roland fj_600_500_400

8/21/2019 Roland FJ_600_500_400

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SERVICE NOTES

Unauthorized coplying or transferral, in whole or in part, of this manual is prohibited.Copyright © 2001 ROLAND DG CORPORATION

Windows and MS-DOS are registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.

FJ-600/500/400

5218-03

Forth EditionFJ-600/500/400 '02.Jan

Printed in Japan

1 Structure & Spare Parts

1-1 COVERS ...................................................................................... 41-2 FRAME......................................................................................... 61-3 CARRIAGE .................................................................................. 81-4 DRIVE UNIT ............................................................................... 101-5 CHASSIS ................................................................................... 121-6 PINCH ROLLER......................................................................... 131-7 STAY ROLL ............................................................................... 141-8 PUMP SYSTEM ......................................................................... 151-9 INK SYSTEM ............................................................................. 161-10 BASE FRAME ............................................................................ 171-11 ACCESSORIES & STAND ......................................................... 181-12 TU-550/650 ................................................................................ 19

2 Electrical Section

2-1 WIRING MAP ............................................................................. 20

2-2 MAIN BOARD ............................................................................ 212-3 OTHER CIRCUIT BOARD ......................................................... 33

3 Replacement of Main Parts

3-1 HEAD REPLACEMENT ............................................................. 363-2 CLEANING WIPER REPLACEMENT ........................................ 403-3 CAPPING UNIT REPLACEMENT .............................................. 413-4 MAIN BOARD REPLACEMENT ................................................ 443-5 BATTERY REPLACEMENT ....................................................... 453-6 ENCODER SCALE REPLACEMENT ........................................ 473-7 CARRIAGE WIRE REPLACEMENT .......................................... 493-8 CARRIAGE MOTOR REPLACEMENT ...................................... 53

4 Adjustment

4-1 Special Tools .............................................................................. 57

4-2 SERVICE MODE........................................................................ 584-3 HOW TO UPGRADE FIRMWARE ............................................. 694-4 HEAD RANK SETTING.............................................................. 704-5 HEAD ALIGNMENT ................................................................... 724-6 CAPPING POSITION ADJUSTMENT ........................................ 794-7 FLUSHING POSITION ADJUSTMENT...................................... 824-8 PAPER SIDE SENSOR ADJUSTMENT .................................... 844-9 LIMIT POSITION & CUT DOWN POSITION INITIALIZE........... 864-10 LINEAR ENCODER SETUP ...................................................... 884-11 MOTOR BALANCE ADJUSTMENT ........................................... 894-12 HEAD CARRIAGE HEIGHT ADJUSTMENT .............................. 924-13 CALIBRATION (FEEDING DIRECTION) ................................... 944-14 CARRIAGE WIRE TENSION ADJUSTMENT ............................ 964-15 NETWORK BOARD INITIALIZE ................................................. 98

5 Supplemental Information

5-1 OPERATIONAL SEQUENCE .................................................. 1005-2 SENSOR MAP ......................................................................... 103

6 Troubleshooting

6-1 WHITE FINE LINES/SCRATCHY PRINTING/MISSING DOT . 1046-2 PRINTS UNEXPECTED LINE ................................................. 1056-3 IT DOESNÅfT PRINT AT ALL .................................................. 1066-4 INK STAIN ON MEDIA ............................................................. 1076-5 SHIFTING IN PRINTING.......................................................... 1086-6 MOTOR ERROR ...................................................................... 108

7 Service Activities

7-1 INSTALLATION CHECK LIST ................................................. 1097-2 MAINTENANCE CHECK LIST ................................................. 1137-3 Specification ............................................................................. 115

Contents

Structure & Spare Parts

Electrical Section

Replacement of Main Parts

Adjustment

Supplemental Information

Troubleshooting

Service Activities

1

2

3

4

5

6

7

Revised

8/21/2019 Roland FJ_600_500_400


Revision RecordRevision

No. Date Description of Changes Approval Issued

0 2000.8.7 First Edition Inagaki Shigenoya

Sect.1 Structure &Spare Parts

Several parts have been revised.

Sect.2 Electrical Section

Several parts have been revised.

Sect.3 Replacement of Main Parts

Necessary Adjustment has been added.

Tips and advice have been added.

Sect.4 Adjustment

1 2001.1.9 Explanation and tips and advice have Inagaki Kaneko

been added in several places.

Capping Position Adjustment has been

revised.

Flushing Position Adjustment has been

revised.

Carriage Wire Tension Adjustment has

been revised.

Sect.7 Service Activities

Specification has been revised.

List of Profiles has been added.

FJ-600 has been added.

2 2001.5.10Sect4 P.64 SSW1-3 has been added. Inagaki Kaneko

P.80 Move to left Move to right

Sect.1 Structure &Spare Parts

P8, 9 GUIDE, CABLE FJ-500 has been added.

3 Inagaki Tamaki2002.1.28

8/21/2019 Roland FJ_600_500_400


To Ensure Safe Work

To Ensure Safe Work

About WARNING and CAUTION Notices.

Used for instructions intended to alert the operator to the risk of death

or severe injury should the unit be used improperly.

Used for instructions intended to alert the operator to the risk of injury

or material damage should the unit be used improperly.

* material damage refers to damage or other adverse effects caused

with respect to the home and all its furnishings, as well to domestic

animals or pets.

CAUTION

WARNING

About the Symbols

The symbol alerts the user to items that must never be carried out (are

forbidden). The specific thing that must not be done is indicated by the design

contained within the circle.

The symbol at left means not to touch.

The symbol alerts the user to things that must be carried out. The specific

thing that must be done is indicated by the design contained within the circle. The

symbol at left means the power-cord plug must be unplugged from the outlet.

The symbol alerts the user to important instructions or warnings. The specific

meaning of the symbol is determined by the design contained within the triangle.The symbol at left means “danger of electrocution”.

In addition to the WARNING and CAUTION symbols, the symbols shown below are aloso used.

: Tips and advise before the adjustment.

8/21/2019 Roland FJ_600_500_400


About the Labels Affixed to the Unit

HIGH VOLTAGE,HANDLING ATTENTION• Do not touch during power on

Electric shock, Compornents damage• Do not repair. Replace power unit.

• Do not replace fuse. Can not be recovered.

About the Labels Affixed to the UnitThese labels are affixed to the body of this product.

The following figure describes the location.

Electric charge.

Do not touch when power is on.

Do not recharge, short-circuit,

disassemble the lithium battery, nor

put it into fire.

It may cause heat, explosion and fire.

Put tape around the lithium battery

for insulation for disposal or

preservation.


WARNING

Turn off the primary power SW

before servicing.

8/21/2019 Roland FJ_600_500_400



1


1-1 COVERS

13

11

S7

S6

S6

S6

S6

S6

S6

S10

27

S3

23

1

2

22

S6

S6

S6

S6

S6

S6

S

2

S5

17

26

30

S8

1

S14

S8

1

S14

1

6

9

2

S6

7

S6

S6

S9

S13

S13

S13

28

8

15

14

29

10

19

20

24

25

S2

S6

S2

6

18

S6

S4

S1

S3

S3

S3

S3

S4

4

3

5

S12

S12

S11

21

S10

2

7

S7

31

31

(FJ-600

only)

32

(FJ-600

only)

FJ-600

only

33

S15

S3

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5

1

FJ-400

FJ-500

FJ-600

PARTS LIST -Main Parts-Parts No. Parts Name

1 11879107 ABSORBER TK-12 * * *

22095121 APRON,B FJ-400 *

22095119 APRON,B FJ-500 * *

22095118 APRON,F FJ-400 *

22095117 APRON,F FJ-500 * *

22095122 APRON,F UNDER FJ-400 *



22025457 COVER,FRONT FJ-400 *



6 22025465 COVER,HINGE FJ-500 * * *

22025458 COVER,I/C FJ-500 * *

22025510 COVER,I/C2 FJ-500 * * *

8 22025462 COVER,INK SYSTEM FJ-500 * * *

22025454 COVER,MEDIA FJ-400 *



10 22025466 COVER,PANEL FJ-500 * * *

22025461 COVER,PLATE SIDE L FJ-500 * *

22025511 COVER,PLATE SIDE L 2 FJ-500 * * *22025467 COVER,RAIL FJ-400 *

22025460 COVER,RAIL FJ-500 *

22025509 COVER,RAIL FJ-600 *

13 22025305 COVER,SIDE L FJ-500 * * *

14 22025306 COVER,SIDE R FJ-500 * * *

15 12239406 CUSHION,TM-96-6 * * *

16 22225101 ESCUTCHEON FJ-500 * * *

21655197 HOLDER,PLATE COVER FJ-400 *



18 21645103 HOOK,INT SW FJ-500 * * *

19 22495204 KEYTOP,DS-LD1H MWG * * *

20 22495205 KEYTOP,DS-LX1H MWG * * *

21 22535134 LABEL,CAUTION COVER FJ50 #LA14 * * *

22 22535220 LABEL,CORPORATE LOGOTYPE #LA79 * * *23 22535265 LABEL,HI-FI JET PRO FJ-500 #LA219 * * *

24 7521840080 LCD BOARD ASS'Y * * *

25 7521840050 PANEL BOARD ASS'Y * * *

22055437 PLATE,COVER FJ-400 *



27 22295218 SHAFT,COVER FJ-500 * * *

28 21475126 SHEET,INK SYSTEM FJ-500 * * *

29 21475123 SHEET,PANEL FJ-500 * * *

30 21425110 WASHER,COVER FJ-50 * * *

32 22095125 APRON,F SHORT FJ-600 *

32 22325429 SUPPORT,APRON B FJ-600 *

33 22025508 COVER,TOP FJ-600 *

9

12

17

26

11

7

2

3

4

5

*(1)

*(2)

*(1)

*(2)

*(1) FJ-400 : Z**0195 and below, FJ-500 : Z**1358 and below

*(2) FJ-400 : Z**0199 and above, FJ-500 : Z**1359 and above

PARTS LIST -Supplemental Parts-Parts Name

S1 SCREW,BINDING HEAD 3 x 4 Ni

S2 SCREW,W-SEMS 3 x 6 BC


S4 SCREW,W-SEMS 3 x 8 SUS




S8 SCREW,HEXAGON SOCKET HEAD CAP 3 x 12 BC

S9 SCREW,PLAPOINT(BLACK) 4 x 6

S10 E-RING ETW-4

S11 LABEL,CAMM-1 WARNING No.453S12 LABEL,CAUTION COVER CJ-70 No.684S13 CUSHION,MDX-500(cut when using) 10 x 1000 x 2MMS14 BUSH,ROLL 3 x 4

S15 SCREW,HEXAGON SOCKET HEAD CAP

WITH FLANGE

4 x 12 Cr

8/21/2019 Roland FJ_600_500_400



1

1-2 FRAME

4 3

S

1 5 S

1 5

1 5

1 4

4 0

1 8

2 5

S 1

S 8

4 6

5

S 2

3 0 2

S 2 2

S 1 2

S 1 2

S 1 2 4

S

2

S 2 5

S 2 4

3 1

3 4

4 2

S 1 1

S 1

3 6

2 9

3 5

4 5

1 6

S 5

2 8

1 6

9

3 3

1 7

1 7

2 2

S 5

S

5

S 1 8

S 1 8

S 9

S 1 2

S 1 2

S 1 2

S 2 2

S 2 5

4

S 2 1

S 1 3

8

4 1

8

3

S 5

4 4

S 5

2

1

1 9

S 2 3

2 0

7

2 4

2 3

S 2 0

7

S 7

S 2 0

S 1 6

4 6

S 8

S 1 6

1 3

1 2

4 3

S 1 0

S 1 1

4 7

S 5

S 5

1 S 1 2

S 1 7

S 1 1

3 9

3 8

S 2 6

S 1 9

S 6

1 1

S

4

S 1 9

3 2

S 6

2 7

S 2 7

S 2 6

S 1

9

S 1 9

S

2 6

S 2 6

S 4

1 1

2 6

3

7

S

2 1

5 1

S

1 4

5 0

4 9

S 1 4

5 1

4 8

5 2

5 3

S 1 5

S 2 8

1 0

6

S 1

S 1

S 1

S 1 1

S 1 1

S 1 1

S 1 1

S 1 1

S 1 1

S 1 1

S 1 1

S 1

S 1 1

S 1 1

S 1 0

S 3

3 2

S 2 9

5 4

5 5

S 3 0

F J

- 6 0 0

o n

l y

5 6

5

6

R e v

i s e

d

R e v

i s e

d

8/21/2019 Roland FJ_600_500_400



7

1


22805400 ASS'Y,G-ROLLER FJ-400 *



11899132AS ASS'Y,L-BEARING SSR15XW2U+1720LYF *

11899133AS ASS'Y,L-BEARING SSR15XW2U+1960LYF-(A) *

11899136AS ASS'Y,L-BEARING SSR15XW2U+2260LYF *

3 22355725 BASE,CAM PINCH FJ-500 * * *4 22355726 BASE,RAIL FJ-500 * * *

5 22355722 BASE,SHAFT SQUARE FJ-500 * * *

22005130 BED 2 FJ-400 *

22005129 BED 2 FJ-500 *

22005128 BED FJ-600 *

7 12159573 BUSH,80F-0603 * * *

8 12159563 BUSH,80F-1006 * * *

9 21775101 CAM,SHAFT P-ROLLER CJ-500 * * *

12039532 COVER,TKP0180-2B R50-58 *

12029478 COVER,TKP0180-2B R50-65 *

12029512 COVER,TKP0180-2B R50-72 *

11 21715104 FAN,SCIROCCO 109BF24HA2-10 * * *

22115802 FRAME,MIDDLE L FJ-500 * *

22115850 FRAME,MIDDLE L 2 FJ-500 * * *

13 22115808 FRAME,MIDDLE R FJ-500 * * *

22115809 FRAME,SIDE L FJ-500 * *

22115851 FRAME,SIDE L 2 FJ-500 * * *

15 21685119 GEAR,S300S10 * * *

16 22135559 GUIDE,TUBE 8 FJ-500 * * *

17 7521840090 HOLDER FOR CARRIAGE FPC * * *

18 21655131 HOLDER,LINEAR SCALE CJ-70 * * *

19 22485104 KNOB FJ-50 * * *

20 22145444 LEVER,CAM PINCH FJ-500 * * *

21 15229705 PHOTO INTERRUPTER GP1A71A1 * * *

22 22055445 PLATE,CABLE FJ-500 * * *

23 22055455 PLATE,CAM PINCH FJ-500 * * *

24 22055454 PLATE,LEVER FJ-500 * * *

25 22055316 PLATE,LINEAR SCALE CJ-70 * * *

22055452 PLATE,SHUTTER L FJ-500 * *

22055476 PLATE,SHUTTER L FJ-600 *

22055446 PLATE,SHUTTER R FJ-500 * *

22055477 PLATE,SHUTTER R FJ-600 *

28 22055453 PLATE,TUBE GUIDE FJ-500 * * *

22185420 RAIL,CABLE FJ-400 *

22185417 RAIL,CABLE FJ-500 *

22185421 RAIL,CABLE FJ-600 *

22185419 RAIL,GUIDE FJ-400 *

22185416 RAIL,GUIDE FJ-500 *

22185422 RAIL,GUIDE FJ-600 *

22185418 RAIL,LINEAR SCALE FJ-400 *



32 15229505 SENSOR INTERRUPTER GP2A25 * * *

22295228 SHAFT,SQUARE 2 FJ-400 *

22295227 SHAFT,SQUARE 2 FJ-500 *

22295225 SHAFT,SQUARE FJ-600 *

22665261 SHEET,LINEAR SCALE FJ-400 *



21475122 SHEET,PAPER FEED FJ-500 * *

21475131 SHEET,PAPER FEED FJ-600 *

36 21475124 SHEET,RAIL CABLE FJ-500 * *

21475130 SHEET,RAIL CABLE FJ-600 *

37 22125428 SHUTTER,FJ-500 * * *

38 22165196 SPACER,BED LOWER FJ-500 * * *

39 22165197 SPACER,BED UPPER FJ-500 * * *

40 22175122 SPRING,BACK UP PNC-960 * * *

41 22035161 STAND,LEVER FJ-500 * * *

42 22715258 STAY,RAIL CABLE FJ-500 * * *

12

14

26

1

2

6

10

27

29

34

35

31

30

33


S1 SCREW,W-SEMS 3x6 BC





S6 SCREW,HEXAGON SOCKET HEAD CAP 3x6 BC

SCREW,HEXAGON SOCKET HEAD CAP 3x8 BC

W/SPRING WASHER PRECOATING LOCK AGENT


SCREW,HEXAGON SOCKET HEAD CAP 3x12 BC

WITH PLAIN WASHER

SCREW,HEXAGON SOCKET HEAD CAP 4x6 Cr

WITH FLANGE


WITH PLAIN WASHER



S14 SCREW,PAN HEAD WITH PLAIN WASHER 3x4 Cr

S15 SCREW,SOCKET SET WP 3x8 BC

S16 NUT,SQUARE M3BC

S17 NUT,HEXAGON M4BC

S18 LIVET,NYLON P2655B

S19 WIRE SADDLE LWS-0711Z

S20 E-RING ETW-4

S21 E-RING ETW-7

S22 PIPE,POLY 4x8x10

S23 RENY PH BIND 4x8

S24 TAPE REFLECTION FNS50(cut when using)

S25 SPRING PIN 2.5x8 SUS

S26 SCREW,BINDING HEAD P-TIGHT 3x6 BC


S28 SCREW,SOCKET SET WP 3x3 BC


S7

S10

S11

S9

*(1) FJ-400 : Z**0195 and below, FJ-500 : Z**1358 and below

*(2) FJ-400 : Z**0199 and above, FJ-500 : Z**1359 and above

*(1)

*(2)

*(1)

*(2)

