge ArchitectureSolutions for the digital future
Products
RTOS기반의통합제어 Solution
Robotic
sAxis
PackML Alarm
OEE User Recipe
Traditional automation structure
PLCHMI
Motion
control
Bus 1 Bus 2 Bus 3
Safety PLC
Complexity hard to manage
Suppliers responsible for components
Restricted system performance
Integrated automation solution
PLCHMI
Motion
control
Safety PLC
The automation system absorbs the complexity
One partner responsible for entire system
Software integration for a complete system solution
Increased productivity
With perfectly orchestrated components
Integrated automationConventional
Soft real time
Restricted system performance
Hard real time
Deterministic system behavior
Product AcoposTrak
Product AcoposTrak
System Components and track design flexibility
Product Orange Box ndash IIoT platform
PackML
Alarm
OEE
User
Recipe
Create your custom IIoT solution
Orange Box ‒ Technical overview
Machines go online
INAISO on TCPEtherNetIP
MachineBampR hardwareConnects with Siemens PLCConnects with Rockwell PLCConnects with BampR PLCConnects with 3rd-party PLCConnects with IT systems
Use case - OrangeBox
Food and Beverage company(GER)
(Nestleacute)
Use Case 1 Food and Beverage Maker
End User
The worldrsquos largest food and beverage company
Process technology and components in different end markets
Nestleacutes products contain baby food medical food bottled water breakfast cereals coffee and so on
The Company Nestleacute
Machines from different generations
Use Case 1 Food and Beverage Maker
Basic Concept
Various systems and technologies No real-time data collection
Use Case 1 Food and Beverage Maker
Shopfloor
1
Orange Box
Edge Controller
Runtime Engineering
2 3 4 5 6 7 8
APC910
Basic Concept (continued)
Use Case 1 Food and Beverage Maker
Enterprise CenterReports for
Standorts
Standard- and Ad-
hoc-Reports
Individual dashboards
mobile data analyze
Edge Conreoller central
Runtime Engineering
Edge Controller
local
Edge Controller
local
Optional
Redundancy
Real time data History data
Site A
1 n
local Reports
VPN
Site N
local reports
VPN
1 n
Orange
Box
Orange Box
System Layout
Industrial IoT
Machine Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Machine Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Line Plant Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Line Plant Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Enterprise Level
2
1n
3
Industrial IoT
Enterprise Level
ERP
Dashboard
n
BampR Edge Architecture
MQTT MQTTMQTT
Machines
Sensors and
Actuators
Lines Plants
BampR Edge Architecture
Edge Connect Edge Embedded
hellip
Edge Controller
hellip
MQTT MQTTMQTT
Industrial IoT ndash
Edge Architecture
Control SecurityInternet
Connectivity
Data
AggregationData Historian
Business
Intelligence
Machine
Learning
Long Term
Storage
Server Based Edge
Edge Controller
Embedded Edge
Edge Connect
Cloud
Cloud
Cloud
Cloud
APROL
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Connect
Simple communication via OPC UA bus coupler
Long term
archiving Data forwarding
From the IO layer directly to the cloud
Auto-discovery for plug and produce
Decentralized intelligence through
methods and events
OPC UA client and server
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Embedded
Software generates added value
Long term
archiving
Simple data preprocessing through new
functions in the mapp framework
Direct access to databases
Embedded security through standard
OPC UA mechanisms
Embedded MQTT AMQP clients for
seamless cloud connectivity
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Controller
Big data analytics in real time
Long term
archiving
High-performance databases
Analytics trend and reporting features
Asset management and software
deployment
Control performance monitoring
Open interfaces for machine learning
Analytics Aggregation
Reporting Connectivity
IIoT ndash Open Edge Architecture
Structure of a site
Lines
Machines
Preparation ProcessingProcess
M1 M2 M3 M1
Secondary
Primary
Supply Delivery
M2 M3
Line 1 Line 2
Infrastructure
automation
Process
automation
Plant
automation
Factory
automation
Infrastructure Media supply
IIoT ndash Open Edge Architecture
Information technology versus operational technology
Industrial IoT requires communication between
Enterprise zone and Manufacturing zone
Moving ever closer together
Distributed intelligence
Data processing near to sensors
Fast transformation into actionable intelligence
Minimizing of risk
Availability of cloud required bandwidth short response time
Immediate and continuous analysis
Closer human-machine collaboration
Digital industrial transformation
IIoT ndash Open Edge Architecture
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
IIoT ndash Edge Controller
Connectivity
Shop floor connectivity
Native and 3rd-party fieldbus protocols
MES ERP connectivity
SQL DB OPC UA MQTT connectivity
Cloud connectivity
MQTT OPC UA connectivity
M1 Mn
Mm
SQL DB
ERP
MES
OPC UA clientserver
hellipMQTT client
IIoT ndash Edge Controller
Real-time KPIs and on-site data compression
Processing and aggregation of data via UCB server
Prevents data loss at all levels of the system
Data buffering in memory (AR) and file system (AR) amp GPOS
databases
Dual historian supports system and user
NoSQL DB (Berkeley) for continuous signals and events
SQL DB (MySQL MariaDB) for user-specific data
Access to data historian
Access via REST API and SQL client
Data historian
Sophisticated trend system TrendViewer
Zero-maintenance database
Data volume reduction via compression technologies
Analytical and mathematical features
Combine up to 20 slots with micros resolution
Alarm generation controlled by logic
Extensive alarm system for events and alarms including metadata
Generation acknowledgment and forwarding controlled by logic
IIoT ndash Edge Controller
Edge analytics ndash Trends alarms
Embedded business intelligence suite
Basic business intelligence solution HTML5 based
Report Designer Report Server with scheduler
RESTful API for access to Report Server
Ad-hoc reporting
Selection of data sources calculated measures
Filters (drilling up and down filter expressions)
Standard reports
Content predefined parameters variable
Dashboards
Built on existing contentfilters new content
Mobile access
Mobile access via iOSAndroid app
IIoT ndash Edge Controller
Edge analytics ndash Business intelligence
IIoT ndash Edge Controller
Edge analytics ndash CPM EnMon ConMon APM
Enhanced control loop efficiency
Continuous assessment of control loop accuracy
via control performance monitoring (CPM)
Consideration of over 30 KPIs to benchmark control loop behavior
Energy monitoring to reduce energy consumption
Energy monitoring supports energy management systems as defined in ISO 50001
Continuous measuring recording and analyzing of all of all energy consumption
Condition monitoring to reduce maintenance costs
Condition monitoring based on vibration measurement
or any other kind of mechanical electrical etc parameters
Efficiency monitoring and protection of assets
Continuous monitoring of assets via asset performance monitoring (APM)
Identification of maintenance needs (eg heat exchanger (fouling)
or pump (cavitation))
IIoT ndash Edge Controller
Enterprise OS - SUSE Linux Enterprise Server 12
Monthly updates with test of complete system software
Ready for anti-virus software installation
Embedded cyber security
Secure boot (UEFI)
System hardening automatic preconfigured built-in firewall
TLS-encryption
Authentication with LDAP client operator authorization
Embedded remote diagnostics
Extensive system management via web
Status of data forwarding DNS server ports etc
Secure Remote Maintenance access
Certificate secured and encrypted VPN connection (SiteManager
GateManager)
Connection setup via drag amp drop ndash no IT expertise required
IT security
IIoT ndash Edge Controller
Real-time machine control
Real-time data acquisition amp control in millisecond range
Infrastructure-independent control (Edge Controller to machinesplant units)
Line management with machine orchestration
M2M communication in millisecond-range extended data coupling via remote IOs
Enabling line features amp functionalities (eg OEE reporting track amp trace)
Control via rules
Implementation of complex logicrules via IEC 61131-3 languages
Eg graphical control via SFC (Sequential Function Chart)
Direct control access via remote IO extensions
Embedded AR supports the direct connection and integration of RIO units
Communication via POWERLINK or 3rd-party fieldbus
Integrated remote firmware deployment (ARFW) supported for all IO modules
Orchestration
IIoT ndash Edge Controller
Advanced process control for multi-variable systems
Model-based MPC (Model Predictive Control) with cyclic minimization
of control deviation
Adjustable sample rates via prediction horizon
Simulation of process models
Suppression of signal noise or damping of resonance frequency
via universal filter module
Complex simulation via MATLAB and Automation Studio Target for Simulink
Orchestration
IIoT ndash Edge Controller
In Display Center
Vector graphics
VNC client widget for 3rd-party integration
AlarmMonitorAlarmLine
TrendViewer
Web-based (mapp View)
Powered by the latest real-time HMI technologies ndash mapp
View server
Utilization of standards HTML5 CSS3 amp Java
Easy HMI design using broad selection of integrated graphical
widgets
Supports design for optimal presentation on all display
geometries
HMI
IIoT ndash Edge Controller
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
Appendix - Use case
Use Case I OKE Group
OKE
Development and production of sophisticated technical plastic components
Operation of injection molding plants and extrusions lines throughout Germany
140 extrusion lines 150 injection molding machines 3x internal tool construction
The Company OKE
Use Case I OKE Group
- MES
- ERP
Connection to BampRrsquos amp 3rd Party PLCs
Data Analytics
Basic Concept
Connectivity to OKE IT systems (SAP MES ERP)
Use Case I OKE Group
System Layout and Quantities
VPN VPN VPN
Headquarter
ReportsAPROL Server
Runtime Engineering
Real-time
data
Historical
data
Standard- and Ad-hoc-Reports
Individual Dashboards
Mobile Data Analysis
Aprol-
Process Data Acquisition
and EnMon
Data Analysis
CC100-300
Euromapp 63
MC45
Euromapp 63
VPN
APROL PDA
Site A Site B
APROL PDA
Site C
APROL PDA
Site D hellip X
APROL PDA
- MES
- ERP
Industrial IoT
Predictive Maintenance
Automotive industry
Application
bull Online vibration monitoring on assembly line
bull Data aggregation on edge controller
BampR Products
bull X20CM4810 X20 IOrsquos X20 PLC
bull APC910 Aprol ConMon
Customer Value
bull Prevent secondary damage
bull Achievable product quality and quantities
bull Reduced unplanned downtime
Architecture
MQTT
Industrial IoT
Functionalities
Industrial IoT
Remote Access
Industrial Equipment Architecture
Application
bull Secure remote maintenance
BampR Products
bull X20 PLC Site Manager
bull Gate Manager
Customer Value
bull Secure remote maintenance
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
for Brownfield
Food amp Beverage Industry Architecture
OPC UA
MQTTApplication
bull Lifecycle management
bull Connectivity to higher-level IT systems
BampR Products
bull Power Panel X20 IO
bull mapp Technologies
Customer Value
bull Improved brownfield competiveness
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
Fleet Management
Maritime Industry Architecture
MQTTApplication
bull Process data acquisition
bull Secure remote maintenance
BampR Products
bull APC2100 X20 PLC X20 IO
Customer Value
bull Enhanced lifecycle management
bull Provide additional services
bull Optimized end-user experience
Industrial IoT
Functionalities
QampA
Time Sensitive Networking
(TSN)
Jaehoonsabr-automationcom
How technology evolves
Perf
orm
ance
Function
201720011993
Requirements
Requirements
Requirements
Industrial Ethernet
Time Sensitive Networking
How Industrial IoT impacts automation
IP
TSN
Industrial IoT
How OPC UA TSN impacts automation
IIoTTime Sensitive Networking
(TSN)
Industrial Internet of Things
EdgeMachines
Sensors and
actuators
Robots
Time Sensitive Networking TSN
Communication
Cloud
Plants
TSN TSN TSN
MQ
TT
AM
QP
OPC UA brings secure data exchange and semantic self-description
TSN guaranties deterministic communication
OPC UA secure data exchange and semantic self-description
10100100100100101010100101110110101011011001010010101001010100101001010
Current
Fieldbuses
Robot with welding and drilling
Security
Information
model
Companion
specifications
eventsmethods andvariablesObject with
is currently weldingtools for
PlantsRobotsSensors and
Actors
Machines
OPC UA TSN
OPC UA + Publish-subscribe model + TSN(Time-Sensitive Networking )
200 embedded nodes
5 Full HD cameras
2 Cisco switches
18 x faster than todaylsquos fastest solution
lt 10micros minimum cycle time
gt 10k nodes connected in real-time
Integrated Safety and Security
Technology evolution
Remote IO on machine level
Machine to Machine
Remote IO on sensor level
Motion
Today
FuturePast
BampR leads standardization
Semantic self description
Standardized usability
Scalability of cost
Guaranteed
interoperability
Plug and produce
OPC UA TSN - the undisputed Industrial IoT highway
Assuring Industrial
IoT leadership
Requested by Fortune 500
End-users
100 open standard
Secure network
Largest eco-system
by 2018
Cross industry
standard
Time Sensitive Networking
TSN
BampR이 제공하는모든 Edge Solution에 OPC UA를기본사양으로탑재함
( OPC UA without license fee amp Webserver)
Industrial IoT ndash Open Edge ArchitectureSolutions for the digital future
Products
RTOS기반의통합제어 Solution
Robotic
sAxis
PackML Alarm
OEE User Recipe
Traditional automation structure
PLCHMI
Motion
control
Bus 1 Bus 2 Bus 3
Safety PLC
Complexity hard to manage
Suppliers responsible for components
Restricted system performance
Integrated automation solution
PLCHMI
Motion
control
Safety PLC
The automation system absorbs the complexity
One partner responsible for entire system
Software integration for a complete system solution
Increased productivity
With perfectly orchestrated components
Integrated automationConventional
Soft real time
Restricted system performance
Hard real time
Deterministic system behavior
Product AcoposTrak
Product AcoposTrak
System Components and track design flexibility
Product Orange Box ndash IIoT platform
PackML
Alarm
OEE
User
Recipe
Create your custom IIoT solution
Orange Box ‒ Technical overview
Machines go online
INAISO on TCPEtherNetIP
MachineBampR hardwareConnects with Siemens PLCConnects with Rockwell PLCConnects with BampR PLCConnects with 3rd-party PLCConnects with IT systems
Use case - OrangeBox
Food and Beverage company(GER)
(Nestleacute)
Use Case 1 Food and Beverage Maker
End User
The worldrsquos largest food and beverage company
Process technology and components in different end markets
Nestleacutes products contain baby food medical food bottled water breakfast cereals coffee and so on
The Company Nestleacute
Machines from different generations
Use Case 1 Food and Beverage Maker
Basic Concept
Various systems and technologies No real-time data collection
Use Case 1 Food and Beverage Maker
Shopfloor
1
Orange Box
Edge Controller
Runtime Engineering
2 3 4 5 6 7 8
APC910
Basic Concept (continued)
Use Case 1 Food and Beverage Maker
Enterprise CenterReports for
Standorts
Standard- and Ad-
hoc-Reports
Individual dashboards
mobile data analyze
Edge Conreoller central
Runtime Engineering
Edge Controller
local
Edge Controller
local
Optional
Redundancy
Real time data History data
Site A
1 n
local Reports
VPN
Site N
local reports
VPN
1 n
Orange
Box
Orange Box
System Layout
Industrial IoT
Machine Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Machine Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Line Plant Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Line Plant Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Enterprise Level
2
1n
3
Industrial IoT
Enterprise Level
ERP
Dashboard
n
BampR Edge Architecture
MQTT MQTTMQTT
Machines
Sensors and
Actuators
Lines Plants
BampR Edge Architecture
Edge Connect Edge Embedded
hellip
Edge Controller
hellip
MQTT MQTTMQTT
Industrial IoT ndash
Edge Architecture
Control SecurityInternet
Connectivity
Data
AggregationData Historian
Business
Intelligence
Machine
Learning
Long Term
Storage
Server Based Edge
Edge Controller
Embedded Edge
Edge Connect
Cloud
Cloud
Cloud
Cloud
APROL
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Connect
Simple communication via OPC UA bus coupler
Long term
archiving Data forwarding
From the IO layer directly to the cloud
Auto-discovery for plug and produce
Decentralized intelligence through
methods and events
OPC UA client and server
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Embedded
Software generates added value
Long term
archiving
Simple data preprocessing through new
functions in the mapp framework
Direct access to databases
Embedded security through standard
OPC UA mechanisms
Embedded MQTT AMQP clients for
seamless cloud connectivity
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Controller
Big data analytics in real time
Long term
archiving
High-performance databases
Analytics trend and reporting features
Asset management and software
deployment
Control performance monitoring
Open interfaces for machine learning
Analytics Aggregation
Reporting Connectivity
IIoT ndash Open Edge Architecture
Structure of a site
Lines
Machines
Preparation ProcessingProcess
M1 M2 M3 M1
Secondary
Primary
Supply Delivery
M2 M3
Line 1 Line 2
Infrastructure
automation
Process
automation
Plant
automation
Factory
automation
Infrastructure Media supply
IIoT ndash Open Edge Architecture
Information technology versus operational technology
Industrial IoT requires communication between
Enterprise zone and Manufacturing zone
Moving ever closer together
Distributed intelligence
Data processing near to sensors
Fast transformation into actionable intelligence
Minimizing of risk
Availability of cloud required bandwidth short response time
Immediate and continuous analysis
Closer human-machine collaboration
Digital industrial transformation
IIoT ndash Open Edge Architecture
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
IIoT ndash Edge Controller
Connectivity
Shop floor connectivity
Native and 3rd-party fieldbus protocols
MES ERP connectivity
SQL DB OPC UA MQTT connectivity
Cloud connectivity
MQTT OPC UA connectivity
M1 Mn
Mm
SQL DB
ERP
MES
OPC UA clientserver
hellipMQTT client
IIoT ndash Edge Controller
Real-time KPIs and on-site data compression
Processing and aggregation of data via UCB server
Prevents data loss at all levels of the system
Data buffering in memory (AR) and file system (AR) amp GPOS
databases
Dual historian supports system and user
NoSQL DB (Berkeley) for continuous signals and events
SQL DB (MySQL MariaDB) for user-specific data
Access to data historian
Access via REST API and SQL client
Data historian
Sophisticated trend system TrendViewer
Zero-maintenance database
Data volume reduction via compression technologies
Analytical and mathematical features
Combine up to 20 slots with micros resolution
Alarm generation controlled by logic
Extensive alarm system for events and alarms including metadata
Generation acknowledgment and forwarding controlled by logic
IIoT ndash Edge Controller
Edge analytics ndash Trends alarms
Embedded business intelligence suite
Basic business intelligence solution HTML5 based
Report Designer Report Server with scheduler
RESTful API for access to Report Server
Ad-hoc reporting
Selection of data sources calculated measures
Filters (drilling up and down filter expressions)
Standard reports
Content predefined parameters variable
Dashboards
Built on existing contentfilters new content
Mobile access
Mobile access via iOSAndroid app
IIoT ndash Edge Controller
Edge analytics ndash Business intelligence
IIoT ndash Edge Controller
Edge analytics ndash CPM EnMon ConMon APM
Enhanced control loop efficiency
Continuous assessment of control loop accuracy
via control performance monitoring (CPM)
Consideration of over 30 KPIs to benchmark control loop behavior
Energy monitoring to reduce energy consumption
Energy monitoring supports energy management systems as defined in ISO 50001
Continuous measuring recording and analyzing of all of all energy consumption
Condition monitoring to reduce maintenance costs
Condition monitoring based on vibration measurement
or any other kind of mechanical electrical etc parameters
Efficiency monitoring and protection of assets
Continuous monitoring of assets via asset performance monitoring (APM)
Identification of maintenance needs (eg heat exchanger (fouling)
or pump (cavitation))
IIoT ndash Edge Controller
Enterprise OS - SUSE Linux Enterprise Server 12
Monthly updates with test of complete system software
Ready for anti-virus software installation
Embedded cyber security
Secure boot (UEFI)
System hardening automatic preconfigured built-in firewall
TLS-encryption
Authentication with LDAP client operator authorization
Embedded remote diagnostics
Extensive system management via web
Status of data forwarding DNS server ports etc
Secure Remote Maintenance access
Certificate secured and encrypted VPN connection (SiteManager
GateManager)
Connection setup via drag amp drop ndash no IT expertise required
IT security
IIoT ndash Edge Controller
Real-time machine control
Real-time data acquisition amp control in millisecond range
Infrastructure-independent control (Edge Controller to machinesplant units)
Line management with machine orchestration
M2M communication in millisecond-range extended data coupling via remote IOs
Enabling line features amp functionalities (eg OEE reporting track amp trace)
Control via rules
Implementation of complex logicrules via IEC 61131-3 languages
Eg graphical control via SFC (Sequential Function Chart)
Direct control access via remote IO extensions
Embedded AR supports the direct connection and integration of RIO units
Communication via POWERLINK or 3rd-party fieldbus
Integrated remote firmware deployment (ARFW) supported for all IO modules
Orchestration
IIoT ndash Edge Controller
Advanced process control for multi-variable systems
Model-based MPC (Model Predictive Control) with cyclic minimization
of control deviation
Adjustable sample rates via prediction horizon
Simulation of process models
Suppression of signal noise or damping of resonance frequency
via universal filter module
Complex simulation via MATLAB and Automation Studio Target for Simulink
Orchestration
IIoT ndash Edge Controller
In Display Center
Vector graphics
VNC client widget for 3rd-party integration
AlarmMonitorAlarmLine
TrendViewer
Web-based (mapp View)
Powered by the latest real-time HMI technologies ndash mapp
View server
Utilization of standards HTML5 CSS3 amp Java
Easy HMI design using broad selection of integrated graphical
widgets
Supports design for optimal presentation on all display
geometries
HMI
IIoT ndash Edge Controller
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
Appendix - Use case
Use Case I OKE Group
OKE
Development and production of sophisticated technical plastic components
Operation of injection molding plants and extrusions lines throughout Germany
140 extrusion lines 150 injection molding machines 3x internal tool construction
The Company OKE
Use Case I OKE Group
- MES
- ERP
Connection to BampRrsquos amp 3rd Party PLCs
Data Analytics
Basic Concept
Connectivity to OKE IT systems (SAP MES ERP)
Use Case I OKE Group
System Layout and Quantities
VPN VPN VPN
Headquarter
ReportsAPROL Server
Runtime Engineering
Real-time
data
Historical
data
Standard- and Ad-hoc-Reports
Individual Dashboards
Mobile Data Analysis
Aprol-
Process Data Acquisition
and EnMon
Data Analysis
CC100-300
Euromapp 63
MC45
Euromapp 63
VPN
APROL PDA
Site A Site B
APROL PDA
Site C
APROL PDA
Site D hellip X
APROL PDA
- MES
- ERP
Industrial IoT
Predictive Maintenance
Automotive industry
Application
bull Online vibration monitoring on assembly line
bull Data aggregation on edge controller
BampR Products
bull X20CM4810 X20 IOrsquos X20 PLC
bull APC910 Aprol ConMon
Customer Value
bull Prevent secondary damage
bull Achievable product quality and quantities
bull Reduced unplanned downtime
Architecture
MQTT
Industrial IoT
Functionalities
Industrial IoT
Remote Access
Industrial Equipment Architecture
Application
bull Secure remote maintenance
BampR Products
bull X20 PLC Site Manager
bull Gate Manager
Customer Value
bull Secure remote maintenance
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
for Brownfield
Food amp Beverage Industry Architecture
OPC UA
MQTTApplication
bull Lifecycle management
bull Connectivity to higher-level IT systems
BampR Products
bull Power Panel X20 IO
bull mapp Technologies
Customer Value
bull Improved brownfield competiveness
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
Fleet Management
Maritime Industry Architecture
MQTTApplication
bull Process data acquisition
bull Secure remote maintenance
BampR Products
bull APC2100 X20 PLC X20 IO
Customer Value
bull Enhanced lifecycle management
bull Provide additional services
bull Optimized end-user experience
Industrial IoT
Functionalities
QampA
Time Sensitive Networking
(TSN)
Jaehoonsabr-automationcom
How Industrial IoT impacts automation
IP
TSN
Industrial IoT
How OPC UA TSN impacts automation
IIoTTime Sensitive Networking
(TSN)
Industrial Internet of Things
EdgeMachines
Sensors and
actuators
Robots
Time Sensitive Networking TSN
Communication
Cloud
Plants
TSN TSN TSN
MQ
TT
AM
QP
OPC UA brings secure data exchange and semantic self-description
TSN guaranties deterministic communication
OPC UA secure data exchange and semantic self-description
10100100100100101010100101110110101011011001010010101001010100101001010
Current
Fieldbuses
Robot with welding and drilling
Security
Information
model
Companion
specifications
eventsmethods andvariablesObject with
is currently weldingtools for
PlantsRobotsSensors and
Actors
Machines
OPC UA TSN
OPC UA + Publish-subscribe model + TSN(Time-Sensitive Networking )
200 embedded nodes
5 Full HD cameras
2 Cisco switches
18 x faster than todaylsquos fastest solution
lt 10micros minimum cycle time
gt 10k nodes connected in real-time
Integrated Safety and Security
Technology evolution
Remote IO on machine level
Machine to Machine
Remote IO on sensor level
Motion
Today
FuturePast
BampR leads standardization
Semantic self description
Standardized usability
Scalability of cost
Guaranteed
interoperability
Plug and produce
OPC UA TSN - the undisputed Industrial IoT highway
Assuring Industrial
IoT leadership
Requested by Fortune 500
End-users
100 open standard
Secure network
Largest eco-system
by 2018
Cross industry
standard
Time Sensitive Networking
TSN
BampR이 제공하는모든 Edge Solution에 OPC UA를기본사양으로탑재함
( OPC UA without license fee amp Webserver)
Industrial IoT ndash Open Edge ArchitectureSolutions for the digital future
Products
RTOS기반의통합제어 Solution
Robotic
sAxis
PackML Alarm
OEE User Recipe
Traditional automation structure
PLCHMI
Motion
control
Bus 1 Bus 2 Bus 3
Safety PLC
Complexity hard to manage
Suppliers responsible for components
Restricted system performance
Integrated automation solution
PLCHMI
Motion
control
Safety PLC
The automation system absorbs the complexity
One partner responsible for entire system
Software integration for a complete system solution
Increased productivity
With perfectly orchestrated components
Integrated automationConventional
Soft real time
Restricted system performance
Hard real time
Deterministic system behavior
Product AcoposTrak
Product AcoposTrak
System Components and track design flexibility
Product Orange Box ndash IIoT platform
PackML
Alarm
OEE
User
Recipe
Create your custom IIoT solution
Orange Box ‒ Technical overview
Machines go online
INAISO on TCPEtherNetIP
MachineBampR hardwareConnects with Siemens PLCConnects with Rockwell PLCConnects with BampR PLCConnects with 3rd-party PLCConnects with IT systems
Use case - OrangeBox
Food and Beverage company(GER)
(Nestleacute)
Use Case 1 Food and Beverage Maker
End User
The worldrsquos largest food and beverage company
Process technology and components in different end markets
Nestleacutes products contain baby food medical food bottled water breakfast cereals coffee and so on
The Company Nestleacute
Machines from different generations
Use Case 1 Food and Beverage Maker
Basic Concept
Various systems and technologies No real-time data collection
Use Case 1 Food and Beverage Maker
Shopfloor
1
Orange Box
Edge Controller
Runtime Engineering
2 3 4 5 6 7 8
APC910
Basic Concept (continued)
Use Case 1 Food and Beverage Maker
Enterprise CenterReports for
Standorts
Standard- and Ad-
hoc-Reports
Individual dashboards
mobile data analyze
Edge Conreoller central
Runtime Engineering
Edge Controller
local
Edge Controller
local
Optional
Redundancy
Real time data History data
Site A
1 n
local Reports
VPN
Site N
local reports
VPN
1 n
Orange
Box
Orange Box
System Layout
Industrial IoT
Machine Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Machine Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Line Plant Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Line Plant Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Enterprise Level
2
1n
3
Industrial IoT
Enterprise Level
ERP
Dashboard
n
BampR Edge Architecture
MQTT MQTTMQTT
Machines
Sensors and
Actuators
Lines Plants
BampR Edge Architecture
Edge Connect Edge Embedded
hellip
Edge Controller
hellip
MQTT MQTTMQTT
Industrial IoT ndash
Edge Architecture
Control SecurityInternet
Connectivity
Data
AggregationData Historian
Business
Intelligence
Machine
Learning
Long Term
Storage
Server Based Edge
Edge Controller
Embedded Edge
Edge Connect
Cloud
Cloud
Cloud
Cloud
APROL
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Connect
Simple communication via OPC UA bus coupler
Long term
archiving Data forwarding
From the IO layer directly to the cloud
Auto-discovery for plug and produce
Decentralized intelligence through
methods and events
OPC UA client and server
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Embedded
Software generates added value
Long term
archiving
Simple data preprocessing through new
functions in the mapp framework
Direct access to databases
Embedded security through standard
OPC UA mechanisms
Embedded MQTT AMQP clients for
seamless cloud connectivity
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Controller
Big data analytics in real time
Long term
archiving
High-performance databases
Analytics trend and reporting features
Asset management and software
deployment
Control performance monitoring
Open interfaces for machine learning
Analytics Aggregation
Reporting Connectivity
IIoT ndash Open Edge Architecture
Structure of a site
Lines
Machines
Preparation ProcessingProcess
M1 M2 M3 M1
Secondary
Primary
Supply Delivery
M2 M3
Line 1 Line 2
Infrastructure
automation
Process
automation
Plant
automation
Factory
automation
Infrastructure Media supply
IIoT ndash Open Edge Architecture
Information technology versus operational technology
Industrial IoT requires communication between
Enterprise zone and Manufacturing zone
Moving ever closer together
Distributed intelligence
Data processing near to sensors
Fast transformation into actionable intelligence
Minimizing of risk
Availability of cloud required bandwidth short response time
Immediate and continuous analysis
Closer human-machine collaboration
Digital industrial transformation
IIoT ndash Open Edge Architecture
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
IIoT ndash Edge Controller
Connectivity
Shop floor connectivity
Native and 3rd-party fieldbus protocols
MES ERP connectivity
SQL DB OPC UA MQTT connectivity
Cloud connectivity
MQTT OPC UA connectivity
M1 Mn
Mm
SQL DB
ERP
MES
OPC UA clientserver
hellipMQTT client
IIoT ndash Edge Controller
Real-time KPIs and on-site data compression
Processing and aggregation of data via UCB server
Prevents data loss at all levels of the system
Data buffering in memory (AR) and file system (AR) amp GPOS
databases
Dual historian supports system and user
NoSQL DB (Berkeley) for continuous signals and events
SQL DB (MySQL MariaDB) for user-specific data
Access to data historian
Access via REST API and SQL client
Data historian
Sophisticated trend system TrendViewer
Zero-maintenance database
Data volume reduction via compression technologies
Analytical and mathematical features
Combine up to 20 slots with micros resolution
Alarm generation controlled by logic
Extensive alarm system for events and alarms including metadata
Generation acknowledgment and forwarding controlled by logic
IIoT ndash Edge Controller
Edge analytics ndash Trends alarms
Embedded business intelligence suite
Basic business intelligence solution HTML5 based
Report Designer Report Server with scheduler
RESTful API for access to Report Server
Ad-hoc reporting
Selection of data sources calculated measures
Filters (drilling up and down filter expressions)
Standard reports
Content predefined parameters variable
Dashboards
Built on existing contentfilters new content
Mobile access
Mobile access via iOSAndroid app
IIoT ndash Edge Controller
Edge analytics ndash Business intelligence
IIoT ndash Edge Controller
Edge analytics ndash CPM EnMon ConMon APM
Enhanced control loop efficiency
Continuous assessment of control loop accuracy
via control performance monitoring (CPM)
Consideration of over 30 KPIs to benchmark control loop behavior
Energy monitoring to reduce energy consumption
Energy monitoring supports energy management systems as defined in ISO 50001
Continuous measuring recording and analyzing of all of all energy consumption
Condition monitoring to reduce maintenance costs
Condition monitoring based on vibration measurement
or any other kind of mechanical electrical etc parameters
Efficiency monitoring and protection of assets
Continuous monitoring of assets via asset performance monitoring (APM)
Identification of maintenance needs (eg heat exchanger (fouling)
or pump (cavitation))
IIoT ndash Edge Controller
Enterprise OS - SUSE Linux Enterprise Server 12
Monthly updates with test of complete system software
Ready for anti-virus software installation
Embedded cyber security
Secure boot (UEFI)
System hardening automatic preconfigured built-in firewall
TLS-encryption
Authentication with LDAP client operator authorization
Embedded remote diagnostics
Extensive system management via web
Status of data forwarding DNS server ports etc
Secure Remote Maintenance access
Certificate secured and encrypted VPN connection (SiteManager
GateManager)
Connection setup via drag amp drop ndash no IT expertise required
IT security
IIoT ndash Edge Controller
Real-time machine control
Real-time data acquisition amp control in millisecond range
Infrastructure-independent control (Edge Controller to machinesplant units)
Line management with machine orchestration
M2M communication in millisecond-range extended data coupling via remote IOs
Enabling line features amp functionalities (eg OEE reporting track amp trace)
Control via rules
Implementation of complex logicrules via IEC 61131-3 languages
Eg graphical control via SFC (Sequential Function Chart)
Direct control access via remote IO extensions
Embedded AR supports the direct connection and integration of RIO units
Communication via POWERLINK or 3rd-party fieldbus
Integrated remote firmware deployment (ARFW) supported for all IO modules
Orchestration
IIoT ndash Edge Controller
Advanced process control for multi-variable systems
Model-based MPC (Model Predictive Control) with cyclic minimization
of control deviation
Adjustable sample rates via prediction horizon
Simulation of process models
Suppression of signal noise or damping of resonance frequency
via universal filter module
Complex simulation via MATLAB and Automation Studio Target for Simulink
Orchestration
IIoT ndash Edge Controller
In Display Center
Vector graphics
VNC client widget for 3rd-party integration
AlarmMonitorAlarmLine
TrendViewer
Web-based (mapp View)
Powered by the latest real-time HMI technologies ndash mapp
View server
Utilization of standards HTML5 CSS3 amp Java
Easy HMI design using broad selection of integrated graphical
widgets
Supports design for optimal presentation on all display
geometries
HMI
IIoT ndash Edge Controller
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
Appendix - Use case
Use Case I OKE Group
OKE
Development and production of sophisticated technical plastic components
Operation of injection molding plants and extrusions lines throughout Germany
140 extrusion lines 150 injection molding machines 3x internal tool construction
The Company OKE
Use Case I OKE Group
- MES
- ERP
Connection to BampRrsquos amp 3rd Party PLCs
Data Analytics
Basic Concept
Connectivity to OKE IT systems (SAP MES ERP)
Use Case I OKE Group
System Layout and Quantities
VPN VPN VPN
Headquarter
ReportsAPROL Server
Runtime Engineering
Real-time
data
Historical
data
Standard- and Ad-hoc-Reports
Individual Dashboards
Mobile Data Analysis
Aprol-
Process Data Acquisition
and EnMon
Data Analysis
CC100-300
Euromapp 63
MC45
Euromapp 63
VPN
APROL PDA
Site A Site B
APROL PDA
Site C
APROL PDA
Site D hellip X
APROL PDA
- MES
- ERP
Industrial IoT
Predictive Maintenance
Automotive industry
Application
bull Online vibration monitoring on assembly line
bull Data aggregation on edge controller
BampR Products
bull X20CM4810 X20 IOrsquos X20 PLC
bull APC910 Aprol ConMon
Customer Value
bull Prevent secondary damage
bull Achievable product quality and quantities
bull Reduced unplanned downtime
Architecture
MQTT
Industrial IoT
Functionalities
Industrial IoT
Remote Access
Industrial Equipment Architecture
Application
bull Secure remote maintenance
BampR Products
bull X20 PLC Site Manager
bull Gate Manager
Customer Value
bull Secure remote maintenance
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
for Brownfield
Food amp Beverage Industry Architecture
OPC UA
MQTTApplication
bull Lifecycle management
bull Connectivity to higher-level IT systems
BampR Products
bull Power Panel X20 IO
bull mapp Technologies
Customer Value
bull Improved brownfield competiveness
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
Fleet Management
Maritime Industry Architecture
MQTTApplication
bull Process data acquisition
bull Secure remote maintenance
BampR Products
bull APC2100 X20 PLC X20 IO
Customer Value
bull Enhanced lifecycle management
bull Provide additional services
bull Optimized end-user experience
Industrial IoT
Functionalities
QampA
Time Sensitive Networking
(TSN)
Jaehoonsabr-automationcom
How OPC UA TSN impacts automation
IIoTTime Sensitive Networking
(TSN)
Industrial Internet of Things
EdgeMachines
Sensors and
actuators
Robots
Time Sensitive Networking TSN
Communication
Cloud
Plants
TSN TSN TSN
MQ
TT
AM
QP
OPC UA brings secure data exchange and semantic self-description
TSN guaranties deterministic communication
OPC UA secure data exchange and semantic self-description
10100100100100101010100101110110101011011001010010101001010100101001010
Current
Fieldbuses
Robot with welding and drilling
Security
Information
model
Companion
specifications
eventsmethods andvariablesObject with
is currently weldingtools for
PlantsRobotsSensors and
Actors
Machines
OPC UA TSN
OPC UA + Publish-subscribe model + TSN(Time-Sensitive Networking )
200 embedded nodes
5 Full HD cameras
2 Cisco switches
18 x faster than todaylsquos fastest solution
lt 10micros minimum cycle time
gt 10k nodes connected in real-time
Integrated Safety and Security
Technology evolution
Remote IO on machine level
Machine to Machine
Remote IO on sensor level
Motion
Today
FuturePast
BampR leads standardization
Semantic self description
Standardized usability
Scalability of cost
Guaranteed
interoperability
Plug and produce
OPC UA TSN - the undisputed Industrial IoT highway
Assuring Industrial
IoT leadership
Requested by Fortune 500
End-users
100 open standard
Secure network
Largest eco-system
by 2018
Cross industry
standard
Time Sensitive Networking
TSN
BampR이 제공하는모든 Edge Solution에 OPC UA를기본사양으로탑재함
( OPC UA without license fee amp Webserver)
Industrial IoT ndash Open Edge ArchitectureSolutions for the digital future
Products
RTOS기반의통합제어 Solution
Robotic
sAxis
PackML Alarm
OEE User Recipe
Traditional automation structure
PLCHMI
Motion
control
Bus 1 Bus 2 Bus 3
Safety PLC
Complexity hard to manage
Suppliers responsible for components
Restricted system performance
Integrated automation solution
PLCHMI
Motion
control
Safety PLC
The automation system absorbs the complexity
One partner responsible for entire system
Software integration for a complete system solution
Increased productivity
With perfectly orchestrated components
Integrated automationConventional
Soft real time
Restricted system performance
Hard real time
Deterministic system behavior
Product AcoposTrak
Product AcoposTrak
System Components and track design flexibility
Product Orange Box ndash IIoT platform
PackML
Alarm
OEE
User
Recipe
Create your custom IIoT solution
Orange Box ‒ Technical overview
Machines go online
INAISO on TCPEtherNetIP
MachineBampR hardwareConnects with Siemens PLCConnects with Rockwell PLCConnects with BampR PLCConnects with 3rd-party PLCConnects with IT systems
Use case - OrangeBox
Food and Beverage company(GER)
(Nestleacute)
Use Case 1 Food and Beverage Maker
End User
The worldrsquos largest food and beverage company
Process technology and components in different end markets
Nestleacutes products contain baby food medical food bottled water breakfast cereals coffee and so on
The Company Nestleacute
Machines from different generations
Use Case 1 Food and Beverage Maker
Basic Concept
Various systems and technologies No real-time data collection
Use Case 1 Food and Beverage Maker
Shopfloor
1
Orange Box
Edge Controller
Runtime Engineering
2 3 4 5 6 7 8
APC910
Basic Concept (continued)
Use Case 1 Food and Beverage Maker
Enterprise CenterReports for
Standorts
Standard- and Ad-
hoc-Reports
Individual dashboards
mobile data analyze
Edge Conreoller central
Runtime Engineering
Edge Controller
local
Edge Controller
local
Optional
Redundancy
Real time data History data
Site A
1 n
local Reports
VPN
Site N
local reports
VPN
1 n
Orange
Box
Orange Box
System Layout
Industrial IoT
Machine Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Machine Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Line Plant Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Line Plant Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Enterprise Level
2
1n
3
Industrial IoT
Enterprise Level
ERP
Dashboard
n
BampR Edge Architecture
MQTT MQTTMQTT
Machines
Sensors and
Actuators
Lines Plants
BampR Edge Architecture
Edge Connect Edge Embedded
hellip
Edge Controller
hellip
MQTT MQTTMQTT
Industrial IoT ndash
Edge Architecture
Control SecurityInternet
Connectivity
Data
AggregationData Historian
Business
Intelligence
Machine
Learning
Long Term
Storage
Server Based Edge
Edge Controller
Embedded Edge
Edge Connect
Cloud
Cloud
Cloud
Cloud
APROL
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Connect
Simple communication via OPC UA bus coupler
Long term
archiving Data forwarding
From the IO layer directly to the cloud
Auto-discovery for plug and produce
Decentralized intelligence through
methods and events
OPC UA client and server
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Embedded
Software generates added value
Long term
archiving
Simple data preprocessing through new
functions in the mapp framework
Direct access to databases
Embedded security through standard
OPC UA mechanisms
Embedded MQTT AMQP clients for
seamless cloud connectivity
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Controller
Big data analytics in real time
Long term
archiving
High-performance databases
Analytics trend and reporting features
Asset management and software
deployment
Control performance monitoring
Open interfaces for machine learning
Analytics Aggregation
Reporting Connectivity
IIoT ndash Open Edge Architecture
Structure of a site
Lines
Machines
Preparation ProcessingProcess
M1 M2 M3 M1
Secondary
Primary
Supply Delivery
M2 M3
Line 1 Line 2
Infrastructure
automation
Process
automation
Plant
automation
Factory
automation
Infrastructure Media supply
IIoT ndash Open Edge Architecture
Information technology versus operational technology
Industrial IoT requires communication between
Enterprise zone and Manufacturing zone
Moving ever closer together
Distributed intelligence
Data processing near to sensors
Fast transformation into actionable intelligence
Minimizing of risk
Availability of cloud required bandwidth short response time
Immediate and continuous analysis
Closer human-machine collaboration
Digital industrial transformation
IIoT ndash Open Edge Architecture
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
IIoT ndash Edge Controller
Connectivity
Shop floor connectivity
Native and 3rd-party fieldbus protocols
MES ERP connectivity
SQL DB OPC UA MQTT connectivity
Cloud connectivity
MQTT OPC UA connectivity
M1 Mn
Mm
SQL DB
ERP
MES
OPC UA clientserver
hellipMQTT client
IIoT ndash Edge Controller
Real-time KPIs and on-site data compression
Processing and aggregation of data via UCB server
Prevents data loss at all levels of the system
Data buffering in memory (AR) and file system (AR) amp GPOS
databases
Dual historian supports system and user
NoSQL DB (Berkeley) for continuous signals and events
SQL DB (MySQL MariaDB) for user-specific data
Access to data historian
Access via REST API and SQL client
Data historian
Sophisticated trend system TrendViewer
Zero-maintenance database
Data volume reduction via compression technologies
Analytical and mathematical features
Combine up to 20 slots with micros resolution
Alarm generation controlled by logic
Extensive alarm system for events and alarms including metadata
Generation acknowledgment and forwarding controlled by logic
IIoT ndash Edge Controller
Edge analytics ndash Trends alarms
Embedded business intelligence suite
Basic business intelligence solution HTML5 based
Report Designer Report Server with scheduler
RESTful API for access to Report Server
Ad-hoc reporting
Selection of data sources calculated measures
Filters (drilling up and down filter expressions)
Standard reports
Content predefined parameters variable
Dashboards
Built on existing contentfilters new content
Mobile access
Mobile access via iOSAndroid app
IIoT ndash Edge Controller
Edge analytics ndash Business intelligence
IIoT ndash Edge Controller
Edge analytics ndash CPM EnMon ConMon APM
Enhanced control loop efficiency
Continuous assessment of control loop accuracy
via control performance monitoring (CPM)
Consideration of over 30 KPIs to benchmark control loop behavior
Energy monitoring to reduce energy consumption
Energy monitoring supports energy management systems as defined in ISO 50001
Continuous measuring recording and analyzing of all of all energy consumption
Condition monitoring to reduce maintenance costs
Condition monitoring based on vibration measurement
or any other kind of mechanical electrical etc parameters
Efficiency monitoring and protection of assets
Continuous monitoring of assets via asset performance monitoring (APM)
Identification of maintenance needs (eg heat exchanger (fouling)
or pump (cavitation))
IIoT ndash Edge Controller
Enterprise OS - SUSE Linux Enterprise Server 12
Monthly updates with test of complete system software
Ready for anti-virus software installation
Embedded cyber security
Secure boot (UEFI)
System hardening automatic preconfigured built-in firewall
TLS-encryption
Authentication with LDAP client operator authorization
Embedded remote diagnostics
Extensive system management via web
Status of data forwarding DNS server ports etc
Secure Remote Maintenance access
Certificate secured and encrypted VPN connection (SiteManager
GateManager)
Connection setup via drag amp drop ndash no IT expertise required
IT security
IIoT ndash Edge Controller
Real-time machine control
Real-time data acquisition amp control in millisecond range
Infrastructure-independent control (Edge Controller to machinesplant units)
Line management with machine orchestration
M2M communication in millisecond-range extended data coupling via remote IOs
Enabling line features amp functionalities (eg OEE reporting track amp trace)
Control via rules
Implementation of complex logicrules via IEC 61131-3 languages
Eg graphical control via SFC (Sequential Function Chart)
Direct control access via remote IO extensions
Embedded AR supports the direct connection and integration of RIO units
Communication via POWERLINK or 3rd-party fieldbus
Integrated remote firmware deployment (ARFW) supported for all IO modules
Orchestration
IIoT ndash Edge Controller
Advanced process control for multi-variable systems
Model-based MPC (Model Predictive Control) with cyclic minimization
of control deviation
Adjustable sample rates via prediction horizon
Simulation of process models
Suppression of signal noise or damping of resonance frequency
via universal filter module
Complex simulation via MATLAB and Automation Studio Target for Simulink
Orchestration
IIoT ndash Edge Controller
In Display Center
Vector graphics
VNC client widget for 3rd-party integration
AlarmMonitorAlarmLine
TrendViewer
Web-based (mapp View)
Powered by the latest real-time HMI technologies ndash mapp
View server
Utilization of standards HTML5 CSS3 amp Java
Easy HMI design using broad selection of integrated graphical
widgets
Supports design for optimal presentation on all display
geometries
HMI
IIoT ndash Edge Controller
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
Appendix - Use case
Use Case I OKE Group
OKE
Development and production of sophisticated technical plastic components
Operation of injection molding plants and extrusions lines throughout Germany
140 extrusion lines 150 injection molding machines 3x internal tool construction
The Company OKE
Use Case I OKE Group
- MES
- ERP
Connection to BampRrsquos amp 3rd Party PLCs
Data Analytics
Basic Concept
Connectivity to OKE IT systems (SAP MES ERP)
Use Case I OKE Group
System Layout and Quantities
VPN VPN VPN
Headquarter
ReportsAPROL Server
Runtime Engineering
Real-time
data
Historical
data
Standard- and Ad-hoc-Reports
Individual Dashboards
Mobile Data Analysis
Aprol-
Process Data Acquisition
and EnMon
Data Analysis
CC100-300
Euromapp 63
MC45
Euromapp 63
VPN
APROL PDA
Site A Site B
APROL PDA
Site C
APROL PDA
Site D hellip X
APROL PDA
- MES
- ERP
Industrial IoT
Predictive Maintenance
Automotive industry
Application
bull Online vibration monitoring on assembly line
bull Data aggregation on edge controller
BampR Products
bull X20CM4810 X20 IOrsquos X20 PLC
bull APC910 Aprol ConMon
Customer Value
bull Prevent secondary damage
bull Achievable product quality and quantities
bull Reduced unplanned downtime
Architecture
MQTT
Industrial IoT
Functionalities
Industrial IoT
Remote Access
Industrial Equipment Architecture
Application
bull Secure remote maintenance
BampR Products
bull X20 PLC Site Manager
bull Gate Manager
Customer Value
bull Secure remote maintenance
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
for Brownfield
Food amp Beverage Industry Architecture
OPC UA
MQTTApplication
bull Lifecycle management
bull Connectivity to higher-level IT systems
BampR Products
bull Power Panel X20 IO
bull mapp Technologies
Customer Value
bull Improved brownfield competiveness
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
Fleet Management
Maritime Industry Architecture
MQTTApplication
bull Process data acquisition
bull Secure remote maintenance
BampR Products
bull APC2100 X20 PLC X20 IO
Customer Value
bull Enhanced lifecycle management
bull Provide additional services
bull Optimized end-user experience
Industrial IoT
Functionalities
QampA
Time Sensitive Networking
(TSN)
Jaehoonsabr-automationcom
Industrial Internet of Things
EdgeMachines
Sensors and
actuators
Robots
Time Sensitive Networking TSN
Communication
Cloud
Plants
TSN TSN TSN
MQ
TT
AM
QP
OPC UA brings secure data exchange and semantic self-description
TSN guaranties deterministic communication
OPC UA secure data exchange and semantic self-description
10100100100100101010100101110110101011011001010010101001010100101001010
Current
Fieldbuses
Robot with welding and drilling
Security
Information
model
Companion
specifications
eventsmethods andvariablesObject with
is currently weldingtools for
PlantsRobotsSensors and
Actors
Machines
OPC UA TSN
OPC UA + Publish-subscribe model + TSN(Time-Sensitive Networking )
200 embedded nodes
5 Full HD cameras
2 Cisco switches
18 x faster than todaylsquos fastest solution
lt 10micros minimum cycle time
gt 10k nodes connected in real-time
Integrated Safety and Security
Technology evolution
Remote IO on machine level
Machine to Machine
Remote IO on sensor level
Motion
Today
FuturePast
BampR leads standardization
Semantic self description
Standardized usability
Scalability of cost
Guaranteed
interoperability
Plug and produce
OPC UA TSN - the undisputed Industrial IoT highway
Assuring Industrial
IoT leadership
Requested by Fortune 500
End-users
100 open standard
Secure network
Largest eco-system
by 2018
Cross industry
standard
Time Sensitive Networking
TSN
BampR이 제공하는모든 Edge Solution에 OPC UA를기본사양으로탑재함
( OPC UA without license fee amp Webserver)
Industrial IoT ndash Open Edge ArchitectureSolutions for the digital future
Products
RTOS기반의통합제어 Solution
Robotic
sAxis
PackML Alarm
OEE User Recipe
Traditional automation structure
PLCHMI
Motion
control
Bus 1 Bus 2 Bus 3
Safety PLC
Complexity hard to manage
Suppliers responsible for components
Restricted system performance
Integrated automation solution
PLCHMI
Motion
control
Safety PLC
The automation system absorbs the complexity
One partner responsible for entire system
Software integration for a complete system solution
Increased productivity
With perfectly orchestrated components
Integrated automationConventional
Soft real time
Restricted system performance
Hard real time
Deterministic system behavior
Product AcoposTrak
Product AcoposTrak
System Components and track design flexibility
Product Orange Box ndash IIoT platform
PackML
Alarm
OEE
User
Recipe
Create your custom IIoT solution
Orange Box ‒ Technical overview
Machines go online
INAISO on TCPEtherNetIP
MachineBampR hardwareConnects with Siemens PLCConnects with Rockwell PLCConnects with BampR PLCConnects with 3rd-party PLCConnects with IT systems
Use case - OrangeBox
Food and Beverage company(GER)
(Nestleacute)
Use Case 1 Food and Beverage Maker
End User
The worldrsquos largest food and beverage company
Process technology and components in different end markets
Nestleacutes products contain baby food medical food bottled water breakfast cereals coffee and so on
The Company Nestleacute
Machines from different generations
Use Case 1 Food and Beverage Maker
Basic Concept
Various systems and technologies No real-time data collection
Use Case 1 Food and Beverage Maker
Shopfloor
1
Orange Box
Edge Controller
Runtime Engineering
2 3 4 5 6 7 8
APC910
Basic Concept (continued)
Use Case 1 Food and Beverage Maker
Enterprise CenterReports for
Standorts
Standard- and Ad-
hoc-Reports
Individual dashboards
mobile data analyze
Edge Conreoller central
Runtime Engineering
Edge Controller
local
Edge Controller
local
Optional
Redundancy
Real time data History data
Site A
1 n
local Reports
VPN
Site N
local reports
VPN
1 n
Orange
Box
Orange Box
System Layout
Industrial IoT
Machine Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Machine Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Line Plant Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Line Plant Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Enterprise Level
2
1n
3
Industrial IoT
Enterprise Level
ERP
Dashboard
n
BampR Edge Architecture
MQTT MQTTMQTT
Machines
Sensors and
Actuators
Lines Plants
BampR Edge Architecture
Edge Connect Edge Embedded
hellip
Edge Controller
hellip
MQTT MQTTMQTT
Industrial IoT ndash
Edge Architecture
Control SecurityInternet
Connectivity
Data
AggregationData Historian
Business
Intelligence
Machine
Learning
Long Term
Storage
Server Based Edge
Edge Controller
Embedded Edge
Edge Connect
Cloud
Cloud
Cloud
Cloud
APROL
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Connect
Simple communication via OPC UA bus coupler
Long term
archiving Data forwarding
From the IO layer directly to the cloud
Auto-discovery for plug and produce
Decentralized intelligence through
methods and events
OPC UA client and server
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Embedded
Software generates added value
Long term
archiving
Simple data preprocessing through new
functions in the mapp framework
Direct access to databases
Embedded security through standard
OPC UA mechanisms
Embedded MQTT AMQP clients for
seamless cloud connectivity
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Controller
Big data analytics in real time
Long term
archiving
High-performance databases
Analytics trend and reporting features
Asset management and software
deployment
Control performance monitoring
Open interfaces for machine learning
Analytics Aggregation
Reporting Connectivity
IIoT ndash Open Edge Architecture
Structure of a site
Lines
Machines
Preparation ProcessingProcess
M1 M2 M3 M1
Secondary
Primary
Supply Delivery
M2 M3
Line 1 Line 2
Infrastructure
automation
Process
automation
Plant
automation
Factory
automation
Infrastructure Media supply
IIoT ndash Open Edge Architecture
Information technology versus operational technology
Industrial IoT requires communication between
Enterprise zone and Manufacturing zone
Moving ever closer together
Distributed intelligence
Data processing near to sensors
Fast transformation into actionable intelligence
Minimizing of risk
Availability of cloud required bandwidth short response time
Immediate and continuous analysis
Closer human-machine collaboration
Digital industrial transformation
IIoT ndash Open Edge Architecture
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
IIoT ndash Edge Controller
Connectivity
Shop floor connectivity
Native and 3rd-party fieldbus protocols
MES ERP connectivity
SQL DB OPC UA MQTT connectivity
Cloud connectivity
MQTT OPC UA connectivity
M1 Mn
Mm
SQL DB
ERP
MES
OPC UA clientserver
hellipMQTT client
IIoT ndash Edge Controller
Real-time KPIs and on-site data compression
Processing and aggregation of data via UCB server
Prevents data loss at all levels of the system
Data buffering in memory (AR) and file system (AR) amp GPOS
databases
Dual historian supports system and user
NoSQL DB (Berkeley) for continuous signals and events
SQL DB (MySQL MariaDB) for user-specific data
Access to data historian
Access via REST API and SQL client
Data historian
Sophisticated trend system TrendViewer
Zero-maintenance database
Data volume reduction via compression technologies
Analytical and mathematical features
Combine up to 20 slots with micros resolution
Alarm generation controlled by logic
Extensive alarm system for events and alarms including metadata
Generation acknowledgment and forwarding controlled by logic
IIoT ndash Edge Controller
Edge analytics ndash Trends alarms
Embedded business intelligence suite
Basic business intelligence solution HTML5 based
Report Designer Report Server with scheduler
RESTful API for access to Report Server
Ad-hoc reporting
Selection of data sources calculated measures
Filters (drilling up and down filter expressions)
Standard reports
Content predefined parameters variable
Dashboards
Built on existing contentfilters new content
Mobile access
Mobile access via iOSAndroid app
IIoT ndash Edge Controller
Edge analytics ndash Business intelligence
IIoT ndash Edge Controller
Edge analytics ndash CPM EnMon ConMon APM
Enhanced control loop efficiency
Continuous assessment of control loop accuracy
via control performance monitoring (CPM)
Consideration of over 30 KPIs to benchmark control loop behavior
Energy monitoring to reduce energy consumption
Energy monitoring supports energy management systems as defined in ISO 50001
Continuous measuring recording and analyzing of all of all energy consumption
Condition monitoring to reduce maintenance costs
Condition monitoring based on vibration measurement
or any other kind of mechanical electrical etc parameters
Efficiency monitoring and protection of assets
Continuous monitoring of assets via asset performance monitoring (APM)
Identification of maintenance needs (eg heat exchanger (fouling)
or pump (cavitation))
IIoT ndash Edge Controller
Enterprise OS - SUSE Linux Enterprise Server 12
Monthly updates with test of complete system software
Ready for anti-virus software installation
Embedded cyber security
Secure boot (UEFI)
System hardening automatic preconfigured built-in firewall
TLS-encryption
Authentication with LDAP client operator authorization
