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Scale-up of extremely low temperature fermentations of grape must by wheat
supported yeast cells
Panagiotis Kandylis a,*, Chryssoula Drouza b, Argyro Bekatorou a, Athanasios A. Koutinas a
a Food Biotechnology Group, Department of Chemistry, University of Patras, GR-26500 Patras, Greeceb Department of Agricultural Production and Food Science and Technology, Cyprus University of Technology, Limassol 3603, Cyprus
a r t i c l e i n f o
Article history:
Received 7 February 2010
Received in revised form 10 April 2010
Accepted 13 April 2010
Available online 18 May 2010
Keywords:
Immobilization
Wine
GC–MS
Wheat
Scale-up
a b s t r a c t
A new biocatalyst was prepared by immobilization of Saccharomyces cerevisiae AXAZ-1 yeast cells on
whole wheat grains. This biocatalyst was used for 30 repeated batch fermentations of glucose and grape
must at various temperatures. The biocatalyst retained its operational stability for a long period and it
was proved capable to produce dry wines of fine clarity even at extremely low temperatures (5 C). After
the completion of these fermentations the new biocatalyst was used in a scale-up systemof 80 L for wine
making at ambient (20C) and extremely low temperatures (2 C). The scale-up process did not affect the
fermentative ability of biocatalyst, even at low temperatures, while the produced wines had almost the
same improved aromatic profile compare to free cells as revealed by GC and GC–MS analyses. More spe-
cifically the results showed that both systems with immobilized cells (laboratory scale and 80 L bioreac-
tor) increased the formation of esters and produced wines with improved aromatic profile compared to
those with free cells. Finally an increase in the percentages of total esters and a decrease in those of
higher alcohols was observed in lower fermentation temperatures.
2010 Elsevier Ltd. All rights reserved.
1. Introduction
In recent years several immobilized cell systems have been pro-
posed for use in alcoholic fermentation, due to the several techni-
cal and economical advantages compared to free cells systems
(Kourkoutas et al., 2004). However, full industrial use is limited
to the production of sparkling wines (Fumi et al., 1988; Colagrande
et al., 1994). The supports that are used for immobilization in wine
making must be of food grade purity, low cost, abundant in nature,
easy to handle, suitable for low temperature fermentations and im-
prove wine quality. In recent years supports of food grade purity,
such as gluten pellets (Iconomopoulou et al., 2002), brewer’s spent
grains (Kopsahelis et al., 2007), sugarcane (Chandel et al., 2009),
delignified cellulosic material (Kourkoutas et al., 2002), potatoes(Kandylis and Koutinas, 2008) and corn starch gel (Kandylis
et al., 2008), have been proposed as ideal for yeast immobilization
for wine making and alcohol production. The use of alcohol resis-
tant and cryotolerant yeasts immobilized on these supports led
to low temperature fermentations producing wines with excellent
taste and aroma.
The use of immobilized cells on starchy supports in wine mak-
ing, especially at low temperatures, led to wines with improved
taste and aroma, while the reduced activation energy and the
higher reaction rate constant in the case of immobilized cells led
to the conclusion that these supports may behave as catalysts or
promoters of the enzymes involved in the process (Kandylis and
Koutinas, 2008; Kandylis et al., 2008).
Among the major cereals, wheat is the staple food in the diets of
a large segment of the world’s population. It accounts nearly
20–80% of the total food consumption in various regions of the
world. Wheat is produced worldwide in large amounts and can
be used as a support for cell immobilization reducing the cost com-
pared with gluten pellets and starch that need a costly process for
isolation. Likewise, wheat does not need the delignification cost
that is necessary in the case of brewer spent grains.
Therefore the aim of the present study was to evaluate the use
of wheat as a support for yeast immobilization suitable for ambientand low temperature fermentations and its scale-up from labora-
tory to semi-industrial scale.