FJ-400

FJ-500FJ-600

Parts No. Parts Name43 22715242 STAY,RAIL FJ-500 * * *

44 22715251 STAY,SENSOR PINCH FJ-500 * * *

45 22715250 STAY,TUBE FJ-500 * * *

46 22135365 STOPPER,SHAFT SQUARE CX-24 * * *

22325425 SUPPORT,FRAME FJ-500 * *

22325430 SUPPORT,FRAME FJ-600 *

48 22165129 GRX-400 AL SPACER 216-129 * * *49 22175870 R-BEARING JIS 6800ZZ(B7) * * *

50 22115106 GRX-400A BEARING HOUSING A * * *

51 22165165 GRX-450 COLLAR * *

22075119 SET,G-ROLLER FJ-400 *



22295230 SHAFT,FEED 2 FJ-400 *

22295229 SHAFT,FEED 2 FJ-500 *

22295223 SHAFT,FEED FJ-600 *

54 11879122 ABSOBER,K-16 *

55 11509111 ROLLER,STAY CABLE FJ-600 *

56 22135602 GUIDE, CABLE FJ-500 * * *

47

52

53

Revised

8/21/2019 Roland FJ_600_500_400



1

1-3 CARRIAGE

S 1 2

1 8

S 1 0

5 1

5 2

5

S 2 0

S 2 0

3

9

S 1

5 1

5 2

5

S 2 0

S 2 0

3 9

3 7

3 7

S 1

4 6

4 6

S 1

4 7

3 3 S 2

S 1 1

3 8

S 2

4 0

4 7

2 9

9

4 2

4 9

4

7

S 9

S 1 4

6

S 5

S 1 5

4 5 S

6

S 8

1 0

S 1

2 2

2 7

3 4

S 1 3 3

0

S 1

2 1

4 8

S 1 6

4 1

4 3

S 1

4 4

1 1

S 1

4 6

3 2

S 7

1 1 S

1

1

S 4

1 6

1 6

2

S 4

S 4

5 0

S 1

S 1 7

2 6

3 6

3 1

S 1

S 3

1 3

1 5

S 1

2 5

S 1 2

1 2

1 3

1 3

1 3

S 1 7

S 1 2

2 4

S 1 2

2 4

1 4

1 4

S 1 8

5 3

1 7

2 3

2 0

1 9

1 9

2 0

8 3

1 9

2 8

S 2

S

1 8

S

1 9

3 5

8/21/2019 Roland FJ_600_500_400



9

1

FJ-400

FJ-500FJ-600


1 21905157 ADAPTER,CARRIAGE L FJ-500 * * *

2 21905156 ADAPTER,CARRIAGE R FJ-500 * * *

3 11909133 ADAPTER,SCREW 2FAI FJ-50 * * *

4 22805292 ASS'Y,CLAMP BLADE CM-500 * * *

5 22805394 ASS'Y,HEAD INKJET FJ-500 * * *

6 22805291 ASS'Y,HOLDER BLADE CM-500 * * *7 22805396 ASS'Y,PLATE CAM SLIDE * * *

22805404 ASS'Y,TUBING 2 2500MM FJ-400 *

22805403 ASS'Y,TUBING 2 2700MM FJ-500 *

21435108 ASS'Y,TUBING 3000MM FJ-600 *

9 22355397 BASE,CARRIAGE FJ-500 * * *

10 22355656 BASE,CUTTER CM-500 * * *

11 23505695 CABLE-ASSY HEAD-GND FJ-500 * * *

12 23505700 CABLE-ASSY HEAD-U/D-SENS FJ-500 * * *

13 23475164 CABLE-CARD 21P1 280L BBRHIGHVHBP * * *

23475167 CABLE-CARD 28P 2410L BB HIGH-V * *

23475168 CABLE-CARD 28P 2670L BB HIGH-V *

15 7521840010 CARRIAGE BOARD ASS'Y * * *

16 11769106 CLAMP,CLAMP-B * * *

17 12399312 CORE SSC-45-12-F * * *

18 22025505 COVER,CARRIAGE 2 FJ-500 * * *

19 11959109 DAMPER,INK 2FAI * * *

20 11959115 DAMPER,INK BK 2FAI * * *

21 22115799 FRAME,CARRIAGE FJ-500 * * *

22 22115798 FRAME,CUTTER FJ-500 * * *

23 22135559 GUIDE,TUBE 8 FJ-500 * * *

21655192 HOLDER,CABLE FJ-400 *



25 7521840090 HOLDER FOR CARIAGE FPC * * *

26 21655195 HOLDER,CARRIAGE FJ-500 * * *

27 21655198 HOLDER,CUTTER FJ-500 * * *

28 11659149 HOLDER,RING O 2FAI FJ-50 * * *29 12149442 LEVER,HEAD R FJ-500 * * *

30 22145445 LEVER,LOCK FJ-500 * * *

31 7521840020 LINEAR ENCODER BOARD ASS'Y * * *

32 21345104 LOCK FJ-50 * * *

33 7521840030 PAPER SIDE SENSOR BOARD ASS'Y * * *

34 15229705 PHOTO INTERRUPTER GP1A71A1 * * *

35 22055449 PLATE,DAMPER FJ-500 * * *

36 22055451 PLATE,ENC SENS FJ-500 * * *

37 22055438 PLATE,HEAD GND FJ-500 * * *

38 22055439 PLATE,HEAD L FJ-500 * * *

39 12059434 PLATE,HEAD LOCK FJ-500 * * *

40 22055440 PLATE,HEAD R FJ-500 * * *

41 11519107 RING,O P4 * * *

42 21495115 SCREW,BLADE SET CM-500 * * *43 22295215 SHAFT,CARRIAGE FJ-500 * * *

44 22155567 SPACER M3X5 * * *

45 22175154 SPRING,BLADE UP CM-500 * * *

46 22175158 SPRING,CARRIAGE FJ-50 * * *

47 12179174 SPRING,HEAD LOCK FJ-500 * * *

48 22175161 SPRING,LEVER FJ-50 * * *

49 22175155 SPRING,SCREW CM-500 * * *

50 22715246 STAY,HEAD FJ-500 * * *

51 22325423 SUPPORT,DAMPER L FJ-500 * * *

52 22325424 SUPPORT,DAMPER R FJ-500 * * *

12039532 COVER,TKP0180-2B R50-58 *

12029478 COVER,TKP0180-2B R50-65 *

12029512 COVER,TKP0180-2B R50-72*

8

14

24

53




S3 SCREW,HEXAGON SOCKET HEAD CAP 2.6x4 BC


WITH FLANGE

S5 SCREW,FLAT HEAD 3x6 BCS6 SCREW,TRUSS HEAD 2x6 BC

S7 SCREW,OVAL HEAD 3x8 BC

S8 SCREW,BINDING HEAD 3x6 BC

S9 SCREW,BINDING HEAD 3x10


S11 SCREW,PLASTIC HEAD N-1 3x10 WH

S12 LIVET,NYLON P2655B

S13 E-RING ETW-3

S14 BUSH,ROLL 3x5

S15 BUSH,ROLL 2x4

S16 SCREW,W-SEMS(small) 3x6 BC



S19 WASHER,EXTERNAL TOOTHED LOCK M4 CrS20 SCREW,BINDING HEAD P-TIGHT 3x10 BC

S4

8/21/2019 Roland FJ_600_500_400



1

S 5

2 0

S 1 9

2 8

S 8

2

9

1

S 7

S 1 5

2 2

S 1 0

S 1

S 1 8

S 3

S 1 0

1 6

S 1 7

2

1 3

1 2

S 1 5

S 1 4

1 9

S

2

1 5

3

S 1 2

2 9

S 1 5

2 2

S 1 5

S 2

3 0

S 7

1

S 1 3

4

1 0

1 1

S 1 7

5

S 1 0

1 6

S 1 0

S 2

S 6

8

S 6 2

4

S 1

1 7

6

S 1 6

3 3

S 1 1

3 2

S 2

3 1

2 1 S

5

S 4 1

4

7

2 6 2

5

2 7

2 3

1 8

S 9

3 4

3 5

3

4

S 6

S 2

S 2

S 2 1

S 2 0

S 2 0

S 2 1

3 6

3 6

1-4 DRIVE UNIT

8/21/2019 Roland FJ_600_500_400



11

1

FJ-400

FJ-500FJ-600


1 12359113 ABSORBER TK-2320 * * *

2 22805398 ASS'Y,FEED MOTOR FJ-500 * * *

3 22805397 ASS'Y,FRONT COVER SW * * *

4 22805395 ASS'Y,HEAD COVER SW * * *

5 22805344 ASS'Y,MOTOR SCAN CJ-500 * * *

6 22805209 ASS'Y,PULLEY HD48.46S16 CJ-70 * * *7 11869103 BALL,4MM * * *

22355723 BASE,MOTOR FJ-500 * *

22355733 BASE,MOTOR FJ-600 *

10 23505691 CABLE-ASSY C-ENCODER FJ-500 * * *

11 23505690 CABLE-ASSY C-POWER FJ-500 * * *

23505699 CABLE-ASSY G-ENCODER FJ-400 *



23505698 CABLE-ASSY G-POWER FJ-400 *



14 21365103 CASE,LOCK CJ-70 * * *

1522025459 COVER,INT SW FJ-500 * * *16 21995109 FLANGE,MOTOR FJ-50 * * *

17 21685116 GEAR,H235S20(B8) * * *

18 21345107 LOCK,STAY FJ-500 * * *

19 12399102 MAGNET CATCH TL-105 * * *

20 12179723 PULLEY UD3354(B3.5C5.6) * * *

21 15229506 SENSOR INTERRUPTER,GP1A05A5 * * *

22 22295221 SHAFT,COVER MEDIA FJ-500 * * *

23 22295117 SHAFT,LOCK CJ-70 * * *

22295118 SHAFT,PULLEY CJ-70 * *

22295224 SHAFT,PULLEY FJ-600 *

25 22185101 SLIDER,LOCK CJ-70 * * *

26 22175134 SPRING,A CJ-70 * * *

27 22175160 SPRING,LOCK FJ-50 * * *

28 22035162 STAND,PULLEY FJ-500 * * *29 22715252 STAY,COVER FJ-500 * * *

30 22715243 STAY,COVER MEDIA FJ-500 * * *

22715244 STAY,SENSOR CARRIAGE FJ-500 * *

22715266 STAY,SENSOR CARRIAGE FJ-600 *

32 22715249 STAY,SHAFT PULLEY FJ-500 * * *

21945131 WIRE,FJ-400 *

21945130 WIRE,FJ-500 *

21945134 WIRE,FJ-600 *

34 22175815 R-BEARING JIS 688ZZ(B5 FL) * * *

21975117 PULLEY,HD48.46S16(B31C36.5) * *

21975139 PULLEY,HD48.46S16(B31C39.5) *

36 12399334 FILTER(E),TFC-16-8-13 * * *

31

33

35

8

12

13

24







SCREW,HEXAGON SOCKET HEAD CAP 4x12 CrWITH PLAIN WASHER




WITH FLANGE


WITH FLANGE


WITH FLANGE

S12 SCREW,BINDING HEAD 2.3x8 BC

S13 SCREW,BINDING HEAD 2.3x10 BC

S14 SCREW,BINDING HEAD 3x4 BC

S15 E-RING ETW-4

S16 E-RING ETW-6

S17 CABLE TYE,INSULOCK T-18L

S18 ABSOBER K17

S19 WASHER,PLAIN 4x8x0.8 Cr

S20 BUSH NB-19

S21 CABLE TYE,INSULOCK T-18S

S6

S9

S10

S11

8/21/2019 Roland FJ_600_500_400



1

1-5 CHASSIS

S1

11

S1

S1

S1

1

S1

4

8

S4

S5

S5

S4

S4

9

5 3

6

7

7

S1

S12

9

912

10

S1

S1

S3

S3

S3

S6

S1

13

14

15

FJ-400

FJ-500FJ-600

PARTS LIST -Main Parts-

Parts No. Parts Name

1 22805353 ASS'Y,NETWORK BOARD FJ-500 * * *

2 15009101 BATTERY CR2032 * * *

3 23505702 CABLE-ASSY INKTANK-SENS FJ-500 * * *

4 23505703 CABLE-ASSY NETWORK FJ-500 * * *5 23505685 CABLE-ASSY SENSOR FJ-500 * *

23505466 CABLE-ASSY SENSOR FJ-600 *

6 23475162 CABLE-CARD 20P1 700L BB * * *

7 23475167 CABLE-CARD 28P 2410L BB HIGH-V * * *

8 22815139 CHASSIS,FJ-500 * * *

9 12399334 FILTER(E),TFC-16-8-13 * * *

7521830000 MAIN BOARD ASS'Y FJ-500 * *

7550530000 MAIN BOARD ASS'Y FJ-600 *

11 22055442 PLATE,CHASSIS FJ-500 * * *

12 23505704 CABLE-ASSY POWER FJ-500 * * *

13 22805397 ASS'Y,FRONT COVER SW FJ-500 * * *

14 22805395 ASS'Y,HEAD COVER SW FJ-500 * * *

15 23505689 CABLE-ASSY PUMP JUNCTION FJ-500 * * *

10

PARTS LIST -Supplemental Parts-

Parts Name


S3 SPACER,PUSH PS-4-01


S5 BUSH,SQUARE SB-4025

S6 CABLE TYE,PUSH MOUNT RT30SS FS

8/21/2019 Roland FJ_600_500_400



13

1

1-6 PINCH ROLLER

6

1

5

S1

S2

2

3 4

S3

S3

FJ-600 only3

8

7

FJ-400

FJ-500FJ-600


1 22115801 FRAME,PINCH FJ-500 * * *

2 22145443 LEVER,PINCH FJ-500 * *3 21505108 ROLLER,PINCH FJ-50 * * *

4 22295173 SHAFT,PINCH 18 FJ-50 * *

22175209 SPRING,PINCH 750 FJ-500 * *

22175197 SPRING,PINCH 600 FJ-600 *

6 22715260 STAY,PINCH SPRING 2 FJ-500 * * *

7 22145447 LEVER,PINCH FJ-600 *

6 22295226 SHAFT,PINCH 25 FJ-600 *

5



S2 PIN,PARALLEL 3 x 30S3 E-RING ETW-2

8/21/2019 Roland FJ_600_500_400



1

S6

15

S5

16

S3

11

11

11

11

S3

S3

S3

6

9

S2

S7

4

1 4S7

3

S2

S4

S4S2

14

12

8

7

12

S4

S4S2

5

S1

13

S7 4

4

2

S7

10

S2

S2S2

14

S8

1-7 STAY ROLL

FJ-400

FJ-500FJ-600




S3 SCREW,HEXAGON SOCKET HEAD CAP 3 x 6 BC

SCREW,HEXAGON SOCKET HEAD CAP 6 x 8 BC

WITH FLANGE

S5 SCREW,FLAT HEAD P-TIGHT 3 x 10 BC

S6 SCREW,PLAPOINT(WHITE) 4 x 8

S7 E-RING ETW-12

S8 LABEL,REPACKEGE #LA16

S4


22145214 ARM,BUSH L FJ-500 * *

22145215 ARM,BUSH L 2 FJ-500 * * *

2 22145213 ARM,BUSH R FJ-500 * * *

3 22805230 ASS'Y,SCREW TUC-60/70 * * *

4 12159550 BUSH,LFF-1410 * * *

5 11959116 DAMPER,ROTARY TM-252-1.5-RR * * *

6 21655194 HOLDER,SLIDER FJ-500 * * *

22185413 RAIL,GUIDE MEDIA FJ-400 *



22185412 RAIL,ROLL FJ-400 *

22185411 RAIL,ROLL FJ-500 *

22185424 RAIL,ROLL FJ-600 *9 22295220 SHAFT,ROLL L FJ-500 * * *

10 22295219 SHAFT,ROLL R FJ-500 * * *

11 22185103 SLIDER,1 TUC-60/70 * * *

22715247 STAY,GUIDE MEDIA FJ-500 * *

22715267 STAY,GUIDE MEDIA 2 FJ-500 * * *

13 22715248 STAY,OIL DAMPER FJ-500 * * *14 22715241 STAY,RAIL ROLL FJ-500 * * *

15 22135346 STOPPER,CAM CM-500 * * *

16 22135388 STOPPER,HEAD FJ-500 * * *

1

7

8

12

8/21/2019 Roland FJ_600_500_400



15

1

1-8 PUMP SYSTEM15 S1

4

1

S1

S1

S115 4

1

5

S1

S1

S214

11

3S1

12

S63

S2

S5

S4

S113

S5 S2

S4

5

S1

S1

2

S5

S1

S1S1

S1S1

S3

S3

S3

S3

9

7

8

6

10

S7

S7

9

7

8

6

S7

S7

10

S8S8

FJ-400

FJ-500FJ-600


1 12809371AS ASS'Y,INK SYSTEM FJ-500 * * *

2 22355724 BASE,CAP FJ-500 * * *

3 12159577 BUSH,80F-1012 * * *

4 21755106 CLEANER,CARRIAGE FJ-500 * * *

5 22025452 COVER,CABLE FJ-500 * * *

6 22115800 FRAME,PUMP MOTOR FJ-500 * * *

7 11689132 GEAR,26.25 FJ-500 * * *

8 11689133 GEAR,COMBI 14.4-24 FJ-500 * * *

9 11689131 GEAR,COMBI 20-38.4 FJ-500 * * *

10 12439188 MOTOR,ASF FJ-500 NO.2029016 * * *

11 21545144 PAD,TUBE FJ-500 * * *

12 22055467 PLATE,CONNECT TUBE FJ-500 * * *

13 7521840040 PUMP JUNCTION BOARD ASS'Y * * *

14 22035159 STAND,CAP FJ-500 * * *

15 11379105 WIPER,HEAD ASP FJ-50 * * *




WITH PLAIN WASHER

S3 E-RING ETW-3



S6 TUBE ID12 OD16 L=330MM

S7 SCREW,W-SEMS(small) 3x6 BC

S8 CABLE TYE,INSULOCK T-18R

S2

8/21/2019 Roland FJ_600_500_400



1

1-9 INK SYSTEMS5

S1

3

7

S5

S2

13

S2

S1

S2S2

S15 1

6

41016

12

12

17

S3

11

2

14

S1

8

9

15

8

S4

FJ-400

FJ-500FJ-600

PARTS LIST -Main Parts-

Parts No. Parts Name1 11909133 ADAPTER,SCREW 2FAI FJ-50 * * *

7521850000 ASS'Y,CAP BOTTLE FJ-500 * *

7521851000 ASS'Y,CAP BOTTLE 2 FJ-500 * * *

3 23505702 CABLE-ASSY INKTANK-SENS FJ-500 * * *

4 12029300 COVER,HOLDER I/C FJ-50 * * *5 11659152 HOLDER,INK CARTRIDGE FJ-50 * * *

6 11659149 HOLDER,RING O 2FAI FJ-50 * * *

7 7521840060 INK TANK SENS BOARD ASS'Y * * *8 22535252 LABEL,SET INK BK FJ-500 #LA142 * * *

9 22535253 LABEL,SET INK OR FJ-500 #LA143 * * *10 22055364 PLATE,HOLDER I/C FJ-50 * * *

11 22055468 PLATE,INK CATCH TANK FJ-500 * * *

12 22055435 PLATE,INK FJ-500 * * *

13 22055448 PLATE,INK JOINT FJ-500 * * *14 22055447 PLATE,INK STAND FJ-500 * * *15 22055450 PLATE,INK STOPPER FJ-500 * * *

16 22175167 SPRING,CARTRIDGE FJ-50 * * *

17 22035142 STAND,INK CARTRIDGE4 FJ-500 * * *

2




S3 SCREW,SEMS 3 x 8 SUS

S4 SCREW,PLAPOIONT(BLACK) 3 x 6

S5 SCREW,BINDING HEAD S-TIGHT 3 x 6 Cr

8/21/2019 Roland FJ_600_500_400



17

1

1-10 BASE FRAME

2 5

10

S8

S2

20

8 13

129

1517

16

S9

S9

S5

18

4S2

S2

S7

11

6

191

21

7

S4

S3

S6

S6

S1

14

FJ-400

FJ-500FJ-600


1 13429746 AC INLET SUP-J3G-E+FILTER * * *

22355721 BASE,AL FJ-400 *

22355720 BASE,AL FJ-500 *

22355731 BASE,AL FJ-600 *

4 22355727 BASE,FILTER CJ-500 * * *

5 23505688 CABLE-ASSY FAN JUNCTION FJ-500 * * *

6 23505462 CABLE-ASSY JUNBI A FJ-50 * * *7 23505463 CABLE-ASSY JUNBI B FJ-50 * * *

8 23505701 CABLE-ASSY JUNBIWIRE D FJ-500 * * *

9 23505704 CABLE-ASSY POWER FJ-500 * * *

10 7521840070 FAN JUNCTION BOARD ASS'Y * * *

11 22275113 FILTER,CJ-500 * * *

12 12399334 FILTER(E),TFC-16-8-13 * * *

13 12399343 FILTER(E),TR-25-15-12 * * *

22115810 FRAME,SIDE R FJ-500 * *

22115852 FRAME,SIDE R 2 FJ-500 *

15 22535257 LABEL,CAUTION VOLTAGE #LA167 * * *

16 22505244 LABEL,FLASH-LIGHTING NO.E-582 * * *

17 22505122 LABEL,WARNING FUSE REPLACE#347 * * *

18 21575109 NUT,BOSS H14MM S3MM N3MM * * *19 13129170 POWER SW AJ7201B * * *

20 22425107U0 POWER UNIT SWITCHING FJ-50 * * *

21 23505899 WIRE,C GRX-410 * * *

2

14


SCREW,HEXAGON SOCKET HEAD 4 x 12 Cr

CAP WITH PLAIN WASHER

SCREW,HEXAGON SOCKET HEAD 3 x 6 Cr

CAP WITH FLANGE


S4 SCREW,OVAL HEAD 3 x 8 BC


S6 CABLE TYE,INSULOCK T-18S

S7 SPACER,PUSH PS-4-01

S8 PCB SPACER PCB-8L

S9 PCB SPACER PCB-8S

S1

S2

8/21/2019 Roland FJ_600_500_400



1

1-11 ACCESSORIES & STAND

240VE 117V 230V

240V

1 2

3

100V

4

5 6

7230VC

USER'SRCC4.1

ICC ProfilesInstallation RCC 4.1

USER'S

22,23,24 17 18,19 20,21

25813

12

11

14

S3

S4S5

S1

S2

15S6

26

27 10

16

9

28

FJ-400

FJ-500FJ-600

Parts No. Parts Name25 12569656 TWEEZERS PTS-01 * * *26 22035158 STAND,BASE FJ-500 * * *

7521824000 ASS'Y,STAND FJ-500 * *

7550510000 ASS'Y,STAND FJ-600 *

28 7521860000 ASS'Y,CLAMP MEDIA FJ-600 * * *

27


SCREW,HEXAGON SOCKET HEAD 6x8 BC

CAP WITH FLANGE

SCREW,HEXAGON SOCKET HEAD 6x20 BC

CAP WITH FLANGE

S3 WASHER,PLAIN 6.5x16x1 BC

S4 PIN SNAP M14

S5 PIPE 6FAI x 1TX x 150L Fe

S6 CASTER,DESIGN CASTER DNB50-B

S1

S2


1 13499111 AC CORD H05VV-F 240VE 10A S * * *

2 13499109 AC CORD SJT 117V 10A 3PVC * * *

3 23495214 AC CORD VCTF 100V 7A 3P-S * * *4 23495125 AC-CORD H05VV 230V 10A S * * *5 23495124 AC-CORD 3ASL/100 240VA 10A SAA * * *6 13439801 CABLE-AC 3P CHINA 10A/250V S * * *

7 13499209 ADAPTER PLUG (100V) * * *8 11849102 BLADE,OLFA AUTO CUTTER XB10 * * *9 22335120 CAP CJ-70 * * *

22605333 CARTON,SET FJ-400 *

22605334 CARTON,SET FJ-500 *

22605343 CARTON,SET FJ-600 *

11369108 CASE,PMP BOTTLE * *

11369115 CASE,PP BOTTLE * * *

12 ST-037 CLEAN STICK TX712A * * *13 21755106 CLEANER,CARRIAGE FJ-500 * * *14 21995106 FLANGE,GUIDE 2 PNS-70 * * *15 22565682 HEXAGONAL WRENCH 5 * * *16 22535144 LABEL,DRAIN BOTTLE #LA29 * * *17 26015307 MANUAL,INS JP/EN FJ-500/400 * * *

18 26015310 MANUAL,USE JP RCC4.1 (JAPANESE) * * *

19 26015311 MANUAL,USE EN RCC4.1 (ENGLISH) * * *20 26015308 MANUAL,REF JP RCC4-LIST(JAPANESE) * * *

21 26015309 MANUAL,REF EN RCC4-LIST(ENGLISH) * * *

22 26015306 MANUAL,USE CH FJ-600/500/400(CHINESE) * * *

23 26015305 MANUAL,USE EN FJ-600/500/400(ENGLISH) * * *24 26015304 MANUAL,USE JP FJ-600/500/400(JAPANESE) * * *

10

11

8/21/2019 Roland FJ_600_500_400



19

1

1-12 TU-550/650

2

1

56

4

3

7

8

S1

S2S3


22185427 RAIL,SLIDER TU-550 *

22185426 RAIL,SLIDER TU-650 *

2 12339121 CAP,50*30 * *

22155124 PIPE,TAKE UP TU-500 *

22155128 PIPE,TAKE UP TU-650 *22135578 GUIDE,PAPER PNS-50 *

22135596 GUIDE,MEDIA TU-650 *

5 22325428 SUPPORT,MEDIA TU-550 * *

6 22805230 ASS'Y,SCREW TUC-60/70 * *

7 22805406 ASS'Y,SLIDER ADJUST TU-550 * *

22605345 CARTON,SET TU-550 *

22605344 CARTON,SET TU-650 *

1

3

4

8


S1 PIN SNAP M16

S2 SCREW,HEXAGON SOCKET HEAD CAP M4x6BC

S3 WASHER,PLAIN 4x8x0.5 BC

TU-550

TU-650

8/21/2019 Roland FJ_600_500_400


8/21/2019 Roland FJ_600_500_400



21

2

2-2 MAIN BOARD

Component Diagram

Indicates the revision of the Main Board.

8/21/2019 Roland FJ_600_500_400



22

2

Soldering Diagram

8/21/2019 Roland FJ_600_500_400


8/21/2019 Roland FJ_600_500_400



24

2

Main Board _ 2/10 Circuit Diagram

/ H R E

S E T

/ W R E Q

/ I N T S V

/ R N O

/ I N T C N T

/ P A N E L

/ L E D

/ S W 0

/ S W 1

R X D 0

/ P O U TIS

P_DOWNL

OADCONNECTOR

V C C

I S P S D O

_ C P U 1 0 1 6 E

/ I S P E N

I S P M O D E

I S P S C L K

C 4 2

C E 0 . 0

1 u

/ I N T 1 2 8 4

/ I N T C N T

_ N E T

1

2

3

4

5

6

7

8

C N

2 3

B 8 B - P H - K - S

I S P S D O

R 5

1 0 K

/ I O O E

R 6

1 0 K

R 7

1 0 K

A 0

2

A 1

3

A 2

4

A 3

5

A 4

6

A 5

7

A 6

8

A 7

9

B 0

1 8

B 1

1 7

B 2

1 6

B 3

1 5

B 4

1 4

B 5

1 3

B 6

1 2

B 7

1 1

E

1 9

D I R

1

I C 4

7 4 L V C 2 4 5

A L T

_ O E

L C D

_ E

/ N E T

_ C S

C O N F

_ D O N E

/ C E N T

_ C S

/ A L T

_ W E

/ A L T

_ R E S E T

/ W E 0

/ S R V R D

/ S R V C S

R 5 6

1 0 K

/ P I N

/ G A T E 2

/ G A T E

C L K 3 0

/ R D / W

E 0

/ R D

/ C S 4

/ C S 6

/ L C D

_ C S

/ I S P E N

I S P M O D E

I S P S C L K

I S P S D

O_

C P U 1 0 1 6 E

I S P S D O

_ C P U 2

0 3 2

R 8

1 0 K

/ C S 6

/ C S 5

/ H R E S E T

C L K 6 0

I R Q 0

I R Q 1

I R Q 2

I R Q 3

/ W A I T

R R X D 0

R R X D 1

A [ 0 . .

2 5 ]

A 2 3

A 2 4

A 2 5

A 2 3

A 2 4

A 2 5

A [ 0 . .

2 5 ]

V C C

I / O

1 1

I / O

1

I / O

2

I / O

3

I / O

4

Y 0

5

/ i s p E N

7

S D I . I N 0

8

I / O

9

I / O

1 0

I / O 1 2

I / O 1 3

I / O 1 4

I / O 1 5

I / O 1 6

S D O . I N 1 1 8

I / O 1 9

I / O 2 0

I / O 2 1

I / O 2 2

I / O 4 4

I / O 4 3

I / O 4 2

I / O 4 1

I N 3 4 0

I / O 3 8

I / O 3 7

I / O 3 6

I / O 3 5

I / O 3 4

I / O

3 3

I / O

3 2

I / O

3 1

I N 2 . M

O D E

3 0

Y 1 / / R E S E T

2 9

Y 2 / S C L K

2 7

I / O

2 6

I / O

2 5

I / O

2 4

I / O

2 3

I S P L S I 2 0 3 2 Q F P 4 4

I C 1 6

P L S I 2 0 3 2 - 8 0 L T 4 4

I / O

1 1

I / O

1

I / O

2

I / O

3

I / O

4

Y 0

5

/ i s p E N

7

S D I . I N 0

8

I / O

9

I / O

1 0

I / O 1 2

I / O 1 3

I / O 1 4

I / O 1 5

I / O 1 6

S D O . I N 1 1 8

I / O 1 9

I / O 2 0

I / O 2 1

I / O 2 2

I / O 4 4

I / O 4 3

I / O 4 2

I / O 4 1

I N 3 4 0

I / O 3 8

I / O 3 7

I / O 3 6

I / O 3 5

I / O 3 4

I / O

3 3

I / O

3 2

I / O

3 1

I N 2 . M

O D E

3 0

Y 1 / / R E S E T

2 9

Y 2 / S C L K

2 7

I / O

2 6

I / O

2 5

I / O

2 4

I / O

2 3

I S P L S I 1 0 1 6 Q F P 4 4

I C 1 8

P L S I 1 0 1 6 E - 8 0 L T 4 4

/ W A I T

/ I R L 0

/ I R L 1

/ I R L 2

/ I R L 3

V C C

G O E 0 G O E 0

V C C

P C 6 9

C E 0 . 1 u

P C 7 0

C E 0 . 1 u

V C C

P C 7 1

C E 0 . 1 u

P C 7 2

C E 0 . 1 u

P C 8 9

C E 0 . 1 u

V C C 3

R 2 1 8

2 2 0

R 2 1 9

1 2 0

V C C 3

/ I N T 1 2 8 4

_ N E T

R X D 2

R 2 2 0

1 0 K

R R X D 2

R 2 1 7

1 0 K

V C C

1 : C P U 1 0 1 6 E

2 : C P U 2 0 3 2

R 2 1 4

1 0 K

R 2 1 5

1 0 K

V C C

V C C

V C C R

2 1 6

1 0 K

T P 5 9

R X D 1

8/21/2019 Roland FJ_600_500_400



25

2

D X 0

D X 1

D X 2

D X 3

D X 4

D X 5

D X 6

D X 7

D X 8

D X 9

D X 1 0

D X 1 1

X P H A

X P H B

V C C

V C C

D X 0

D X 1

D X 2

D X 3

D X 4

D X 5

D X 6

D X 7

D X 8

D X 9

D X 1 0

D X 1 1

V C C

V C C

V C C

D X [ 0 . .

1 1 ]

1 2 3 4 5 6

C N 4

I L - G - 6 P - S 3 T 2 - E

C 3 7

C E 1 0 0 0 p

C 3 8

C E 1 0 0 0 p

T P 2 4

T P 2 5

R 5 7

1 0 K

R 5 8

1 0 K

T P 2 6

T P 2 7

T P 2 8

T P 2 9

T P 3 0

T P 3 1

T P 3 2

3

1

2

T R 1 D

T C 1 1 4 E K

T P 3 3

R 3 3

3 3

C 2 3

N O N

P C 1 7

C E 0 . 1

u

A 0

8 1

A 1

8 2

A 2

8 3

A 3

8 4

A 4

8 5

A 5

8 6

D 0

6 8

D 1

6 9

D 2

7 0

D 3

7 1

D 4

7 2

D 5

7 3

D 6

7 4

D 7

7 5

C S

7 6

R D

6 6

W R

6 7

I N T

8 7

I T A

7 7

R S T I

6 4

C K I

8 0

R N O

9 1

R N I

9 2

X P H A

9 9

X P H B

1 0 0

Y P H A

6 1

Y P H B

6 2

C N S T

8 8

A C C

8 9

U C K

9 4

D D A C K

9 5

T E S T

6 3

M U X

9 6

M U Y

9 7

M U T E

9 8

H E X M D

9 3

C W X

1

C C W X

2

E C W X

5

E C C W X

6

R N G X

7

O V R X

8

X C A

9

X C B

1 0

X C C

1 1

X C D

1 2

X P 0

1 3

X P 1

1 4

X P 2

1 6

X P 3

1 7

X P 4

1 8

X P 5

1 9

X P 6

2 0

X P 7

2 1

X P 8

2 2

X P 9

2 3

X P A

2 4

X P B

2 5

X P C

2 6

X P D

2 7

X P E

3 0

X P F

3 1

C W Y

5 7

C C W Y

5 8

E C W Y

5 9

E C C W Y

6 0

R N G Y

3 2

O V R Y

3 3

Y C A

3 4

Y C B

3 5

Y C C

3 6

Y C D

3 7

Y P 0

3 8

Y P 1

3 9

Y P 2

4 1

Y P 3

4 2

Y P 4

4 3

Y P 5

4 4

Y P 6

4 5

Y P 7

4 6

Y P 8

4 7

Y P 9

4 8

Y P A

4 9

Y P B

5 0

Y P C

5 1

Y P D

5 2

Y P E

5 5

Y P F

5 6

I C 2 0

M B C G 1 0 6 9 2 - 1 4 7

R 6 5

1 K

C 2 4

N O N

P F C

V C C

- 5 V

P C

1 8

C E 0

. 1 u

P C

1 9

C E

0 . 1 u

B 1

1

B 2

2

B 3

3

B 4

4

B 5

5

B 6

6

B 7

7

B 8

8

B 1 0

1 0

B 1 2

1 2

B 9

9

B 1 1

1 1

+ V S 2 3

C O M 2 0

B 1 3

1 3

B 1 4

1 4

B 1 5

1 5

B 1 6 ( L S B )

1 6

- V S 2 4

S J

1 9

I O

U T

2 1

I B

P O

2 2

R F B

1 8

V O

U T

1 7

I C 2 1

P C M 5 5 H P

3 2

1

8 4 + -

V +

V -

I C 2 3 A

M 5 2 2 0 F P

R 7 4

2 . 2

K R

7 5

2 . 2

K

R 7 8

6 8 K

C 5 1

C E 2 2 0 0 p

C 5 2 C E 2 2 0 0 p

R 7 9

6 8 K

V F C

T P 3 4

F R O M C A R R I . E N C O R D

O R

V F C

P F C

D B [ 0 . .