Embedded remote diagnostics
Extensive system management via web
Status of data forwarding DNS server ports etc
Secure Remote Maintenance access
Certificate secured and encrypted VPN connection (SiteManager
GateManager)
Connection setup via drag amp drop ndash no IT expertise required
IT security
IIoT ndash Edge Controller
Real-time machine control
Real-time data acquisition amp control in millisecond range
Infrastructure-independent control (Edge Controller to machinesplant units)
Line management with machine orchestration
M2M communication in millisecond-range extended data coupling via remote IOs
Enabling line features amp functionalities (eg OEE reporting track amp trace)
Control via rules
Implementation of complex logicrules via IEC 61131-3 languages
Eg graphical control via SFC (Sequential Function Chart)
Direct control access via remote IO extensions
Embedded AR supports the direct connection and integration of RIO units
Communication via POWERLINK or 3rd-party fieldbus
Integrated remote firmware deployment (ARFW) supported for all IO modules
Orchestration
IIoT ndash Edge Controller
Advanced process control for multi-variable systems
Model-based MPC (Model Predictive Control) with cyclic minimization
of control deviation
Adjustable sample rates via prediction horizon
Simulation of process models
Suppression of signal noise or damping of resonance frequency
via universal filter module
Complex simulation via MATLAB and Automation Studio Target for Simulink
Orchestration
IIoT ndash Edge Controller
In Display Center
Vector graphics
VNC client widget for 3rd-party integration
AlarmMonitorAlarmLine
TrendViewer
Web-based (mapp View)
Powered by the latest real-time HMI technologies ndash mapp
View server
Utilization of standards HTML5 CSS3 amp Java
Easy HMI design using broad selection of integrated graphical
widgets
Supports design for optimal presentation on all display
geometries
HMI
IIoT ndash Edge Controller
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
Appendix - Use case
Use Case I OKE Group
OKE
Development and production of sophisticated technical plastic components
Operation of injection molding plants and extrusions lines throughout Germany
140 extrusion lines 150 injection molding machines 3x internal tool construction
The Company OKE
Use Case I OKE Group
- MES
- ERP
Connection to BampRrsquos amp 3rd Party PLCs
Data Analytics
Basic Concept
Connectivity to OKE IT systems (SAP MES ERP)
Use Case I OKE Group
System Layout and Quantities
VPN VPN VPN
Headquarter
ReportsAPROL Server
Runtime Engineering
Real-time
data
Historical
data
Standard- and Ad-hoc-Reports
Individual Dashboards
Mobile Data Analysis
Aprol-
Process Data Acquisition
and EnMon
Data Analysis
CC100-300
Euromapp 63
MC45
Euromapp 63
VPN
APROL PDA
Site A Site B
APROL PDA
Site C
APROL PDA
Site D hellip X
APROL PDA
- MES
- ERP
Industrial IoT
Predictive Maintenance
Automotive industry
Application
bull Online vibration monitoring on assembly line
bull Data aggregation on edge controller
BampR Products
bull X20CM4810 X20 IOrsquos X20 PLC
bull APC910 Aprol ConMon
Customer Value
bull Prevent secondary damage
bull Achievable product quality and quantities
bull Reduced unplanned downtime
Architecture
MQTT
Industrial IoT
Functionalities
Industrial IoT
Remote Access
Industrial Equipment Architecture
Application
bull Secure remote maintenance
BampR Products
bull X20 PLC Site Manager
bull Gate Manager
Customer Value
bull Secure remote maintenance
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
for Brownfield
Food amp Beverage Industry Architecture
OPC UA
MQTTApplication
bull Lifecycle management
bull Connectivity to higher-level IT systems
BampR Products
bull Power Panel X20 IO
bull mapp Technologies
Customer Value
bull Improved brownfield competiveness
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
Fleet Management
Maritime Industry Architecture
MQTTApplication
bull Process data acquisition
bull Secure remote maintenance
BampR Products
bull APC2100 X20 PLC X20 IO
Customer Value
bull Enhanced lifecycle management
bull Provide additional services
bull Optimized end-user experience
Industrial IoT
Functionalities
QampA
Time Sensitive Networking
(TSN)
Jaehoonsabr-automationcom
OPC UA brings secure data exchange and semantic self-description
TSN guaranties deterministic communication
OPC UA secure data exchange and semantic self-description
10100100100100101010100101110110101011011001010010101001010100101001010
Current
Fieldbuses
Robot with welding and drilling
Security
Information
model
Companion
specifications
eventsmethods andvariablesObject with
is currently weldingtools for
PlantsRobotsSensors and
Actors
Machines
OPC UA TSN
OPC UA + Publish-subscribe model + TSN(Time-Sensitive Networking )
200 embedded nodes
5 Full HD cameras
2 Cisco switches
18 x faster than todaylsquos fastest solution
lt 10micros minimum cycle time
gt 10k nodes connected in real-time
Integrated Safety and Security
Technology evolution
Remote IO on machine level
Machine to Machine
Remote IO on sensor level
Motion
Today
FuturePast
BampR leads standardization
Semantic self description
Standardized usability
Scalability of cost
Guaranteed
interoperability
Plug and produce
OPC UA TSN - the undisputed Industrial IoT highway
Assuring Industrial
IoT leadership
Requested by Fortune 500
End-users
100 open standard
Secure network
Largest eco-system
by 2018
Cross industry
standard
Time Sensitive Networking
TSN
BampR이 제공하는모든 Edge Solution에 OPC UA를기본사양으로탑재함
( OPC UA without license fee amp Webserver)
Industrial IoT ndash Open Edge ArchitectureSolutions for the digital future
Products
RTOS기반의통합제어 Solution
Robotic
sAxis
PackML Alarm
OEE User Recipe
Traditional automation structure
PLCHMI
Motion
control
Bus 1 Bus 2 Bus 3
Safety PLC
Complexity hard to manage
Suppliers responsible for components
Restricted system performance
Integrated automation solution
PLCHMI
Motion
control
Safety PLC
The automation system absorbs the complexity
One partner responsible for entire system
Software integration for a complete system solution
Increased productivity
With perfectly orchestrated components
Integrated automationConventional
Soft real time
Restricted system performance
Hard real time
Deterministic system behavior
Product AcoposTrak
Product AcoposTrak
System Components and track design flexibility
Product Orange Box ndash IIoT platform
PackML
Alarm
OEE
User
Recipe
Create your custom IIoT solution
Orange Box ‒ Technical overview
Machines go online
INAISO on TCPEtherNetIP
MachineBampR hardwareConnects with Siemens PLCConnects with Rockwell PLCConnects with BampR PLCConnects with 3rd-party PLCConnects with IT systems
Use case - OrangeBox
Food and Beverage company(GER)
(Nestleacute)
Use Case 1 Food and Beverage Maker
End User
The worldrsquos largest food and beverage company
Process technology and components in different end markets
Nestleacutes products contain baby food medical food bottled water breakfast cereals coffee and so on
The Company Nestleacute
Machines from different generations
Use Case 1 Food and Beverage Maker
Basic Concept
Various systems and technologies No real-time data collection
Use Case 1 Food and Beverage Maker
Shopfloor
1
Orange Box
Edge Controller
Runtime Engineering
2 3 4 5 6 7 8
APC910
Basic Concept (continued)
Use Case 1 Food and Beverage Maker
Enterprise CenterReports for
Standorts
Standard- and Ad-
hoc-Reports
Individual dashboards
mobile data analyze
Edge Conreoller central
Runtime Engineering
Edge Controller
local
Edge Controller
local
Optional
Redundancy
Real time data History data
Site A
1 n
local Reports
VPN
Site N
local reports
VPN
1 n
Orange
Box
Orange Box
System Layout
Industrial IoT
Machine Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Machine Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Line Plant Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Line Plant Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Enterprise Level
2
1n
3
Industrial IoT
Enterprise Level
ERP
Dashboard
n
BampR Edge Architecture
MQTT MQTTMQTT
Machines
Sensors and
Actuators
Lines Plants
BampR Edge Architecture
Edge Connect Edge Embedded
hellip
Edge Controller
hellip
MQTT MQTTMQTT
Industrial IoT ndash
Edge Architecture
Control SecurityInternet
Connectivity
Data
AggregationData Historian
Business
Intelligence
Machine
Learning
Long Term
Storage
Server Based Edge
Edge Controller
Embedded Edge
Edge Connect
Cloud
Cloud
Cloud
Cloud
APROL
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Connect
Simple communication via OPC UA bus coupler
Long term
archiving Data forwarding
From the IO layer directly to the cloud
Auto-discovery for plug and produce
Decentralized intelligence through
methods and events
OPC UA client and server
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Embedded
Software generates added value
Long term
archiving
Simple data preprocessing through new
functions in the mapp framework
Direct access to databases
Embedded security through standard
OPC UA mechanisms
Embedded MQTT AMQP clients for
seamless cloud connectivity
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Controller
Big data analytics in real time
Long term
archiving
High-performance databases
Analytics trend and reporting features
Asset management and software
deployment
Control performance monitoring
Open interfaces for machine learning
Analytics Aggregation
Reporting Connectivity
IIoT ndash Open Edge Architecture
Structure of a site
Lines
Machines
Preparation ProcessingProcess
M1 M2 M3 M1
Secondary
Primary
Supply Delivery
M2 M3
Line 1 Line 2
Infrastructure
automation
Process
automation
Plant
automation
Factory
automation
Infrastructure Media supply
IIoT ndash Open Edge Architecture
Information technology versus operational technology
Industrial IoT requires communication between
Enterprise zone and Manufacturing zone
Moving ever closer together
Distributed intelligence
Data processing near to sensors
Fast transformation into actionable intelligence
Minimizing of risk
Availability of cloud required bandwidth short response time
Immediate and continuous analysis
Closer human-machine collaboration
Digital industrial transformation
IIoT ndash Open Edge Architecture
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
IIoT ndash Edge Controller
Connectivity
Shop floor connectivity
Native and 3rd-party fieldbus protocols
MES ERP connectivity
SQL DB OPC UA MQTT connectivity
Cloud connectivity
MQTT OPC UA connectivity
M1 Mn
Mm
SQL DB
ERP
MES
OPC UA clientserver
hellipMQTT client
IIoT ndash Edge Controller
Real-time KPIs and on-site data compression
Processing and aggregation of data via UCB server
Prevents data loss at all levels of the system
Data buffering in memory (AR) and file system (AR) amp GPOS
databases
Dual historian supports system and user
NoSQL DB (Berkeley) for continuous signals and events
SQL DB (MySQL MariaDB) for user-specific data
Access to data historian
Access via REST API and SQL client
Data historian
Sophisticated trend system TrendViewer
Zero-maintenance database
Data volume reduction via compression technologies
Analytical and mathematical features
Combine up to 20 slots with micros resolution
Alarm generation controlled by logic
Extensive alarm system for events and alarms including metadata
Generation acknowledgment and forwarding controlled by logic
IIoT ndash Edge Controller
Edge analytics ndash Trends alarms
Embedded business intelligence suite
Basic business intelligence solution HTML5 based
Report Designer Report Server with scheduler
RESTful API for access to Report Server
Ad-hoc reporting
Selection of data sources calculated measures
Filters (drilling up and down filter expressions)
Standard reports
Content predefined parameters variable
Dashboards
Built on existing contentfilters new content
Mobile access
Mobile access via iOSAndroid app
IIoT ndash Edge Controller
Edge analytics ndash Business intelligence
IIoT ndash Edge Controller
Edge analytics ndash CPM EnMon ConMon APM
Enhanced control loop efficiency
Continuous assessment of control loop accuracy
via control performance monitoring (CPM)
Consideration of over 30 KPIs to benchmark control loop behavior
Energy monitoring to reduce energy consumption
Energy monitoring supports energy management systems as defined in ISO 50001
Continuous measuring recording and analyzing of all of all energy consumption
Condition monitoring to reduce maintenance costs
Condition monitoring based on vibration measurement
or any other kind of mechanical electrical etc parameters
Efficiency monitoring and protection of assets
Continuous monitoring of assets via asset performance monitoring (APM)
Identification of maintenance needs (eg heat exchanger (fouling)
or pump (cavitation))
IIoT ndash Edge Controller
Enterprise OS - SUSE Linux Enterprise Server 12
Monthly updates with test of complete system software
Ready for anti-virus software installation
Embedded cyber security
Secure boot (UEFI)
System hardening automatic preconfigured built-in firewall
TLS-encryption
Authentication with LDAP client operator authorization
Embedded remote diagnostics
Extensive system management via web
Status of data forwarding DNS server ports etc
Secure Remote Maintenance access
Certificate secured and encrypted VPN connection (SiteManager
GateManager)
Connection setup via drag amp drop ndash no IT expertise required
IT security
IIoT ndash Edge Controller
Real-time machine control
Real-time data acquisition amp control in millisecond range
Infrastructure-independent control (Edge Controller to machinesplant units)
Line management with machine orchestration
M2M communication in millisecond-range extended data coupling via remote IOs
Enabling line features amp functionalities (eg OEE reporting track amp trace)
Control via rules
Implementation of complex logicrules via IEC 61131-3 languages
Eg graphical control via SFC (Sequential Function Chart)
Direct control access via remote IO extensions
Embedded AR supports the direct connection and integration of RIO units
Communication via POWERLINK or 3rd-party fieldbus
Integrated remote firmware deployment (ARFW) supported for all IO modules
Orchestration
IIoT ndash Edge Controller
Advanced process control for multi-variable systems
Model-based MPC (Model Predictive Control) with cyclic minimization
of control deviation
Adjustable sample rates via prediction horizon
Simulation of process models
Suppression of signal noise or damping of resonance frequency
via universal filter module
Complex simulation via MATLAB and Automation Studio Target for Simulink
Orchestration
IIoT ndash Edge Controller
In Display Center
Vector graphics
VNC client widget for 3rd-party integration
AlarmMonitorAlarmLine
TrendViewer
Web-based (mapp View)
Powered by the latest real-time HMI technologies ndash mapp
View server
Utilization of standards HTML5 CSS3 amp Java
Easy HMI design using broad selection of integrated graphical
widgets
Supports design for optimal presentation on all display
geometries
HMI
IIoT ndash Edge Controller
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
Appendix - Use case
Use Case I OKE Group
OKE
Development and production of sophisticated technical plastic components
Operation of injection molding plants and extrusions lines throughout Germany
140 extrusion lines 150 injection molding machines 3x internal tool construction
The Company OKE
Use Case I OKE Group
- MES
- ERP
Connection to BampRrsquos amp 3rd Party PLCs
Data Analytics
Basic Concept
Connectivity to OKE IT systems (SAP MES ERP)
Use Case I OKE Group
System Layout and Quantities
VPN VPN VPN
Headquarter
ReportsAPROL Server
Runtime Engineering
Real-time
data
Historical
data
Standard- and Ad-hoc-Reports
Individual Dashboards
Mobile Data Analysis
Aprol-
Process Data Acquisition
and EnMon
Data Analysis
CC100-300
Euromapp 63
MC45
Euromapp 63
VPN
APROL PDA
Site A Site B
APROL PDA
Site C
APROL PDA
Site D hellip X
APROL PDA
- MES
- ERP
Industrial IoT
Predictive Maintenance
Automotive industry
Application
bull Online vibration monitoring on assembly line
bull Data aggregation on edge controller
BampR Products
bull X20CM4810 X20 IOrsquos X20 PLC
bull APC910 Aprol ConMon
Customer Value
bull Prevent secondary damage
bull Achievable product quality and quantities
bull Reduced unplanned downtime
Architecture
MQTT
Industrial IoT
Functionalities
Industrial IoT
Remote Access
Industrial Equipment Architecture
Application
bull Secure remote maintenance
BampR Products
bull X20 PLC Site Manager
bull Gate Manager
Customer Value
bull Secure remote maintenance
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
for Brownfield
Food amp Beverage Industry Architecture
OPC UA
MQTTApplication
bull Lifecycle management
bull Connectivity to higher-level IT systems
BampR Products
bull Power Panel X20 IO
bull mapp Technologies
Customer Value
bull Improved brownfield competiveness
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
Fleet Management
Maritime Industry Architecture
MQTTApplication
bull Process data acquisition
bull Secure remote maintenance
BampR Products
bull APC2100 X20 PLC X20 IO
Customer Value
bull Enhanced lifecycle management
bull Provide additional services
bull Optimized end-user experience
Industrial IoT
Functionalities
QampA
Time Sensitive Networking
(TSN)
Jaehoonsabr-automationcom
OPC UA secure data exchange and semantic self-description
10100100100100101010100101110110101011011001010010101001010100101001010
Current
Fieldbuses
Robot with welding and drilling
Security
Information
model
Companion
specifications
eventsmethods andvariablesObject with
is currently weldingtools for
PlantsRobotsSensors and
Actors
Machines
OPC UA TSN
OPC UA + Publish-subscribe model + TSN(Time-Sensitive Networking )
200 embedded nodes
5 Full HD cameras
2 Cisco switches
18 x faster than todaylsquos fastest solution
lt 10micros minimum cycle time
gt 10k nodes connected in real-time
Integrated Safety and Security
Technology evolution
Remote IO on machine level
Machine to Machine
Remote IO on sensor level
Motion
Today
FuturePast
BampR leads standardization
Semantic self description
Standardized usability
Scalability of cost
Guaranteed
interoperability
Plug and produce
OPC UA TSN - the undisputed Industrial IoT highway
Assuring Industrial
IoT leadership
Requested by Fortune 500
End-users
100 open standard
Secure network
Largest eco-system
by 2018
Cross industry
standard
Time Sensitive Networking
TSN
BampR이 제공하는모든 Edge Solution에 OPC UA를기본사양으로탑재함
( OPC UA without license fee amp Webserver)
Industrial IoT ndash Open Edge ArchitectureSolutions for the digital future
Products
RTOS기반의통합제어 Solution
Robotic
sAxis
PackML Alarm
OEE User Recipe
Traditional automation structure
PLCHMI
Motion
control
Bus 1 Bus 2 Bus 3
Safety PLC
Complexity hard to manage
Suppliers responsible for components
Restricted system performance
Integrated automation solution
PLCHMI
Motion
control
Safety PLC
The automation system absorbs the complexity
One partner responsible for entire system
Software integration for a complete system solution
Increased productivity
With perfectly orchestrated components
Integrated automationConventional
Soft real time
Restricted system performance
Hard real time
Deterministic system behavior
Product AcoposTrak
Product AcoposTrak
System Components and track design flexibility
Product Orange Box ndash IIoT platform
PackML
Alarm
OEE
User
Recipe
Create your custom IIoT solution
Orange Box ‒ Technical overview
Machines go online
INAISO on TCPEtherNetIP
MachineBampR hardwareConnects with Siemens PLCConnects with Rockwell PLCConnects with BampR PLCConnects with 3rd-party PLCConnects with IT systems
Use case - OrangeBox
Food and Beverage company(GER)
(Nestleacute)
Use Case 1 Food and Beverage Maker
End User
The worldrsquos largest food and beverage company
Process technology and components in different end markets
Nestleacutes products contain baby food medical food bottled water breakfast cereals coffee and so on
The Company Nestleacute
Machines from different generations
Use Case 1 Food and Beverage Maker
Basic Concept
Various systems and technologies No real-time data collection
Use Case 1 Food and Beverage Maker
Shopfloor
1
Orange Box
Edge Controller
Runtime Engineering
2 3 4 5 6 7 8
APC910
Basic Concept (continued)
Use Case 1 Food and Beverage Maker
Enterprise CenterReports for
Standorts
Standard- and Ad-
hoc-Reports
Individual dashboards
mobile data analyze
Edge Conreoller central
Runtime Engineering
Edge Controller
local
Edge Controller
local
Optional
Redundancy
Real time data History data
Site A
1 n
local Reports
VPN
Site N
local reports
VPN
1 n
Orange
Box
Orange Box
System Layout
Industrial IoT
Machine Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Machine Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Line Plant Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Line Plant Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Enterprise Level
2
1n
3
Industrial IoT
Enterprise Level
ERP
Dashboard
n
BampR Edge Architecture
MQTT MQTTMQTT
Machines
Sensors and
Actuators
Lines Plants
BampR Edge Architecture
Edge Connect Edge Embedded
hellip
Edge Controller
hellip
MQTT MQTTMQTT
Industrial IoT ndash
Edge Architecture
Control SecurityInternet
Connectivity
Data
AggregationData Historian
Business
Intelligence
Machine
Learning
Long Term
Storage
Server Based Edge
Edge Controller
Embedded Edge
Edge Connect
Cloud
Cloud
Cloud
Cloud
APROL
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Connect
Simple communication via OPC UA bus coupler
Long term
archiving Data forwarding
From the IO layer directly to the cloud
Auto-discovery for plug and produce
Decentralized intelligence through
methods and events
OPC UA client and server
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Embedded
Software generates added value
Long term
archiving
Simple data preprocessing through new
functions in the mapp framework
Direct access to databases
Embedded security through standard
OPC UA mechanisms
Embedded MQTT AMQP clients for
seamless cloud connectivity
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Controller
Big data analytics in real time
Long term
archiving
High-performance databases
Analytics trend and reporting features
Asset management and software
deployment
Control performance monitoring
Open interfaces for machine learning
Analytics Aggregation
Reporting Connectivity
IIoT ndash Open Edge Architecture
Structure of a site
Lines
Machines
Preparation ProcessingProcess
M1 M2 M3 M1
Secondary
Primary
Supply Delivery
M2 M3
Line 1 Line 2
Infrastructure
automation
Process
automation
Plant
automation
Factory
automation
Infrastructure Media supply
IIoT ndash Open Edge Architecture
Information technology versus operational technology
Industrial IoT requires communication between
Enterprise zone and Manufacturing zone
Moving ever closer together
Distributed intelligence
Data processing near to sensors
Fast transformation into actionable intelligence
Minimizing of risk
Availability of cloud required bandwidth short response time
Immediate and continuous analysis
Closer human-machine collaboration
Digital industrial transformation
IIoT ndash Open Edge Architecture
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
IIoT ndash Edge Controller
Connectivity
Shop floor connectivity
Native and 3rd-party fieldbus protocols
MES ERP connectivity
SQL DB OPC UA MQTT connectivity
Cloud connectivity
MQTT OPC UA connectivity
M1 Mn
Mm
SQL DB
ERP
MES
OPC UA clientserver
hellipMQTT client
IIoT ndash Edge Controller
Real-time KPIs and on-site data compression
Processing and aggregation of data via UCB server
Prevents data loss at all levels of the system
Data buffering in memory (AR) and file system (AR) amp GPOS
databases
Dual historian supports system and user
NoSQL DB (Berkeley) for continuous signals and events
SQL DB (MySQL MariaDB) for user-specific data
Access to data historian
Access via REST API and SQL client
Data historian
Sophisticated trend system TrendViewer
Zero-maintenance database
Data volume reduction via compression technologies
Analytical and mathematical features
Combine up to 20 slots with micros resolution
Alarm generation controlled by logic
Extensive alarm system for events and alarms including metadata
Generation acknowledgment and forwarding controlled by logic
IIoT ndash Edge Controller
Edge analytics ndash Trends alarms
Embedded business intelligence suite
Basic business intelligence solution HTML5 based
Report Designer Report Server with scheduler
RESTful API for access to Report Server
Ad-hoc reporting
Selection of data sources calculated measures
Filters (drilling up and down filter expressions)
Standard reports
Content predefined parameters variable
Dashboards
Built on existing contentfilters new content
Mobile access
Mobile access via iOSAndroid app
IIoT ndash Edge Controller
Edge analytics ndash Business intelligence
IIoT ndash Edge Controller
Edge analytics ndash CPM EnMon ConMon APM
Enhanced control loop efficiency
Continuous assessment of control loop accuracy
via control performance monitoring (CPM)
Consideration of over 30 KPIs to benchmark control loop behavior
Energy monitoring to reduce energy consumption
Energy monitoring supports energy management systems as defined in ISO 50001
Continuous measuring recording and analyzing of all of all energy consumption
Condition monitoring to reduce maintenance costs
Condition monitoring based on vibration measurement
or any other kind of mechanical electrical etc parameters
Efficiency monitoring and protection of assets
Continuous monitoring of assets via asset performance monitoring (APM)
Identification of maintenance needs (eg heat exchanger (fouling)
or pump (cavitation))
IIoT ndash Edge Controller
Enterprise OS - SUSE Linux Enterprise Server 12
Monthly updates with test of complete system software
Ready for anti-virus software installation
Embedded cyber security
Secure boot (UEFI)
System hardening automatic preconfigured built-in firewall
TLS-encryption
Authentication with LDAP client operator authorization
Embedded remote diagnostics
Extensive system management via web
Status of data forwarding DNS server ports etc
Secure Remote Maintenance access
Certificate secured and encrypted VPN connection (SiteManager
GateManager)
Connection setup via drag amp drop ndash no IT expertise required
IT security
IIoT ndash Edge Controller
Real-time machine control
Real-time data acquisition amp control in millisecond range
Infrastructure-independent control (Edge Controller to machinesplant units)
Line management with machine orchestration
M2M communication in millisecond-range extended data coupling via remote IOs
Enabling line features amp functionalities (eg OEE reporting track amp trace)
Control via rules
Implementation of complex logicrules via IEC 61131-3 languages
Eg graphical control via SFC (Sequential Function Chart)
Direct control access via remote IO extensions
Embedded AR supports the direct connection and integration of RIO units
Communication via POWERLINK or 3rd-party fieldbus
Integrated remote firmware deployment (ARFW) supported for all IO modules
Orchestration
IIoT ndash Edge Controller
Advanced process control for multi-variable systems
Model-based MPC (Model Predictive Control) with cyclic minimization
of control deviation
Adjustable sample rates via prediction horizon
Simulation of process models
Suppression of signal noise or damping of resonance frequency
via universal filter module
Complex simulation via MATLAB and Automation Studio Target for Simulink
Orchestration
IIoT ndash Edge Controller
In Display Center
Vector graphics
VNC client widget for 3rd-party integration
AlarmMonitorAlarmLine
TrendViewer
Web-based (mapp View)
Powered by the latest real-time HMI technologies ndash mapp
View server
Utilization of standards HTML5 CSS3 amp Java
Easy HMI design using broad selection of integrated graphical
widgets
Supports design for optimal presentation on all display
geometries
HMI
IIoT ndash Edge Controller
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
Appendix - Use case
Use Case I OKE Group
OKE
Development and production of sophisticated technical plastic components
Operation of injection molding plants and extrusions lines throughout Germany
140 extrusion lines 150 injection molding machines 3x internal tool construction
The Company OKE
Use Case I OKE Group
- MES
- ERP
Connection to BampRrsquos amp 3rd Party PLCs
Data Analytics
Basic Concept
Connectivity to OKE IT systems (SAP MES ERP)
Use Case I OKE Group
System Layout and Quantities
VPN VPN VPN
Headquarter
ReportsAPROL Server
Runtime Engineering
Real-time
data
Historical
data
Standard- and Ad-hoc-Reports
Individual Dashboards
Mobile Data Analysis
Aprol-
Process Data Acquisition
and EnMon
Data Analysis
CC100-300
Euromapp 63
MC45
Euromapp 63
VPN
APROL PDA
Site A Site B
APROL PDA
Site C
APROL PDA
Site D hellip X
APROL PDA
- MES
- ERP
Industrial IoT
Predictive Maintenance
Automotive industry
Application
bull Online vibration monitoring on assembly line
bull Data aggregation on edge controller
BampR Products
bull X20CM4810 X20 IOrsquos X20 PLC
bull APC910 Aprol ConMon
Customer Value
bull Prevent secondary damage
bull Achievable product quality and quantities
bull Reduced unplanned downtime
Architecture
MQTT
Industrial IoT
Functionalities
Industrial IoT
Remote Access
Industrial Equipment Architecture
Application
bull Secure remote maintenance
BampR Products
bull X20 PLC Site Manager
bull Gate Manager
Customer Value
bull Secure remote maintenance
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
for Brownfield
Food amp Beverage Industry Architecture
OPC UA
MQTTApplication
bull Lifecycle management
bull Connectivity to higher-level IT systems
BampR Products
bull Power Panel X20 IO
bull mapp Technologies
Customer Value
bull Improved brownfield competiveness
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
Fleet Management
Maritime Industry Architecture
MQTTApplication
bull Process data acquisition
bull Secure remote maintenance
BampR Products
bull APC2100 X20 PLC X20 IO
Customer Value
bull Enhanced lifecycle management
bull Provide additional services
bull Optimized end-user experience
Industrial IoT
Functionalities
QampA
Time Sensitive Networking
(TSN)
Jaehoonsabr-automationcom
OPC UA TSN
OPC UA + Publish-subscribe model + TSN(Time-Sensitive Networking )
200 embedded nodes
5 Full HD cameras
2 Cisco switches
18 x faster than todaylsquos fastest solution
lt 10micros minimum cycle time
gt 10k nodes connected in real-time
Integrated Safety and Security
Technology evolution
Remote IO on machine level
Machine to Machine
Remote IO on sensor level
Motion
Today
FuturePast
BampR leads standardization
Semantic self description
Standardized usability
Scalability of cost
Guaranteed
interoperability
Plug and produce
OPC UA TSN - the undisputed Industrial IoT highway
Assuring Industrial
IoT leadership
Requested by Fortune 500
End-users
100 open standard
Secure network
Largest eco-system
by 2018
Cross industry
standard
Time Sensitive Networking
TSN
BampR이 제공하는모든 Edge Solution에 OPC UA를기본사양으로탑재함
( OPC UA without license fee amp Webserver)
Industrial IoT ndash Open Edge ArchitectureSolutions for the digital future
Products
RTOS기반의통합제어 Solution
Robotic
sAxis
PackML Alarm
OEE User Recipe
Traditional automation structure
PLCHMI
Motion
control
Bus 1 Bus 2 Bus 3
Safety PLC
Complexity hard to manage
Suppliers responsible for components
Restricted system performance
Integrated automation solution
PLCHMI
Motion
control
Safety PLC
The automation system absorbs the complexity
One partner responsible for entire system
Software integration for a complete system solution
Increased productivity
With perfectly orchestrated components
Integrated automationConventional
Soft real time
Restricted system performance
Hard real time
Deterministic system behavior
Product AcoposTrak
Product AcoposTrak
System Components and track design flexibility
Product Orange Box ndash IIoT platform
PackML
Alarm
OEE
User
Recipe
Create your custom IIoT solution
Orange Box ‒ Technical overview
Machines go online
INAISO on TCPEtherNetIP
MachineBampR hardwareConnects with Siemens PLCConnects with Rockwell PLCConnects with BampR PLCConnects with 3rd-party PLCConnects with IT systems
Use case - OrangeBox
Food and Beverage company(GER)
(Nestleacute)
Use Case 1 Food and Beverage Maker
End User
The worldrsquos largest food and beverage company
Process technology and components in different end markets
Nestleacutes products contain baby food medical food bottled water breakfast cereals coffee and so on
The Company Nestleacute
Machines from different generations
Use Case 1 Food and Beverage Maker
Basic Concept
Various systems and technologies No real-time data collection
Use Case 1 Food and Beverage Maker
Shopfloor
1
Orange Box
Edge Controller
Runtime Engineering
2 3 4 5 6 7 8
APC910
Basic Concept (continued)
Use Case 1 Food and Beverage Maker
Enterprise CenterReports for
Standorts
Standard- and Ad-
hoc-Reports
Individual dashboards
mobile data analyze
Edge Conreoller central
Runtime Engineering
Edge Controller
local
Edge Controller
local
Optional
Redundancy
Real time data History data
Site A
1 n
local Reports
VPN
Site N
local reports
VPN
1 n
Orange
Box
Orange Box
System Layout
Industrial IoT
Machine Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Machine Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Line Plant Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Line Plant Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Enterprise Level
2
1n
3
Industrial IoT
Enterprise Level
ERP
Dashboard
n
BampR Edge Architecture
MQTT MQTTMQTT
Machines
Sensors and
Actuators
Lines Plants
BampR Edge Architecture
Edge Connect Edge Embedded
hellip
Edge Controller
hellip
MQTT MQTTMQTT
Industrial IoT ndash
Edge Architecture
Control SecurityInternet
Connectivity
Data
AggregationData Historian
Business
Intelligence
Machine
Learning
Long Term
Storage
Server Based Edge
Edge Controller
Embedded Edge
Edge Connect
Cloud
Cloud
Cloud
Cloud
APROL
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Connect
Simple communication via OPC UA bus coupler
Long term
archiving Data forwarding
From the IO layer directly to the cloud
Auto-discovery for plug and produce
Decentralized intelligence through
methods and events
OPC UA client and server
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Embedded
Software generates added value
Long term
archiving
Simple data preprocessing through new
functions in the mapp framework
Direct access to databases
Embedded security through standard
OPC UA mechanisms
Embedded MQTT AMQP clients for
seamless cloud connectivity
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Controller
Big data analytics in real time
Long term
archiving
High-performance databases
Analytics trend and reporting features
Asset management and software
deployment
Control performance monitoring
Open interfaces for machine learning
Analytics Aggregation
Reporting Connectivity
IIoT ndash Open Edge Architecture
Structure of a site
Lines
Machines
Preparation ProcessingProcess
M1 M2 M3 M1
Secondary
Primary
Supply Delivery
M2 M3
Line 1 Line 2
Infrastructure
automation
Process
automation
Plant
automation
Factory
automation
Infrastructure Media supply
IIoT ndash Open Edge Architecture
Information technology versus operational technology
Industrial IoT requires communication between
Enterprise zone and Manufacturing zone
Moving ever closer together
Distributed intelligence
Data processing near to sensors
Fast transformation into actionable intelligence
Minimizing of risk
Availability of cloud required bandwidth short response time
Immediate and continuous analysis
Closer human-machine collaboration
Digital industrial transformation
IIoT ndash Open Edge Architecture
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
IIoT ndash Edge Controller
Connectivity
Shop floor connectivity
Native and 3rd-party fieldbus protocols
MES ERP connectivity
SQL DB OPC UA MQTT connectivity
Cloud connectivity
MQTT OPC UA connectivity
M1 Mn
Mm
SQL DB
ERP
MES
OPC UA clientserver
hellipMQTT client
IIoT ndash Edge Controller
Real-time KPIs and on-site data compression
Processing and aggregation of data via UCB server
Prevents data loss at all levels of the system
Data buffering in memory (AR) and file system (AR) amp GPOS
databases
Dual historian supports system and user
NoSQL DB (Berkeley) for continuous signals and events
SQL DB (MySQL MariaDB) for user-specific data
Access to data historian
Access via REST API and SQL client
Data historian
Sophisticated trend system TrendViewer
Zero-maintenance database
Data volume reduction via compression technologies
Analytical and mathematical features
Combine up to 20 slots with micros resolution
Alarm generation controlled by logic
Extensive alarm system for events and alarms including metadata
Generation acknowledgment and forwarding controlled by logic
IIoT ndash Edge Controller
Edge analytics ndash Trends alarms
Embedded business intelligence suite
Basic business intelligence solution HTML5 based
Report Designer Report Server with scheduler
RESTful API for access to Report Server
Ad-hoc reporting
Selection of data sources calculated measures
Filters (drilling up and down filter expressions)
Standard reports
Content predefined parameters variable
Dashboards
Built on existing contentfilters new content
Mobile access
Mobile access via iOSAndroid app
IIoT ndash Edge Controller
Edge analytics ndash Business intelligence
IIoT ndash Edge Controller
Edge analytics ndash CPM EnMon ConMon APM
Enhanced control loop efficiency
Continuous assessment of control loop accuracy
via control performance monitoring (CPM)
Consideration of over 30 KPIs to benchmark control loop behavior
Energy monitoring to reduce energy consumption
Energy monitoring supports energy management systems as defined in ISO 50001
Continuous measuring recording and analyzing of all of all energy consumption
Condition monitoring to reduce maintenance costs
Condition monitoring based on vibration measurement
or any other kind of mechanical electrical etc parameters
Efficiency monitoring and protection of assets
Continuous monitoring of assets via asset performance monitoring (APM)
Identification of maintenance needs (eg heat exchanger (fouling)
or pump (cavitation))
IIoT ndash Edge Controller
Enterprise OS - SUSE Linux Enterprise Server 12
Monthly updates with test of complete system software
Ready for anti-virus software installation
Embedded cyber security
Secure boot (UEFI)
System hardening automatic preconfigured built-in firewall
TLS-encryption
Authentication with LDAP client operator authorization
Embedded remote diagnostics
Extensive system management via web
Status of data forwarding DNS server ports etc
Secure Remote Maintenance access
Certificate secured and encrypted VPN connection (SiteManager
GateManager)
Connection setup via drag amp drop ndash no IT expertise required
IT security
IIoT ndash Edge Controller
Real-time machine control
Real-time data acquisition amp control in millisecond range
Infrastructure-independent control (Edge Controller to machinesplant units)
Line management with machine orchestration
M2M communication in millisecond-range extended data coupling via remote IOs
Enabling line features amp functionalities (eg OEE reporting track amp trace)
Control via rules
Implementation of complex logicrules via IEC 61131-3 languages
Eg graphical control via SFC (Sequential Function Chart)
Direct control access via remote IO extensions
Embedded AR supports the direct connection and integration of RIO units
Communication via POWERLINK or 3rd-party fieldbus
Integrated remote firmware deployment (ARFW) supported for all IO modules
Orchestration
IIoT ndash Edge Controller
Advanced process control for multi-variable systems
Model-based MPC (Model Predictive Control) with cyclic minimization
of control deviation
Adjustable sample rates via prediction horizon
Simulation of process models
Suppression of signal noise or damping of resonance frequency
via universal filter module
Complex simulation via MATLAB and Automation Studio Target for Simulink
Orchestration
IIoT ndash Edge Controller
In Display Center
Vector graphics
VNC client widget for 3rd-party integration
AlarmMonitorAlarmLine
TrendViewer
Web-based (mapp View)
Powered by the latest real-time HMI technologies ndash mapp
View server
Utilization of standards HTML5 CSS3 amp Java
Easy HMI design using broad selection of integrated graphical
widgets
Supports design for optimal presentation on all display
geometries
HMI
IIoT ndash Edge Controller
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
Appendix - Use case
Use Case I OKE Group
OKE
Development and production of sophisticated technical plastic components
Operation of injection molding plants and extrusions lines throughout Germany
140 extrusion lines 150 injection molding machines 3x internal tool construction
The Company OKE
Use Case I OKE Group
- MES
- ERP
Connection to BampRrsquos amp 3rd Party PLCs
Data Analytics
Basic Concept
Connectivity to OKE IT systems (SAP MES ERP)
Use Case I OKE Group
System Layout and Quantities
VPN VPN VPN
Headquarter
ReportsAPROL Server
Runtime Engineering
Real-time
data
Historical
data
Standard- and Ad-hoc-Reports
Individual Dashboards
Mobile Data Analysis
Aprol-
Process Data Acquisition
and EnMon
Data Analysis
CC100-300
Euromapp 63
MC45
Euromapp 63
VPN
APROL PDA
Site A Site B
APROL PDA
Site C
APROL PDA
Site D hellip X
APROL PDA
- MES
- ERP
Industrial IoT
Predictive Maintenance
Automotive industry
Application
bull Online vibration monitoring on assembly line
bull Data aggregation on edge controller
BampR Products
bull X20CM4810 X20 IOrsquos X20 PLC
bull APC910 Aprol ConMon
Customer Value
bull Prevent secondary damage
bull Achievable product quality and quantities
bull Reduced unplanned downtime
Architecture
MQTT
Industrial IoT
Functionalities
Industrial IoT
Remote Access
Industrial Equipment Architecture
Application
bull Secure remote maintenance
BampR Products
bull X20 PLC Site Manager
bull Gate Manager
Customer Value
bull Secure remote maintenance
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
for Brownfield
Food amp Beverage Industry Architecture
OPC UA
MQTTApplication
bull Lifecycle management
bull Connectivity to higher-level IT systems
BampR Products
bull Power Panel X20 IO
bull mapp Technologies
Customer Value
bull Improved brownfield competiveness
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
Fleet Management
Maritime Industry Architecture
MQTTApplication
bull Process data acquisition
bull Secure remote maintenance
BampR Products
bull APC2100 X20 PLC X20 IO
Customer Value
bull Enhanced lifecycle management
bull Provide additional services
bull Optimized end-user experience
Industrial IoT
Functionalities
QampA
Time Sensitive Networking
(TSN)
Jaehoonsabr-automationcom
Technology evolution
Remote IO on machine level
Machine to Machine
Remote IO on sensor level
Motion
Today
FuturePast
BampR leads standardization
Semantic self description
Standardized usability
Scalability of cost
Guaranteed
interoperability
Plug and produce
OPC UA TSN - the undisputed Industrial IoT highway
Assuring Industrial
IoT leadership
Requested by Fortune 500
End-users
100 open standard
Secure network
Largest eco-system
by 2018
Cross industry
standard
Time Sensitive Networking
TSN
BampR이 제공하는모든 Edge Solution에 OPC UA를기본사양으로탑재함
( OPC UA without license fee amp Webserver)
Industrial IoT ndash Open Edge ArchitectureSolutions for the digital future
Products
RTOS기반의통합제어 Solution
Robotic
sAxis
PackML Alarm
OEE User Recipe
Traditional automation structure
PLCHMI
Motion
control
Bus 1 Bus 2 Bus 3
Safety PLC
Complexity hard to manage
Suppliers responsible for components
Restricted system performance
Integrated automation solution
PLCHMI
Motion
control
Safety PLC
The automation system absorbs the complexity
One partner responsible for entire system
Software integration for a complete system solution
Increased productivity
With perfectly orchestrated components
Integrated automationConventional
Soft real time
Restricted system performance
Hard real time
Deterministic system behavior
Product AcoposTrak
Product AcoposTrak
System Components and track design flexibility
Product Orange Box ndash IIoT platform
PackML
Alarm
OEE
User
Recipe
Create your custom IIoT solution
Orange Box ‒ Technical overview
Machines go online
INAISO on TCPEtherNetIP
MachineBampR hardwareConnects with Siemens PLCConnects with Rockwell PLCConnects with BampR PLCConnects with 3rd-party PLCConnects with IT systems
Use case - OrangeBox
Food and Beverage company(GER)
(Nestleacute)
Use Case 1 Food and Beverage Maker
End User
The worldrsquos largest food and beverage company
Process technology and components in different end markets
Nestleacutes products contain baby food medical food bottled water breakfast cereals coffee and so on
The Company Nestleacute
Machines from different generations
Use Case 1 Food and Beverage Maker
Basic Concept
Various systems and technologies No real-time data collection
Use Case 1 Food and Beverage Maker
Shopfloor
1
Orange Box
Edge Controller
Runtime Engineering
2 3 4 5 6 7 8
APC910
Basic Concept (continued)
Use Case 1 Food and Beverage Maker
Enterprise CenterReports for
Standorts
Standard- and Ad-
hoc-Reports
Individual dashboards
mobile data analyze
Edge Conreoller central
Runtime Engineering
Edge Controller
local
Edge Controller
local
Optional
Redundancy
Real time data History data
Site A
1 n
local Reports
VPN
Site N
local reports
VPN
1 n
Orange
Box
Orange Box
System Layout
Industrial IoT
Machine Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Machine Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Line Plant Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Line Plant Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Enterprise Level
2
1n
3
Industrial IoT
Enterprise Level
ERP
Dashboard
n
BampR Edge Architecture
MQTT MQTTMQTT
Machines
Sensors and
Actuators
Lines Plants
BampR Edge Architecture
Edge Connect Edge Embedded
hellip
Edge Controller
hellip
MQTT MQTTMQTT
Industrial IoT ndash
Edge Architecture
Control SecurityInternet
Connectivity
Data
AggregationData Historian
Business
Intelligence
Machine
Learning
Long Term
Storage
Server Based Edge
Edge Controller
Embedded Edge
Edge Connect
Cloud
Cloud
Cloud
Cloud
APROL
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Connect
Simple communication via OPC UA bus coupler
Long term
archiving Data forwarding
From the IO layer directly to the cloud
Auto-discovery for plug and produce
Decentralized intelligence through
methods and events
OPC UA client and server
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Embedded
Software generates added value
Long term
archiving
Simple data preprocessing through new
functions in the mapp framework
Direct access to databases
Embedded security through standard
OPC UA mechanisms
Embedded MQTT AMQP clients for
seamless cloud connectivity
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Controller
Big data analytics in real time
Long term
archiving
High-performance databases
Analytics trend and reporting features
Asset management and software
deployment
Control performance monitoring
Open interfaces for machine learning
Analytics Aggregation
Reporting Connectivity
IIoT ndash Open Edge Architecture
Structure of a site
Lines
Machines
Preparation ProcessingProcess
M1 M2 M3 M1
Secondary
Primary
Supply Delivery
M2 M3
Line 1 Line 2
Infrastructure
automation
Process
automation
Plant
automation
Factory
automation
Infrastructure Media supply
IIoT ndash Open Edge Architecture
Information technology versus operational technology
Industrial IoT requires communication between
Enterprise zone and Manufacturing zone
Moving ever closer together
Distributed intelligence
Data processing near to sensors
Fast transformation into actionable intelligence
Minimizing of risk
Availability of cloud required bandwidth short response time
Immediate and continuous analysis
Closer human-machine collaboration
Digital industrial transformation
IIoT ndash Open Edge Architecture
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
IIoT ndash Edge Controller
Connectivity
Shop floor connectivity
Native and 3rd-party fieldbus protocols
MES ERP connectivity
SQL DB OPC UA MQTT connectivity
Cloud connectivity
MQTT OPC UA connectivity
M1 Mn
Mm
SQL DB
ERP
MES
OPC UA clientserver
hellipMQTT client
IIoT ndash Edge Controller
Real-time KPIs and on-site data compression
Processing and aggregation of data via UCB server
Prevents data loss at all levels of the system
Data buffering in memory (AR) and file system (AR) amp GPOS
databases
Dual historian supports system and user
NoSQL DB (Berkeley) for continuous signals and events
SQL DB (MySQL MariaDB) for user-specific data
Access to data historian
Access via REST API and SQL client
Data historian
Sophisticated trend system TrendViewer
Zero-maintenance database
Data volume reduction via compression technologies
Analytical and mathematical features
Combine up to 20 slots with micros resolution
Alarm generation controlled by logic
Extensive alarm system for events and alarms including metadata
Generation acknowledgment and forwarding controlled by logic
IIoT ndash Edge Controller
Edge analytics ndash Trends alarms
Embedded business intelligence suite
Basic business intelligence solution HTML5 based
Report Designer Report Server with scheduler
RESTful API for access to Report Server
Ad-hoc reporting
Selection of data sources calculated measures
Filters (drilling up and down filter expressions)
Standard reports
Content predefined parameters variable
Dashboards
Built on existing contentfilters new content
Mobile access
Mobile access via iOSAndroid app
IIoT ndash Edge Controller
Edge analytics ndash Business intelligence
IIoT ndash Edge Controller
Edge analytics ndash CPM EnMon ConMon APM
Enhanced control loop efficiency
Continuous assessment of control loop accuracy
via control performance monitoring (CPM)
Consideration of over 30 KPIs to benchmark control loop behavior
Energy monitoring to reduce energy consumption
Energy monitoring supports energy management systems as defined in ISO 50001
Continuous measuring recording and analyzing of all of all energy consumption
Condition monitoring to reduce maintenance costs
Condition monitoring based on vibration measurement
or any other kind of mechanical electrical etc parameters
Efficiency monitoring and protection of assets
Continuous monitoring of assets via asset performance monitoring (APM)
Identification of maintenance needs (eg heat exchanger (fouling)
or pump (cavitation))
IIoT ndash Edge Controller
Enterprise OS - SUSE Linux Enterprise Server 12
Monthly updates with test of complete system software
Ready for anti-virus software installation
Embedded cyber security
Secure boot (UEFI)
System hardening automatic preconfigured built-in firewall
TLS-encryption
Authentication with LDAP client operator authorization
Embedded remote diagnostics
Extensive system management via web
Status of data forwarding DNS server ports etc
Secure Remote Maintenance access
Certificate secured and encrypted VPN connection (SiteManager
GateManager)
Connection setup via drag amp drop ndash no IT expertise required
IT security
IIoT ndash Edge Controller
Real-time machine control
Real-time data acquisition amp control in millisecond range
Infrastructure-independent control (Edge Controller to machinesplant units)
Line management with machine orchestration
M2M communication in millisecond-range extended data coupling via remote IOs
Enabling line features amp functionalities (eg OEE reporting track amp trace)
Control via rules
Implementation of complex logicrules via IEC 61131-3 languages
Eg graphical control via SFC (Sequential Function Chart)
Direct control access via remote IO extensions
Embedded AR supports the direct connection and integration of RIO units
Communication via POWERLINK or 3rd-party fieldbus
Integrated remote firmware deployment (ARFW) supported for all IO modules
Orchestration
IIoT ndash Edge Controller
Advanced process control for multi-variable systems
Model-based MPC (Model Predictive Control) with cyclic minimization
of control deviation
Adjustable sample rates via prediction horizon
Simulation of process models
Suppression of signal noise or damping of resonance frequency
via universal filter module
Complex simulation via MATLAB and Automation Studio Target for Simulink
Orchestration
IIoT ndash Edge Controller
In Display Center
Vector graphics
VNC client widget for 3rd-party integration
AlarmMonitorAlarmLine
TrendViewer
Web-based (mapp View)
Powered by the latest real-time HMI technologies ndash mapp
View server
Utilization of standards HTML5 CSS3 amp Java
Easy HMI design using broad selection of integrated graphical
widgets
Supports design for optimal presentation on all display
geometries
HMI
IIoT ndash Edge Controller
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
Appendix - Use case
Use Case I OKE Group
OKE
Development and production of sophisticated technical plastic components
Operation of injection molding plants and extrusions lines throughout Germany
140 extrusion lines 150 injection molding machines 3x internal tool construction
The Company OKE
Use Case I OKE Group
- MES
- ERP
Connection to BampRrsquos amp 3rd Party PLCs
Data Analytics
Basic Concept
Connectivity to OKE IT systems (SAP MES ERP)
Use Case I OKE Group
System Layout and Quantities
VPN VPN VPN
Headquarter
ReportsAPROL Server
Runtime Engineering
Real-time
data
Historical
data
Standard- and Ad-hoc-Reports
Individual Dashboards
Mobile Data Analysis
Aprol-
Process Data Acquisition
and EnMon
Data Analysis
CC100-300
Euromapp 63
MC45
Euromapp 63
VPN
APROL PDA
Site A Site B
APROL PDA
Site C
APROL PDA
Site D hellip X
APROL PDA
- MES
- ERP
Industrial IoT
Predictive Maintenance
Automotive industry
Application
bull Online vibration monitoring on assembly line
bull Data aggregation on edge controller
BampR Products
bull X20CM4810 X20 IOrsquos X20 PLC
bull APC910 Aprol ConMon
Customer Value
bull Prevent secondary damage
bull Achievable product quality and quantities
bull Reduced unplanned downtime
Architecture
MQTT
Industrial IoT
Functionalities
Industrial IoT
Remote Access
Industrial Equipment Architecture
Application
bull Secure remote maintenance
BampR Products
bull X20 PLC Site Manager
bull Gate Manager
Customer Value
bull Secure remote maintenance
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
for Brownfield
Food amp Beverage Industry Architecture
OPC UA
MQTTApplication
bull Lifecycle management
bull Connectivity to higher-level IT systems
BampR Products
bull Power Panel X20 IO
bull mapp Technologies
Customer Value
bull Improved brownfield competiveness
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
Fleet Management
Maritime Industry Architecture
MQTTApplication
bull Process data acquisition
bull Secure remote maintenance
BampR Products
bull APC2100 X20 PLC X20 IO
Customer Value
bull Enhanced lifecycle management
bull Provide additional services
bull Optimized end-user experience
Industrial IoT
Functionalities
QampA
Time Sensitive Networking
(TSN)
Jaehoonsabr-automationcom
BampR leads standardization
Semantic self description
Standardized usability
Scalability of cost
Guaranteed
interoperability
Plug and produce
OPC UA TSN - the undisputed Industrial IoT highway
Assuring Industrial
IoT leadership
Requested by Fortune 500
End-users
100 open standard
Secure network
Largest eco-system
by 2018
Cross industry
standard
Time Sensitive Networking
TSN
BampR이 제공하는모든 Edge Solution에 OPC UA를기본사양으로탑재함
( OPC UA without license fee amp Webserver)
Industrial IoT ndash Open Edge ArchitectureSolutions for the digital future
Products
RTOS기반의통합제어 Solution
Robotic
sAxis
PackML Alarm
OEE User Recipe
Traditional automation structure
PLCHMI
Motion
control
Bus 1 Bus 2 Bus 3
Safety PLC
Complexity hard to manage
Suppliers responsible for components
Restricted system performance
Integrated automation solution
PLCHMI
Motion
control
Safety PLC
The automation system absorbs the complexity
One partner responsible for entire system
Software integration for a complete system solution
Increased productivity
With perfectly orchestrated components
Integrated automationConventional
Soft real time
Restricted system performance
Hard real time
Deterministic system behavior
Product AcoposTrak
Product AcoposTrak
System Components and track design flexibility
Product Orange Box ndash IIoT platform
PackML
Alarm
OEE
User
Recipe
Create your custom IIoT solution
Orange Box ‒ Technical overview
Machines go online
INAISO on TCPEtherNetIP
MachineBampR hardwareConnects with Siemens PLCConnects with Rockwell PLCConnects with BampR PLCConnects with 3rd-party PLCConnects with IT systems
Use case - OrangeBox
Food and Beverage company(GER)
(Nestleacute)
Use Case 1 Food and Beverage Maker
End User
The worldrsquos largest food and beverage company
Process technology and components in different end markets
Nestleacutes products contain baby food medical food bottled water breakfast cereals coffee and so on
The Company Nestleacute
Machines from different generations
Use Case 1 Food and Beverage Maker
Basic Concept
Various systems and technologies No real-time data collection
Use Case 1 Food and Beverage Maker
Shopfloor
1
Orange Box
Edge Controller
Runtime Engineering
2 3 4 5 6 7 8
APC910
Basic Concept (continued)
Use Case 1 Food and Beverage Maker
Enterprise CenterReports for
Standorts
Standard- and Ad-
hoc-Reports
Individual dashboards
mobile data analyze
Edge Conreoller central
Runtime Engineering
Edge Controller
local
Edge Controller
local
Optional
Redundancy
Real time data History data
Site A
1 n
local Reports
VPN
Site N
local reports
VPN
1 n
Orange
Box
Orange Box
System Layout
Industrial IoT
Machine Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Machine Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Line Plant Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Line Plant Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Enterprise Level
2
1n
3
Industrial IoT
Enterprise Level
ERP
Dashboard
n
BampR Edge Architecture
MQTT MQTTMQTT
Machines
Sensors and
Actuators
Lines Plants
BampR Edge Architecture
Edge Connect Edge Embedded
hellip
Edge Controller
hellip
MQTT MQTTMQTT
Industrial IoT ndash
Edge Architecture
Control SecurityInternet
Connectivity
Data
AggregationData Historian
Business
Intelligence
Machine
Learning
Long Term
Storage
Server Based Edge
Edge Controller
Embedded Edge
Edge Connect
Cloud
Cloud
Cloud
Cloud
APROL
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Connect
Simple communication via OPC UA bus coupler
Long term
archiving Data forwarding
From the IO layer directly to the cloud
Auto-discovery for plug and produce
Decentralized intelligence through
methods and events
OPC UA client and server
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Embedded
Software generates added value
Long term
archiving
Simple data preprocessing through new
functions in the mapp framework
Direct access to databases
Embedded security through standard
OPC UA mechanisms
Embedded MQTT AMQP clients for
seamless cloud connectivity
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Controller
Big data analytics in real time
Long term
archiving
High-performance databases
Analytics trend and reporting features
Asset management and software
deployment
Control performance monitoring
Open interfaces for machine learning
Analytics Aggregation
Reporting Connectivity
IIoT ndash Open Edge Architecture
Structure of a site
Lines
Machines
Preparation ProcessingProcess
M1 M2 M3 M1
Secondary
Primary
Supply Delivery
M2 M3
Line 1 Line 2
Infrastructure
automation
Process
automation
Plant
automation
Factory
automation
Infrastructure Media supply
IIoT ndash Open Edge Architecture
Information technology versus operational technology
Industrial IoT requires communication between
Enterprise zone and Manufacturing zone
Moving ever closer together
Distributed intelligence
Data processing near to sensors
Fast transformation into actionable intelligence
Minimizing of risk
Availability of cloud required bandwidth short response time
Immediate and continuous analysis
Closer human-machine collaboration
Digital industrial transformation
IIoT ndash Open Edge Architecture
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
IIoT ndash Edge Controller
Connectivity
Shop floor connectivity
Native and 3rd-party fieldbus protocols
MES ERP connectivity
SQL DB OPC UA MQTT connectivity
Cloud connectivity
MQTT OPC UA connectivity
M1 Mn
Mm
SQL DB
ERP
MES
OPC UA clientserver
hellipMQTT client
IIoT ndash Edge Controller
Real-time KPIs and on-site data compression
Processing and aggregation of data via UCB server
Prevents data loss at all levels of the system