2. Methods
2.1. Yeast strain and media
The alcohol resistant and cryotolerant Saccharomyces cerevisiae
AXAZ-1, isolated from Greek vineyard plantation was used in the
present study (Kopsahelis et al., 2009). It was grown on culture
medium consisting of 4 g yeast extract/L, 1 g (NH4)2SO4/L, 1g
KH2PO4/L, 5 g MgSO4 7H2O/L, and 40 g glucose monohydrate/L
0960-8524/$ - see front matter 2010 Elsevier Ltd. All rights reserved.doi:10.1016/j.biortech.2010.04.031
* Corresponding author. Tel.: +30 2610 997104; fax: +30 2610 997105.
E-mail address: [email protected] (P. Kandylis).
Bioresource Technology 101 (2010) 7484–7491
Contents lists available at ScienceDirect
Bioresource Technology
j o u r n a l h o m e p a g e : w w w . e l s e v i e r . c o m / l o c a t e / b i o r t e c h
http://dx.doi.org/10.1016/j.biortech.2010.04.031mailto:[email protected]://www.sciencedirect.com/science/journal/09608524http://www.elsevier.com/locate/biortechhttp://www.elsevier.com/locate/biortechhttp://www.sciencedirect.com/science/journal/09608524mailto:[email protected]://dx.doi.org/10.1016/j.biortech.2010.04.031
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at 30 C and centrifuged at 5000 rpm for 10 min. All media were
sterilized at 130 C and 1.5 atm for 15 min. Must of roditis grape
variety, was provided from the local wine industry ‘‘Achaia Clauss”,
with 11.3–12.1 initial oBe density (199–211 g/L), total acidity of 6–
7 g tartaric acid/L and sulphur dioxide content of 60 mg/L.
2.2. Preparation of support and cell immobilization
Whole wheat grains were boiled for 15 min and sterilized at
130 C and 1.5 atm for 15 min. Cell immobilization was carried
out at 30 C by mixing 100 g (dry weight, 140 g wet weight) of
the support and 16 g wet weight AXAZ-1 cells in a 1-L glass cylin-
der containing 800 mL of 12% (w/v) glucose culture medium. The
system was allowed to ferment until the density of the fermented
liquid reached 0–0.5 oBe. The fermented liquid was decanted and
the support was washed two times with 12% (w/v) glucose culture
medium.
2.3. Enumeration of immobilized cells and determination of cell
viability
Representative 10 g portions of duplicate wheat grains samples
taken after immobilization were blended with 90 mL of sterilized
ringer solution (1/4 strength) and subjected to 10 serial dilutions.
The enumeration of immobilized yeast cells made on Malt agar
and on an agar with the following (w/v) content: glucose 4%, yeast
extract 0.4%, (NH4)2SO4 0.1%, KH2PO4 0.1% and MgSO4 7H2O 0.5%
after incubation at 30 C for at least 72 h (Kandylis and Koutinas,
2008). The number of immobilized cells on wheat grains was
approximately constant during fermentations (9.6 107 cells g
wet wheat, corresponding to 6.35 103 g dry weight cells/g wet
wheat) with small reduction with the drop of fermentation
temperature.
2.4. Fermentations
The immobilized biocatalyst was used for 30 repeated batch fer-mentations without any agitation. The fermentations were carried
out initially at 30 C using 400 mL glucose medium (11.5 oBe) then
400 mL must was used and the temperature was successively de-
creased to 25, 20, 15, 10 and 5 C. When the fermentation was
completed the liquid was collected for analyses and the support
was washed twice with 200 mL of glucose medium or must and
then used for the next fermentation batch. For comparison must
fermentations using free cells were also carried out.
2.5. Pilot-plant operation
2.5.1. 80-L bioreactor
The main bioreactor was a vertical cylinder made from stainless
steel, 0.90 m tall with a 0.34 m internal diameter and 80 L capacity.A second tank was used for the grape must. It was a vertical cylin-
der made from stainless steel, 0.80 m tall with a 0.34 m internal
diameter and 70 L capacity. Grape must was transferred from that
tank to the main bioreactor through a volumetric pump. For cell
growth air was supplied through a bacteriostatic filter using a
compressor.
