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CNC TURNING CENTER

PL 45 series

NC Specifications / FANUC Series

Item Specification 0i-TD

Controlled axis

Max. feed axes 4 AXIS

Feed axes X/Z/(Cs)

Max. simultaneosly controlled axis 4

Least command increment 0.001mm / 0.0001" ◯

Operation functions

Pulse handle feed X1, X10, X100 ◯

Feedrate per minute G98 ◯

Feedrate per revolution G99 ◯

Interpolation functions

Linear interpolation G01 ◯

Circular interpolation G02, G03 ◯

Dwell G04 ◯

Polar cordinate interpolation G12.1, G13.1 ◯

Cylindrical interpolation G70.1 ◯

Variable lead thread cutting G34 ◯

Continuous threading ◯

Reference position return G28 ◯

Reference position return check G27 ◯

Feed functionRapid traverse rate override F0, 25%, 50%, 100% ◯

Feedrate override 0~150%

Spindle functionSpindle orientation ◯

Rigid tapping ◯

Tool functions

Tool number command T4-Digt / T2-Digt T4-Digt

Tool nose radius compensation G40 ~ G42 ◯

Tool offset pairs ◯

Tool geometry/wear offset GEOMETRY & WEAR DATA ◯

Tool life management ◯

Tool path graphic display ◯

Automatic tool offset G36, G37 ◯

Direct input of tool offset value measured B ◯

Program input

Absolute/incremental programming ◯

Multiple repetitive cycle G70 ~ G76 ◯

Canned cycles G90, G92, G94 ◯

Inch/metric conversion G20 / G21 ◯

Program restart ◯

Retraction for rigid tapping ◯

Max. programmable dimension ±99999.999mm/±9999.9999" ◯

M function M3 digit ◯

Custom macro ◯

Canned cycle for drilling ◯

Direct drawing dimension programming ◯

Programmable data input G10 ◯

Optional block skip ◯

Workpiece coordinate system G52 ~ G59 ◯

Number of registerable programs 400EA

Setting and

display

Alarm & Operator history display ALARM & OPERATION DISPLAY ◯

Run hour and parts count display RUNNING TIME & PART NO. DISPLAY ◯

Display spindle & servo overload SPINDLE & SERVO LOAD DISPLAY ◯

Self-diagnosis function ◯

Extended part program editing COPY,MOVE, CHANGE OF NC PROGRAM ◯

Display screen 10.4" color

Data input/outputMemory card input/output ◯

USB memory input/output ◯

Editing operation Part program storage size 512Kbyte(1280m) ◯

Manual guide i Manual Guide i ◯

Ⓒ SMEC 2016.04-NO.1❖ Design and specifications subject to change without notice.

www.esmec.com

SMEC Co., Ltd.157-10, Goldenroot-ro, Juchon-myeon, Gimhae-si, Gyeongsangnam-do, KoreaTel +82 55 340 4800 Fax +82 55 340 4740http://www.esmec.com

Smart One, Global One

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High Accuracy, High Rigidity Spindle

Output Converting Transmission

Equipped as standard feature, high Output

Converting Transmission provides heavy-duty

machining.

Spindle Power & Torque Diagram

PL 45LPL 45XLPL 45LMPL 45XLM

Pin Tube Rib Design for Minimal Axis Heat Transfer

Radiator fan-like pin tube rib design dissipates

heat generated by axis movements, maintaining

minimal thermal expansion.

Big Bore Ø181mm

Ø132mm

PL 45L(BB), PL 45LM(BB) (24", 1,200rpm)PL 45L, 45LM (15", 2,000rpm)

SPINDLE SPEED[rpm]10

2

3

4

5

10

20

30

405060

30 50 100 300

30984

102

251 304 925

530

500 1000 20001200

Torq

ue=3

103.

5 ft.lb

s

Torq

ue=2

078.

7 ft.lb

s

PO

WE

R [

hp

]

Torq

ue=2

563.

7 ft.lb

s

Torq

ue=2

563.

7 ft.lb

s

Torq

ue=1

038.

1 ft.lb

sTo

rque

=695

.3 ft

.lbs

Torq

ue=8

57.5

ft.lb

s

Torq

ue=1

038.