Data buffering in memory (AR) and file system (AR) amp GPOS
databases
Dual historian supports system and user
NoSQL DB (Berkeley) for continuous signals and events
SQL DB (MySQL MariaDB) for user-specific data
Access to data historian
Access via REST API and SQL client
Data historian
Sophisticated trend system TrendViewer
Zero-maintenance database
Data volume reduction via compression technologies
Analytical and mathematical features
Combine up to 20 slots with micros resolution
Alarm generation controlled by logic
Extensive alarm system for events and alarms including metadata
Generation acknowledgment and forwarding controlled by logic
IIoT ndash Edge Controller
Edge analytics ndash Trends alarms
Embedded business intelligence suite
Basic business intelligence solution HTML5 based
Report Designer Report Server with scheduler
RESTful API for access to Report Server
Ad-hoc reporting
Selection of data sources calculated measures
Filters (drilling up and down filter expressions)
Standard reports
Content predefined parameters variable
Dashboards
Built on existing contentfilters new content
Mobile access
Mobile access via iOSAndroid app
IIoT ndash Edge Controller
Edge analytics ndash Business intelligence
IIoT ndash Edge Controller
Edge analytics ndash CPM EnMon ConMon APM
Enhanced control loop efficiency
Continuous assessment of control loop accuracy
via control performance monitoring (CPM)
Consideration of over 30 KPIs to benchmark control loop behavior
Energy monitoring to reduce energy consumption
Energy monitoring supports energy management systems as defined in ISO 50001
Continuous measuring recording and analyzing of all of all energy consumption
Condition monitoring to reduce maintenance costs
Condition monitoring based on vibration measurement
or any other kind of mechanical electrical etc parameters
Efficiency monitoring and protection of assets
Continuous monitoring of assets via asset performance monitoring (APM)
Identification of maintenance needs (eg heat exchanger (fouling)
or pump (cavitation))
IIoT ndash Edge Controller
Enterprise OS - SUSE Linux Enterprise Server 12
Monthly updates with test of complete system software
Ready for anti-virus software installation
Embedded cyber security
Secure boot (UEFI)
System hardening automatic preconfigured built-in firewall
TLS-encryption
Authentication with LDAP client operator authorization
Embedded remote diagnostics
Extensive system management via web
Status of data forwarding DNS server ports etc
Secure Remote Maintenance access
Certificate secured and encrypted VPN connection (SiteManager
GateManager)
Connection setup via drag amp drop ndash no IT expertise required
IT security
IIoT ndash Edge Controller
Real-time machine control
Real-time data acquisition amp control in millisecond range
Infrastructure-independent control (Edge Controller to machinesplant units)
Line management with machine orchestration
M2M communication in millisecond-range extended data coupling via remote IOs
Enabling line features amp functionalities (eg OEE reporting track amp trace)
Control via rules
Implementation of complex logicrules via IEC 61131-3 languages
Eg graphical control via SFC (Sequential Function Chart)
Direct control access via remote IO extensions
Embedded AR supports the direct connection and integration of RIO units
Communication via POWERLINK or 3rd-party fieldbus
Integrated remote firmware deployment (ARFW) supported for all IO modules
Orchestration
IIoT ndash Edge Controller
Advanced process control for multi-variable systems
Model-based MPC (Model Predictive Control) with cyclic minimization
of control deviation
Adjustable sample rates via prediction horizon
Simulation of process models
Suppression of signal noise or damping of resonance frequency
via universal filter module
Complex simulation via MATLAB and Automation Studio Target for Simulink
Orchestration
IIoT ndash Edge Controller
In Display Center
Vector graphics
VNC client widget for 3rd-party integration
AlarmMonitorAlarmLine
TrendViewer
Web-based (mapp View)
Powered by the latest real-time HMI technologies ndash mapp
View server
Utilization of standards HTML5 CSS3 amp Java
Easy HMI design using broad selection of integrated graphical
widgets
Supports design for optimal presentation on all display
geometries
HMI
IIoT ndash Edge Controller
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
Appendix - Use case
Use Case I OKE Group
OKE
Development and production of sophisticated technical plastic components
Operation of injection molding plants and extrusions lines throughout Germany
140 extrusion lines 150 injection molding machines 3x internal tool construction
The Company OKE
Use Case I OKE Group
- MES
- ERP
Connection to BampRrsquos amp 3rd Party PLCs
Data Analytics
Basic Concept
Connectivity to OKE IT systems (SAP MES ERP)
Use Case I OKE Group
System Layout and Quantities
VPN VPN VPN
Headquarter
ReportsAPROL Server
Runtime Engineering
Real-time
data
Historical
data
Standard- and Ad-hoc-Reports
Individual Dashboards
Mobile Data Analysis
Aprol-
Process Data Acquisition
and EnMon
Data Analysis
CC100-300
Euromapp 63
MC45
Euromapp 63
VPN
APROL PDA
Site A Site B
APROL PDA
Site C
APROL PDA
Site D hellip X
APROL PDA
- MES
- ERP
Industrial IoT
Predictive Maintenance
Automotive industry
Application
bull Online vibration monitoring on assembly line
bull Data aggregation on edge controller
BampR Products
bull X20CM4810 X20 IOrsquos X20 PLC
bull APC910 Aprol ConMon
Customer Value
bull Prevent secondary damage
bull Achievable product quality and quantities
bull Reduced unplanned downtime
Architecture
MQTT
Industrial IoT
Functionalities
Industrial IoT
Remote Access
Industrial Equipment Architecture
Application
bull Secure remote maintenance
BampR Products
bull X20 PLC Site Manager
bull Gate Manager
Customer Value
bull Secure remote maintenance
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
for Brownfield
Food amp Beverage Industry Architecture
OPC UA
MQTTApplication
bull Lifecycle management
bull Connectivity to higher-level IT systems
BampR Products
bull Power Panel X20 IO
bull mapp Technologies
Customer Value
bull Improved brownfield competiveness
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
Fleet Management
Maritime Industry Architecture
MQTTApplication
bull Process data acquisition
bull Secure remote maintenance
BampR Products
bull APC2100 X20 PLC X20 IO
Customer Value
bull Enhanced lifecycle management
bull Provide additional services
bull Optimized end-user experience
Industrial IoT
Functionalities
QampA
Time Sensitive Networking
(TSN)
Jaehoonsabr-automationcom
OPC UA TSN - the undisputed Industrial IoT highway
Assuring Industrial
IoT leadership
Requested by Fortune 500
End-users
100 open standard
Secure network
Largest eco-system
by 2018
Cross industry
standard
Time Sensitive Networking
TSN
BampR이 제공하는모든 Edge Solution에 OPC UA를기본사양으로탑재함
( OPC UA without license fee amp Webserver)
Industrial IoT ndash Open Edge ArchitectureSolutions for the digital future
Products
RTOS기반의통합제어 Solution
Robotic
sAxis
PackML Alarm
OEE User Recipe
Traditional automation structure
PLCHMI
Motion
control
Bus 1 Bus 2 Bus 3
Safety PLC
Complexity hard to manage
Suppliers responsible for components
Restricted system performance
Integrated automation solution
PLCHMI
Motion
control
Safety PLC
The automation system absorbs the complexity
One partner responsible for entire system
Software integration for a complete system solution
Increased productivity
With perfectly orchestrated components
Integrated automationConventional
Soft real time
Restricted system performance
Hard real time
Deterministic system behavior
Product AcoposTrak
Product AcoposTrak
System Components and track design flexibility
Product Orange Box ndash IIoT platform
PackML
Alarm
OEE
User
Recipe
Create your custom IIoT solution
Orange Box ‒ Technical overview
Machines go online
INAISO on TCPEtherNetIP
MachineBampR hardwareConnects with Siemens PLCConnects with Rockwell PLCConnects with BampR PLCConnects with 3rd-party PLCConnects with IT systems
Use case - OrangeBox
Food and Beverage company(GER)
(Nestleacute)
Use Case 1 Food and Beverage Maker
End User
The worldrsquos largest food and beverage company
Process technology and components in different end markets
Nestleacutes products contain baby food medical food bottled water breakfast cereals coffee and so on
The Company Nestleacute
Machines from different generations
Use Case 1 Food and Beverage Maker
Basic Concept
Various systems and technologies No real-time data collection
Use Case 1 Food and Beverage Maker
Shopfloor
1
Orange Box
Edge Controller
Runtime Engineering
2 3 4 5 6 7 8
APC910
Basic Concept (continued)
Use Case 1 Food and Beverage Maker
Enterprise CenterReports for
Standorts
Standard- and Ad-
hoc-Reports
Individual dashboards
mobile data analyze
Edge Conreoller central
Runtime Engineering
Edge Controller
local
Edge Controller
local
Optional
Redundancy
Real time data History data
Site A
1 n
local Reports
VPN
Site N
local reports
VPN
1 n
Orange
Box
Orange Box
System Layout
Industrial IoT
Machine Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Machine Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Line Plant Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Line Plant Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Enterprise Level
2
1n
3
Industrial IoT
Enterprise Level
ERP
Dashboard
n
BampR Edge Architecture
MQTT MQTTMQTT
Machines
Sensors and
Actuators
Lines Plants
BampR Edge Architecture
Edge Connect Edge Embedded
hellip
Edge Controller
hellip
MQTT MQTTMQTT
Industrial IoT ndash
Edge Architecture
Control SecurityInternet
Connectivity
Data
AggregationData Historian
Business
Intelligence
Machine
Learning
Long Term
Storage
Server Based Edge
Edge Controller
Embedded Edge
Edge Connect
Cloud
Cloud
Cloud
Cloud
APROL
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Connect
Simple communication via OPC UA bus coupler
Long term
archiving Data forwarding
From the IO layer directly to the cloud
Auto-discovery for plug and produce
Decentralized intelligence through
methods and events
OPC UA client and server
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Embedded
Software generates added value
Long term
archiving
Simple data preprocessing through new
functions in the mapp framework
Direct access to databases
Embedded security through standard
OPC UA mechanisms
Embedded MQTT AMQP clients for
seamless cloud connectivity
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Controller
Big data analytics in real time
Long term
archiving
High-performance databases
Analytics trend and reporting features
Asset management and software
deployment
Control performance monitoring
Open interfaces for machine learning
Analytics Aggregation
Reporting Connectivity
IIoT ndash Open Edge Architecture
Structure of a site
Lines
Machines
Preparation ProcessingProcess
M1 M2 M3 M1
Secondary
Primary
Supply Delivery
M2 M3
Line 1 Line 2
Infrastructure
automation
Process
automation
Plant
automation
Factory
automation
Infrastructure Media supply
IIoT ndash Open Edge Architecture
Information technology versus operational technology
Industrial IoT requires communication between
Enterprise zone and Manufacturing zone
Moving ever closer together
Distributed intelligence
Data processing near to sensors
Fast transformation into actionable intelligence
Minimizing of risk
Availability of cloud required bandwidth short response time
Immediate and continuous analysis
Closer human-machine collaboration
Digital industrial transformation
IIoT ndash Open Edge Architecture
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
IIoT ndash Edge Controller
Connectivity
Shop floor connectivity
Native and 3rd-party fieldbus protocols
MES ERP connectivity
SQL DB OPC UA MQTT connectivity
Cloud connectivity
MQTT OPC UA connectivity
M1 Mn
Mm
SQL DB
ERP
MES
OPC UA clientserver
hellipMQTT client
IIoT ndash Edge Controller
Real-time KPIs and on-site data compression
Processing and aggregation of data via UCB server
Prevents data loss at all levels of the system
Data buffering in memory (AR) and file system (AR) amp GPOS
databases
Dual historian supports system and user
NoSQL DB (Berkeley) for continuous signals and events
SQL DB (MySQL MariaDB) for user-specific data
Access to data historian
Access via REST API and SQL client
Data historian
Sophisticated trend system TrendViewer
Zero-maintenance database
Data volume reduction via compression technologies
Analytical and mathematical features
Combine up to 20 slots with micros resolution
Alarm generation controlled by logic
Extensive alarm system for events and alarms including metadata
Generation acknowledgment and forwarding controlled by logic
IIoT ndash Edge Controller
Edge analytics ndash Trends alarms
Embedded business intelligence suite
Basic business intelligence solution HTML5 based
Report Designer Report Server with scheduler
RESTful API for access to Report Server
Ad-hoc reporting
Selection of data sources calculated measures
Filters (drilling up and down filter expressions)
Standard reports
Content predefined parameters variable
Dashboards
Built on existing contentfilters new content
Mobile access
Mobile access via iOSAndroid app
IIoT ndash Edge Controller
Edge analytics ndash Business intelligence
IIoT ndash Edge Controller
Edge analytics ndash CPM EnMon ConMon APM
Enhanced control loop efficiency
Continuous assessment of control loop accuracy
via control performance monitoring (CPM)
Consideration of over 30 KPIs to benchmark control loop behavior
Energy monitoring to reduce energy consumption
Energy monitoring supports energy management systems as defined in ISO 50001
Continuous measuring recording and analyzing of all of all energy consumption
Condition monitoring to reduce maintenance costs
Condition monitoring based on vibration measurement
or any other kind of mechanical electrical etc parameters
Efficiency monitoring and protection of assets
Continuous monitoring of assets via asset performance monitoring (APM)
Identification of maintenance needs (eg heat exchanger (fouling)
or pump (cavitation))
IIoT ndash Edge Controller
Enterprise OS - SUSE Linux Enterprise Server 12
Monthly updates with test of complete system software
Ready for anti-virus software installation
Embedded cyber security
Secure boot (UEFI)
System hardening automatic preconfigured built-in firewall
TLS-encryption
Authentication with LDAP client operator authorization
Embedded remote diagnostics
Extensive system management via web
Status of data forwarding DNS server ports etc
Secure Remote Maintenance access
Certificate secured and encrypted VPN connection (SiteManager
GateManager)
Connection setup via drag amp drop ndash no IT expertise required
IT security
IIoT ndash Edge Controller
Real-time machine control
Real-time data acquisition amp control in millisecond range
Infrastructure-independent control (Edge Controller to machinesplant units)
Line management with machine orchestration
M2M communication in millisecond-range extended data coupling via remote IOs
Enabling line features amp functionalities (eg OEE reporting track amp trace)
Control via rules
Implementation of complex logicrules via IEC 61131-3 languages
Eg graphical control via SFC (Sequential Function Chart)
Direct control access via remote IO extensions
Embedded AR supports the direct connection and integration of RIO units
Communication via POWERLINK or 3rd-party fieldbus
Integrated remote firmware deployment (ARFW) supported for all IO modules
Orchestration
IIoT ndash Edge Controller
Advanced process control for multi-variable systems
Model-based MPC (Model Predictive Control) with cyclic minimization
of control deviation
Adjustable sample rates via prediction horizon
Simulation of process models
Suppression of signal noise or damping of resonance frequency
via universal filter module
Complex simulation via MATLAB and Automation Studio Target for Simulink
Orchestration
IIoT ndash Edge Controller
In Display Center
Vector graphics
VNC client widget for 3rd-party integration
AlarmMonitorAlarmLine
TrendViewer
Web-based (mapp View)
Powered by the latest real-time HMI technologies ndash mapp
View server
Utilization of standards HTML5 CSS3 amp Java
Easy HMI design using broad selection of integrated graphical
widgets
Supports design for optimal presentation on all display
geometries
HMI
IIoT ndash Edge Controller
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
Appendix - Use case
Use Case I OKE Group
OKE
Development and production of sophisticated technical plastic components
Operation of injection molding plants and extrusions lines throughout Germany
140 extrusion lines 150 injection molding machines 3x internal tool construction
The Company OKE
Use Case I OKE Group
- MES
- ERP
Connection to BampRrsquos amp 3rd Party PLCs
Data Analytics
Basic Concept
Connectivity to OKE IT systems (SAP MES ERP)
Use Case I OKE Group
System Layout and Quantities
VPN VPN VPN
Headquarter
ReportsAPROL Server
Runtime Engineering
Real-time
data
Historical
data
Standard- and Ad-hoc-Reports
Individual Dashboards
Mobile Data Analysis
Aprol-
Process Data Acquisition
and EnMon
Data Analysis
CC100-300
Euromapp 63
MC45
Euromapp 63
VPN
APROL PDA
Site A Site B
APROL PDA
Site C
APROL PDA
Site D hellip X
APROL PDA
- MES
- ERP
Industrial IoT
Predictive Maintenance
Automotive industry
Application
bull Online vibration monitoring on assembly line
bull Data aggregation on edge controller
BampR Products
bull X20CM4810 X20 IOrsquos X20 PLC
bull APC910 Aprol ConMon
Customer Value
bull Prevent secondary damage
bull Achievable product quality and quantities
bull Reduced unplanned downtime
Architecture
MQTT
Industrial IoT
Functionalities
Industrial IoT
Remote Access
Industrial Equipment Architecture
Application
bull Secure remote maintenance
BampR Products
bull X20 PLC Site Manager
bull Gate Manager
Customer Value
bull Secure remote maintenance
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
for Brownfield
Food amp Beverage Industry Architecture
OPC UA
MQTTApplication
bull Lifecycle management
bull Connectivity to higher-level IT systems
BampR Products
bull Power Panel X20 IO
bull mapp Technologies
Customer Value
bull Improved brownfield competiveness
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
Fleet Management
Maritime Industry Architecture
MQTTApplication
bull Process data acquisition
bull Secure remote maintenance
BampR Products
bull APC2100 X20 PLC X20 IO
Customer Value
bull Enhanced lifecycle management
bull Provide additional services
bull Optimized end-user experience
Industrial IoT
Functionalities
QampA
Time Sensitive Networking
(TSN)
Jaehoonsabr-automationcom
Industrial IoT ndash Open Edge ArchitectureSolutions for the digital future
Products
RTOS기반의통합제어 Solution
Robotic
sAxis
PackML Alarm
OEE User Recipe
Traditional automation structure
PLCHMI
Motion
control
Bus 1 Bus 2 Bus 3
Safety PLC
Complexity hard to manage
Suppliers responsible for components
Restricted system performance
Integrated automation solution
PLCHMI
Motion
control
Safety PLC
The automation system absorbs the complexity
One partner responsible for entire system
Software integration for a complete system solution
Increased productivity
With perfectly orchestrated components
Integrated automationConventional
Soft real time
Restricted system performance
Hard real time
Deterministic system behavior
Product AcoposTrak
Product AcoposTrak
System Components and track design flexibility
Product Orange Box ndash IIoT platform
PackML
Alarm
OEE
User
Recipe
Create your custom IIoT solution
Orange Box ‒ Technical overview
Machines go online
INAISO on TCPEtherNetIP
MachineBampR hardwareConnects with Siemens PLCConnects with Rockwell PLCConnects with BampR PLCConnects with 3rd-party PLCConnects with IT systems
Use case - OrangeBox
Food and Beverage company(GER)
(Nestleacute)
Use Case 1 Food and Beverage Maker
End User
The worldrsquos largest food and beverage company
Process technology and components in different end markets
Nestleacutes products contain baby food medical food bottled water breakfast cereals coffee and so on
The Company Nestleacute
Machines from different generations
Use Case 1 Food and Beverage Maker
Basic Concept
Various systems and technologies No real-time data collection
Use Case 1 Food and Beverage Maker
Shopfloor
1
Orange Box
Edge Controller
Runtime Engineering
2 3 4 5 6 7 8
APC910
Basic Concept (continued)
Use Case 1 Food and Beverage Maker
Enterprise CenterReports for
Standorts
Standard- and Ad-
hoc-Reports
Individual dashboards
mobile data analyze
Edge Conreoller central
Runtime Engineering
Edge Controller
local
Edge Controller
local
Optional
Redundancy
Real time data History data
Site A
1 n
local Reports
VPN
Site N
local reports
VPN
1 n
Orange
Box
Orange Box
System Layout
Industrial IoT
Machine Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Machine Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Line Plant Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Line Plant Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Enterprise Level
2
1n
3
Industrial IoT
Enterprise Level
ERP
Dashboard
n
BampR Edge Architecture
MQTT MQTTMQTT
Machines
Sensors and
Actuators
Lines Plants
BampR Edge Architecture
Edge Connect Edge Embedded
hellip
Edge Controller
hellip
MQTT MQTTMQTT
Industrial IoT ndash
Edge Architecture
Control SecurityInternet
Connectivity
Data
AggregationData Historian
Business
Intelligence
Machine
Learning
Long Term
Storage
Server Based Edge
Edge Controller
Embedded Edge
Edge Connect
Cloud
Cloud
Cloud
Cloud
APROL
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Connect
Simple communication via OPC UA bus coupler
Long term
archiving Data forwarding
From the IO layer directly to the cloud
Auto-discovery for plug and produce
Decentralized intelligence through
methods and events
OPC UA client and server
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Embedded
Software generates added value
Long term
archiving
Simple data preprocessing through new
functions in the mapp framework
Direct access to databases
Embedded security through standard
OPC UA mechanisms
Embedded MQTT AMQP clients for
seamless cloud connectivity
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Controller
Big data analytics in real time
Long term
archiving
High-performance databases
Analytics trend and reporting features
Asset management and software
deployment
Control performance monitoring
Open interfaces for machine learning
Analytics Aggregation
Reporting Connectivity
IIoT ndash Open Edge Architecture
Structure of a site
Lines
Machines
Preparation ProcessingProcess
M1 M2 M3 M1
Secondary
Primary
Supply Delivery
M2 M3
Line 1 Line 2
Infrastructure
automation
Process
automation
Plant
automation
Factory
automation
Infrastructure Media supply
IIoT ndash Open Edge Architecture
Information technology versus operational technology
Industrial IoT requires communication between
Enterprise zone and Manufacturing zone
Moving ever closer together
Distributed intelligence
Data processing near to sensors
Fast transformation into actionable intelligence
Minimizing of risk
Availability of cloud required bandwidth short response time
Immediate and continuous analysis
Closer human-machine collaboration
Digital industrial transformation
IIoT ndash Open Edge Architecture
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
IIoT ndash Edge Controller
Connectivity
Shop floor connectivity
Native and 3rd-party fieldbus protocols
MES ERP connectivity
SQL DB OPC UA MQTT connectivity
Cloud connectivity
MQTT OPC UA connectivity
M1 Mn
Mm
SQL DB
ERP
MES
OPC UA clientserver
hellipMQTT client
IIoT ndash Edge Controller
Real-time KPIs and on-site data compression
Processing and aggregation of data via UCB server
Prevents data loss at all levels of the system
Data buffering in memory (AR) and file system (AR) amp GPOS
databases
Dual historian supports system and user
NoSQL DB (Berkeley) for continuous signals and events
SQL DB (MySQL MariaDB) for user-specific data
Access to data historian
Access via REST API and SQL client
Data historian
Sophisticated trend system TrendViewer
Zero-maintenance database
Data volume reduction via compression technologies
Analytical and mathematical features
Combine up to 20 slots with micros resolution
Alarm generation controlled by logic
Extensive alarm system for events and alarms including metadata
Generation acknowledgment and forwarding controlled by logic
IIoT ndash Edge Controller
Edge analytics ndash Trends alarms
Embedded business intelligence suite
Basic business intelligence solution HTML5 based
Report Designer Report Server with scheduler
RESTful API for access to Report Server
Ad-hoc reporting
Selection of data sources calculated measures
Filters (drilling up and down filter expressions)
Standard reports
Content predefined parameters variable
Dashboards
Built on existing contentfilters new content
Mobile access
Mobile access via iOSAndroid app
IIoT ndash Edge Controller
Edge analytics ndash Business intelligence
IIoT ndash Edge Controller
Edge analytics ndash CPM EnMon ConMon APM
Enhanced control loop efficiency
Continuous assessment of control loop accuracy
via control performance monitoring (CPM)
Consideration of over 30 KPIs to benchmark control loop behavior
Energy monitoring to reduce energy consumption
Energy monitoring supports energy management systems as defined in ISO 50001
Continuous measuring recording and analyzing of all of all energy consumption
Condition monitoring to reduce maintenance costs
Condition monitoring based on vibration measurement
or any other kind of mechanical electrical etc parameters
Efficiency monitoring and protection of assets
Continuous monitoring of assets via asset performance monitoring (APM)
Identification of maintenance needs (eg heat exchanger (fouling)
or pump (cavitation))
IIoT ndash Edge Controller
Enterprise OS - SUSE Linux Enterprise Server 12
Monthly updates with test of complete system software
Ready for anti-virus software installation
Embedded cyber security
Secure boot (UEFI)
System hardening automatic preconfigured built-in firewall
TLS-encryption
Authentication with LDAP client operator authorization
Embedded remote diagnostics
Extensive system management via web
Status of data forwarding DNS server ports etc
Secure Remote Maintenance access
Certificate secured and encrypted VPN connection (SiteManager
GateManager)
Connection setup via drag amp drop ndash no IT expertise required
IT security
IIoT ndash Edge Controller
Real-time machine control
Real-time data acquisition amp control in millisecond range
Infrastructure-independent control (Edge Controller to machinesplant units)
Line management with machine orchestration
M2M communication in millisecond-range extended data coupling via remote IOs
Enabling line features amp functionalities (eg OEE reporting track amp trace)
Control via rules
Implementation of complex logicrules via IEC 61131-3 languages
Eg graphical control via SFC (Sequential Function Chart)
Direct control access via remote IO extensions
Embedded AR supports the direct connection and integration of RIO units
Communication via POWERLINK or 3rd-party fieldbus
Integrated remote firmware deployment (ARFW) supported for all IO modules
Orchestration
IIoT ndash Edge Controller
Advanced process control for multi-variable systems
Model-based MPC (Model Predictive Control) with cyclic minimization
of control deviation
Adjustable sample rates via prediction horizon
Simulation of process models
Suppression of signal noise or damping of resonance frequency
via universal filter module
Complex simulation via MATLAB and Automation Studio Target for Simulink
Orchestration
IIoT ndash Edge Controller
In Display Center
Vector graphics
VNC client widget for 3rd-party integration
AlarmMonitorAlarmLine
TrendViewer
Web-based (mapp View)
Powered by the latest real-time HMI technologies ndash mapp
View server
Utilization of standards HTML5 CSS3 amp Java
Easy HMI design using broad selection of integrated graphical
widgets
Supports design for optimal presentation on all display
geometries
HMI
IIoT ndash Edge Controller
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
Appendix - Use case
Use Case I OKE Group
OKE
Development and production of sophisticated technical plastic components
Operation of injection molding plants and extrusions lines throughout Germany
140 extrusion lines 150 injection molding machines 3x internal tool construction
The Company OKE
Use Case I OKE Group
- MES
- ERP
Connection to BampRrsquos amp 3rd Party PLCs
Data Analytics
Basic Concept
Connectivity to OKE IT systems (SAP MES ERP)
Use Case I OKE Group
System Layout and Quantities
VPN VPN VPN
Headquarter
ReportsAPROL Server
Runtime Engineering
Real-time
data
Historical
data
Standard- and Ad-hoc-Reports
Individual Dashboards
Mobile Data Analysis
Aprol-
Process Data Acquisition
and EnMon
Data Analysis
CC100-300
Euromapp 63
MC45
Euromapp 63
VPN
APROL PDA
Site A Site B
APROL PDA
Site C
APROL PDA
Site D hellip X
APROL PDA
- MES
- ERP
Industrial IoT
Predictive Maintenance
Automotive industry
Application
bull Online vibration monitoring on assembly line
bull Data aggregation on edge controller
BampR Products
bull X20CM4810 X20 IOrsquos X20 PLC
bull APC910 Aprol ConMon
Customer Value
bull Prevent secondary damage
bull Achievable product quality and quantities
bull Reduced unplanned downtime
Architecture
MQTT
Industrial IoT
Functionalities
Industrial IoT
Remote Access
Industrial Equipment Architecture
Application
bull Secure remote maintenance
BampR Products
bull X20 PLC Site Manager
bull Gate Manager
Customer Value
bull Secure remote maintenance
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
for Brownfield
Food amp Beverage Industry Architecture
OPC UA
MQTTApplication
bull Lifecycle management
bull Connectivity to higher-level IT systems
BampR Products
bull Power Panel X20 IO
bull mapp Technologies
Customer Value
bull Improved brownfield competiveness
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
Fleet Management
Maritime Industry Architecture
MQTTApplication
bull Process data acquisition
bull Secure remote maintenance
BampR Products
bull APC2100 X20 PLC X20 IO
Customer Value
bull Enhanced lifecycle management
bull Provide additional services
bull Optimized end-user experience
Industrial IoT
Functionalities
QampA
Time Sensitive Networking
(TSN)
Jaehoonsabr-automationcom
Products
RTOS기반의통합제어 Solution
Robotic
sAxis
PackML Alarm
OEE User Recipe
Traditional automation structure
PLCHMI
Motion
control
Bus 1 Bus 2 Bus 3
Safety PLC
Complexity hard to manage
Suppliers responsible for components
Restricted system performance
Integrated automation solution
PLCHMI
Motion
control
Safety PLC
The automation system absorbs the complexity
One partner responsible for entire system
Software integration for a complete system solution
Increased productivity
With perfectly orchestrated components
Integrated automationConventional
Soft real time
Restricted system performance
Hard real time
Deterministic system behavior
Product AcoposTrak
Product AcoposTrak
System Components and track design flexibility
Product Orange Box ndash IIoT platform
PackML
Alarm
OEE
User
Recipe
Create your custom IIoT solution
Orange Box ‒ Technical overview
Machines go online
INAISO on TCPEtherNetIP
MachineBampR hardwareConnects with Siemens PLCConnects with Rockwell PLCConnects with BampR PLCConnects with 3rd-party PLCConnects with IT systems
Use case - OrangeBox
Food and Beverage company(GER)
(Nestleacute)
Use Case 1 Food and Beverage Maker
End User
The worldrsquos largest food and beverage company
Process technology and components in different end markets
Nestleacutes products contain baby food medical food bottled water breakfast cereals coffee and so on
The Company Nestleacute
Machines from different generations
Use Case 1 Food and Beverage Maker
Basic Concept
Various systems and technologies No real-time data collection
Use Case 1 Food and Beverage Maker
Shopfloor
1
Orange Box
Edge Controller
Runtime Engineering
2 3 4 5 6 7 8
APC910
Basic Concept (continued)
Use Case 1 Food and Beverage Maker
Enterprise CenterReports for
Standorts
Standard- and Ad-
hoc-Reports
Individual dashboards
mobile data analyze
Edge Conreoller central
Runtime Engineering
Edge Controller
local
Edge Controller
local
Optional
Redundancy
Real time data History data
Site A
1 n
local Reports
VPN
Site N
local reports
VPN
1 n
Orange
Box
Orange Box
System Layout
Industrial IoT
Machine Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Machine Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Line Plant Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Line Plant Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Enterprise Level
2
1n
3
Industrial IoT
Enterprise Level
ERP
Dashboard
n
BampR Edge Architecture
MQTT MQTTMQTT
Machines
Sensors and
Actuators
Lines Plants
BampR Edge Architecture
Edge Connect Edge Embedded
hellip
Edge Controller
hellip
MQTT MQTTMQTT
Industrial IoT ndash
Edge Architecture
Control SecurityInternet
Connectivity
Data
AggregationData Historian
Business
Intelligence
Machine
Learning
Long Term
Storage
Server Based Edge
Edge Controller
Embedded Edge
Edge Connect
Cloud
Cloud
Cloud
Cloud
APROL
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Connect
Simple communication via OPC UA bus coupler
Long term
archiving Data forwarding
From the IO layer directly to the cloud
Auto-discovery for plug and produce
Decentralized intelligence through
methods and events
OPC UA client and server
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Embedded
Software generates added value
Long term
archiving
Simple data preprocessing through new
functions in the mapp framework
Direct access to databases
Embedded security through standard
OPC UA mechanisms
Embedded MQTT AMQP clients for
seamless cloud connectivity
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Controller
Big data analytics in real time
Long term
archiving
High-performance databases
Analytics trend and reporting features
Asset management and software
deployment
Control performance monitoring
Open interfaces for machine learning
Analytics Aggregation
Reporting Connectivity
IIoT ndash Open Edge Architecture
Structure of a site
Lines
Machines
Preparation ProcessingProcess
M1 M2 M3 M1
Secondary
Primary
Supply Delivery
M2 M3
Line 1 Line 2
Infrastructure
automation
Process
automation
Plant
automation
Factory
automation
Infrastructure Media supply
IIoT ndash Open Edge Architecture
Information technology versus operational technology
Industrial IoT requires communication between
Enterprise zone and Manufacturing zone
Moving ever closer together
Distributed intelligence
Data processing near to sensors
Fast transformation into actionable intelligence
Minimizing of risk
Availability of cloud required bandwidth short response time
Immediate and continuous analysis
Closer human-machine collaboration
Digital industrial transformation
IIoT ndash Open Edge Architecture
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
IIoT ndash Edge Controller
Connectivity
Shop floor connectivity
Native and 3rd-party fieldbus protocols
MES ERP connectivity
SQL DB OPC UA MQTT connectivity
Cloud connectivity
MQTT OPC UA connectivity
M1 Mn
Mm
SQL DB
ERP
MES
OPC UA clientserver
hellipMQTT client
IIoT ndash Edge Controller
Real-time KPIs and on-site data compression
Processing and aggregation of data via UCB server
Prevents data loss at all levels of the system
Data buffering in memory (AR) and file system (AR) amp GPOS
databases
Dual historian supports system and user
NoSQL DB (Berkeley) for continuous signals and events
SQL DB (MySQL MariaDB) for user-specific data
Access to data historian
Access via REST API and SQL client
Data historian
Sophisticated trend system TrendViewer
Zero-maintenance database
Data volume reduction via compression technologies
Analytical and mathematical features
Combine up to 20 slots with micros resolution
Alarm generation controlled by logic
Extensive alarm system for events and alarms including metadata
Generation acknowledgment and forwarding controlled by logic
IIoT ndash Edge Controller
Edge analytics ndash Trends alarms
Embedded business intelligence suite
Basic business intelligence solution HTML5 based
Report Designer Report Server with scheduler
RESTful API for access to Report Server
Ad-hoc reporting
Selection of data sources calculated measures
Filters (drilling up and down filter expressions)
Standard reports
Content predefined parameters variable
Dashboards
Built on existing contentfilters new content
Mobile access
Mobile access via iOSAndroid app
IIoT ndash Edge Controller
Edge analytics ndash Business intelligence
IIoT ndash Edge Controller
Edge analytics ndash CPM EnMon ConMon APM
Enhanced control loop efficiency
Continuous assessment of control loop accuracy
via control performance monitoring (CPM)
Consideration of over 30 KPIs to benchmark control loop behavior
Energy monitoring to reduce energy consumption
Energy monitoring supports energy management systems as defined in ISO 50001
Continuous measuring recording and analyzing of all of all energy consumption
Condition monitoring to reduce maintenance costs
Condition monitoring based on vibration measurement
or any other kind of mechanical electrical etc parameters
Efficiency monitoring and protection of assets
Continuous monitoring of assets via asset performance monitoring (APM)
Identification of maintenance needs (eg heat exchanger (fouling)
or pump (cavitation))
IIoT ndash Edge Controller
Enterprise OS - SUSE Linux Enterprise Server 12
Monthly updates with test of complete system software
Ready for anti-virus software installation
Embedded cyber security
Secure boot (UEFI)
System hardening automatic preconfigured built-in firewall
TLS-encryption
Authentication with LDAP client operator authorization
Embedded remote diagnostics
Extensive system management via web
Status of data forwarding DNS server ports etc
Secure Remote Maintenance access
Certificate secured and encrypted VPN connection (SiteManager
GateManager)
Connection setup via drag amp drop ndash no IT expertise required
IT security
IIoT ndash Edge Controller
Real-time machine control
Real-time data acquisition amp control in millisecond range
Infrastructure-independent control (Edge Controller to machinesplant units)
Line management with machine orchestration
M2M communication in millisecond-range extended data coupling via remote IOs
Enabling line features amp functionalities (eg OEE reporting track amp trace)
Control via rules
Implementation of complex logicrules via IEC 61131-3 languages
Eg graphical control via SFC (Sequential Function Chart)
Direct control access via remote IO extensions
Embedded AR supports the direct connection and integration of RIO units
Communication via POWERLINK or 3rd-party fieldbus
Integrated remote firmware deployment (ARFW) supported for all IO modules
Orchestration
IIoT ndash Edge Controller
Advanced process control for multi-variable systems
Model-based MPC (Model Predictive Control) with cyclic minimization
of control deviation
Adjustable sample rates via prediction horizon
Simulation of process models
Suppression of signal noise or damping of resonance frequency
via universal filter module
Complex simulation via MATLAB and Automation Studio Target for Simulink
Orchestration
IIoT ndash Edge Controller
In Display Center
Vector graphics
VNC client widget for 3rd-party integration
AlarmMonitorAlarmLine
TrendViewer
Web-based (mapp View)
Powered by the latest real-time HMI technologies ndash mapp
View server
Utilization of standards HTML5 CSS3 amp Java
Easy HMI design using broad selection of integrated graphical
widgets
Supports design for optimal presentation on all display
geometries
HMI
IIoT ndash Edge Controller
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
Appendix - Use case
Use Case I OKE Group
OKE
Development and production of sophisticated technical plastic components
Operation of injection molding plants and extrusions lines throughout Germany
140 extrusion lines 150 injection molding machines 3x internal tool construction
The Company OKE
Use Case I OKE Group
- MES
- ERP
Connection to BampRrsquos amp 3rd Party PLCs
Data Analytics
Basic Concept
Connectivity to OKE IT systems (SAP MES ERP)
Use Case I OKE Group
System Layout and Quantities
VPN VPN VPN
Headquarter
ReportsAPROL Server
Runtime Engineering
Real-time
data
Historical
data
Standard- and Ad-hoc-Reports
Individual Dashboards
Mobile Data Analysis
Aprol-
Process Data Acquisition
and EnMon
Data Analysis
CC100-300
Euromapp 63
MC45
Euromapp 63
VPN
APROL PDA
Site A Site B
APROL PDA
Site C
APROL PDA
Site D hellip X
APROL PDA
- MES
- ERP
Industrial IoT
Predictive Maintenance
Automotive industry
Application
bull Online vibration monitoring on assembly line
bull Data aggregation on edge controller
BampR Products
bull X20CM4810 X20 IOrsquos X20 PLC
bull APC910 Aprol ConMon
Customer Value
bull Prevent secondary damage
bull Achievable product quality and quantities
bull Reduced unplanned downtime
Architecture
MQTT
Industrial IoT
Functionalities
Industrial IoT
Remote Access
Industrial Equipment Architecture
Application
bull Secure remote maintenance
BampR Products
bull X20 PLC Site Manager
bull Gate Manager
Customer Value
bull Secure remote maintenance
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
for Brownfield
Food amp Beverage Industry Architecture
OPC UA
MQTTApplication
bull Lifecycle management
bull Connectivity to higher-level IT systems
BampR Products
bull Power Panel X20 IO
bull mapp Technologies
Customer Value
bull Improved brownfield competiveness
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
Fleet Management
Maritime Industry Architecture
MQTTApplication
bull Process data acquisition
bull Secure remote maintenance
BampR Products
bull APC2100 X20 PLC X20 IO
Customer Value
bull Enhanced lifecycle management
bull Provide additional services
bull Optimized end-user experience
Industrial IoT
Functionalities
QampA
Time Sensitive Networking
(TSN)
Jaehoonsabr-automationcom
Traditional automation structure
PLCHMI
Motion
control
Bus 1 Bus 2 Bus 3
Safety PLC
Complexity hard to manage
Suppliers responsible for components
Restricted system performance
Integrated automation solution
PLCHMI
Motion
control
Safety PLC
The automation system absorbs the complexity
One partner responsible for entire system
Software integration for a complete system solution
Increased productivity
With perfectly orchestrated components
Integrated automationConventional
Soft real time
Restricted system performance
Hard real time
Deterministic system behavior
Product AcoposTrak
Product AcoposTrak
System Components and track design flexibility
Product Orange Box ndash IIoT platform
PackML
Alarm
OEE
User
Recipe
Create your custom IIoT solution
Orange Box ‒ Technical overview
Machines go online
INAISO on TCPEtherNetIP
MachineBampR hardwareConnects with Siemens PLCConnects with Rockwell PLCConnects with BampR PLCConnects with 3rd-party PLCConnects with IT systems
Use case - OrangeBox
Food and Beverage company(GER)
(Nestleacute)
Use Case 1 Food and Beverage Maker
End User
The worldrsquos largest food and beverage company
Process technology and components in different end markets
Nestleacutes products contain baby food medical food bottled water breakfast cereals coffee and so on
The Company Nestleacute
Machines from different generations
Use Case 1 Food and Beverage Maker
Basic Concept
Various systems and technologies No real-time data collection
Use Case 1 Food and Beverage Maker
Shopfloor
1
Orange Box
Edge Controller
Runtime Engineering
2 3 4 5 6 7 8
APC910
Basic Concept (continued)
Use Case 1 Food and Beverage Maker
Enterprise CenterReports for
Standorts
Standard- and Ad-
hoc-Reports
Individual dashboards
mobile data analyze
Edge Conreoller central
Runtime Engineering
Edge Controller
local
Edge Controller
local
Optional
Redundancy
Real time data History data
Site A
1 n
local Reports
VPN
Site N
local reports
VPN
1 n
Orange
Box
Orange Box
System Layout
Industrial IoT
Machine Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Machine Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Line Plant Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Line Plant Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Enterprise Level
2
1n
3
Industrial IoT
Enterprise Level
ERP
Dashboard
n
BampR Edge Architecture
MQTT MQTTMQTT
Machines
Sensors and
Actuators
Lines Plants
BampR Edge Architecture
Edge Connect Edge Embedded
hellip
Edge Controller
hellip
MQTT MQTTMQTT
Industrial IoT ndash
Edge Architecture
Control SecurityInternet
Connectivity
Data
AggregationData Historian
Business
Intelligence
Machine
Learning
Long Term
Storage
Server Based Edge
Edge Controller
Embedded Edge
Edge Connect
Cloud
Cloud
Cloud
Cloud
APROL
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Connect
Simple communication via OPC UA bus coupler
Long term
archiving Data forwarding
From the IO layer directly to the cloud
Auto-discovery for plug and produce
Decentralized intelligence through
methods and events
OPC UA client and server
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Embedded
Software generates added value
Long term
archiving
Simple data preprocessing through new
functions in the mapp framework
Direct access to databases
Embedded security through standard
OPC UA mechanisms
Embedded MQTT AMQP clients for
seamless cloud connectivity
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Controller
Big data analytics in real time
Long term
archiving
High-performance databases
Analytics trend and reporting features
Asset management and software
deployment
Control performance monitoring
Open interfaces for machine learning
Analytics Aggregation
Reporting Connectivity
IIoT ndash Open Edge Architecture
Structure of a site
Lines
Machines
Preparation ProcessingProcess
M1 M2 M3 M1
Secondary
Primary
Supply Delivery
M2 M3
Line 1 Line 2
Infrastructure
automation
Process
automation
Plant
automation
Factory
automation
Infrastructure Media supply
IIoT ndash Open Edge Architecture
Information technology versus operational technology
Industrial IoT requires communication between
Enterprise zone and Manufacturing zone
Moving ever closer together
Distributed intelligence
Data processing near to sensors
Fast transformation into actionable intelligence
Minimizing of risk
Availability of cloud required bandwidth short response time
Immediate and continuous analysis
Closer human-machine collaboration
Digital industrial transformation
IIoT ndash Open Edge Architecture
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
IIoT ndash Edge Controller
Connectivity
Shop floor connectivity
Native and 3rd-party fieldbus protocols
MES ERP connectivity
SQL DB OPC UA MQTT connectivity
Cloud connectivity
MQTT OPC UA connectivity
M1 Mn
Mm
SQL DB
ERP
MES
OPC UA clientserver
hellipMQTT client
IIoT ndash Edge Controller
Real-time KPIs and on-site data compression
Processing and aggregation of data via UCB server
Prevents data loss at all levels of the system
Data buffering in memory (AR) and file system (AR) amp GPOS
databases
Dual historian supports system and user
NoSQL DB (Berkeley) for continuous signals and events
SQL DB (MySQL MariaDB) for user-specific data
Access to data historian
Access via REST API and SQL client
Data historian
Sophisticated trend system TrendViewer
Zero-maintenance database
Data volume reduction via compression technologies
Analytical and mathematical features
Combine up to 20 slots with micros resolution
Alarm generation controlled by logic
Extensive alarm system for events and alarms including metadata
Generation acknowledgment and forwarding controlled by logic
IIoT ndash Edge Controller
Edge analytics ndash Trends alarms
Embedded business intelligence suite
Basic business intelligence solution HTML5 based
Report Designer Report Server with scheduler
RESTful API for access to Report Server
Ad-hoc reporting
Selection of data sources calculated measures
Filters (drilling up and down filter expressions)
Standard reports
Content predefined parameters variable
Dashboards
Built on existing contentfilters new content
Mobile access
Mobile access via iOSAndroid app
IIoT ndash Edge Controller
Edge analytics ndash Business intelligence
IIoT ndash Edge Controller
Edge analytics ndash CPM EnMon ConMon APM
Enhanced control loop efficiency
Continuous assessment of control loop accuracy
via control performance monitoring (CPM)
Consideration of over 30 KPIs to benchmark control loop behavior
Energy monitoring to reduce energy consumption
Energy monitoring supports energy management systems as defined in ISO 50001
Continuous measuring recording and analyzing of all of all energy consumption
Condition monitoring to reduce maintenance costs
Condition monitoring based on vibration measurement
or any other kind of mechanical electrical etc parameters
Efficiency monitoring and protection of assets
Continuous monitoring of assets via asset performance monitoring (APM)
Identification of maintenance needs (eg heat exchanger (fouling)
or pump (cavitation))
IIoT ndash Edge Controller
Enterprise OS - SUSE Linux Enterprise Server 12
Monthly updates with test of complete system software
Ready for anti-virus software installation
Embedded cyber security
Secure boot (UEFI)
System hardening automatic preconfigured built-in firewall
TLS-encryption
Authentication with LDAP client operator authorization
Embedded remote diagnostics
Extensive system management via web
Status of data forwarding DNS server ports etc
Secure Remote Maintenance access
Certificate secured and encrypted VPN connection (SiteManager
GateManager)
Connection setup via drag amp drop ndash no IT expertise required
IT security
IIoT ndash Edge Controller
Real-time machine control
Real-time data acquisition amp control in millisecond range
Infrastructure-independent control (Edge Controller to machinesplant units)
Line management with machine orchestration
M2M communication in millisecond-range extended data coupling via remote IOs
Enabling line features amp functionalities (eg OEE reporting track amp trace)
Control via rules
Implementation of complex logicrules via IEC 61131-3 languages
Eg graphical control via SFC (Sequential Function Chart)
Direct control access via remote IO extensions
Embedded AR supports the direct connection and integration of RIO units
Communication via POWERLINK or 3rd-party fieldbus
Integrated remote firmware deployment (ARFW) supported for all IO modules
Orchestration
IIoT ndash Edge Controller
Advanced process control for multi-variable systems
Model-based MPC (Model Predictive Control) with cyclic minimization
of control deviation
Adjustable sample rates via prediction horizon
Simulation of process models
Suppression of signal noise or damping of resonance frequency
via universal filter module
Complex simulation via MATLAB and Automation Studio Target for Simulink
Orchestration
IIoT ndash Edge Controller
In Display Center
Vector graphics
VNC client widget for 3rd-party integration
AlarmMonitorAlarmLine
TrendViewer
Web-based (mapp View)
Powered by the latest real-time HMI technologies ndash mapp
View server
Utilization of standards HTML5 CSS3 amp Java
Easy HMI design using broad selection of integrated graphical
widgets
Supports design for optimal presentation on all display
geometries
HMI
IIoT ndash Edge Controller
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
Appendix - Use case
Use Case I OKE Group
OKE
Development and production of sophisticated technical plastic components
Operation of injection molding plants and extrusions lines throughout Germany
140 extrusion lines 150 injection molding machines 3x internal tool construction
The Company OKE
Use Case I OKE Group
- MES
- ERP
Connection to BampRrsquos amp 3rd Party PLCs
Data Analytics
Basic Concept
Connectivity to OKE IT systems (SAP MES ERP)
Use Case I OKE Group
System Layout and Quantities
VPN VPN VPN
Headquarter
ReportsAPROL Server
Runtime Engineering
Real-time
data
Historical
data
Standard- and Ad-hoc-Reports
Individual Dashboards
Mobile Data Analysis
Aprol-
Process Data Acquisition
and EnMon
Data Analysis
CC100-300
Euromapp 63
MC45
Euromapp 63
VPN
APROL PDA
Site A Site B
APROL PDA
Site C
APROL PDA
Site D hellip X
APROL PDA
- MES
- ERP
Industrial IoT
Predictive Maintenance
Automotive industry
Application
bull Online vibration monitoring on assembly line
bull Data aggregation on edge controller
BampR Products
bull X20CM4810 X20 IOrsquos X20 PLC
bull APC910 Aprol ConMon
Customer Value
bull Prevent secondary damage
bull Achievable product quality and quantities
bull Reduced unplanned downtime
Architecture
MQTT
Industrial IoT
Functionalities
Industrial IoT
Remote Access
Industrial Equipment Architecture
Application
bull Secure remote maintenance
BampR Products
bull X20 PLC Site Manager
bull Gate Manager
Customer Value
bull Secure remote maintenance
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
for Brownfield
Food amp Beverage Industry Architecture
OPC UA
MQTTApplication
bull Lifecycle management
bull Connectivity to higher-level IT systems
BampR Products
bull Power Panel X20 IO
bull mapp Technologies
Customer Value
bull Improved brownfield competiveness
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
Fleet Management
Maritime Industry Architecture
MQTTApplication
bull Process data acquisition
bull Secure remote maintenance
BampR Products
bull APC2100 X20 PLC X20 IO
Customer Value
bull Enhanced lifecycle management
bull Provide additional services
bull Optimized end-user experience
Industrial IoT
Functionalities
QampA
Time Sensitive Networking
(TSN)
Jaehoonsabr-automationcom
Integrated automation solution
PLCHMI
Motion
control
Safety PLC
The automation system absorbs the complexity
One partner responsible for entire system
Software integration for a complete system solution
Increased productivity
With perfectly orchestrated components
Integrated automationConventional
Soft real time
Restricted system performance
Hard real time
Deterministic system behavior
Product AcoposTrak
Product AcoposTrak
System Components and track design flexibility
Product Orange Box ndash IIoT platform
PackML
Alarm
OEE
User
Recipe
Create your custom IIoT solution
Orange Box ‒ Technical overview
Machines go online
INAISO on TCPEtherNetIP
MachineBampR hardwareConnects with Siemens PLCConnects with Rockwell PLCConnects with BampR PLCConnects with 3rd-party PLCConnects with IT systems
Use case - OrangeBox
Food and Beverage company(GER)
(Nestleacute)
Use Case 1 Food and Beverage Maker
End User
The worldrsquos largest food and beverage company
Process technology and components in different end markets
Nestleacutes products contain baby food medical food bottled water breakfast cereals coffee and so on
The Company Nestleacute
Machines from different generations
Use Case 1 Food and Beverage Maker
Basic Concept
Various systems and technologies No real-time data collection
Use Case 1 Food and Beverage Maker
Shopfloor
1
Orange Box
Edge Controller
Runtime Engineering
2 3 4 5 6 7 8
APC910
Basic Concept (continued)
Use Case 1 Food and Beverage Maker
Enterprise CenterReports for
Standorts
Standard- and Ad-
hoc-Reports
Individual dashboards
mobile data analyze
Edge Conreoller central
Runtime Engineering
Edge Controller
local
Edge Controller
local
Optional
Redundancy
Real time data History data
Site A
1 n
local Reports
VPN
Site N
local reports
VPN
1 n
Orange
Box
Orange Box
System Layout
Industrial IoT
Machine Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Machine Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Line Plant Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Line Plant Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Enterprise Level
2
1n
3
Industrial IoT
Enterprise Level
ERP
Dashboard
n
BampR Edge Architecture
MQTT MQTTMQTT
Machines
Sensors and
Actuators
Lines Plants
BampR Edge Architecture
Edge Connect Edge Embedded
hellip
Edge Controller
hellip
MQTT MQTTMQTT
Industrial IoT ndash
Edge Architecture
Control SecurityInternet
Connectivity
Data
AggregationData Historian
Business
Intelligence
Machine
Learning
Long Term
Storage
Server Based Edge
Edge Controller
Embedded Edge
Edge Connect
Cloud
Cloud
Cloud
Cloud
APROL
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Connect
Simple communication via OPC UA bus coupler
Long term
archiving Data forwarding
From the IO layer directly to the cloud
Auto-discovery for plug and produce
Decentralized intelligence through
methods and events
OPC UA client and server
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Embedded
Software generates added value
Long term
archiving
Simple data preprocessing through new
functions in the mapp framework
Direct access to databases
Embedded security through standard
OPC UA mechanisms
Embedded MQTT AMQP clients for
seamless cloud connectivity
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Controller
Big data analytics in real time
Long term
archiving
High-performance databases
Analytics trend and reporting features
Asset management and software
deployment
Control performance monitoring
Open interfaces for machine learning
Analytics Aggregation
Reporting Connectivity
IIoT ndash Open Edge Architecture
Structure of a site
Lines
Machines
Preparation ProcessingProcess
M1 M2 M3 M1
Secondary
Primary
Supply Delivery
M2 M3
Line 1 Line 2
Infrastructure
automation
Process
automation
Plant
automation
Factory
automation
Infrastructure Media supply
IIoT ndash Open Edge Architecture
Information technology versus operational technology
Industrial IoT requires communication between
Enterprise zone and Manufacturing zone
Moving ever closer together
Distributed intelligence
Data processing near to sensors
Fast transformation into actionable intelligence
Minimizing of risk
Availability of cloud required bandwidth short response time
Immediate and continuous analysis
Closer human-machine collaboration
Digital industrial transformation
IIoT ndash Open Edge Architecture
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
IIoT ndash Edge Controller
Connectivity
Shop floor connectivity
Native and 3rd-party fieldbus protocols
MES ERP connectivity
SQL DB OPC UA MQTT connectivity
Cloud connectivity
MQTT OPC UA connectivity
M1 Mn
Mm
SQL DB
ERP
MES
OPC UA clientserver
hellipMQTT client
IIoT ndash Edge Controller
Real-time KPIs and on-site data compression
Processing and aggregation of data via UCB server
Prevents data loss at all levels of the system
Data buffering in memory (AR) and file system (AR) amp GPOS
databases
Dual historian supports system and user
NoSQL DB (Berkeley) for continuous signals and events
SQL DB (MySQL MariaDB) for user-specific data
Access to data historian
Access via REST API and SQL client
Data historian
Sophisticated trend system TrendViewer
Zero-maintenance database
Data volume reduction via compression technologies
Analytical and mathematical features
Combine up to 20 slots with micros resolution
Alarm generation controlled by logic
Extensive alarm system for events and alarms including metadata
Generation acknowledgment and forwarding controlled by logic
IIoT ndash Edge Controller
Edge analytics ndash Trends alarms
Embedded business intelligence suite
Basic business intelligence solution HTML5 based
Report Designer Report Server with scheduler
RESTful API for access to Report Server
Ad-hoc reporting
Selection of data sources calculated measures
Filters (drilling up and down filter expressions)
Standard reports
Content predefined parameters variable
Dashboards
Built on existing contentfilters new content
Mobile access
Mobile access via iOSAndroid app
IIoT ndash Edge Controller
Edge analytics ndash Business intelligence
IIoT ndash Edge Controller
Edge analytics ndash CPM EnMon ConMon APM
Enhanced control loop efficiency
Continuous assessment of control loop accuracy
via control performance monitoring (CPM)
Consideration of over 30 KPIs to benchmark control loop behavior
Energy monitoring to reduce energy consumption
Energy monitoring supports energy management systems as defined in ISO 50001
Continuous measuring recording and analyzing of all of all energy consumption
Condition monitoring to reduce maintenance costs
Condition monitoring based on vibration measurement
or any other kind of mechanical electrical etc parameters
Efficiency monitoring and protection of assets
Continuous monitoring of assets via asset performance monitoring (APM)
Identification of maintenance needs (eg heat exchanger (fouling)
or pump (cavitation))
IIoT ndash Edge Controller
Enterprise OS - SUSE Linux Enterprise Server 12
Monthly updates with test of complete system software
Ready for anti-virus software installation
Embedded cyber security
Secure boot (UEFI)
System hardening automatic preconfigured built-in firewall