2.5.2. Cell growth and cell immobilization
The growth of S. cerevisiae cells was carried out inside the 80 L
bioreactor. More specifically, 40 L of grape must (2 oBe) enriched
with 58 g (NH4)2SO4 and 19g KH2PO4 and 80 g of S. cerevisiae
F{FZ-1 cells were added in the 80 L bioreactor. Air, supplied by
a compressor, passed through a bacteriostatic filter and was spread
into the fermentation medium. The whole left for 24 h to fermentand then 10 kg of boiled wheat grains and 10 L grape must (12 oBe)
was added. The whole left to ferment for 8 h, without air supply.
Then the fermentation medium decanted and the biocatalyst
washed twice with 10 L of grape must (11.5 oBe) for the removal
of free cells.
2.5.3. Fermentations
The immobilized biocatalyst was used for eight repeated batch
fermentations without any agitation at several temperatures rang-ing from 20 to 2 C and using 50 L grape must (11.5 oBe). When the
fermentation was completed the liquid was collected for analyses.
The support was washed twice with grape must for the removal of
any free cell and then was used for the next fermentation batch.
2.6. Analyses
2.6.1. Determination of residual sugar, ethanol and acidities
Fermentation kinetics were performed by measuring the Be
density at various time intervals. Residual sugar, ethanol, total
and volatile acidity were determined as described previously
(Kandylis et al., 2008).
Wine productivity was calculated as grams of wine per liter to-
tal volume produced per day. Ethanol productivity was expressed
as g of ethanol produced per day per L liquid volume of bioreactor.
Conversion was calculated by the following equation:
ðInitial sugar concen:
Residual sugar concenÞ=Initial sugar concen: 100:
2.6.2. Determination of volatile by-products
Volatiles such as acetaldehyde, ethyl acetate, 1-propanol, isobu-
tanol and amyl alcohols were determined as described previously
(Kandylis et al., 2008).
2.6.3. Headspace solid phase micro-extraction (SPME) gas
chromatography–mass spectrometry (GC–MS) analysis
The volatile constituents of the wines produced by free and
immobilized cells on wheat were determined by means of gaschromatography–mass spectroscopy. More specifically, the vola-
tiles were isolated by the headspace solid phase micro-extraction
(SPME) method. The fibre used for the absorption of volatiles
was a 2-cm fibre coated with 50/30 mm divinylbenzene/carboxen
on poly-dimethyl-siloxane bonded to a flexible fused silica core,
(Supelco, Bellefonte, PA, USA). The conditions of headspace-SPME
sampling were as follows: 10 mL liquid sample, 3 g NaCl and inter-
nal standard (4-methyl-2-pentanol) were transferred into a 20-mL
headspace vial fitted with a teflon-lined septum sealed with an
aluminum crimp seal. The contents were magnetically stirred for
5 min at 60 C, and then the fibre was exposed to the headspace
for 45 min. The length of the fibre in the headspace was kept con-
stant. Desorption of volatiles took place in the injector of the gas
chromatograph in the splitless mode, at 240 C for 3 min. Beforeeach analysis, the fibre was exposed to the injection port for
5 min to remove any volatile contaminants. GC–MS analysis was
performed on a Shimadzu GC-17A gas chromatograph coupled to
a Shimadzu MS QP5050 mass spectrometer. Helium was used as
carrier gas (1.8 mL/min). Separation of compounds was performed
on a capillary column (Supelco CO Wax-10 60 m, 0.32 mm i.d.,
0.25 lm film thickness). Oven temperature was programmed at35 C for 6 min and then it was raised to 60 C with a rate of
2 C/min, held constant for 5 min, raised to 200 and 250 C with
a rate of 5 and 25 C/min respectively. Finally, it was held at
250 C for 6 min. The injector and interface temperatures were
set at 240 C. The mass spectrometer was operated in scan range
45–400 m/z. Identification of the compounds was effected by com-
paring (i) the Kováts’ retention indices based on the even n-alkanes(C10–C24) with those of standard compounds and by the literature
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Kováts’ retention indices, and (ii) MS data with those of standard
compounds and by MS data obtained from NIST107, NIST21 and
SZTERP libraries. Semi-quantitative analysis was performed by
dividing the peak area of a compound with the peak area of the
internal standard and multiplying the result with the concentra-
tion of the internal standard (1.62 mg/L).