1 ft.lb

sTo

rque

=695

.3 ft

.lbs

Torq

ue=8

57.5

ft.lb

s

저속기어 : 135~702 rpm고속기어 : 402~1800 rpmSPINDLE SPEED[rpm]

PO

WE

R [

KW

]

10 100 1000

37kW

22kW

30kW

18.5kW

37kW

2

3

4

5

10

20

30

40

50

300 500 500030 50

Torque

=268

kgf.m

Torque

=217

.2kg

f.m

Torque

=89.6k

gf.m

Torque

=72.6k

gf.m

Torque

=268

kgf.m

135 409

Torque

=217

.2kg

f.m

70222kW

30kW

18.5kW

1223

4022000

Torque

=89.6k

gf.m

Torque

=72.6k

gf.m

2000

Low GearHigh Gear

•1988 - Started as Samsung Heavy Industries Machine Tools Business

•1989 - Horizontal and vertical machining center technology partnership with OKK Japan

•1991 - Turning center and vertical machining center technology partnership with Mori Seiki

•1996 - 5-sided processing center technology partnership with Toshiba

•1999 - Spun out from Samsung Aerospace Industries and established SMEC Co., Ltd

SMEC Company Engineering Machine Tools Samsung

- 45 degree torque tube type bed to support heavy duty turning

- Significantly reduced non-cutting time and efficient turning

- Low-center of gravity reducing vibration, thermal deformation and improving rigidity

Strongest in class with superb structural designSimultaneous heavy duty and precision turning

PL 45 seriesCNC TURNING CENTER

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PL 4

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PL 45 (High Speed Hydraulic Turret)

PL 45LM (BMT High Speed Turret)

High Speed, Heavy Duty Hyd. Index Turret

Driven by a high torque hydraulic index motor, the 10-station heavy-duty turret can accept

tools on both left and right side of each station. Turret indexing (repeatability ± 0.005)is non-

stop, bi-directional with a fast 0.25 second next station index time. A large diameter (Ø250)

Curvic coupling with 6,377kgf clamping force enables precision as well as heavy-duty cutting.

BMT Milling Turret (M Type)

PL45LM is equipped with standard 12-station BMT turret capable of accepting rotary tools at

any station, providing flexible machining thru various machining operations in just one set-up.

Each BMT holder is securely tightened by 4 screws, allowing the turret to perform heavy-duty

cutting, milling and drilling operations. Turret indexing is non-stop, bi-directional with a fast

0.25second next station index time.

Indexing Time

0.25 secNumber of tool positions

12 stations

Indexing Time

0.25 secNumber of tool positions

12 stations

Turret Torque Diagram

Milling Spindle Speed

4,000 rpmTool Holder

BMT 75

Max. Turning Length

Max. Turning Diameter

Spindle motor(30min/cont.)

37/30 kWSpindle speed

2,000 rpm1,200 rpm (BB)

Rapid traverse(X/Z)

20/18 m/min (PL 45L/45LM)

20/10 m/min (PL 45XL/45XLM)

Feed motor(X/Z)

7/6 kW

Max. machining length

2,255 mm (PL 45LM)

3,000 mm (PL 45XLM)

Max. machining diameter

690 mm (PL 45)

620 mm (PL 45M)

10

5

0

7.5kw

5.5kw CONTINUOUS

30 Min, S3 -60%

30001500

SPINDLE SPEED [min¯¹]

40001000

4

3

2

1

5

3.6kgf.m

4.9kgf.m

PO

WE

R [

KW

]

TO

RQ

UE

[K

gf.

m]

2000

615

An innovative high precision, heavy duty CNC Lathe,integrated with all of SMEC's advanced technology - PL 45 series

Highly Reliable and Rigid Structural Design

· One piece Meehanite casting with heavily ribbed torque tube design

·Rigid bed supports for powerful cutting

·Excellent vibration dampening and thermal displacement design

Programmable

Tailstock(Carriage

direct-coupled) [Std.]

The programmable tailstock

body mounted is on wide

guide ways to ensure rigid

work piece support.

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Rigid 45 degree Slant Bed

45 degree slant torque tube design bed and wide guide slide way ensure long term rigidity

and machining accuracy.

Also, the Slant Type structure allows for easier access to the workpiece and superb chip

discharge.

Hexahedral Slide Way

Frame (X-axis)

Wide integral way is machined from

the casting, induction hardened and

precision ground to ensure long-

term rigidity, machining accuracy

and heavy-duty machining.

Pre-tensioned and

Double Anchored Ballscrews

All axes ballscrews are pre-tensioned, heat treated and

fixed by double anchors on both ends, providing ultimate

rigidity and minimal thermal growth.