TLS-encryption
Authentication with LDAP client operator authorization
Embedded remote diagnostics
Extensive system management via web
Status of data forwarding DNS server ports etc
Secure Remote Maintenance access
Certificate secured and encrypted VPN connection (SiteManager
GateManager)
Connection setup via drag amp drop ndash no IT expertise required
IT security
IIoT ndash Edge Controller
Real-time machine control
Real-time data acquisition amp control in millisecond range
Infrastructure-independent control (Edge Controller to machinesplant units)
Line management with machine orchestration
M2M communication in millisecond-range extended data coupling via remote IOs
Enabling line features amp functionalities (eg OEE reporting track amp trace)
Control via rules
Implementation of complex logicrules via IEC 61131-3 languages
Eg graphical control via SFC (Sequential Function Chart)
Direct control access via remote IO extensions
Embedded AR supports the direct connection and integration of RIO units
Communication via POWERLINK or 3rd-party fieldbus
Integrated remote firmware deployment (ARFW) supported for all IO modules
Orchestration
IIoT ndash Edge Controller
Advanced process control for multi-variable systems
Model-based MPC (Model Predictive Control) with cyclic minimization
of control deviation
Adjustable sample rates via prediction horizon
Simulation of process models
Suppression of signal noise or damping of resonance frequency
via universal filter module
Complex simulation via MATLAB and Automation Studio Target for Simulink
Orchestration
IIoT ndash Edge Controller
In Display Center
Vector graphics
VNC client widget for 3rd-party integration
AlarmMonitorAlarmLine
TrendViewer
Web-based (mapp View)
Powered by the latest real-time HMI technologies ndash mapp
View server
Utilization of standards HTML5 CSS3 amp Java
Easy HMI design using broad selection of integrated graphical
widgets
Supports design for optimal presentation on all display
geometries
HMI
IIoT ndash Edge Controller
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
Appendix - Use case
Use Case I OKE Group
OKE
Development and production of sophisticated technical plastic components
Operation of injection molding plants and extrusions lines throughout Germany
140 extrusion lines 150 injection molding machines 3x internal tool construction
The Company OKE
Use Case I OKE Group
- MES
- ERP
Connection to BampRrsquos amp 3rd Party PLCs
Data Analytics
Basic Concept
Connectivity to OKE IT systems (SAP MES ERP)
Use Case I OKE Group
System Layout and Quantities
VPN VPN VPN
Headquarter
ReportsAPROL Server
Runtime Engineering
Real-time
data
Historical
data
Standard- and Ad-hoc-Reports
Individual Dashboards
Mobile Data Analysis
Aprol-
Process Data Acquisition
and EnMon
Data Analysis
CC100-300
Euromapp 63
MC45
Euromapp 63
VPN
APROL PDA
Site A Site B
APROL PDA
Site C
APROL PDA
Site D hellip X
APROL PDA
- MES
- ERP
Industrial IoT
Predictive Maintenance
Automotive industry
Application
bull Online vibration monitoring on assembly line
bull Data aggregation on edge controller
BampR Products
bull X20CM4810 X20 IOrsquos X20 PLC
bull APC910 Aprol ConMon
Customer Value
bull Prevent secondary damage
bull Achievable product quality and quantities
bull Reduced unplanned downtime
Architecture
MQTT
Industrial IoT
Functionalities
Industrial IoT
Remote Access
Industrial Equipment Architecture
Application
bull Secure remote maintenance
BampR Products
bull X20 PLC Site Manager
bull Gate Manager
Customer Value
bull Secure remote maintenance
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
for Brownfield
Food amp Beverage Industry Architecture
OPC UA
MQTTApplication
bull Lifecycle management
bull Connectivity to higher-level IT systems
BampR Products
bull Power Panel X20 IO
bull mapp Technologies
Customer Value
bull Improved brownfield competiveness
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
Fleet Management
Maritime Industry Architecture
MQTTApplication
bull Process data acquisition
bull Secure remote maintenance
BampR Products
bull APC2100 X20 PLC X20 IO
Customer Value
bull Enhanced lifecycle management
bull Provide additional services
bull Optimized end-user experience
Industrial IoT
Functionalities
QampA
Time Sensitive Networking
(TSN)
Jaehoonsabr-automationcom
Increased productivity
With perfectly orchestrated components
Integrated automationConventional
Soft real time
Restricted system performance
Hard real time
Deterministic system behavior
Product AcoposTrak
Product AcoposTrak
System Components and track design flexibility
Product Orange Box ndash IIoT platform
PackML
Alarm
OEE
User
Recipe
Create your custom IIoT solution
Orange Box ‒ Technical overview
Machines go online
INAISO on TCPEtherNetIP
MachineBampR hardwareConnects with Siemens PLCConnects with Rockwell PLCConnects with BampR PLCConnects with 3rd-party PLCConnects with IT systems
Use case - OrangeBox
Food and Beverage company(GER)
(Nestleacute)
Use Case 1 Food and Beverage Maker
End User
The worldrsquos largest food and beverage company
Process technology and components in different end markets
Nestleacutes products contain baby food medical food bottled water breakfast cereals coffee and so on
The Company Nestleacute
Machines from different generations
Use Case 1 Food and Beverage Maker
Basic Concept
Various systems and technologies No real-time data collection
Use Case 1 Food and Beverage Maker
Shopfloor
1
Orange Box
Edge Controller
Runtime Engineering
2 3 4 5 6 7 8
APC910
Basic Concept (continued)
Use Case 1 Food and Beverage Maker
Enterprise CenterReports for
Standorts
Standard- and Ad-
hoc-Reports
Individual dashboards
mobile data analyze
Edge Conreoller central
Runtime Engineering
Edge Controller
local
Edge Controller
local
Optional
Redundancy
Real time data History data
Site A
1 n
local Reports
VPN
Site N
local reports
VPN
1 n
Orange
Box
Orange Box
System Layout
Industrial IoT
Machine Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Machine Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Line Plant Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Line Plant Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Enterprise Level
2
1n
3
Industrial IoT
Enterprise Level
ERP
Dashboard
n
BampR Edge Architecture
MQTT MQTTMQTT
Machines
Sensors and
Actuators
Lines Plants
BampR Edge Architecture
Edge Connect Edge Embedded
hellip
Edge Controller
hellip
MQTT MQTTMQTT
Industrial IoT ndash
Edge Architecture
Control SecurityInternet
Connectivity
Data
AggregationData Historian
Business
Intelligence
Machine
Learning
Long Term
Storage
Server Based Edge
Edge Controller
Embedded Edge
Edge Connect
Cloud
Cloud
Cloud
Cloud
APROL
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Connect
Simple communication via OPC UA bus coupler
Long term
archiving Data forwarding
From the IO layer directly to the cloud
Auto-discovery for plug and produce
Decentralized intelligence through
methods and events
OPC UA client and server
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Embedded
Software generates added value
Long term
archiving
Simple data preprocessing through new
functions in the mapp framework
Direct access to databases
Embedded security through standard
OPC UA mechanisms
Embedded MQTT AMQP clients for
seamless cloud connectivity
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Controller
Big data analytics in real time
Long term
archiving
High-performance databases
Analytics trend and reporting features
Asset management and software
deployment
Control performance monitoring
Open interfaces for machine learning
Analytics Aggregation
Reporting Connectivity
IIoT ndash Open Edge Architecture
Structure of a site
Lines
Machines
Preparation ProcessingProcess
M1 M2 M3 M1
Secondary
Primary
Supply Delivery
M2 M3
Line 1 Line 2
Infrastructure
automation
Process
automation
Plant
automation
Factory
automation
Infrastructure Media supply
IIoT ndash Open Edge Architecture
Information technology versus operational technology
Industrial IoT requires communication between
Enterprise zone and Manufacturing zone
Moving ever closer together
Distributed intelligence
Data processing near to sensors
Fast transformation into actionable intelligence
Minimizing of risk
Availability of cloud required bandwidth short response time
Immediate and continuous analysis
Closer human-machine collaboration
Digital industrial transformation
IIoT ndash Open Edge Architecture
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
IIoT ndash Edge Controller
Connectivity
Shop floor connectivity
Native and 3rd-party fieldbus protocols
MES ERP connectivity
SQL DB OPC UA MQTT connectivity
Cloud connectivity
MQTT OPC UA connectivity
M1 Mn
Mm
SQL DB
ERP
MES
OPC UA clientserver
hellipMQTT client
IIoT ndash Edge Controller
Real-time KPIs and on-site data compression
Processing and aggregation of data via UCB server
Prevents data loss at all levels of the system
Data buffering in memory (AR) and file system (AR) amp GPOS
databases
Dual historian supports system and user
NoSQL DB (Berkeley) for continuous signals and events
SQL DB (MySQL MariaDB) for user-specific data
Access to data historian
Access via REST API and SQL client
Data historian
Sophisticated trend system TrendViewer
Zero-maintenance database
Data volume reduction via compression technologies
Analytical and mathematical features
Combine up to 20 slots with micros resolution
Alarm generation controlled by logic
Extensive alarm system for events and alarms including metadata
Generation acknowledgment and forwarding controlled by logic
IIoT ndash Edge Controller
Edge analytics ndash Trends alarms
Embedded business intelligence suite
Basic business intelligence solution HTML5 based
Report Designer Report Server with scheduler
RESTful API for access to Report Server
Ad-hoc reporting
Selection of data sources calculated measures
Filters (drilling up and down filter expressions)
Standard reports
Content predefined parameters variable
Dashboards
Built on existing contentfilters new content
Mobile access
Mobile access via iOSAndroid app
IIoT ndash Edge Controller
Edge analytics ndash Business intelligence
IIoT ndash Edge Controller
Edge analytics ndash CPM EnMon ConMon APM
Enhanced control loop efficiency
Continuous assessment of control loop accuracy
via control performance monitoring (CPM)
Consideration of over 30 KPIs to benchmark control loop behavior
Energy monitoring to reduce energy consumption
Energy monitoring supports energy management systems as defined in ISO 50001
Continuous measuring recording and analyzing of all of all energy consumption
Condition monitoring to reduce maintenance costs
Condition monitoring based on vibration measurement
or any other kind of mechanical electrical etc parameters
Efficiency monitoring and protection of assets
Continuous monitoring of assets via asset performance monitoring (APM)
Identification of maintenance needs (eg heat exchanger (fouling)
or pump (cavitation))
IIoT ndash Edge Controller
Enterprise OS - SUSE Linux Enterprise Server 12
Monthly updates with test of complete system software
Ready for anti-virus software installation
Embedded cyber security
Secure boot (UEFI)
System hardening automatic preconfigured built-in firewall
TLS-encryption
Authentication with LDAP client operator authorization
Embedded remote diagnostics
Extensive system management via web
Status of data forwarding DNS server ports etc
Secure Remote Maintenance access
Certificate secured and encrypted VPN connection (SiteManager
GateManager)
Connection setup via drag amp drop ndash no IT expertise required
IT security
IIoT ndash Edge Controller
Real-time machine control
Real-time data acquisition amp control in millisecond range
Infrastructure-independent control (Edge Controller to machinesplant units)
Line management with machine orchestration
M2M communication in millisecond-range extended data coupling via remote IOs
Enabling line features amp functionalities (eg OEE reporting track amp trace)
Control via rules
Implementation of complex logicrules via IEC 61131-3 languages
Eg graphical control via SFC (Sequential Function Chart)
Direct control access via remote IO extensions
Embedded AR supports the direct connection and integration of RIO units
Communication via POWERLINK or 3rd-party fieldbus
Integrated remote firmware deployment (ARFW) supported for all IO modules
Orchestration
IIoT ndash Edge Controller
Advanced process control for multi-variable systems
Model-based MPC (Model Predictive Control) with cyclic minimization
of control deviation
Adjustable sample rates via prediction horizon
Simulation of process models
Suppression of signal noise or damping of resonance frequency
via universal filter module
Complex simulation via MATLAB and Automation Studio Target for Simulink
Orchestration
IIoT ndash Edge Controller
In Display Center
Vector graphics
VNC client widget for 3rd-party integration
AlarmMonitorAlarmLine
TrendViewer
Web-based (mapp View)
Powered by the latest real-time HMI technologies ndash mapp
View server
Utilization of standards HTML5 CSS3 amp Java
Easy HMI design using broad selection of integrated graphical
widgets
Supports design for optimal presentation on all display
geometries
HMI
IIoT ndash Edge Controller
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
Appendix - Use case
Use Case I OKE Group
OKE
Development and production of sophisticated technical plastic components
Operation of injection molding plants and extrusions lines throughout Germany
140 extrusion lines 150 injection molding machines 3x internal tool construction
The Company OKE
Use Case I OKE Group
- MES
- ERP
Connection to BampRrsquos amp 3rd Party PLCs
Data Analytics
Basic Concept
Connectivity to OKE IT systems (SAP MES ERP)
Use Case I OKE Group
System Layout and Quantities
VPN VPN VPN
Headquarter
ReportsAPROL Server
Runtime Engineering
Real-time
data
Historical
data
Standard- and Ad-hoc-Reports
Individual Dashboards
Mobile Data Analysis
Aprol-
Process Data Acquisition
and EnMon
Data Analysis
CC100-300
Euromapp 63
MC45
Euromapp 63
VPN
APROL PDA
Site A Site B
APROL PDA
Site C
APROL PDA
Site D hellip X
APROL PDA
- MES
- ERP
Industrial IoT
Predictive Maintenance
Automotive industry
Application
bull Online vibration monitoring on assembly line
bull Data aggregation on edge controller
BampR Products
bull X20CM4810 X20 IOrsquos X20 PLC
bull APC910 Aprol ConMon
Customer Value
bull Prevent secondary damage
bull Achievable product quality and quantities
bull Reduced unplanned downtime
Architecture
MQTT
Industrial IoT
Functionalities
Industrial IoT
Remote Access
Industrial Equipment Architecture
Application
bull Secure remote maintenance
BampR Products
bull X20 PLC Site Manager
bull Gate Manager
Customer Value
bull Secure remote maintenance
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
for Brownfield
Food amp Beverage Industry Architecture
OPC UA
MQTTApplication
bull Lifecycle management
bull Connectivity to higher-level IT systems
BampR Products
bull Power Panel X20 IO
bull mapp Technologies
Customer Value
bull Improved brownfield competiveness
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
Fleet Management
Maritime Industry Architecture
MQTTApplication
bull Process data acquisition
bull Secure remote maintenance
BampR Products
bull APC2100 X20 PLC X20 IO
Customer Value
bull Enhanced lifecycle management
bull Provide additional services
bull Optimized end-user experience
Industrial IoT
Functionalities
QampA
Time Sensitive Networking
(TSN)
Jaehoonsabr-automationcom
Product AcoposTrak
Product AcoposTrak
System Components and track design flexibility
Product Orange Box ndash IIoT platform
PackML
Alarm
OEE
User
Recipe
Create your custom IIoT solution
Orange Box ‒ Technical overview
Machines go online
INAISO on TCPEtherNetIP
MachineBampR hardwareConnects with Siemens PLCConnects with Rockwell PLCConnects with BampR PLCConnects with 3rd-party PLCConnects with IT systems
Use case - OrangeBox
Food and Beverage company(GER)
(Nestleacute)
Use Case 1 Food and Beverage Maker
End User
The worldrsquos largest food and beverage company
Process technology and components in different end markets
Nestleacutes products contain baby food medical food bottled water breakfast cereals coffee and so on
The Company Nestleacute
Machines from different generations
Use Case 1 Food and Beverage Maker
Basic Concept
Various systems and technologies No real-time data collection
Use Case 1 Food and Beverage Maker
Shopfloor
1
Orange Box
Edge Controller
Runtime Engineering
2 3 4 5 6 7 8
APC910
Basic Concept (continued)
Use Case 1 Food and Beverage Maker
Enterprise CenterReports for
Standorts
Standard- and Ad-
hoc-Reports
Individual dashboards
mobile data analyze
Edge Conreoller central
Runtime Engineering
Edge Controller
local
Edge Controller
local
Optional
Redundancy
Real time data History data
Site A
1 n
local Reports
VPN
Site N
local reports
VPN
1 n
Orange
Box
Orange Box
System Layout
Industrial IoT
Machine Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Machine Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Line Plant Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Line Plant Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Enterprise Level
2
1n
3
Industrial IoT
Enterprise Level
ERP
Dashboard
n
BampR Edge Architecture
MQTT MQTTMQTT
Machines
Sensors and
Actuators
Lines Plants
BampR Edge Architecture
Edge Connect Edge Embedded
hellip
Edge Controller
hellip
MQTT MQTTMQTT
Industrial IoT ndash
Edge Architecture
Control SecurityInternet
Connectivity
Data
AggregationData Historian
Business
Intelligence
Machine
Learning
Long Term
Storage
Server Based Edge
Edge Controller
Embedded Edge
Edge Connect
Cloud
Cloud
Cloud
Cloud
APROL
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Connect
Simple communication via OPC UA bus coupler
Long term
archiving Data forwarding
From the IO layer directly to the cloud
Auto-discovery for plug and produce
Decentralized intelligence through
methods and events
OPC UA client and server
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Embedded
Software generates added value
Long term
archiving
Simple data preprocessing through new
functions in the mapp framework
Direct access to databases
Embedded security through standard
OPC UA mechanisms
Embedded MQTT AMQP clients for
seamless cloud connectivity
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Controller
Big data analytics in real time
Long term
archiving
High-performance databases
Analytics trend and reporting features
Asset management and software
deployment
Control performance monitoring
Open interfaces for machine learning
Analytics Aggregation
Reporting Connectivity
IIoT ndash Open Edge Architecture
Structure of a site
Lines
Machines
Preparation ProcessingProcess
M1 M2 M3 M1
Secondary
Primary
Supply Delivery
M2 M3
Line 1 Line 2
Infrastructure
automation
Process
automation
Plant
automation
Factory
automation
Infrastructure Media supply
IIoT ndash Open Edge Architecture
Information technology versus operational technology
Industrial IoT requires communication between
Enterprise zone and Manufacturing zone
Moving ever closer together
Distributed intelligence
Data processing near to sensors
Fast transformation into actionable intelligence
Minimizing of risk
Availability of cloud required bandwidth short response time
Immediate and continuous analysis
Closer human-machine collaboration
Digital industrial transformation
IIoT ndash Open Edge Architecture
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
IIoT ndash Edge Controller
Connectivity
Shop floor connectivity
Native and 3rd-party fieldbus protocols
MES ERP connectivity
SQL DB OPC UA MQTT connectivity
Cloud connectivity
MQTT OPC UA connectivity
M1 Mn
Mm
SQL DB
ERP
MES
OPC UA clientserver
hellipMQTT client
IIoT ndash Edge Controller
Real-time KPIs and on-site data compression
Processing and aggregation of data via UCB server
Prevents data loss at all levels of the system
Data buffering in memory (AR) and file system (AR) amp GPOS
databases
Dual historian supports system and user
NoSQL DB (Berkeley) for continuous signals and events
SQL DB (MySQL MariaDB) for user-specific data
Access to data historian
Access via REST API and SQL client
Data historian
Sophisticated trend system TrendViewer
Zero-maintenance database
Data volume reduction via compression technologies
Analytical and mathematical features
Combine up to 20 slots with micros resolution
Alarm generation controlled by logic
Extensive alarm system for events and alarms including metadata
Generation acknowledgment and forwarding controlled by logic
IIoT ndash Edge Controller
Edge analytics ndash Trends alarms
Embedded business intelligence suite
Basic business intelligence solution HTML5 based
Report Designer Report Server with scheduler
RESTful API for access to Report Server
Ad-hoc reporting
Selection of data sources calculated measures
Filters (drilling up and down filter expressions)
Standard reports
Content predefined parameters variable
Dashboards
Built on existing contentfilters new content
Mobile access
Mobile access via iOSAndroid app
IIoT ndash Edge Controller
Edge analytics ndash Business intelligence
IIoT ndash Edge Controller
Edge analytics ndash CPM EnMon ConMon APM
Enhanced control loop efficiency
Continuous assessment of control loop accuracy
via control performance monitoring (CPM)
Consideration of over 30 KPIs to benchmark control loop behavior
Energy monitoring to reduce energy consumption
Energy monitoring supports energy management systems as defined in ISO 50001
Continuous measuring recording and analyzing of all of all energy consumption
Condition monitoring to reduce maintenance costs
Condition monitoring based on vibration measurement
or any other kind of mechanical electrical etc parameters
Efficiency monitoring and protection of assets
Continuous monitoring of assets via asset performance monitoring (APM)
Identification of maintenance needs (eg heat exchanger (fouling)
or pump (cavitation))
IIoT ndash Edge Controller
Enterprise OS - SUSE Linux Enterprise Server 12
Monthly updates with test of complete system software
Ready for anti-virus software installation
Embedded cyber security
Secure boot (UEFI)
System hardening automatic preconfigured built-in firewall
TLS-encryption
Authentication with LDAP client operator authorization
Embedded remote diagnostics
Extensive system management via web
Status of data forwarding DNS server ports etc
Secure Remote Maintenance access
Certificate secured and encrypted VPN connection (SiteManager
GateManager)
Connection setup via drag amp drop ndash no IT expertise required
IT security
IIoT ndash Edge Controller
Real-time machine control
Real-time data acquisition amp control in millisecond range
Infrastructure-independent control (Edge Controller to machinesplant units)
Line management with machine orchestration
M2M communication in millisecond-range extended data coupling via remote IOs
Enabling line features amp functionalities (eg OEE reporting track amp trace)
Control via rules
Implementation of complex logicrules via IEC 61131-3 languages
Eg graphical control via SFC (Sequential Function Chart)
Direct control access via remote IO extensions
Embedded AR supports the direct connection and integration of RIO units
Communication via POWERLINK or 3rd-party fieldbus
Integrated remote firmware deployment (ARFW) supported for all IO modules
Orchestration
IIoT ndash Edge Controller
Advanced process control for multi-variable systems
Model-based MPC (Model Predictive Control) with cyclic minimization
of control deviation
Adjustable sample rates via prediction horizon
Simulation of process models
Suppression of signal noise or damping of resonance frequency
via universal filter module
Complex simulation via MATLAB and Automation Studio Target for Simulink
Orchestration
IIoT ndash Edge Controller
In Display Center
Vector graphics
VNC client widget for 3rd-party integration
AlarmMonitorAlarmLine
TrendViewer
Web-based (mapp View)
Powered by the latest real-time HMI technologies ndash mapp
View server
Utilization of standards HTML5 CSS3 amp Java
Easy HMI design using broad selection of integrated graphical
widgets
Supports design for optimal presentation on all display
geometries
HMI
IIoT ndash Edge Controller
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
Appendix - Use case
Use Case I OKE Group
OKE
Development and production of sophisticated technical plastic components
Operation of injection molding plants and extrusions lines throughout Germany
140 extrusion lines 150 injection molding machines 3x internal tool construction
The Company OKE
Use Case I OKE Group
- MES
- ERP
Connection to BampRrsquos amp 3rd Party PLCs
Data Analytics
Basic Concept
Connectivity to OKE IT systems (SAP MES ERP)
Use Case I OKE Group
System Layout and Quantities
VPN VPN VPN
Headquarter
ReportsAPROL Server
Runtime Engineering
Real-time
data
Historical
data
Standard- and Ad-hoc-Reports
Individual Dashboards
Mobile Data Analysis
Aprol-
Process Data Acquisition
and EnMon
Data Analysis
CC100-300
Euromapp 63
MC45
Euromapp 63
VPN
APROL PDA
Site A Site B
APROL PDA
Site C
APROL PDA
Site D hellip X
APROL PDA
- MES
- ERP
Industrial IoT
Predictive Maintenance
Automotive industry
Application
bull Online vibration monitoring on assembly line
bull Data aggregation on edge controller
BampR Products
bull X20CM4810 X20 IOrsquos X20 PLC
bull APC910 Aprol ConMon
Customer Value
bull Prevent secondary damage
bull Achievable product quality and quantities
bull Reduced unplanned downtime
Architecture
MQTT
Industrial IoT
Functionalities
Industrial IoT
Remote Access
Industrial Equipment Architecture
Application
bull Secure remote maintenance
BampR Products
bull X20 PLC Site Manager
bull Gate Manager
Customer Value
bull Secure remote maintenance
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
for Brownfield
Food amp Beverage Industry Architecture
OPC UA
MQTTApplication
bull Lifecycle management
bull Connectivity to higher-level IT systems
BampR Products
bull Power Panel X20 IO
bull mapp Technologies
Customer Value
bull Improved brownfield competiveness
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
Fleet Management
Maritime Industry Architecture
MQTTApplication
bull Process data acquisition
bull Secure remote maintenance
BampR Products
bull APC2100 X20 PLC X20 IO
Customer Value
bull Enhanced lifecycle management
bull Provide additional services
bull Optimized end-user experience
Industrial IoT
Functionalities
QampA
Time Sensitive Networking
(TSN)
Jaehoonsabr-automationcom
Product AcoposTrak
System Components and track design flexibility
Product Orange Box ndash IIoT platform
PackML
Alarm
OEE
User
Recipe
Create your custom IIoT solution
Orange Box ‒ Technical overview
Machines go online
INAISO on TCPEtherNetIP
MachineBampR hardwareConnects with Siemens PLCConnects with Rockwell PLCConnects with BampR PLCConnects with 3rd-party PLCConnects with IT systems
Use case - OrangeBox
Food and Beverage company(GER)
(Nestleacute)
Use Case 1 Food and Beverage Maker
End User
The worldrsquos largest food and beverage company
Process technology and components in different end markets
Nestleacutes products contain baby food medical food bottled water breakfast cereals coffee and so on
The Company Nestleacute
Machines from different generations
Use Case 1 Food and Beverage Maker
Basic Concept
Various systems and technologies No real-time data collection
Use Case 1 Food and Beverage Maker
Shopfloor
1
Orange Box
Edge Controller
Runtime Engineering
2 3 4 5 6 7 8
APC910
Basic Concept (continued)
Use Case 1 Food and Beverage Maker
Enterprise CenterReports for
Standorts
Standard- and Ad-
hoc-Reports
Individual dashboards
mobile data analyze
Edge Conreoller central
Runtime Engineering
Edge Controller
local
Edge Controller
local
Optional
Redundancy
Real time data History data
Site A
1 n
local Reports
VPN
Site N
local reports
VPN
1 n
Orange
Box
Orange Box
System Layout
Industrial IoT
Machine Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Machine Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Line Plant Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Line Plant Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Enterprise Level
2
1n
3
Industrial IoT
Enterprise Level
ERP
Dashboard
n
BampR Edge Architecture
MQTT MQTTMQTT
Machines
Sensors and
Actuators
Lines Plants
BampR Edge Architecture
Edge Connect Edge Embedded
hellip
Edge Controller
hellip
MQTT MQTTMQTT
Industrial IoT ndash
Edge Architecture
Control SecurityInternet
Connectivity
Data
AggregationData Historian
Business
Intelligence
Machine
Learning
Long Term
Storage
Server Based Edge
Edge Controller
Embedded Edge
Edge Connect
Cloud
Cloud
Cloud
Cloud
APROL
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Connect
Simple communication via OPC UA bus coupler
Long term
archiving Data forwarding
From the IO layer directly to the cloud
Auto-discovery for plug and produce
Decentralized intelligence through
methods and events
OPC UA client and server
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Embedded
Software generates added value
Long term
archiving
Simple data preprocessing through new
functions in the mapp framework
Direct access to databases
Embedded security through standard
OPC UA mechanisms
Embedded MQTT AMQP clients for
seamless cloud connectivity
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Controller
Big data analytics in real time
Long term
archiving
High-performance databases
Analytics trend and reporting features
Asset management and software
deployment
Control performance monitoring
Open interfaces for machine learning
Analytics Aggregation
Reporting Connectivity
IIoT ndash Open Edge Architecture
Structure of a site
Lines
Machines
Preparation ProcessingProcess
M1 M2 M3 M1
Secondary
Primary
Supply Delivery
M2 M3
Line 1 Line 2
Infrastructure
automation
Process
automation
Plant
automation
Factory
automation
Infrastructure Media supply
IIoT ndash Open Edge Architecture
Information technology versus operational technology
Industrial IoT requires communication between
Enterprise zone and Manufacturing zone
Moving ever closer together
Distributed intelligence
Data processing near to sensors
Fast transformation into actionable intelligence
Minimizing of risk
Availability of cloud required bandwidth short response time
Immediate and continuous analysis
Closer human-machine collaboration
Digital industrial transformation
IIoT ndash Open Edge Architecture
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
IIoT ndash Edge Controller
Connectivity
Shop floor connectivity
Native and 3rd-party fieldbus protocols
MES ERP connectivity
SQL DB OPC UA MQTT connectivity
Cloud connectivity
MQTT OPC UA connectivity
M1 Mn
Mm
SQL DB
ERP
MES
OPC UA clientserver
hellipMQTT client
IIoT ndash Edge Controller
Real-time KPIs and on-site data compression
Processing and aggregation of data via UCB server
Prevents data loss at all levels of the system
Data buffering in memory (AR) and file system (AR) amp GPOS
databases
Dual historian supports system and user
NoSQL DB (Berkeley) for continuous signals and events
SQL DB (MySQL MariaDB) for user-specific data
Access to data historian
Access via REST API and SQL client
Data historian
Sophisticated trend system TrendViewer
Zero-maintenance database
Data volume reduction via compression technologies
Analytical and mathematical features
Combine up to 20 slots with micros resolution
Alarm generation controlled by logic
Extensive alarm system for events and alarms including metadata
Generation acknowledgment and forwarding controlled by logic
IIoT ndash Edge Controller
Edge analytics ndash Trends alarms
Embedded business intelligence suite
Basic business intelligence solution HTML5 based
Report Designer Report Server with scheduler
RESTful API for access to Report Server
Ad-hoc reporting
Selection of data sources calculated measures
Filters (drilling up and down filter expressions)
Standard reports
Content predefined parameters variable
Dashboards
Built on existing contentfilters new content
Mobile access
Mobile access via iOSAndroid app
IIoT ndash Edge Controller
Edge analytics ndash Business intelligence
IIoT ndash Edge Controller
Edge analytics ndash CPM EnMon ConMon APM
Enhanced control loop efficiency
Continuous assessment of control loop accuracy
via control performance monitoring (CPM)
Consideration of over 30 KPIs to benchmark control loop behavior
Energy monitoring to reduce energy consumption
Energy monitoring supports energy management systems as defined in ISO 50001
Continuous measuring recording and analyzing of all of all energy consumption
Condition monitoring to reduce maintenance costs
Condition monitoring based on vibration measurement
or any other kind of mechanical electrical etc parameters
Efficiency monitoring and protection of assets
Continuous monitoring of assets via asset performance monitoring (APM)
Identification of maintenance needs (eg heat exchanger (fouling)
or pump (cavitation))
IIoT ndash Edge Controller
Enterprise OS - SUSE Linux Enterprise Server 12
Monthly updates with test of complete system software
Ready for anti-virus software installation
Embedded cyber security
Secure boot (UEFI)
System hardening automatic preconfigured built-in firewall
TLS-encryption
Authentication with LDAP client operator authorization
Embedded remote diagnostics
Extensive system management via web
Status of data forwarding DNS server ports etc
Secure Remote Maintenance access
Certificate secured and encrypted VPN connection (SiteManager
GateManager)
Connection setup via drag amp drop ndash no IT expertise required
IT security
IIoT ndash Edge Controller
Real-time machine control
Real-time data acquisition amp control in millisecond range
Infrastructure-independent control (Edge Controller to machinesplant units)
Line management with machine orchestration
M2M communication in millisecond-range extended data coupling via remote IOs
Enabling line features amp functionalities (eg OEE reporting track amp trace)
Control via rules
Implementation of complex logicrules via IEC 61131-3 languages
Eg graphical control via SFC (Sequential Function Chart)
Direct control access via remote IO extensions
Embedded AR supports the direct connection and integration of RIO units
Communication via POWERLINK or 3rd-party fieldbus
Integrated remote firmware deployment (ARFW) supported for all IO modules
Orchestration
IIoT ndash Edge Controller
Advanced process control for multi-variable systems
Model-based MPC (Model Predictive Control) with cyclic minimization
of control deviation
Adjustable sample rates via prediction horizon
Simulation of process models
Suppression of signal noise or damping of resonance frequency
via universal filter module
Complex simulation via MATLAB and Automation Studio Target for Simulink
Orchestration
IIoT ndash Edge Controller
In Display Center
Vector graphics
VNC client widget for 3rd-party integration
AlarmMonitorAlarmLine
TrendViewer
Web-based (mapp View)
Powered by the latest real-time HMI technologies ndash mapp
View server
Utilization of standards HTML5 CSS3 amp Java
Easy HMI design using broad selection of integrated graphical
widgets
Supports design for optimal presentation on all display
geometries
HMI
IIoT ndash Edge Controller
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
Appendix - Use case
Use Case I OKE Group
OKE
Development and production of sophisticated technical plastic components
Operation of injection molding plants and extrusions lines throughout Germany
140 extrusion lines 150 injection molding machines 3x internal tool construction
The Company OKE
Use Case I OKE Group
- MES
- ERP
Connection to BampRrsquos amp 3rd Party PLCs
Data Analytics
Basic Concept
Connectivity to OKE IT systems (SAP MES ERP)
Use Case I OKE Group
System Layout and Quantities
VPN VPN VPN
Headquarter
ReportsAPROL Server
Runtime Engineering
Real-time
data
Historical
data
Standard- and Ad-hoc-Reports
Individual Dashboards
Mobile Data Analysis
Aprol-
Process Data Acquisition
and EnMon
Data Analysis
CC100-300
Euromapp 63
MC45
Euromapp 63
VPN
APROL PDA
Site A Site B
APROL PDA
Site C
APROL PDA
Site D hellip X
APROL PDA
- MES
- ERP
Industrial IoT
Predictive Maintenance
Automotive industry
Application
bull Online vibration monitoring on assembly line
bull Data aggregation on edge controller
BampR Products
bull X20CM4810 X20 IOrsquos X20 PLC
bull APC910 Aprol ConMon
Customer Value
bull Prevent secondary damage
bull Achievable product quality and quantities
bull Reduced unplanned downtime
Architecture
MQTT
Industrial IoT
Functionalities
Industrial IoT
Remote Access
Industrial Equipment Architecture
Application
bull Secure remote maintenance
BampR Products
bull X20 PLC Site Manager
bull Gate Manager
Customer Value
bull Secure remote maintenance
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
for Brownfield
Food amp Beverage Industry Architecture
OPC UA
MQTTApplication
bull Lifecycle management
bull Connectivity to higher-level IT systems
BampR Products
bull Power Panel X20 IO
bull mapp Technologies
Customer Value
bull Improved brownfield competiveness
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
Fleet Management
Maritime Industry Architecture
MQTTApplication
bull Process data acquisition
bull Secure remote maintenance
BampR Products
bull APC2100 X20 PLC X20 IO
Customer Value
bull Enhanced lifecycle management
bull Provide additional services
bull Optimized end-user experience
Industrial IoT
Functionalities
QampA
Time Sensitive Networking
(TSN)
Jaehoonsabr-automationcom
Product Orange Box ndash IIoT platform
PackML
Alarm
OEE
User
Recipe
Create your custom IIoT solution
Orange Box ‒ Technical overview
Machines go online
INAISO on TCPEtherNetIP
MachineBampR hardwareConnects with Siemens PLCConnects with Rockwell PLCConnects with BampR PLCConnects with 3rd-party PLCConnects with IT systems
Use case - OrangeBox
Food and Beverage company(GER)
(Nestleacute)
Use Case 1 Food and Beverage Maker
End User
The worldrsquos largest food and beverage company
Process technology and components in different end markets
Nestleacutes products contain baby food medical food bottled water breakfast cereals coffee and so on
The Company Nestleacute
Machines from different generations
Use Case 1 Food and Beverage Maker
Basic Concept
Various systems and technologies No real-time data collection
Use Case 1 Food and Beverage Maker
Shopfloor
1
Orange Box
Edge Controller
Runtime Engineering
2 3 4 5 6 7 8
APC910
Basic Concept (continued)
Use Case 1 Food and Beverage Maker
Enterprise CenterReports for
Standorts
Standard- and Ad-
hoc-Reports
Individual dashboards
mobile data analyze
Edge Conreoller central
Runtime Engineering
Edge Controller
local
Edge Controller
local
Optional
Redundancy
Real time data History data
Site A
1 n
local Reports
VPN
Site N
local reports
VPN
1 n
Orange
Box
Orange Box
System Layout
Industrial IoT
Machine Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Machine Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Line Plant Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Line Plant Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Enterprise Level
2
1n
3
Industrial IoT
Enterprise Level
ERP
Dashboard
n
BampR Edge Architecture
MQTT MQTTMQTT
Machines
Sensors and
Actuators
Lines Plants
BampR Edge Architecture
Edge Connect Edge Embedded
hellip
Edge Controller
hellip
MQTT MQTTMQTT
Industrial IoT ndash
Edge Architecture
Control SecurityInternet
Connectivity
Data
AggregationData Historian
Business
Intelligence
Machine
Learning
Long Term
Storage
Server Based Edge
Edge Controller
Embedded Edge
Edge Connect
Cloud
Cloud
Cloud
Cloud
APROL
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Connect
Simple communication via OPC UA bus coupler
Long term
archiving Data forwarding
From the IO layer directly to the cloud
Auto-discovery for plug and produce
Decentralized intelligence through
methods and events
OPC UA client and server
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Embedded
Software generates added value
Long term
archiving
Simple data preprocessing through new
functions in the mapp framework
Direct access to databases
Embedded security through standard
OPC UA mechanisms
Embedded MQTT AMQP clients for
seamless cloud connectivity
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Controller
Big data analytics in real time
Long term
archiving
High-performance databases
Analytics trend and reporting features
Asset management and software
deployment
Control performance monitoring
Open interfaces for machine learning
Analytics Aggregation
Reporting Connectivity
IIoT ndash Open Edge Architecture
Structure of a site
Lines
Machines
Preparation ProcessingProcess
M1 M2 M3 M1
Secondary
Primary
Supply Delivery
M2 M3
Line 1 Line 2
Infrastructure
automation
Process
automation
Plant
automation
Factory
automation
Infrastructure Media supply
IIoT ndash Open Edge Architecture
Information technology versus operational technology
Industrial IoT requires communication between
Enterprise zone and Manufacturing zone
Moving ever closer together
Distributed intelligence
Data processing near to sensors
Fast transformation into actionable intelligence
Minimizing of risk
Availability of cloud required bandwidth short response time
Immediate and continuous analysis
Closer human-machine collaboration
Digital industrial transformation
IIoT ndash Open Edge Architecture
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
IIoT ndash Edge Controller
Connectivity
Shop floor connectivity
Native and 3rd-party fieldbus protocols
MES ERP connectivity
SQL DB OPC UA MQTT connectivity
Cloud connectivity
MQTT OPC UA connectivity
M1 Mn
Mm
SQL DB
ERP
MES
OPC UA clientserver
hellipMQTT client
IIoT ndash Edge Controller
Real-time KPIs and on-site data compression
Processing and aggregation of data via UCB server
Prevents data loss at all levels of the system
Data buffering in memory (AR) and file system (AR) amp GPOS
databases
Dual historian supports system and user
NoSQL DB (Berkeley) for continuous signals and events
SQL DB (MySQL MariaDB) for user-specific data
Access to data historian
Access via REST API and SQL client
Data historian
Sophisticated trend system TrendViewer
Zero-maintenance database
Data volume reduction via compression technologies
Analytical and mathematical features
Combine up to 20 slots with micros resolution
Alarm generation controlled by logic
Extensive alarm system for events and alarms including metadata
Generation acknowledgment and forwarding controlled by logic
IIoT ndash Edge Controller
Edge analytics ndash Trends alarms
Embedded business intelligence suite
Basic business intelligence solution HTML5 based
Report Designer Report Server with scheduler
RESTful API for access to Report Server
Ad-hoc reporting
Selection of data sources calculated measures
Filters (drilling up and down filter expressions)
Standard reports
Content predefined parameters variable
Dashboards
Built on existing contentfilters new content
Mobile access
Mobile access via iOSAndroid app
IIoT ndash Edge Controller
Edge analytics ndash Business intelligence
IIoT ndash Edge Controller
Edge analytics ndash CPM EnMon ConMon APM
Enhanced control loop efficiency
Continuous assessment of control loop accuracy
via control performance monitoring (CPM)
Consideration of over 30 KPIs to benchmark control loop behavior
Energy monitoring to reduce energy consumption
Energy monitoring supports energy management systems as defined in ISO 50001
Continuous measuring recording and analyzing of all of all energy consumption
Condition monitoring to reduce maintenance costs
Condition monitoring based on vibration measurement
or any other kind of mechanical electrical etc parameters
Efficiency monitoring and protection of assets
Continuous monitoring of assets via asset performance monitoring (APM)
Identification of maintenance needs (eg heat exchanger (fouling)
or pump (cavitation))
IIoT ndash Edge Controller
Enterprise OS - SUSE Linux Enterprise Server 12
Monthly updates with test of complete system software
Ready for anti-virus software installation
Embedded cyber security
Secure boot (UEFI)
System hardening automatic preconfigured built-in firewall
TLS-encryption
Authentication with LDAP client operator authorization
Embedded remote diagnostics
Extensive system management via web
Status of data forwarding DNS server ports etc
Secure Remote Maintenance access
Certificate secured and encrypted VPN connection (SiteManager
GateManager)
Connection setup via drag amp drop ndash no IT expertise required
IT security
IIoT ndash Edge Controller
Real-time machine control
Real-time data acquisition amp control in millisecond range
Infrastructure-independent control (Edge Controller to machinesplant units)
Line management with machine orchestration
M2M communication in millisecond-range extended data coupling via remote IOs
Enabling line features amp functionalities (eg OEE reporting track amp trace)
Control via rules
Implementation of complex logicrules via IEC 61131-3 languages
Eg graphical control via SFC (Sequential Function Chart)
Direct control access via remote IO extensions
Embedded AR supports the direct connection and integration of RIO units
Communication via POWERLINK or 3rd-party fieldbus
Integrated remote firmware deployment (ARFW) supported for all IO modules
Orchestration
IIoT ndash Edge Controller
Advanced process control for multi-variable systems
Model-based MPC (Model Predictive Control) with cyclic minimization
of control deviation
Adjustable sample rates via prediction horizon
Simulation of process models
Suppression of signal noise or damping of resonance frequency
via universal filter module
Complex simulation via MATLAB and Automation Studio Target for Simulink
Orchestration
IIoT ndash Edge Controller
In Display Center
Vector graphics
VNC client widget for 3rd-party integration
AlarmMonitorAlarmLine
TrendViewer
Web-based (mapp View)
Powered by the latest real-time HMI technologies ndash mapp
View server
Utilization of standards HTML5 CSS3 amp Java
Easy HMI design using broad selection of integrated graphical
widgets
Supports design for optimal presentation on all display
geometries
HMI
IIoT ndash Edge Controller
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
Appendix - Use case
Use Case I OKE Group
OKE
Development and production of sophisticated technical plastic components
Operation of injection molding plants and extrusions lines throughout Germany
140 extrusion lines 150 injection molding machines 3x internal tool construction
The Company OKE
Use Case I OKE Group
- MES
- ERP
Connection to BampRrsquos amp 3rd Party PLCs
Data Analytics
Basic Concept
Connectivity to OKE IT systems (SAP MES ERP)
Use Case I OKE Group
System Layout and Quantities
VPN VPN VPN
Headquarter
ReportsAPROL Server
Runtime Engineering
Real-time
data
Historical
data
Standard- and Ad-hoc-Reports
Individual Dashboards
Mobile Data Analysis
Aprol-
Process Data Acquisition
and EnMon
Data Analysis
CC100-300
Euromapp 63
MC45
Euromapp 63
VPN
APROL PDA
Site A Site B
APROL PDA
Site C
APROL PDA
Site D hellip X
APROL PDA
- MES
- ERP
Industrial IoT
Predictive Maintenance
Automotive industry
Application
bull Online vibration monitoring on assembly line
bull Data aggregation on edge controller
BampR Products
bull X20CM4810 X20 IOrsquos X20 PLC
bull APC910 Aprol ConMon
Customer Value
bull Prevent secondary damage
bull Achievable product quality and quantities
bull Reduced unplanned downtime
Architecture
MQTT
Industrial IoT
Functionalities
Industrial IoT
Remote Access
Industrial Equipment Architecture
Application
bull Secure remote maintenance
BampR Products
bull X20 PLC Site Manager
bull Gate Manager
Customer Value
bull Secure remote maintenance
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
for Brownfield
Food amp Beverage Industry Architecture
OPC UA
MQTTApplication
bull Lifecycle management
bull Connectivity to higher-level IT systems
BampR Products
bull Power Panel X20 IO
bull mapp Technologies
Customer Value
bull Improved brownfield competiveness
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
Fleet Management
Maritime Industry Architecture
MQTTApplication
bull Process data acquisition
bull Secure remote maintenance
BampR Products
bull APC2100 X20 PLC X20 IO
Customer Value
bull Enhanced lifecycle management
bull Provide additional services
bull Optimized end-user experience
Industrial IoT
Functionalities
QampA
Time Sensitive Networking
(TSN)
Jaehoonsabr-automationcom
Orange Box ‒ Technical overview
Machines go online
INAISO on TCPEtherNetIP
MachineBampR hardwareConnects with Siemens PLCConnects with Rockwell PLCConnects with BampR PLCConnects with 3rd-party PLCConnects with IT systems
Use case - OrangeBox
Food and Beverage company(GER)
(Nestleacute)
Use Case 1 Food and Beverage Maker
End User
The worldrsquos largest food and beverage company
Process technology and components in different end markets
Nestleacutes products contain baby food medical food bottled water breakfast cereals coffee and so on
The Company Nestleacute
Machines from different generations
Use Case 1 Food and Beverage Maker
Basic Concept
Various systems and technologies No real-time data collection
Use Case 1 Food and Beverage Maker
Shopfloor
1
Orange Box
Edge Controller
Runtime Engineering
2 3 4 5 6 7 8
APC910
Basic Concept (continued)
Use Case 1 Food and Beverage Maker
Enterprise CenterReports for
Standorts
Standard- and Ad-
hoc-Reports
Individual dashboards
mobile data analyze
Edge Conreoller central
Runtime Engineering
Edge Controller
local
Edge Controller
local
Optional
Redundancy
Real time data History data
Site A
1 n
local Reports
VPN
Site N
local reports
VPN
1 n
Orange
Box
Orange Box
System Layout
Industrial IoT
Machine Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Machine Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Line Plant Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Line Plant Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Enterprise Level
2
1n
3
Industrial IoT
Enterprise Level
ERP
Dashboard
n
BampR Edge Architecture
MQTT MQTTMQTT
Machines
Sensors and
Actuators
Lines Plants
BampR Edge Architecture
Edge Connect Edge Embedded
hellip
Edge Controller
hellip
MQTT MQTTMQTT
Industrial IoT ndash
Edge Architecture
Control SecurityInternet
Connectivity
Data
AggregationData Historian
Business
Intelligence
Machine
Learning
Long Term
Storage
Server Based Edge
Edge Controller
Embedded Edge
Edge Connect
Cloud
Cloud
Cloud
Cloud
APROL
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Connect
Simple communication via OPC UA bus coupler
Long term
archiving Data forwarding
From the IO layer directly to the cloud
Auto-discovery for plug and produce
Decentralized intelligence through
methods and events
OPC UA client and server
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Embedded
Software generates added value
Long term
archiving
Simple data preprocessing through new
functions in the mapp framework
Direct access to databases
Embedded security through standard
OPC UA mechanisms
Embedded MQTT AMQP clients for
seamless cloud connectivity
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Controller
Big data analytics in real time
Long term
archiving
High-performance databases
Analytics trend and reporting features
Asset management and software
deployment
Control performance monitoring
Open interfaces for machine learning
Analytics Aggregation
Reporting Connectivity
IIoT ndash Open Edge Architecture
Structure of a site
Lines
Machines
Preparation ProcessingProcess
M1 M2 M3 M1
Secondary
Primary
Supply Delivery
M2 M3
Line 1 Line 2
Infrastructure
automation
Process
automation
Plant
automation
Factory
automation
Infrastructure Media supply
IIoT ndash Open Edge Architecture
Information technology versus operational technology
Industrial IoT requires communication between
Enterprise zone and Manufacturing zone
Moving ever closer together
Distributed intelligence
Data processing near to sensors
Fast transformation into actionable intelligence
Minimizing of risk
Availability of cloud required bandwidth short response time
Immediate and continuous analysis
Closer human-machine collaboration
Digital industrial transformation
IIoT ndash Open Edge Architecture
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
IIoT ndash Edge Controller
Connectivity
Shop floor connectivity
Native and 3rd-party fieldbus protocols
MES ERP connectivity
SQL DB OPC UA MQTT connectivity
Cloud connectivity
MQTT OPC UA connectivity
M1 Mn
Mm
SQL DB
ERP
MES
OPC UA clientserver
hellipMQTT client
IIoT ndash Edge Controller
Real-time KPIs and on-site data compression
Processing and aggregation of data via UCB server
Prevents data loss at all levels of the system
Data buffering in memory (AR) and file system (AR) amp GPOS
databases
Dual historian supports system and user
NoSQL DB (Berkeley) for continuous signals and events
SQL DB (MySQL MariaDB) for user-specific data
Access to data historian
Access via REST API and SQL client
Data historian
Sophisticated trend system TrendViewer
Zero-maintenance database
Data volume reduction via compression technologies
Analytical and mathematical features
Combine up to 20 slots with micros resolution
Alarm generation controlled by logic
Extensive alarm system for events and alarms including metadata
Generation acknowledgment and forwarding controlled by logic
IIoT ndash Edge Controller
Edge analytics ndash Trends alarms
Embedded business intelligence suite
Basic business intelligence solution HTML5 based
Report Designer Report Server with scheduler
RESTful API for access to Report Server
Ad-hoc reporting
Selection of data sources calculated measures
Filters (drilling up and down filter expressions)
Standard reports
Content predefined parameters variable
Dashboards
Built on existing contentfilters new content
Mobile access
Mobile access via iOSAndroid app
IIoT ndash Edge Controller
Edge analytics ndash Business intelligence
IIoT ndash Edge Controller
Edge analytics ndash CPM EnMon ConMon APM
Enhanced control loop efficiency
Continuous assessment of control loop accuracy
via control performance monitoring (CPM)
Consideration of over 30 KPIs to benchmark control loop behavior
Energy monitoring to reduce energy consumption
Energy monitoring supports energy management systems as defined in ISO 50001
Continuous measuring recording and analyzing of all of all energy consumption
Condition monitoring to reduce maintenance costs
Condition monitoring based on vibration measurement
or any other kind of mechanical electrical etc parameters
Efficiency monitoring and protection of assets
Continuous monitoring of assets via asset performance monitoring (APM)
Identification of maintenance needs (eg heat exchanger (fouling)
or pump (cavitation))
IIoT ndash Edge Controller
Enterprise OS - SUSE Linux Enterprise Server 12
Monthly updates with test of complete system software
Ready for anti-virus software installation
Embedded cyber security
Secure boot (UEFI)
System hardening automatic preconfigured built-in firewall
TLS-encryption
Authentication with LDAP client operator authorization
Embedded remote diagnostics
Extensive system management via web
Status of data forwarding DNS server ports etc
Secure Remote Maintenance access
Certificate secured and encrypted VPN connection (SiteManager
GateManager)
Connection setup via drag amp drop ndash no IT expertise required
IT security
IIoT ndash Edge Controller
Real-time machine control
Real-time data acquisition amp control in millisecond range
Infrastructure-independent control (Edge Controller to machinesplant units)
Line management with machine orchestration
M2M communication in millisecond-range extended data coupling via remote IOs
Enabling line features amp functionalities (eg OEE reporting track amp trace)
Control via rules
Implementation of complex logicrules via IEC 61131-3 languages
Eg graphical control via SFC (Sequential Function Chart)
Direct control access via remote IO extensions
Embedded AR supports the direct connection and integration of RIO units
Communication via POWERLINK or 3rd-party fieldbus
Integrated remote firmware deployment (ARFW) supported for all IO modules
Orchestration
IIoT ndash Edge Controller
Advanced process control for multi-variable systems
Model-based MPC (Model Predictive Control) with cyclic minimization
of control deviation
Adjustable sample rates via prediction horizon
Simulation of process models
Suppression of signal noise or damping of resonance frequency
via universal filter module
Complex simulation via MATLAB and Automation Studio Target for Simulink
Orchestration
IIoT ndash Edge Controller
In Display Center
Vector graphics
VNC client widget for 3rd-party integration
AlarmMonitorAlarmLine
TrendViewer
Web-based (mapp View)
Powered by the latest real-time HMI technologies ndash mapp
View server
Utilization of standards HTML5 CSS3 amp Java
Easy HMI design using broad selection of integrated graphical
widgets
Supports design for optimal presentation on all display
geometries
HMI
IIoT ndash Edge Controller
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
Appendix - Use case
Use Case I OKE Group
OKE
Development and production of sophisticated technical plastic components
Operation of injection molding plants and extrusions lines throughout Germany
140 extrusion lines 150 injection molding machines 3x internal tool construction
The Company OKE
Use Case I OKE Group
- MES
- ERP
Connection to BampRrsquos amp 3rd Party PLCs
Data Analytics
Basic Concept
Connectivity to OKE IT systems (SAP MES ERP)
Use Case I OKE Group
System Layout and Quantities
VPN VPN VPN
Headquarter
ReportsAPROL Server
Runtime Engineering
Real-time
data
Historical
data
Standard- and Ad-hoc-Reports
Individual Dashboards
Mobile Data Analysis
Aprol-
Process Data Acquisition
and EnMon
Data Analysis
CC100-300
Euromapp 63
MC45
Euromapp 63
VPN
APROL PDA
Site A Site B
APROL PDA
Site C
APROL PDA
Site D hellip X
APROL PDA
- MES
- ERP
Industrial IoT
Predictive Maintenance
Automotive industry
Application
bull Online vibration monitoring on assembly line
bull Data aggregation on edge controller
BampR Products
bull X20CM4810 X20 IOrsquos X20 PLC
bull APC910 Aprol ConMon
Customer Value
bull Prevent secondary damage
bull Achievable product quality and quantities
bull Reduced unplanned downtime
Architecture
MQTT
Industrial IoT
Functionalities
Industrial IoT
Remote Access
Industrial Equipment Architecture
Application
bull Secure remote maintenance
BampR Products
bull X20 PLC Site Manager
bull Gate Manager
Customer Value
bull Secure remote maintenance
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
for Brownfield
Food amp Beverage Industry Architecture
OPC UA
MQTTApplication
bull Lifecycle management
bull Connectivity to higher-level IT systems
BampR Products
bull Power Panel X20 IO
bull mapp Technologies
Customer Value
bull Improved brownfield competiveness
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
Fleet Management
Maritime Industry Architecture
MQTTApplication
bull Process data acquisition
bull Secure remote maintenance
BampR Products
bull APC2100 X20 PLC X20 IO
Customer Value
bull Enhanced lifecycle management
bull Provide additional services
bull Optimized end-user experience
Industrial IoT
Functionalities
QampA
Time Sensitive Networking
(TSN)
Jaehoonsabr-automationcom
Use case - OrangeBox
Food and Beverage company(GER)
(Nestleacute)
Use Case 1 Food and Beverage Maker
End User
The worldrsquos largest food and beverage company
Process technology and components in different end markets
Nestleacutes products contain baby food medical food bottled water breakfast cereals coffee and so on
The Company Nestleacute
Machines from different generations
Use Case 1 Food and Beverage Maker
Basic Concept
Various systems and technologies No real-time data collection
Use Case 1 Food and Beverage Maker
Shopfloor
1
Orange Box
Edge Controller
Runtime Engineering
2 3 4 5 6 7 8
APC910
Basic Concept (continued)
Use Case 1 Food and Beverage Maker
Enterprise CenterReports for
Standorts
Standard- and Ad-
hoc-Reports
Individual dashboards
mobile data analyze
Edge Conreoller central
Runtime Engineering
Edge Controller
local
Edge Controller
local
Optional
Redundancy
Real time data History data
Site A
1 n
local Reports
VPN
Site N
local reports
VPN
1 n
Orange
Box
Orange Box
System Layout
Industrial IoT
Machine Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Machine Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Line Plant Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Line Plant Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Enterprise Level
2
1n
3
Industrial IoT
Enterprise Level
ERP
Dashboard
n
BampR Edge Architecture
MQTT MQTTMQTT
Machines
Sensors and
Actuators