2.6.4. Electron microscopyPieces of the immobilized biocatalysts prepared with wheat
grains having immobilized S. cerevisiae AXAZ-1 cells were washed
with deionized water and dried overnight at 30 C. The samples
were coated with gold in a Balzers SCD 004 Sputter Coater for
3 min and examined in a JEOL model JSM-6300 scanning electron
microscope.
2.7. Experimental design and statistical analysis
All analyses were carried out in triplicate and the mean values
are presented (standard deviation for all values was about ±5% in
most cases). In the experiments conducted, the effect of immobili-
zation, fermentation temperature and scale-up on fermentation
parameters and formation of volatiles (ethanol, acetaldehyde, ethyl
acetate, isobutanol, 1-propanol and amyl alcohols) during glucose
synthetic medium and must fermentations were studied. The
experiments were designed and analyzed statistically by ANOVA.
Duncan’s multiple range test was used to determine significant dif-
ferences among results (coefficients, ANOVA tables and signifi-
cance ( p < 0.05) were computed using Statistica v.5.0 (StatSoft,
Inc., Tulsa, USA)).
3. Results and discussion
It is the first time that whole wheat grains were evaluated as
supports for yeast cell immobilization and their feasibility for re-
peated batch fermentation of glucose and grape must at various
temperatures was examined. Whole wheat grains were boiled for
15 min and after sterilization and cooling, immobilization took
place by mixing the wheat grains with a liquid culture of yeast cells
and the system left to ferment for 8 h. The immobilization was
confirmed by electron microscopy, showing yeast cells attached
on the surface of wheat grains and also mixed and entrapped in-
side them. Thus the available area of immobilization is increased
making possible the immobilization of a large number of cells
per grain. An enumeration of the immobilized cells by microbiolog-
ical analysis showed that more than 9.6 107 cells/g of wheat are
immobilized. In addition the immobilization was proved by using
the new biocatalyst for repeated batch fermentations of glucose
and grape must at various temperatures.
3.1. Wine making by wheat grains supported biocatalyst in laboratory
scale
The first four fermentations were carried out at 30 C using syn-
thetic glucose medium with glucose concentration from 109 up to
201 g/L for better adaptation of the biocatalyst. All the other fer-
mentations were carried out using grape must with initial sugar
concentration ranging between 190 and 211 g/L. After the comple-
tion of five repeated batch fermentations, the temperature was de-
creased for 5 C initially to 25 C and then to 20, 15, 10 and 5 C.
Fermentation temperature affected significantly fermentation
time, ethanol productivity and wine productivity ( p < 0.05), while
did not affect residual sugar, ethanol concentration and conversion
( p > 0.05). The immobilized biocatalyst retained its operational sta-
bility for a period longer than 5 months, even at low temperatures
and produced wines in 3 days at 20 C and 18 days at 5 C (Table 1).
The wines produced were of fine clarity and contained alcohol at
concentrations similar to those of dry table wines. The number of
free cells in the final product was low, especially at low tempera-
tures. This result proves that the fermentations were carried out
by immobilized cells. Ethanol and wine productivities were rela-
tively high while total acidity and volatile acidity were in the level
of commercial dry wines.
3.2. Wine making by wheat grains supported biocatalyst in 80 L
bioreactor
After the completion of fermentations in the laboratory scale
the biocatalyst was used for wine making in a scale-up system of
80 L. The bioreactor was cylindrical, made by stainless steal and
had 80 L capacity. The grape must was transferred to the bioreactor
using a pump through a second smaller tank. The growth of cells
took place inside the bioreactor, under aerobic fermentation and
the air was transferred through a bacteriostatic filter using a pump.