7 ]

D B [ 0 . .

7 ]

A [ 0 . .

2 5 ]

A [ 0 . .

2 5 ]

/ S R V C S

/ R E S E T

/ I N T S V

/ R N O

/ R D

/ W E 0

/ S R V R D

V C C A

1

V C C B

2 4

A 0

3

A 1

4

A 2

5

A 3

6

A 4

7

A 5

8

A 6

9

A 7

1 0

O E

2 2

D I R

2

B 0

2 1

B 1

2 0

B 2

1 9

B 3

1 8

B 4

1 7

B 5

1 6

B 6

1 5

B 7

1 4

I C 2 7

7 4 L V X C 3 2 4 5

V C C 3

V C C

A 1

A 2

A 3

A 4

A 5

A 6

H A 1

H A 2

H A 3

H A 4

H A 5

H A 6

H A 1

H A 2

H A 3

H A 4

H A 5

H A 6

H D 0

H D 1

H D 2

H D 3

H D 4

H D 5

H D 6

H D 7

H D 0

H D 1

H D 2

H D 3

H D 4

H D 5

H D 6

H D 7

/ H R E S E T

R 3 4

3 3

R 3 5

3 3

R 6 6

1 K

R 6 7

1 K

A 0

2

A 1

3

A 2

4

A 3

5

A 4

6

A 5

7

A 6

8

A 7

9

B 0

1 8

B 1

1 7

B 2

1 6

B 3

1 5

B 4

1 4

B 5

1 3

B 6

1 2

B 7

1 1

E

1 9

D I R

1

I C 3 0

7 4 A B T 2 4 5

V C C

A 0

2

A 1

3

A 2

4

A 3

5

A 4

6

A 5

7

A 6

8

A 7

9

B 0

1 8

B 1

1 7

B 2

1 6

B 3

1 5

B 4

1 4

B 5

1 3

B 6

1 2

B 7

1 1

E

1 9

D I R

1

I C 3 1

7 4 A B T 2 4 5

V C C

2 1

D 1 A

D A 2 2 7

3 4

D 1 B

D A 2 2 7

/ H_

R D

/ H_

W E 0

P C 2 0

C E 0 . 1 u

P C 2 1

C E 0 . 1 u

P C 2 2

C E 0 . 1 u

P C 2 3

C E 0 . 1 u

V C C

V C C

3 1

2

T R 2

D T C 1 1 4 E K

R 6 8

1 K

L E D 1

S E L - 6 4 1 0 E

S E R V O

_ M U T E

/ L I V E

S E R V O

_ M U T E / L I V E

V C C R

6 9

1 K

R 7 0

1 K

1 2 3 4 5 6 7

C N 5

I L - G - 7 P - S 3 T 2 - E

V C C

R 3 6

3 3

R 3 7

3 3

Y P H A

Y P H B

R 3 1

N O N

C 3 9

C E 1 0 0 0 p

C 4 0

C E 1 0 0 0 p

D Y 0

D Y 1

D Y 2

D Y 3

D Y 4

D Y 5

D Y 6

D Y 7

D Y 8

D Y 9

D Y 1 0

D Y 1 1

D Y [ 0 . .

1 1 ]

- 5 V

P C

2 4

C E 0

. 1 u

P C

2 5

C E

0 . 1 u

B 1

1

B 2

2

B 3

3

B 4

4

B 5

5

B 6

6

B 7

7

B 8

8

B 1 0

1 0

B 1 2

1 2

B 9

9

B 1 1

1 1

+ V S 2 3

C O M 2 0

B 1 3

1 3

B 1 4

1 4

B 1 5

1 5

B 1 6 ( L S B )

1 6

- V S 2 4

S J

1 9

I O

U T

2 1

I B

P O

2 2

R F B

1 8

V O

U T

1 7

I C 2 2

P C M 5 5 H P

D Y 1 1

D Y 1 0

D Y 9

D Y 8

D Y 7

D Y 6

D Y 5

D Y 4

D Y 3

D Y 2

D Y 1

D Y 0

5 6

7

+ -

I C 2 3 B

M 5 2 2 0 F P

R 7 6

2 . 2

K R

7 7

2 . 2

K

R 8 0

6 8 K

C 5 3

C E 2 2 0 0 p

C 5 4 C E 2 2 0 0 p

R 8 1

6 8 K

V F G

V F G

P F G

T P 3 5

P F G

V C C

V C C

P C 2 6

C E 0 . 1 u

P C 2 7

C E 0 . 1 u

- 5 V

3 1

2

T R 3

D T C 1 1 4 E K

R 7 1

1 K

V C C

- 5 V

D 1 2

R D 4 . 3

E S B 3

D B 0

D B 1

D B 2

D B 3

D B 4

D B 5

D B 6

D B 7

/ G A T E 2

T P 5 3

T P 5 4

T P 5 5

T P 5 6

C W Y

C C W Y

1 2 3 4

C N 6

N O N

C W Y

C C W Y

/ R N O

/ R U N

_ P A U S E

R 7 2

1 K

V C C

H A [ 1 . .

3 ]

H D [ 0 . .

7 ]

T X D 1

5 3 0 1 4 - 0 4

P C 1 0 4

C E 0 . 1 u

P C 8 2

C E 0 . 1 u

P C 8 1

C E 0 . 1 u

P C 1 0 9

C E 0 . 1 u

V C C

P C 1 0 3

C E 0 . 1 u

V C C

V C C 3

V C C

V C C

+ 5

8

G N D

4

O U T

5

N C

1

Y 2

S G - 8 0 0 2 D C 4 9 . 1

5 2 M P C T

1

2

I C 2 8 A

7 4 L S 1 4

3

4

I C 2 8 B

7 4 L S 1 4

5

6

I C 2 8 C

7 4 L S 1 4

8

9

I C 2 8 D

7 4 L S 1 4

1 0

1 1

I C 2 8 E

7 4 L S 1 4

1 2

1 3

I C 2 8 F

7 4 L S 1 4

T P 6 0

T T X D 1


8/21/2019 Roland FJ_600_500_400



26

2

D B [ 0 . .

7 ]

D B [ 0 . .

7 ]

/ P O U T

D 0

3

Q 0

2

D 1

4

Q 1

5

D 2

7

Q 2

6

D 3

8

Q 3

9

D 4

1 3

Q 4

1 2

D 5

1 4

Q 5

1 5

D 6

1 7

Q 6

1 6

D 7

1 8

Q 7

1 9

O E

1

C L K

1 1

I C 3 2

7 4 H C T 3 7 4

/ I O O E

V C C

1 2 3 4 5

1 0

9 8 7 6

R A 1 5

E X B A 1 0 E 1 0 3 J

H D

_ P O W E R

C A R I A G E

_ G A I N

D 8

D 9

D 1 0

D 1 1

D 1 2

D 1 3

D 1 4

D 1 5

D 0

3

Q 0

2

D 1

4

Q 1

5

D 2

7

Q 2

6

D 3

8

Q 3

9

D 4

1 3

Q 4

1 2

D 5

1 4

Q 5

1 5

D 6

1 7

Q 6

1 6

D 7

1 8

Q 7

1 9

O E

1

C L K

1 1

I C 3 3

7 4 H C T 3 7 4

/ R T C

_ W R

G R I D

_ G A I N

I N K

S I O

_ C L K

/ R T C

_ C S

R T C

_ E N B

P_

S I D E

_ S E N S

S I O

_ O U T

M H

_ P O W E R

S E N S

_ 1

S E N S

_ 2

S E N S

_ 5

S E N S

_ 0

T A N K

TOINKTANKSENSBOAR

DKCLCMLMYORGR

R 3 8

3 3

R 3 9

3 3

R 4 0

3 3

R 4 1

3 3

S E N S

_ 3

S E N S

_ 4

I N K

R 4 2

3 3

R 4 3

3 3

R 4 4

3 3

R 4 5

3 3

O R G

P A P E R

_ F

V C C

V C C

L C D

_ E

/ W E 0

/ L E D

/ S W 0

/ H R E S E T

A 1

TOPANELBOARD

R 1 9 9

3 3

R 4 7

3 3

A 0

2

A 1

3

A 2

4

A 3

5

A 4

6

A 5

7

A 6

8

A 7

9

B 0

1 8

B 1

1 7

B 2

1 6

B 3

1 5

B 4

1 4

B 5

1 3

B 6

1 2

B 7

1 1

E

1 9

D I R

1

I C 3 4

7 4 H C T 2 4 5

V C C

D B [ 0 . .

7 ]

/ P A N E L

/ S W 1

/ L C D

_ C S

TOPA

PERSENS,ORG_SENS

D B 0

D B 1

D B 2

D B 3

D B 4

D B 5

D B 6

D B 7

/ R D

A 0

2

A 1

3

A 2

4

A 3

5

A 4

6

A 5

7

A 6

8

A 7

9

B 0

1 8

B 1

1 7

B 2

1 6

B 3

1 5

B 4

1 4

B 5

1 3

B 6

1 2

B 7

1 1

E

1 9

D I R

1

I C 5

7 4 L V C 2 4 5

1 2 3 4 5 6 7 8 9 1 0

1 1

1 2

1 3

1 4

1 5

1 6

1 7

1 8

1 9

2 0

C N 7

5 2 8 0 6 - 2 0 1 0

1 2 3 4 5 6 7 8 9 1 0

1 1

1 2

1 3

C N 2 2

B 1 3 B - P H - K - S

TOPINCHROLL

R 4 8

3 3

T P 3 6

D [ 0 . .

3 1 ]

D [ 0 . .

3 1 ]

1 2 3 4 5 6 7 8 9 1 0

1 1

1 2

C N 9

B 1 2 B - P H - K - S

S E N S

_ 6

S E N S

_ 7

R 4 9

3 3

R 5 0

3 3

T X D 0

R X D 0

V C C

TOMONITORSERIAL

P I N C H

T A N K

D B 0

D B 1

D B 2

D B 3

D B 4

D B 5

D B 6

D B 7

V C C

1 2 3 4 5

1 0

9 8 7 6

R A 1 7

E X B A 1 0 E 1 0 3 J

S E N S

_ 5

S E N S

_ 1

S E N S

_ 6

P I N C H

S E N S

_ 0

S E N S

_ 3

O R G

S I O

_ I N

S E N S

_ 2

P A P E R

_ R

S E N S

_ 7

S E N S

_ 4

1 2 3 4 5

1 0

9 8 7 6

R A 1 8

E X B A 1 0 E 1 0 3 J

V C C

P T C [ 0 . .

7 ]

P T E 7

P T E 5

P T E 4

R_

P M P

_ D I S A B L E

P M

_ C L K

P M

_ D I R

L_

P M P

_ D I S A B L E

P T E [ 0 . .

7 ]

P T E [ 0

. . 7 ]

P T C 4

P T C 3

P T C 2

P T C 1

C E N T

_ S T D

P T C [ 0

. . 7 ]

V C C

1 2 3 4 5 C N 1 0

N O N

D B [ 0 . .

7 ]

D B [ 0 . .

7 ]

/ P I N

D 8

D 9

D 1 0

D 1 1

D 1 2

D 1 3

D 1 4

D 1 5

D [ 0 . .

3 1 ]

D [ 0 . .

3 1 ]

D B 0

D B 1

D B 2

D B 3

D B 4

D B 5

D B 6

D B 7

H E A D C O V E R

I O_

H D

_ U D

F R O N T C O V E R

A 0

2

A 1

3

A 2

4

A 3

5

A 4

6

A 5

7

A 6

8

A 7

9

B 0

1 8

B 1

1 7

B 2

1 6

B 3

1 5

B 4

1 4

B 5

1 3

B 6

1 2

B 7

1 1

E

1 9

D I R

1

I C 3 5 7

4 H C T 2 4 5

A 0

2

A 1

3

A 2

4

A 3

5

A 4

6

A 5

7

A 6

8

A 7

9

B 0

1 8

B 1

1 7

B 2

1 6

B 3

1 5

B 4

1 4

B 5

1 3

B 6

1 2

B 7

1 1

E

1 9

D I R

1

I C 6

7 4 L V C 2 4 5

A 0

2

A 1

3

A 2

4

A 3

5

A 4

6

A 5

7

A 6

8

A 7

9

B 0

1 8

B 1

1 7

B 2

1 6

B 3

1 5

B 4

1 4

B 5

1 3

B 6

1 2

B 7

1 1

E

1 9

D I R

1

I C 7

7 4 L V C 2 4 5

1 2 3 C N 1 1

B 3 B - P H - K - S

R 5 1

3 3

R 5 2

3 3

F R O N T C O V E R

H E A D C O V E R

TO

COVERSW1,2

N o . 4

N o . 5

N o . 6

N o . 2

N o . 3

N o . 1

N o . 7

N o . 0

/ R U N

_ P A U S E

/ R E V E R S E

P T C 0

1 2 C N 1 2

B 2 B - P H - K - S

u M O D E

F A S T

V C C

S I O

_ O U T

S I O

_ C L K

/ R T C

_ C S

C 5

C E 0 . 1 u

S I O

_ I N

C S 1

1 2

D I N

3

C L K

4

C S 0

1 1

D O U T

1 3

V C C

8

G N D

1

T P

1 4

W E

2

L 4

9

L 5

1 0

L 3

7

L 2

6

L 1

5

I C 4 0

R T C - 4 5 5 3

/ R T C

_ W R

R T C

_ E N B

R 5 9

1 0 K

C R 2 0 3 2 : R T C B A C K U P

H O L D E R B A T T E R Y B C R 2 0 V 4

2 1

D 2 A

D A 2 2 7

3

4

D 2 B

D A 2 2 7

M L

_ P O W E R

P A P E R

_ R

R 4 6

3 3

R 1 7 7

1 0 K

V C C

P C 9 4

C E 0 . 1 u

P C 9 3

C E 0 . 1 u

P C 9 6

C E 0 . 1 u

P C 9 1

C E 0 . 1 u

P C 9 2

C E 0 . 1 u

P C 9 5

C E 0 . 1 u

P C 9 0

C E 0 . 1 u

V C C 3

V C C

V C C

V C C

R 1 8 4

1 0 K

R 1 8 3

1 0 K

R 1 8 0

1 0 K

R 1 7 9

1 0 K R

1 8 2

1 0 K

R 1 8 1

1 0 K

R 1 7 8

1 0 K

R 1 8 5

1 0 K

R 1 8 6

1 0 K

R 1 8 7

1 0 K

R 1 8 8

1 0 K

V C C

V C C

V C C 3

V C C 3

1 , 2 3

B T 1

B C R 2 0 V 4

C E N T

_ S T D

_ N E T

/ R E V E R S E

_ N E T

R 2 2 1

1 0 K

R 2 2 2

1 0 K

T X D 2

R X D 2

V C C

1 2 3 4 5 6 C N 2 4

5 3 0 1 4 - 0 6

V C C 3

TOSCANNER

RTCCIRCUIT

F L 2 3

B K 2 1 2 5 H S 6 0 1

F L 2 4

B K 2 1 2 5 H S 6 0 1

C 1 2 2

C E 1 0 0 0 p

C 1 2 3

C E 1 0 0 0 p


8/21/2019 Roland FJ_600_500_400



27

2

O P E N : M U T E O N

+ 2 7 V

V C C

V C C

V C C

V C C

S E R V O M u t e / L i v e

V X

VFC

V C C

- 5 V

R 8 2

1 0 K 1 %

E N

1 1

I N 1

5

I N 2

7

V R E F

9

B O O T 1

4

O U T 1

3

O U T 2

1

B O O T 2

8

S E N S E 1 0

V S 2

G N D 6

I C 4 1

L 6 2 0 3

D 1 3

D 2 F L 2 0 U

C 5 5

C E 0 . 0

2 2 u

C 5 6

C E 0 . 0

2 2 u

R 9 2

0 . 1

0 / 1 W

D 1 4

D 2 F L 2 0 U

R 9 4

1 K

C 6 5 C

E 0 . 2

2 u

R 1 0 0

1 0 K

C 6 C

E 0 . 1 u

R 8 3

1 0 K 1 %

R 9 5

1 K

R 8 4

1 0 K 1 %

R

8 5

1 0

K 1 %

R

8 6

1 0

K 1 %

C 5 7

C E 0 . 0

2 2 u

C 4 3

C E 0 . 0

1 u R

1 0 8

4 . 7

K

C 4 4

C E 1 0 0 0 p

P C 2 8

C E 0 . 1 u

C 4 5

C E 0 . 0

1 u

R 1 0 9

4 . 7

K

F B

3

I N V 1

2

N O N I 1

1

I N V 2

1 5

N O N I 2

1 6

+ 5 1 2

R E F 1 4

C 1

8

E 1

9

E 2

1 0

O C

1 3

D E A D

4

C 2

1 1

C 5

R 6

G N D 7

I C 4 3

U P C 4 9 4 G S

R 1 0 1

1 0

K

3 2

1

8 4 + -

V +

V -

I C 2 4 A

M 5 2 2 0 F P

D 1

4

Q 1

2

Q 1

3

D 2

5

Q 2

7

Q 2

6

D 3

1 2

Q 3

1 0

Q 3

1 1

D 4

1 3

Q 4

1 5

Q 4

1 4

C L K

9

C L R

1

I C 4 5

7 4 H C 1 7 5

R 1 1 0

4 . 7

K

1 2 C N 1 3

5 5 6 6 - 0 2 A

C 6 7

C E 0 . 4

7 u

R 1 1 2

1 2 K

R 1 1 3 3 . 9

K

V R 1

1 0 K V R

R 1 1 5

1 5 0 K

R 1 1 7

4 7 0

R 1 1 9

4 7 K

C 6 9

C E 1 . 0 u

5 6

7

+ -

I C 2 4 B

M 5 2 2 0 F P

C 7 1

C E 3 3 0 0 p

2

3

1

4

5

1 3

I C 4 6 A

N J U 2 0 1 A M

C

7 2 C

E 0 . 0

6 8 u

R 1 0 2

1 0 K

R 1 2 0

1 8 K

V R 2

1 0 K V R

V C C

- 5 V

R 1 2 1

4 . 7

K

GainC

OfsetC

+

C 7 4

2 2 0 u / 6 3 V

C M o t o r G a i n H / L

P F C

V F C

C 7

C E 0 . 0

1 u

S E R V O

_ M U T E / L I V E

V F C

P F C

C 8

C E 0 . 1 u

2

1

D 3 A

D A 2 2 7

3

4

D 3 B

D A 2 2 7

2 1

D 4 A

D A 2 2 7

3 4 D 4 B

D A 2 2 7

2 1 D 5 A

D A 2 2 7

3 4 D 5 B

D A 2 2 7

2 1 D 6 A

D A 2 2 7

+ 2 7 V

V C C

V X

VFG

V C C

- 5 V

R 8 7

1 0 K 1 %

E N

1 1

I N 1

5

I N 2

7

V R E F

9

B O O T 1

4

O U T 1

3

O U T 2

1

B O O T 2

8

S E N S E 1 0

V S 2

G N D 6

I C 4 2

L 6 2 0 3

D 1 5

D 2 F L 2 0 U

C 5 8

C E 0 . 0

2 2 u

C 5 9

C E 0 . 0

2 2 u

R 9 3

0 . 1

0 / 1 W

D 1 6

D 2 F L 2 0 U

R 9 6

1 K

C 6 6

C E 0 . 2

2 u

C 9

C E 0 . 1 u

3 2

1

8 4 + -

V +

V -

I C 2 5 A

M 5 2 2 0 F P

R 8 8 1

0 K 1 %

R 9 7

1 K

R 8 9

1 0 K 1 %

R 9 0 1

0 K 1 %

R 9 1 1

0 K 1 %

C 6 0

C E 0 . 0

2 2 u C

4 6

C E 0 . 0

1 u R

1 1 1

4 . 7

K

C 4 7

C E 1 0 0 0 p

P C 2 9

C E 0 . 1 u

F B

3

I N V 1

2

N O N I 1

1

I N V 2

1 5

N O N I 2

1 6

+ 5 1 2

R E F 1 4

C 1

8

E 1

9

E 2

1 0

O C

1 3

D E A D

4

C 2

1 1

C 5

R 6

G N D 7

I C 4 4

U P C 4 9 4 G S

C 6 8

C E 0 . 4

7 u

R 9 8

1 K

R 1 0 3

1 0 K

V R 3

1 0 K V R

R 1 1 6

1 5 0 K

R 1 1 8

4 7 0

R 1 2 3

3 3 K

C 7 6

C E 0 . 2

2 u

5 6

7

+ -

I C 2 5 B

M 5 2 2 0 F P

C 7 7

C E 4 7 0 0 p

7

6

8

I C 4 6 B

N J U 2 0 1 A M

C 7 3

C E 0 . 0

6 8 u

R 1 0 4

1 0 K

R 1 1 4

3 . 9 K

V R 4 1

0 K V R

R 1 2 2

4 . 7

K

GainG

OfsetG

+

C 7 5

2 2 0 u / 6 3 V

P F G

V F G

V F G

P F G

C 1 0

C E 0 . 1 u

3 4

D 6 B

D A 2 2 7

2 1

D 7 A

D A 2 2 7

3 4 D 7 B

D A 2 2 7

1 3 2 4 C N 1 4

5 5 6 6 -

0 4 A

V C C

V C C

- 5 V

R 1 0 5

1 0 K

3 2

1

8 4 + -

V +

V -

I C 2 6 A

M 5 2 2 0 F P

P C 3 0

C E 0 . 1 u

P C 3 1

C E 0 . 1 u

C 1 1

C E 0 . 0

1 u

2 1 D 8 A

D A 2 2 7

3 4 D 8 B

D A 2 2 7

2 1

D 9 A

D A 2 2 7

3 4 D 9 B

D A 2 2 7

G M o t o r G a i n H / L

C 7 8

C E 1 0 0 p

C 7 9 C

E 1 0 0 p

C 7 0

C E 1 . 0 u

C 2 5

N O N

5 6

7

+ -

I C 2 6 B

M 5 2 2 0 F P

V C C

- 5 V

P C 3 2

C E 0 . 1 u

P C 3 3

C E 0 . 1 u

V C C

- 5 V

P C 3 4

C E 0 . 1 u

P C 3 5

C E 0 . 1 u

C A R I A G E

_ G A I N

G R I D

_ G A I N

2

1

D 1 0 A

D A 2 2 7

3

4

D 1 0 B

D A 2 2 7

1

3

2

3

2

1

1

3

2

3

2

1

1 0 1 1

9

I C 4 6 C

N J U 2 0 1 A M

1 5 1 4

1 6

I C 4 6 D

N J U 2 0 1 A M

P C 3 6

C E 0 . 1 u

P C 3 7

C E 0 . 1 u

V C C

- 5 V

3 1

2 T R 8

D T C 1 1 4 E K

3 1

2 T R 7

D T A 1 1 4 E K

P C 9 8

C E 0 . 1 u

V C C


8/21/2019 Roland FJ_600_500_400


8/21/2019 Roland FJ_600_500_400



29

2

B U S Y

/ A C K

/ F A U L T

S E L E C T

C D 0

C D 1

C D 2

C D 3

C D 4

C D 5

C D 6

C D 7

V C C

/ S T B

/ A U T O F D

/ I N I T

/ S E L E C T I N

P E R R O R

1 2 3 4 5 6 7 8 9 1 0

1 1

1 2

1 3

1 4

1 5

1 6

1 7

1 8

1 9

2 0

2 1

2 2

2 3

2 4

2 5

2 6

2 7

2 8

2 9

3 0

3 1

3 2

3 3

3 4

3 5

3 6

C N 1 6

5 6 3 6 4 - 0 6 0 - B X E

A 0

2

A 1

3

A 2

4

A 3

5

A 4

6

A 5

7

A 6

8

A 7

9

B 0

1 8

B 1

1 7

B 2

1 6

B 3

1 5

B 4

1 4

B 5

1 3

B 6

1 2

B 7

1 1

E

1 9

D I R

1

I C 5 4 7

4 L S 2 4 5

R 1 2 6

3 . 9

K

A 1

1

A 3

3

A 2

2

A 4

4

G N D

5

G N D

6

A 5

7

A 6

8

A 7

9

B 1

2 0

B 2

1 9

B 3

1 8

B 4

1 7

V C C

1 6

V C C

1 5

B 5

1 4

B 6

1 3

B 7

1 2

H D

1 1

D I R

1 0

I C 5 7

S N 7 4 A C T 1 2 8 4

A 1

1

A 3

3

A 2

2

A 4

4

G N D

5

G N D

6

A 5

7

A 6

8

A 7

9

B 1

2 0

B 2

1 9

B 3

1 8

B 4

1 7

V C C

1 6

V C C

1 5

B 5

1 4

B 6

1 3

B 7

1 2

H D

1 1

D I R

1 0

I C 5 8

S N 7 4 A C T 1 2 8 4

R 5 3

3 3

R 5 4

3 3

R 1 2 7

0 R 1 2 8

N O N

V C C

C 4 1

C E 1 0 0 0 p

I E E E 1 2 8 4 L E V E L 1

5

5

4

4

6

6

3

3

7

7

2

2

8

8

1

1

R A 2 5

E X B S 8 V 3 3 0 J

5

5

4

4

6

6

3

3

7

7

2

2

8

8

1

1 R A 2 6

E X B S 8 V 3 3 0 J

5

5

4

4

6

6

3

3

7

7

2

2

8

8

1

1

R A 2 7

E X B S 8 V 3 3 0 J

5

5

4

4

6

6

3

3

7

7

2

2

8

8

1

1

R A 2 8

E X B S 8 V 3 3 0 J

1 2 3 4 5

1 0

9 8 7 6

R A 2 9

E X B A 1 0 E

3 3 2 J

V C C

5 5

4 4

6 6

3 3

7 7

2 2

8 8

1 1

R A 3 1

E X B S 8 V 1 0 2 J

1 2 3 4 5

1 0

9 8 7 6

R A 3 0

E X B A 1 0 E 3 3 2 J 2

1

D 1 1 A

D A 2 2 7

V C C

P C 7 5

C E 0 . 1 u

P C 7 6

C E 0 . 1 u

/ A C K

B U S Y

P E R R O R

/ F A U L T

S E L E C T

/ I N I T

/ S E L E C T I N

/ A U T O F D

/ S T B

C D [ 0 . .