Lines Plants
BampR Edge Architecture
Edge Connect Edge Embedded
hellip
Edge Controller
hellip
MQTT MQTTMQTT
Industrial IoT ndash
Edge Architecture
Control SecurityInternet
Connectivity
Data
AggregationData Historian
Business
Intelligence
Machine
Learning
Long Term
Storage
Server Based Edge
Edge Controller
Embedded Edge
Edge Connect
Cloud
Cloud
Cloud
Cloud
APROL
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Connect
Simple communication via OPC UA bus coupler
Long term
archiving Data forwarding
From the IO layer directly to the cloud
Auto-discovery for plug and produce
Decentralized intelligence through
methods and events
OPC UA client and server
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Embedded
Software generates added value
Long term
archiving
Simple data preprocessing through new
functions in the mapp framework
Direct access to databases
Embedded security through standard
OPC UA mechanisms
Embedded MQTT AMQP clients for
seamless cloud connectivity
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Controller
Big data analytics in real time
Long term
archiving
High-performance databases
Analytics trend and reporting features
Asset management and software
deployment
Control performance monitoring
Open interfaces for machine learning
Analytics Aggregation
Reporting Connectivity
IIoT ndash Open Edge Architecture
Structure of a site
Lines
Machines
Preparation ProcessingProcess
M1 M2 M3 M1
Secondary
Primary
Supply Delivery
M2 M3
Line 1 Line 2
Infrastructure
automation
Process
automation
Plant
automation
Factory
automation
Infrastructure Media supply
IIoT ndash Open Edge Architecture
Information technology versus operational technology
Industrial IoT requires communication between
Enterprise zone and Manufacturing zone
Moving ever closer together
Distributed intelligence
Data processing near to sensors
Fast transformation into actionable intelligence
Minimizing of risk
Availability of cloud required bandwidth short response time
Immediate and continuous analysis
Closer human-machine collaboration
Digital industrial transformation
IIoT ndash Open Edge Architecture
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
IIoT ndash Edge Controller
Connectivity
Shop floor connectivity
Native and 3rd-party fieldbus protocols
MES ERP connectivity
SQL DB OPC UA MQTT connectivity
Cloud connectivity
MQTT OPC UA connectivity
M1 Mn
Mm
SQL DB
ERP
MES
OPC UA clientserver
hellipMQTT client
IIoT ndash Edge Controller
Real-time KPIs and on-site data compression
Processing and aggregation of data via UCB server
Prevents data loss at all levels of the system
Data buffering in memory (AR) and file system (AR) amp GPOS
databases
Dual historian supports system and user
NoSQL DB (Berkeley) for continuous signals and events
SQL DB (MySQL MariaDB) for user-specific data
Access to data historian
Access via REST API and SQL client
Data historian
Sophisticated trend system TrendViewer
Zero-maintenance database
Data volume reduction via compression technologies
Analytical and mathematical features
Combine up to 20 slots with micros resolution
Alarm generation controlled by logic
Extensive alarm system for events and alarms including metadata
Generation acknowledgment and forwarding controlled by logic
IIoT ndash Edge Controller
Edge analytics ndash Trends alarms
Embedded business intelligence suite
Basic business intelligence solution HTML5 based
Report Designer Report Server with scheduler
RESTful API for access to Report Server
Ad-hoc reporting
Selection of data sources calculated measures
Filters (drilling up and down filter expressions)
Standard reports
Content predefined parameters variable
Dashboards
Built on existing contentfilters new content
Mobile access
Mobile access via iOSAndroid app
IIoT ndash Edge Controller
Edge analytics ndash Business intelligence
IIoT ndash Edge Controller
Edge analytics ndash CPM EnMon ConMon APM
Enhanced control loop efficiency
Continuous assessment of control loop accuracy
via control performance monitoring (CPM)
Consideration of over 30 KPIs to benchmark control loop behavior
Energy monitoring to reduce energy consumption
Energy monitoring supports energy management systems as defined in ISO 50001
Continuous measuring recording and analyzing of all of all energy consumption
Condition monitoring to reduce maintenance costs
Condition monitoring based on vibration measurement
or any other kind of mechanical electrical etc parameters
Efficiency monitoring and protection of assets
Continuous monitoring of assets via asset performance monitoring (APM)
Identification of maintenance needs (eg heat exchanger (fouling)
or pump (cavitation))
IIoT ndash Edge Controller
Enterprise OS - SUSE Linux Enterprise Server 12
Monthly updates with test of complete system software
Ready for anti-virus software installation
Embedded cyber security
Secure boot (UEFI)
System hardening automatic preconfigured built-in firewall
TLS-encryption
Authentication with LDAP client operator authorization
Embedded remote diagnostics
Extensive system management via web
Status of data forwarding DNS server ports etc
Secure Remote Maintenance access
Certificate secured and encrypted VPN connection (SiteManager
GateManager)
Connection setup via drag amp drop ndash no IT expertise required
IT security
IIoT ndash Edge Controller
Real-time machine control
Real-time data acquisition amp control in millisecond range
Infrastructure-independent control (Edge Controller to machinesplant units)
Line management with machine orchestration
M2M communication in millisecond-range extended data coupling via remote IOs
Enabling line features amp functionalities (eg OEE reporting track amp trace)
Control via rules
Implementation of complex logicrules via IEC 61131-3 languages
Eg graphical control via SFC (Sequential Function Chart)
Direct control access via remote IO extensions
Embedded AR supports the direct connection and integration of RIO units
Communication via POWERLINK or 3rd-party fieldbus
Integrated remote firmware deployment (ARFW) supported for all IO modules
Orchestration
IIoT ndash Edge Controller
Advanced process control for multi-variable systems
Model-based MPC (Model Predictive Control) with cyclic minimization
of control deviation
Adjustable sample rates via prediction horizon
Simulation of process models
Suppression of signal noise or damping of resonance frequency
via universal filter module
Complex simulation via MATLAB and Automation Studio Target for Simulink
Orchestration
IIoT ndash Edge Controller
In Display Center
Vector graphics
VNC client widget for 3rd-party integration
AlarmMonitorAlarmLine
TrendViewer
Web-based (mapp View)
Powered by the latest real-time HMI technologies ndash mapp
View server
Utilization of standards HTML5 CSS3 amp Java
Easy HMI design using broad selection of integrated graphical
widgets
Supports design for optimal presentation on all display
geometries
HMI
IIoT ndash Edge Controller
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
Appendix - Use case
Use Case I OKE Group
OKE
Development and production of sophisticated technical plastic components
Operation of injection molding plants and extrusions lines throughout Germany
140 extrusion lines 150 injection molding machines 3x internal tool construction
The Company OKE
Use Case I OKE Group
- MES
- ERP
Connection to BampRrsquos amp 3rd Party PLCs
Data Analytics
Basic Concept
Connectivity to OKE IT systems (SAP MES ERP)
Use Case I OKE Group
System Layout and Quantities
VPN VPN VPN
Headquarter
ReportsAPROL Server
Runtime Engineering
Real-time
data
Historical
data
Standard- and Ad-hoc-Reports
Individual Dashboards
Mobile Data Analysis
Aprol-
Process Data Acquisition
and EnMon
Data Analysis
CC100-300
Euromapp 63
MC45
Euromapp 63
VPN
APROL PDA
Site A Site B
APROL PDA
Site C
APROL PDA
Site D hellip X
APROL PDA
- MES
- ERP
Industrial IoT
Predictive Maintenance
Automotive industry
Application
bull Online vibration monitoring on assembly line
bull Data aggregation on edge controller
BampR Products
bull X20CM4810 X20 IOrsquos X20 PLC
bull APC910 Aprol ConMon
Customer Value
bull Prevent secondary damage
bull Achievable product quality and quantities
bull Reduced unplanned downtime
Architecture
MQTT
Industrial IoT
Functionalities
Industrial IoT
Remote Access
Industrial Equipment Architecture
Application
bull Secure remote maintenance
BampR Products
bull X20 PLC Site Manager
bull Gate Manager
Customer Value
bull Secure remote maintenance
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
for Brownfield
Food amp Beverage Industry Architecture
OPC UA
MQTTApplication
bull Lifecycle management
bull Connectivity to higher-level IT systems
BampR Products
bull Power Panel X20 IO
bull mapp Technologies
Customer Value
bull Improved brownfield competiveness
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
Fleet Management
Maritime Industry Architecture
MQTTApplication
bull Process data acquisition
bull Secure remote maintenance
BampR Products
bull APC2100 X20 PLC X20 IO
Customer Value
bull Enhanced lifecycle management
bull Provide additional services
bull Optimized end-user experience
Industrial IoT
Functionalities
QampA
Time Sensitive Networking
(TSN)
Jaehoonsabr-automationcom
Use Case 1 Food and Beverage Maker
End User
The worldrsquos largest food and beverage company
Process technology and components in different end markets
Nestleacutes products contain baby food medical food bottled water breakfast cereals coffee and so on
The Company Nestleacute
Machines from different generations
Use Case 1 Food and Beverage Maker
Basic Concept
Various systems and technologies No real-time data collection
Use Case 1 Food and Beverage Maker
Shopfloor
1
Orange Box
Edge Controller
Runtime Engineering
2 3 4 5 6 7 8
APC910
Basic Concept (continued)
Use Case 1 Food and Beverage Maker
Enterprise CenterReports for
Standorts
Standard- and Ad-
hoc-Reports
Individual dashboards
mobile data analyze
Edge Conreoller central
Runtime Engineering
Edge Controller
local
Edge Controller
local
Optional
Redundancy
Real time data History data
Site A
1 n
local Reports
VPN
Site N
local reports
VPN
1 n
Orange
Box
Orange Box
System Layout
Industrial IoT
Machine Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Machine Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Line Plant Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Line Plant Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Enterprise Level
2
1n
3
Industrial IoT
Enterprise Level
ERP
Dashboard
n
BampR Edge Architecture
MQTT MQTTMQTT
Machines
Sensors and
Actuators
Lines Plants
BampR Edge Architecture
Edge Connect Edge Embedded
hellip
Edge Controller
hellip
MQTT MQTTMQTT
Industrial IoT ndash
Edge Architecture
Control SecurityInternet
Connectivity
Data
AggregationData Historian
Business
Intelligence
Machine
Learning
Long Term
Storage
Server Based Edge
Edge Controller
Embedded Edge
Edge Connect
Cloud
Cloud
Cloud
Cloud
APROL
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Connect
Simple communication via OPC UA bus coupler
Long term
archiving Data forwarding
From the IO layer directly to the cloud
Auto-discovery for plug and produce
Decentralized intelligence through
methods and events
OPC UA client and server
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Embedded
Software generates added value
Long term
archiving
Simple data preprocessing through new
functions in the mapp framework
Direct access to databases
Embedded security through standard
OPC UA mechanisms
Embedded MQTT AMQP clients for
seamless cloud connectivity
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Controller
Big data analytics in real time
Long term
archiving
High-performance databases
Analytics trend and reporting features
Asset management and software
deployment
Control performance monitoring
Open interfaces for machine learning
Analytics Aggregation
Reporting Connectivity
IIoT ndash Open Edge Architecture
Structure of a site
Lines
Machines
Preparation ProcessingProcess
M1 M2 M3 M1
Secondary
Primary
Supply Delivery
M2 M3
Line 1 Line 2
Infrastructure
automation
Process
automation
Plant
automation
Factory
automation
Infrastructure Media supply
IIoT ndash Open Edge Architecture
Information technology versus operational technology
Industrial IoT requires communication between
Enterprise zone and Manufacturing zone
Moving ever closer together
Distributed intelligence
Data processing near to sensors
Fast transformation into actionable intelligence
Minimizing of risk
Availability of cloud required bandwidth short response time
Immediate and continuous analysis
Closer human-machine collaboration
Digital industrial transformation
IIoT ndash Open Edge Architecture
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
IIoT ndash Edge Controller
Connectivity
Shop floor connectivity
Native and 3rd-party fieldbus protocols
MES ERP connectivity
SQL DB OPC UA MQTT connectivity
Cloud connectivity
MQTT OPC UA connectivity
M1 Mn
Mm
SQL DB
ERP
MES
OPC UA clientserver
hellipMQTT client
IIoT ndash Edge Controller
Real-time KPIs and on-site data compression
Processing and aggregation of data via UCB server
Prevents data loss at all levels of the system
Data buffering in memory (AR) and file system (AR) amp GPOS
databases
Dual historian supports system and user
NoSQL DB (Berkeley) for continuous signals and events
SQL DB (MySQL MariaDB) for user-specific data
Access to data historian
Access via REST API and SQL client
Data historian
Sophisticated trend system TrendViewer
Zero-maintenance database
Data volume reduction via compression technologies
Analytical and mathematical features
Combine up to 20 slots with micros resolution
Alarm generation controlled by logic
Extensive alarm system for events and alarms including metadata
Generation acknowledgment and forwarding controlled by logic
IIoT ndash Edge Controller
Edge analytics ndash Trends alarms
Embedded business intelligence suite
Basic business intelligence solution HTML5 based
Report Designer Report Server with scheduler
RESTful API for access to Report Server
Ad-hoc reporting
Selection of data sources calculated measures
Filters (drilling up and down filter expressions)
Standard reports
Content predefined parameters variable
Dashboards
Built on existing contentfilters new content
Mobile access
Mobile access via iOSAndroid app
IIoT ndash Edge Controller
Edge analytics ndash Business intelligence
IIoT ndash Edge Controller
Edge analytics ndash CPM EnMon ConMon APM
Enhanced control loop efficiency
Continuous assessment of control loop accuracy
via control performance monitoring (CPM)
Consideration of over 30 KPIs to benchmark control loop behavior
Energy monitoring to reduce energy consumption
Energy monitoring supports energy management systems as defined in ISO 50001
Continuous measuring recording and analyzing of all of all energy consumption
Condition monitoring to reduce maintenance costs
Condition monitoring based on vibration measurement
or any other kind of mechanical electrical etc parameters
Efficiency monitoring and protection of assets
Continuous monitoring of assets via asset performance monitoring (APM)
Identification of maintenance needs (eg heat exchanger (fouling)
or pump (cavitation))
IIoT ndash Edge Controller
Enterprise OS - SUSE Linux Enterprise Server 12
Monthly updates with test of complete system software
Ready for anti-virus software installation
Embedded cyber security
Secure boot (UEFI)
System hardening automatic preconfigured built-in firewall
TLS-encryption
Authentication with LDAP client operator authorization
Embedded remote diagnostics
Extensive system management via web
Status of data forwarding DNS server ports etc
Secure Remote Maintenance access
Certificate secured and encrypted VPN connection (SiteManager
GateManager)
Connection setup via drag amp drop ndash no IT expertise required
IT security
IIoT ndash Edge Controller
Real-time machine control
Real-time data acquisition amp control in millisecond range
Infrastructure-independent control (Edge Controller to machinesplant units)
Line management with machine orchestration
M2M communication in millisecond-range extended data coupling via remote IOs
Enabling line features amp functionalities (eg OEE reporting track amp trace)
Control via rules
Implementation of complex logicrules via IEC 61131-3 languages
Eg graphical control via SFC (Sequential Function Chart)
Direct control access via remote IO extensions
Embedded AR supports the direct connection and integration of RIO units
Communication via POWERLINK or 3rd-party fieldbus
Integrated remote firmware deployment (ARFW) supported for all IO modules
Orchestration
IIoT ndash Edge Controller
Advanced process control for multi-variable systems
Model-based MPC (Model Predictive Control) with cyclic minimization
of control deviation
Adjustable sample rates via prediction horizon
Simulation of process models
Suppression of signal noise or damping of resonance frequency
via universal filter module
Complex simulation via MATLAB and Automation Studio Target for Simulink
Orchestration
IIoT ndash Edge Controller
In Display Center
Vector graphics
VNC client widget for 3rd-party integration
AlarmMonitorAlarmLine
TrendViewer
Web-based (mapp View)
Powered by the latest real-time HMI technologies ndash mapp
View server
Utilization of standards HTML5 CSS3 amp Java
Easy HMI design using broad selection of integrated graphical
widgets
Supports design for optimal presentation on all display
geometries
HMI
IIoT ndash Edge Controller
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
Appendix - Use case
Use Case I OKE Group
OKE
Development and production of sophisticated technical plastic components
Operation of injection molding plants and extrusions lines throughout Germany
140 extrusion lines 150 injection molding machines 3x internal tool construction
The Company OKE
Use Case I OKE Group
- MES
- ERP
Connection to BampRrsquos amp 3rd Party PLCs
Data Analytics
Basic Concept
Connectivity to OKE IT systems (SAP MES ERP)
Use Case I OKE Group
System Layout and Quantities
VPN VPN VPN
Headquarter
ReportsAPROL Server
Runtime Engineering
Real-time
data
Historical
data
Standard- and Ad-hoc-Reports
Individual Dashboards
Mobile Data Analysis
Aprol-
Process Data Acquisition
and EnMon
Data Analysis
CC100-300
Euromapp 63
MC45
Euromapp 63
VPN
APROL PDA
Site A Site B
APROL PDA
Site C
APROL PDA
Site D hellip X
APROL PDA
- MES
- ERP
Industrial IoT
Predictive Maintenance
Automotive industry
Application
bull Online vibration monitoring on assembly line
bull Data aggregation on edge controller
BampR Products
bull X20CM4810 X20 IOrsquos X20 PLC
bull APC910 Aprol ConMon
Customer Value
bull Prevent secondary damage
bull Achievable product quality and quantities
bull Reduced unplanned downtime
Architecture
MQTT
Industrial IoT
Functionalities
Industrial IoT
Remote Access
Industrial Equipment Architecture
Application
bull Secure remote maintenance
BampR Products
bull X20 PLC Site Manager
bull Gate Manager
Customer Value
bull Secure remote maintenance
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
for Brownfield
Food amp Beverage Industry Architecture
OPC UA
MQTTApplication
bull Lifecycle management
bull Connectivity to higher-level IT systems
BampR Products
bull Power Panel X20 IO
bull mapp Technologies
Customer Value
bull Improved brownfield competiveness
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
Fleet Management
Maritime Industry Architecture
MQTTApplication
bull Process data acquisition
bull Secure remote maintenance
BampR Products
bull APC2100 X20 PLC X20 IO
Customer Value
bull Enhanced lifecycle management
bull Provide additional services
bull Optimized end-user experience
Industrial IoT
Functionalities
QampA
Time Sensitive Networking
(TSN)
Jaehoonsabr-automationcom
Machines from different generations
Use Case 1 Food and Beverage Maker
Basic Concept
Various systems and technologies No real-time data collection
Use Case 1 Food and Beverage Maker
Shopfloor
1
Orange Box
Edge Controller
Runtime Engineering
2 3 4 5 6 7 8
APC910
Basic Concept (continued)
Use Case 1 Food and Beverage Maker
Enterprise CenterReports for
Standorts
Standard- and Ad-
hoc-Reports
Individual dashboards
mobile data analyze
Edge Conreoller central
Runtime Engineering
Edge Controller
local
Edge Controller
local
Optional
Redundancy
Real time data History data
Site A
1 n
local Reports
VPN
Site N
local reports
VPN
1 n
Orange
Box
Orange Box
System Layout
Industrial IoT
Machine Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Machine Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Line Plant Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Line Plant Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Enterprise Level
2
1n
3
Industrial IoT
Enterprise Level
ERP
Dashboard
n
BampR Edge Architecture
MQTT MQTTMQTT
Machines
Sensors and
Actuators
Lines Plants
BampR Edge Architecture
Edge Connect Edge Embedded
hellip
Edge Controller
hellip
MQTT MQTTMQTT
Industrial IoT ndash
Edge Architecture
Control SecurityInternet
Connectivity
Data
AggregationData Historian
Business
Intelligence
Machine
Learning
Long Term
Storage
Server Based Edge
Edge Controller
Embedded Edge
Edge Connect
Cloud
Cloud
Cloud
Cloud
APROL
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Connect
Simple communication via OPC UA bus coupler
Long term
archiving Data forwarding
From the IO layer directly to the cloud
Auto-discovery for plug and produce
Decentralized intelligence through
methods and events
OPC UA client and server
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Embedded
Software generates added value
Long term
archiving
Simple data preprocessing through new
functions in the mapp framework
Direct access to databases
Embedded security through standard
OPC UA mechanisms
Embedded MQTT AMQP clients for
seamless cloud connectivity
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Controller
Big data analytics in real time
Long term
archiving
High-performance databases
Analytics trend and reporting features
Asset management and software
deployment
Control performance monitoring
Open interfaces for machine learning
Analytics Aggregation
Reporting Connectivity
IIoT ndash Open Edge Architecture
Structure of a site
Lines
Machines
Preparation ProcessingProcess
M1 M2 M3 M1
Secondary
Primary
Supply Delivery
M2 M3
Line 1 Line 2
Infrastructure
automation
Process
automation
Plant
automation
Factory
automation
Infrastructure Media supply
IIoT ndash Open Edge Architecture
Information technology versus operational technology
Industrial IoT requires communication between
Enterprise zone and Manufacturing zone
Moving ever closer together
Distributed intelligence
Data processing near to sensors
Fast transformation into actionable intelligence
Minimizing of risk
Availability of cloud required bandwidth short response time
Immediate and continuous analysis
Closer human-machine collaboration
Digital industrial transformation
IIoT ndash Open Edge Architecture
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
IIoT ndash Edge Controller
Connectivity
Shop floor connectivity
Native and 3rd-party fieldbus protocols
MES ERP connectivity
SQL DB OPC UA MQTT connectivity
Cloud connectivity
MQTT OPC UA connectivity
M1 Mn
Mm
SQL DB
ERP
MES
OPC UA clientserver
hellipMQTT client
IIoT ndash Edge Controller
Real-time KPIs and on-site data compression
Processing and aggregation of data via UCB server
Prevents data loss at all levels of the system
Data buffering in memory (AR) and file system (AR) amp GPOS
databases
Dual historian supports system and user
NoSQL DB (Berkeley) for continuous signals and events
SQL DB (MySQL MariaDB) for user-specific data
Access to data historian
Access via REST API and SQL client
Data historian
Sophisticated trend system TrendViewer
Zero-maintenance database
Data volume reduction via compression technologies
Analytical and mathematical features
Combine up to 20 slots with micros resolution
Alarm generation controlled by logic
Extensive alarm system for events and alarms including metadata
Generation acknowledgment and forwarding controlled by logic
IIoT ndash Edge Controller
Edge analytics ndash Trends alarms
Embedded business intelligence suite
Basic business intelligence solution HTML5 based
Report Designer Report Server with scheduler
RESTful API for access to Report Server
Ad-hoc reporting
Selection of data sources calculated measures
Filters (drilling up and down filter expressions)
Standard reports
Content predefined parameters variable
Dashboards
Built on existing contentfilters new content
Mobile access
Mobile access via iOSAndroid app
IIoT ndash Edge Controller
Edge analytics ndash Business intelligence
IIoT ndash Edge Controller
Edge analytics ndash CPM EnMon ConMon APM
Enhanced control loop efficiency
Continuous assessment of control loop accuracy
via control performance monitoring (CPM)
Consideration of over 30 KPIs to benchmark control loop behavior
Energy monitoring to reduce energy consumption
Energy monitoring supports energy management systems as defined in ISO 50001
Continuous measuring recording and analyzing of all of all energy consumption
Condition monitoring to reduce maintenance costs
Condition monitoring based on vibration measurement
or any other kind of mechanical electrical etc parameters
Efficiency monitoring and protection of assets
Continuous monitoring of assets via asset performance monitoring (APM)
Identification of maintenance needs (eg heat exchanger (fouling)
or pump (cavitation))
IIoT ndash Edge Controller
Enterprise OS - SUSE Linux Enterprise Server 12
Monthly updates with test of complete system software
Ready for anti-virus software installation
Embedded cyber security
Secure boot (UEFI)
System hardening automatic preconfigured built-in firewall
TLS-encryption
Authentication with LDAP client operator authorization
Embedded remote diagnostics
Extensive system management via web
Status of data forwarding DNS server ports etc
Secure Remote Maintenance access
Certificate secured and encrypted VPN connection (SiteManager
GateManager)
Connection setup via drag amp drop ndash no IT expertise required
IT security
IIoT ndash Edge Controller
Real-time machine control
Real-time data acquisition amp control in millisecond range
Infrastructure-independent control (Edge Controller to machinesplant units)
Line management with machine orchestration
M2M communication in millisecond-range extended data coupling via remote IOs
Enabling line features amp functionalities (eg OEE reporting track amp trace)
Control via rules
Implementation of complex logicrules via IEC 61131-3 languages
Eg graphical control via SFC (Sequential Function Chart)
Direct control access via remote IO extensions
Embedded AR supports the direct connection and integration of RIO units
Communication via POWERLINK or 3rd-party fieldbus
Integrated remote firmware deployment (ARFW) supported for all IO modules
Orchestration
IIoT ndash Edge Controller
Advanced process control for multi-variable systems
Model-based MPC (Model Predictive Control) with cyclic minimization
of control deviation
Adjustable sample rates via prediction horizon
Simulation of process models
Suppression of signal noise or damping of resonance frequency
via universal filter module
Complex simulation via MATLAB and Automation Studio Target for Simulink
Orchestration
IIoT ndash Edge Controller
In Display Center
Vector graphics
VNC client widget for 3rd-party integration
AlarmMonitorAlarmLine
TrendViewer
Web-based (mapp View)
Powered by the latest real-time HMI technologies ndash mapp
View server
Utilization of standards HTML5 CSS3 amp Java
Easy HMI design using broad selection of integrated graphical
widgets
Supports design for optimal presentation on all display
geometries
HMI
IIoT ndash Edge Controller
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
Appendix - Use case
Use Case I OKE Group
OKE
Development and production of sophisticated technical plastic components
Operation of injection molding plants and extrusions lines throughout Germany
140 extrusion lines 150 injection molding machines 3x internal tool construction
The Company OKE
Use Case I OKE Group
- MES
- ERP
Connection to BampRrsquos amp 3rd Party PLCs
Data Analytics
Basic Concept
Connectivity to OKE IT systems (SAP MES ERP)
Use Case I OKE Group
System Layout and Quantities
VPN VPN VPN
Headquarter
ReportsAPROL Server
Runtime Engineering
Real-time
data
Historical
data
Standard- and Ad-hoc-Reports
Individual Dashboards
Mobile Data Analysis
Aprol-
Process Data Acquisition
and EnMon
Data Analysis
CC100-300
Euromapp 63
MC45
Euromapp 63
VPN
APROL PDA
Site A Site B
APROL PDA
Site C
APROL PDA
Site D hellip X
APROL PDA
- MES
- ERP
Industrial IoT
Predictive Maintenance
Automotive industry
Application
bull Online vibration monitoring on assembly line
bull Data aggregation on edge controller
BampR Products
bull X20CM4810 X20 IOrsquos X20 PLC
bull APC910 Aprol ConMon
Customer Value
bull Prevent secondary damage
bull Achievable product quality and quantities
bull Reduced unplanned downtime
Architecture
MQTT
Industrial IoT
Functionalities
Industrial IoT
Remote Access
Industrial Equipment Architecture
Application
bull Secure remote maintenance
BampR Products
bull X20 PLC Site Manager
bull Gate Manager
Customer Value
bull Secure remote maintenance
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
for Brownfield
Food amp Beverage Industry Architecture
OPC UA
MQTTApplication
bull Lifecycle management
bull Connectivity to higher-level IT systems
BampR Products
bull Power Panel X20 IO
bull mapp Technologies
Customer Value
bull Improved brownfield competiveness
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
Fleet Management
Maritime Industry Architecture
MQTTApplication
bull Process data acquisition
bull Secure remote maintenance
BampR Products
bull APC2100 X20 PLC X20 IO
Customer Value
bull Enhanced lifecycle management
bull Provide additional services
bull Optimized end-user experience
Industrial IoT
Functionalities
QampA
Time Sensitive Networking
(TSN)
Jaehoonsabr-automationcom
Use Case 1 Food and Beverage Maker
Shopfloor
1
Orange Box
Edge Controller
Runtime Engineering
2 3 4 5 6 7 8
APC910
Basic Concept (continued)
Use Case 1 Food and Beverage Maker
Enterprise CenterReports for
Standorts
Standard- and Ad-
hoc-Reports
Individual dashboards
mobile data analyze
Edge Conreoller central
Runtime Engineering
Edge Controller
local
Edge Controller
local
Optional
Redundancy
Real time data History data
Site A
1 n
local Reports
VPN
Site N
local reports
VPN
1 n
Orange
Box
Orange Box
System Layout
Industrial IoT
Machine Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Machine Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Line Plant Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Line Plant Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Enterprise Level
2
1n
3
Industrial IoT
Enterprise Level
ERP
Dashboard
n
BampR Edge Architecture
MQTT MQTTMQTT
Machines
Sensors and
Actuators
Lines Plants
BampR Edge Architecture
Edge Connect Edge Embedded
hellip
Edge Controller
hellip
MQTT MQTTMQTT
Industrial IoT ndash
Edge Architecture
Control SecurityInternet
Connectivity
Data
AggregationData Historian
Business
Intelligence
Machine
Learning
Long Term
Storage
Server Based Edge
Edge Controller
Embedded Edge
Edge Connect
Cloud
Cloud
Cloud
Cloud
APROL
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Connect
Simple communication via OPC UA bus coupler
Long term
archiving Data forwarding
From the IO layer directly to the cloud
Auto-discovery for plug and produce
Decentralized intelligence through
methods and events
OPC UA client and server
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Embedded
Software generates added value
Long term
archiving
Simple data preprocessing through new
functions in the mapp framework
Direct access to databases
Embedded security through standard
OPC UA mechanisms
Embedded MQTT AMQP clients for
seamless cloud connectivity
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Controller
Big data analytics in real time
Long term
archiving
High-performance databases
Analytics trend and reporting features
Asset management and software
deployment
Control performance monitoring
Open interfaces for machine learning
Analytics Aggregation
Reporting Connectivity
IIoT ndash Open Edge Architecture
Structure of a site
Lines
Machines
Preparation ProcessingProcess
M1 M2 M3 M1
Secondary
Primary
Supply Delivery
M2 M3
Line 1 Line 2
Infrastructure
automation
Process
automation
Plant
automation
Factory
automation
Infrastructure Media supply
IIoT ndash Open Edge Architecture
Information technology versus operational technology
Industrial IoT requires communication between
Enterprise zone and Manufacturing zone
Moving ever closer together
Distributed intelligence
Data processing near to sensors
Fast transformation into actionable intelligence
Minimizing of risk
Availability of cloud required bandwidth short response time
Immediate and continuous analysis
Closer human-machine collaboration
Digital industrial transformation
IIoT ndash Open Edge Architecture
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
IIoT ndash Edge Controller
Connectivity
Shop floor connectivity
Native and 3rd-party fieldbus protocols
MES ERP connectivity
SQL DB OPC UA MQTT connectivity
Cloud connectivity
MQTT OPC UA connectivity
M1 Mn
Mm
SQL DB
ERP
MES
OPC UA clientserver
hellipMQTT client
IIoT ndash Edge Controller
Real-time KPIs and on-site data compression
Processing and aggregation of data via UCB server
Prevents data loss at all levels of the system
Data buffering in memory (AR) and file system (AR) amp GPOS
databases
Dual historian supports system and user
NoSQL DB (Berkeley) for continuous signals and events
SQL DB (MySQL MariaDB) for user-specific data
Access to data historian
Access via REST API and SQL client
Data historian
Sophisticated trend system TrendViewer
Zero-maintenance database
Data volume reduction via compression technologies
Analytical and mathematical features
Combine up to 20 slots with micros resolution
Alarm generation controlled by logic
Extensive alarm system for events and alarms including metadata
Generation acknowledgment and forwarding controlled by logic
IIoT ndash Edge Controller
Edge analytics ndash Trends alarms
Embedded business intelligence suite
Basic business intelligence solution HTML5 based
Report Designer Report Server with scheduler
RESTful API for access to Report Server
Ad-hoc reporting
Selection of data sources calculated measures
Filters (drilling up and down filter expressions)
Standard reports
Content predefined parameters variable
Dashboards
Built on existing contentfilters new content
Mobile access
Mobile access via iOSAndroid app
IIoT ndash Edge Controller
Edge analytics ndash Business intelligence
IIoT ndash Edge Controller
Edge analytics ndash CPM EnMon ConMon APM
Enhanced control loop efficiency
Continuous assessment of control loop accuracy
via control performance monitoring (CPM)
Consideration of over 30 KPIs to benchmark control loop behavior
Energy monitoring to reduce energy consumption
Energy monitoring supports energy management systems as defined in ISO 50001
Continuous measuring recording and analyzing of all of all energy consumption
Condition monitoring to reduce maintenance costs
Condition monitoring based on vibration measurement
or any other kind of mechanical electrical etc parameters
Efficiency monitoring and protection of assets
Continuous monitoring of assets via asset performance monitoring (APM)
Identification of maintenance needs (eg heat exchanger (fouling)
or pump (cavitation))
IIoT ndash Edge Controller
Enterprise OS - SUSE Linux Enterprise Server 12
Monthly updates with test of complete system software
Ready for anti-virus software installation
Embedded cyber security
Secure boot (UEFI)
System hardening automatic preconfigured built-in firewall
TLS-encryption
Authentication with LDAP client operator authorization
Embedded remote diagnostics
Extensive system management via web
Status of data forwarding DNS server ports etc
Secure Remote Maintenance access
Certificate secured and encrypted VPN connection (SiteManager
GateManager)
Connection setup via drag amp drop ndash no IT expertise required
IT security
IIoT ndash Edge Controller
Real-time machine control
Real-time data acquisition amp control in millisecond range
Infrastructure-independent control (Edge Controller to machinesplant units)
Line management with machine orchestration
M2M communication in millisecond-range extended data coupling via remote IOs
Enabling line features amp functionalities (eg OEE reporting track amp trace)
Control via rules
Implementation of complex logicrules via IEC 61131-3 languages
Eg graphical control via SFC (Sequential Function Chart)
Direct control access via remote IO extensions
Embedded AR supports the direct connection and integration of RIO units
Communication via POWERLINK or 3rd-party fieldbus
Integrated remote firmware deployment (ARFW) supported for all IO modules
Orchestration
IIoT ndash Edge Controller
Advanced process control for multi-variable systems
Model-based MPC (Model Predictive Control) with cyclic minimization
of control deviation
Adjustable sample rates via prediction horizon
Simulation of process models
Suppression of signal noise or damping of resonance frequency
via universal filter module
Complex simulation via MATLAB and Automation Studio Target for Simulink
Orchestration
IIoT ndash Edge Controller
In Display Center
Vector graphics
VNC client widget for 3rd-party integration
AlarmMonitorAlarmLine
TrendViewer
Web-based (mapp View)
Powered by the latest real-time HMI technologies ndash mapp
View server
Utilization of standards HTML5 CSS3 amp Java
Easy HMI design using broad selection of integrated graphical
widgets
Supports design for optimal presentation on all display
geometries
HMI
IIoT ndash Edge Controller
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
Appendix - Use case
Use Case I OKE Group
OKE
Development and production of sophisticated technical plastic components
Operation of injection molding plants and extrusions lines throughout Germany
140 extrusion lines 150 injection molding machines 3x internal tool construction
The Company OKE
Use Case I OKE Group
- MES
- ERP
Connection to BampRrsquos amp 3rd Party PLCs
Data Analytics
Basic Concept
Connectivity to OKE IT systems (SAP MES ERP)
Use Case I OKE Group
System Layout and Quantities
VPN VPN VPN
Headquarter
ReportsAPROL Server
Runtime Engineering
Real-time
data
Historical
data
Standard- and Ad-hoc-Reports
Individual Dashboards
Mobile Data Analysis
Aprol-
Process Data Acquisition
and EnMon
Data Analysis
CC100-300
Euromapp 63
MC45
Euromapp 63
VPN
APROL PDA
Site A Site B
APROL PDA
Site C
APROL PDA
Site D hellip X
APROL PDA
- MES
- ERP
Industrial IoT
Predictive Maintenance
Automotive industry
Application
bull Online vibration monitoring on assembly line
bull Data aggregation on edge controller
BampR Products
bull X20CM4810 X20 IOrsquos X20 PLC
bull APC910 Aprol ConMon
Customer Value
bull Prevent secondary damage
bull Achievable product quality and quantities
bull Reduced unplanned downtime
Architecture
MQTT
Industrial IoT
Functionalities
Industrial IoT
Remote Access
Industrial Equipment Architecture
Application
bull Secure remote maintenance
BampR Products
bull X20 PLC Site Manager
bull Gate Manager
Customer Value
bull Secure remote maintenance
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
for Brownfield
Food amp Beverage Industry Architecture
OPC UA
MQTTApplication
bull Lifecycle management
bull Connectivity to higher-level IT systems
BampR Products
bull Power Panel X20 IO
bull mapp Technologies
Customer Value
bull Improved brownfield competiveness
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
Fleet Management
Maritime Industry Architecture
MQTTApplication
bull Process data acquisition
bull Secure remote maintenance
BampR Products
bull APC2100 X20 PLC X20 IO
Customer Value
bull Enhanced lifecycle management
bull Provide additional services
bull Optimized end-user experience
Industrial IoT
Functionalities
QampA
Time Sensitive Networking
(TSN)
Jaehoonsabr-automationcom
Use Case 1 Food and Beverage Maker
Enterprise CenterReports for
Standorts
Standard- and Ad-
hoc-Reports
Individual dashboards
mobile data analyze
Edge Conreoller central
Runtime Engineering
Edge Controller
local
Edge Controller
local
Optional
Redundancy
Real time data History data
Site A
1 n
local Reports
VPN
Site N
local reports
VPN
1 n
Orange
Box
Orange Box
System Layout
Industrial IoT
Machine Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Machine Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Line Plant Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Line Plant Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Enterprise Level
2
1n
3
Industrial IoT
Enterprise Level
ERP
Dashboard
n
BampR Edge Architecture
MQTT MQTTMQTT
Machines
Sensors and
Actuators
Lines Plants
BampR Edge Architecture
Edge Connect Edge Embedded
hellip
Edge Controller
hellip
MQTT MQTTMQTT
Industrial IoT ndash
Edge Architecture
Control SecurityInternet
Connectivity
Data
AggregationData Historian
Business
Intelligence
Machine
Learning
Long Term
Storage
Server Based Edge
Edge Controller
Embedded Edge
Edge Connect
Cloud
Cloud
Cloud
Cloud
APROL
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Connect
Simple communication via OPC UA bus coupler
Long term
archiving Data forwarding
From the IO layer directly to the cloud
Auto-discovery for plug and produce
Decentralized intelligence through
methods and events
OPC UA client and server
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Embedded
Software generates added value
Long term
archiving
Simple data preprocessing through new
functions in the mapp framework
Direct access to databases
Embedded security through standard
OPC UA mechanisms
Embedded MQTT AMQP clients for
seamless cloud connectivity
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Controller
Big data analytics in real time
Long term
archiving
High-performance databases
Analytics trend and reporting features
Asset management and software
deployment
Control performance monitoring
Open interfaces for machine learning
Analytics Aggregation
Reporting Connectivity
IIoT ndash Open Edge Architecture
Structure of a site
Lines
Machines
Preparation ProcessingProcess
M1 M2 M3 M1
Secondary
Primary
Supply Delivery
M2 M3
Line 1 Line 2
Infrastructure
automation
Process
automation
Plant
automation
Factory
automation
Infrastructure Media supply
IIoT ndash Open Edge Architecture
Information technology versus operational technology
Industrial IoT requires communication between
Enterprise zone and Manufacturing zone
Moving ever closer together
Distributed intelligence
Data processing near to sensors
Fast transformation into actionable intelligence
Minimizing of risk
Availability of cloud required bandwidth short response time
Immediate and continuous analysis
Closer human-machine collaboration
Digital industrial transformation
IIoT ndash Open Edge Architecture
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
IIoT ndash Edge Controller
Connectivity
Shop floor connectivity
Native and 3rd-party fieldbus protocols
MES ERP connectivity
SQL DB OPC UA MQTT connectivity
Cloud connectivity
MQTT OPC UA connectivity
M1 Mn
Mm
SQL DB
ERP
MES
OPC UA clientserver
hellipMQTT client
IIoT ndash Edge Controller
Real-time KPIs and on-site data compression
Processing and aggregation of data via UCB server
Prevents data loss at all levels of the system
Data buffering in memory (AR) and file system (AR) amp GPOS
databases
Dual historian supports system and user
NoSQL DB (Berkeley) for continuous signals and events
SQL DB (MySQL MariaDB) for user-specific data
Access to data historian
Access via REST API and SQL client
Data historian
Sophisticated trend system TrendViewer
Zero-maintenance database
Data volume reduction via compression technologies
Analytical and mathematical features
Combine up to 20 slots with micros resolution
Alarm generation controlled by logic
Extensive alarm system for events and alarms including metadata
Generation acknowledgment and forwarding controlled by logic
IIoT ndash Edge Controller
Edge analytics ndash Trends alarms
Embedded business intelligence suite
Basic business intelligence solution HTML5 based
Report Designer Report Server with scheduler
RESTful API for access to Report Server
Ad-hoc reporting
Selection of data sources calculated measures
Filters (drilling up and down filter expressions)
Standard reports
Content predefined parameters variable
Dashboards
Built on existing contentfilters new content
Mobile access
Mobile access via iOSAndroid app
IIoT ndash Edge Controller
Edge analytics ndash Business intelligence
IIoT ndash Edge Controller
Edge analytics ndash CPM EnMon ConMon APM
Enhanced control loop efficiency
Continuous assessment of control loop accuracy
via control performance monitoring (CPM)
Consideration of over 30 KPIs to benchmark control loop behavior
Energy monitoring to reduce energy consumption
Energy monitoring supports energy management systems as defined in ISO 50001
Continuous measuring recording and analyzing of all of all energy consumption
Condition monitoring to reduce maintenance costs
Condition monitoring based on vibration measurement
or any other kind of mechanical electrical etc parameters
Efficiency monitoring and protection of assets
Continuous monitoring of assets via asset performance monitoring (APM)
Identification of maintenance needs (eg heat exchanger (fouling)
or pump (cavitation))
IIoT ndash Edge Controller
Enterprise OS - SUSE Linux Enterprise Server 12
Monthly updates with test of complete system software
Ready for anti-virus software installation
Embedded cyber security
Secure boot (UEFI)
System hardening automatic preconfigured built-in firewall
TLS-encryption
Authentication with LDAP client operator authorization
Embedded remote diagnostics
Extensive system management via web
Status of data forwarding DNS server ports etc
Secure Remote Maintenance access
Certificate secured and encrypted VPN connection (SiteManager
GateManager)
Connection setup via drag amp drop ndash no IT expertise required
IT security
IIoT ndash Edge Controller
Real-time machine control
Real-time data acquisition amp control in millisecond range
Infrastructure-independent control (Edge Controller to machinesplant units)
Line management with machine orchestration
M2M communication in millisecond-range extended data coupling via remote IOs
Enabling line features amp functionalities (eg OEE reporting track amp trace)
Control via rules
Implementation of complex logicrules via IEC 61131-3 languages
Eg graphical control via SFC (Sequential Function Chart)
Direct control access via remote IO extensions
Embedded AR supports the direct connection and integration of RIO units
Communication via POWERLINK or 3rd-party fieldbus
Integrated remote firmware deployment (ARFW) supported for all IO modules
Orchestration
IIoT ndash Edge Controller
Advanced process control for multi-variable systems
Model-based MPC (Model Predictive Control) with cyclic minimization
of control deviation
Adjustable sample rates via prediction horizon
Simulation of process models
Suppression of signal noise or damping of resonance frequency
via universal filter module
Complex simulation via MATLAB and Automation Studio Target for Simulink
Orchestration
IIoT ndash Edge Controller
In Display Center
Vector graphics
VNC client widget for 3rd-party integration
AlarmMonitorAlarmLine
TrendViewer
Web-based (mapp View)
Powered by the latest real-time HMI technologies ndash mapp
View server
Utilization of standards HTML5 CSS3 amp Java
Easy HMI design using broad selection of integrated graphical
widgets
Supports design for optimal presentation on all display
geometries
HMI
IIoT ndash Edge Controller
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
Appendix - Use case
Use Case I OKE Group
OKE
Development and production of sophisticated technical plastic components
Operation of injection molding plants and extrusions lines throughout Germany
140 extrusion lines 150 injection molding machines 3x internal tool construction
The Company OKE
Use Case I OKE Group
- MES
- ERP
Connection to BampRrsquos amp 3rd Party PLCs
Data Analytics
Basic Concept
Connectivity to OKE IT systems (SAP MES ERP)
Use Case I OKE Group
System Layout and Quantities
VPN VPN VPN
Headquarter
ReportsAPROL Server
Runtime Engineering
Real-time
data
Historical
data
Standard- and Ad-hoc-Reports
Individual Dashboards
Mobile Data Analysis
Aprol-
Process Data Acquisition
and EnMon
Data Analysis
CC100-300
Euromapp 63
MC45
Euromapp 63
VPN
APROL PDA
Site A Site B
APROL PDA
Site C
APROL PDA
Site D hellip X
APROL PDA
- MES
- ERP
Industrial IoT
Predictive Maintenance
Automotive industry
Application
bull Online vibration monitoring on assembly line
bull Data aggregation on edge controller
BampR Products
bull X20CM4810 X20 IOrsquos X20 PLC
bull APC910 Aprol ConMon
Customer Value
bull Prevent secondary damage
bull Achievable product quality and quantities
bull Reduced unplanned downtime
Architecture
MQTT
Industrial IoT
Functionalities
Industrial IoT
Remote Access
Industrial Equipment Architecture
Application
bull Secure remote maintenance
BampR Products
bull X20 PLC Site Manager
bull Gate Manager
Customer Value
bull Secure remote maintenance
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
for Brownfield
Food amp Beverage Industry Architecture
OPC UA
MQTTApplication
bull Lifecycle management
bull Connectivity to higher-level IT systems
BampR Products
bull Power Panel X20 IO
bull mapp Technologies
Customer Value
bull Improved brownfield competiveness
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
Fleet Management
Maritime Industry Architecture
MQTTApplication
bull Process data acquisition
bull Secure remote maintenance
BampR Products
bull APC2100 X20 PLC X20 IO
Customer Value
bull Enhanced lifecycle management
bull Provide additional services
bull Optimized end-user experience
Industrial IoT
Functionalities
QampA
Time Sensitive Networking
(TSN)
Jaehoonsabr-automationcom
Industrial IoT
Machine Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Machine Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Line Plant Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Line Plant Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Enterprise Level
2
1n
3
Industrial IoT
Enterprise Level
ERP
Dashboard
n
BampR Edge Architecture
MQTT MQTTMQTT
Machines
Sensors and
Actuators
Lines Plants
BampR Edge Architecture
Edge Connect Edge Embedded
hellip
Edge Controller
hellip
MQTT MQTTMQTT
Industrial IoT ndash
Edge Architecture
Control SecurityInternet
Connectivity
Data
AggregationData Historian
Business
Intelligence
Machine
Learning
Long Term
Storage
Server Based Edge
Edge Controller
Embedded Edge
Edge Connect
Cloud
Cloud
Cloud
Cloud
APROL
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Connect
Simple communication via OPC UA bus coupler
Long term
archiving Data forwarding
From the IO layer directly to the cloud
Auto-discovery for plug and produce
Decentralized intelligence through
methods and events
OPC UA client and server
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Embedded
Software generates added value
Long term
archiving
Simple data preprocessing through new
functions in the mapp framework
Direct access to databases
Embedded security through standard
OPC UA mechanisms
Embedded MQTT AMQP clients for
seamless cloud connectivity
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Controller
Big data analytics in real time
Long term
archiving
High-performance databases
Analytics trend and reporting features
Asset management and software
deployment
Control performance monitoring
Open interfaces for machine learning
Analytics Aggregation
Reporting Connectivity
IIoT ndash Open Edge Architecture
Structure of a site
Lines
Machines
Preparation ProcessingProcess
M1 M2 M3 M1
Secondary
Primary
Supply Delivery
M2 M3
Line 1 Line 2
Infrastructure
automation
Process
automation
Plant
automation
Factory
automation
Infrastructure Media supply
IIoT ndash Open Edge Architecture
Information technology versus operational technology
Industrial IoT requires communication between
Enterprise zone and Manufacturing zone
Moving ever closer together
Distributed intelligence
Data processing near to sensors
Fast transformation into actionable intelligence
Minimizing of risk
Availability of cloud required bandwidth short response time
Immediate and continuous analysis
Closer human-machine collaboration
Digital industrial transformation
IIoT ndash Open Edge Architecture
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
IIoT ndash Edge Controller
Connectivity
Shop floor connectivity
Native and 3rd-party fieldbus protocols
MES ERP connectivity
SQL DB OPC UA MQTT connectivity
Cloud connectivity
MQTT OPC UA connectivity
M1 Mn
Mm
SQL DB
ERP
MES
OPC UA clientserver
hellipMQTT client
IIoT ndash Edge Controller
Real-time KPIs and on-site data compression
Processing and aggregation of data via UCB server
Prevents data loss at all levels of the system
Data buffering in memory (AR) and file system (AR) amp GPOS
databases
Dual historian supports system and user
NoSQL DB (Berkeley) for continuous signals and events
SQL DB (MySQL MariaDB) for user-specific data
Access to data historian
Access via REST API and SQL client
Data historian
Sophisticated trend system TrendViewer
Zero-maintenance database
Data volume reduction via compression technologies
Analytical and mathematical features
Combine up to 20 slots with micros resolution
Alarm generation controlled by logic
Extensive alarm system for events and alarms including metadata
Generation acknowledgment and forwarding controlled by logic
IIoT ndash Edge Controller
Edge analytics ndash Trends alarms
Embedded business intelligence suite
Basic business intelligence solution HTML5 based
Report Designer Report Server with scheduler
RESTful API for access to Report Server
Ad-hoc reporting
Selection of data sources calculated measures
Filters (drilling up and down filter expressions)
Standard reports
Content predefined parameters variable
Dashboards
Built on existing contentfilters new content
Mobile access
Mobile access via iOSAndroid app
IIoT ndash Edge Controller
Edge analytics ndash Business intelligence
IIoT ndash Edge Controller
Edge analytics ndash CPM EnMon ConMon APM
Enhanced control loop efficiency
Continuous assessment of control loop accuracy
via control performance monitoring (CPM)
Consideration of over 30 KPIs to benchmark control loop behavior
Energy monitoring to reduce energy consumption
Energy monitoring supports energy management systems as defined in ISO 50001
Continuous measuring recording and analyzing of all of all energy consumption
Condition monitoring to reduce maintenance costs
Condition monitoring based on vibration measurement
or any other kind of mechanical electrical etc parameters
Efficiency monitoring and protection of assets
Continuous monitoring of assets via asset performance monitoring (APM)
Identification of maintenance needs (eg heat exchanger (fouling)
or pump (cavitation))
IIoT ndash Edge Controller
Enterprise OS - SUSE Linux Enterprise Server 12
Monthly updates with test of complete system software
Ready for anti-virus software installation
Embedded cyber security
Secure boot (UEFI)
System hardening automatic preconfigured built-in firewall
TLS-encryption
Authentication with LDAP client operator authorization
Embedded remote diagnostics
Extensive system management via web
Status of data forwarding DNS server ports etc
Secure Remote Maintenance access
Certificate secured and encrypted VPN connection (SiteManager
GateManager)
Connection setup via drag amp drop ndash no IT expertise required
IT security
IIoT ndash Edge Controller
Real-time machine control
Real-time data acquisition amp control in millisecond range
Infrastructure-independent control (Edge Controller to machinesplant units)
Line management with machine orchestration
M2M communication in millisecond-range extended data coupling via remote IOs
Enabling line features amp functionalities (eg OEE reporting track amp trace)
Control via rules
Implementation of complex logicrules via IEC 61131-3 languages
Eg graphical control via SFC (Sequential Function Chart)
Direct control access via remote IO extensions
Embedded AR supports the direct connection and integration of RIO units
Communication via POWERLINK or 3rd-party fieldbus
Integrated remote firmware deployment (ARFW) supported for all IO modules
Orchestration
IIoT ndash Edge Controller
Advanced process control for multi-variable systems
Model-based MPC (Model Predictive Control) with cyclic minimization
of control deviation
Adjustable sample rates via prediction horizon
Simulation of process models
Suppression of signal noise or damping of resonance frequency
via universal filter module
Complex simulation via MATLAB and Automation Studio Target for Simulink
Orchestration
IIoT ndash Edge Controller
In Display Center
Vector graphics
VNC client widget for 3rd-party integration
AlarmMonitorAlarmLine
TrendViewer
Web-based (mapp View)
Powered by the latest real-time HMI technologies ndash mapp
View server
Utilization of standards HTML5 CSS3 amp Java
Easy HMI design using broad selection of integrated graphical
widgets
Supports design for optimal presentation on all display
geometries
HMI
IIoT ndash Edge Controller
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
Appendix - Use case
Use Case I OKE Group
OKE
Development and production of sophisticated technical plastic components
Operation of injection molding plants and extrusions lines throughout Germany
140 extrusion lines 150 injection molding machines 3x internal tool construction
The Company OKE
Use Case I OKE Group
- MES
- ERP
Connection to BampRrsquos amp 3rd Party PLCs
Data Analytics
Basic Concept
Connectivity to OKE IT systems (SAP MES ERP)
Use Case I OKE Group
System Layout and Quantities
VPN VPN VPN
Headquarter
ReportsAPROL Server
Runtime Engineering
Real-time
data
Historical
data
Standard- and Ad-hoc-Reports
Individual Dashboards
Mobile Data Analysis
Aprol-
Process Data Acquisition
and EnMon
Data Analysis
CC100-300
Euromapp 63
MC45
Euromapp 63
VPN
APROL PDA
Site A Site B
APROL PDA
Site C
APROL PDA
Site D hellip X
APROL PDA
- MES
- ERP
Industrial IoT
Predictive Maintenance
Automotive industry
Application
bull Online vibration monitoring on assembly line
bull Data aggregation on edge controller
BampR Products
bull X20CM4810 X20 IOrsquos X20 PLC
bull APC910 Aprol ConMon
Customer Value
bull Prevent secondary damage
bull Achievable product quality and quantities
bull Reduced unplanned downtime
Architecture
MQTT
Industrial IoT
Functionalities
Industrial IoT
Remote Access
Industrial Equipment Architecture
Application
bull Secure remote maintenance
BampR Products
bull X20 PLC Site Manager
bull Gate Manager
Customer Value
bull Secure remote maintenance
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
for Brownfield
Food amp Beverage Industry Architecture
OPC UA
MQTTApplication
bull Lifecycle management
bull Connectivity to higher-level IT systems
BampR Products
bull Power Panel X20 IO
bull mapp Technologies
Customer Value
bull Improved brownfield competiveness
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
Fleet Management
Maritime Industry Architecture
MQTTApplication
bull Process data acquisition
bull Secure remote maintenance
BampR Products
bull APC2100 X20 PLC X20 IO
Customer Value
bull Enhanced lifecycle management
bull Provide additional services
bull Optimized end-user experience
Industrial IoT
Functionalities
QampA
Time Sensitive Networking
(TSN)
Jaehoonsabr-automationcom
Industrial IoT
Machine Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Line Plant Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Line Plant Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Enterprise Level
2
1n
3
Industrial IoT
Enterprise Level
ERP
Dashboard
n
BampR Edge Architecture
MQTT MQTTMQTT
Machines
Sensors and
Actuators
Lines Plants
BampR Edge Architecture
Edge Connect Edge Embedded
hellip
Edge Controller
hellip
MQTT MQTTMQTT
Industrial IoT ndash
Edge Architecture
Control SecurityInternet
Connectivity
Data
AggregationData Historian
Business
Intelligence
Machine
Learning
Long Term
Storage
Server Based Edge
Edge Controller
Embedded Edge
Edge Connect
Cloud
Cloud
Cloud
Cloud
APROL
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Connect
Simple communication via OPC UA bus coupler
Long term
archiving Data forwarding
From the IO layer directly to the cloud
Auto-discovery for plug and produce
Decentralized intelligence through
methods and events
OPC UA client and server