After the completion of each fermentation, the fermentation med-
ium was collected through spigots located at the bottom of biore-
actor. Inside the bioreactor, 5 cm higher than the exits, a stainless
steal grating was located having holes of 3 mmin diameter in order
to keep the biocatalyst (wheat) and prevent the closing of holes
and the same time to allow the must to pass through without
problems.
The system was used for eight repeated batch fermentations of
grape must, with initial sugar concentration ranging between 209
and 212 g/L, at various temperatures ranging from 20 to 2 C (Table
2). Fermentation temperature affected significantly fermentation
time, ethanol and wine productivity ( p < 0.05), while did not affect
residual sugar, ethanol concentration and conversion ( p > 0.05).
The immobilized biocatalyst retained its operational stability even
Table 1Kinetic parameters of low temperature repeated batch fermentations of grape must with immobilized S. cerevisiae AXAZ-1 yeast cells on wheat in laboratory scale.
Temperature
(C)
Batch Initial sugar
(g/L)
Fermentation
time (h)
Residual
sugar (g/L)
Ethanol
(% v/v)
Conversion
(%)
Ethanol productivity
(g/L/day)
Wine productivity
(g/L/day)
30 1glc 109a 52a Tr 5.9a 100a 22b,c –
2glc 143b 47a Tr 7.7b 100a 31a,b –
3glc 198c 44a 0.2a 9.7c 100a 42a –
4glc 201c 49a 19.9c 11.1d 90.0d,e 43a –
30 5gm 198c 54a 17.6b,c 11.7d 91.1c,e 41a –
25 6–10gm 202.6 ± 8.6c 67.2 ± 11.4a 9.5 ± 2.7a,b 11.5± 0.2d 95.3± 1.3a,c 33.6± 6.9a,b 253.8± 55.2a
20 11–15gm 201.6 ± 6.8c 72.8 ± 18.0a 14.9± 5.7a,c 11.5± 0.1d 92.6± 3.1b,c,d 31.2± 7.5a,b 238.3± 57.3a
15 16–20gm 197.8± 2.3c 81.8 ± 12.2a 9.9 ± 1.4a,b 11.4± 0.4d 95.0 ± 0.7b,c 27.0± 4.1b,c 205.9± 30.0a
10 21–25gm 194.5± 5.0c 131.0± 15.1a 13.2± 4.6a,c 11.6± 0.2d 93.2± 2.4b,c,d 17.0± 1.8c,d 127.6± 14.7a,b
5 26–30gm 202.0 ± 5.6c 414.8± 76.6b 6.8 ± 1.9a 11.5± 0.2d 96.7± 0.9a,b 5.4 ± 1.0d 40.9± 7.0b
Tr, traces; significant differences ( p < 0.05) in the same column are indicated by different letters in superscript.glc
Glucose medium.gm Grape must.
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at low temperatures as in the fermentations of laboratory scale.
The wines produced were of fine clarity and contained alcohol at
concentrations similar to those of dry table wines. An increase in
the fermentation time was observed with the drop of temperature
from 20 to 15 C, however further decrease to 10 C led to lower
fermentation times. This trend was not observed in the experi-
ments in the laboratory scale and can be attributed to the higher
number of repeated batch fermentation in the same temperature
in the laboratory scale, which had as a result the better adaption
of cells in the drop of temperature. Ethanol and wine productivities
were relatively high while total acidity and volatile acidity were in
the level of commercial dry wines. Fermentation temperature af-
fected significantly ( p < 0.05) total and volatile acidity with lower
values observed at lower temperatures (Table 3).