7 ]

R E V E R S E

_ D I R

V C C

P C 1 0 8

C E 0 . 1 u

V C C

B U S Y

_ N E T

/ A C K

_ N E T

/ F A U L T

_ N E

T

S E L E C T

_ N E T

N D 0

N D 1

N D 2

N D 3

N D 4

N D 5

N D 6

N D 7

V C C

/ S T B

_ N E T

/ A U T O F D

_ N E T

/ I N I T

_ N E T

/ S E L E C T I N

_ N E T

P E R R O R_ N

E T

R 2 3 0

3 . 9

K

A 1

1

A 3

3

A 2

2

A 4

4

G N D

5

G N D

6

A 5

7

A 6

8

A 7

9

B 1

2 0

B 2

1 9

B 3

1 8

B 4

1 7

V C C

1 6

V C C

1 5

B 5

1 4

B 6

1 3

B 7

1 2

H D

1 1

D I R

1 0

I C 7 9

S N 7 4 A C T 1 2 8 4

A 1

1

A 3

3

A 2

2

A 4

4

G N D

5

G N D

6

A 5

7

A 6

8

A 7

9

B 1

2 0

B 2

1 9

B 3

1 8

B 4

1 7

V C C

1 6

V C C

1 5

B 5

1 4

B 6

1 3

B 7

1 2

H D

1 1

D I R

1 0

I C 8 0

S N 7 4 A C T 1 2 8 4

R 2 3 4

3 3

R 2 3 3

3 3

R 2 2 8

N O N

R 2 2 9

0

V C C

C 1 1 8

C E 1 0 0 0 p

I E E E 1 2 8 4 L E V E L 2

5

5

4

4

6

6

3

3

7

7

2

2

8

8

1

1

R A 3 5

E X B S 8 V 3 3 0 J

5

5

4

4

6

6

3

3

7

7

2

2

8

8

1

1 R A 3 6

E X B S 8 V 3 3 0 J

5

5

4

4

6

6

3

3

7

7

2

2

8

8

1

1

R A 3 7

E X B S 8 V 3 3 0 J

5

5

4

4

6

6

3

3

7

7

2

2

8

8

1

1

R A 3 8

E X B S 8 V 3 3 0 J

1 2 3 4 5

1 0

9 8 7 6

R A 4 1

E X B A 1 0 E 3 3 2 J

V C C

5 5

4 4

6 6

3 3

7 7

2 2

8 8

1 1

R A 4 0

E X B S 8 V 1 0 2 J

1 2 3 4 5

1 0

9 8 7 6

R A 3 9

E X B A 1 0 E 3 3 2 J 3

4

D 1 1 B

D A 2 2 7

V C C

P C 1 1 9

C E 0 . 1 u

P C 1 1 8

C E 0 . 1 u

/ A C K

_ N E T

B U S Y

_ N E T

P E R R O R

_ N E T

/ F A U L T

_ N E T

S E L E C T

_ N E T

/ I N I T

_ N E T

/ S E L E C T I N_

N E T

/ A U T O F D

_ N

E T

/ S T B

_ N E T

N D [ 0 . .

7 ]

R E V E R S E

_ D I R

_ N E T

V C C

1

2

3

4

5

6

7

8

9

1 0

1 1

1 2

1 3

1 4

1 5

1 6

1 7

1 8

1 9

2 0

2 1

2 2

2 3

2 4

2 5

2 6

2 7

2 8

2 9

3 0

3 1

3 2

3 3

3 4

3 5

3 6

3 7

3 8

3 9

4 0

C N 2 5

P S - 4 0 P E - D

4 T 2 - S M 1

V C C

D 0

D 1

D 2

D 3

D 4

D 5

D 6

D 7

/ A C K

B U S Y

P E R R O R

S E L E C T

/ A U T O F D

/ S T B

/ I N I T

/ F A U L T

N C

/ S E L E C T I N

N C

N C

N C

/ R E S E T

N C

G N D

G N D

G N D

G N D

G N D

G N D

G N D

G N D

G N D

G N D

G N D

G N D

G N D

G N D

G N D

V C C

V C C

/ H R E S E T

TONETW

ORK

TOCENTRO


8/21/2019 Roland FJ_600_500_400


8/21/2019 Roland FJ_600_500_400



32

2

V C C

H E A D

_ P O W E R

V C C

2 5

A L M

3

P H A

5

P H B

2 3

E N A A

6

E N A B

2 2

V R E F A

2

V R E F B

2 6

C R

4

N C

1 9

V S A

1

R S A 1 1

R S B 1 7

P G 1 3

V S B

2 7

V M M A

8

V M M B

2 0

O U T 1

1 0

O U T 2

1 2

O U T 3

1 4

O U T 4

1 8

L G A

7

L G B

2 1

D E C A Y

2 4

N C

9

N C

1 5

N C

1 6

I C 6 6

M T D 2 0 0 5

R 6 3 1 0 K

C 1 0 1

C E 3 9 0 0 p

R 1 4 9

0 . 6

8 / 1 W

R 1 5 0

0 . 6

8 / 1 W

TOPUMPMTR_R

C 1 0 3

C E 8 2 0 p

C 1 0 4

C E 8 2 0 p

R 1 5 3

2 2 0

R 1 5 4

2 2 0

+ C 1 0 7

1 0 0 u / 6 3 V

P M

_ P H A

P M

_ P H B

D 2 4

D 1 F L 2 0 U

D 2 5

D 1 F L 2 0 U

D 2 6

D 1 F L 2 0 U

D 2 7

D 1 F L 2 0 U

F L 1 2

E X C M L 2 0 A 3 9 0 U

F L 1 3

E X C M L 2 0 A 3 9 0 U

F L 1 4

E X C M L 2 0 A 3 9 0 U

F L 1 5

E X C M L 2 0 A 3 9 0 U

FROMPOWERSUPPLY

- 5 V

+ 4 1 V

+

C 1 1 0

1 0 0 u

/ 2 5 V

+

C 1 1 2

1 0 0 u / 6 3 V

V C C

+

C 1 1 1

1 0 0 u / 2 5 V

1 2 3 4 5 6 C N 1 9

B 6 P - V H

+ 2 7 V

forFanControl

L 1

C L 0 2 B E 1 8 1

D 2 8

D 1 F L 2 0 U

+

C 1 1 3

1 0 u / 6 3 V

R 1 5 7

1 5 0

T R 1 7

2 S K 2 7 9 6 S

R 1 5 8

1 o h m 1 W

D 1 7

D 2 F L 2 0 U

+ 4 1 V

R 1 5 9

4 7 K

C 1 2

C E 0 . 1 u

D 3 3

D 5 S 6 M - 4 0 0 0

R 1 6 0

5 6 K

R 1 6 1

2 . 7

K

C 1 3

C E 0 . 1 u

+

C 1 0 8

1 0 0 u / 6 3 V

+ 2 7 V

L 2

C L 0 2 B E 1 8 1

C 1 4

C E 0 . 1 u

D 1 8

D 2 F L 2 0 U

V C C

C 1 5

C E 0 . 1 u

+ C 1 1 4

1 0 0 u / 2 5 V

V C C 3

I N

1

O U T

3

G N D 2

I C 8 1

L M 3 9 4 0 I T - 3 . 3

3.3VREGULATOR

TABISOUTPUT!!

M H

_ P O W E R

H i / O f f

V X

R 1 6 2

2 2 K

R 1 6 3

2 2

K

D 1 9

D 2 F L 2 0 U

P O R S W 2

R X E 1 8 5

3

2

T R 1 8

2 S B 1 5 5 1

1 2 C N 2 0

5 2 6 7 - 0 2 A

V I N

1

O U T

2

O N / O F F 5

G N D 3

F B 4

I C

6 9

L M

2 5 7 6 H V T - A D J L B 0 3

C 1 6

C E 0 . 1 u

+ C 1 1 5

1 0 0 u / 2 5 V

V C C 1 . 9

V I

3

G N D 1

V O

2

I C 7 0

L T 1 0 8 6 C T

1.9VREGULATO

R

TABISOUTPUT!!

R 1 6 9

5 6

R 1 7 0

1 0 0

H D

_ P O W E R

H E A D

_ P O W E R

R 1 6 4

2 2 K

R 1

6 5

2 2

K

D 2 0

D 2 F L 2 0 U

3

2

T R 1 9

2 S B 1 5 5 1

R 1 5

1 0 K

V C C

V C C

H E A D

_ P O W E R

V C C

2 5

A L M

3

P H A

5

P H B

2 3

E N A A

6

E N A B

2 2

V R E F A

2

V R E F B

2 6

C R

4

N C

1 9

V S A

1

R S A 1 1

R S B 1 7

P G 1 3

V S B

2 7

V M M A

8

V M M B

2 0

O U T 1

1 0

O U T 2

1 2

O U T 3

1 4

O U T 4

1 8

L G A

7

L G B

2 1

D E C A Y

2 4

N C

9

N C

1 5

N C

1 6

I C 6 7

M T D 2 0 0 5

R 6 4 1 0 K

C 1 0 2

C E 3 9 0 0 p

R 1 5 1

0 . 6

8 / 1 W

R 1 5 2

0 . 6

8 / 1 W

TOPUMPMTR_L

C 1 0 5

C E 8 2 0 p

C 1 0 6

C E 8 2 0 p

R 1 5 5

2 2 0

R 1 5 6

2 2 0

D 2 9

D 1 F L 2 0 U

D 3 0

D 1 F L 2 0 U

D 3 1

D 1 F L 2 0 U

D 3 2

D 1 F L 2 0 U

F L 1 6

E X C M L 2 0 A 3 9 0 U

F L 1 7

E X C M L 2 0 A 3 9 0 U

F L 1 8

E X C M L 2 0 A 3 9 0 U

F L 1 9

E X C M L 2 0 A 3 9 0 U

F U N

_ P W M

T P 5 7

V C C

R 1 0 7

1 0 K

R 1 6 6

2 2 K

3

2 T R 2 0

2 S B 1 5 5 1

D 2 1

D 2 F L 2 0 U

D 2 2

D 2 F L 2 0 U

1 2 3 4 5 6 7 8 C N 2 1

5 2 6 7 - 0 8 A

3

2

1 3 1

2

T R 4

D T C 1 1 4 E K

3

2

1 3 1

2

T R 5

D T C 1 1 4 E K

3

2

1

L_

P M P

_ D I S A B L E

D E L A Y

+ 4 1 V

M

1 2 3 4 5 6 7

L

8

O

1 6

1 5

1 4

1 3

1 2

1 1

1 0

G

9

R A 3 3

E X B M 1 6 D 8 A L

M

1 2 3 4 5 6 7

L

8

O

1 6

1 5

1 4

1 3

1 2

1 1

1 0

G

9

R A 3 4

E X B M 1 6 D 8 A L

R 1 7 1

2 . 7

K

R 1 7 2

2 . 7

K

R 1 7 3

8 2 0

R 1 7 4

8 2 0

V r e f_ A 2

V r e f_ A 1

V r e f_ A 0

V r e f_ B 2

V r e f_ B 1

V r e f_ B 0

C 9 9

C E 1 0 0 0 P

C 1 0 0

C E 1 0 0 0 P

R_

P M P

_ D I S A B L E

R 1 6

1 0 K

V C C

V s

2

R E S E T

8

C T

1

V C C 5

G N D 4

I C 1 4

T L 7 7 0 0 C

R 2 1

1 K

R 1 7 5

1 2 K

R 1 7 6

1 . 5

K

V C C

C 1 7

C E 0 . 1 u

V C C

C 5 0

N O N

D E L A Y

P C 7 7

C E 0 . 1 u

P C 7 8

C E 0 . 1 u

M L

_ P O W E R

L o w / O f f

R 1 6 7

2 2 K

R 1 6 8

2 2

K

3

2

T R 2 1

2 S B 1 5 5 1

3

2

1 3 1

2

T R 6

D T C 1 1 4 E K

+ 2 7 V

D 2 3

D 2 F L 2 0 U

3 2

1

8 4 + -

V +

V -

I C 7 1 A

B A - 1 0 3 5 8 F

V C C

5 6

7

+ -

I C 7 1 B

B A - 1 0 3 5 8 F

C 1 1 6

C E 0 . 1 u

3 1

2

T R 2 2

D T C 1 1 4 E K

1 0

1 1

I C 2 9 E

7 4 L S 1 4

1 2

1 3

I C 2 9 F

7 4 L S 1 4

5

6

I C 2 9 C

7 4 L S 1 4

8

9

I C 2 9 D

7 4 L S 1 4

1

2

I C 2 9 A

7 4 L S 1 4

3

4

I C 2 9 B

7 4 L S 1 4

P C 1 2 1

C E 0 . 1 u V

C C


8/21/2019 Roland FJ_600_500_400



33

2

2-3 OTHER CIRCUIT BOARD

Component Diagram

Soldering Diagram

8/21/2019 Roland FJ_600_500_400



34

2

PUMP JUNCTION BOARD

12345678

CN12

5267-08A

1234

CN13

B 4B-PH-K-S

1234

CN14

B 4B-PH-K-S

PAPER SIDE SENSOR BOARD

123

CN1

CABLE-ASSY P-SIDE-SENS FJ-500 1

4

3

2

IC1GP2S40

1234

CN2

CABLE-ASSY LINER ENCODER FJ-500

PC1CE0.1u

LINER ENCODER BOARD

CH.B4

VCC3

CH.A2

GND1

IC2

HEDS-9730Q50

123456789

10111213141516171819202122232425262728

CN3

5597-28APB

TO ENCORDER1234

CN5

53015-04

CARRIAGE BOARD

123456789

10111213141516171819202122232425262728

CN4

5597-28APB

123

CN6

53015-03

VCC

T O H E A D ( X )

TO PAPER SIDE SENSOR BOARD

T O M A I N B O A R D

HEAD_POWER

C1CE0.1u

+ C347u/63V

VCC

C2CE0.1u

+ C447u/16V

3

1

2

Q1

DTB123EKR1

100

R2

82

R3

1K

C5CE1000P

R4

2.2KR53.3K

R6

NON

5

67

+

-

IC3B

BA-10358F

3

4

D1BDA227

C6CE1000P

2

1

D1ADA227

ENC_PHA

ENC_PHBVCC

PAPER_SIDE

/P_SIDE_SENS

GND

HEAD_POWERHEAD_POWERVCCVCC

COMbxCOMcx

COMdxCOMexGNDh_six0GNDh_six1GNDh_six2GNDh_six3GNDh_clkxGNDh_latxGND

GNDh_invx

IO_HD_UD

1234567891011

12131415161718192021

CN7

52207-2190

123456789101112131415161718192021

CN8

52207-2190

COMbyCOMcy

COMdyCOMey

h_siy0GNDh_siy1GNDh_siy2GNDh_siy3GNDENC_PHAGNDENC_PHBGNDh_clkyGNDh_latyh_invy

TP1TP2

TP3TP4

TP5

TP19

T O H E A D ( Y )

123456789101112131415161718192021

CN9

52207-2190

TP6TP7

TP8TP9

TP20

123

456789101112131415161718192021

CN10

52207-2190

TP10

TP11TP12

TP13TP14

TP15TP16

TP17TP18

COMaxGNDaxGNDax

anode1anode2

COMbxGNDbxGNDbxanode3anode4GNDcxGNDcxCOMcxCOMdxGNDdxGNDdxVCC41GNDTHLS2LS1

COMexGNDexGNDexanode5GNDGNDh_six0GNDh_six1GNDh_six2GNDh_six3GNDh_clkxGNDh_latxVCCh_invxCOBCOC

COMayGNDayGNDay

anode1anode2

COMbyGNDbyGNDbyanode3anode4GNDcyGNDcyCOMcyCOMdyGNDdyGNDdyVCC41GNDTHLS2LS1

COMeyGNDeyGNDeyanode5GNDGNDh_siy0GNDh_siy1GNDh_siy2GNDh_siy3GNDh_clkyGNDh_latyVCC

h_invyCOBCOC

12345

CN11

53015-05

VCC

VR110KVR

LED1

SEL6410E-TP5

POWER SIGNAL

R7

330

3

21

8

4

+

-

V+

V-

IC3A

BA-10358F

VCC

C7CE0.1u

GNDbxGNDcx

GNDdxGNDex

GNDeyGNDdy

GNDbyGNDcy

THPAPER_SIDE /P_SIDE_SENSGND

Other Circuit Board _ 1/2 Circuit Diagram

8/21/2019 Roland FJ_600_500_400



35

2

PANEL BOARD

FROM MAIN BOARD

PD0PD1

PD2PD3PD4PD5PD6PD7

PD1PD3PD5PD7PD6PD4PD2PD0

PD0PD1PD2PD3PD4PD5PD6PD7

LCD_R/WLCD_RS

LCD_E

VCC VCC

VCC

/LED

VCC

/RESET

PD0PD1PD2

PD3PD4PD5PD6PD7 /LCD_CS

/SW1

R1310K

R1410K

SW1 EVQ21305R

SW2 EVQ21305R

SW3 EVQ21305R

SW4 EVQ21305R

A02

A13

A24

A35

A46

A57

A68

A79

B018

B117

B216

B315

B414

B513

B612

B711

E19

DIR1

IC4

74LS245

A02

A13

A2 4

A35

A46

A57

A68

A79

B018

B117

B216

B315

B414

B513

B612

B711

E19

DIR1

IC5

74LS245

PD[0..7]

+ C847u/16V

A02

A13

A24

A3

5

A46

A57

A68

A79

B018

B117

B216

B3

15

B4 14

B513

B612

B711

E19

DIR1

IC6

74LS245

SW5 EVQ21305R

SW6 EVQ21305R

SW7 EVQ21305R

SW8 EVQ21305R

SW9 EVQ21305R

SW10 EVQ21305R

SW11 EVQ21305R

SW12 EVQ21305R

PD0PD1PD2PD3

PD5PD6PD7

PD4

VCC

/SW0

D13

Q12

D24

Q25

D37

Q36

D48

Q49

D513

Q512

D614

Q615

D717

Q716

D818

Q819

CLK11

CLR1

IC7

74LS273

R15470

1

2

BZ1

MEB-12C-5

VCC

BUSY_LED

SETUP_LED

PAUSE_LED

POWER_LED

BUZZERLCD_ON

BUZZER

SHEET SETUPPAUSECLEANINGPOWERPRINT QUALITYSHEET CUTMENUENTER

LEFT CURSORTOP CURSORDOWN CURSORRIGHT CURSOR

BASE LED

SW13 EVQ21305R BASE POINT

3

1

2

Q2

DTD113EK

3

1

2 Q3

DTD113EK

3

1

2 Q4

DTD113EK

3

1

2 Q5

DTD113EK

3

1

2 Q6

DTD113EK

3

1

2

Q7DTD113EK

3

1

2 Q8

DTD113EK

12345

109876

RA1

EXBA10E103J

12345

109876

RA2

EXBA10E103JLEFT CURSORTOP CURSORDOWN CURSORRIGHT CURSORBASE

ENTERMENUMEDIA_CUT

SETUPPAUSECLEANINGPOWER

QUALITY

123456789

1011121314151617181920

CN15

52030-2010

LED2

SEL6410E-TP5

LED3

SEL6410E-TP5

LED4

SEL6410E-TP5

LED5

SEL6410E TH12 RT

BUSY

PAUSE

SETUP

POWER

LED6

SEL6410E-TP5

BASE

VCC

R8

330

R9

180

R10

180

R11

180

R12

180

PC2

CE0.1u

PC3

CE0.1u

PC4

CE0.1u

VCC

PC5

CE0.1u

TO LCD

3

1

2Q9

DTD113EK

12345678910111213141516

CN28

B16B-PH-K-S

BKLIGHT_ON

FAN JUNCTION BOARD

12

CN16

5267-02A

12

CN17

5267-02A

FAN SCIROCCO

FAN SCIROCCO

12

CN18

5267-02A

INKTANK SENS BOARD

21

D2A

DA22734

D2B

DA227

21D3A

DA227 34

D3B

DA227

21D4A

DA227 34D4B

DA227

21

D5A

DA22734

D5B

DA227

21D6A

DA227 34

D6B

DA227

21

D7A

DA227 34D7B

DA227

No.4

No.5

No.2

No.6

No.3

No.7

1234

CN19

175489-4

12

34

CN20

175489-4

1234

CN21

175489-4

1234

CN22

175489-4

1234

CN23

175489-4

1234

CN24

175489-4

21

D8A

DA227 34D8B

DA227

123

4

CN25

175489-4

21

D9A

DA22734

D9B

DA227

1234

CN26

175489-4

123456789

101112

CN27

53015-12

No.0

No.1

SENS_0SENS_1SENS_2SENS_3SENS_4SENS_5SENS_6SENS_7TANKINK

Other Circuit Board _ 2/2 Circuit Diagram

8/21/2019 Roland FJ_600_500_400



36

3


2

1Turn off the MAIN POWER SW.

Make sure to turn off the MAIN POWER SW

when replacing the HEAD. HEAD and MAIN

BOARD will break. It is recommended to unplug

the AC Plug for safety.

MAIN POWER SWAC Plug

Following table describes the necessary adjustment after the replacement of each parts.

3-1 HEAD_REPLACEMENT

Remove the MAINTENANCE COVER.

MAINTENANCE COVER

Replacement Parts Necessary Adjustment

CAPPING ASSEMBLY 1. CAPPING POSITION ADJUSTMENT

2. LIMIT & CUT DOWN POSITION

INITIALIZE

3. FLUSHING POSITION ADJUSTMENT


ENCODER SCALE 1. LINEAR ENCODER SETUP

ENCODER MODULE


CARRIAGE WIRE 1. WIRE TENSION ADJUSTMENT

2. LIMIT & CUT DOWN POSITION INITIALIZE

3. LINEAR ENCODER SETUP



CARRIAGE MOTOR 1. MOTOR BALANCE ADJUSTMENT


HEAD 1. HEAD RANK SETTING

2. HEAD ALIGNMENT

3. THERMISTER CHECK


MAIN BOARD 1. INSTALLATION OF BATTERY

2. FIRMWARE UPDATE

3. INITIALIZE ALL SYS.PARAMETER

4. HEAD RANK SETTING

5. SELECT TYPE OF LANGUAGE


7. MOTOR BALANCE ADJUSTMENT



10. PAPER SIDE SENSOR ADJUSTMENT

11. HEAD ALIGNMENT (HORIZONTAL)

12. HEAD ALIGNMENT (BIDIRECTION)

13. CALIBRATION

14. BATTERY FLAG CLEAR

8/21/2019 Roland FJ_600_500_400



37

3

4

5

6

3

SPRING

INK DAMPER PLATE

HEAD LOCK PLATE

Remove the CARRIAGE COVER. CARRIAGE COVER

Remove the INK DAMPER PLATE, then disconnect the

INK DAMPER from the HEAD.

Do not hold the sides of the INK DAMPER.

It could break.

Take off the 2 SPRINGs at each side of the CARRIAGE

BASE and remove the screws fixing the HEAD LOCK

PLATE.

Then, lift up the HEAD and remove the HEAD LOCK

PLATE by sliding it to the side.

Disconnect the CABLEs from the CARRIAGE BOARD and

remove the HEAD.

8/21/2019 Roland FJ_600_500_400



38

3

7

9

8

CARRIAGE BASE

CARRIAGE BASE

HEAD

HEAD

GUIDE

GUIDE

HEAD LOCK PLATE

Disconnect the CABLEs from the HEAD and connect them

to the new HEAD.

Make sure that the ink or cleaning liquid is not sticking to the

CABLEs or the Connectors where they are connected.

Put the HEAD in the CARRIAGE BASE. Make sure the

HEAD is placed under the GUIDE.

Make sure not to touch the HEAD where the INK

DAMPER is connected.

Fix the HEAD LOCK PLATE temporary with the screws and

put the SPRING on the side of the CARRIAGE BASE.

Make sure to put the GND WIRE between the PLATE and the

screw when fixing it.

Do not tighten the screws too tightly.

8/21/2019 Roland FJ_600_500_400



39

3

13

12

11

SERVICE MENU

HEAD RANK

[ ] , [ ] , [ ] + POWER ON

[MENU] key

INK DAMPER PLATE

Turn on the SUB POWER SW while pressing [ ], [ ]

and [ ] keys to enter the SERVICE MODE.

Do not hold the sides of the INK DAMPER too

tight.

Connect the INK DANMPER to the HEAD, then fix the INK

DAMPER PLATE.

Carry out the following adjustment after resetting the dot

count in the [ HISTORY MENU ].


2. HEAD ALIGNMENT

3. THERMISTOR CHECK

8/21/2019 Roland FJ_600_500_400



40

3

1

2

3

4

3-2 CLEANING WIPER _ REPLACEMENT

CLEANING LEVER

CLEANING WIPER

RUBBER SIDEFELT SIDE

MAINTENANCE COVER


Move the CLEANING LEVER to the rear side by hand.

Unhook the CLEANING WIPER with tweezers and replace

it with the new one.

After fixing the new CLEANING WIPER, put back the

CLEANING LEVER to its sitting position.

Be careful with the direction of the CLEANING

WIPER.