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Embedded
Software generates added value
Long term
archiving
Simple data preprocessing through new
functions in the mapp framework
Direct access to databases
Embedded security through standard
OPC UA mechanisms
Embedded MQTT AMQP clients for
seamless cloud connectivity
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Controller
Big data analytics in real time
Long term
archiving
High-performance databases
Analytics trend and reporting features
Asset management and software
deployment
Control performance monitoring
Open interfaces for machine learning
Analytics Aggregation
Reporting Connectivity
IIoT ndash Open Edge Architecture
Structure of a site
Lines
Machines
Preparation ProcessingProcess
M1 M2 M3 M1
Secondary
Primary
Supply Delivery
M2 M3
Line 1 Line 2
Infrastructure
automation
Process
automation
Plant
automation
Factory
automation
Infrastructure Media supply
IIoT ndash Open Edge Architecture
Information technology versus operational technology
Industrial IoT requires communication between
Enterprise zone and Manufacturing zone
Moving ever closer together
Distributed intelligence
Data processing near to sensors
Fast transformation into actionable intelligence
Minimizing of risk
Availability of cloud required bandwidth short response time
Immediate and continuous analysis
Closer human-machine collaboration
Digital industrial transformation
IIoT ndash Open Edge Architecture
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
IIoT ndash Edge Controller
Connectivity
Shop floor connectivity
Native and 3rd-party fieldbus protocols
MES ERP connectivity
SQL DB OPC UA MQTT connectivity
Cloud connectivity
MQTT OPC UA connectivity
M1 Mn
Mm
SQL DB
ERP
MES
OPC UA clientserver
hellipMQTT client
IIoT ndash Edge Controller
Real-time KPIs and on-site data compression
Processing and aggregation of data via UCB server
Prevents data loss at all levels of the system
Data buffering in memory (AR) and file system (AR) amp GPOS
databases
Dual historian supports system and user
NoSQL DB (Berkeley) for continuous signals and events
SQL DB (MySQL MariaDB) for user-specific data
Access to data historian
Access via REST API and SQL client
Data historian
Sophisticated trend system TrendViewer
Zero-maintenance database
Data volume reduction via compression technologies
Analytical and mathematical features
Combine up to 20 slots with micros resolution
Alarm generation controlled by logic
Extensive alarm system for events and alarms including metadata
Generation acknowledgment and forwarding controlled by logic
IIoT ndash Edge Controller
Edge analytics ndash Trends alarms
Embedded business intelligence suite
Basic business intelligence solution HTML5 based
Report Designer Report Server with scheduler
RESTful API for access to Report Server
Ad-hoc reporting
Selection of data sources calculated measures
Filters (drilling up and down filter expressions)
Standard reports
Content predefined parameters variable
Dashboards
Built on existing contentfilters new content
Mobile access
Mobile access via iOSAndroid app
IIoT ndash Edge Controller
Edge analytics ndash Business intelligence
IIoT ndash Edge Controller
Edge analytics ndash CPM EnMon ConMon APM
Enhanced control loop efficiency
Continuous assessment of control loop accuracy
via control performance monitoring (CPM)
Consideration of over 30 KPIs to benchmark control loop behavior
Energy monitoring to reduce energy consumption
Energy monitoring supports energy management systems as defined in ISO 50001
Continuous measuring recording and analyzing of all of all energy consumption
Condition monitoring to reduce maintenance costs
Condition monitoring based on vibration measurement
or any other kind of mechanical electrical etc parameters
Efficiency monitoring and protection of assets
Continuous monitoring of assets via asset performance monitoring (APM)
Identification of maintenance needs (eg heat exchanger (fouling)
or pump (cavitation))
IIoT ndash Edge Controller
Enterprise OS - SUSE Linux Enterprise Server 12
Monthly updates with test of complete system software
Ready for anti-virus software installation
Embedded cyber security
Secure boot (UEFI)
System hardening automatic preconfigured built-in firewall
TLS-encryption
Authentication with LDAP client operator authorization
Embedded remote diagnostics
Extensive system management via web
Status of data forwarding DNS server ports etc
Secure Remote Maintenance access
Certificate secured and encrypted VPN connection (SiteManager
GateManager)
Connection setup via drag amp drop ndash no IT expertise required
IT security
IIoT ndash Edge Controller
Real-time machine control
Real-time data acquisition amp control in millisecond range
Infrastructure-independent control (Edge Controller to machinesplant units)
Line management with machine orchestration
M2M communication in millisecond-range extended data coupling via remote IOs
Enabling line features amp functionalities (eg OEE reporting track amp trace)
Control via rules
Implementation of complex logicrules via IEC 61131-3 languages
Eg graphical control via SFC (Sequential Function Chart)
Direct control access via remote IO extensions
Embedded AR supports the direct connection and integration of RIO units
Communication via POWERLINK or 3rd-party fieldbus
Integrated remote firmware deployment (ARFW) supported for all IO modules
Orchestration
IIoT ndash Edge Controller
Advanced process control for multi-variable systems
Model-based MPC (Model Predictive Control) with cyclic minimization
of control deviation
Adjustable sample rates via prediction horizon
Simulation of process models
Suppression of signal noise or damping of resonance frequency
via universal filter module
Complex simulation via MATLAB and Automation Studio Target for Simulink
Orchestration
IIoT ndash Edge Controller
In Display Center
Vector graphics
VNC client widget for 3rd-party integration
AlarmMonitorAlarmLine
TrendViewer
Web-based (mapp View)
Powered by the latest real-time HMI technologies ndash mapp
View server
Utilization of standards HTML5 CSS3 amp Java
Easy HMI design using broad selection of integrated graphical
widgets
Supports design for optimal presentation on all display
geometries
HMI
IIoT ndash Edge Controller
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
Appendix - Use case
Use Case I OKE Group
OKE
Development and production of sophisticated technical plastic components
Operation of injection molding plants and extrusions lines throughout Germany
140 extrusion lines 150 injection molding machines 3x internal tool construction
The Company OKE
Use Case I OKE Group
- MES
- ERP
Connection to BampRrsquos amp 3rd Party PLCs
Data Analytics
Basic Concept
Connectivity to OKE IT systems (SAP MES ERP)
Use Case I OKE Group
System Layout and Quantities
VPN VPN VPN
Headquarter
ReportsAPROL Server
Runtime Engineering
Real-time
data
Historical
data
Standard- and Ad-hoc-Reports
Individual Dashboards
Mobile Data Analysis
Aprol-
Process Data Acquisition
and EnMon
Data Analysis
CC100-300
Euromapp 63
MC45
Euromapp 63
VPN
APROL PDA
Site A Site B
APROL PDA
Site C
APROL PDA
Site D hellip X
APROL PDA
- MES
- ERP
Industrial IoT
Predictive Maintenance
Automotive industry
Application
bull Online vibration monitoring on assembly line
bull Data aggregation on edge controller
BampR Products
bull X20CM4810 X20 IOrsquos X20 PLC
bull APC910 Aprol ConMon
Customer Value
bull Prevent secondary damage
bull Achievable product quality and quantities
bull Reduced unplanned downtime
Architecture
MQTT
Industrial IoT
Functionalities
Industrial IoT
Remote Access
Industrial Equipment Architecture
Application
bull Secure remote maintenance
BampR Products
bull X20 PLC Site Manager
bull Gate Manager
Customer Value
bull Secure remote maintenance
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
for Brownfield
Food amp Beverage Industry Architecture
OPC UA
MQTTApplication
bull Lifecycle management
bull Connectivity to higher-level IT systems
BampR Products
bull Power Panel X20 IO
bull mapp Technologies
Customer Value
bull Improved brownfield competiveness
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
Fleet Management
Maritime Industry Architecture
MQTTApplication
bull Process data acquisition
bull Secure remote maintenance
BampR Products
bull APC2100 X20 PLC X20 IO
Customer Value
bull Enhanced lifecycle management
bull Provide additional services
bull Optimized end-user experience
Industrial IoT
Functionalities
QampA
Time Sensitive Networking
(TSN)
Jaehoonsabr-automationcom
Industrial IoT
Line Plant Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Line Plant Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Enterprise Level
2
1n
3
Industrial IoT
Enterprise Level
ERP
Dashboard
n
BampR Edge Architecture
MQTT MQTTMQTT
Machines
Sensors and
Actuators
Lines Plants
BampR Edge Architecture
Edge Connect Edge Embedded
hellip
Edge Controller
hellip
MQTT MQTTMQTT
Industrial IoT ndash
Edge Architecture
Control SecurityInternet
Connectivity
Data
AggregationData Historian
Business
Intelligence
Machine
Learning
Long Term
Storage
Server Based Edge
Edge Controller
Embedded Edge
Edge Connect
Cloud
Cloud
Cloud
Cloud
APROL
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Connect
Simple communication via OPC UA bus coupler
Long term
archiving Data forwarding
From the IO layer directly to the cloud
Auto-discovery for plug and produce
Decentralized intelligence through
methods and events
OPC UA client and server
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Embedded
Software generates added value
Long term
archiving
Simple data preprocessing through new
functions in the mapp framework
Direct access to databases
Embedded security through standard
OPC UA mechanisms
Embedded MQTT AMQP clients for
seamless cloud connectivity
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Controller
Big data analytics in real time
Long term
archiving
High-performance databases
Analytics trend and reporting features
Asset management and software
deployment
Control performance monitoring
Open interfaces for machine learning
Analytics Aggregation
Reporting Connectivity
IIoT ndash Open Edge Architecture
Structure of a site
Lines
Machines
Preparation ProcessingProcess
M1 M2 M3 M1
Secondary
Primary
Supply Delivery
M2 M3
Line 1 Line 2
Infrastructure
automation
Process
automation
Plant
automation
Factory
automation
Infrastructure Media supply
IIoT ndash Open Edge Architecture
Information technology versus operational technology
Industrial IoT requires communication between
Enterprise zone and Manufacturing zone
Moving ever closer together
Distributed intelligence
Data processing near to sensors
Fast transformation into actionable intelligence
Minimizing of risk
Availability of cloud required bandwidth short response time
Immediate and continuous analysis
Closer human-machine collaboration
Digital industrial transformation
IIoT ndash Open Edge Architecture
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
IIoT ndash Edge Controller
Connectivity
Shop floor connectivity
Native and 3rd-party fieldbus protocols
MES ERP connectivity
SQL DB OPC UA MQTT connectivity
Cloud connectivity
MQTT OPC UA connectivity
M1 Mn
Mm
SQL DB
ERP
MES
OPC UA clientserver
hellipMQTT client
IIoT ndash Edge Controller
Real-time KPIs and on-site data compression
Processing and aggregation of data via UCB server
Prevents data loss at all levels of the system
Data buffering in memory (AR) and file system (AR) amp GPOS
databases
Dual historian supports system and user
NoSQL DB (Berkeley) for continuous signals and events
SQL DB (MySQL MariaDB) for user-specific data
Access to data historian
Access via REST API and SQL client
Data historian
Sophisticated trend system TrendViewer
Zero-maintenance database
Data volume reduction via compression technologies
Analytical and mathematical features
Combine up to 20 slots with micros resolution
Alarm generation controlled by logic
Extensive alarm system for events and alarms including metadata
Generation acknowledgment and forwarding controlled by logic
IIoT ndash Edge Controller
Edge analytics ndash Trends alarms
Embedded business intelligence suite
Basic business intelligence solution HTML5 based
Report Designer Report Server with scheduler
RESTful API for access to Report Server
Ad-hoc reporting
Selection of data sources calculated measures
Filters (drilling up and down filter expressions)
Standard reports
Content predefined parameters variable
Dashboards
Built on existing contentfilters new content
Mobile access
Mobile access via iOSAndroid app
IIoT ndash Edge Controller
Edge analytics ndash Business intelligence
IIoT ndash Edge Controller
Edge analytics ndash CPM EnMon ConMon APM
Enhanced control loop efficiency
Continuous assessment of control loop accuracy
via control performance monitoring (CPM)
Consideration of over 30 KPIs to benchmark control loop behavior
Energy monitoring to reduce energy consumption
Energy monitoring supports energy management systems as defined in ISO 50001
Continuous measuring recording and analyzing of all of all energy consumption
Condition monitoring to reduce maintenance costs
Condition monitoring based on vibration measurement
or any other kind of mechanical electrical etc parameters
Efficiency monitoring and protection of assets
Continuous monitoring of assets via asset performance monitoring (APM)
Identification of maintenance needs (eg heat exchanger (fouling)
or pump (cavitation))
IIoT ndash Edge Controller
Enterprise OS - SUSE Linux Enterprise Server 12
Monthly updates with test of complete system software
Ready for anti-virus software installation
Embedded cyber security
Secure boot (UEFI)
System hardening automatic preconfigured built-in firewall
TLS-encryption
Authentication with LDAP client operator authorization
Embedded remote diagnostics
Extensive system management via web
Status of data forwarding DNS server ports etc
Secure Remote Maintenance access
Certificate secured and encrypted VPN connection (SiteManager
GateManager)
Connection setup via drag amp drop ndash no IT expertise required
IT security
IIoT ndash Edge Controller
Real-time machine control
Real-time data acquisition amp control in millisecond range
Infrastructure-independent control (Edge Controller to machinesplant units)
Line management with machine orchestration
M2M communication in millisecond-range extended data coupling via remote IOs
Enabling line features amp functionalities (eg OEE reporting track amp trace)
Control via rules
Implementation of complex logicrules via IEC 61131-3 languages
Eg graphical control via SFC (Sequential Function Chart)
Direct control access via remote IO extensions
Embedded AR supports the direct connection and integration of RIO units
Communication via POWERLINK or 3rd-party fieldbus
Integrated remote firmware deployment (ARFW) supported for all IO modules
Orchestration
IIoT ndash Edge Controller
Advanced process control for multi-variable systems
Model-based MPC (Model Predictive Control) with cyclic minimization
of control deviation
Adjustable sample rates via prediction horizon
Simulation of process models
Suppression of signal noise or damping of resonance frequency
via universal filter module
Complex simulation via MATLAB and Automation Studio Target for Simulink
Orchestration
IIoT ndash Edge Controller
In Display Center
Vector graphics
VNC client widget for 3rd-party integration
AlarmMonitorAlarmLine
TrendViewer
Web-based (mapp View)
Powered by the latest real-time HMI technologies ndash mapp
View server
Utilization of standards HTML5 CSS3 amp Java
Easy HMI design using broad selection of integrated graphical
widgets
Supports design for optimal presentation on all display
geometries
HMI
IIoT ndash Edge Controller
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
Appendix - Use case
Use Case I OKE Group
OKE
Development and production of sophisticated technical plastic components
Operation of injection molding plants and extrusions lines throughout Germany
140 extrusion lines 150 injection molding machines 3x internal tool construction
The Company OKE
Use Case I OKE Group
- MES
- ERP
Connection to BampRrsquos amp 3rd Party PLCs
Data Analytics
Basic Concept
Connectivity to OKE IT systems (SAP MES ERP)
Use Case I OKE Group
System Layout and Quantities
VPN VPN VPN
Headquarter
ReportsAPROL Server
Runtime Engineering
Real-time
data
Historical
data
Standard- and Ad-hoc-Reports
Individual Dashboards
Mobile Data Analysis
Aprol-
Process Data Acquisition
and EnMon
Data Analysis
CC100-300
Euromapp 63
MC45
Euromapp 63
VPN
APROL PDA
Site A Site B
APROL PDA
Site C
APROL PDA
Site D hellip X
APROL PDA
- MES
- ERP
Industrial IoT
Predictive Maintenance
Automotive industry
Application
bull Online vibration monitoring on assembly line
bull Data aggregation on edge controller
BampR Products
bull X20CM4810 X20 IOrsquos X20 PLC
bull APC910 Aprol ConMon
Customer Value
bull Prevent secondary damage
bull Achievable product quality and quantities
bull Reduced unplanned downtime
Architecture
MQTT
Industrial IoT
Functionalities
Industrial IoT
Remote Access
Industrial Equipment Architecture
Application
bull Secure remote maintenance
BampR Products
bull X20 PLC Site Manager
bull Gate Manager
Customer Value
bull Secure remote maintenance
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
for Brownfield
Food amp Beverage Industry Architecture
OPC UA
MQTTApplication
bull Lifecycle management
bull Connectivity to higher-level IT systems
BampR Products
bull Power Panel X20 IO
bull mapp Technologies
Customer Value
bull Improved brownfield competiveness
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
Fleet Management
Maritime Industry Architecture
MQTTApplication
bull Process data acquisition
bull Secure remote maintenance
BampR Products
bull APC2100 X20 PLC X20 IO
Customer Value
bull Enhanced lifecycle management
bull Provide additional services
bull Optimized end-user experience
Industrial IoT
Functionalities
QampA
Time Sensitive Networking
(TSN)
Jaehoonsabr-automationcom
Industrial IoT
Line Plant Level
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
3rd Party PLCBampR Controller BampR Controller
Brownfield Greenfield
Industrial IoT
Enterprise Level
2
1n
3
Industrial IoT
Enterprise Level
ERP
Dashboard
n
BampR Edge Architecture
MQTT MQTTMQTT
Machines
Sensors and
Actuators
Lines Plants
BampR Edge Architecture
Edge Connect Edge Embedded
hellip
Edge Controller
hellip
MQTT MQTTMQTT
Industrial IoT ndash
Edge Architecture
Control SecurityInternet
Connectivity
Data
AggregationData Historian
Business
Intelligence
Machine
Learning
Long Term
Storage
Server Based Edge
Edge Controller
Embedded Edge
Edge Connect
Cloud
Cloud
Cloud
Cloud
APROL
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Connect
Simple communication via OPC UA bus coupler
Long term
archiving Data forwarding
From the IO layer directly to the cloud
Auto-discovery for plug and produce
Decentralized intelligence through
methods and events
OPC UA client and server
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Embedded
Software generates added value
Long term
archiving
Simple data preprocessing through new
functions in the mapp framework
Direct access to databases
Embedded security through standard
OPC UA mechanisms
Embedded MQTT AMQP clients for
seamless cloud connectivity
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Controller
Big data analytics in real time
Long term
archiving
High-performance databases
Analytics trend and reporting features
Asset management and software
deployment
Control performance monitoring
Open interfaces for machine learning
Analytics Aggregation
Reporting Connectivity
IIoT ndash Open Edge Architecture
Structure of a site
Lines
Machines
Preparation ProcessingProcess
M1 M2 M3 M1
Secondary
Primary
Supply Delivery
M2 M3
Line 1 Line 2
Infrastructure
automation
Process
automation
Plant
automation
Factory
automation
Infrastructure Media supply
IIoT ndash Open Edge Architecture
Information technology versus operational technology
Industrial IoT requires communication between
Enterprise zone and Manufacturing zone
Moving ever closer together
Distributed intelligence
Data processing near to sensors
Fast transformation into actionable intelligence
Minimizing of risk
Availability of cloud required bandwidth short response time
Immediate and continuous analysis
Closer human-machine collaboration
Digital industrial transformation
IIoT ndash Open Edge Architecture
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
IIoT ndash Edge Controller
Connectivity
Shop floor connectivity
Native and 3rd-party fieldbus protocols
MES ERP connectivity
SQL DB OPC UA MQTT connectivity
Cloud connectivity
MQTT OPC UA connectivity
M1 Mn
Mm
SQL DB
ERP
MES
OPC UA clientserver
hellipMQTT client
IIoT ndash Edge Controller
Real-time KPIs and on-site data compression
Processing and aggregation of data via UCB server
Prevents data loss at all levels of the system
Data buffering in memory (AR) and file system (AR) amp GPOS
databases
Dual historian supports system and user
NoSQL DB (Berkeley) for continuous signals and events
SQL DB (MySQL MariaDB) for user-specific data
Access to data historian
Access via REST API and SQL client
Data historian
Sophisticated trend system TrendViewer
Zero-maintenance database
Data volume reduction via compression technologies
Analytical and mathematical features
Combine up to 20 slots with micros resolution
Alarm generation controlled by logic
Extensive alarm system for events and alarms including metadata
Generation acknowledgment and forwarding controlled by logic
IIoT ndash Edge Controller
Edge analytics ndash Trends alarms
Embedded business intelligence suite
Basic business intelligence solution HTML5 based
Report Designer Report Server with scheduler
RESTful API for access to Report Server
Ad-hoc reporting
Selection of data sources calculated measures
Filters (drilling up and down filter expressions)
Standard reports
Content predefined parameters variable
Dashboards
Built on existing contentfilters new content
Mobile access
Mobile access via iOSAndroid app
IIoT ndash Edge Controller
Edge analytics ndash Business intelligence
IIoT ndash Edge Controller
Edge analytics ndash CPM EnMon ConMon APM
Enhanced control loop efficiency
Continuous assessment of control loop accuracy
via control performance monitoring (CPM)
Consideration of over 30 KPIs to benchmark control loop behavior
Energy monitoring to reduce energy consumption
Energy monitoring supports energy management systems as defined in ISO 50001
Continuous measuring recording and analyzing of all of all energy consumption
Condition monitoring to reduce maintenance costs
Condition monitoring based on vibration measurement
or any other kind of mechanical electrical etc parameters
Efficiency monitoring and protection of assets
Continuous monitoring of assets via asset performance monitoring (APM)
Identification of maintenance needs (eg heat exchanger (fouling)
or pump (cavitation))
IIoT ndash Edge Controller
Enterprise OS - SUSE Linux Enterprise Server 12
Monthly updates with test of complete system software
Ready for anti-virus software installation
Embedded cyber security
Secure boot (UEFI)
System hardening automatic preconfigured built-in firewall
TLS-encryption
Authentication with LDAP client operator authorization
Embedded remote diagnostics
Extensive system management via web
Status of data forwarding DNS server ports etc
Secure Remote Maintenance access
Certificate secured and encrypted VPN connection (SiteManager
GateManager)
Connection setup via drag amp drop ndash no IT expertise required
IT security
IIoT ndash Edge Controller
Real-time machine control
Real-time data acquisition amp control in millisecond range
Infrastructure-independent control (Edge Controller to machinesplant units)
Line management with machine orchestration
M2M communication in millisecond-range extended data coupling via remote IOs
Enabling line features amp functionalities (eg OEE reporting track amp trace)
Control via rules
Implementation of complex logicrules via IEC 61131-3 languages
Eg graphical control via SFC (Sequential Function Chart)
Direct control access via remote IO extensions
Embedded AR supports the direct connection and integration of RIO units
Communication via POWERLINK or 3rd-party fieldbus
Integrated remote firmware deployment (ARFW) supported for all IO modules
Orchestration
IIoT ndash Edge Controller
Advanced process control for multi-variable systems
Model-based MPC (Model Predictive Control) with cyclic minimization
of control deviation
Adjustable sample rates via prediction horizon
Simulation of process models
Suppression of signal noise or damping of resonance frequency
via universal filter module
Complex simulation via MATLAB and Automation Studio Target for Simulink
Orchestration
IIoT ndash Edge Controller
In Display Center
Vector graphics
VNC client widget for 3rd-party integration
AlarmMonitorAlarmLine
TrendViewer
Web-based (mapp View)
Powered by the latest real-time HMI technologies ndash mapp
View server
Utilization of standards HTML5 CSS3 amp Java
Easy HMI design using broad selection of integrated graphical
widgets
Supports design for optimal presentation on all display
geometries
HMI
IIoT ndash Edge Controller
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
Appendix - Use case
Use Case I OKE Group
OKE
Development and production of sophisticated technical plastic components
Operation of injection molding plants and extrusions lines throughout Germany
140 extrusion lines 150 injection molding machines 3x internal tool construction
The Company OKE
Use Case I OKE Group
- MES
- ERP
Connection to BampRrsquos amp 3rd Party PLCs
Data Analytics
Basic Concept
Connectivity to OKE IT systems (SAP MES ERP)
Use Case I OKE Group
System Layout and Quantities
VPN VPN VPN
Headquarter
ReportsAPROL Server
Runtime Engineering
Real-time
data
Historical
data
Standard- and Ad-hoc-Reports
Individual Dashboards
Mobile Data Analysis
Aprol-
Process Data Acquisition
and EnMon
Data Analysis
CC100-300
Euromapp 63
MC45
Euromapp 63
VPN
APROL PDA
Site A Site B
APROL PDA
Site C
APROL PDA
Site D hellip X
APROL PDA
- MES
- ERP
Industrial IoT
Predictive Maintenance
Automotive industry
Application
bull Online vibration monitoring on assembly line
bull Data aggregation on edge controller
BampR Products
bull X20CM4810 X20 IOrsquos X20 PLC
bull APC910 Aprol ConMon
Customer Value
bull Prevent secondary damage
bull Achievable product quality and quantities
bull Reduced unplanned downtime
Architecture
MQTT
Industrial IoT
Functionalities
Industrial IoT
Remote Access
Industrial Equipment Architecture
Application
bull Secure remote maintenance
BampR Products
bull X20 PLC Site Manager
bull Gate Manager
Customer Value
bull Secure remote maintenance
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
for Brownfield
Food amp Beverage Industry Architecture
OPC UA
MQTTApplication
bull Lifecycle management
bull Connectivity to higher-level IT systems
BampR Products
bull Power Panel X20 IO
bull mapp Technologies
Customer Value
bull Improved brownfield competiveness
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
Fleet Management
Maritime Industry Architecture
MQTTApplication
bull Process data acquisition
bull Secure remote maintenance
BampR Products
bull APC2100 X20 PLC X20 IO
Customer Value
bull Enhanced lifecycle management
bull Provide additional services
bull Optimized end-user experience
Industrial IoT
Functionalities
QampA
Time Sensitive Networking
(TSN)
Jaehoonsabr-automationcom
Industrial IoT
Enterprise Level
2
1n
3
Industrial IoT
Enterprise Level
ERP
Dashboard
n
BampR Edge Architecture
MQTT MQTTMQTT
Machines
Sensors and
Actuators
Lines Plants
BampR Edge Architecture
Edge Connect Edge Embedded
hellip
Edge Controller
hellip
MQTT MQTTMQTT
Industrial IoT ndash
Edge Architecture
Control SecurityInternet
Connectivity
Data
AggregationData Historian
Business
Intelligence
Machine
Learning
Long Term
Storage
Server Based Edge
Edge Controller
Embedded Edge
Edge Connect
Cloud
Cloud
Cloud
Cloud
APROL
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Connect
Simple communication via OPC UA bus coupler
Long term
archiving Data forwarding
From the IO layer directly to the cloud
Auto-discovery for plug and produce
Decentralized intelligence through
methods and events
OPC UA client and server
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Embedded
Software generates added value
Long term
archiving
Simple data preprocessing through new
functions in the mapp framework
Direct access to databases
Embedded security through standard
OPC UA mechanisms
Embedded MQTT AMQP clients for
seamless cloud connectivity
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Controller
Big data analytics in real time
Long term
archiving
High-performance databases
Analytics trend and reporting features
Asset management and software
deployment
Control performance monitoring
Open interfaces for machine learning
Analytics Aggregation
Reporting Connectivity
IIoT ndash Open Edge Architecture
Structure of a site
Lines
Machines
Preparation ProcessingProcess
M1 M2 M3 M1
Secondary
Primary
Supply Delivery
M2 M3
Line 1 Line 2
Infrastructure
automation
Process
automation
Plant
automation
Factory
automation
Infrastructure Media supply
IIoT ndash Open Edge Architecture
Information technology versus operational technology
Industrial IoT requires communication between
Enterprise zone and Manufacturing zone
Moving ever closer together
Distributed intelligence
Data processing near to sensors
Fast transformation into actionable intelligence
Minimizing of risk
Availability of cloud required bandwidth short response time
Immediate and continuous analysis
Closer human-machine collaboration
Digital industrial transformation
IIoT ndash Open Edge Architecture
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
IIoT ndash Edge Controller
Connectivity
Shop floor connectivity
Native and 3rd-party fieldbus protocols
MES ERP connectivity
SQL DB OPC UA MQTT connectivity
Cloud connectivity
MQTT OPC UA connectivity
M1 Mn
Mm
SQL DB
ERP
MES
OPC UA clientserver
hellipMQTT client
IIoT ndash Edge Controller
Real-time KPIs and on-site data compression
Processing and aggregation of data via UCB server
Prevents data loss at all levels of the system
Data buffering in memory (AR) and file system (AR) amp GPOS
databases
Dual historian supports system and user
NoSQL DB (Berkeley) for continuous signals and events
SQL DB (MySQL MariaDB) for user-specific data
Access to data historian
Access via REST API and SQL client
Data historian
Sophisticated trend system TrendViewer
Zero-maintenance database
Data volume reduction via compression technologies
Analytical and mathematical features
Combine up to 20 slots with micros resolution
Alarm generation controlled by logic
Extensive alarm system for events and alarms including metadata
Generation acknowledgment and forwarding controlled by logic
IIoT ndash Edge Controller
Edge analytics ndash Trends alarms
Embedded business intelligence suite
Basic business intelligence solution HTML5 based
Report Designer Report Server with scheduler
RESTful API for access to Report Server
Ad-hoc reporting
Selection of data sources calculated measures
Filters (drilling up and down filter expressions)
Standard reports
Content predefined parameters variable
Dashboards
Built on existing contentfilters new content
Mobile access
Mobile access via iOSAndroid app
IIoT ndash Edge Controller
Edge analytics ndash Business intelligence
IIoT ndash Edge Controller
Edge analytics ndash CPM EnMon ConMon APM
Enhanced control loop efficiency
Continuous assessment of control loop accuracy
via control performance monitoring (CPM)
Consideration of over 30 KPIs to benchmark control loop behavior
Energy monitoring to reduce energy consumption
Energy monitoring supports energy management systems as defined in ISO 50001
Continuous measuring recording and analyzing of all of all energy consumption
Condition monitoring to reduce maintenance costs
Condition monitoring based on vibration measurement
or any other kind of mechanical electrical etc parameters
Efficiency monitoring and protection of assets
Continuous monitoring of assets via asset performance monitoring (APM)
Identification of maintenance needs (eg heat exchanger (fouling)
or pump (cavitation))
IIoT ndash Edge Controller
Enterprise OS - SUSE Linux Enterprise Server 12
Monthly updates with test of complete system software
Ready for anti-virus software installation
Embedded cyber security
Secure boot (UEFI)
System hardening automatic preconfigured built-in firewall
TLS-encryption
Authentication with LDAP client operator authorization
Embedded remote diagnostics
Extensive system management via web
Status of data forwarding DNS server ports etc
Secure Remote Maintenance access
Certificate secured and encrypted VPN connection (SiteManager
GateManager)
Connection setup via drag amp drop ndash no IT expertise required
IT security
IIoT ndash Edge Controller
Real-time machine control
Real-time data acquisition amp control in millisecond range
Infrastructure-independent control (Edge Controller to machinesplant units)
Line management with machine orchestration
M2M communication in millisecond-range extended data coupling via remote IOs
Enabling line features amp functionalities (eg OEE reporting track amp trace)
Control via rules
Implementation of complex logicrules via IEC 61131-3 languages
Eg graphical control via SFC (Sequential Function Chart)
Direct control access via remote IO extensions
Embedded AR supports the direct connection and integration of RIO units
Communication via POWERLINK or 3rd-party fieldbus
Integrated remote firmware deployment (ARFW) supported for all IO modules
Orchestration
IIoT ndash Edge Controller
Advanced process control for multi-variable systems
Model-based MPC (Model Predictive Control) with cyclic minimization
of control deviation
Adjustable sample rates via prediction horizon
Simulation of process models
Suppression of signal noise or damping of resonance frequency
via universal filter module
Complex simulation via MATLAB and Automation Studio Target for Simulink
Orchestration
IIoT ndash Edge Controller
In Display Center
Vector graphics
VNC client widget for 3rd-party integration
AlarmMonitorAlarmLine
TrendViewer
Web-based (mapp View)
Powered by the latest real-time HMI technologies ndash mapp
View server
Utilization of standards HTML5 CSS3 amp Java
Easy HMI design using broad selection of integrated graphical
widgets
Supports design for optimal presentation on all display
geometries
HMI
IIoT ndash Edge Controller
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
Appendix - Use case
Use Case I OKE Group
OKE
Development and production of sophisticated technical plastic components
Operation of injection molding plants and extrusions lines throughout Germany
140 extrusion lines 150 injection molding machines 3x internal tool construction
The Company OKE
Use Case I OKE Group
- MES
- ERP
Connection to BampRrsquos amp 3rd Party PLCs
Data Analytics
Basic Concept
Connectivity to OKE IT systems (SAP MES ERP)
Use Case I OKE Group
System Layout and Quantities
VPN VPN VPN
Headquarter
ReportsAPROL Server
Runtime Engineering
Real-time
data
Historical
data
Standard- and Ad-hoc-Reports
Individual Dashboards
Mobile Data Analysis
Aprol-
Process Data Acquisition
and EnMon
Data Analysis
CC100-300
Euromapp 63
MC45
Euromapp 63
VPN
APROL PDA
Site A Site B
APROL PDA
Site C
APROL PDA
Site D hellip X
APROL PDA
- MES
- ERP
Industrial IoT
Predictive Maintenance
Automotive industry
Application
bull Online vibration monitoring on assembly line
bull Data aggregation on edge controller
BampR Products
bull X20CM4810 X20 IOrsquos X20 PLC
bull APC910 Aprol ConMon
Customer Value
bull Prevent secondary damage
bull Achievable product quality and quantities
bull Reduced unplanned downtime
Architecture
MQTT
Industrial IoT
Functionalities
Industrial IoT
Remote Access
Industrial Equipment Architecture
Application
bull Secure remote maintenance
BampR Products
bull X20 PLC Site Manager
bull Gate Manager
Customer Value
bull Secure remote maintenance
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
for Brownfield
Food amp Beverage Industry Architecture
OPC UA
MQTTApplication
bull Lifecycle management
bull Connectivity to higher-level IT systems
BampR Products
bull Power Panel X20 IO
bull mapp Technologies
Customer Value
bull Improved brownfield competiveness
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
Fleet Management
Maritime Industry Architecture
MQTTApplication
bull Process data acquisition
bull Secure remote maintenance
BampR Products
bull APC2100 X20 PLC X20 IO
Customer Value
bull Enhanced lifecycle management
bull Provide additional services
bull Optimized end-user experience
Industrial IoT
Functionalities
QampA
Time Sensitive Networking
(TSN)
Jaehoonsabr-automationcom
Industrial IoT
Enterprise Level
ERP
Dashboard
n
BampR Edge Architecture
MQTT MQTTMQTT
Machines
Sensors and
Actuators
Lines Plants
BampR Edge Architecture
Edge Connect Edge Embedded
hellip
Edge Controller
hellip
MQTT MQTTMQTT
Industrial IoT ndash
Edge Architecture
Control SecurityInternet
Connectivity
Data
AggregationData Historian
Business
Intelligence
Machine
Learning
Long Term
Storage
Server Based Edge
Edge Controller
Embedded Edge
Edge Connect
Cloud
Cloud
Cloud
Cloud
APROL
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Connect
Simple communication via OPC UA bus coupler
Long term
archiving Data forwarding
From the IO layer directly to the cloud
Auto-discovery for plug and produce
Decentralized intelligence through
methods and events
OPC UA client and server
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Embedded
Software generates added value
Long term
archiving
Simple data preprocessing through new
functions in the mapp framework
Direct access to databases
Embedded security through standard
OPC UA mechanisms
Embedded MQTT AMQP clients for
seamless cloud connectivity
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Controller
Big data analytics in real time
Long term
archiving
High-performance databases
Analytics trend and reporting features
Asset management and software
deployment
Control performance monitoring
Open interfaces for machine learning
Analytics Aggregation
Reporting Connectivity
IIoT ndash Open Edge Architecture
Structure of a site
Lines
Machines
Preparation ProcessingProcess
M1 M2 M3 M1
Secondary
Primary
Supply Delivery
M2 M3
Line 1 Line 2
Infrastructure
automation
Process
automation
Plant
automation
Factory
automation
Infrastructure Media supply
IIoT ndash Open Edge Architecture
Information technology versus operational technology
Industrial IoT requires communication between
Enterprise zone and Manufacturing zone
Moving ever closer together
Distributed intelligence
Data processing near to sensors
Fast transformation into actionable intelligence
Minimizing of risk
Availability of cloud required bandwidth short response time
Immediate and continuous analysis
Closer human-machine collaboration
Digital industrial transformation
IIoT ndash Open Edge Architecture
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
IIoT ndash Edge Controller
Connectivity
Shop floor connectivity
Native and 3rd-party fieldbus protocols
MES ERP connectivity
SQL DB OPC UA MQTT connectivity
Cloud connectivity
MQTT OPC UA connectivity
M1 Mn
Mm
SQL DB
ERP
MES
OPC UA clientserver
hellipMQTT client
IIoT ndash Edge Controller
Real-time KPIs and on-site data compression
Processing and aggregation of data via UCB server
Prevents data loss at all levels of the system
Data buffering in memory (AR) and file system (AR) amp GPOS
databases
Dual historian supports system and user
NoSQL DB (Berkeley) for continuous signals and events
SQL DB (MySQL MariaDB) for user-specific data
Access to data historian
Access via REST API and SQL client
Data historian
Sophisticated trend system TrendViewer
Zero-maintenance database
Data volume reduction via compression technologies
Analytical and mathematical features
Combine up to 20 slots with micros resolution
Alarm generation controlled by logic
Extensive alarm system for events and alarms including metadata
Generation acknowledgment and forwarding controlled by logic
IIoT ndash Edge Controller
Edge analytics ndash Trends alarms
Embedded business intelligence suite
Basic business intelligence solution HTML5 based
Report Designer Report Server with scheduler
RESTful API for access to Report Server
Ad-hoc reporting
Selection of data sources calculated measures
Filters (drilling up and down filter expressions)
Standard reports
Content predefined parameters variable
Dashboards
Built on existing contentfilters new content
Mobile access
Mobile access via iOSAndroid app
IIoT ndash Edge Controller
Edge analytics ndash Business intelligence
IIoT ndash Edge Controller
Edge analytics ndash CPM EnMon ConMon APM
Enhanced control loop efficiency
Continuous assessment of control loop accuracy
via control performance monitoring (CPM)
Consideration of over 30 KPIs to benchmark control loop behavior
Energy monitoring to reduce energy consumption
Energy monitoring supports energy management systems as defined in ISO 50001
Continuous measuring recording and analyzing of all of all energy consumption
Condition monitoring to reduce maintenance costs
Condition monitoring based on vibration measurement
or any other kind of mechanical electrical etc parameters
Efficiency monitoring and protection of assets
Continuous monitoring of assets via asset performance monitoring (APM)
Identification of maintenance needs (eg heat exchanger (fouling)
or pump (cavitation))
IIoT ndash Edge Controller
Enterprise OS - SUSE Linux Enterprise Server 12
Monthly updates with test of complete system software
Ready for anti-virus software installation
Embedded cyber security
Secure boot (UEFI)
System hardening automatic preconfigured built-in firewall
TLS-encryption
Authentication with LDAP client operator authorization
Embedded remote diagnostics
Extensive system management via web
Status of data forwarding DNS server ports etc
Secure Remote Maintenance access
Certificate secured and encrypted VPN connection (SiteManager
GateManager)
Connection setup via drag amp drop ndash no IT expertise required
IT security
IIoT ndash Edge Controller
Real-time machine control
Real-time data acquisition amp control in millisecond range
Infrastructure-independent control (Edge Controller to machinesplant units)
Line management with machine orchestration
M2M communication in millisecond-range extended data coupling via remote IOs
Enabling line features amp functionalities (eg OEE reporting track amp trace)
Control via rules
Implementation of complex logicrules via IEC 61131-3 languages
Eg graphical control via SFC (Sequential Function Chart)
Direct control access via remote IO extensions
Embedded AR supports the direct connection and integration of RIO units
Communication via POWERLINK or 3rd-party fieldbus
Integrated remote firmware deployment (ARFW) supported for all IO modules
Orchestration
IIoT ndash Edge Controller
Advanced process control for multi-variable systems
Model-based MPC (Model Predictive Control) with cyclic minimization
of control deviation
Adjustable sample rates via prediction horizon
Simulation of process models
Suppression of signal noise or damping of resonance frequency
via universal filter module
Complex simulation via MATLAB and Automation Studio Target for Simulink
Orchestration
IIoT ndash Edge Controller
In Display Center
Vector graphics
VNC client widget for 3rd-party integration
AlarmMonitorAlarmLine
TrendViewer
Web-based (mapp View)
Powered by the latest real-time HMI technologies ndash mapp
View server
Utilization of standards HTML5 CSS3 amp Java
Easy HMI design using broad selection of integrated graphical
widgets
Supports design for optimal presentation on all display
geometries
HMI
IIoT ndash Edge Controller
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
Appendix - Use case
Use Case I OKE Group
OKE
Development and production of sophisticated technical plastic components
Operation of injection molding plants and extrusions lines throughout Germany
140 extrusion lines 150 injection molding machines 3x internal tool construction
The Company OKE
Use Case I OKE Group
- MES
- ERP
Connection to BampRrsquos amp 3rd Party PLCs
Data Analytics
Basic Concept
Connectivity to OKE IT systems (SAP MES ERP)
Use Case I OKE Group
System Layout and Quantities
VPN VPN VPN
Headquarter
ReportsAPROL Server
Runtime Engineering
Real-time
data
Historical
data
Standard- and Ad-hoc-Reports
Individual Dashboards
Mobile Data Analysis
Aprol-
Process Data Acquisition
and EnMon
Data Analysis
CC100-300
Euromapp 63
MC45
Euromapp 63
VPN
APROL PDA
Site A Site B
APROL PDA
Site C
APROL PDA
Site D hellip X
APROL PDA
- MES
- ERP
Industrial IoT
Predictive Maintenance
Automotive industry
Application
bull Online vibration monitoring on assembly line
bull Data aggregation on edge controller
BampR Products
bull X20CM4810 X20 IOrsquos X20 PLC
bull APC910 Aprol ConMon
Customer Value
bull Prevent secondary damage
bull Achievable product quality and quantities
bull Reduced unplanned downtime
Architecture
MQTT
Industrial IoT
Functionalities
Industrial IoT
Remote Access
Industrial Equipment Architecture
Application
bull Secure remote maintenance
BampR Products
bull X20 PLC Site Manager
bull Gate Manager
Customer Value
bull Secure remote maintenance
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
for Brownfield
Food amp Beverage Industry Architecture
OPC UA
MQTTApplication
bull Lifecycle management
bull Connectivity to higher-level IT systems
BampR Products
bull Power Panel X20 IO
bull mapp Technologies
Customer Value
bull Improved brownfield competiveness
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
Fleet Management
Maritime Industry Architecture
MQTTApplication
bull Process data acquisition
bull Secure remote maintenance
BampR Products
bull APC2100 X20 PLC X20 IO
Customer Value
bull Enhanced lifecycle management
bull Provide additional services
bull Optimized end-user experience
Industrial IoT
Functionalities
QampA
Time Sensitive Networking
(TSN)
Jaehoonsabr-automationcom
BampR Edge Architecture
MQTT MQTTMQTT
Machines
Sensors and
Actuators
Lines Plants
BampR Edge Architecture
Edge Connect Edge Embedded
hellip
Edge Controller
hellip
MQTT MQTTMQTT
Industrial IoT ndash
Edge Architecture
Control SecurityInternet
Connectivity
Data
AggregationData Historian
Business
Intelligence
Machine
Learning
Long Term
Storage
Server Based Edge
Edge Controller
Embedded Edge
Edge Connect
Cloud
Cloud
Cloud
Cloud
APROL
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Connect
Simple communication via OPC UA bus coupler
Long term
archiving Data forwarding
From the IO layer directly to the cloud
Auto-discovery for plug and produce
Decentralized intelligence through
methods and events
OPC UA client and server
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Embedded
Software generates added value
Long term
archiving
Simple data preprocessing through new
functions in the mapp framework
Direct access to databases
Embedded security through standard
OPC UA mechanisms
Embedded MQTT AMQP clients for
seamless cloud connectivity
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Controller
Big data analytics in real time
Long term
archiving
High-performance databases
Analytics trend and reporting features
Asset management and software
deployment
Control performance monitoring
Open interfaces for machine learning
Analytics Aggregation
Reporting Connectivity
IIoT ndash Open Edge Architecture
Structure of a site
Lines
Machines
Preparation ProcessingProcess
M1 M2 M3 M1
Secondary
Primary
Supply Delivery
M2 M3
Line 1 Line 2
Infrastructure
automation
Process
automation
Plant
automation
Factory
automation
Infrastructure Media supply
IIoT ndash Open Edge Architecture
Information technology versus operational technology
Industrial IoT requires communication between
Enterprise zone and Manufacturing zone
Moving ever closer together
Distributed intelligence
Data processing near to sensors
Fast transformation into actionable intelligence
Minimizing of risk
Availability of cloud required bandwidth short response time
Immediate and continuous analysis
Closer human-machine collaboration
Digital industrial transformation
IIoT ndash Open Edge Architecture
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
IIoT ndash Edge Controller
Connectivity
Shop floor connectivity
Native and 3rd-party fieldbus protocols
MES ERP connectivity
SQL DB OPC UA MQTT connectivity
Cloud connectivity
MQTT OPC UA connectivity
M1 Mn
Mm
SQL DB
ERP
MES
OPC UA clientserver
hellipMQTT client
IIoT ndash Edge Controller
Real-time KPIs and on-site data compression
Processing and aggregation of data via UCB server
Prevents data loss at all levels of the system
Data buffering in memory (AR) and file system (AR) amp GPOS
databases
Dual historian supports system and user
NoSQL DB (Berkeley) for continuous signals and events
SQL DB (MySQL MariaDB) for user-specific data
Access to data historian
Access via REST API and SQL client
Data historian
Sophisticated trend system TrendViewer
Zero-maintenance database
Data volume reduction via compression technologies
Analytical and mathematical features
Combine up to 20 slots with micros resolution
Alarm generation controlled by logic
Extensive alarm system for events and alarms including metadata
Generation acknowledgment and forwarding controlled by logic
IIoT ndash Edge Controller
Edge analytics ndash Trends alarms
Embedded business intelligence suite
Basic business intelligence solution HTML5 based
Report Designer Report Server with scheduler
RESTful API for access to Report Server
Ad-hoc reporting
Selection of data sources calculated measures
Filters (drilling up and down filter expressions)
Standard reports
Content predefined parameters variable
Dashboards
Built on existing contentfilters new content
Mobile access
Mobile access via iOSAndroid app
IIoT ndash Edge Controller
Edge analytics ndash Business intelligence
IIoT ndash Edge Controller
Edge analytics ndash CPM EnMon ConMon APM
Enhanced control loop efficiency
Continuous assessment of control loop accuracy
via control performance monitoring (CPM)
Consideration of over 30 KPIs to benchmark control loop behavior
Energy monitoring to reduce energy consumption
Energy monitoring supports energy management systems as defined in ISO 50001
Continuous measuring recording and analyzing of all of all energy consumption
Condition monitoring to reduce maintenance costs
Condition monitoring based on vibration measurement
or any other kind of mechanical electrical etc parameters
Efficiency monitoring and protection of assets
Continuous monitoring of assets via asset performance monitoring (APM)
Identification of maintenance needs (eg heat exchanger (fouling)
or pump (cavitation))
IIoT ndash Edge Controller
Enterprise OS - SUSE Linux Enterprise Server 12
Monthly updates with test of complete system software
Ready for anti-virus software installation
Embedded cyber security
Secure boot (UEFI)
System hardening automatic preconfigured built-in firewall
TLS-encryption
Authentication with LDAP client operator authorization
Embedded remote diagnostics
Extensive system management via web
Status of data forwarding DNS server ports etc
Secure Remote Maintenance access
Certificate secured and encrypted VPN connection (SiteManager
GateManager)
Connection setup via drag amp drop ndash no IT expertise required
IT security
IIoT ndash Edge Controller
Real-time machine control
Real-time data acquisition amp control in millisecond range
Infrastructure-independent control (Edge Controller to machinesplant units)
Line management with machine orchestration
M2M communication in millisecond-range extended data coupling via remote IOs
Enabling line features amp functionalities (eg OEE reporting track amp trace)
Control via rules
Implementation of complex logicrules via IEC 61131-3 languages
Eg graphical control via SFC (Sequential Function Chart)
Direct control access via remote IO extensions
Embedded AR supports the direct connection and integration of RIO units
Communication via POWERLINK or 3rd-party fieldbus
Integrated remote firmware deployment (ARFW) supported for all IO modules
Orchestration
IIoT ndash Edge Controller
Advanced process control for multi-variable systems
Model-based MPC (Model Predictive Control) with cyclic minimization
of control deviation
Adjustable sample rates via prediction horizon
Simulation of process models
Suppression of signal noise or damping of resonance frequency
via universal filter module
Complex simulation via MATLAB and Automation Studio Target for Simulink
Orchestration
IIoT ndash Edge Controller
In Display Center
Vector graphics
VNC client widget for 3rd-party integration
AlarmMonitorAlarmLine
TrendViewer
Web-based (mapp View)
Powered by the latest real-time HMI technologies ndash mapp
View server
Utilization of standards HTML5 CSS3 amp Java
Easy HMI design using broad selection of integrated graphical
widgets
Supports design for optimal presentation on all display
geometries
HMI
IIoT ndash Edge Controller
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
Appendix - Use case
Use Case I OKE Group
OKE
Development and production of sophisticated technical plastic components
Operation of injection molding plants and extrusions lines throughout Germany
140 extrusion lines 150 injection molding machines 3x internal tool construction
The Company OKE
Use Case I OKE Group
- MES
- ERP
Connection to BampRrsquos amp 3rd Party PLCs
Data Analytics
Basic Concept
Connectivity to OKE IT systems (SAP MES ERP)
Use Case I OKE Group
System Layout and Quantities
VPN VPN VPN
Headquarter
ReportsAPROL Server
Runtime Engineering
Real-time
data
Historical
data
Standard- and Ad-hoc-Reports
Individual Dashboards
Mobile Data Analysis
Aprol-
Process Data Acquisition
and EnMon
Data Analysis
CC100-300
Euromapp 63
MC45
Euromapp 63
VPN
APROL PDA
Site A Site B
APROL PDA
Site C
APROL PDA
Site D hellip X
APROL PDA
- MES
- ERP
Industrial IoT
Predictive Maintenance
Automotive industry
Application
bull Online vibration monitoring on assembly line
bull Data aggregation on edge controller
BampR Products
bull X20CM4810 X20 IOrsquos X20 PLC
bull APC910 Aprol ConMon
Customer Value
bull Prevent secondary damage
bull Achievable product quality and quantities
bull Reduced unplanned downtime
Architecture
MQTT
Industrial IoT
Functionalities
Industrial IoT
Remote Access
Industrial Equipment Architecture
Application
bull Secure remote maintenance
BampR Products
bull X20 PLC Site Manager
bull Gate Manager
Customer Value
bull Secure remote maintenance
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
for Brownfield
Food amp Beverage Industry Architecture
OPC UA
MQTTApplication
bull Lifecycle management
bull Connectivity to higher-level IT systems
BampR Products
bull Power Panel X20 IO
bull mapp Technologies
Customer Value
bull Improved brownfield competiveness
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
Fleet Management
Maritime Industry Architecture
MQTTApplication
bull Process data acquisition
bull Secure remote maintenance
BampR Products
bull APC2100 X20 PLC X20 IO
Customer Value
bull Enhanced lifecycle management
bull Provide additional services
bull Optimized end-user experience
Industrial IoT
Functionalities
QampA
Time Sensitive Networking
(TSN)
Jaehoonsabr-automationcom
BampR Edge Architecture
Edge Connect Edge Embedded
hellip
Edge Controller
hellip
MQTT MQTTMQTT
Industrial IoT ndash
Edge Architecture
Control SecurityInternet
Connectivity
Data
AggregationData Historian
Business
Intelligence
Machine
Learning
Long Term
Storage
Server Based Edge
Edge Controller
Embedded Edge
Edge Connect
Cloud
Cloud
Cloud
Cloud
APROL
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Connect
Simple communication via OPC UA bus coupler
Long term
archiving Data forwarding
From the IO layer directly to the cloud
Auto-discovery for plug and produce
Decentralized intelligence through
methods and events
OPC UA client and server
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Embedded
Software generates added value
Long term
archiving
Simple data preprocessing through new
functions in the mapp framework
Direct access to databases
Embedded security through standard
OPC UA mechanisms
Embedded MQTT AMQP clients for
seamless cloud connectivity
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Controller
Big data analytics in real time
Long term
archiving
High-performance databases
Analytics trend and reporting features
Asset management and software
deployment
Control performance monitoring
Open interfaces for machine learning
Analytics Aggregation
Reporting Connectivity
IIoT ndash Open Edge Architecture
Structure of a site
Lines
Machines
Preparation ProcessingProcess
M1 M2 M3 M1
Secondary
Primary
Supply Delivery
M2 M3
Line 1 Line 2
Infrastructure
automation
Process
automation
Plant
automation
Factory
automation
Infrastructure Media supply
IIoT ndash Open Edge Architecture
Information technology versus operational technology
Industrial IoT requires communication between
Enterprise zone and Manufacturing zone
Moving ever closer together
Distributed intelligence
Data processing near to sensors
Fast transformation into actionable intelligence
Minimizing of risk
Availability of cloud required bandwidth short response time
Immediate and continuous analysis
Closer human-machine collaboration
Digital industrial transformation
IIoT ndash Open Edge Architecture
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
IIoT ndash Edge Controller
Connectivity
Shop floor connectivity
Native and 3rd-party fieldbus protocols
MES ERP connectivity
SQL DB OPC UA MQTT connectivity
Cloud connectivity
MQTT OPC UA connectivity
M1 Mn
Mm
SQL DB
ERP
MES
OPC UA clientserver
hellipMQTT client
IIoT ndash Edge Controller
Real-time KPIs and on-site data compression
Processing and aggregation of data via UCB server
Prevents data loss at all levels of the system
Data buffering in memory (AR) and file system (AR) amp GPOS
databases
Dual historian supports system and user
NoSQL DB (Berkeley) for continuous signals and events
SQL DB (MySQL MariaDB) for user-specific data
Access to data historian
Access via REST API and SQL client
Data historian
Sophisticated trend system TrendViewer
Zero-maintenance database
Data volume reduction via compression technologies
Analytical and mathematical features
Combine up to 20 slots with micros resolution
Alarm generation controlled by logic
Extensive alarm system for events and alarms including metadata
Generation acknowledgment and forwarding controlled by logic
IIoT ndash Edge Controller
Edge analytics ndash Trends alarms
Embedded business intelligence suite
Basic business intelligence solution HTML5 based
Report Designer Report Server with scheduler
RESTful API for access to Report Server
Ad-hoc reporting
Selection of data sources calculated measures
Filters (drilling up and down filter expressions)
Standard reports
Content predefined parameters variable
Dashboards
Built on existing contentfilters new content
Mobile access
Mobile access via iOSAndroid app
IIoT ndash Edge Controller
Edge analytics ndash Business intelligence
IIoT ndash Edge Controller
Edge analytics ndash CPM EnMon ConMon APM
Enhanced control loop efficiency
Continuous assessment of control loop accuracy
via control performance monitoring (CPM)
Consideration of over 30 KPIs to benchmark control loop behavior
Energy monitoring to reduce energy consumption
Energy monitoring supports energy management systems as defined in ISO 50001
Continuous measuring recording and analyzing of all of all energy consumption
Condition monitoring to reduce maintenance costs
Condition monitoring based on vibration measurement
or any other kind of mechanical electrical etc parameters
Efficiency monitoring and protection of assets
Continuous monitoring of assets via asset performance monitoring (APM)
Identification of maintenance needs (eg heat exchanger (fouling)
or pump (cavitation))
IIoT ndash Edge Controller
Enterprise OS - SUSE Linux Enterprise Server 12
Monthly updates with test of complete system software
Ready for anti-virus software installation
Embedded cyber security
Secure boot (UEFI)
System hardening automatic preconfigured built-in firewall
TLS-encryption
Authentication with LDAP client operator authorization
Embedded remote diagnostics
Extensive system management via web
Status of data forwarding DNS server ports etc
Secure Remote Maintenance access
Certificate secured and encrypted VPN connection (SiteManager
GateManager)
Connection setup via drag amp drop ndash no IT expertise required