PL 45 seriesCNC TURNING CENTER

Cross-Section of the Bed

Hexahedral Slide Way Frame

Centralized Operation Panel

The centralized operation panel with its 10.4 inch

color TFT LCD monitor is able to swivel 90 degrees,

providing operators with easy access to the control

panel while working on the machine.

90deg

150mm

MT5

Ø160mm

Unit : inch

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High Precision Tooling System

Standard Accessories

Processing Speed

Smart One, Global One

Automatic Lubricator

Chip Conveyor

Auto Door

Heavy-duty cutting (O.D) <32mm×32mm qualified tool>

Turning Performance (material:SM45C) PL 45LM

10 mm

Spindle speed

367 rpmCutting speed

150 m/minDepth of cut

10 mm <Spindle Load 65%>Feedrate

0.4 mm/rev

Surface Roughness

10㎛

RoundnessCutting condition

Tool Diamond tool <nose radius 0.5mm>

Material AL150<Aluminum>Cutting speed 230 m/minFeedrate 0.05 mm/revDepth of cut 0.1 mmOuter diameter 200 mmFilter 1-50Model : PL 45

2.1㎛ R y

12㎛

10㎛

-10㎛

-12㎛3.98mm

Peak To Valley=2.311㎛

0.45㎛(actual result)

Tool Presetter

Programmable Tailstock

Zaxis

PL 45 seriesCNC TURNING CENTER

( ) : Standard Set Numbers

Optional Accessories

Steady Rest & Preparation

12-station Turret

Drill SocketsMT#2-D60MT#3-D60MT#4-D60MT#5-D60

MT#2- D2 12 "MT#3- D2 12 "MT#4- D2 12 "MT#5- D2 12 "

Drill

Boring Holder

Extention O.D Holder

Face Holder

U-Drill Holder

U-Drill

Boring Bar

Boring BarØ60(Ø2 12 ")

32(1 14 ") Tool

Boring Bar SleevesØ12-D60Ø16-D60Ø20-D60Ø25-D60Ø32-D60Ø40-D60Ø50-D60

-D2 12 "-D2 12 "-D2 12 "-D2 12 "-D2 12 "-D2 12 "

""

""

Ø12"

Ø58

Ø34

Ø1"Ø1 14

Ø1 12

Ø2" -D2 12 "

(1)

(1)

(3)

(2)

(1)

(1)

12-station Turret(BMT 75)

Face Holder

O.D Holder

Boring Holder

Axial Driven Holder

Radial Driven Holder

Drill SocketsMT#2-D60MT#3-D60MT#4-D60MT#5-D60

MT#2-D2 12 "MT#3-D2 12 "MT#4-D2 12 "MT#5-D2 12 "

Boring Bar SleevesØ12-D60Ø16-D60Ø20-D60Ø25-D60Ø32-D60Ø40-D60Ø50-D60

D2 12 ""Ø12 -

D2 12 "Ø58" -

D2 12 "Ø34" -

D2 12 "Ø1" -D2 12 "Ø1 14"-D2 12 "Ø1 12"-

Ø2" - D2 12 "

32(1 14 ") Tool

Boring BarØ60(Ø2 12 ")

Boring Bar

Drill

U-Drill

Milling ColletsER40(Ø3-Ø26)

(4)

(1)

(2)

(2)

(2)

(1)

(1)

U-Drill Holder

(1)

PL 45L

PL 45LM

1,13

3

6,521

5,520 1,001

497

1,425152 5772,154

2,154

Chip Conveyor

1,1651,105

DOOR OPEN DOOR OPEN

1,545 95 1,610

1,24

1

998

2,37

41,

241

1011 3

5

112 2

7

9

8 6

4

335 350 (X-AXIS STROKE)403094086210

170

399

645

SPINDLE CENTER

BORING HOLDER SHANK DIA : 60

32

∅780 (MC MAX. SWING DIA.

∅620

(MAX. TURNING DIA.)

∅670∅640

9979

109

109

114

40

25.9

63.5

∅277

∅299

32

260 40350 (X-AXIS STROKE)

397.

7

5345

∅690

(MAX. TURNING DIA.)

REAR SLIDE COVER

INTERFERENCE LINE

300

645

SPINDLE CENTER

170

170

1.