Make sure that the dust does not stick on the

CLEANING WIPER when fixing it.

8/21/2019 Roland FJ_600_500_400



41

3

1

2

3

4

3-3 CAPPING UNIT _ REPLACEMENT

MAINTENANCE COVER

Turn off the MAIN POWER SW and remove the

MAINTENANCE COVER.

Remove the screws fixing the PUMP UNIT TABLE.

Disconnect the PUMP WIRE from the circuit board located

at the front of the PUMP UNIT and pull out the 4 WHITE

TUBEs from the DRAIN TUBE.

Lift up the PUMP UNIT TABLE and disconnect the TUBEs

from the CAPPING ASSEMBLY.

Remove the CAPPING ASSEMBLY by removing the 2

screws.

8/21/2019 Roland FJ_600_500_400



42

3

5

6

Make sure to cut off this GUIDE. If not, it could

result in the breakage of the CAPPING

ASSEMBLY.

7

8

GUIDE

Cut it off below this line

CAP COVER

HEAD CLEANER

When fixing the new CAPPING ASSEMBLY for the LEFT

SIDE, go to 6 .

When fixing the new CAPPING ASSEMBLY for the RIGHT

SIDE, go to 7 .

Cut off the GUIDE shown in the figure with a nipper while

the CAP COVER is on it.

Fix the new CAPPING ASSEMBLY and remove the CAP

COVER. Then, put on the HEAD CLEANER.

Put the 4 WHITE TUBEs into the DRAIN TUBE without

folding it.

Do not touch the sponge inside the CAP.

Make sure that the dust won't stick on the sponge

inside the CAP.

8/21/2019 Roland FJ_600_500_400



43

3

10

11

9Lift up the PUMP UNIT TABLE and connect the TUBEs to

the CAPPING ASSEMBLY.

Fix the PUMP UNIT TABLE and connect the PUMP

WIREs.

Carry out the following adjustment.

1. CAPPING POSITION ADJUSTMENT

2. LIMIT POSITION & CUT DOWN POSITION

INITIALIZE

3. FLUSHING ADJUSTMENT

8/21/2019 Roland FJ_600_500_400



44

3

1

2

3

3-4 MAIN BOARD _ REPLACEMENT

TOP PLATE

Turn off the MAIN POWER SW.

Open up the CHASSIS by removing the TOP PLATE.

Be careful with the CABLE from the NETWORK

BOARD which is fixed to the back side of the TOP

PLATE.

Remove the BATTERY from the current MAIN BOARD

and install it on the new MAIN BOARD.

Carry out the adjustment and settings listed in the table

below.Replacement Parts Necessary Adjustment

MAIN BOARD 1. INSTALLATION OF BATTERY

2. FIRMWARE UPDATE

3. INITIALIZE ALL SYS.PARAMETER


5. SELECT TYPE OF LANGUAGE



8. FLUSHING POSITION ADJUSTMENT9. LINEAR ENCODER SETUP

10. PAPER SIDE SENSOR ADJUSTMENT

11. HEAD ALIGNMENT (HORIZONTAL)

12. HEAD ALIGNMENT (BIDIRECTION)

13. CALIBRATION

14. BATTERY FLAG CLEAR

8/21/2019 Roland FJ_600_500_400



45

3

1

3-5 BATTERY _ REPLACEMENT

TOP PLATE

Put tape around the lithium battery

for insulation for disposal or

preservation.


CAUTION

Danger of explosion if battery is incorrectly replaced.

Replace only with the same or equivalent type recommended by the manufacture.

Dispose of used batteries according to the manufacture's instructions.

Do not recharge, short-circuit,

disassemble the lithium battery, nor

put it into fire.






PLATE.

!

8/21/2019 Roland FJ_600_500_400



46

3

2

3

4

1

2

MAIN BOARD

SOCKET

BATTERY

SOCKET

MAIN BOARD

CLOCK CHECK B

0y00d00h00m00s

CLOCK CHECK

CLEAR BAT FLAG

SERVICE MENU

CLOCK CHECK

[ENTER]

5

Remove the BATTERY on the MAIN BOARD by pushing it

down and tilting towards the right.

Replace the BATTERY to the new one.

Be careful with the direction of the BATTERY.

Clear the BATTERY EMPTY FLAG from the [CLOCK

CHECK] in the SERVICE MENU.

Dispose the BATTERY.

FOLLOWING MAY CAUSE EXPLOSION OF BATTERY.

RE-CHARGE, SHORT-CIRCUIT, DISASSEMBLY, HEATING,

PUTTING INTO FIRE.

DON'T PUT BATTERY WITH OTHER METAL OR BATTERY.

DISPOSE BATTERY WITHOUT INSULATION

8/21/2019 Roland FJ_600_500_400



47

3

3-6 ENCODER SCALE _ REPLACEMENT

1

2

3

4

SPRING PLATE

BLACK DOT

ENCODER SCALE

SPRING PLATE

ENCODER SCALE

ENCODER PLATE

SPRING

ENCODER SCALE


Remove the MAINTENANCE COVER and the GUIDE

RAIL COVER.

Remove the ENCODER SCALE by removing the screw on

the its right end and the SPRING on its left end.

Fix the SPRING PLATE to the end of the new ENCODER

SCALE where there is no black dot written on it.

Make sure not to make scratches or put grease on

the ENCODER SCALE when fixing it.

Put the ENCODER SCALE in between the ENCODER

PLATE and the GUIDE RAIL.

Then, fix the right end with a screw and hook up the SPRING

on the left end.

Make sure that the ENCODER SCALE sits in place.

Do not loosen or tighten the screws fixing the

ENCODER PLATE.

8/21/2019 Roland FJ_600_500_400



48

3

6

ENCODER SCALE

ENCODER MODULE

5Move the HEAD CARRIAGE in a whole width of the

machine.

Make sure that the ENCODER SCALE doesn't make contact

with the ENCODER MODULE and also ENCODER

SCALE is between the slit of the ENCODER MODULE.

Carry out the LINEAR ENCODER SETUP.

8/21/2019 Roland FJ_600_500_400



49

3

3-7 CARRIAGE WIRE _ REPLACEMENT

1

2

3

4

PANEL COVER


Remove the MAINTENANCE COVER and the GUIDE

RAIL COVER.

Remove the PANEL COVER.

Make sure to disconnect the PANEL CABLE which

is fixed to the PANEL COVER.

Loosen the screw fixing the HEAD CARRIAGE to the

CARRIAGE WIRE.

Loosen the 2 screws and then the ADJUSTMENT SCREW

in order to loosen the WIRE TENSION.ADJUSTMENT

SCREW

8/21/2019 Roland FJ_600_500_400



50

3

5

6

7

8

CARRIAGE WIRE

SCREWCARRIAGE WIRE

E RING

SHAFT STAY

CARRIAGE

MOTOR

Remove the CARRIAGE WIRE as shown in the figure.

Remove the SHAFT STAY and then loosen the screws

fixing the CARRIAGE MOTOR.

Remove the E-RING and take off the DRIVE PULLEY from

the SHAFT.

Loosen the screws shown in the figure and remove the

CARRIAGE WIRE from the PULLEY.

8/21/2019 Roland FJ_600_500_400



51

3

DRIVE PULLEY

CARRIAGE WIRE

CARRIAGE WIRE

DRIVE PULLEY

2nd wind

10

11

12

9

SHAFT STAY

Put the DRIVE PULLEY into the SHAFT and fix it with the

E RING.

Then, fix the SHAFT STAY.

Wind the CARRIAGE WIRE around the DRIVE PULLEY

from the bottom to the top and fix it.

Make sure that the CARRIAGE WIRE does not

cross over.

Rotate the DRIVE PULLEY until the CARRIAGE WIRE

comes to its second wind from the top.

Fix the HEAD CARRIAGE to the CARRIAGE WIRE at the

CAPPING POSITION.

8/21/2019 Roland FJ_600_500_400



52

3

14

13Fix the CARRIAGE MOTOR so that there is no looseness or

too much load.

Move the HEAD CARRIAGE in a whole width of the

GUIDE RAIL to remove the slack in the CARRIAGE WIRE.

Carry out the following adjustments after fixing the

CARRIAGE MOTOR.

1. WIRE TENSION ADJUSTMENT

2. LIMIT POSITION & CUT DOWN POSITION

INITIALIZE



8/21/2019 Roland FJ_600_500_400



53

3

3-8 CARRIAGE MOTOR _ REPLACEMENT

1

2

3

4

FILTER (E)

PANEL COVERMAINTENANCE

COVER

TOP PLATE


Remove the MAINTENANCE COVER and the PANEL

COVER.




PLATE.

Remove the FILTER (E) by using tweesers.

Disconnect the WIREs from the CARRIAGE MOTOR.

8/21/2019 Roland FJ_600_500_400



54

3

5

MOTOR FLANGE

CABLE-ASSY C POWER FJ-500

CABLE -ASSY C ENCORDER FJ-5007

8

6

MOTOR FLANGE

CARRIAGE

MOTOR

Remove the CARRIAGE MOTOR from the MOTOR BASE

together with the MOTOR FLANGE.

Remove the CARRIAGE MOTOR from the MOTOR

FLANGE.

Cut the INSULOCK TIEs and disconnect the CABLE-ASSY

C ENCODER and the CABLE-ASSY C POWER from the

CARRIAGE MOTOR.

Fix the MOTOR FLANGE to the new CARRIAGE MOTOR.

Be careful with the direction of the MOTOR FLANGE.

8/21/2019 Roland FJ_600_500_400



55

3

11

10

12

9

CABLE - ASSY C ENCODER

INSULOCK

TIE

CARRIAGE

MOTOR CABLE

INSULOCK

TIE

BLACK

RED

CARRIAGE

MOTOR CABLE

CARRIAGE

MOTOR

Connect the CABLE-ASSY C POWER to the CARRIAGE

MOTOR and fix it together with the CARRIAGE MOTOR

CABLE using INSULOCK TIE.

Make sure to connect the RED and BLACK WIREs

correctly when connecting the CABLE-ASSY C

POWER.

Connect the CABLE-ASSY C ENCODER to the

CARRIAGE MOTOR CABLE.

Tie them with the INSULOCK TIE.

Fix the CARRIAGE MOTOR to the MOTOR BASE.

Make sure to mesh the CARRIAGE MOTOR and the

GEAR firmly by pressing the CARRIAGE MOTOR

against the GEAR.

Apply the Grease (FLOIL GE-676) to the GEAR.

Move the HEAD CARRIAGE left and right for several times

so that the grease will be applied on the whole surface of the

GEAR.

Make sure that the grease won't stick on the

WIRE or the CAPPING ASSEMBLY.

8/21/2019 Roland FJ_600_500_400



56

3

13

14

15

16

PANEL

COVER

FILTER (E)

CN13

CN4

Connect the CABLE-ASSY C POWER to CN13 and the

CABLE-ASSY C ENCODER to CN4 on the MAIN BOARD.

Fix the FILTER (E) around the WIREs from the CARRIAGE

MOTOR as shown in the figure.

Fix the PANEL COVER and the MAINTENANCE COVER.

Make sure to connect the CABLE to the PANEL

COVER.

Carry out the following adjustment after resetting the Total

time that the motor has been rotated in the [HISTORY] menu

under the Service Mode.


SERVICE MENU

HISTORY MENU

MOTOR HOURS F

CLEAR

MOTOR HOURS F

1632 hours

[ENTER]

8/21/2019 Roland FJ_600_500_400


4 Adjustment

4

4 Adjustment

4-1 Special Tools

Table shows a list of special tools recommended by Roland DG Corp.

Tool No. ST-011

Tool Name TENSION METER

Purpose WIRE TENSION ADJUSTMENT

Tool No. 21755102

Tool Name CLEANING LIQUID,500ml CJ-70

Purpose HEAD CLEANING

8/21/2019 Roland FJ_600_500_400


4 Adjustment

4

SERVICE MENU

HEAD RANK

[ ] , [ ] , [ ] + POWER ON

HEAD RANK

LEFT HEAD

LEFT 04548474852

HEAD 520010000LC

RIGHT 04548474852

HEAD 520010000LC

HEAD RANK

RIGHT HEAD

SERVICE MENU

SENSOR CHECK

FROCPHLOGcmKCMY

*** *EC**

SERVICE MENU

KEY CHECK

KEY CHECK

NONE

SERVICE MENU

LCD/LED/BUZ CHK

Finished

[MENU] key

SERVICE MENU

FAN CHECK

FAN CHECK

This menu is used for entering the HEAD RANK for each HEAD with 22digit number and alphabet.

The digits can be changed with [ ] and [ ] keys and parameters can be changed with [ ] and [ ] keys.

Press the [ENTER] key to save the settings. Warning sound comes out when the CHECK SUM is not

correct.

Display the status of the sensors. When the sensor is ON, * will be displayed. Alphabet in the menu

stands for Front Paper Sensor, Rear Paper Sensor, Origin Sensor, Cover Sensor, Pump Cover Sensor,

Head Sensor, Pinch Roller Sensor.

And Alphabet of the right side in the menu stands for Cartridge Sensor of each color and Ink Empty

Sensor.

Blank : No Cartridge, Ink remaining

C : Cartridge installed, Ink remaining

E : No Cartridge, Ink empty* : Cartridge installed, Ink empty

This menu is used for checking the panel keys. [NONE] will be displayed at the bottom row of the

LCD if no key is pressed. The name of the key being pressed will be displayed. This menu finishes

when the [ ] key is pressed or it is left without pressing any key for 10 seconds. When there is any key

that has not been pressed, the name of the key will be indicated with the beep sound.

Secondary power cannot be turned off even pressing the SUB POWER SW while in this mode.

As per Display

This menu is used for checking the LCD, LED and the Buzzer. While in this mode, the function check

of the LCD, LED and the Buzzer can be performed. All turning ON/OFF test of the LED,

Contrast ON/OFF test of the LCD, back light test of LCD, Buzzer ON/OFF test, Displaying the Cursor

key of the LCD, all characters of LCD will be displayed.

This menu is used for checking the FAN. FAN will be ON (HIGH) while in this mode.

4-2 SERVICE MODE

8/21/2019 Roland FJ_600_500_400


4 Adjustment

4

SERVICE MENU

THERMISTOR CHK

THERMISTOR CHK

25˚C / 77.0˚F

SERVICE MENU

AGING

AGING

SCAN

AGING

SCAN +1705

AGING

FEED +166

AGING

FEED

SERVICE MENU

FLUSHING ADJ.

FLUSHING ADJ.

SET POSITION

LINEAR ENCODER

SETUP COMPLETED

LINEAR ENCODER

FAILED TO SETUP

FLUSHING ADJ.

LOWER THE HEAD

SERVICE MENU

LINEAR ENCODER

NOW PROCESSING..

POS: 1361.00mm

SERVICE MENU

PAPERSIDE SENS

PAPERSIDE SENS

OUTPUT LEVEL

OUTPUT LEVEL

0.7V

NOW PROCESSING..

SENSOR AUTOTEST

0.5V, NOISE 1

PAPERSIDE SENS

SENSOR AUTOTEST

This menu is used for adjusting the MOTOR BALANCE by displaying the deviation of the Servo Motor.

When the [ENTER] key is pressed, the HEAD CARRIAGE moves back to the locking position and stops

the Aging.

Make sure not to perform Aging when the machine is filled with ink to prevent the ink from drying up.

The temperature read by the thermistor on the Head will be displayed. Temperature will be displayed in

Celsius on the left side and in Fahrenheit on the right side. Check and make sure that the temperature

displayed on the LCD is almost same as the environment temperature. And also make sure that the

fluctuation of the temperature displayed on the LCD is less than 1 degree.

This menu is used for adjusting Flushing Position. If the flushing position is not adjusted, ink will be

fired outside the CAP.

When the Head Lever is up, the error as shown in the right

figure will be displayed.

This menu is for checking the Linear Encoder and also, recording the position of the edge of sheet with

Clear Sheet (SHEET TYPE : CLEAR). Printing won't be performed if it is not adjusted.

This menu is used for adjusting the Paper Side Sensor. Refer to section 4 [PAPER SIDE SENSOR

ADJUSTMENT]

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4 Adjustment

4

SERVICE MENU

HEAD ADJUST

HEAD ADJUST

BIAS

HEAD ADJUST

VERTICAL

BIAS

TEST PRINT

BIAS

ADJUST POSITION

BIAS

--- VIEW ---

VETICAL

TEST PRINT

VERTICAL

--- VIEW ---

HEAD ADJUST

HORIZONTAL

HEAD ADJUST

ADJUST LOW

HEAD ADJUST

ADJUST HIGH

HORIZONTAL

TEST PRINT

HORIZONTAL

TEST PRINT L-L

HORIZONTALTEST PRINT L-R

N K4 V1 K5 V2

-4 -9 -7-13 -7

N K4 V1 K5 V2

-4 -9 -7-13 -7

HORIZONTAL

TEST PRINT H-L

HORIZONTAL

TEST PRINT H-R

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4 Adjustment

4

HEAD ADJUST

BI-DIR.DEFAULT

BI-DIR.DEFAULT

ADJUST LOW L

BI-DIR.DEFAULT

ADJUST LOW R

BI-DIR.DEFAULT

TEST PRINT

N K4 V1 K5 V2

3 14 10 21 15

N K4 V1 K5 V2

4 16 11 25 17

BI-DIR.DEFAULT

ADJUST HIGH L

BI-DIR.DEFAULT

ADJUST HIGH R

N K4 V1 K5 V2

5 20 12 30 19

N K4 V1 K5 V2

6 23 15 40 23

BI-DIR.DEFAULT

TEST PRINT L-L

BI-DIR.DEFAULT

TEST PRINT L-R

BI-DIR.DEFAULTTEST PRINT H-L

BI-DIR.DEFAULT

TEST PRINT H-R

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4 Adjustment

4

SERVICE MENU

CALIB.DEFAULT

CALIB.DEFAULT

TEST PRINT

SETTING

+0.05% +0.10%

CALIB.DEFAULT

SETTING

SERVICE MENU

TEST PATTERN

TEST PATTERN

FILL;LEFT HEAD

TEST PATTERN

FILL;RIGHT HEAD

TEST PATTERN

FILL;LEFT+RIGHT

TEST PATTERN

VERTICAL LINES

TEST PATTERN

BI-DIR CHECK

TEST PATTERN

MICRO DOT 2

TEST PATTERN

FILL;8BOXES

Fill pattern with each nozzles of the Left Head will be printed.It will be printed with the printing mode set on the machine.

(Printing is performed only in 4 Color Mode.)

Fill pattern with each nozzles of the Right Head will be printed.

It will be printed with the printing mode set on the machine.


Fill pattern will be printed using both Heads.It will be printed with the printing mode set on the machine.


It is for checking the shifting in the SCAN direction.

It is for checking the shifting with Bidirection printing.

It will be printed with all printing modes.

It is for checking the viriable sized dots 2 pattern.

Rectangles will be printed with 8 different colors.

It will be printed with the printing mode set on the machine.

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4 Adjustment

4

SERVICE MENU

CLOCK CHECK

CLOCK CHECK B

0y000d00h00m00s

CLOCK CHECK

CLEAR BAT FLAG

SERVICE MENU

PUMP CHECK

PUMP CHECK

PUMP SUCTION

NOW PROCESSING..

NOW PROCESSING..PUMP CHECK

PUMP RELEASE

SERVICE MENU

CHANGE INKTYPE

CHANGE INKTYPE

PIG.8 PIG&DYE

SERVICE MENU

PARALLEL SPEED

PARALLEL SPEED

FAST SAFE

SERVICE MENU

DEVICE ID

DEVICE ID

ENABLE DISABLE

This menu is used for checking the REAL TIME CLOCK. Time being passed after the clock has started

will be displayed. (Year / Day / Hour / Minute / Second) When battery is run out, [B] will be displayed

at the upper right corner of the LCD. In this case, battery has to be replaced. However, the flag won't be

cleared even battery is replaced.

Make sure to clear the flag by entering the Battery Flag Clear Menu and then pressing the [ENTER] key.

This menu won't be displayed when the battery is OK.

This menu is used for checking the Pump Motor. Rotation for Ink Suction Direction and Ink Drain

Direction can be checked. Rotation check will stop after 5 seconds.

It is used for changing the Ink type compulsorily. Head Cleaning or Ink Fill won't be performed as in the

User's Mode. It is used for collecting the Ink type in case mistakenly set to the different type.

INK TYPE PIG.8 Pigment 8

PIG.4 Pigment 4

DYE4 Dye 4

PIG&DYE Pig. 4/ Dye 4

UNKNOWN Not being selected

ACK signal of the handshake for the parallel port can be selected from FAST and SAFE.

Default setting is FAST.

When setting to FAST, it will be 0.5µsec and 1µsec for SAFE. Generally, it should be set to FAST but

when there is problem loosing some data it should be set to SAFE. However, the data transmission

will be slower. This setting doesn't have any affect on the ECP mode.

It is used to enable or disable the Device ID when there is a request through the Parallel Port.Default setting is enabled.

FJ-600/500/400 will be recognised as new hardware when starting up Windows.

When it is disabled, it won't be recognised.

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4 Adjustment

4

SERVICE MENU

PORT CHECK

DETECTING...

00: 0B

SERVICE REPORT

RIGHT HEAD

PARALLEL

5A: 1024B

PARALLEL ECP

8C: 1048576B

NETWORK

B3:1073741824B

SERVICE REPORT

SERIAL

SERVICE MENU

SYSTEM SWITCH

SYSTEM SWITCH

PAGE1: 00000000

SYSTEM SWITCH

PAGE4: 00000000

SERVICE MENU

HISTORY MENU

SHOT COUNT Or

100KShots

SERVICE MENU

SERVICE REPORT

SERVICE REPORT

LEFT HEAD

SHOT COUNT Or

CLEAR

Bit#:87654321

Data Input from the Parallel Port

Data Input from ECP Parallal Port

Data Input from the Network

Waiting for Data Input

This menu is used for checing the Data Input from the Parallel Port or Network. As for the parallel port,

it can be checked whether it is ECP mode or not. The Check Sum and the size of the input data will be

displayed on the bottom row.

Check Sum will be indicated on the left side and the size of the input data will be indicated on the right

side. The Check Sum and the size of the input data will be cleared when press the [ENTER] key.

This menu is for chaning the functions of the machine. It is not necessary to change any switches.

Each bit can be selected with [ ] and [ ] keys and it can be changed with [ ] and [ ] keys.

There are 4 pages of 8bit System Switch.

Bit Contents Settings

PAGE1 : Bit 1 Front Cover Sensor 0 : Standard 1 : Always closed status

PAGE1 : Bit 2PAGE1 : Bit 3

Pump Cover SensorAngled Bracket

0 : Standard 1 : Always closed status0 : None 1 : Fixed

All the records regarding the usage of the machine will be displayed. When [ ] and [ ] keys are

pressed, each title will be displayed on the top row and the parameters will be displayed on the bottom

row. Refer to the table on the next pages. Each title can be cleared when the [ENTER] key is pressed

while the CLEAR is displayed in the menu.

Service Report will be printed. Information necessary for service activity will be printed together with

the system report. It will be printed on a A4 size landscape media with only one head.

Revised 2

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4 Adjustment

4

Contents of History Menu

TITLE CONTENTS UNIT REFERENCE

SHOT COUNT Or Number of shots fired from a nozzle. (OR / K') Shots /1000 Life : 6 billion Shots / nozzle

SHOT COUNT Gr Number of shots fired from a nozzle. (GR / C') Shots /1000 Life : 6 billion Shots /

nozzle

SHOT COUNT Lc Numberof shots fired from a nozzle. (Lc / M') Shots /1000 Life : 6 billion Shots / nozzle

SHOT COUNT Lm Numberof shots fired from a nozzle. (Lm / Y') Shots /1000 Life : 6 billion Shots / nozzle

SHOT COUNT K Numberof shots fired from a nozzle. (K) Shots /1000 Life : 6 billion Shots / nozzle

SHOT COUNT C Numberof shots fired from a nozzle. (C) Shots /1000 Life : 6 billion Shots / nozzle

SHOT COUNT M Numberof shots fired from a nozzle. (M) Shots /1000 Life : 6 billion Shots / nozzle

SHOT COUNT Y Numberof shots fired from a nozzle. (Y) Shots /1000 Life : 6 billion Shots / nozzle

MOTOR HOURS F Total time that the Feed Motor has been rotated.(Distance / Max speed)

hours

MOTOR HOURS STotal time that the Scan Motor has been roteted.( Distance / Max. speed)

hours

PUMP HOURS LTotal time that the Left Pump Motor has been rotated.( Revolution / Max. speed)

hours

PUMP HOURS RTotal time that the Right Pump Motor has been rotated.(Revolution / Max. speed)

hours

WIPE L Number of times the Wiping has been performed. (L) times Life : 3000 times

WIPE R Number of times the Wiping has been performed. (R) times Life : 3000 times

RUB L Number of times the Rubbing has been performed. (L) times Life : 100 times

RUB R Number of times the Rubbing has been performed. (R) times Life : 100 times

SHEETCUT COUNT Number of times the Auto Sheet Cut has been performed. timesIt counts Auto SheetCut performed both bycommand and panel.

POWER ON COUNT Number of times being powered on. times

POWER ON TIME Total hours that the machine has been on. hours Sleep time is notincluded.

SLEEP TIME Total time the machine has been in sleep mode. hours

PRINTING TIME Total time of printing performed. hours Time of the Test print isnot included.

SERVO ERROR Number of times the servo error has occurred. times

LOW TEMP.ERROR Number of times the low temp. error has occurred. times

EMERG. CAPPING Number of times the emerg. capping error has occurred. times

Number of times it iscapped compulsorily toprotect the head fromdrying up when thehead is ot of the capmore than 10 min..