IT security
IIoT ndash Edge Controller
Real-time machine control
Real-time data acquisition amp control in millisecond range
Infrastructure-independent control (Edge Controller to machinesplant units)
Line management with machine orchestration
M2M communication in millisecond-range extended data coupling via remote IOs
Enabling line features amp functionalities (eg OEE reporting track amp trace)
Control via rules
Implementation of complex logicrules via IEC 61131-3 languages
Eg graphical control via SFC (Sequential Function Chart)
Direct control access via remote IO extensions
Embedded AR supports the direct connection and integration of RIO units
Communication via POWERLINK or 3rd-party fieldbus
Integrated remote firmware deployment (ARFW) supported for all IO modules
Orchestration
IIoT ndash Edge Controller
Advanced process control for multi-variable systems
Model-based MPC (Model Predictive Control) with cyclic minimization
of control deviation
Adjustable sample rates via prediction horizon
Simulation of process models
Suppression of signal noise or damping of resonance frequency
via universal filter module
Complex simulation via MATLAB and Automation Studio Target for Simulink
Orchestration
IIoT ndash Edge Controller
In Display Center
Vector graphics
VNC client widget for 3rd-party integration
AlarmMonitorAlarmLine
TrendViewer
Web-based (mapp View)
Powered by the latest real-time HMI technologies ndash mapp
View server
Utilization of standards HTML5 CSS3 amp Java
Easy HMI design using broad selection of integrated graphical
widgets
Supports design for optimal presentation on all display
geometries
HMI
IIoT ndash Edge Controller
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
Appendix - Use case
Use Case I OKE Group
OKE
Development and production of sophisticated technical plastic components
Operation of injection molding plants and extrusions lines throughout Germany
140 extrusion lines 150 injection molding machines 3x internal tool construction
The Company OKE
Use Case I OKE Group
- MES
- ERP
Connection to BampRrsquos amp 3rd Party PLCs
Data Analytics
Basic Concept
Connectivity to OKE IT systems (SAP MES ERP)
Use Case I OKE Group
System Layout and Quantities
VPN VPN VPN
Headquarter
ReportsAPROL Server
Runtime Engineering
Real-time
data
Historical
data
Standard- and Ad-hoc-Reports
Individual Dashboards
Mobile Data Analysis
Aprol-
Process Data Acquisition
and EnMon
Data Analysis
CC100-300
Euromapp 63
MC45
Euromapp 63
VPN
APROL PDA
Site A Site B
APROL PDA
Site C
APROL PDA
Site D hellip X
APROL PDA
- MES
- ERP
Industrial IoT
Predictive Maintenance
Automotive industry
Application
bull Online vibration monitoring on assembly line
bull Data aggregation on edge controller
BampR Products
bull X20CM4810 X20 IOrsquos X20 PLC
bull APC910 Aprol ConMon
Customer Value
bull Prevent secondary damage
bull Achievable product quality and quantities
bull Reduced unplanned downtime
Architecture
MQTT
Industrial IoT
Functionalities
Industrial IoT
Remote Access
Industrial Equipment Architecture
Application
bull Secure remote maintenance
BampR Products
bull X20 PLC Site Manager
bull Gate Manager
Customer Value
bull Secure remote maintenance
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
for Brownfield
Food amp Beverage Industry Architecture
OPC UA
MQTTApplication
bull Lifecycle management
bull Connectivity to higher-level IT systems
BampR Products
bull Power Panel X20 IO
bull mapp Technologies
Customer Value
bull Improved brownfield competiveness
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
Fleet Management
Maritime Industry Architecture
MQTTApplication
bull Process data acquisition
bull Secure remote maintenance
BampR Products
bull APC2100 X20 PLC X20 IO
Customer Value
bull Enhanced lifecycle management
bull Provide additional services
bull Optimized end-user experience
Industrial IoT
Functionalities
QampA
Time Sensitive Networking
(TSN)
Jaehoonsabr-automationcom
Industrial IoT ndash
Edge Architecture
Control SecurityInternet
Connectivity
Data
AggregationData Historian
Business
Intelligence
Machine
Learning
Long Term
Storage
Server Based Edge
Edge Controller
Embedded Edge
Edge Connect
Cloud
Cloud
Cloud
Cloud
APROL
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Connect
Simple communication via OPC UA bus coupler
Long term
archiving Data forwarding
From the IO layer directly to the cloud
Auto-discovery for plug and produce
Decentralized intelligence through
methods and events
OPC UA client and server
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Embedded
Software generates added value
Long term
archiving
Simple data preprocessing through new
functions in the mapp framework
Direct access to databases
Embedded security through standard
OPC UA mechanisms
Embedded MQTT AMQP clients for
seamless cloud connectivity
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Controller
Big data analytics in real time
Long term
archiving
High-performance databases
Analytics trend and reporting features
Asset management and software
deployment
Control performance monitoring
Open interfaces for machine learning
Analytics Aggregation
Reporting Connectivity
IIoT ndash Open Edge Architecture
Structure of a site
Lines
Machines
Preparation ProcessingProcess
M1 M2 M3 M1
Secondary
Primary
Supply Delivery
M2 M3
Line 1 Line 2
Infrastructure
automation
Process
automation
Plant
automation
Factory
automation
Infrastructure Media supply
IIoT ndash Open Edge Architecture
Information technology versus operational technology
Industrial IoT requires communication between
Enterprise zone and Manufacturing zone
Moving ever closer together
Distributed intelligence
Data processing near to sensors
Fast transformation into actionable intelligence
Minimizing of risk
Availability of cloud required bandwidth short response time
Immediate and continuous analysis
Closer human-machine collaboration
Digital industrial transformation
IIoT ndash Open Edge Architecture
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
IIoT ndash Edge Controller
Connectivity
Shop floor connectivity
Native and 3rd-party fieldbus protocols
MES ERP connectivity
SQL DB OPC UA MQTT connectivity
Cloud connectivity
MQTT OPC UA connectivity
M1 Mn
Mm
SQL DB
ERP
MES
OPC UA clientserver
hellipMQTT client
IIoT ndash Edge Controller
Real-time KPIs and on-site data compression
Processing and aggregation of data via UCB server
Prevents data loss at all levels of the system
Data buffering in memory (AR) and file system (AR) amp GPOS
databases
Dual historian supports system and user
NoSQL DB (Berkeley) for continuous signals and events
SQL DB (MySQL MariaDB) for user-specific data
Access to data historian
Access via REST API and SQL client
Data historian
Sophisticated trend system TrendViewer
Zero-maintenance database
Data volume reduction via compression technologies
Analytical and mathematical features
Combine up to 20 slots with micros resolution
Alarm generation controlled by logic
Extensive alarm system for events and alarms including metadata
Generation acknowledgment and forwarding controlled by logic
IIoT ndash Edge Controller
Edge analytics ndash Trends alarms
Embedded business intelligence suite
Basic business intelligence solution HTML5 based
Report Designer Report Server with scheduler
RESTful API for access to Report Server
Ad-hoc reporting
Selection of data sources calculated measures
Filters (drilling up and down filter expressions)
Standard reports
Content predefined parameters variable
Dashboards
Built on existing contentfilters new content
Mobile access
Mobile access via iOSAndroid app
IIoT ndash Edge Controller
Edge analytics ndash Business intelligence
IIoT ndash Edge Controller
Edge analytics ndash CPM EnMon ConMon APM
Enhanced control loop efficiency
Continuous assessment of control loop accuracy
via control performance monitoring (CPM)
Consideration of over 30 KPIs to benchmark control loop behavior
Energy monitoring to reduce energy consumption
Energy monitoring supports energy management systems as defined in ISO 50001
Continuous measuring recording and analyzing of all of all energy consumption
Condition monitoring to reduce maintenance costs
Condition monitoring based on vibration measurement
or any other kind of mechanical electrical etc parameters
Efficiency monitoring and protection of assets
Continuous monitoring of assets via asset performance monitoring (APM)
Identification of maintenance needs (eg heat exchanger (fouling)
or pump (cavitation))
IIoT ndash Edge Controller
Enterprise OS - SUSE Linux Enterprise Server 12
Monthly updates with test of complete system software
Ready for anti-virus software installation
Embedded cyber security
Secure boot (UEFI)
System hardening automatic preconfigured built-in firewall
TLS-encryption
Authentication with LDAP client operator authorization
Embedded remote diagnostics
Extensive system management via web
Status of data forwarding DNS server ports etc
Secure Remote Maintenance access
Certificate secured and encrypted VPN connection (SiteManager
GateManager)
Connection setup via drag amp drop ndash no IT expertise required
IT security
IIoT ndash Edge Controller
Real-time machine control
Real-time data acquisition amp control in millisecond range
Infrastructure-independent control (Edge Controller to machinesplant units)
Line management with machine orchestration
M2M communication in millisecond-range extended data coupling via remote IOs
Enabling line features amp functionalities (eg OEE reporting track amp trace)
Control via rules
Implementation of complex logicrules via IEC 61131-3 languages
Eg graphical control via SFC (Sequential Function Chart)
Direct control access via remote IO extensions
Embedded AR supports the direct connection and integration of RIO units
Communication via POWERLINK or 3rd-party fieldbus
Integrated remote firmware deployment (ARFW) supported for all IO modules
Orchestration
IIoT ndash Edge Controller
Advanced process control for multi-variable systems
Model-based MPC (Model Predictive Control) with cyclic minimization
of control deviation
Adjustable sample rates via prediction horizon
Simulation of process models
Suppression of signal noise or damping of resonance frequency
via universal filter module
Complex simulation via MATLAB and Automation Studio Target for Simulink
Orchestration
IIoT ndash Edge Controller
In Display Center
Vector graphics
VNC client widget for 3rd-party integration
AlarmMonitorAlarmLine
TrendViewer
Web-based (mapp View)
Powered by the latest real-time HMI technologies ndash mapp
View server
Utilization of standards HTML5 CSS3 amp Java
Easy HMI design using broad selection of integrated graphical
widgets
Supports design for optimal presentation on all display
geometries
HMI
IIoT ndash Edge Controller
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
Appendix - Use case
Use Case I OKE Group
OKE
Development and production of sophisticated technical plastic components
Operation of injection molding plants and extrusions lines throughout Germany
140 extrusion lines 150 injection molding machines 3x internal tool construction
The Company OKE
Use Case I OKE Group
- MES
- ERP
Connection to BampRrsquos amp 3rd Party PLCs
Data Analytics
Basic Concept
Connectivity to OKE IT systems (SAP MES ERP)
Use Case I OKE Group
System Layout and Quantities
VPN VPN VPN
Headquarter
ReportsAPROL Server
Runtime Engineering
Real-time
data
Historical
data
Standard- and Ad-hoc-Reports
Individual Dashboards
Mobile Data Analysis
Aprol-
Process Data Acquisition
and EnMon
Data Analysis
CC100-300
Euromapp 63
MC45
Euromapp 63
VPN
APROL PDA
Site A Site B
APROL PDA
Site C
APROL PDA
Site D hellip X
APROL PDA
- MES
- ERP
Industrial IoT
Predictive Maintenance
Automotive industry
Application
bull Online vibration monitoring on assembly line
bull Data aggregation on edge controller
BampR Products
bull X20CM4810 X20 IOrsquos X20 PLC
bull APC910 Aprol ConMon
Customer Value
bull Prevent secondary damage
bull Achievable product quality and quantities
bull Reduced unplanned downtime
Architecture
MQTT
Industrial IoT
Functionalities
Industrial IoT
Remote Access
Industrial Equipment Architecture
Application
bull Secure remote maintenance
BampR Products
bull X20 PLC Site Manager
bull Gate Manager
Customer Value
bull Secure remote maintenance
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
for Brownfield
Food amp Beverage Industry Architecture
OPC UA
MQTTApplication
bull Lifecycle management
bull Connectivity to higher-level IT systems
BampR Products
bull Power Panel X20 IO
bull mapp Technologies
Customer Value
bull Improved brownfield competiveness
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
Fleet Management
Maritime Industry Architecture
MQTTApplication
bull Process data acquisition
bull Secure remote maintenance
BampR Products
bull APC2100 X20 PLC X20 IO
Customer Value
bull Enhanced lifecycle management
bull Provide additional services
bull Optimized end-user experience
Industrial IoT
Functionalities
QampA
Time Sensitive Networking
(TSN)
Jaehoonsabr-automationcom
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Connect
Simple communication via OPC UA bus coupler
Long term
archiving Data forwarding
From the IO layer directly to the cloud
Auto-discovery for plug and produce
Decentralized intelligence through
methods and events
OPC UA client and server
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Embedded
Software generates added value
Long term
archiving
Simple data preprocessing through new
functions in the mapp framework
Direct access to databases
Embedded security through standard
OPC UA mechanisms
Embedded MQTT AMQP clients for
seamless cloud connectivity
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Controller
Big data analytics in real time
Long term
archiving
High-performance databases
Analytics trend and reporting features
Asset management and software
deployment
Control performance monitoring
Open interfaces for machine learning
Analytics Aggregation
Reporting Connectivity
IIoT ndash Open Edge Architecture
Structure of a site
Lines
Machines
Preparation ProcessingProcess
M1 M2 M3 M1
Secondary
Primary
Supply Delivery
M2 M3
Line 1 Line 2
Infrastructure
automation
Process
automation
Plant
automation
Factory
automation
Infrastructure Media supply
IIoT ndash Open Edge Architecture
Information technology versus operational technology
Industrial IoT requires communication between
Enterprise zone and Manufacturing zone
Moving ever closer together
Distributed intelligence
Data processing near to sensors
Fast transformation into actionable intelligence
Minimizing of risk
Availability of cloud required bandwidth short response time
Immediate and continuous analysis
Closer human-machine collaboration
Digital industrial transformation
IIoT ndash Open Edge Architecture
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
IIoT ndash Edge Controller
Connectivity
Shop floor connectivity
Native and 3rd-party fieldbus protocols
MES ERP connectivity
SQL DB OPC UA MQTT connectivity
Cloud connectivity
MQTT OPC UA connectivity
M1 Mn
Mm
SQL DB
ERP
MES
OPC UA clientserver
hellipMQTT client
IIoT ndash Edge Controller
Real-time KPIs and on-site data compression
Processing and aggregation of data via UCB server
Prevents data loss at all levels of the system
Data buffering in memory (AR) and file system (AR) amp GPOS
databases
Dual historian supports system and user
NoSQL DB (Berkeley) for continuous signals and events
SQL DB (MySQL MariaDB) for user-specific data
Access to data historian
Access via REST API and SQL client
Data historian
Sophisticated trend system TrendViewer
Zero-maintenance database
Data volume reduction via compression technologies
Analytical and mathematical features
Combine up to 20 slots with micros resolution
Alarm generation controlled by logic
Extensive alarm system for events and alarms including metadata
Generation acknowledgment and forwarding controlled by logic
IIoT ndash Edge Controller
Edge analytics ndash Trends alarms
Embedded business intelligence suite
Basic business intelligence solution HTML5 based
Report Designer Report Server with scheduler
RESTful API for access to Report Server
Ad-hoc reporting
Selection of data sources calculated measures
Filters (drilling up and down filter expressions)
Standard reports
Content predefined parameters variable
Dashboards
Built on existing contentfilters new content
Mobile access
Mobile access via iOSAndroid app
IIoT ndash Edge Controller
Edge analytics ndash Business intelligence
IIoT ndash Edge Controller
Edge analytics ndash CPM EnMon ConMon APM
Enhanced control loop efficiency
Continuous assessment of control loop accuracy
via control performance monitoring (CPM)
Consideration of over 30 KPIs to benchmark control loop behavior
Energy monitoring to reduce energy consumption
Energy monitoring supports energy management systems as defined in ISO 50001
Continuous measuring recording and analyzing of all of all energy consumption
Condition monitoring to reduce maintenance costs
Condition monitoring based on vibration measurement
or any other kind of mechanical electrical etc parameters
Efficiency monitoring and protection of assets
Continuous monitoring of assets via asset performance monitoring (APM)
Identification of maintenance needs (eg heat exchanger (fouling)
or pump (cavitation))
IIoT ndash Edge Controller
Enterprise OS - SUSE Linux Enterprise Server 12
Monthly updates with test of complete system software
Ready for anti-virus software installation
Embedded cyber security
Secure boot (UEFI)
System hardening automatic preconfigured built-in firewall
TLS-encryption
Authentication with LDAP client operator authorization
Embedded remote diagnostics
Extensive system management via web
Status of data forwarding DNS server ports etc
Secure Remote Maintenance access
Certificate secured and encrypted VPN connection (SiteManager
GateManager)
Connection setup via drag amp drop ndash no IT expertise required
IT security
IIoT ndash Edge Controller
Real-time machine control
Real-time data acquisition amp control in millisecond range
Infrastructure-independent control (Edge Controller to machinesplant units)
Line management with machine orchestration
M2M communication in millisecond-range extended data coupling via remote IOs
Enabling line features amp functionalities (eg OEE reporting track amp trace)
Control via rules
Implementation of complex logicrules via IEC 61131-3 languages
Eg graphical control via SFC (Sequential Function Chart)
Direct control access via remote IO extensions
Embedded AR supports the direct connection and integration of RIO units
Communication via POWERLINK or 3rd-party fieldbus
Integrated remote firmware deployment (ARFW) supported for all IO modules
Orchestration
IIoT ndash Edge Controller
Advanced process control for multi-variable systems
Model-based MPC (Model Predictive Control) with cyclic minimization
of control deviation
Adjustable sample rates via prediction horizon
Simulation of process models
Suppression of signal noise or damping of resonance frequency
via universal filter module
Complex simulation via MATLAB and Automation Studio Target for Simulink
Orchestration
IIoT ndash Edge Controller
In Display Center
Vector graphics
VNC client widget for 3rd-party integration
AlarmMonitorAlarmLine
TrendViewer
Web-based (mapp View)
Powered by the latest real-time HMI technologies ndash mapp
View server
Utilization of standards HTML5 CSS3 amp Java
Easy HMI design using broad selection of integrated graphical
widgets
Supports design for optimal presentation on all display
geometries
HMI
IIoT ndash Edge Controller
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
Appendix - Use case
Use Case I OKE Group
OKE
Development and production of sophisticated technical plastic components
Operation of injection molding plants and extrusions lines throughout Germany
140 extrusion lines 150 injection molding machines 3x internal tool construction
The Company OKE
Use Case I OKE Group
- MES
- ERP
Connection to BampRrsquos amp 3rd Party PLCs
Data Analytics
Basic Concept
Connectivity to OKE IT systems (SAP MES ERP)
Use Case I OKE Group
System Layout and Quantities
VPN VPN VPN
Headquarter
ReportsAPROL Server
Runtime Engineering
Real-time
data
Historical
data
Standard- and Ad-hoc-Reports
Individual Dashboards
Mobile Data Analysis
Aprol-
Process Data Acquisition
and EnMon
Data Analysis
CC100-300
Euromapp 63
MC45
Euromapp 63
VPN
APROL PDA
Site A Site B
APROL PDA
Site C
APROL PDA
Site D hellip X
APROL PDA
- MES
- ERP
Industrial IoT
Predictive Maintenance
Automotive industry
Application
bull Online vibration monitoring on assembly line
bull Data aggregation on edge controller
BampR Products
bull X20CM4810 X20 IOrsquos X20 PLC
bull APC910 Aprol ConMon
Customer Value
bull Prevent secondary damage
bull Achievable product quality and quantities
bull Reduced unplanned downtime
Architecture
MQTT
Industrial IoT
Functionalities
Industrial IoT
Remote Access
Industrial Equipment Architecture
Application
bull Secure remote maintenance
BampR Products
bull X20 PLC Site Manager
bull Gate Manager
Customer Value
bull Secure remote maintenance
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
for Brownfield
Food amp Beverage Industry Architecture
OPC UA
MQTTApplication
bull Lifecycle management
bull Connectivity to higher-level IT systems
BampR Products
bull Power Panel X20 IO
bull mapp Technologies
Customer Value
bull Improved brownfield competiveness
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
Fleet Management
Maritime Industry Architecture
MQTTApplication
bull Process data acquisition
bull Secure remote maintenance
BampR Products
bull APC2100 X20 PLC X20 IO
Customer Value
bull Enhanced lifecycle management
bull Provide additional services
bull Optimized end-user experience
Industrial IoT
Functionalities
QampA
Time Sensitive Networking
(TSN)
Jaehoonsabr-automationcom
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Embedded
Software generates added value
Long term
archiving
Simple data preprocessing through new
functions in the mapp framework
Direct access to databases
Embedded security through standard
OPC UA mechanisms
Embedded MQTT AMQP clients for
seamless cloud connectivity
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Controller
Big data analytics in real time
Long term
archiving
High-performance databases
Analytics trend and reporting features
Asset management and software
deployment
Control performance monitoring
Open interfaces for machine learning
Analytics Aggregation
Reporting Connectivity
IIoT ndash Open Edge Architecture
Structure of a site
Lines
Machines
Preparation ProcessingProcess
M1 M2 M3 M1
Secondary
Primary
Supply Delivery
M2 M3
Line 1 Line 2
Infrastructure
automation
Process
automation
Plant
automation
Factory
automation
Infrastructure Media supply
IIoT ndash Open Edge Architecture
Information technology versus operational technology
Industrial IoT requires communication between
Enterprise zone and Manufacturing zone
Moving ever closer together
Distributed intelligence
Data processing near to sensors
Fast transformation into actionable intelligence
Minimizing of risk
Availability of cloud required bandwidth short response time
Immediate and continuous analysis
Closer human-machine collaboration
Digital industrial transformation
IIoT ndash Open Edge Architecture
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
IIoT ndash Edge Controller
Connectivity
Shop floor connectivity
Native and 3rd-party fieldbus protocols
MES ERP connectivity
SQL DB OPC UA MQTT connectivity
Cloud connectivity
MQTT OPC UA connectivity
M1 Mn
Mm
SQL DB
ERP
MES
OPC UA clientserver
hellipMQTT client
IIoT ndash Edge Controller
Real-time KPIs and on-site data compression
Processing and aggregation of data via UCB server
Prevents data loss at all levels of the system
Data buffering in memory (AR) and file system (AR) amp GPOS
databases
Dual historian supports system and user
NoSQL DB (Berkeley) for continuous signals and events
SQL DB (MySQL MariaDB) for user-specific data
Access to data historian
Access via REST API and SQL client
Data historian
Sophisticated trend system TrendViewer
Zero-maintenance database
Data volume reduction via compression technologies
Analytical and mathematical features
Combine up to 20 slots with micros resolution
Alarm generation controlled by logic
Extensive alarm system for events and alarms including metadata
Generation acknowledgment and forwarding controlled by logic
IIoT ndash Edge Controller
Edge analytics ndash Trends alarms
Embedded business intelligence suite
Basic business intelligence solution HTML5 based
Report Designer Report Server with scheduler
RESTful API for access to Report Server
Ad-hoc reporting
Selection of data sources calculated measures
Filters (drilling up and down filter expressions)
Standard reports
Content predefined parameters variable
Dashboards
Built on existing contentfilters new content
Mobile access
Mobile access via iOSAndroid app
IIoT ndash Edge Controller
Edge analytics ndash Business intelligence
IIoT ndash Edge Controller
Edge analytics ndash CPM EnMon ConMon APM
Enhanced control loop efficiency
Continuous assessment of control loop accuracy
via control performance monitoring (CPM)
Consideration of over 30 KPIs to benchmark control loop behavior
Energy monitoring to reduce energy consumption
Energy monitoring supports energy management systems as defined in ISO 50001
Continuous measuring recording and analyzing of all of all energy consumption
Condition monitoring to reduce maintenance costs
Condition monitoring based on vibration measurement
or any other kind of mechanical electrical etc parameters
Efficiency monitoring and protection of assets
Continuous monitoring of assets via asset performance monitoring (APM)
Identification of maintenance needs (eg heat exchanger (fouling)
or pump (cavitation))
IIoT ndash Edge Controller
Enterprise OS - SUSE Linux Enterprise Server 12
Monthly updates with test of complete system software
Ready for anti-virus software installation
Embedded cyber security
Secure boot (UEFI)
System hardening automatic preconfigured built-in firewall
TLS-encryption
Authentication with LDAP client operator authorization
Embedded remote diagnostics
Extensive system management via web
Status of data forwarding DNS server ports etc
Secure Remote Maintenance access
Certificate secured and encrypted VPN connection (SiteManager
GateManager)
Connection setup via drag amp drop ndash no IT expertise required
IT security
IIoT ndash Edge Controller
Real-time machine control
Real-time data acquisition amp control in millisecond range
Infrastructure-independent control (Edge Controller to machinesplant units)
Line management with machine orchestration
M2M communication in millisecond-range extended data coupling via remote IOs
Enabling line features amp functionalities (eg OEE reporting track amp trace)
Control via rules
Implementation of complex logicrules via IEC 61131-3 languages
Eg graphical control via SFC (Sequential Function Chart)
Direct control access via remote IO extensions
Embedded AR supports the direct connection and integration of RIO units
Communication via POWERLINK or 3rd-party fieldbus
Integrated remote firmware deployment (ARFW) supported for all IO modules
Orchestration
IIoT ndash Edge Controller
Advanced process control for multi-variable systems
Model-based MPC (Model Predictive Control) with cyclic minimization
of control deviation
Adjustable sample rates via prediction horizon
Simulation of process models
Suppression of signal noise or damping of resonance frequency
via universal filter module
Complex simulation via MATLAB and Automation Studio Target for Simulink
Orchestration
IIoT ndash Edge Controller
In Display Center
Vector graphics
VNC client widget for 3rd-party integration
AlarmMonitorAlarmLine
TrendViewer
Web-based (mapp View)
Powered by the latest real-time HMI technologies ndash mapp
View server
Utilization of standards HTML5 CSS3 amp Java
Easy HMI design using broad selection of integrated graphical
widgets
Supports design for optimal presentation on all display
geometries
HMI
IIoT ndash Edge Controller
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
Appendix - Use case
Use Case I OKE Group
OKE
Development and production of sophisticated technical plastic components
Operation of injection molding plants and extrusions lines throughout Germany
140 extrusion lines 150 injection molding machines 3x internal tool construction
The Company OKE
Use Case I OKE Group
- MES
- ERP
Connection to BampRrsquos amp 3rd Party PLCs
Data Analytics
Basic Concept
Connectivity to OKE IT systems (SAP MES ERP)
Use Case I OKE Group
System Layout and Quantities
VPN VPN VPN
Headquarter
ReportsAPROL Server
Runtime Engineering
Real-time
data
Historical
data
Standard- and Ad-hoc-Reports
Individual Dashboards
Mobile Data Analysis
Aprol-
Process Data Acquisition
and EnMon
Data Analysis
CC100-300
Euromapp 63
MC45
Euromapp 63
VPN
APROL PDA
Site A Site B
APROL PDA
Site C
APROL PDA
Site D hellip X
APROL PDA
- MES
- ERP
Industrial IoT
Predictive Maintenance
Automotive industry
Application
bull Online vibration monitoring on assembly line
bull Data aggregation on edge controller
BampR Products
bull X20CM4810 X20 IOrsquos X20 PLC
bull APC910 Aprol ConMon
Customer Value
bull Prevent secondary damage
bull Achievable product quality and quantities
bull Reduced unplanned downtime
Architecture
MQTT
Industrial IoT
Functionalities
Industrial IoT
Remote Access
Industrial Equipment Architecture
Application
bull Secure remote maintenance
BampR Products
bull X20 PLC Site Manager
bull Gate Manager
Customer Value
bull Secure remote maintenance
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
for Brownfield
Food amp Beverage Industry Architecture
OPC UA
MQTTApplication
bull Lifecycle management
bull Connectivity to higher-level IT systems
BampR Products
bull Power Panel X20 IO
bull mapp Technologies
Customer Value
bull Improved brownfield competiveness
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
Fleet Management
Maritime Industry Architecture
MQTTApplication
bull Process data acquisition
bull Secure remote maintenance
BampR Products
bull APC2100 X20 PLC X20 IO
Customer Value
bull Enhanced lifecycle management
bull Provide additional services
bull Optimized end-user experience
Industrial IoT
Functionalities
QampA
Time Sensitive Networking
(TSN)
Jaehoonsabr-automationcom
Machine
learning
Business
intelligence
Data historian
Data
aggregation
Connectivity
Security
Control
Clo
ud
Ed
ge
Edge Controller
Big data analytics in real time
Long term
archiving
High-performance databases
Analytics trend and reporting features
Asset management and software
deployment
Control performance monitoring
Open interfaces for machine learning
Analytics Aggregation
Reporting Connectivity
IIoT ndash Open Edge Architecture
Structure of a site
Lines
Machines
Preparation ProcessingProcess
M1 M2 M3 M1
Secondary
Primary
Supply Delivery
M2 M3
Line 1 Line 2
Infrastructure
automation
Process
automation
Plant
automation
Factory
automation
Infrastructure Media supply
IIoT ndash Open Edge Architecture
Information technology versus operational technology
Industrial IoT requires communication between
Enterprise zone and Manufacturing zone
Moving ever closer together
Distributed intelligence
Data processing near to sensors
Fast transformation into actionable intelligence
Minimizing of risk
Availability of cloud required bandwidth short response time
Immediate and continuous analysis
Closer human-machine collaboration
Digital industrial transformation
IIoT ndash Open Edge Architecture
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
IIoT ndash Edge Controller
Connectivity
Shop floor connectivity
Native and 3rd-party fieldbus protocols
MES ERP connectivity
SQL DB OPC UA MQTT connectivity
Cloud connectivity
MQTT OPC UA connectivity
M1 Mn
Mm
SQL DB
ERP
MES
OPC UA clientserver
hellipMQTT client
IIoT ndash Edge Controller
Real-time KPIs and on-site data compression
Processing and aggregation of data via UCB server
Prevents data loss at all levels of the system
Data buffering in memory (AR) and file system (AR) amp GPOS
databases
Dual historian supports system and user
NoSQL DB (Berkeley) for continuous signals and events
SQL DB (MySQL MariaDB) for user-specific data
Access to data historian
Access via REST API and SQL client
Data historian
Sophisticated trend system TrendViewer
Zero-maintenance database
Data volume reduction via compression technologies
Analytical and mathematical features
Combine up to 20 slots with micros resolution
Alarm generation controlled by logic
Extensive alarm system for events and alarms including metadata
Generation acknowledgment and forwarding controlled by logic
IIoT ndash Edge Controller
Edge analytics ndash Trends alarms
Embedded business intelligence suite
Basic business intelligence solution HTML5 based
Report Designer Report Server with scheduler
RESTful API for access to Report Server
Ad-hoc reporting
Selection of data sources calculated measures
Filters (drilling up and down filter expressions)
Standard reports
Content predefined parameters variable
Dashboards
Built on existing contentfilters new content
Mobile access
Mobile access via iOSAndroid app
IIoT ndash Edge Controller
Edge analytics ndash Business intelligence
IIoT ndash Edge Controller
Edge analytics ndash CPM EnMon ConMon APM
Enhanced control loop efficiency
Continuous assessment of control loop accuracy
via control performance monitoring (CPM)
Consideration of over 30 KPIs to benchmark control loop behavior
Energy monitoring to reduce energy consumption
Energy monitoring supports energy management systems as defined in ISO 50001
Continuous measuring recording and analyzing of all of all energy consumption
Condition monitoring to reduce maintenance costs
Condition monitoring based on vibration measurement
or any other kind of mechanical electrical etc parameters
Efficiency monitoring and protection of assets
Continuous monitoring of assets via asset performance monitoring (APM)
Identification of maintenance needs (eg heat exchanger (fouling)
or pump (cavitation))
IIoT ndash Edge Controller
Enterprise OS - SUSE Linux Enterprise Server 12
Monthly updates with test of complete system software
Ready for anti-virus software installation
Embedded cyber security
Secure boot (UEFI)
System hardening automatic preconfigured built-in firewall
TLS-encryption
Authentication with LDAP client operator authorization
Embedded remote diagnostics
Extensive system management via web
Status of data forwarding DNS server ports etc
Secure Remote Maintenance access
Certificate secured and encrypted VPN connection (SiteManager
GateManager)
Connection setup via drag amp drop ndash no IT expertise required
IT security
IIoT ndash Edge Controller
Real-time machine control
Real-time data acquisition amp control in millisecond range
Infrastructure-independent control (Edge Controller to machinesplant units)
Line management with machine orchestration
M2M communication in millisecond-range extended data coupling via remote IOs
Enabling line features amp functionalities (eg OEE reporting track amp trace)
Control via rules
Implementation of complex logicrules via IEC 61131-3 languages
Eg graphical control via SFC (Sequential Function Chart)
Direct control access via remote IO extensions
Embedded AR supports the direct connection and integration of RIO units
Communication via POWERLINK or 3rd-party fieldbus
Integrated remote firmware deployment (ARFW) supported for all IO modules
Orchestration
IIoT ndash Edge Controller
Advanced process control for multi-variable systems
Model-based MPC (Model Predictive Control) with cyclic minimization
of control deviation
Adjustable sample rates via prediction horizon
Simulation of process models
Suppression of signal noise or damping of resonance frequency
via universal filter module
Complex simulation via MATLAB and Automation Studio Target for Simulink
Orchestration
IIoT ndash Edge Controller
In Display Center
Vector graphics
VNC client widget for 3rd-party integration
AlarmMonitorAlarmLine
TrendViewer
Web-based (mapp View)
Powered by the latest real-time HMI technologies ndash mapp
View server
Utilization of standards HTML5 CSS3 amp Java
Easy HMI design using broad selection of integrated graphical
widgets
Supports design for optimal presentation on all display
geometries
HMI
IIoT ndash Edge Controller
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
Appendix - Use case
Use Case I OKE Group
OKE
Development and production of sophisticated technical plastic components
Operation of injection molding plants and extrusions lines throughout Germany
140 extrusion lines 150 injection molding machines 3x internal tool construction
The Company OKE
Use Case I OKE Group
- MES
- ERP
Connection to BampRrsquos amp 3rd Party PLCs
Data Analytics
Basic Concept
Connectivity to OKE IT systems (SAP MES ERP)
Use Case I OKE Group
System Layout and Quantities
VPN VPN VPN
Headquarter
ReportsAPROL Server
Runtime Engineering
Real-time
data
Historical
data
Standard- and Ad-hoc-Reports
Individual Dashboards
Mobile Data Analysis
Aprol-
Process Data Acquisition
and EnMon
Data Analysis
CC100-300
Euromapp 63
MC45
Euromapp 63
VPN
APROL PDA
Site A Site B
APROL PDA
Site C
APROL PDA
Site D hellip X
APROL PDA
- MES
- ERP
Industrial IoT
Predictive Maintenance
Automotive industry
Application
bull Online vibration monitoring on assembly line
bull Data aggregation on edge controller
BampR Products
bull X20CM4810 X20 IOrsquos X20 PLC
bull APC910 Aprol ConMon
Customer Value
bull Prevent secondary damage
bull Achievable product quality and quantities
bull Reduced unplanned downtime
Architecture
MQTT
Industrial IoT
Functionalities
Industrial IoT
Remote Access
Industrial Equipment Architecture
Application
bull Secure remote maintenance
BampR Products
bull X20 PLC Site Manager
bull Gate Manager
Customer Value
bull Secure remote maintenance
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
for Brownfield
Food amp Beverage Industry Architecture
OPC UA
MQTTApplication
bull Lifecycle management
bull Connectivity to higher-level IT systems
BampR Products
bull Power Panel X20 IO
bull mapp Technologies
Customer Value
bull Improved brownfield competiveness
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
Fleet Management
Maritime Industry Architecture
MQTTApplication
bull Process data acquisition
bull Secure remote maintenance
BampR Products
bull APC2100 X20 PLC X20 IO
Customer Value
bull Enhanced lifecycle management
bull Provide additional services
bull Optimized end-user experience
Industrial IoT
Functionalities
QampA
Time Sensitive Networking
(TSN)
Jaehoonsabr-automationcom
IIoT ndash Open Edge Architecture
Structure of a site
Lines
Machines
Preparation ProcessingProcess
M1 M2 M3 M1
Secondary
Primary
Supply Delivery
M2 M3
Line 1 Line 2
Infrastructure
automation
Process
automation
Plant
automation
Factory
automation
Infrastructure Media supply
IIoT ndash Open Edge Architecture
Information technology versus operational technology
Industrial IoT requires communication between
Enterprise zone and Manufacturing zone
Moving ever closer together
Distributed intelligence
Data processing near to sensors
Fast transformation into actionable intelligence
Minimizing of risk
Availability of cloud required bandwidth short response time
Immediate and continuous analysis
Closer human-machine collaboration
Digital industrial transformation
IIoT ndash Open Edge Architecture
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
IIoT ndash Edge Controller
Connectivity
Shop floor connectivity
Native and 3rd-party fieldbus protocols
MES ERP connectivity
SQL DB OPC UA MQTT connectivity
Cloud connectivity
MQTT OPC UA connectivity
M1 Mn
Mm
SQL DB
ERP
MES
OPC UA clientserver
hellipMQTT client
IIoT ndash Edge Controller
Real-time KPIs and on-site data compression
Processing and aggregation of data via UCB server
Prevents data loss at all levels of the system
Data buffering in memory (AR) and file system (AR) amp GPOS
databases
Dual historian supports system and user
NoSQL DB (Berkeley) for continuous signals and events
SQL DB (MySQL MariaDB) for user-specific data
Access to data historian
Access via REST API and SQL client
Data historian
Sophisticated trend system TrendViewer
Zero-maintenance database
Data volume reduction via compression technologies
Analytical and mathematical features
Combine up to 20 slots with micros resolution
Alarm generation controlled by logic
Extensive alarm system for events and alarms including metadata
Generation acknowledgment and forwarding controlled by logic
IIoT ndash Edge Controller
Edge analytics ndash Trends alarms
Embedded business intelligence suite
Basic business intelligence solution HTML5 based
Report Designer Report Server with scheduler
RESTful API for access to Report Server
Ad-hoc reporting
Selection of data sources calculated measures
Filters (drilling up and down filter expressions)
Standard reports
Content predefined parameters variable
Dashboards
Built on existing contentfilters new content
Mobile access
Mobile access via iOSAndroid app
IIoT ndash Edge Controller
Edge analytics ndash Business intelligence
IIoT ndash Edge Controller
Edge analytics ndash CPM EnMon ConMon APM
Enhanced control loop efficiency
Continuous assessment of control loop accuracy
via control performance monitoring (CPM)
Consideration of over 30 KPIs to benchmark control loop behavior
Energy monitoring to reduce energy consumption
Energy monitoring supports energy management systems as defined in ISO 50001
Continuous measuring recording and analyzing of all of all energy consumption
Condition monitoring to reduce maintenance costs
Condition monitoring based on vibration measurement
or any other kind of mechanical electrical etc parameters
Efficiency monitoring and protection of assets
Continuous monitoring of assets via asset performance monitoring (APM)
Identification of maintenance needs (eg heat exchanger (fouling)
or pump (cavitation))
IIoT ndash Edge Controller
Enterprise OS - SUSE Linux Enterprise Server 12
Monthly updates with test of complete system software
Ready for anti-virus software installation
Embedded cyber security
Secure boot (UEFI)
System hardening automatic preconfigured built-in firewall
TLS-encryption
Authentication with LDAP client operator authorization
Embedded remote diagnostics
Extensive system management via web
Status of data forwarding DNS server ports etc
Secure Remote Maintenance access
Certificate secured and encrypted VPN connection (SiteManager
GateManager)
Connection setup via drag amp drop ndash no IT expertise required
IT security
IIoT ndash Edge Controller
Real-time machine control
Real-time data acquisition amp control in millisecond range
Infrastructure-independent control (Edge Controller to machinesplant units)
Line management with machine orchestration
M2M communication in millisecond-range extended data coupling via remote IOs
Enabling line features amp functionalities (eg OEE reporting track amp trace)
Control via rules
Implementation of complex logicrules via IEC 61131-3 languages
Eg graphical control via SFC (Sequential Function Chart)
Direct control access via remote IO extensions
Embedded AR supports the direct connection and integration of RIO units
Communication via POWERLINK or 3rd-party fieldbus
Integrated remote firmware deployment (ARFW) supported for all IO modules
Orchestration
IIoT ndash Edge Controller
Advanced process control for multi-variable systems
Model-based MPC (Model Predictive Control) with cyclic minimization
of control deviation
Adjustable sample rates via prediction horizon
Simulation of process models
Suppression of signal noise or damping of resonance frequency
via universal filter module
Complex simulation via MATLAB and Automation Studio Target for Simulink
Orchestration
IIoT ndash Edge Controller
In Display Center
Vector graphics
VNC client widget for 3rd-party integration
AlarmMonitorAlarmLine
TrendViewer
Web-based (mapp View)
Powered by the latest real-time HMI technologies ndash mapp
View server
Utilization of standards HTML5 CSS3 amp Java
Easy HMI design using broad selection of integrated graphical
widgets
Supports design for optimal presentation on all display
geometries
HMI
IIoT ndash Edge Controller
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
Appendix - Use case
Use Case I OKE Group
OKE
Development and production of sophisticated technical plastic components
Operation of injection molding plants and extrusions lines throughout Germany
140 extrusion lines 150 injection molding machines 3x internal tool construction
The Company OKE
Use Case I OKE Group
- MES
- ERP
Connection to BampRrsquos amp 3rd Party PLCs
Data Analytics
Basic Concept
Connectivity to OKE IT systems (SAP MES ERP)
Use Case I OKE Group
System Layout and Quantities
VPN VPN VPN
Headquarter
ReportsAPROL Server
Runtime Engineering
Real-time
data
Historical
data
Standard- and Ad-hoc-Reports
Individual Dashboards
Mobile Data Analysis
Aprol-
Process Data Acquisition
and EnMon
Data Analysis
CC100-300
Euromapp 63
MC45
Euromapp 63
VPN
APROL PDA
Site A Site B
APROL PDA
Site C
APROL PDA
Site D hellip X
APROL PDA
- MES
- ERP
Industrial IoT
Predictive Maintenance
Automotive industry
Application
bull Online vibration monitoring on assembly line
bull Data aggregation on edge controller
BampR Products
bull X20CM4810 X20 IOrsquos X20 PLC
bull APC910 Aprol ConMon
Customer Value
bull Prevent secondary damage
bull Achievable product quality and quantities
bull Reduced unplanned downtime
Architecture
MQTT
Industrial IoT
Functionalities
Industrial IoT
Remote Access
Industrial Equipment Architecture
Application
bull Secure remote maintenance
BampR Products
bull X20 PLC Site Manager
bull Gate Manager
Customer Value
bull Secure remote maintenance
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
for Brownfield
Food amp Beverage Industry Architecture
OPC UA
MQTTApplication
bull Lifecycle management
bull Connectivity to higher-level IT systems
BampR Products
bull Power Panel X20 IO
bull mapp Technologies
Customer Value
bull Improved brownfield competiveness
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
Fleet Management
Maritime Industry Architecture
MQTTApplication
bull Process data acquisition
bull Secure remote maintenance
BampR Products
bull APC2100 X20 PLC X20 IO
Customer Value
bull Enhanced lifecycle management
bull Provide additional services
bull Optimized end-user experience
Industrial IoT
Functionalities
QampA
Time Sensitive Networking
(TSN)
Jaehoonsabr-automationcom
IIoT ndash Open Edge Architecture
Information technology versus operational technology
Industrial IoT requires communication between
Enterprise zone and Manufacturing zone
Moving ever closer together
Distributed intelligence
Data processing near to sensors
Fast transformation into actionable intelligence
Minimizing of risk
Availability of cloud required bandwidth short response time
Immediate and continuous analysis
Closer human-machine collaboration
Digital industrial transformation
IIoT ndash Open Edge Architecture
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
IIoT ndash Edge Controller
Connectivity
Shop floor connectivity
Native and 3rd-party fieldbus protocols
MES ERP connectivity
SQL DB OPC UA MQTT connectivity
Cloud connectivity
MQTT OPC UA connectivity
M1 Mn
Mm
SQL DB
ERP
MES
OPC UA clientserver
hellipMQTT client
IIoT ndash Edge Controller
Real-time KPIs and on-site data compression
Processing and aggregation of data via UCB server
Prevents data loss at all levels of the system
Data buffering in memory (AR) and file system (AR) amp GPOS
databases
Dual historian supports system and user
NoSQL DB (Berkeley) for continuous signals and events
SQL DB (MySQL MariaDB) for user-specific data
Access to data historian
Access via REST API and SQL client
Data historian
Sophisticated trend system TrendViewer
Zero-maintenance database
Data volume reduction via compression technologies
Analytical and mathematical features
Combine up to 20 slots with micros resolution
Alarm generation controlled by logic
Extensive alarm system for events and alarms including metadata
Generation acknowledgment and forwarding controlled by logic
IIoT ndash Edge Controller
Edge analytics ndash Trends alarms
Embedded business intelligence suite
Basic business intelligence solution HTML5 based
Report Designer Report Server with scheduler
RESTful API for access to Report Server
Ad-hoc reporting
Selection of data sources calculated measures
Filters (drilling up and down filter expressions)
Standard reports
Content predefined parameters variable
Dashboards
Built on existing contentfilters new content
Mobile access
Mobile access via iOSAndroid app
IIoT ndash Edge Controller
Edge analytics ndash Business intelligence
IIoT ndash Edge Controller
Edge analytics ndash CPM EnMon ConMon APM
Enhanced control loop efficiency
Continuous assessment of control loop accuracy
via control performance monitoring (CPM)
Consideration of over 30 KPIs to benchmark control loop behavior
Energy monitoring to reduce energy consumption
Energy monitoring supports energy management systems as defined in ISO 50001
Continuous measuring recording and analyzing of all of all energy consumption
Condition monitoring to reduce maintenance costs
Condition monitoring based on vibration measurement
or any other kind of mechanical electrical etc parameters
Efficiency monitoring and protection of assets
Continuous monitoring of assets via asset performance monitoring (APM)
Identification of maintenance needs (eg heat exchanger (fouling)
or pump (cavitation))
IIoT ndash Edge Controller
Enterprise OS - SUSE Linux Enterprise Server 12
Monthly updates with test of complete system software
Ready for anti-virus software installation
Embedded cyber security
Secure boot (UEFI)
System hardening automatic preconfigured built-in firewall
TLS-encryption
Authentication with LDAP client operator authorization
Embedded remote diagnostics
Extensive system management via web
Status of data forwarding DNS server ports etc
Secure Remote Maintenance access
Certificate secured and encrypted VPN connection (SiteManager
GateManager)
Connection setup via drag amp drop ndash no IT expertise required
IT security
IIoT ndash Edge Controller
Real-time machine control
Real-time data acquisition amp control in millisecond range
Infrastructure-independent control (Edge Controller to machinesplant units)
Line management with machine orchestration
M2M communication in millisecond-range extended data coupling via remote IOs
Enabling line features amp functionalities (eg OEE reporting track amp trace)
Control via rules
Implementation of complex logicrules via IEC 61131-3 languages
Eg graphical control via SFC (Sequential Function Chart)
Direct control access via remote IO extensions
Embedded AR supports the direct connection and integration of RIO units
Communication via POWERLINK or 3rd-party fieldbus
Integrated remote firmware deployment (ARFW) supported for all IO modules
Orchestration
IIoT ndash Edge Controller
Advanced process control for multi-variable systems
Model-based MPC (Model Predictive Control) with cyclic minimization
of control deviation
Adjustable sample rates via prediction horizon
Simulation of process models
Suppression of signal noise or damping of resonance frequency
via universal filter module
Complex simulation via MATLAB and Automation Studio Target for Simulink
Orchestration
IIoT ndash Edge Controller
In Display Center
Vector graphics
VNC client widget for 3rd-party integration
AlarmMonitorAlarmLine
TrendViewer
Web-based (mapp View)
Powered by the latest real-time HMI technologies ndash mapp
View server
Utilization of standards HTML5 CSS3 amp Java
Easy HMI design using broad selection of integrated graphical
widgets
Supports design for optimal presentation on all display
geometries
HMI
IIoT ndash Edge Controller
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
Appendix - Use case
Use Case I OKE Group
OKE
Development and production of sophisticated technical plastic components
Operation of injection molding plants and extrusions lines throughout Germany
140 extrusion lines 150 injection molding machines 3x internal tool construction
The Company OKE
Use Case I OKE Group
- MES
- ERP
Connection to BampRrsquos amp 3rd Party PLCs
Data Analytics
Basic Concept
Connectivity to OKE IT systems (SAP MES ERP)
Use Case I OKE Group
System Layout and Quantities
VPN VPN VPN
Headquarter
ReportsAPROL Server
Runtime Engineering
Real-time
data
Historical
data
Standard- and Ad-hoc-Reports
Individual Dashboards
Mobile Data Analysis
Aprol-
Process Data Acquisition
and EnMon
Data Analysis
CC100-300
Euromapp 63
MC45
Euromapp 63
VPN
APROL PDA
Site A Site B
APROL PDA
Site C
APROL PDA
Site D hellip X
APROL PDA
- MES
- ERP
Industrial IoT
Predictive Maintenance
Automotive industry
Application
bull Online vibration monitoring on assembly line
bull Data aggregation on edge controller
BampR Products
bull X20CM4810 X20 IOrsquos X20 PLC
bull APC910 Aprol ConMon
Customer Value
bull Prevent secondary damage
bull Achievable product quality and quantities
bull Reduced unplanned downtime
Architecture
MQTT
Industrial IoT
Functionalities
Industrial IoT
Remote Access
Industrial Equipment Architecture
Application
bull Secure remote maintenance
BampR Products
bull X20 PLC Site Manager
bull Gate Manager
Customer Value
bull Secure remote maintenance
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
for Brownfield
Food amp Beverage Industry Architecture
OPC UA
MQTTApplication
bull Lifecycle management
bull Connectivity to higher-level IT systems
BampR Products
bull Power Panel X20 IO
bull mapp Technologies
Customer Value
bull Improved brownfield competiveness
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
Fleet Management
Maritime Industry Architecture
MQTTApplication
bull Process data acquisition
bull Secure remote maintenance
BampR Products
bull APC2100 X20 PLC X20 IO
Customer Value
bull Enhanced lifecycle management
bull Provide additional services
bull Optimized end-user experience
Industrial IoT
Functionalities
QampA
Time Sensitive Networking
(TSN)
Jaehoonsabr-automationcom
IIoT ndash Open Edge Architecture
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
IIoT ndash Edge Controller
Connectivity
Shop floor connectivity
Native and 3rd-party fieldbus protocols
MES ERP connectivity
SQL DB OPC UA MQTT connectivity
Cloud connectivity
MQTT OPC UA connectivity
M1 Mn
Mm
SQL DB
ERP
MES
OPC UA clientserver
hellipMQTT client
IIoT ndash Edge Controller
Real-time KPIs and on-site data compression
Processing and aggregation of data via UCB server
Prevents data loss at all levels of the system
Data buffering in memory (AR) and file system (AR) amp GPOS
databases
Dual historian supports system and user
NoSQL DB (Berkeley) for continuous signals and events
SQL DB (MySQL MariaDB) for user-specific data
Access to data historian
Access via REST API and SQL client
Data historian
Sophisticated trend system TrendViewer
Zero-maintenance database
Data volume reduction via compression technologies
Analytical and mathematical features
Combine up to 20 slots with micros resolution
Alarm generation controlled by logic
Extensive alarm system for events and alarms including metadata
Generation acknowledgment and forwarding controlled by logic
IIoT ndash Edge Controller
Edge analytics ndash Trends alarms
Embedded business intelligence suite
Basic business intelligence solution HTML5 based
Report Designer Report Server with scheduler
RESTful API for access to Report Server
Ad-hoc reporting
Selection of data sources calculated measures
Filters (drilling up and down filter expressions)
Standard reports
Content predefined parameters variable
Dashboards
Built on existing contentfilters new content
Mobile access
Mobile access via iOSAndroid app
IIoT ndash Edge Controller
Edge analytics ndash Business intelligence
IIoT ndash Edge Controller
Edge analytics ndash CPM EnMon ConMon APM
Enhanced control loop efficiency
Continuous assessment of control loop accuracy
via control performance monitoring (CPM)
Consideration of over 30 KPIs to benchmark control loop behavior
Energy monitoring to reduce energy consumption
Energy monitoring supports energy management systems as defined in ISO 50001
Continuous measuring recording and analyzing of all of all energy consumption
Condition monitoring to reduce maintenance costs
Condition monitoring based on vibration measurement
or any other kind of mechanical electrical etc parameters
Efficiency monitoring and protection of assets
Continuous monitoring of assets via asset performance monitoring (APM)
Identification of maintenance needs (eg heat exchanger (fouling)
or pump (cavitation))
IIoT ndash Edge Controller
Enterprise OS - SUSE Linux Enterprise Server 12
Monthly updates with test of complete system software
Ready for anti-virus software installation
Embedded cyber security
Secure boot (UEFI)
System hardening automatic preconfigured built-in firewall
TLS-encryption
Authentication with LDAP client operator authorization
Embedded remote diagnostics
Extensive system management via web
Status of data forwarding DNS server ports etc
Secure Remote Maintenance access
Certificate secured and encrypted VPN connection (SiteManager
GateManager)
Connection setup via drag amp drop ndash no IT expertise required
IT security
IIoT ndash Edge Controller
Real-time machine control
Real-time data acquisition amp control in millisecond range
Infrastructure-independent control (Edge Controller to machinesplant units)
Line management with machine orchestration
M2M communication in millisecond-range extended data coupling via remote IOs
Enabling line features amp functionalities (eg OEE reporting track amp trace)
Control via rules
Implementation of complex logicrules via IEC 61131-3 languages
Eg graphical control via SFC (Sequential Function Chart)
Direct control access via remote IO extensions
Embedded AR supports the direct connection and integration of RIO units
Communication via POWERLINK or 3rd-party fieldbus
Integrated remote firmware deployment (ARFW) supported for all IO modules
Orchestration
IIoT ndash Edge Controller
Advanced process control for multi-variable systems
Model-based MPC (Model Predictive Control) with cyclic minimization
of control deviation
Adjustable sample rates via prediction horizon
Simulation of process models
Suppression of signal noise or damping of resonance frequency
via universal filter module
Complex simulation via MATLAB and Automation Studio Target for Simulink
Orchestration
IIoT ndash Edge Controller
In Display Center
Vector graphics
VNC client widget for 3rd-party integration
AlarmMonitorAlarmLine
TrendViewer
Web-based (mapp View)
Powered by the latest real-time HMI technologies ndash mapp
View server
Utilization of standards HTML5 CSS3 amp Java
Easy HMI design using broad selection of integrated graphical
widgets
Supports design for optimal presentation on all display
geometries
HMI
IIoT ndash Edge Controller
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
Appendix - Use case
Use Case I OKE Group
OKE
Development and production of sophisticated technical plastic components
Operation of injection molding plants and extrusions lines throughout Germany
140 extrusion lines 150 injection molding machines 3x internal tool construction
The Company OKE
Use Case I OKE Group
- MES
- ERP
Connection to BampRrsquos amp 3rd Party PLCs
Data Analytics
Basic Concept
Connectivity to OKE IT systems (SAP MES ERP)
Use Case I OKE Group
System Layout and Quantities
VPN VPN VPN
Headquarter
ReportsAPROL Server
Runtime Engineering
Real-time
data
Historical
data
Standard- and Ad-hoc-Reports
Individual Dashboards
Mobile Data Analysis
Aprol-
Process Data Acquisition
and EnMon
Data Analysis
CC100-300
Euromapp 63
MC45
Euromapp 63
VPN
APROL PDA
Site A Site B
APROL PDA
Site C
APROL PDA
Site D hellip X
APROL PDA
- MES
- ERP
Industrial IoT
Predictive Maintenance
Automotive industry
Application
bull Online vibration monitoring on assembly line
bull Data aggregation on edge controller
BampR Products
bull X20CM4810 X20 IOrsquos X20 PLC
bull APC910 Aprol ConMon
Customer Value
bull Prevent secondary damage
bull Achievable product quality and quantities
bull Reduced unplanned downtime
Architecture
MQTT
Industrial IoT
Functionalities
Industrial IoT
Remote Access
Industrial Equipment Architecture
Application
bull Secure remote maintenance
BampR Products
bull X20 PLC Site Manager
bull Gate Manager
Customer Value
bull Secure remote maintenance
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
for Brownfield
Food amp Beverage Industry Architecture
OPC UA
MQTTApplication
bull Lifecycle management
