rsu 410

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Version 2.0 April 2002 © Rail Infrastructure Corporation Page 1 of 3 Freight vehicle specific interface requirements RSU 410 Bogie components [1] Introduction 1.1 This section conta ins bogie relate d r equire men ts which are specif ic to freig ht vehicles. All requirements in RSU 200 which are common requirements also apply to freight vehicles. [2] Wheels 2.1 Re fe r to RSU 210 f or commo n wheel r equi reme nts. RSU 211 Wheels, design & manufacture. RSU 2 12 Whee ls, minimum oper at iona l r equi reme nts. 2.2 W-37 type freight wheels 2.2.1 The 920 mm diameter wheel de sign des igna ted W37 origi natin g in NSW is prone to failure circumferentially around the web, and may be found fitted to 9R and 18R type roller bearing axlebox equipped wheelsets with wheels produced for the PTC of NSW and ma nufactured between 1975 and 1981. This wheel design can be readily identified by the presence of a recessed chucking groove around the inner circumference of the wheel rim. Suspect wheels can be identified by the following heat numbers, and must be scrapped wh en found, regardless of th e year. Regular inspection of wheels is required to cull suspect wheels from service. 2. 2. 2 Suspect hea t numbers. 1975 H1066 1976 H2 570, H2866, H2868, H2870, H2872, H2956, H2990, H3014, H3045, H3054, H3070 1977 H3 050, H3074, H3078, H3113, H3155, H3159, H3164, H3231, H3439, H3480 [3] Wheel profiles 3.1 The s tanda rd ANZR profil e is the b ase whe el pr ofile. (see Appen dix G of this man ual) 3.2 ROA Intersystem worn wheel profile (also known as the QR modified or ANZR-2 profile) This wheel profile is not recommended for future application to freight vehicles operating on the Rail In frastructure Corporation netw ork. See clause 3.5. 3.3 Worn wheel profile (MOD 2) This wheel profile is not recommended for future application to freight vehicles operating on the Rail In frastructure Corporation netw ork. See clause 3.5. 3.4 Worn wheel profile (MOD 3) This profile is depicted on drawing 206-931, (see Appendix G of this manual), and is mandatory for freight vehicles operating exclusively on the Hunter Valley coal network and having standard three piece bogies. The MOD 3 profile may be utilised on vehicles operating outside the Hunter Valley coal network subject to approval by the Rail Infrastructu re Corporation.

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8/12/2019 RSU 410

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8/12/2019 RSU 410

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RSU 410 Bogie components

Page 2 of 3 © Rail Infrastructure Corporation Version 2.0 April 2002

3.5 Intersystem profile

The profile depicted as WRP 2000 in Appendix G of this manual is the recommended wheel

 profile for future wheel replacement and reprofiling on all locomotives, freight and

 passenger vehicles operating on the Rail Infrastructure Corporation network.

[4] Axles

4.1 Refer to RSU 220 for common axle requirements.

RSU 221 Axles, design & manufacture

RSU 222 Axles, minimum operational requirements

[5] Wheel and axle assembly

5.1 Refer to RSU 230 for common wheel and axle assembly requirements.

[6] Axle bearing assemblies

6.1 Refer to RSU 240 for common axle bearing assembly requirements.

[7] Bogie frames and associated componentry

7.1 Refer to RSU 250 for common requirements for bogie frames and associated componentry.

[8] Vehicle suspension

8.1 Refer to RSU 260 for common vehicle suspension requirements.

RSU 261 Suspension springs

RSU 262 Suspension damping

RSU 263 Resilient suspension components

8.2 Suspension damping defects

Vehicles shall comply with the ROA Manual of Engineering Standards and Practices,

section 24.2.7.

8.3 Reclamation of friction wedge assemblies

Friction wedges shall not be reclaimed by welding under any circumstances.

Where friction wedge pockets are reclaimed by welding, all welding shall be ground to form

a flat surface with no pronounced ridges. Undressed weld beads shall not be permitted in

wedge pockets.

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Bogie components RSU 410

Version 2.0 April 2002 © Rail Infrastructure Corporation Page 3 of 3

8.4 Operation of vehicles with defective suspension damping.

If it is desired to continue moving vehicles with the defects stated in RSU 262 section 2, the

load must be transhipped and the empty vehicle may proceed to the nearest repair location

at the prevailing track speed limit not exceeding 50 km/h.