START UNCAPPED Number of times the machine starts with uncapped. times

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4 Adjustment

4

TITLE CONTENTS UNIT REFERENCE

CLEAN AUTO LNumber of times the Auto Head Cleaninghas been performed. (L) times

CLEAN AUTO RNumber of times the Auto Head Cleaning has been

performed. (R) times

CLEAN NORMAL L Number of times the Normal Cleaning has beenperformed. (L)

times

CLEAN NORMAL RNumber of times the Normal Cleaning has beenperformed. (R)

times

CLEAN MEDIUM L Number of times the Medium Cleaning has beenperformed. (L)

times

CLEAN MEDIUM RNumber of times the Medium Cleaning has beenperformed. (R)

times

CLEAN POWER. LNumber of times the Powerful Cleaning has beenperformed. (L)

times

CLEAN POWER. RNumber of times the Powerful Cleaning has beenperformed. (R)

times

FILL INK LNumber of times the FILL INK has beenperformed. (L)

times

FILL INK RNumber of times the FILL INK has beenperformed. (R)

times

HEAD WASH LNumber of times the HEAD WASH has beenperformed. (L)

times

HEAD WASH R Number of times the HEAD WASH has beenperformed. (R)

times

PUMP UP L Number of times the PUMP UP has been performed. (L) timesPUMP UP R Number of times the PUMP UP has been performed. (R) times

CHANGE INK Number of times the Ink Type has been changed. times Number of times the Ink Type has been changed.

CARTRIDGE Or Number of times the Ink Cartridge has been changed.(Or / K')

times

CARTRIDGE Gr Number of times the Ink Cartridge has been changed.(Gr / C')

times

CARTRIDGE LcNumber of times the Ink Cartridge has been changed.(Lc / M')

times

CARTRIDGE LmNumber of times the Ink Cartridge has been changed.

(Lm / Y')times

CARTRIDGE K Number of times the Ink Cartridge has been changed. (K) times

CARTRIDGE C Number of times the Ink Cartridge has been changed. (C) times

CARTRIDGE M Number of times the Ink Cartridge has been changed. (M) times

CARTRIDGE Y Number of times the Ink Cartridge has been changed. (Y) times

PIGMENT 8COLORNumber of pages Printed with Pigment ink in the 8 colors mode.

pages

PIGMENT 4COLOR Number of pages printed with Pigment ink in 4 colors mode.

pages

DYE 4COLOR Number of pages printed with Dye ink in 4 colors mode. pages

PIG&DYE 4COLOR Number of pages printed with Pigment & Dye ink in 4 colors mode.

pages

HEAD LOW Number of pages printed when the Head hight is LOW. pages

HEAD HIGH Number of pages printed when the Head height is HIGH. pages

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4 Adjustment

4

Roland Hi-Fi JETModel : FJ-500 Menu unit : mm Serial No. :

Version : 1.00 6color mode : KCMY + OrGr

Print quality : NORMAL Menu language : English

Sheet type : Opaque Temperature : 26˚C / 78.8˚F

Empty mode : Prompt

Ink type : Pigment 8Color Or/K remaining: K remaining :Bi-dir.adjust : 0 dot Gr/C remaining: C remaining :

Calibration : 0.00 % Lc/M remaining: M remaining :

Sleep : 15 min Lm/Y remaining: Y remaining :

Service ReportHead rank (left) : 04D4D574450540010000MD System SW : 4 3 2 1

Head rank (right) : 04E4F534A525000100007D Limit position : 6.5 mm

: N K4 V1 K5 V2 Flushing position : 13.0 mm

Head adjust hori. (Low) : -1.5 -2 -2 -4 -2 Cutter down position : 1745.6 mm

Head adjust hori. (High) : -2.0 -3 -3 -5 -3 Calibration default : +0.10%

Head adjust bi (LowL) : 5.0 12 9 18 14 Encoder position (left) : 1527.0 mm

Head adjust bi (LowR) : 4.5 11 9 17 13 Encoder position (right) : 157.0 mm

Head adjust bi (HighL) : 7.5 22 14 33 19 Booter version : 1.00

Head adjust bi (HighR) : 6.5 20 13 31 17 Battery : Charged

Power on count : 131 times Change cartridge Or/K : 1 times

power on time : 15 times Change cartridge Gr/C : 1 times

Sleep time : 1 hours Change cartridge Lc/M : 1 times

Print time : 7 hours Change cartridge Lm/Y : 1 times

Servo error : 2 times Change cartridge K : 1 times

Low temperature error : 0 times Change cartridge C : 1 times

Emergency capping : 0 times Change cartridge M : 1 times

Start uncapped : 4 times Change cartridge Y : 1 times

Auto cleaning (L/R) : 9/ 9 times Pigment 8 color : 0 pages

Normal cleaning (L/R) : 5/ 5 times Pigment 4 color : 2 pages

Medium cleaning (L/R) : 0/ 0 times Dye 4 color : 0 pages

Powerful cleaning (L/R) : 0/ 0 times Pigment & Dye 4 color : 0 pages

Fill ink (L/R) : 0/ 0 times Head low position : 1 pages

Head wash (L/R) : 0/ 0 times Head high position : 1 pages

Pump up (L/R) : 0/ 0 times

Change ink type : 0 times

ExpendablesOr/K shot count : 742 K shot/nozzle Motor hours (feed) : 0 hours

Gr/C shot count : 661 K shot/nozzle Motor hours (scan) : 0 hours

Lc/M shot count : 661 K shot/nozzle Pump hours (left) : 0 hours

Lm/Y shot count : 653 K shot/nozzle Pump hours (right) : 0 hours

K shot count : 811 K shot/nozzle Wipe (left) : 36 times

C shot count : 662 K shot/nozzle Wipe (right) : 39 times

M shot count : 665 K shot/nozzle Rub (left) : 0 times

Y shot count : 702 K shot/nozzle Rub (right) : 10 times

SERVICE REPORT

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4 Adjustment

4

SYSTEM PARAMETER INITIALIZE

[ ] , [ ] , [ ENTER ] + POWER ON

INITIALIZE ALL

SYS.PARAMETER

INITIALIZING..

INITIALIZE

COMPLETED

DISPLAYED LANGUAGE

[ MENU ] + POWER ON

Roland FJ-500

Ver.1.00

MENU LANGUAGE

ENGLISH

MENU LANGUAGE

JAPANESE

SERVICE REPORT_PRINTING

[ ] + POWER ON

SERVICE REPORT

SETUP SHEET

Turn on the sub power switch while

pressing [ ] key.Service Report can be printed on the

A4 size media.The printing will be performed inBlack.

All parameters will be initialized. Turn on the subpower switch while pressing [ ], [ ] and [ENTER]keys.Initialize can be performed by pressing the [ENTER]key. It can also be cancelled by pressing the [POWER]key. The power will be off automatically when initialize

is completed.It is necessary to setup the LIMIT POSITION after theinitialization.

Other Factory Mode

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4 Adjustment

4

1

2

3

4

FJ-500/400 BOOT

VERSION 1.00

[ ] , [ ] , [ ] + POWER ON

VERSION UP

ARE YOU SURE ?

VERSION UP FILE

FORMAT ERROR

FLASH MEMORY

ERASE ERROR

FLASH MEMORY

WRITE ERROR

FLASH MEMORY

WRITE ERROR

WAITING...

FJ-500/400 V1.00

>>>>>>

ERASING...

>>>>>>

WRITING...

>>>>>>

VERIFYING...

>>>>>>

VERSION UP

COMPLETE.

NG

NG

NG

NG

4-3 HOW TO UPGRADE FIRMWARE

Connect the PC and FJ with PARALLEL CABLE.

It is necessay to prepare the followings to update

the firmware.

1. FIRMWARE DISK

2. PC with MS-DOS

3. PARALLEL CABLE

Turn on the SUB POWER SW while pressing the [ ] ,

[ ] and [ ] keys. Then, press the [ENTER] key.

Open the download.bat from MS-DOS. (Type download and

press the [ENTER] key.)

PC starts to send the firmware to FJ.

Some PCs can not use the BAT FILE. Please

refer to the README FILE in the FIRMWARE

DISK.

Turn off the SUB POWER SW when upgrade is completed.

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4 Adjustment

4

[About HEAD RANK]

HEAD RANK is necessary to set the proper voltage for each head. If it is not set correctly for each head, ink cannot be

fired with the proper amount, i.e. too much ink or too less ink. The symptom in the printing will be dark printing, light

printing or fine lines.

105A5B595B44

600010000WC

HEAD RANK

2

3

SERVICE MENU

HEAD RANK

[ ] , [ ] , [ ] + POWER ON

[MENU] key

HEAD RANK

LEFT HEAD

HEAD RANKRIGHT HEAD

4-4 HEAD RANK SETTING

Check the HEAD RANK written on the HEAD.


and [ ] key to enter the SERVICE MODE.

Select the [HEAD RANK] in the SERVICE MENU, and

select the [LEFT HEAD] or [RIGHT HEAD].

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4 Adjustment

4

4

LEFT 04548474852

HEAD 520010000LD

RIGHT 04548474852

HEAD 520010000LD

Set the HEAD RANK by selecting the digit with [ ] and

[ ] keys, and changing the parameters with [ ] and [ ]

keys.

Press the [ENTER] key to save the settings.

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4 Adjustment

4

[About HEAD ALIGNMENT]

HEAD ALIGNMENT is necessary to obtain the good printing quality.

If the heads are not aligned, printing problems, such as banding appears in printing, fine lines, gap between colors,

could occur.

1

2

3

SERVICE MENU

HEAD RANK

[ ] , [ ] , [ ] + POWER ON

[MENU] key

[ ]

SERVICE MENU

HEAD ADJUST

HEAD ADJUST

BIAS

BIAS

TEST PRINT

[ ]

[ ]

MAINTENANCE

COVER

CARRIAGE

COVER

4-5 HEAD ALIGNMENT

Remove the MAINTENANCE COVER and CARRIAGE

COVER.


and [ ] keys to enter the SERVICE MODE.

Setup the PET film on the FJ.

Select the [BIAS TEST PRINT] menu under the [HEAD

ADJUST] menu and press the [ENTER] key.

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4 Adjustment

4

4

5

6

BK BK BKCY MG YE

OR OR ORGR LC LM

RIGHT HEAD

LEFT HEAD PLATE RIGHT HEAD PLATE

HEAD LOCK PLATE

ADJUSTMENT

SCREW

1

2

34

TEST PATTERN shown in the right figure will be printed.

LEFT HEAD

[BIAS ADJUSTMENT (LEFT HEAD) ]

Loosen the 2 screws fixing both the LEFT & RIGHT HEAD

PLATE and also the 2 screws fixing the HEAD LOCK PLATE

in order as shown in the figure.

Turn the screws fixing the LEFT & RIGHT HEAD

PLATE for 2 turn and 1/4 turn for the screws fixing

the HEAD LOCK PLATE in order to loosen them.

If the screws are loosened too much, adjustments

could not be performed correctly.

Select the [ADJUST POSITION] menu and release the HEAD

CARRIAGE from the LOCKING POSITION.

Turn the right ADJUSTMENT SCREW so that the lines of

the lower blocks in the test pattern will be straight.

When LM line is above the OR line, turn the screw CW.

When LM line is below the OR line, turn the screw CCW.

*Reference*

Position of the printing moves 1/2 line by turning the screw

90 degrees.

Tighten the screws after completing the adjustment.

Make sure to tighten the screws fixing the LEFT &

RIGHT HEAD PLATE and the HEAD LOCK

PLATE before printing.

Tighten the screws fixing the LEFT & RIGHT

HEAD PLATE first and then the screws fixing the

HEAD LOCK PLATE.

Screws should be tighten in the reverse order when

fixing.

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4 Adjustment

4

8

9

7

[ ]

SERVICE MENU

HEAD ADJUST

HEAD ADJUST

VERTICAL

VERTICAL

TEST PRINT

[ ]

[ ]

ADJUSTMENT LEVER

[BIAS ADJUSTMENT (RIGHT HEAD) ]

Select the [ADJUST POSITION] menu and release the HEAD

CARRIAGE from the LOCKING POSITION.

Loosen the 2 screws fixing the HEAD LOCK PLATE.

Tilt the ADJUSTMENT LEVER on the right side of the

CARRIAGE BASE so that the lines in the top blocks of1 the

test pattern will be straight.

When YE line is above the BK line, tilt the LEVER towards

the rear side.

When YE line is below the BK line, turn the LEVER towards

the front side.

*Reference*

Position of the printing moves 1/4 line with 1 scale.

Tighten the screws after completing the adjustment.

Make sure to tighten the screws fixing the HEAD

LOCK PLATE before printing.

Screws fixing the HEAD LOCK PLATE should

be loosen for 1/4 turn.

Also make sure not adjust set the LEVER at the

position where it is not placed.

Print the test pattern again.If the result is NG, repeat 5 ~ 7 .

Select the [VERTICAL TEST PRINT] under the [HEAD


[VERTICAL ADJUSTMENT]

The shifting of lines should be within 1/2 dot.

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4 Adjustment

4

10

11

12

OR

BK

GR

CY

LC

MG

LM

YE

LEFT HEAD

RIGHT HEAD

LEFT HEADRIGHT HEAD

13

LEFT HEAD PLATE RIGHT HEAD PLATE

HEAD LOCK PLATE

1

2

34

The test pattern as shown below will be printed.

Loosen the 2 screws fixing both the LEFT & RIGHT HEAD

PLATE and also the 2 screws fixing the HEAD LOCK PLATE

in order as shown in the figure.

Turn both ADJUSTMENT SCREWs for the same amount so

that the lines of each color in the test pattern will be straight.

When the lines printed with the LEFT HEAD are above the

lines printed with the RIGHT HEAD, turn the ADJUSTMENT

SCREWs CW for the same amount.

When the lines printed with the LEFT HEAD are below the

lines printed with the RIGHT HEAD, turn the ADJUSTMENT

SCREWs CCW for the same amount.

*Reference*

Position of the printing moves 1/2 line by turning the screw30 degrees.

Tighten the screws and print the test pattern again.

If the result is NG, repeat 11 ~ 12 .

The shifting of lines should be within 1/2 dot as

well as OR line should be above BK line. If OR

line is below BK line, the result is NG.

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4 Adjustment

4

14

15

[ ]

SERVICE MENU

HEAD ADJUST

HEAD ADJUST

HORIZONTAL

HORIZONTAL

TEST PRINT

[ ]

[ ]

-9 -8 -7 -6 -5 -4 -3 -2 -1 +1 +2 +3 +4 +5 +6 +7 +8 +9-20 -19 -18 -17 -16 -15 -14 -13 -12 -11 -10 0

-9 -8 -7 -6 -5 -4 -3 -2 -1 +1 +2 +3 +4 +5 +6 +7 +8 +9-20 -19 -18 -17 -16 -15 -14 -13 -12 -11 -10 0

-15 -14 -13 -12 -11 -10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6

-9 -8 -7 -6 -5 -4 -3 -2 -1 +1 +2 +3 +4 +5 +6 +7 +8 +9-30 -29 -28 -27 -26 -25 -24 -23 -22 -21 -20 -19 -18 -17 -16 -15 -14 -13 -12 -11 -10 +10 +11 +12 +13 +140

Low H-V2

Low H-K5

Low H-V1

Low H-K4

Low H-N

-9 -8 -7 -6 -5 -4 -3 -2 -1 +1 +2 +3 +4 +5 +6 +7 +8 +9-20 -19 -18 -17 -16 -15 -14 -13 -12 -11 -10 0

-9 -8 -7 -6 -5 -4 -3 -2 -1 +1 +2 +3 +4 +5 +6 +7 +8 +9-20 -19 -18 -17 -16 -15 -14 -13 -12 -11 -10 0

-15 -14 -13 -12 -11 -10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6

-9 -8 -7 -6 -5 -4 -3 -2 -1 +1 +2 +3 +4 +5 +6 +7 +8 +9-30 -29 -28 -27 -26 -25 -24 -23 -22 -21 -20 -19 -18 -17 -16 -15 -14 -13 -12 -11 -10 +10 +11 +12 +13 +140

HighH-V2

HighH-K5

HighH-V1

HighH-K4

HighH-N

-9 -8 -7 -6 -5 -4 -3 -2 -1 +1 +2 +3 +40-10

-9 -8 -7 -6 -5 -4 -3 -2 -1 +1 +2 +3 +40-10

16

[ ]

[ ]

HORIZONTAL

ADJUST LOW

HORIZONTAL

ADJUST HIGH

[ ]

[ ]

[ ]

[ ]

HORIZONTAL

TEST PRINT

N K4 V1 K5 V2

-4 -9 -7 -13-7

N K4 V1 K5 V2

-4 -9 -7 -13-7

[ HORIZONTAL ADJUSTMENT ]

Select the [HORIZONTAL TEST PRINT] in the [HEAD


Following TEST PATTERN will be printed.

Find the position where the above block matches the bottom

block and remember the number.

In case of having problem deciding the number, the number

between the 2 numbers can be selected for N.

The number with is the current setting.

Select [ADJUST LOW] and [ADJUST HIGH] in the [HEAD

ADJUST] menu and enter the parameters checked at 15

with [ ] and [ ] keys.


8/21/2019 Roland FJ_600_500_400


4 Adjustment

4

17

18

[ ]

SERVICE MENU

HEAD ADJUST

HEAD ADJUST

BI-DIR.DEFAULT

BI-DIR.DEFAULT

TEST PRINT

[ ]

[ ]

-9 -8 -7 -6 -5 -4 -3 -2 -1 +1 +2 +3 +4 +5 +6 +7 +8 +9-20 -19 -18 -17 -16 -15 -14 -13 -12 -11 -10 0

-9 -8 -7 -6 -5 -4 -3 -2 -1 +1 +2 +3 +4 +5 +6 +7 +8 +9-20 -19 -18 -17 -16 -15 -14 -13 -12 -11 -10 0

-15 -14 -13 -12 -11 -10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6

-9 -8 -7 -6 -5 -4 -3 -2 -1 +1 +2 +3 +4 +5 +6 +7 +8 +9-30 -29 -28 -27 -26 -25 -24 -23 -22 -21 -20 -19 -18 -17 -16 -15 -14 -13 -12 -11 -10 +10 +11 +12 +13 +140

Low L-V2

Low L-K5

Low L-V1

Low L-K4

Low L-N

-9 -8 -7 -6 -5 -4 -3 -2 -1 +1 +2 +3 +4 +5 +6 +7 +8 +9-20 -19 -18 -17 -16 -15 -14 -13 -12 -11 -10 0

-9 -8 -7 -6 -5 -4 -3 -2 -1 +1 +2 +3 +4 +5 +6 +7 +8 +9-20 -19 -18 -17 -16 -15 -14 -13 -12 -11 -10 0

-15 -14 -13 -12 -11 -10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6

-9 -8 -7 -6 -5 -4 -3 -2 -1 +1 +2 +3 +4 +5 +6 +7 +8 +9-30 -29 -28 -27 -26 -25 -24 -23 -22 -21 -20 -19 -18 -17 -16 -15 -14 -13 -12 -11 -10 +10 +11 +12 +13 +140

Low R-V2

Low R-K5

Low R-V1

Low R-K4

Low R-N

-9 -8 -7 -6 -5 -4 -3 -2 -1 +1 +2 +3 +40-10

-9 -8 -7 -6 -5 -4 -3 -2 -1 +1 +2 +3 +40-10

-9 -8 -7 -6 -5 -4 -3 -2 -1 +1 +2 +3 +4 +5 +6 +7 +8 +9-20 -19 -18 -17 -16 -15 -14 -13 -12 -11 -10 0

-9 -8 -7 -6 -5 -4 -3 -2 -1 +1 +2 +3 +4 +5 +6 +7 +8 +9-20 -19 -18 -17 -16 -15 -14 -13 -12 -11 -10 0

-15 -14 -13 -12 -11 -10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6

-9 -8 -7 -6 -5 -4 -3 -2 -1 +1 +2 +3 +4 +5 +6 +7 +8 +9-30 -29 -28 -27 -26 -25 -24 -23 -22 -21 -20 -19 -18 -17 -16 -15 -14 -13 -12 -11 -10 +10 +11 +12 +13 +140

HighL-V2

HighL-K5

HighL-V1

HighL-K4

HighL-N

-9 -8 -7 -6 -5 -4 -3 -2 -1 +1 +2 +3 +4 +5 +6 +7 +8 +9-20 -19 -18 -17 -16 -15 -14 -13 -12 -11 -10 0

-9 -8 -7 -6 -5 -4 -3 -2 -1 +1 +2 +3 +4 +5 +6 +7 +8 +9-20 -19 -18 -17 -16 -15 -14 -13 -12 -11 -10 0

-15 -14 -13 -12 -11 -10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6

-9 -8 -7 -6 -5 -4 -3 -2 -1 +1 +2 +3 +4 +5 +6 +7 +8 +9-30 -29 -28 -27 -26 -25 -24 -23 -22 -21 -20 -19 -18 -17 -16 -15 -14 -13 -12 -11 -10 +10 +11 +12 +13 +140

HighL-V2

HighR-K5

HighR-V1

HighR-K4

HighR-N

-9 -8 -7 -6 -5 -4 -3 -2 -1 +1 +2 +3 +40-10

-9 -8 -7 -6 -5 -4 -3 -2 -1 +1 +2 +3 +40-10

[BIDIRECTION ADJUSTMENT]

Select [BI-DIR.DEFAULT TEST PRINT] in the [HEAD


In case of replacing only one HEAD, select [TEST PRINT L-

L], [TEST PRINT H-L] or [TEST PRINT L-R], [TEST

PRINT H-R] in order to print necessary test patterns.

Following TEST PATTERN will be printed.

Find the position where the above block matches the bottom

block and remember the number.

In case of having problem deciding the number, the number

between the 2 numbers can be selected for N.

The number with is the current setting.

8/21/2019 Roland FJ_600_500_400


4 Adjustment

4

19

[ ]

[ ]

BI-DIR.DEFAULT ADJUST LOW L

BI-DIR.DEFAULT

ADJUST LOW R

[ ]

[ ]

[ ]

[ ]

BI-DIR.DEFAULT

TEST PRINT

N K4 V1 K5 V2 3 14 10 21 15

N K4 V1 K5 V2

4 16 11 25 17

[ ]

[ ]

BI-DIR.DEFAULT

ADJUST HIGH L

BI-DIR.DEFAULT

ADJUST HIGH R

[ ]

[ ]

[ ]

[ ]

N K4 V1 K5 V2

5 20 12 30 19

N K4 V1 K5 V2

6 23 15 40 23

Select [ADJUST LOW L], [ADJUST LOW R], [ADJUST

HIGH L] and [ADJUST HIGH R] in the [HEAD ADJUST]

menu and enter the parameters checked at 18 with [ ] and

[ ] keys.


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4 Adjustment

41

2

3

CENTER

4-6 CAPPING POSITION ADJUSTMENT

[About CAPPING POSITION ADJUSTMENT]

There are 2 main purposes for the CAPPING POSITION ADJUSTMENT. It is necessary for protecting the heads

from drying up and also to maintain good ink suction. If the capping position is not adjusted, head could cause

misfiring of ink or cause ink suction problem.

Remove the MAINTENANCE COVER and move the

HEAD CARRIAGE to the left by hand to unlock it from the

locking position.

Do not hold other parts than shown in the figure to

move the HEAD CARRIAGE.

Loosen the 3 SCREWs for fixing the PUMP UNIT TABLE.

Adjust the position of the PUMP UNIT so that the center of

the tap on the HEAD CARRIAGE aligns to the center of the

CAPPING BAR.

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4 Adjustment

4 4

5

6

Tighten the screws fixing the PUMP UNIT TABLE.

Move the HEAD CARRIAGE to left and right by hand to

check and make sure that the HEAD doesn't make contact

with the CAPs.

If NG, repeat 2 ~ 3 .

Lock the HEAD CARRIAGE and loosen the screws fixing

the LOCK UNIT. Move the HEAD CARRIAGE to the right

until there is no more play in the long hole fixing the LOCK

UNIT.

Turn on the SUB POWER SW while pressing the [ ],

[ ] , and [ ] keys to enter the LOCKING POSITION

ADJUSTMENT MODE.

The shifting of the CAPPING BAR towards the rear side

within 0.5mm is in the tolerance.

The shifting of the CAPPING BAR towards the

front side is NG.Within

0.5mm

CAPPING BAR

Tap of the HEAD CARRIAGE

REAR

FRONT

Revised 2

8/21/2019 Roland FJ_600_500_400


4 Adjustment

48

9

10

Push the LOCK UNIT to the right and make sure that there is

no looseness in the HEAD CARRIAGE and fix the LOCK

UNIT.

Turn off the SUB POWER SWand move the HEAD

CARRIAGE to the LOCKING POSITION.

Make sure that the gap at the VALVE part is 2.0mm ~

3.0mm.

Carry out the following adjustments.

1. LIMIT POSITION & CUT DOWN POSITION INITIALIZE


7Adjust the position of the LOCK UNIT so that the gap at the

VALVE part will be 2.0mm ~ 3.0mm with the [ ] and [ ]

keys.

8/21/2019 Roland FJ_600_500_400


4 Adjustment

4 1

2

3

SERVICE MENU

HEAD RANK

[ ] , [ ] , [ ] + POWER ON

[MENU] key

[ ]

SERVICE MENU

FLUSHING ADJ.

FLUSHING ADJ.

SET POSITION

[ ]

[About FLUSHING POSITION ADJUSTMENT]

FLUSHING POSITION must be kept at the correct position to have the ink fired inside the CAP during the flushing. If

not, ink will be fired outside the CAP and stain the PUMP UNIT with ink.

And in the worst case, media could be stained with ink.

4-7 FLUSHING POSITION ADJUSTMENT

Lower the HEAD to the lowest position with the HEAD UP/

DOWN LEVER on the HEAD CARRIAGE.

Lower the SHEET LOADING LEVER.



Select the [SET POSITION] under the [FLUSHING ADJ.]

menu in the SERVICE MENU and press the [ENTER] key.

8/21/2019 Roland FJ_600_500_400


4 Adjustment

4

4

5HEAD

SURFACE

CAP

Move the HEAD CARRIAGE to the position where the

HEAD is sealed with the CAP by using the [ ] and [ ]

keys.

The next adjustment should be performed on the

HEAD which is sealed first.

Adjust the HEAD CARRIAGE to the position where the

HEAD slightly comes off from the CAP with the [ ]andthen, move the HEAD CARRIAGE 2 steps with the [ ].

After that, press the [ENTER] key.