25

∅739.45

∅680

∅739.45 (DISC MAX. SWING)

BORING HOLDER SHANK DIA : ∅60

1

2

3

45

6

7

8

9 10

11

12

∅605.5

∅60

∅305.434

∅267.109

∅675

728

6543

5.1

40 65

∅63

0SW

ING O

VER

SADDLE

REAR SLIDE COVER

INTERFERENCE LINE

32

∅600

X-AXIS B/S CENTER X-AXIS B/S CENTER

Ø15"

CH

UC

K

149

274 150 2200 (TAIL STOCK STROKE)

(QUILL STROKE)

580 2330 (Z-AXIS CARRIAGE STROKE)

70 122 2330 (Z-AXIS STROKE)

8380

2180 (Z-AXIS ORIGINAL POSITION) 150

85 2330 (Z-AXIS STROKE) 124

645 (

X-AXIS

ORIG

INAL P

OSIT

ION

)

340

350 (

X-AXIS

STR

OKE)

260

80

305

45

300

350

(X-AXIS

STRO

KE)

40

340

5

Ø610 (

Max.

machin

ing d

ia.)

Ø690 (

Max.

machin

ing d

ia.)

3940

645 (

X-AXIS

ORIG

INAL P

OSIT

ION

)

620 (

MAX.

TU

RN

ING

DIA

.)

581 2330 (Z-AXIS CARRIAGE STROKE)

X-AXIS B/S CENTER X-AXIS B/S CENTER

210

85

40

350

(X-A

XIS

STRO

KE)

125

335

40

300

X A

XIS

ORIG

IN

149

274

44

150 2200 (TAIL STOCK STROKE)

(QUILL STROKE)

130 2330 (Z-AXIS STROKE)1502180 (Z-AXIS ORIGIN)

381120

Ø26

15"

CH

UC

K

40.5

10

389

350

70

100.5

SMEC

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PL 4

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Smart One, Global One

Major Specifications

- Hard Jaw 1 set

- Tool Holders

- Leveling Block

- Programmable Tailstock

- Door Interlock

- Chip Conveyor with Bucket

- Air Blow Unit

- 18˝Hydraulic Chuck

- 21", 24" Hydraulic Chuck(Big Bore)

- Patrol Lamp

- Steady Rest : Slu-4

- Tool Presetter

- Oil Skimmer

- Gun Coolant

Standard Accessories Optional Accessories

※Figures in inches are converted from metric measurements. ※Opt. : [BB]

Turret Head Interference Unit : mm

Work Range Unit : mm

Machine Dimensions Unit : mm

PL 45 seriesCNC TURNING CENTER

- Coolant System

- Built-in Work Light

- Splash Guard

- Hand Tools

- 15˝Hydraulic Chuck

- Soft Jaw 3 Sets

MILL TURRET (BMT 75)HYD TURRET (STD 12 station)

DESCRIPTION PL 45L PL 45XL PL 45LM PL 45XLM

Capacity

Swing over bed mm Ø775

Swing over saddle mm Ø630

Recom. turning diameter mm Ø380

Max. machining diameter mm 690 620

Max. machining length mm 2,255 3,000 2,255 3,000

Bar working diameter mm Ø117.5 [Ø165.5]

TravelsX-axis travel mm 350

Z-axis travel mm 2,330 3,130 2,330 3,130

MainSpindle

Spindle speed rpm 2,000

Spindle nose ASA A2-11 [A2-15]

Spindle through hole diameter mm Ø132 [Ø181]

Min. spindle indexing angle deg - 0.001

Turret(Std.)

Number of tool stations [option] ea 12 [10]

Shank size for square tool mm □ 32

Shank diameter for boring bar mm Ø60

Turret(Mc)

Number of tool stations [option] ea - 12 (BMT75)

Shank size for square tool mm - □32

Shank diameter for boring bar mm - Ø60

Indexing time sec - 0.2

Rotary tool spindle speed rpm - 4,000

FeedRate

Rapid traverse (X/Z) m/min 20 / 18 20 / 10 20 / 18 20 / 10

Feed per revolution mm/rev 0.0016~500

Motor

X axis feed motor kW 7

Z axis feed motor kW 6

Spindle drive motor(cont./30min) kW 30 / 37

Rotary tool spindle motor(cont./30min) kW - 5.5 / 7.5

Tailstock

Tailstock travel mm 2,200 3,000 2,200 3,000

Quill diameter mm Ø160

Quill bore taper MT MT-5(BUILT-IN)

Quill travel mm 150

ELECTRIC POWER SUPPLY kVA/V 60 / 220

REQUIRED FLOOR SPACE(L×W) mm 5,520×2,154 6,320×2,154 5,520×2,154 6,320×2,154

MACHINE WEIGHT kg 13,000 17,200 13,200 20,000

CONTROLLER