bull Connectivity to higher-level IT systems
BampR Products
bull Power Panel X20 IO
bull mapp Technologies
Customer Value
bull Improved brownfield competiveness
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
Fleet Management
Maritime Industry Architecture
MQTTApplication
bull Process data acquisition
bull Secure remote maintenance
BampR Products
bull APC2100 X20 PLC X20 IO
Customer Value
bull Enhanced lifecycle management
bull Provide additional services
bull Optimized end-user experience
Industrial IoT
Functionalities
QampA
Time Sensitive Networking
(TSN)
Jaehoonsabr-automationcom
IIoT ndash Edge Controller
Connectivity
Shop floor connectivity
Native and 3rd-party fieldbus protocols
MES ERP connectivity
SQL DB OPC UA MQTT connectivity
Cloud connectivity
MQTT OPC UA connectivity
M1 Mn
Mm
SQL DB
ERP
MES
OPC UA clientserver
hellipMQTT client
IIoT ndash Edge Controller
Real-time KPIs and on-site data compression
Processing and aggregation of data via UCB server
Prevents data loss at all levels of the system
Data buffering in memory (AR) and file system (AR) amp GPOS
databases
Dual historian supports system and user
NoSQL DB (Berkeley) for continuous signals and events
SQL DB (MySQL MariaDB) for user-specific data
Access to data historian
Access via REST API and SQL client
Data historian
Sophisticated trend system TrendViewer
Zero-maintenance database
Data volume reduction via compression technologies
Analytical and mathematical features
Combine up to 20 slots with micros resolution
Alarm generation controlled by logic
Extensive alarm system for events and alarms including metadata
Generation acknowledgment and forwarding controlled by logic
IIoT ndash Edge Controller
Edge analytics ndash Trends alarms
Embedded business intelligence suite
Basic business intelligence solution HTML5 based
Report Designer Report Server with scheduler
RESTful API for access to Report Server
Ad-hoc reporting
Selection of data sources calculated measures
Filters (drilling up and down filter expressions)
Standard reports
Content predefined parameters variable
Dashboards
Built on existing contentfilters new content
Mobile access
Mobile access via iOSAndroid app
IIoT ndash Edge Controller
Edge analytics ndash Business intelligence
IIoT ndash Edge Controller
Edge analytics ndash CPM EnMon ConMon APM
Enhanced control loop efficiency
Continuous assessment of control loop accuracy
via control performance monitoring (CPM)
Consideration of over 30 KPIs to benchmark control loop behavior
Energy monitoring to reduce energy consumption
Energy monitoring supports energy management systems as defined in ISO 50001
Continuous measuring recording and analyzing of all of all energy consumption
Condition monitoring to reduce maintenance costs
Condition monitoring based on vibration measurement
or any other kind of mechanical electrical etc parameters
Efficiency monitoring and protection of assets
Continuous monitoring of assets via asset performance monitoring (APM)
Identification of maintenance needs (eg heat exchanger (fouling)
or pump (cavitation))
IIoT ndash Edge Controller
Enterprise OS - SUSE Linux Enterprise Server 12
Monthly updates with test of complete system software
Ready for anti-virus software installation
Embedded cyber security
Secure boot (UEFI)
System hardening automatic preconfigured built-in firewall
TLS-encryption
Authentication with LDAP client operator authorization
Embedded remote diagnostics
Extensive system management via web
Status of data forwarding DNS server ports etc
Secure Remote Maintenance access
Certificate secured and encrypted VPN connection (SiteManager
GateManager)
Connection setup via drag amp drop ndash no IT expertise required
IT security
IIoT ndash Edge Controller
Real-time machine control
Real-time data acquisition amp control in millisecond range
Infrastructure-independent control (Edge Controller to machinesplant units)
Line management with machine orchestration
M2M communication in millisecond-range extended data coupling via remote IOs
Enabling line features amp functionalities (eg OEE reporting track amp trace)
Control via rules
Implementation of complex logicrules via IEC 61131-3 languages
Eg graphical control via SFC (Sequential Function Chart)
Direct control access via remote IO extensions
Embedded AR supports the direct connection and integration of RIO units
Communication via POWERLINK or 3rd-party fieldbus
Integrated remote firmware deployment (ARFW) supported for all IO modules
Orchestration
IIoT ndash Edge Controller
Advanced process control for multi-variable systems
Model-based MPC (Model Predictive Control) with cyclic minimization
of control deviation
Adjustable sample rates via prediction horizon
Simulation of process models
Suppression of signal noise or damping of resonance frequency
via universal filter module
Complex simulation via MATLAB and Automation Studio Target for Simulink
Orchestration
IIoT ndash Edge Controller
In Display Center
Vector graphics
VNC client widget for 3rd-party integration
AlarmMonitorAlarmLine
TrendViewer
Web-based (mapp View)
Powered by the latest real-time HMI technologies ndash mapp
View server
Utilization of standards HTML5 CSS3 amp Java
Easy HMI design using broad selection of integrated graphical
widgets
Supports design for optimal presentation on all display
geometries
HMI
IIoT ndash Edge Controller
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
Appendix - Use case
Use Case I OKE Group
OKE
Development and production of sophisticated technical plastic components
Operation of injection molding plants and extrusions lines throughout Germany
140 extrusion lines 150 injection molding machines 3x internal tool construction
The Company OKE
Use Case I OKE Group
- MES
- ERP
Connection to BampRrsquos amp 3rd Party PLCs
Data Analytics
Basic Concept
Connectivity to OKE IT systems (SAP MES ERP)
Use Case I OKE Group
System Layout and Quantities
VPN VPN VPN
Headquarter
ReportsAPROL Server
Runtime Engineering
Real-time
data
Historical
data
Standard- and Ad-hoc-Reports
Individual Dashboards
Mobile Data Analysis
Aprol-
Process Data Acquisition
and EnMon
Data Analysis
CC100-300
Euromapp 63
MC45
Euromapp 63
VPN
APROL PDA
Site A Site B
APROL PDA
Site C
APROL PDA
Site D hellip X
APROL PDA
- MES
- ERP
Industrial IoT
Predictive Maintenance
Automotive industry
Application
bull Online vibration monitoring on assembly line
bull Data aggregation on edge controller
BampR Products
bull X20CM4810 X20 IOrsquos X20 PLC
bull APC910 Aprol ConMon
Customer Value
bull Prevent secondary damage
bull Achievable product quality and quantities
bull Reduced unplanned downtime
Architecture
MQTT
Industrial IoT
Functionalities
Industrial IoT
Remote Access
Industrial Equipment Architecture
Application
bull Secure remote maintenance
BampR Products
bull X20 PLC Site Manager
bull Gate Manager
Customer Value
bull Secure remote maintenance
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
for Brownfield
Food amp Beverage Industry Architecture
OPC UA
MQTTApplication
bull Lifecycle management
bull Connectivity to higher-level IT systems
BampR Products
bull Power Panel X20 IO
bull mapp Technologies
Customer Value
bull Improved brownfield competiveness
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
Fleet Management
Maritime Industry Architecture
MQTTApplication
bull Process data acquisition
bull Secure remote maintenance
BampR Products
bull APC2100 X20 PLC X20 IO
Customer Value
bull Enhanced lifecycle management
bull Provide additional services
bull Optimized end-user experience
Industrial IoT
Functionalities
QampA
Time Sensitive Networking
(TSN)
Jaehoonsabr-automationcom
IIoT ndash Edge Controller
Real-time KPIs and on-site data compression
Processing and aggregation of data via UCB server
Prevents data loss at all levels of the system
Data buffering in memory (AR) and file system (AR) amp GPOS
databases
Dual historian supports system and user
NoSQL DB (Berkeley) for continuous signals and events
SQL DB (MySQL MariaDB) for user-specific data
Access to data historian
Access via REST API and SQL client
Data historian
Sophisticated trend system TrendViewer
Zero-maintenance database
Data volume reduction via compression technologies
Analytical and mathematical features
Combine up to 20 slots with micros resolution
Alarm generation controlled by logic
Extensive alarm system for events and alarms including metadata
Generation acknowledgment and forwarding controlled by logic
IIoT ndash Edge Controller
Edge analytics ndash Trends alarms
Embedded business intelligence suite
Basic business intelligence solution HTML5 based
Report Designer Report Server with scheduler
RESTful API for access to Report Server
Ad-hoc reporting
Selection of data sources calculated measures
Filters (drilling up and down filter expressions)
Standard reports
Content predefined parameters variable
Dashboards
Built on existing contentfilters new content
Mobile access
Mobile access via iOSAndroid app
IIoT ndash Edge Controller
Edge analytics ndash Business intelligence
IIoT ndash Edge Controller
Edge analytics ndash CPM EnMon ConMon APM
Enhanced control loop efficiency
Continuous assessment of control loop accuracy
via control performance monitoring (CPM)
Consideration of over 30 KPIs to benchmark control loop behavior
Energy monitoring to reduce energy consumption
Energy monitoring supports energy management systems as defined in ISO 50001
Continuous measuring recording and analyzing of all of all energy consumption
Condition monitoring to reduce maintenance costs
Condition monitoring based on vibration measurement
or any other kind of mechanical electrical etc parameters
Efficiency monitoring and protection of assets
Continuous monitoring of assets via asset performance monitoring (APM)
Identification of maintenance needs (eg heat exchanger (fouling)
or pump (cavitation))
IIoT ndash Edge Controller
Enterprise OS - SUSE Linux Enterprise Server 12
Monthly updates with test of complete system software
Ready for anti-virus software installation
Embedded cyber security
Secure boot (UEFI)
System hardening automatic preconfigured built-in firewall
TLS-encryption
Authentication with LDAP client operator authorization
Embedded remote diagnostics
Extensive system management via web
Status of data forwarding DNS server ports etc
Secure Remote Maintenance access
Certificate secured and encrypted VPN connection (SiteManager
GateManager)
Connection setup via drag amp drop ndash no IT expertise required
IT security
IIoT ndash Edge Controller
Real-time machine control
Real-time data acquisition amp control in millisecond range
Infrastructure-independent control (Edge Controller to machinesplant units)
Line management with machine orchestration
M2M communication in millisecond-range extended data coupling via remote IOs
Enabling line features amp functionalities (eg OEE reporting track amp trace)
Control via rules
Implementation of complex logicrules via IEC 61131-3 languages
Eg graphical control via SFC (Sequential Function Chart)
Direct control access via remote IO extensions
Embedded AR supports the direct connection and integration of RIO units
Communication via POWERLINK or 3rd-party fieldbus
Integrated remote firmware deployment (ARFW) supported for all IO modules
Orchestration
IIoT ndash Edge Controller
Advanced process control for multi-variable systems
Model-based MPC (Model Predictive Control) with cyclic minimization
of control deviation
Adjustable sample rates via prediction horizon
Simulation of process models
Suppression of signal noise or damping of resonance frequency
via universal filter module
Complex simulation via MATLAB and Automation Studio Target for Simulink
Orchestration
IIoT ndash Edge Controller
In Display Center
Vector graphics
VNC client widget for 3rd-party integration
AlarmMonitorAlarmLine
TrendViewer
Web-based (mapp View)
Powered by the latest real-time HMI technologies ndash mapp
View server
Utilization of standards HTML5 CSS3 amp Java
Easy HMI design using broad selection of integrated graphical
widgets
Supports design for optimal presentation on all display
geometries
HMI
IIoT ndash Edge Controller
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
Appendix - Use case
Use Case I OKE Group
OKE
Development and production of sophisticated technical plastic components
Operation of injection molding plants and extrusions lines throughout Germany
140 extrusion lines 150 injection molding machines 3x internal tool construction
The Company OKE
Use Case I OKE Group
- MES
- ERP
Connection to BampRrsquos amp 3rd Party PLCs
Data Analytics
Basic Concept
Connectivity to OKE IT systems (SAP MES ERP)
Use Case I OKE Group
System Layout and Quantities
VPN VPN VPN
Headquarter
ReportsAPROL Server
Runtime Engineering
Real-time
data
Historical
data
Standard- and Ad-hoc-Reports
Individual Dashboards
Mobile Data Analysis
Aprol-
Process Data Acquisition
and EnMon
Data Analysis
CC100-300
Euromapp 63
MC45
Euromapp 63
VPN
APROL PDA
Site A Site B
APROL PDA
Site C
APROL PDA
Site D hellip X
APROL PDA
- MES
- ERP
Industrial IoT
Predictive Maintenance
Automotive industry
Application
bull Online vibration monitoring on assembly line
bull Data aggregation on edge controller
BampR Products
bull X20CM4810 X20 IOrsquos X20 PLC
bull APC910 Aprol ConMon
Customer Value
bull Prevent secondary damage
bull Achievable product quality and quantities
bull Reduced unplanned downtime
Architecture
MQTT
Industrial IoT
Functionalities
Industrial IoT
Remote Access
Industrial Equipment Architecture
Application
bull Secure remote maintenance
BampR Products
bull X20 PLC Site Manager
bull Gate Manager
Customer Value
bull Secure remote maintenance
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
for Brownfield
Food amp Beverage Industry Architecture
OPC UA
MQTTApplication
bull Lifecycle management
bull Connectivity to higher-level IT systems
BampR Products
bull Power Panel X20 IO
bull mapp Technologies
Customer Value
bull Improved brownfield competiveness
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
Fleet Management
Maritime Industry Architecture
MQTTApplication
bull Process data acquisition
bull Secure remote maintenance
BampR Products
bull APC2100 X20 PLC X20 IO
Customer Value
bull Enhanced lifecycle management
bull Provide additional services
bull Optimized end-user experience
Industrial IoT
Functionalities
QampA
Time Sensitive Networking
(TSN)
Jaehoonsabr-automationcom
Sophisticated trend system TrendViewer
Zero-maintenance database
Data volume reduction via compression technologies
Analytical and mathematical features
Combine up to 20 slots with micros resolution
Alarm generation controlled by logic
Extensive alarm system for events and alarms including metadata
Generation acknowledgment and forwarding controlled by logic
IIoT ndash Edge Controller
Edge analytics ndash Trends alarms
Embedded business intelligence suite
Basic business intelligence solution HTML5 based
Report Designer Report Server with scheduler
RESTful API for access to Report Server
Ad-hoc reporting
Selection of data sources calculated measures
Filters (drilling up and down filter expressions)
Standard reports
Content predefined parameters variable
Dashboards
Built on existing contentfilters new content
Mobile access
Mobile access via iOSAndroid app
IIoT ndash Edge Controller
Edge analytics ndash Business intelligence
IIoT ndash Edge Controller
Edge analytics ndash CPM EnMon ConMon APM
Enhanced control loop efficiency
Continuous assessment of control loop accuracy
via control performance monitoring (CPM)
Consideration of over 30 KPIs to benchmark control loop behavior
Energy monitoring to reduce energy consumption
Energy monitoring supports energy management systems as defined in ISO 50001
Continuous measuring recording and analyzing of all of all energy consumption
Condition monitoring to reduce maintenance costs
Condition monitoring based on vibration measurement
or any other kind of mechanical electrical etc parameters
Efficiency monitoring and protection of assets
Continuous monitoring of assets via asset performance monitoring (APM)
Identification of maintenance needs (eg heat exchanger (fouling)
or pump (cavitation))
IIoT ndash Edge Controller
Enterprise OS - SUSE Linux Enterprise Server 12
Monthly updates with test of complete system software
Ready for anti-virus software installation
Embedded cyber security
Secure boot (UEFI)
System hardening automatic preconfigured built-in firewall
TLS-encryption
Authentication with LDAP client operator authorization
Embedded remote diagnostics
Extensive system management via web
Status of data forwarding DNS server ports etc
Secure Remote Maintenance access
Certificate secured and encrypted VPN connection (SiteManager
GateManager)
Connection setup via drag amp drop ndash no IT expertise required
IT security
IIoT ndash Edge Controller
Real-time machine control
Real-time data acquisition amp control in millisecond range
Infrastructure-independent control (Edge Controller to machinesplant units)
Line management with machine orchestration
M2M communication in millisecond-range extended data coupling via remote IOs
Enabling line features amp functionalities (eg OEE reporting track amp trace)
Control via rules
Implementation of complex logicrules via IEC 61131-3 languages
Eg graphical control via SFC (Sequential Function Chart)
Direct control access via remote IO extensions
Embedded AR supports the direct connection and integration of RIO units
Communication via POWERLINK or 3rd-party fieldbus
Integrated remote firmware deployment (ARFW) supported for all IO modules
Orchestration
IIoT ndash Edge Controller
Advanced process control for multi-variable systems
Model-based MPC (Model Predictive Control) with cyclic minimization
of control deviation
Adjustable sample rates via prediction horizon
Simulation of process models
Suppression of signal noise or damping of resonance frequency
via universal filter module
Complex simulation via MATLAB and Automation Studio Target for Simulink
Orchestration
IIoT ndash Edge Controller
In Display Center
Vector graphics
VNC client widget for 3rd-party integration
AlarmMonitorAlarmLine
TrendViewer
Web-based (mapp View)
Powered by the latest real-time HMI technologies ndash mapp
View server
Utilization of standards HTML5 CSS3 amp Java
Easy HMI design using broad selection of integrated graphical
widgets
Supports design for optimal presentation on all display
geometries
HMI
IIoT ndash Edge Controller
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
Appendix - Use case
Use Case I OKE Group
OKE
Development and production of sophisticated technical plastic components
Operation of injection molding plants and extrusions lines throughout Germany
140 extrusion lines 150 injection molding machines 3x internal tool construction
The Company OKE
Use Case I OKE Group
- MES
- ERP
Connection to BampRrsquos amp 3rd Party PLCs
Data Analytics
Basic Concept
Connectivity to OKE IT systems (SAP MES ERP)
Use Case I OKE Group
System Layout and Quantities
VPN VPN VPN
Headquarter
ReportsAPROL Server
Runtime Engineering
Real-time
data
Historical
data
Standard- and Ad-hoc-Reports
Individual Dashboards
Mobile Data Analysis
Aprol-
Process Data Acquisition
and EnMon
Data Analysis
CC100-300
Euromapp 63
MC45
Euromapp 63
VPN
APROL PDA
Site A Site B
APROL PDA
Site C
APROL PDA
Site D hellip X
APROL PDA
- MES
- ERP
Industrial IoT
Predictive Maintenance
Automotive industry
Application
bull Online vibration monitoring on assembly line
bull Data aggregation on edge controller
BampR Products
bull X20CM4810 X20 IOrsquos X20 PLC
bull APC910 Aprol ConMon
Customer Value
bull Prevent secondary damage
bull Achievable product quality and quantities
bull Reduced unplanned downtime
Architecture
MQTT
Industrial IoT
Functionalities
Industrial IoT
Remote Access
Industrial Equipment Architecture
Application
bull Secure remote maintenance
BampR Products
bull X20 PLC Site Manager
bull Gate Manager
Customer Value
bull Secure remote maintenance
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
for Brownfield
Food amp Beverage Industry Architecture
OPC UA
MQTTApplication
bull Lifecycle management
bull Connectivity to higher-level IT systems
BampR Products
bull Power Panel X20 IO
bull mapp Technologies
Customer Value
bull Improved brownfield competiveness
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
Fleet Management
Maritime Industry Architecture
MQTTApplication
bull Process data acquisition
bull Secure remote maintenance
BampR Products
bull APC2100 X20 PLC X20 IO
Customer Value
bull Enhanced lifecycle management
bull Provide additional services
bull Optimized end-user experience
Industrial IoT
Functionalities
QampA
Time Sensitive Networking
(TSN)
Jaehoonsabr-automationcom
Embedded business intelligence suite
Basic business intelligence solution HTML5 based
Report Designer Report Server with scheduler
RESTful API for access to Report Server
Ad-hoc reporting
Selection of data sources calculated measures
Filters (drilling up and down filter expressions)
Standard reports
Content predefined parameters variable
Dashboards
Built on existing contentfilters new content
Mobile access
Mobile access via iOSAndroid app
IIoT ndash Edge Controller
Edge analytics ndash Business intelligence
IIoT ndash Edge Controller
Edge analytics ndash CPM EnMon ConMon APM
Enhanced control loop efficiency
Continuous assessment of control loop accuracy
via control performance monitoring (CPM)
Consideration of over 30 KPIs to benchmark control loop behavior
Energy monitoring to reduce energy consumption
Energy monitoring supports energy management systems as defined in ISO 50001
Continuous measuring recording and analyzing of all of all energy consumption
Condition monitoring to reduce maintenance costs
Condition monitoring based on vibration measurement
or any other kind of mechanical electrical etc parameters
Efficiency monitoring and protection of assets
Continuous monitoring of assets via asset performance monitoring (APM)
Identification of maintenance needs (eg heat exchanger (fouling)
or pump (cavitation))
IIoT ndash Edge Controller
Enterprise OS - SUSE Linux Enterprise Server 12
Monthly updates with test of complete system software
Ready for anti-virus software installation
Embedded cyber security
Secure boot (UEFI)
System hardening automatic preconfigured built-in firewall
TLS-encryption
Authentication with LDAP client operator authorization
Embedded remote diagnostics
Extensive system management via web
Status of data forwarding DNS server ports etc
Secure Remote Maintenance access
Certificate secured and encrypted VPN connection (SiteManager
GateManager)
Connection setup via drag amp drop ndash no IT expertise required
IT security
IIoT ndash Edge Controller
Real-time machine control
Real-time data acquisition amp control in millisecond range
Infrastructure-independent control (Edge Controller to machinesplant units)
Line management with machine orchestration
M2M communication in millisecond-range extended data coupling via remote IOs
Enabling line features amp functionalities (eg OEE reporting track amp trace)
Control via rules
Implementation of complex logicrules via IEC 61131-3 languages
Eg graphical control via SFC (Sequential Function Chart)
Direct control access via remote IO extensions
Embedded AR supports the direct connection and integration of RIO units
Communication via POWERLINK or 3rd-party fieldbus
Integrated remote firmware deployment (ARFW) supported for all IO modules
Orchestration
IIoT ndash Edge Controller
Advanced process control for multi-variable systems
Model-based MPC (Model Predictive Control) with cyclic minimization
of control deviation
Adjustable sample rates via prediction horizon
Simulation of process models
Suppression of signal noise or damping of resonance frequency
via universal filter module
Complex simulation via MATLAB and Automation Studio Target for Simulink
Orchestration
IIoT ndash Edge Controller
In Display Center
Vector graphics
VNC client widget for 3rd-party integration
AlarmMonitorAlarmLine
TrendViewer
Web-based (mapp View)
Powered by the latest real-time HMI technologies ndash mapp
View server
Utilization of standards HTML5 CSS3 amp Java
Easy HMI design using broad selection of integrated graphical
widgets
Supports design for optimal presentation on all display
geometries
HMI
IIoT ndash Edge Controller
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
Appendix - Use case
Use Case I OKE Group
OKE
Development and production of sophisticated technical plastic components
Operation of injection molding plants and extrusions lines throughout Germany
140 extrusion lines 150 injection molding machines 3x internal tool construction
The Company OKE
Use Case I OKE Group
- MES
- ERP
Connection to BampRrsquos amp 3rd Party PLCs
Data Analytics
Basic Concept
Connectivity to OKE IT systems (SAP MES ERP)
Use Case I OKE Group
System Layout and Quantities
VPN VPN VPN
Headquarter
ReportsAPROL Server
Runtime Engineering
Real-time
data
Historical
data
Standard- and Ad-hoc-Reports
Individual Dashboards
Mobile Data Analysis
Aprol-
Process Data Acquisition
and EnMon
Data Analysis
CC100-300
Euromapp 63
MC45
Euromapp 63
VPN
APROL PDA
Site A Site B
APROL PDA
Site C
APROL PDA
Site D hellip X
APROL PDA
- MES
- ERP
Industrial IoT
Predictive Maintenance
Automotive industry
Application
bull Online vibration monitoring on assembly line
bull Data aggregation on edge controller
BampR Products
bull X20CM4810 X20 IOrsquos X20 PLC
bull APC910 Aprol ConMon
Customer Value
bull Prevent secondary damage
bull Achievable product quality and quantities
bull Reduced unplanned downtime
Architecture
MQTT
Industrial IoT
Functionalities
Industrial IoT
Remote Access
Industrial Equipment Architecture
Application
bull Secure remote maintenance
BampR Products
bull X20 PLC Site Manager
bull Gate Manager
Customer Value
bull Secure remote maintenance
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
for Brownfield
Food amp Beverage Industry Architecture
OPC UA
MQTTApplication
bull Lifecycle management
bull Connectivity to higher-level IT systems
BampR Products
bull Power Panel X20 IO
bull mapp Technologies
Customer Value
bull Improved brownfield competiveness
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
Fleet Management
Maritime Industry Architecture
MQTTApplication
bull Process data acquisition
bull Secure remote maintenance
BampR Products
bull APC2100 X20 PLC X20 IO
Customer Value
bull Enhanced lifecycle management
bull Provide additional services
bull Optimized end-user experience
Industrial IoT
Functionalities
QampA
Time Sensitive Networking
(TSN)
Jaehoonsabr-automationcom
IIoT ndash Edge Controller
Edge analytics ndash CPM EnMon ConMon APM
Enhanced control loop efficiency
Continuous assessment of control loop accuracy
via control performance monitoring (CPM)
Consideration of over 30 KPIs to benchmark control loop behavior
Energy monitoring to reduce energy consumption
Energy monitoring supports energy management systems as defined in ISO 50001
Continuous measuring recording and analyzing of all of all energy consumption
Condition monitoring to reduce maintenance costs
Condition monitoring based on vibration measurement
or any other kind of mechanical electrical etc parameters
Efficiency monitoring and protection of assets
Continuous monitoring of assets via asset performance monitoring (APM)
Identification of maintenance needs (eg heat exchanger (fouling)
or pump (cavitation))
IIoT ndash Edge Controller
Enterprise OS - SUSE Linux Enterprise Server 12
Monthly updates with test of complete system software
Ready for anti-virus software installation
Embedded cyber security
Secure boot (UEFI)
System hardening automatic preconfigured built-in firewall
TLS-encryption
Authentication with LDAP client operator authorization
Embedded remote diagnostics
Extensive system management via web
Status of data forwarding DNS server ports etc
Secure Remote Maintenance access
Certificate secured and encrypted VPN connection (SiteManager
GateManager)
Connection setup via drag amp drop ndash no IT expertise required
IT security
IIoT ndash Edge Controller
Real-time machine control
Real-time data acquisition amp control in millisecond range
Infrastructure-independent control (Edge Controller to machinesplant units)
Line management with machine orchestration
M2M communication in millisecond-range extended data coupling via remote IOs
Enabling line features amp functionalities (eg OEE reporting track amp trace)
Control via rules
Implementation of complex logicrules via IEC 61131-3 languages
Eg graphical control via SFC (Sequential Function Chart)
Direct control access via remote IO extensions
Embedded AR supports the direct connection and integration of RIO units
Communication via POWERLINK or 3rd-party fieldbus
Integrated remote firmware deployment (ARFW) supported for all IO modules
Orchestration
IIoT ndash Edge Controller
Advanced process control for multi-variable systems
Model-based MPC (Model Predictive Control) with cyclic minimization
of control deviation
Adjustable sample rates via prediction horizon
Simulation of process models
Suppression of signal noise or damping of resonance frequency
via universal filter module
Complex simulation via MATLAB and Automation Studio Target for Simulink
Orchestration
IIoT ndash Edge Controller
In Display Center
Vector graphics
VNC client widget for 3rd-party integration
AlarmMonitorAlarmLine
TrendViewer
Web-based (mapp View)
Powered by the latest real-time HMI technologies ndash mapp
View server
Utilization of standards HTML5 CSS3 amp Java
Easy HMI design using broad selection of integrated graphical
widgets
Supports design for optimal presentation on all display
geometries
HMI
IIoT ndash Edge Controller
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
Appendix - Use case
Use Case I OKE Group
OKE
Development and production of sophisticated technical plastic components
Operation of injection molding plants and extrusions lines throughout Germany
140 extrusion lines 150 injection molding machines 3x internal tool construction
The Company OKE
Use Case I OKE Group
- MES
- ERP
Connection to BampRrsquos amp 3rd Party PLCs
Data Analytics
Basic Concept
Connectivity to OKE IT systems (SAP MES ERP)
Use Case I OKE Group
System Layout and Quantities
VPN VPN VPN
Headquarter
ReportsAPROL Server
Runtime Engineering
Real-time
data
Historical
data
Standard- and Ad-hoc-Reports
Individual Dashboards
Mobile Data Analysis
Aprol-
Process Data Acquisition
and EnMon
Data Analysis
CC100-300
Euromapp 63
MC45
Euromapp 63
VPN
APROL PDA
Site A Site B
APROL PDA
Site C
APROL PDA
Site D hellip X
APROL PDA
- MES
- ERP
Industrial IoT
Predictive Maintenance
Automotive industry
Application
bull Online vibration monitoring on assembly line
bull Data aggregation on edge controller
BampR Products
bull X20CM4810 X20 IOrsquos X20 PLC
bull APC910 Aprol ConMon
Customer Value
bull Prevent secondary damage
bull Achievable product quality and quantities
bull Reduced unplanned downtime
Architecture
MQTT
Industrial IoT
Functionalities
Industrial IoT
Remote Access
Industrial Equipment Architecture
Application
bull Secure remote maintenance
BampR Products
bull X20 PLC Site Manager
bull Gate Manager
Customer Value
bull Secure remote maintenance
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
for Brownfield
Food amp Beverage Industry Architecture
OPC UA
MQTTApplication
bull Lifecycle management
bull Connectivity to higher-level IT systems
BampR Products
bull Power Panel X20 IO
bull mapp Technologies
Customer Value
bull Improved brownfield competiveness
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
Fleet Management
Maritime Industry Architecture
MQTTApplication
bull Process data acquisition
bull Secure remote maintenance
BampR Products
bull APC2100 X20 PLC X20 IO
Customer Value
bull Enhanced lifecycle management
bull Provide additional services
bull Optimized end-user experience
Industrial IoT
Functionalities
QampA
Time Sensitive Networking
(TSN)
Jaehoonsabr-automationcom
IIoT ndash Edge Controller
Enterprise OS - SUSE Linux Enterprise Server 12
Monthly updates with test of complete system software
Ready for anti-virus software installation
Embedded cyber security
Secure boot (UEFI)
System hardening automatic preconfigured built-in firewall
TLS-encryption
Authentication with LDAP client operator authorization
Embedded remote diagnostics
Extensive system management via web
Status of data forwarding DNS server ports etc
Secure Remote Maintenance access
Certificate secured and encrypted VPN connection (SiteManager
GateManager)
Connection setup via drag amp drop ndash no IT expertise required
IT security
IIoT ndash Edge Controller
Real-time machine control
Real-time data acquisition amp control in millisecond range
Infrastructure-independent control (Edge Controller to machinesplant units)
Line management with machine orchestration
M2M communication in millisecond-range extended data coupling via remote IOs
Enabling line features amp functionalities (eg OEE reporting track amp trace)
Control via rules
Implementation of complex logicrules via IEC 61131-3 languages
Eg graphical control via SFC (Sequential Function Chart)
Direct control access via remote IO extensions
Embedded AR supports the direct connection and integration of RIO units
Communication via POWERLINK or 3rd-party fieldbus
Integrated remote firmware deployment (ARFW) supported for all IO modules
Orchestration
IIoT ndash Edge Controller
Advanced process control for multi-variable systems
Model-based MPC (Model Predictive Control) with cyclic minimization
of control deviation
Adjustable sample rates via prediction horizon
Simulation of process models
Suppression of signal noise or damping of resonance frequency
via universal filter module
Complex simulation via MATLAB and Automation Studio Target for Simulink
Orchestration
IIoT ndash Edge Controller
In Display Center
Vector graphics
VNC client widget for 3rd-party integration
AlarmMonitorAlarmLine
TrendViewer
Web-based (mapp View)
Powered by the latest real-time HMI technologies ndash mapp
View server
Utilization of standards HTML5 CSS3 amp Java
Easy HMI design using broad selection of integrated graphical
widgets
Supports design for optimal presentation on all display
geometries
HMI
IIoT ndash Edge Controller
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
Appendix - Use case
Use Case I OKE Group
OKE
Development and production of sophisticated technical plastic components
Operation of injection molding plants and extrusions lines throughout Germany
140 extrusion lines 150 injection molding machines 3x internal tool construction
The Company OKE
Use Case I OKE Group
- MES
- ERP
Connection to BampRrsquos amp 3rd Party PLCs
Data Analytics
Basic Concept
Connectivity to OKE IT systems (SAP MES ERP)
Use Case I OKE Group
System Layout and Quantities
VPN VPN VPN
Headquarter
ReportsAPROL Server
Runtime Engineering
Real-time
data
Historical
data
Standard- and Ad-hoc-Reports
Individual Dashboards
Mobile Data Analysis
Aprol-
Process Data Acquisition
and EnMon
Data Analysis
CC100-300
Euromapp 63
MC45
Euromapp 63
VPN
APROL PDA
Site A Site B
APROL PDA
Site C
APROL PDA
Site D hellip X
APROL PDA
- MES
- ERP
Industrial IoT
Predictive Maintenance
Automotive industry
Application
bull Online vibration monitoring on assembly line
bull Data aggregation on edge controller
BampR Products
bull X20CM4810 X20 IOrsquos X20 PLC
bull APC910 Aprol ConMon
Customer Value
bull Prevent secondary damage
bull Achievable product quality and quantities
bull Reduced unplanned downtime
Architecture
MQTT
Industrial IoT
Functionalities
Industrial IoT
Remote Access
Industrial Equipment Architecture
Application
bull Secure remote maintenance
BampR Products
bull X20 PLC Site Manager
bull Gate Manager
Customer Value
bull Secure remote maintenance
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
for Brownfield
Food amp Beverage Industry Architecture
OPC UA
MQTTApplication
bull Lifecycle management
bull Connectivity to higher-level IT systems
BampR Products
bull Power Panel X20 IO
bull mapp Technologies
Customer Value
bull Improved brownfield competiveness
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
Fleet Management
Maritime Industry Architecture
MQTTApplication
bull Process data acquisition
bull Secure remote maintenance
BampR Products
bull APC2100 X20 PLC X20 IO
Customer Value
bull Enhanced lifecycle management
bull Provide additional services
bull Optimized end-user experience
Industrial IoT
Functionalities
QampA
Time Sensitive Networking
(TSN)
Jaehoonsabr-automationcom
IIoT ndash Edge Controller
Real-time machine control
Real-time data acquisition amp control in millisecond range
Infrastructure-independent control (Edge Controller to machinesplant units)
Line management with machine orchestration
M2M communication in millisecond-range extended data coupling via remote IOs
Enabling line features amp functionalities (eg OEE reporting track amp trace)
Control via rules
Implementation of complex logicrules via IEC 61131-3 languages
Eg graphical control via SFC (Sequential Function Chart)
Direct control access via remote IO extensions
Embedded AR supports the direct connection and integration of RIO units
Communication via POWERLINK or 3rd-party fieldbus
Integrated remote firmware deployment (ARFW) supported for all IO modules
Orchestration
IIoT ndash Edge Controller
Advanced process control for multi-variable systems
Model-based MPC (Model Predictive Control) with cyclic minimization
of control deviation
Adjustable sample rates via prediction horizon
Simulation of process models
Suppression of signal noise or damping of resonance frequency
via universal filter module
Complex simulation via MATLAB and Automation Studio Target for Simulink
Orchestration
IIoT ndash Edge Controller
In Display Center
Vector graphics
VNC client widget for 3rd-party integration
AlarmMonitorAlarmLine
TrendViewer
Web-based (mapp View)
Powered by the latest real-time HMI technologies ndash mapp
View server
Utilization of standards HTML5 CSS3 amp Java
Easy HMI design using broad selection of integrated graphical
widgets
Supports design for optimal presentation on all display
geometries
HMI
IIoT ndash Edge Controller
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
Appendix - Use case
Use Case I OKE Group
OKE
Development and production of sophisticated technical plastic components
Operation of injection molding plants and extrusions lines throughout Germany
140 extrusion lines 150 injection molding machines 3x internal tool construction
The Company OKE
Use Case I OKE Group
- MES
- ERP
Connection to BampRrsquos amp 3rd Party PLCs
Data Analytics
Basic Concept
Connectivity to OKE IT systems (SAP MES ERP)
Use Case I OKE Group
System Layout and Quantities
VPN VPN VPN
Headquarter
ReportsAPROL Server
Runtime Engineering
Real-time
data
Historical
data
Standard- and Ad-hoc-Reports
Individual Dashboards
Mobile Data Analysis
Aprol-
Process Data Acquisition
and EnMon
Data Analysis
CC100-300
Euromapp 63
MC45
Euromapp 63
VPN
APROL PDA
Site A Site B
APROL PDA
Site C
APROL PDA
Site D hellip X
APROL PDA
- MES
- ERP
Industrial IoT
Predictive Maintenance
Automotive industry
Application
bull Online vibration monitoring on assembly line
bull Data aggregation on edge controller
BampR Products
bull X20CM4810 X20 IOrsquos X20 PLC
bull APC910 Aprol ConMon
Customer Value
bull Prevent secondary damage
bull Achievable product quality and quantities
bull Reduced unplanned downtime
Architecture
MQTT
Industrial IoT
Functionalities
Industrial IoT
Remote Access
Industrial Equipment Architecture
Application
bull Secure remote maintenance
BampR Products
bull X20 PLC Site Manager
bull Gate Manager
Customer Value
bull Secure remote maintenance
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
for Brownfield
Food amp Beverage Industry Architecture
OPC UA
MQTTApplication
bull Lifecycle management
bull Connectivity to higher-level IT systems
BampR Products
bull Power Panel X20 IO
bull mapp Technologies
Customer Value
bull Improved brownfield competiveness
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
Fleet Management
Maritime Industry Architecture
MQTTApplication
bull Process data acquisition
bull Secure remote maintenance
BampR Products
bull APC2100 X20 PLC X20 IO
Customer Value
bull Enhanced lifecycle management
bull Provide additional services
bull Optimized end-user experience
Industrial IoT
Functionalities
QampA
Time Sensitive Networking
(TSN)
Jaehoonsabr-automationcom
IIoT ndash Edge Controller
Advanced process control for multi-variable systems
Model-based MPC (Model Predictive Control) with cyclic minimization
of control deviation
Adjustable sample rates via prediction horizon
Simulation of process models
Suppression of signal noise or damping of resonance frequency
via universal filter module
Complex simulation via MATLAB and Automation Studio Target for Simulink
Orchestration
IIoT ndash Edge Controller
In Display Center
Vector graphics
VNC client widget for 3rd-party integration
AlarmMonitorAlarmLine
TrendViewer
Web-based (mapp View)
Powered by the latest real-time HMI technologies ndash mapp
View server
Utilization of standards HTML5 CSS3 amp Java
Easy HMI design using broad selection of integrated graphical
widgets
Supports design for optimal presentation on all display
geometries
HMI
IIoT ndash Edge Controller
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
Appendix - Use case
Use Case I OKE Group
OKE
Development and production of sophisticated technical plastic components
Operation of injection molding plants and extrusions lines throughout Germany
140 extrusion lines 150 injection molding machines 3x internal tool construction
The Company OKE
Use Case I OKE Group
- MES
- ERP
Connection to BampRrsquos amp 3rd Party PLCs
Data Analytics
Basic Concept
Connectivity to OKE IT systems (SAP MES ERP)
Use Case I OKE Group
System Layout and Quantities
VPN VPN VPN
Headquarter
ReportsAPROL Server
Runtime Engineering
Real-time
data
Historical
data
Standard- and Ad-hoc-Reports
Individual Dashboards
Mobile Data Analysis
Aprol-
Process Data Acquisition
and EnMon
Data Analysis
CC100-300
Euromapp 63
MC45
Euromapp 63
VPN
APROL PDA
Site A Site B
APROL PDA
Site C
APROL PDA
Site D hellip X
APROL PDA
- MES
- ERP
Industrial IoT
Predictive Maintenance
Automotive industry
Application
bull Online vibration monitoring on assembly line
bull Data aggregation on edge controller
BampR Products
bull X20CM4810 X20 IOrsquos X20 PLC
bull APC910 Aprol ConMon
Customer Value
bull Prevent secondary damage
bull Achievable product quality and quantities
bull Reduced unplanned downtime
Architecture
MQTT
Industrial IoT
Functionalities
Industrial IoT
Remote Access
Industrial Equipment Architecture
Application
bull Secure remote maintenance
BampR Products
bull X20 PLC Site Manager
bull Gate Manager
Customer Value
bull Secure remote maintenance
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
for Brownfield
Food amp Beverage Industry Architecture
OPC UA
MQTTApplication
bull Lifecycle management
bull Connectivity to higher-level IT systems
BampR Products
bull Power Panel X20 IO
bull mapp Technologies
Customer Value
bull Improved brownfield competiveness
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
Fleet Management
Maritime Industry Architecture
MQTTApplication
bull Process data acquisition
bull Secure remote maintenance
BampR Products
bull APC2100 X20 PLC X20 IO
Customer Value
bull Enhanced lifecycle management
bull Provide additional services
bull Optimized end-user experience
Industrial IoT
Functionalities
QampA
Time Sensitive Networking
(TSN)
Jaehoonsabr-automationcom
IIoT ndash Edge Controller
In Display Center
Vector graphics
VNC client widget for 3rd-party integration
AlarmMonitorAlarmLine
TrendViewer
Web-based (mapp View)
Powered by the latest real-time HMI technologies ndash mapp
View server
Utilization of standards HTML5 CSS3 amp Java
Easy HMI design using broad selection of integrated graphical
widgets
Supports design for optimal presentation on all display
geometries
HMI
IIoT ndash Edge Controller
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
Appendix - Use case
Use Case I OKE Group
OKE
Development and production of sophisticated technical plastic components
Operation of injection molding plants and extrusions lines throughout Germany
140 extrusion lines 150 injection molding machines 3x internal tool construction
The Company OKE
Use Case I OKE Group
- MES
- ERP
Connection to BampRrsquos amp 3rd Party PLCs
Data Analytics
Basic Concept
Connectivity to OKE IT systems (SAP MES ERP)
Use Case I OKE Group
System Layout and Quantities
VPN VPN VPN
Headquarter
ReportsAPROL Server
Runtime Engineering
Real-time
data
Historical
data
Standard- and Ad-hoc-Reports
Individual Dashboards
Mobile Data Analysis
Aprol-
Process Data Acquisition
and EnMon
Data Analysis
CC100-300
Euromapp 63
MC45
Euromapp 63
VPN
APROL PDA
Site A Site B
APROL PDA
Site C
APROL PDA
Site D hellip X
APROL PDA
- MES
- ERP
Industrial IoT
Predictive Maintenance
Automotive industry
Application
bull Online vibration monitoring on assembly line
bull Data aggregation on edge controller
BampR Products
bull X20CM4810 X20 IOrsquos X20 PLC
bull APC910 Aprol ConMon
Customer Value
bull Prevent secondary damage
bull Achievable product quality and quantities
bull Reduced unplanned downtime
Architecture
MQTT
Industrial IoT
Functionalities
Industrial IoT
Remote Access
Industrial Equipment Architecture
Application
bull Secure remote maintenance
BampR Products
bull X20 PLC Site Manager
bull Gate Manager
Customer Value
bull Secure remote maintenance
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
for Brownfield
Food amp Beverage Industry Architecture
OPC UA
MQTTApplication
bull Lifecycle management
bull Connectivity to higher-level IT systems
BampR Products
bull Power Panel X20 IO
bull mapp Technologies
Customer Value
bull Improved brownfield competiveness
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
Fleet Management
Maritime Industry Architecture
MQTTApplication
bull Process data acquisition
bull Secure remote maintenance
BampR Products
bull APC2100 X20 PLC X20 IO
Customer Value
bull Enhanced lifecycle management
bull Provide additional services
bull Optimized end-user experience
Industrial IoT
Functionalities
QampA
Time Sensitive Networking
(TSN)
Jaehoonsabr-automationcom
IIoT ndash Edge Controller
Requirements for an edge controller
Industrial computingEnhanced reliability at the data
source Shop-floor-to-cloud
connectivity MQTT OPC UA
fieldbuses
Data historianBuffering aggregation and
preprocessing for big data
database
OrchestrationMachines lines processes amp
infrastructure
Edge analyticsMonitoring trending alarms amp
business intelligence
IT securityEmbedded safeguarding and
secure remote access
HMIOn-premise amp web-based
graphics
Appendix - Use case
Use Case I OKE Group
OKE
Development and production of sophisticated technical plastic components
Operation of injection molding plants and extrusions lines throughout Germany
140 extrusion lines 150 injection molding machines 3x internal tool construction
The Company OKE
Use Case I OKE Group
- MES
- ERP
Connection to BampRrsquos amp 3rd Party PLCs
Data Analytics
Basic Concept
Connectivity to OKE IT systems (SAP MES ERP)
Use Case I OKE Group
System Layout and Quantities
VPN VPN VPN
Headquarter
ReportsAPROL Server
Runtime Engineering
Real-time
data
Historical
data
Standard- and Ad-hoc-Reports
Individual Dashboards
Mobile Data Analysis
Aprol-
Process Data Acquisition
and EnMon
Data Analysis
CC100-300
Euromapp 63
MC45
Euromapp 63
VPN
APROL PDA
Site A Site B
APROL PDA
Site C
APROL PDA
Site D hellip X
APROL PDA
- MES
- ERP
Industrial IoT
Predictive Maintenance
Automotive industry
Application
bull Online vibration monitoring on assembly line
bull Data aggregation on edge controller
BampR Products
bull X20CM4810 X20 IOrsquos X20 PLC
bull APC910 Aprol ConMon
Customer Value
bull Prevent secondary damage
bull Achievable product quality and quantities
bull Reduced unplanned downtime
Architecture
MQTT
Industrial IoT
Functionalities
Industrial IoT
Remote Access
Industrial Equipment Architecture
Application
bull Secure remote maintenance
BampR Products
bull X20 PLC Site Manager
bull Gate Manager
Customer Value
bull Secure remote maintenance
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
for Brownfield
Food amp Beverage Industry Architecture
OPC UA
MQTTApplication
bull Lifecycle management
bull Connectivity to higher-level IT systems
BampR Products
bull Power Panel X20 IO
bull mapp Technologies
Customer Value
bull Improved brownfield competiveness
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
Fleet Management
Maritime Industry Architecture
MQTTApplication
bull Process data acquisition
bull Secure remote maintenance
BampR Products
bull APC2100 X20 PLC X20 IO
Customer Value
bull Enhanced lifecycle management
bull Provide additional services
bull Optimized end-user experience
Industrial IoT
Functionalities
QampA
Time Sensitive Networking
(TSN)
Jaehoonsabr-automationcom
Appendix - Use case
Use Case I OKE Group
OKE
Development and production of sophisticated technical plastic components
Operation of injection molding plants and extrusions lines throughout Germany
140 extrusion lines 150 injection molding machines 3x internal tool construction
The Company OKE
Use Case I OKE Group
- MES
- ERP
Connection to BampRrsquos amp 3rd Party PLCs
Data Analytics
Basic Concept
Connectivity to OKE IT systems (SAP MES ERP)
Use Case I OKE Group
System Layout and Quantities
VPN VPN VPN
Headquarter
ReportsAPROL Server
Runtime Engineering
Real-time
data
Historical
data
Standard- and Ad-hoc-Reports
Individual Dashboards
Mobile Data Analysis
Aprol-
Process Data Acquisition
and EnMon
Data Analysis
CC100-300
Euromapp 63
MC45
Euromapp 63
VPN
APROL PDA
Site A Site B
APROL PDA
Site C
APROL PDA
Site D hellip X
APROL PDA
- MES
- ERP
Industrial IoT
Predictive Maintenance
Automotive industry
Application
bull Online vibration monitoring on assembly line
bull Data aggregation on edge controller
BampR Products
bull X20CM4810 X20 IOrsquos X20 PLC
bull APC910 Aprol ConMon
Customer Value
bull Prevent secondary damage
bull Achievable product quality and quantities
bull Reduced unplanned downtime
Architecture
MQTT
Industrial IoT
Functionalities
Industrial IoT
Remote Access
Industrial Equipment Architecture
Application
bull Secure remote maintenance
BampR Products
bull X20 PLC Site Manager
bull Gate Manager
Customer Value
bull Secure remote maintenance
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
for Brownfield
Food amp Beverage Industry Architecture
OPC UA
MQTTApplication
bull Lifecycle management
bull Connectivity to higher-level IT systems
BampR Products
bull Power Panel X20 IO
bull mapp Technologies
Customer Value
bull Improved brownfield competiveness
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
Fleet Management
Maritime Industry Architecture
MQTTApplication
bull Process data acquisition
bull Secure remote maintenance
BampR Products
bull APC2100 X20 PLC X20 IO
Customer Value
bull Enhanced lifecycle management
bull Provide additional services
bull Optimized end-user experience
Industrial IoT
Functionalities
QampA
Time Sensitive Networking
(TSN)
Jaehoonsabr-automationcom
Use Case I OKE Group
OKE
Development and production of sophisticated technical plastic components
Operation of injection molding plants and extrusions lines throughout Germany
140 extrusion lines 150 injection molding machines 3x internal tool construction
The Company OKE
Use Case I OKE Group
- MES
- ERP
Connection to BampRrsquos amp 3rd Party PLCs
Data Analytics
Basic Concept
Connectivity to OKE IT systems (SAP MES ERP)
Use Case I OKE Group
System Layout and Quantities
VPN VPN VPN
Headquarter
ReportsAPROL Server
Runtime Engineering
Real-time
data
Historical
data
Standard- and Ad-hoc-Reports
Individual Dashboards
Mobile Data Analysis
Aprol-
Process Data Acquisition
and EnMon
Data Analysis
CC100-300
Euromapp 63
MC45
Euromapp 63
VPN
APROL PDA
Site A Site B
APROL PDA
Site C
APROL PDA
Site D hellip X
APROL PDA
- MES
- ERP
Industrial IoT
Predictive Maintenance
Automotive industry
Application
bull Online vibration monitoring on assembly line
bull Data aggregation on edge controller
BampR Products
bull X20CM4810 X20 IOrsquos X20 PLC
bull APC910 Aprol ConMon
Customer Value
bull Prevent secondary damage
bull Achievable product quality and quantities
bull Reduced unplanned downtime
Architecture
MQTT
Industrial IoT
Functionalities
Industrial IoT
Remote Access
Industrial Equipment Architecture
Application
bull Secure remote maintenance
BampR Products
bull X20 PLC Site Manager
bull Gate Manager
Customer Value
bull Secure remote maintenance
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
for Brownfield
Food amp Beverage Industry Architecture
OPC UA
MQTTApplication
bull Lifecycle management
bull Connectivity to higher-level IT systems
BampR Products
bull Power Panel X20 IO
bull mapp Technologies
Customer Value
bull Improved brownfield competiveness
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
Fleet Management
Maritime Industry Architecture
MQTTApplication
bull Process data acquisition
bull Secure remote maintenance
BampR Products
bull APC2100 X20 PLC X20 IO
Customer Value
bull Enhanced lifecycle management
bull Provide additional services
bull Optimized end-user experience
Industrial IoT
Functionalities
QampA
Time Sensitive Networking
(TSN)
Jaehoonsabr-automationcom
Use Case I OKE Group
- MES
- ERP
Connection to BampRrsquos amp 3rd Party PLCs
Data Analytics
Basic Concept
Connectivity to OKE IT systems (SAP MES ERP)
Use Case I OKE Group
System Layout and Quantities
VPN VPN VPN
Headquarter
ReportsAPROL Server
Runtime Engineering
Real-time
data
Historical
data
Standard- and Ad-hoc-Reports
Individual Dashboards
Mobile Data Analysis
Aprol-
Process Data Acquisition
and EnMon
Data Analysis
CC100-300
Euromapp 63
MC45
Euromapp 63
VPN
APROL PDA
Site A Site B
APROL PDA
Site C
APROL PDA
Site D hellip X
APROL PDA
- MES
- ERP
Industrial IoT
Predictive Maintenance
Automotive industry
Application
bull Online vibration monitoring on assembly line
bull Data aggregation on edge controller
BampR Products
bull X20CM4810 X20 IOrsquos X20 PLC
bull APC910 Aprol ConMon
Customer Value
bull Prevent secondary damage
bull Achievable product quality and quantities
bull Reduced unplanned downtime
Architecture
MQTT
Industrial IoT
Functionalities
Industrial IoT
Remote Access
Industrial Equipment Architecture
Application
bull Secure remote maintenance
BampR Products
bull X20 PLC Site Manager
bull Gate Manager
Customer Value
bull Secure remote maintenance
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
for Brownfield
Food amp Beverage Industry Architecture
OPC UA
MQTTApplication
bull Lifecycle management
bull Connectivity to higher-level IT systems
BampR Products
bull Power Panel X20 IO
bull mapp Technologies
Customer Value
bull Improved brownfield competiveness
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
Fleet Management
Maritime Industry Architecture
MQTTApplication
bull Process data acquisition
bull Secure remote maintenance
BampR Products
bull APC2100 X20 PLC X20 IO
Customer Value
bull Enhanced lifecycle management
bull Provide additional services
bull Optimized end-user experience
Industrial IoT
Functionalities
QampA
Time Sensitive Networking
(TSN)
Jaehoonsabr-automationcom
Use Case I OKE Group
System Layout and Quantities
VPN VPN VPN
Headquarter
ReportsAPROL Server
Runtime Engineering
Real-time
data
Historical
data
Standard- and Ad-hoc-Reports
Individual Dashboards
Mobile Data Analysis
Aprol-
Process Data Acquisition
and EnMon
Data Analysis
CC100-300
Euromapp 63
MC45
Euromapp 63
VPN
APROL PDA
Site A Site B
APROL PDA
Site C
APROL PDA
Site D hellip X
APROL PDA
- MES
- ERP
Industrial IoT
Predictive Maintenance
Automotive industry
Application
bull Online vibration monitoring on assembly line
bull Data aggregation on edge controller
BampR Products
bull X20CM4810 X20 IOrsquos X20 PLC
bull APC910 Aprol ConMon
Customer Value
bull Prevent secondary damage
bull Achievable product quality and quantities
bull Reduced unplanned downtime
Architecture
MQTT
Industrial IoT
Functionalities
Industrial IoT
Remote Access
Industrial Equipment Architecture
Application
bull Secure remote maintenance
BampR Products
bull X20 PLC Site Manager
bull Gate Manager
Customer Value
bull Secure remote maintenance
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
for Brownfield
Food amp Beverage Industry Architecture
OPC UA
MQTTApplication
bull Lifecycle management
bull Connectivity to higher-level IT systems
BampR Products
bull Power Panel X20 IO
bull mapp Technologies
Customer Value
bull Improved brownfield competiveness
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
Fleet Management
Maritime Industry Architecture
MQTTApplication
bull Process data acquisition
bull Secure remote maintenance
BampR Products
bull APC2100 X20 PLC X20 IO
Customer Value
bull Enhanced lifecycle management
bull Provide additional services
bull Optimized end-user experience
Industrial IoT
Functionalities
QampA
Time Sensitive Networking
(TSN)
Jaehoonsabr-automationcom
Industrial IoT
Predictive Maintenance
Automotive industry
Application
bull Online vibration monitoring on assembly line
bull Data aggregation on edge controller
BampR Products
bull X20CM4810 X20 IOrsquos X20 PLC
bull APC910 Aprol ConMon
Customer Value
bull Prevent secondary damage
bull Achievable product quality and quantities
bull Reduced unplanned downtime
Architecture
MQTT
Industrial IoT
Functionalities
Industrial IoT
Remote Access
Industrial Equipment Architecture
Application
bull Secure remote maintenance
BampR Products
bull X20 PLC Site Manager
bull Gate Manager
Customer Value
bull Secure remote maintenance
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
for Brownfield
Food amp Beverage Industry Architecture
OPC UA
MQTTApplication
bull Lifecycle management
bull Connectivity to higher-level IT systems
BampR Products
bull Power Panel X20 IO
bull mapp Technologies
Customer Value
bull Improved brownfield competiveness
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
Fleet Management
Maritime Industry Architecture
MQTTApplication
bull Process data acquisition
bull Secure remote maintenance
BampR Products
bull APC2100 X20 PLC X20 IO
Customer Value
bull Enhanced lifecycle management
bull Provide additional services
bull Optimized end-user experience
Industrial IoT
Functionalities
QampA
Time Sensitive Networking
(TSN)
Jaehoonsabr-automationcom
Industrial IoT
Remote Access
Industrial Equipment Architecture
Application
bull Secure remote maintenance
BampR Products
bull X20 PLC Site Manager
bull Gate Manager
Customer Value
bull Secure remote maintenance
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
for Brownfield
Food amp Beverage Industry Architecture
OPC UA
MQTTApplication
bull Lifecycle management
bull Connectivity to higher-level IT systems
BampR Products
bull Power Panel X20 IO
bull mapp Technologies
Customer Value
bull Improved brownfield competiveness
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
Fleet Management
Maritime Industry Architecture
MQTTApplication
bull Process data acquisition
bull Secure remote maintenance
BampR Products
bull APC2100 X20 PLC X20 IO
Customer Value
bull Enhanced lifecycle management
bull Provide additional services
bull Optimized end-user experience
Industrial IoT
Functionalities
QampA
Time Sensitive Networking
(TSN)
Jaehoonsabr-automationcom
Industrial IoT
for Brownfield
Food amp Beverage Industry Architecture
OPC UA
MQTTApplication
bull Lifecycle management
bull Connectivity to higher-level IT systems
BampR Products
bull Power Panel X20 IO
bull mapp Technologies
Customer Value
bull Improved brownfield competiveness
bull Operational effectiveness
Industrial IoT
Functionalities
Industrial IoT
Fleet Management
Maritime Industry Architecture
MQTTApplication
bull Process data acquisition
bull Secure remote maintenance
BampR Products
bull APC2100 X20 PLC X20 IO
Customer Value
bull Enhanced lifecycle management
bull Provide additional services
bull Optimized end-user experience
Industrial IoT
Functionalities
QampA
Time Sensitive Networking
(TSN)
Jaehoonsabr-automationcom
Industrial IoT
Fleet Management
Maritime Industry Architecture
MQTTApplication
bull Process data acquisition
bull Secure remote maintenance
BampR Products
bull APC2100 X20 PLC X20 IO
Customer Value
bull Enhanced lifecycle management
bull Provide additional services
bull Optimized end-user experience
Industrial IoT
Functionalities
QampA
Time Sensitive Networking
(TSN)
Jaehoonsabr-automationcom
QampA
Time Sensitive Networking
(TSN)
Jaehoonsabr-automationcom