(1 step : HEAD CARRIAGE moves 0.5mm)

Make sure that there is a gap between the HEAD

and the CAP for both HEADs.

6Print the system report and check the values of Flushing

Position. The range of 11.5mm~15.0mm is no problem.

If not, adjust it again.

The head has slighty

come off from the cap.

The head is separated

from the cap.

8/21/2019 Roland FJ_600_500_400


4 Adjustment

4 1

2

3

SERVICE MENU

HEAD RANK

[ ] , [ ] , [ ] + POWER ON

[MENU] key

SERVICE MENU

PAPERSIDE SENS

PAPERSIDE SENS

OUTPUT LEVEL

OUTPUT LEVEL

0.7V

[ ]

[ ]

MAINTENANCE

COVER

4-8 PAPER SIDE SENSOR ADJUSTMENT

[About PAPER SIDE SENSOR ADJUSTMENT]

This is for adjusting the sensitivity of the PAPER SIDE SENSOR, which is for detecting the width of the media. If it

is not adjusted, media width could not be detected correctly.




Select the [OUTPUT LEVEL] under the [PAPER SIDE

SENSOR] menu and press the [ ] key.

8/21/2019 Roland FJ_600_500_400


4 Adjustment

4

4

5

6

SERVICE MENUPAPERSIDE SENS

PAPERSIDE SENS

SENSOR AUTOTEST

SENSOR AUTOTEST

0.5V, NOISE 0

[ ]

[ ]

Adjust the VR on the CARRIAGE BOARD so that the

[OUTPUT LEVEL] will be 0.5-0.7V.

Select the [SENSOR AUTO TEST] menu under the [PAPER

SIDE SENSOR] menu.

Press the [ENTER] key to carry out the test and make sure the

voltage is 0.5-1.0V and the NOISE is 0.

If the voltage is less than 0.5V, increase the voltage for 0.1V

in the [OUTPUT LEVEL] menu and carry out the [SENSOR

AUTOTEST] for checking.

If the voltage is more than 1.0V, decrease the voltage for

0.1V in the [OUTPUT LEVEL] menu and carry out the

[SENSOR AUTOTEST] for checking.

If the NOISE is more than 0, try the followings.

1. Clean the REFLECTION TAPE.2. Replace the REFLECTION TAPE in case of scratch.

8/21/2019 Roland FJ_600_500_400


4 Adjustment

4 1

2

3

[ ] , [ ] , [ ] + POWER ON

SETTING UP

THE LIMIT

DETECTING..

SETTING UPCUTTER DOWN POS

4-9 LIMIT POSITION & CUT DOWN POSITION INITIALIZE

[About LIMIT POSITION & CUT DOWN POSITION INITIALIZE]

This is used to detect the relation of the origin sensor and the locking position. After completing the detection, Cut

Down Position will be detected. When the Limit Position is not correctly set, locking problem could occur. When the

Cut Down Position is not correct, the problem related to Auto Sheet Cutter could occur.

When performing Cut Down Position Initialize, model selection between FJ-500 and FJ-400 will be performed.

Move the HEAD CARRIAGE to the locking position.

Make sure that there is no looseness in the HEAD

CARRIAGE by moving it towards the left.


and [ ] keys.

Carry out the LIMIT POSITION INITIALIZE by pressing

the [ENTER] key.

After the LIMIT POSITION INITIALIZE is completed, the

message appears as show in the figure.

8/21/2019 Roland FJ_600_500_400


4 Adjustment

4

4

5

DETECTING..

INITIALIZE

COMPLETED

Move the HEAD CARRIAGE with your hand until it make

full contact with the LEFT FRAME with CUT DOWN

status.

Carry out the CUT DOWN POSITION INITIALIZE by

pressing [ENTER] key.

After the completion of the INITIALIZE, power will be

turned off automatically.

8/21/2019 Roland FJ_600_500_400


4 Adjustment

4 1

2

3

SERVICE MENU

HEAD RANK

[ ] , [ ] , [ ] + POWER ON

[MENU] key

SERVICE MENU

LINEAR ENCODER

NOW PROCESSING..

POS: 1361.00mm

LINEAR ENCODER

SETUP COMPLETED

LINEAR ENCODER

FAILED TO SETUP

4-10 LINEAR ENCODER SETUP

[About LINEAR ENCODER SETUP]

LINEAR ENCODER SETUP is necessary for the machine to recongnize the width by the software coordinates.

It is also necessary for checking whether the encoder module can read the scale correctly in the whole width.

Make sure to unload the media when it is set on the machine.

Then, turn on the SUB POWER SW while pressing [ ],

[ ] and [ ] key to enter the SERVICE MODE.

Select the [LINEAR ENCODER] menu in the SERVICE

MENU and press the [ENTER] key.

Either one of the message will appear at the completion of

the set up. In case of an error, check the followings.

1. Dirt/Scratch on the ENCODER SCALE.

2. Dirt/Scratch on the ENCODER MODULE.

3. ENCODER SCALE is not between the ENCODER

MODULE.

4. Position of the ENCODER MODULE is too high.

8/21/2019 Roland FJ_600_500_400


4 Adjustment

4

CPU

Feedback

Command

Servo

Motor

CW

CCW

Offset

Gain

Offset Error

Servo Motor feeds back to the CPU the actual rotation corresponds to the instruction.

Motor tries to follow the instruction from the CPU.

Difference between the actual rotation and the instruction

could be adjusted with the Motor balance (GAIN) Adjustment.- If the difference is small (=GAIN is small), motor becomes very

sensitive. As a result, it vibrates.

- If the difference is big (=GAIN is big), motor becomes dull to

the instruction. And as a result, cutting quality will be damaged.

Motor Balance (OFFSET) Adjustment is used to adjust the

GAIN for CW and CCW direction to be equal.

– Ex. 1 in the figure shows that both the OFFSET and

GAIN is adjusted in both CW and CCW directions.

– Ex.2 shows that the GAIN is adjusted but the OFFSET is

shifted. Therefore, the GAIN will be big in CCW directionand small in CW direction.

As a result, motor becomes dull in CCW direction and

sensitive in CW direction causing problems.

Ex.1

Ex.2

1

2

SERVICE MENUHEAD RANK

[ ] , [ ] , [ ] + POWER ON

[MENU] key

TOP PLATE

4-11 MOTOR BALANCE ADJUSTMENT





PLATE.



8/21/2019 Roland FJ_600_500_400


4 Adjustment

4

3

4

5

6

AGING

SCAN

AGING

SCAN +1705

SERVICE MENU

AGING

C-OFS

C-GAIN

[ SCANNING DIRECTION ]

Select the [SCAN] menu under the [AGING] menu and press

the [ENTER] key.

Adjust the VR1 (C-OfS) on the MAIN BOARD so that the

difference of the absolute value displayed will be less than

10.

Adjust VR2 (C-GAIN) on the MAIN BOARD so that the

absolute value displayed will be 1700-1710.

Press the [ENTER] key to finish the Aging.

8/21/2019 Roland FJ_600_500_400


4 Adjustment

4

7

8

9

10

AGING

FEED

AGING

SCAN +166

SERVICE MENU

AGING

G-OFS

G-GAIN

Select the [FEED] menu under the [AGING] menu and press

the [ENTER] key.

[ FEEDING DIRECTION ]

Adjust the VR3 (G-OfS) on the MAIN BOARD so that the

difference of the absolute value displayed will be less than

10.

Adjust VR4 (G-GAIN) on the MAIN BOARD so that the

absolute value displayed will be 160-170.

Press the [ENTER] key to finish the Aging.

8/21/2019 Roland FJ_600_500_400


4 Adjustment

4 1

2

3

H

H

[About HEAD CARRIAGE HEIGHT ADJUSTMENT]

HEAD CARRIAGE HEIGHT must be set to have the ink fired as straight as possible to protect the heads from getting

rubbed against the media.

If this adjustment is not done correctly, printing problem, such as blurry printing and banding, could occur.

4-12 HEAD CARRIAGE HEIGHT ADJUSTMENT


Remove the FRONT APRON and move the HEAD

CARRIAGE to the position where [H] mark is written on the

BED.

Lower the HEAD to the lowest position with the HEAD UP/

DOWN LEVER on the HEAD CARRIAGE.

Lower the SHEET LOADING LEVER.

Even the HEAD is at the lowest position, move it to

the highest position once and then to the lowest

position again.

Loosen the 4 screws fixing the HEAD FRAME.

8/21/2019 Roland FJ_600_500_400


4 Adjustment

4

4

5

6

H

1.2mm

7

Put the 1.2mm THICKNESS GAUGE between the HEAD

and the BED.

Tighten the 4 screws fixing the HEAD FRAME at the

position where the HEAD makes slight contact to the

THICKNESS GAUGE.

Check and make sure that the 1.1mm THICKNESS GAUGE

can be put in between the both HEADs and the BED.

And 1.4mm THICKNESS GAUGE won't go in between.

Carry out the following adjustment.

1. HEAD ALIGNMENT - HORIZONTAL

2. BI-DIRECTION ADJUSTMENT

8/21/2019 Roland FJ_600_500_400


4 Adjustment

4 1

2

3

SERVICE MENU

HEAD RANK

[ ] , [ ] , [ ] + POWER ON

[MENU] key

CALIB.DEFAULT

SETTING

SETTING

+0.05% +0.00%

SERVICE MENU

CALIB.DEFAULT

4-13 CALIBRATION (FEEDING DIRECTION)

[About CALIBRATION]

CALIBRATION is for adjusting the feeding amount of the GRIT ROLLER.

Carry out this adjustment, in case of having problem to print in the correct length in the media feeding direction.

Calibration is done by using the PET-G-1050 in the Factory. Calibrate the feeding direction with customer's media if

necessary.



Set the PET-G film on the FJ.

Select the [SETTING] menu under the [CALIB. DEFAULT]

menu and change the amount to be 0.00% with [ ] and

[ ] keys.


8/21/2019 Roland FJ_600_500_400


4 Adjustment

4

4

5

6

7

CALIB.DEFAULT

TEST PRINT

SERVICE MENU

CALIB.DEFAULT

CALIB.DEFAULT

SETTING

SETTING

+0.00% +0.15%

SERVICE MENU

CALIB.DEFAULT

Scan

F e e d

500mm

4 0 0 mm

FORMULA

CA = CL - ML

MLx 100

Select the [TEST PRINT] menu under the [CALIB.

DEFAULT] menu and press the [ENTER] key.

TEST PATTERN will be printed.

Calibrating amount can be calculated with the formula

shown at 6 based on the printing result.

Calculate the amount to be calibrated with the formula

shown at the right figure.

1. CA = Calibrating Amount

2. CL = Commanded Length (=400mm)

3. ML = Measured Length

Select the [SETTING] menu under the [CALIB. DEFAULT]

menu and change the amount to be calibrated with [ ] and

[ ] keys.

Press the [ENTER] key to save the setting.

Parameters can be entered with an increment of

0.05%.

(MAX. +2.00% ~ MIN. -2.00%)

8/21/2019 Roland FJ_600_500_400


4 Adjustment

4

1

2

3

4-14 CARRIAGE WIRE TENSION ADJUSTMENT

4

Remove the GUIDE RAIL COVER.

Loosen the screws shown in the figure.

Measure the wire tension with the TENSION METER (ST-

011) at the canter of the LM GUIDE.

Adjust the tension with the ADJUSTMENT SCREW so that

it will be as 13lb ~ 15lb when replacing the wire, or 9lb ~

11lb in other case.

9lb ~ 11lb is the optimal wire tension. The value for the wire

tension when replacing the wire is set on the assumption that

the tension will get settled in the optimal wire tension 9lb ~

11lb, due to the stretch of the wire.

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4 Adjustment

4

5

6

7

After adjusting, check the tension again.

If the tension changes, re-adjust it.

Make sure to check the tension after moving theHEAD CARRIAGE back and forth in a whole

distance of the GUIDE RAIL 20 times.

Tighten the screws shown in the figure after completing the

adjustment.

Check and make sure that the tension is within the range.

If not, adjust it again.

8/21/2019 Roland FJ_600_500_400


4 Adjustment

4

4-15 NETWORK BOARD INITIALIZE

[About NETWORK BOARD INITIALIZE]

NETWORK BOARD INITIALIZE is necessary when the network board has stopped responding. When there is no

respnse even if sending "PING" command or connecting from a browser, there is a possibility that the setting of the

network board has become incorrect. In such case, the setting can be returned to the default by carrying out the

INITIALIZE.

After the INITIALIZE is completed, it is necessary to set the IP address again. For details, please refer to Roland

PrintServer Installation User Manual.

1

2

3


Turn on the MAIN POWER SW while pressing the button of

the network board.

Release the button after green and yellow LEDs of the

network board start flashing, and press the button again to

carry out the INITIALIZE.

When the INITIALIZE is completed, the yellow LED flashes

regularly after both LEDs flash threee times.

MAIN POWER SW

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4 Adjustment

4

1 Turn off the MAIN POWER SW and then turn it on again.

MAIN POWER SW

The network board will not work properly if the

MAIN POWER SW is not turned on again.

Such symptom could occur as that the network

board does not accept any data although it returns

the IP address.

8/21/2019 Roland FJ_600_500_400



5

5-1 OPERATIONAL SEQUENCE


Roland FJ-500

Ver.1.00

Roland FJ-500

PIGMENT 8COLOR

UNRECOVERABLE

LIMIT ERROR

Read System Parametersfrom the Flash Memory.

YES

NO

YES

NO

POWER LED blinks

Displays Opening Message

NO

YES

NO

YES

Motor Initialized.

Detects origin.

INK SYSTEM maintenancea. Initial Ink Fillb. Head Cleaningc. Ink Flushing

Front Cover and the Maintenance Cover Checks are performedwhenever the Motor moves after this step.

Displays Error Message

Initialize EPROM to FactoryDefault.

System Parameter Initialized.

POWER LED ON

False settings inthe important data.

Error in Limit Sensor

False settings inthe user data.

Limit Positionis initialized.

MAIN POWERSW ON

SUB POWERSW ON

Go to Next Page

Cover Check

UNRECOVERABLE

LIMIT ERROR Displays Error Message.

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5

UP PINCHROLL ERROR

DOWN PINCHROLL

UNRECOVERABLE

LINEAR ENCODER

INVALID POSITION

SETSHEET AGAIN

INVALID POSITION

SETSHEET AGAIN

INVALID POSITION

SETSHEET AGAIN

W 1234mm

NORMAL BI-DIR

Press the SETUP key.

SETUP LED blinks



DOWN

NO

YES

Media feed until the Front PaperSensor becomes ON.


Media Width Detection


SETUP LED ON

Change Display

Ready to receive data.

OFF

ON

INVALID POSITION

SETSHEET AGAINDisplays Error Message

YES

NO

YES

NO

Detects whether pinch rollersare up / down.

REAR PAPER SENSORDetection

Media width with morethan 190mm cannot be detected.

Rear Paper Sensor becomes ONduring media feed.

Front Paper Sensor doesn'tbecome ON even the media is fed

for a certain distance.

From Last Page


Sets up at max. printing area

Linear Encoder Initialized.

Opaque

Clear

Sheet Type Setting

8/21/2019 Roland FJ_600_500_400



5

CLOSE THE COVER

AVOIDING DRY-UP

TURN OFF POWER

HEAD CARRIAGE moves to

the CAPPING POSITION.


Emergency Motor Stop

Complete Checking.

CLOSE

OPEN

DRY-UP OF HEAD

MAY GIVE DAMAGE

Displays alternately

Audible alert each 10sec.

YES

NO

Front Cover / MaintenanceCover Check

10 minutes passed.

Cover Check

8/21/2019 Roland FJ_600_500_400



5

5-2 SENSOR MAP

INK CARTRIDGE SENSOR

This sensor detects whether the Ink Cartridge is installed or

not.

INK EMPTY SENSOR

This sensor detects whether the Ink Cartridge

is empty or not.

REAR PAPER SENSOR

This sensor detects the rear edge of the media and also

whether the media is set or not.

FRONT PAPER SENSOR

This sensor detects the front edge of the media and

also whether the media is set or not.

LIMIT SENSOR

This sensor detects the origin

of the Carriage Moving

Direction and the limit.

ENCODER MODULE

This sensor detects coordinates for Carriage Moving Direction.

PINCH ROLLER SENSOR

This sensor detects whether the Pinch Rollers are

in UP or DOWN position.

MAINTENANCE COVER SWITCH

This switch detects whether the Maintenance Cover Switch

is opened or closed. Head Carriage stops when the

Maintenance Cover is opened. And starts when it is closed

again.

HEAD UP/DOWN SENSOR

This sensor detects whether the Head is in UP or

DOWN position.

PAPER SIDE SENSOR

This sensor detects the left and right edges

of the media.

FRONT COVER SWITCH

This switch detects whether the Front Cover is opened or

closed. Head Carriage stops when the Front Cover is opened.

And starts when it is closed again.

8/21/2019 Roland FJ_600_500_400


6 Troubleshooting

6

6 Troubleshooting

6-1 WHITE FINE LINES / SCRATCHY PRINTING / MISSING DOTTemporary cloggingin nozzles.

Wrong setting forthe media.

Cleaning Wiper wearsout.

Head Cleaning

Apply correct setting.

Replace the CleaningWiper.

Slack in media. Set the media correctly.

Foreign substances

Transformation of thePad inside the Cap.

Ink Damper is cloggedor broken.

Manual Head Cleaning

Replace the CappingUnit.

Replace Ink Damper.

Drain Tube is clogged.Replace the DrainTube.

Capping is out ofposition.

Ink Cartridge is empty.

Flushing position isnot correct.

Capping PositionAdjustment

Replace Ink Cartridge

Flushing PositionAdjustment

Head is out of position. Head Alignment

Calibration for Feedingis not correct.

Cleaning Wiper is notmoving.

Broken Main Board

Feeding Calibration

Replace Pump Unit.

Replace the MainBoard.

Broken or life of Head. Replace the Head.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

FINE LINESSCRATCHY PRINTING

MISSING DOTS

N O CHECKING POINT ACTION REFERENCE OUTLINE

1 Temporary clogging in nozzles. Head CleaningNozzle condition becomes poor due to the foreign substanceattached to the surface of the Head or very slight drying of the ink.

2 Wrong setting fo r the med ia . Apply correct setting.Fine lines could appear when the setting such as the clearancebetween the media and the head, ink amount, or printing mode, iswrong.

3 Slack in media. Set the media correctly. Fine lines could appear when the media is not fed correctly.

4 Cleaning Wiper wears out. Replace the Cleaning Wiper. 3-2Surface of the Head cannot be cleaned correctly and results inmissing dot due to the foreign substances.

5 Foreign substances Manual Head Cleaning. User's ManualScratchy printing or missing dot could occur because the foreignsubstances that gathered around the Head, Capping and theCleaning Wiper makes contact to the nozzles.

6Transformation of the Pad insidethe Cap.

Replace the Capping Unit. 3-3Ink bubbles could form inside the Cap due to the transformation of the Pad. When this ink bubbles make contact with the Head,printing problems could occur.

7 Drain Tube is clogged. Replace the Drain Tube.Ink suction could not be performed correctly when the drain tubesclog. Therefore, ink could not be fired correctly and results in theprinting problem.

8 Ink Damper is clogged or broken. Replace the Ink Damper.When the Ink Damper clogs, enough ink cannot be supplied to theHead and results in scratchy printing or missing dot.

9 Capp ing is ou t of pos ition. Capping Pos iti on Ad jus tment 4-6The foreign substance around the Capping sticks to the headsurface and clogs the nozzles when the Capping Position is not

correct resulting in missing dot.

10 Ink Cartridge is empty. Replace the Ink Cartridge.When the Ink Control is set to [LATER] and perform a longprinting job, the ink runs out and results in scratchy printing ormissing dot due to lack in ink supply.

11 Head is out of position. Head Alignment. 4-5When the Head is not aligned correctly, fine lines could appear inthe printing.

12 Flushing position is not correct. Flushing Position Adjustment 4-7

When the Flushing Position is not adjusted correctly, Flushingwill be performed out side of the Cap. The ink being fired sticksto the Head avoids the correct firing and results in scratchyprinting or missing dot.

13Calibration for Feeding is notcorrect.

Feeding CalibrationFeeding amount could differ depending on the thickness of themedia. If the calibration is not done correctly, fine lines couldappear.

14 Cleaning Wiper is not moving. Replace Pump Unit .Head Cleaning cannot be performed correctly and results inmissing dot.

15 Broken or life of Head. Replace the Head. 3-1Ink cannot be fired correctly and results in missing dot when thehead is broken or reaches its life.

16 Broken Main Board Replace the Main Board. 3-4When the Controller IC for the Head breaks, head stops firing theink correctly and results in missing dot.

8/21/2019 Roland FJ_600_500_400


6 Troubleshooting

6

1

2

3

4

5

6

7

8

9

10

PRINTSUNEXPECTED

LINE

Temporary cloggingin nozzles.

Head Cleaning

Foreign substances Manual Head Cleaning





Set the media correctly.Media lifts up.

Flexible Cable is broken.

Capping is out of

position.

Capping Position

Adjustment

Replace the FlexibleCable

Cleaning Wiper is notmoving.

Replace Pump Unit.


Broken Main BoardReplace the MainBoard.

6-2 PRINTS UNEXPECTED LINE


1 Temporary clogging in nozzles. Head CleaningNozzle condition becomes poor due to the foreign substanceattached to the surface of the Head or very slight drying of the ink and lines appears on the printing.

2 Foreign substances Manual Head Cleaning User's ManualWhen the foreign substances such as fiber dust sticks to the Head,it rubs the media while printing.

3 Media lifts up. Set the media correctly.When the media lifts up, the landing position of the dots differ andresults as lines in the printing.

4 Cleaning Wiper wears out. Replace the Cleaning Wiper. 3-2The foreign substances such as fiber dusts sticked on the surfaceof the Head cannot be removed and therefore, lines appear when itmakes contact with the media.


Replace the Capping Unit. 3-3Ink bubbles could form inside the Cap due to the transformation of the Pad. When this ink bubbles make contact with the Head,printing problems could occur.

6 Flexible Cable is broken. Replace the Flexible Cable.When there is short-circuit in the Flexible Cable, the correct signal

cannot be supplied to the Head and results in printing problem.

7 Capping is out of pos ition. Capp ing Pos ition Adjustment. 4-6The foreign substance around the Capping sticks to the headsurface and clogs the nozzles when the Capping Position is notcorrect resulting in lines in the printing.

8 Cleaning Wiper is not moving. Replace the Pump Unit .The foreign substances such as fiber dusts sticked on the surfaceof the Head cannot be removed and therefore, lines appear when itmakes contact with the media.

9 Broken or life of Head. Replace the Head. 3-1Ink cannot be fired correctly due to the mechanical breakage or lifeof the Head and results in printing problems.

10 Broken Main Board Replace the Main Board. 3-4When the Controller IC for the Head breaks, head stops firing theink correctly and results in printing problems.

8/21/2019 Roland FJ_600_500_400


6 Troubleshooting

6

1

2

3

4

5

6

7

8

9

10

11

IT DOESN'T PRINTAT ALL

Ink Cartridge is empty. Replace Ink Cartridge






Drain Tube is clogged.Replace the DrainTube.


Replace Ink Damper.



Ink Tube is broken. Replace Ink Tube.

Flexible Cable is broken.Replace the FlexibleCable



6-3 IT DOESN'T PRINT AT ALL


1 Ink Cartridge is empty. Replace the Ink Cartridge.When the Ink Control is set to [LATER] and perform a longprinting job, the ink runs out and printing cannot be performedcorrctly due to lack in ink supply.

2 Foreign substances Manual Head Cleaning. User's ManualPrinting cannot be performed correctly because the foreignsubstances that gathered around the Head, Capping and theCleaning Wiper makes contact to the nozzles.

3 Cleaning Wiper wears out. Replace the Cleaning Wiper. 3-2Surface of the Head cannot be cleaned correctly and results inclogging nozzles.


Replace the Capping Unit. 3-3Ink bubbles could form inside the Cap due to the transformation of the Pad. When this ink bubbles make contact with the Head, ink firing cannot be performed correctly.

5 Drain Tube is clogged. Replace the Drain Tube.Ink suction could not be performed correctly when the drain tubesclog. Therefore, ink could not be fired correctly and results in theprinting problem.

6 Ink Damper is clogged or broken. Replace the Ink Damper.Negative pressure inside the Head increased and ink won't befired correctly due to the problem of ink suction.

7 Capp ing is ou t of pos ition. Capping Pos iti on Ad justment 4-6Ink suction could not be performed correctly when there is a gapbetween the Head and the Cap because the the head surface coulddry up or the nozzles clogs and results in ink suction error.

8 Ink Tube is broken. Replace the Ink Tube.Ink suction cannot be performed correctly and results in ink firingproblem.

9 Flexible Cable is broken. Replace the Flexible Cable.When there is short-circuit in the Flexible Cable, the correct signalcannot be supplied to the Head and results in printing problem.

10 Broken or life of Head. Replace the Head. 3-1Ink cannot be fired correctly due to the mechanical breakage or lifeof the Head and results in printing problems.

11 Broken Main Board Replace the Main Board. 3-4When the Controller IC for the Head breaks, head stops firing theink correctly and results in printing problems.

8/21/2019 Roland FJ_600_500_400


6 Troubleshooting

6

1

2

3

4

5

6

7

8

9

10

INK STAIN ON MEDIA

Wrong setting forthe media.

Apply correct setting.







Replace Ink Damper.



Flushing position is

not correct.

Flushing Position

Adjustment

Ink Tube is broken. Replace Ink Tube.

Broken Head. Replace the Head.


6-4 INK STAIN ON MEDIA


1 Wrong setting for the media. Apply cor rect setting.

Ink stains on the media when the setting such as the clearance

between the media and the head, ink amount, or printing mode, iswrong.

2 Foreign substances Manual Head Cleaning. User's ManualInk stains could occur when the foreign substance such as fiberdust sticks to the head surface.

3 Cleaning Wiper wears out. Replace the Cleaning Wiper. 3-2Surface of the Head cannot be cleaned correctly and results in ink stain due to the foreign substances.


Replace the Capping Unit. 3-3Ink bubbles could form inside the Cap due to the transformation of the Pad. Ink bubbles could stick on the head surface and results inink stain when it drops on the media.

5 Ink Damper is clogged or broken. Replace the Ink Damper.When there is a hole in the Ink Damper, ink flows through thehead nozzles and results in ink stain.

6 Capp ing is ou t of pos ition . Capping Pos ition Ad justment 4-6When the Capping Position is not correct, the foreign substancesticks on the head surface. Ink stains on the media when the ink

drops from this foreign substance.

7 Flushing position is not correct. Flushing Position Adjustment 4-7When the Flushing Position is not adjusted correctly, Flushingwill be performed out side of the Cap. The ink being fired sticksto the Head and drops on the media resulting in ink stain.

8 Ink Tube is broken. Replace the Ink Tube.When the ink tube is borken, ink flows through the head nozzlesand results in ink stain.

9 Broken Head. Replace the Head. 3-1When the head is broken mechanically, ink flows through the headnozzles and results in ink stain.

10 Broken Main Board Replace the Main Board. 3-4When the Controller IC for the Head breaks, ink firing could notbe controlled correctly and results in ink stain.

8/21/2019 Roland FJ_600_500_400


6 Troubleshooting

6

1

2

3

4

5

Media is not setcorrectly.

Set the media correctly.

SHIFTING IN PRINTING

Media width is not readcorrectly.

Paper Side SensorAdjustment

Encoder Scale ReadingProblem

Encoder Scale Cleaningor replacement.

Encoder ModuleDetection Problem

Encoder ModuleCleaning or replacement.

Head is out of position. Head Alignment

1

2

3

4

5

MOTOR ERROR

Media Jamming User Explanation

Motor Balance is notcorrect.

Motor BalanceAdjustment

Broken or Life of theMotor.

Replace the Motor.

Switching Power Supplyis broken.

Replace the SwitchingPower Supply.

Broken Main Board. Replace the Main Board.

6-5 SHIFTING IN PRINTING

6-6 MOTOR ERROR


1 Media is not set correctly. Set the media correctly. User's ManualMedia skews and the printing is performed diagonally to themedia. Make sure to set the media as straight as possible.

2 Media width is not read correctly. Paper Side Sensor Adjustment 4-8When the sensitivity of the Paper Side Sensor is not correct, mediaedge could not be detected correctly. As a result, printing position

could shift.

3 Encoder Scale Reading Problem.Encoder Scale Cleaning orreplacement.

3-6Coordinates cannot be detected correctly and results in shifting of the printing problem when there is dirt or scratches on the EncoderScale.

4Encoder Module DetectionProblem

Encoder Module Cleaning orreplacement

Coordinates cannot be detected correctly and results in shifting of the printing problem when the Encoder Module is broken or dirty.

5 Head is out of position. Head Alignment. 4-5When the 2 heads are not aligned, the color shifting occurs andwhen the bidirection adjustment is not correct, the shifting occursin every band.


1 Media Jamming User Explanation

When the media jams against the Carriage or the Sheet Cutter,Motor Error could occur.It can be recovered by removing the media and turning off and onthe power again.In the worst case, it could result in the damage of the Head or theMain Board. Therefore, it is important to explain to the users thecorrect way of setting the media.

2 Motor Balance is not correct . Motor Balance Adjustment 4-11When the motor balance is not correctly adjusted, motor erroroccurs.

3 Broken or life of the Motor. Replace the Motor. 3-8Motor has brush and it will be consumed when the motorrevolves. When it reaches its life, the correct current won't besupplied to the motor and results in the Motor Error.

4Switching Power Supply isbroken.

Replace the Switching PowerSupply.

When the Switching Power Supply breaks, the motor stopsrevolving and results in Motor Error.

5 Main Board is broken. Replace the Main Board. 4-5When the Motor Controller IC (IC41 & 42) on the Main Boardbreak, the motor cannot be controlled correctly and results inMotor Error.

8/21/2019 Roland FJ_600_500_400



7

7-1 INSTALLATION CHECK LIST


FJ-600/500/400 INSTALLATION CHECK LIST

Date : . . .

Serial Number User Date Minimum Space Required

3.3m (W) X 2.0m (L) X1.7m (H)

Classification

Purchase Loan Unit Demo Unit Replacement

Accessories

Stand• Check inside the Plastic Bag

Stand leg x1

Caster flats x2

Assembly

StandInvert the stand legs and attach the left and right hand caster flats.

• Use 4 screws each for left and right sides.• Use the Hex. wrench and the pipe for tightening the screws.

Set the stand upright so that the casters at the bottom.

Media guide x1

Media cover x1

Bolts (Large) x14

Pipe x1 Hex. wrench M6 x1

Flange retaining

pins x2

Stays for place

media guide x2

Washers x6

Media flanges x2

Bolts (Small) x4

Drain Bottle x1

Power cord x1

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7

• Check inside the Plastic Bag

• Check inside the Ink Cartridge Box

Pigmented Ink (Cyan)

Pigmented Ink (Magenta)

Pigmented Ink (Yellow)

Pigmented Ink (Black)

Pigmented Ink (Light Cyan)

Pigmented Ink (Light Magenta)

Pigmented Ink (Orange)

Pigmented Ink (Green)

Accessories

FJ-600/500/400

Roland COLORCHOICE CD-ROM

Roland COLORCHOICE installation guide

Roland-PrintServer CD-ROM

Roland-PrintServer Software Quick Installation

Roland-PrintServer for Macintosh users

User's Manual

Replacement blade for separating knife

Cleaning kit

8/21/2019 Roland FJ_600_500_400



7

Assembly

FJ-600 /500 /400 Place the machine on the stand.

- Use the included large bolts (3 for 1 side) and washers to secure the machine.

Fit the stays onto the back of the machine.

Place the media guide on the stays and secure it in place.

- Shoft side of the media guide should be oriented toward the front of the machine.

- Use the included small bolts (2 for 1 side) to secure the media guide.

Pass the media flanges onto the retainers and secure in place with the pins.

- Orient the media flange so that it's lined up with the core diameter of the material.

Set the media cover in place on the pins at the back of the machine.

Remove the bottom plug from the bottom surface on the right side of the machine,

then screw in the drain bottle.

- Turn the bottle without applying excessive force.

- Leave the drain bottle attached at all times.

Peel off the tape securing the sheet loading lever.

Open the front cover and remove the protective material.

- Be careful not to catch the encoder scale with the protective material.

Remove the retainer fixing the head carriage and attached to the back side of the

machine.

Remove the protective material from the rear side of the machine.

- Do not throw the protective materials away. It is used for transportation.

Connection

Connect the power cord.

Connect the parallel, USB-Parallel or Netword cable.

Preparation

Insert each ink cartridge into the corresponding ink cartridge port.

Explain not to pull out the ink cartridge so many times until it is finished.

Pulling out the ink cartridge may result in printing problems.

Pigment x 8 Pigment 4 x 2

Dye 4 x 2 Pigment 4 x Dye 4

Turn on the power.

Explain to turn on and off the machine by pressing the power key.

Fill Ink.

Make sure to select the correct ink type from the menu.

Loading the Material

1. Remove the media cover and open the front cover.

2. Line up with the core diameter of the loaded roll material and refit the flanges.

3. Fit the hole on the left side of the roll material all the way onto the left media flanges.

4. Fit the right media flange all the way into the hole on the right side of the material.

Make sure to tighten the retainer screw to secure in place.

5. Pass the end of the material through the unit from back to front.

6. Make sure tight seal is formed between the material and the platen and stretched taut.

7. Move the sheet loading lever.

8. Close the front cover and press the SETUP key.

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7

Test Printing

Press the [CLEANING] key

If there are any missing dots or other evidence of a drop in printing quality, clean

the head.

Setting

Intallation of RCC

Operation

FJ-600 /500 /400 Explain to the user the operation by according to the user's manual.

Basic operation

- Installing Ink Cartridges

- Powerup

- Loading the Material

- Test Printing

- Printing

- Ending Printing Operation

- When Not in Use

Maintenance

- Replacing the Ink Cartridges

- Checking the Remaining Ink Level

- Cleaning the Printing Heads

- Changing the Type of Ink

- Disposing of Discharged Ink

- How to Replace the Separating Knife

- Cleaning

- When Moving the Unit

User's Reference

- Materials- Adjusting the Height of the Printing Head

- Printing Area

- Display Menus Flowchart

- Description of Keys and Display Menus

- Network Connection

Operation

RCC Explain the operation by according to the user's manual

Consumables

Print Head 6 billion shots

Carriage Motor 1500 hours

Wiper On demand

8/21/2019 Roland FJ_600_500_400



7

3 MONTH MAINTENANCE CHECK LIST

7-2 MAINTENANCE CHECK LIST

PERIODICAL MAINTENANCE

OPERATION CHECK (Explain if nececessary.)

NOTE

Model Serial Nume User Date

P C O S Application

Reference

System Report Output

Firmware OK UpgradeConsumables Head OK Cleaning Replacement 6 billion shots

Carriage Motor OK Replacement 1500 hours

Cleaning Wiper OK Cleaning Replacement 6 months

Capping Unit OK Cleaning Replacement 24 monthsLithium Battery OK Replacement 24 months

Mechanical Carriage Drive Gear OK Backlash Lubrication Replacement Grease : FLOIL GE-676

Grit Drive Gear OK Backlash Lubrication Replacement Grease : FLOIL GE-676

Wire OK Tension Replacement

Grit Roller OK Cleaning

Bed OK Cleaning

Printing OK NG (Reason)

System Report Output ** In case of any changes.

ContentsCheck Points

Media Loading Others

Printing Printing mode

Printing position

Printing Calibration

Maintenance Manual Cleaning

Ink Type Conversion

Daily Cleaning

Reference Media Type

Head Height

Printing Area

Roland COLORCHOICE Printing ModeColor Profiles

Lendering

8/21/2019 Roland FJ_600_500_400



7

9 MONTH MAINTENANCE CHECK LIST

NOTE

PERIODICAL MAINTENANCE

Model Serial Numer User Date

P C O S Application

Reference

System Report Output

Firmware OK UpgradeConsumables Head OK Cleaning Replacement 6 billion shots

Carriage Motor OK Replacement 1500 hours

Cleaning Wiper OK Cleaning Replacement 6 months

Capping Unit OK Cleaning Replacement 24 monthsLithium Battery OK Replacement 24 months

Mechanical Carriage Drive Gear OK Backlash Lubrication Replacement Grease : FLOIL GE-676

Grit Drive Gear OK Backlash Lubrication Replacement Grease : FLOIL GE-676

Wire OK Tension Replacement

Grit Roller OK Cleaning

Bed OK Cleaning

Printing OK NG (Reason)

System Report Output ** In case of any changes.

ContentsCheck Points

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7

7-3 SPECIFICATIONS

FJ-600 FJ-500 FJ-400

Piezo ink-jet method

210 to 1615 mm (8-5/16 to 63-9/16 in.) 210 to 1361 mm (8-5/16 to 53-9/16 in.) 210 to 1107 mm (8-5/16 to 43-9/16 in.)

210 to 1625 mm (8-5/16 to 64 in.) 210 to 1371 mm (8-5/16 to 54 in.) 210 to 1117 mm (8-5/16 to 44 in.)

210 to 1625 mm (8-5/16 to 64 in.) 210 to 1371 mm (8-5/16 to 54 in.) 210 to 1117 mm (8-5/16 to 44 in.)

Maximum material thickness: 1.0 mm (0.039 in.) (When head is raised)

Maximum diameter for roll material: 180 mm (7-1/16 in.)

Core inner diameter for roll material: 50.8 mm (2 in.) or 76.2 mm (3 in.)

Maximum weight for roll material: 20 kg (44.1 lb.)

Use only pigmented ink cartridge exclusively for use with the Hi-Fi JET

220 cc ±5 cc

The four colors black, cyan, magenta, and yellow or

the eight colors black, cyan, magenta, yellow, orange, green, light cyan, and light magenta

Use only dye ink cartridge exclusively for use with the Hi-Fi JET

220 cc ±5 cc

Cyan, magenta, yellow, and black

16.7 million colors

1440 dpi x 1440 (*1) dpi / 720 dpi x 1440 (*1) dpi / 540 dpi x 1080 (*1) dpi /

1080 dpi x 1080 dpi / 720 dpi x 720 dpi / 540 dpi x 360 dpi

Error of less than ±0.3% of distance traveled, or 0.3 mm, whichever is grater (at Roland PET-film, print travel: 1 m (39-3/8 in.))

Automatic cleaning and manual cleaning

Bidirectional parallel interface (compliant with IEEE 1284: ECP mode) and Ethernet 10Base-T or 100Base-TX

RD-RTL, RD-PJL

Auto-sleep

Maximum: 1.3A/100V to 240V ±10% 50/60 Hz

Maximum: 0.5A/100V to 240V ±10% 50/60 Hz

60dB (A) or less

40dB (A) or less

2500 mm [W] x 631 mm [D] x 410 mm [H] 2246 mm [W] x 631 mm [D] x 410 mm [H] 1992 mm [W] x 631 mm [D] x 410 mm [H]

(98-7/16 in. [W] x 24-7/8 in. [D] x 16-3/16 in. [H]) (88-7/16 in. [W] x 24-7/8 in. [D] x 16-3/16 in. [H]) (78-7/16 in. [W] x 24-7/8 in. [D] x 16-3/16 in. [H])

2500 mm [W] x 740 mm [D] x 1241 mm [H] 2246 mm [W] x 740 mm [D] x 1241 mm [H] 1992 mm [W] x 740 mm [D] x 1241 mm [H]

(98-7/16 in. [W] x 29-3/16 in. [D] x 48-7/8 in. [H]) (88-7/16 in. [W] x 29-3/16 in. [D] x 48-7/8 in. [H]) (78-7/16 in. [W] x 29-3/16 in. [D] x 48-7/8 in. [H])

113 kg (249.1 lb.) 102 kg (224.8 lb.) 93 kg (205 lb.)

124 kg (273.3 lb.) 117 kg (257.9 lb.) 108 kg (238.1 lb.)Temperature: 15 to 32°C (59 to 89.6°F), Humidity: 35 to 80% (non-condensing) (*2)

Temperature: 5 to 40°C (41 to 104°F), Humidity: 20 to 80% (non-condensing)

FJ-600/500/400 main unit: 1, stand leg: 1, caster flats: 2, media guide: 1, media cover: 1, stays: 2 (for place the media guide), bolts

(large): 14, bolts (small): 4, hexagonal wrench (M6): 1, pipe: 1, media flanges: 2, flange retaining pins: 2, washers: 6, drain bottle:1, replacement blade for separating knife: 1, media clamps: 2, cleaning kit: 1 (cleaning sticks: 10, tweezers: 1 pair, and sponges: 10),power cord: 1, Roland-PrintServer CD-ROM: 1, Roland-PrintServer for Macintosh users: 1, Roland COLORCHOICE®: 1, user'smanual (this document): 1, and unpacking, assembly, and installation guide: 1

Printing method

Printing width

Acceptable material widths

Width of material that can be cut off

Conditions for usable

materials

Ink

cartridges

Apparent colors

Printing resolution

(Printing dot resolution)

Distance accuracy

Printing heads cleaning

Interface

Instruction system

Power-saving function

Power

consumption

Acoustic

noise level

Dimensions

Weight

Environment

Included items

Pigmented ink

Capacity

Color

Dye-based ink

Capacity

Color

Printing mode

Standby mode

Printing mode

Standby mode

Main unit

With stand

Main unit

With standPower on

Power off

(According to ISO7779)

(*1) Apparent resolution by using variable sized dot control. (*2) Environment 80

55

35

15 27 32

Humidity%

(no condensation)

(59) °C (°F)(89.6)Temperature

(80.6)

Use in an operatingenvironment in this range.

8/21/2019 Roland FJ_600_500_400



7

Interface Specifications

Parallel Connector

Standard Bidirectional parallel interface (compliant with IEEE 1284: ECP mode)

Input signals STROBE (1BIT), DATA (8BITS), SLCT IN, AUTO FEED, INIT

Output signals BUSY (1BIT), ACK (1BIT), FAULT, SLCT, PERROR

Level of input output signals TTL level

Transmission method Asynchronous

SLCT IN

HIGH*

NC

GND

FAULT

INIT

GND

36

35

34

33

32

31

30

29

28

27

26

25

24

23

22

21

20

19

18

17

16

15

14

13

12

11

10

9

8

7

6

5

4

3

2

1

HIGH***

GND

GND

NC

AUTO FEED

SLCT

PERROR

BUSY

ACK

D7

D6

D5

D4

D3

D2

D1

D0

STROBE

Signal

number

Signal

number

Terminal

number

Pin Connection

Network Interface Specifications* For detailed information about the network interface, take a look at the

"Roland-PrintServer User Manual."

Control Area

1. Button

2. Green, ready mode LED

3. Yellow LED receive data and error indicator

4. RJ-45 connector for 100Base-TX and 10Base-T

5. Green, link LED Pin Assignment Input or output

1 RX+ (Receive) IN

2 RX- (Receive) IN

3 TX+ (Transmit) OUT

4 - -

5 - -

6 TX- (Transmit) OUT

7 - -

8 - -

Data Values

Max. cable lenght 100 m

Cable type S/UTP Type "category 5"

Impedance 100 Ohm

Connector type RJ-45

Data Values

Max. cable lenght 100 m

Cable type S/UTP Type "category 5"

Impedance 100 Ohm

Connector type RJ-45

RJ-45 (Ethernet) connector

10Base-T Ethernet network cable specifications

100Base-TX Ethernet network cable specifications

8/21/2019 Roland FJ_600_500_400


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7

Listof

ICCProfilesfortheFJ-500/400

(con

tinued)

HiGlossWhiteF

ilm

PQM-PETG

PET-G

(HiGlossWhiteFilm)

FJP

roPig_PET-G_***.icm

Y*

Y

Y

—

Y

Y

1:LOW

SyntheticMattePaper

PQM-YPM

YP-M

(SyntheticMattePaper)

FJP

roPig_YP-M_***.icm

Y*

Y

Y

Y

Y

—

1:LOW

HiGlossWhiteV

inyl

PQM-PVCG

PVC-G(HiGlossWhiteVinyl)

FJP

roPig_PVC-G_***.icm

Y*

Y

Y

—

Y

Y

1:LOW

Semi-GlossPape

r

PQM-PHSP

PHSP

(Semi-GlossPaper)

FJP

roPig_PHSP_***.icm

—

—

Y

—

—

Y

2:HIGH

*1

Cloth,FireRetardant

PQM-BEC2

BEC2

(Cloth,FireRetardant)

FJP

roPig_BEC2_***.icm

—

—

Y

—

Y

—

2:HIGH

PhotoGlossPaper

PQM-PHTP

PHTP

(PhotoGlossPaper)

FJP

roPig_PHTP_***.icm

—

—

—

—

Y

—

2:HIGH

*1

ClearPetFilm

PQM-CPF

CPF(ClearPetFilm)

FJP

roPig_CPF_***.icm

—

—

Y

—

—

—

1:LOW

FineArtPaper

PQM-CRNW

CRNW

(FineArtPaper)

FJP

roPig_CRNW_***.icm

—

—

—

Y

Y

Y

2:HIGH

FineArtPaper

PQM-CRBW

CRBW

(FineArtPaper)

FJP

roPig_CRBW_***.icm

—

—

—

Y

Y

Y

2:HIGH

HeavyMatte150

gram

PCM-PMP2

PMP2

(HeavyMatte150gram)

FJP

roPig_PMP2_***.icm

Y*

Y

—

Y

Y

Y

2:HIGH

GlossPhotoPaper

PCM-PHP2

PHP2

(GlossPhotoPaper)

FJP

roPig_PHP2_***.icm

—

—

Y

—

Y

—

2:HIGH

WhiteGlossFilm

PCM-WGF2

WGF2(WhiteGlossFilm)

FJP

roPig_WGF2_***.icm

—

—

Y

—

Y

—

1:LOW

PremiumBacklit

Film

PCM-BPLF

BPLF

(PremiumBacklitFilm)

FJP

roPig_BPLF_***.icm

—

—

—

—

Y

—

1:LOW

IndoorBanner

PCM-IDBM

IDBM

(IndoorBanner)

FJP

roPig_IDBM_***.icm

—

Y

—

—

—

—

2:HIGH

HeavyDutyBanner

PCM-PVCB

PVCB

(HeavyDutyBanner)

FJP

roPig_PVCB_***.icm

—

Y

—

Y

—

—

2:HIGH

ArtistCanvas

PCM-AC10

AC10

(ArtistCanvas)

FJP

roPig_AC10_***.icm

—

—

Y

—

—

—

2:HIGH

CanvasTextured

Paper

PCM-CTP

CTP(

CanvasTexturedPaper)

FJP

roPig_CTP_***.icm

—

—

Y

—

Y

—

2:HIGH

SoftCloth

PCM-SFC

SFC(SoftCloth)

FJP

roPig_SFC_***.icm

—

Y

—

—

—

—

2:HIGH

MatteVinyl

PCM-WMWV

WMW

V(MatteVinyl)

FJP

roPig_WMWV_***.icm

Y*

Y

—

Y

—

Y

1:LOW

BacklitFilm

PCM-WBF2

WBF2(Water-FastBacklitFilm)

FJP

roPig_WBF2_***.icm

—

—

—

—

Y

—

1:LOW

TyvekBanner

PCM-WTBM

WTBM(TyvekBanner)

FJP

roPig_WTBM_***.icm

—

Y

Y

—

—

—

2:HIGH

Media

WhenTwo

SetsofFourColorsofPig

mentedInks(CMYK)AreInstalled

Partnumber

Mediatype

(RolandCOLORCHOICE)

Profilename

(RolandCOLORCHOICE)

DRAFT

N O

R M A L

SUPER

v N O R M A LvSUPER

v P H O T

O

Head

height

Recommendedprintmode

Remarks

8/21/2019 Roland FJ_600_500_400



7

Listof

ICCProfilesfortheFJ-500/400

(con

tinued)

HiGlossWhiteF

ilm

PQM-PETG

PET-G

(HiGlossWhiteFilm)

FJP

roDye_PET-G_***.icm

Y*

Y

Y

—

Y

Y

1:LOW

SyntheticMattePaper

PQM-YPM

YP-M

(SyntheticMattePaper)

FJP

roDye_YP-M_***.icm

Y*

Y

Y

Y

Y

—

1:LOW

HiGlossWhiteV

inyl

PQM-PVCG

PVC-G(HiGlossWhiteVinyl)

FJP

roDye_PVC-G_***.icm

Y*

Y

Y

—

Y

Y

1:LOW

Semi-GlossPape

r

PQM-PHSP

PHSP

(Semi-GlossPaper)

FJP

roDye_PHSP_***.icm

—

—

Y

—

—

Y

2:HIGH

*1

Cloth,FireRetardant

PQM-BEC2

BEC2

(Cloth,FireRetardant)

FJP

roDye_BEC2_***.icm

—

—

Y

—

Y

—

2:HIGH

PhotoGlossPaper

PQM-PHTP

PHTP

(PhotoGlossPaper)

FJP

roDye_PHTP_***.icm

—

—

—

—

Y

—

2:HIGH

*1

ClearPetFilm

PQM-CPF

CPF(ClearPetFilm)

FJP

roDye_CPF_***.icm

—

—

Y

—

—

—

1:LOW

FineArtPaper

PQM-CRNW

CRNW

(FineArtPaper)

FJP

roDye_CRNW_***.icm

—

—

—

Y

—

Y

2:HIGH

FineArtPaper

PQM-CRBW

CRBW

(FineArtPaper)

FJP

roDye_CRBW_***.icm

—

—

—

Y

—

Y

2:HIGH

HeavyMatte150

gram

PCM-PMP2

PMP2

(HeavyMatte150gram)

FJP

roDye_PMP2_***.icm

Y*

Y

—

Y

—

Y

2:HIGH

GlossPhotoPaper

PCM-PHP2

PHP2

(GlossPhotoPaper)

FJP

roDye_PHP2_***.icm

—

—

Y

—

Y

—

2:HIGH

WhiteGlossFilm

PCM-WGF2

WGF2(WhiteGlossFilm)

FJP

roDye_WGF2_***.icm

—

—

Y

—

Y

—

1:LOW

IndoorBanner

PCM-IDBM

IDBM

(IndoorBanner)

FJP

roDye_IDBM_***.icm

—

Y

—

—

—

—

2:HIGH

HeavyDutyBanner

PCM-PVCB

PVCB

(HeavyDutyBanner)

FJP

roDye_PVCB_***.icm

—

Y

—

Y

—

—

2:HIGH

ArtistCanvas

PCM-AC10

AC10

(ArtistCanvas)

FJP

roDye_AC10_***.icm

—

—

Y

—

—

—

2:HIGH

CanvasTextured

Paper

PCM-CTP

CTP(

CanvasTexturedPaper)

FJP

roDye_CTP_***.icm

—

—

Y

—

Y

—

2:HIGH

SoftCloth

PCM-SFC

SFC(SoftCloth)

FJP

roDye_SFC_***.icm

—

Y

—

—

—

—

2:HIGH

MatteVinyl

PCM-WMWV

WMW

V(MatteVinyl)

FJP

roDye_WMWV_***.icm

Y*

Y

—

Y

—

Y

1:LOW

TyvekBanner

PCM-WTBM

WTBM(TyvekBanner)

FJP

roDye_WTBM_***.icm

—

Y

Y

—

—

—

2:HIGH

Media

WhenTwo

SetsofFourColorsofDye

-basedInks(CMYK)AreInstalledorWhenPerformingPrintingwithFourColo

rsof

Dye-based

InkswithFourColorsofD

ye-basedInks(CMYK)andFourColorsofPigmente

dInks(CMYK)Installed

Partnumber

Mediatype

(RolandCOLORCHOICE)

Profilename

(RolandCOLORCHOICE)

DRAFT

N O

R M A L

SUPER

v N O R M A LvSUPER

v P H O T

O

Head

height

Recommendedprintmode

Remarks

8/21/2019 Roland FJ_600_500_400


FJ-600/500/400

roland fj_600_500_400

Documents