3.3. Major volatile by-products
Most of the compounds that contribute to the aroma of wines
are produced during must fermentation and very few derived from
grapes. The most abundant compounds in the wine aroma are acet-
aldehyde, ethyl acetate, 1-propanol, isobutanol and amyl alcohols,
accounting for more than half of them (Regodón Mateos et al.,2006). Their concentrations are responsible in great matter for
the formation of characteristic flavor of wines, however extremely
high concentrations have been correlated with spoilage in wines
and cider (Polychroniadou et al., 2003). The concentrations of these
compounds in the wines produced in 80 L bioreactor are summa-
rized in Table 3. Fermentation temperature affected significantly
( p < 0.05) all the major volatiles by-products. Acetaldehyde ranged
in concentrations from 11 to 35 mg/L. The lowest concentration
was observed at 20 C, while reduction in fermentation tempera-
ture led to higher concentrations, but still inside the usual levels
produced by S. cerevisiae strains (Fleet and Heard, 1993; Antonelli
et al., 1999). Ethyl acetate, the most important and abundant ester
in wines (Plata et al., 2003; Ribérau-Gayon et al., 2000; Rapp and
Mandery, 1986), ranged in concentrations from 57 mg/L at 20 C
to 86 mg/L at 2 C and a significant increase ( p < 0.05) with the
drop of fermentation temperature was observed. It is considered
that such low concentrations of ethyl acetate (50–80 mg/L) con-
tribute to wine olfactory complexity having a positive impact on
wine quality and only at concentrations higher than 120 mg/L
may spoil the bouquet with an unpleasant, pungent tang (Ribé-
rau-Gayon et al., 2000). Higher alcohols are considered as the larg-
est group of flavor compounds in wines and among them amyl
alcohols, 1-propanol and isobutanol have high importance (Longo
et al., 1992). They were detected at concentrations that contribute
to the pleasant flavors of the wines produced (Rapp and Mandery,
1986; Ribérau-Gayon et al., 2000) and a significant drop ( p < 0.05)
in their concentrations with the drop of fermentation temperature
was observed, as in many previous studies (Etievant, 1991; Vidrih
and Hribar, 1999; Kandylis and Koutinas, 2008; Kandylis et al.,
2008).
3.4. SPME-GC–MS analysis of wines
For the evaluation of the aromatic profile, wine samples, pro-
duced by free and immobilized cells were analyzed using aSPME-GC–MS technique and the results are presented in Table 4.
In the case of immobilized cells the results from the wines pro-
duced in laboratory scale and in 80 L bioreactor are presented. In
total, 88 compounds were detected, of which 47 in wines produced
at 15 C by free cells and 54 by immobilized cells in laboratory
scale and 80 L bioreactor. Further reduction of fermentation tem-
perature did not affect significantly the qualitative aroma profile.
Semi-quantitative analysis showed that immobilized cells pro-
duced significantly higher concentrations of esters and other com-
pounds that provide improved characteristic flavor. The reduction
of fermentation temperature from25 to 15 C led to higher concen-
trations of all compounds, while further reduction of fermentation
temperature led to lower concentrations of all compounds
Table 3
Volatiles and acidity of wines produced by low temperature repeated batch fermentations of grape must using immobilized S. cerevisiae AXAZ-1 yeast cells on wheat in 80 L
bioreactor.
Temperature
(C)
Batch Volatile acidity
(g of acetic acid/L)
Total acidity
(g of tartaric acid/L)
Acetaldehyde
(mg/L)
Ethyl acetate
(mg/L)
1-Propanol
(mg/L)
Isobutyl alcohol
(mg/L)
Amyl alcohols
(mg/L)
Total
volatiles (mg/L)
20 1 0.5a 5.6a 11a 57a 13a 23a 226a 330a
20 2 0.4a,b 5.7a 14a 59a 10a,b 20a 226a 329a
15 3 0.4a,b 5.7a 14a 62a 9b,c 20a 183b 288b
15 4 0.5a 5.7a 32c 63a 7b,d 16b 122c 240c
12 5 0.4a,b 5.7a 23b 76b 6c,d,e 12c,d 89d 206d
10 6 0.3b,c 5.4b 27b 74b 4d,e 13b,c 96d 214d
5 7 0.3b,c 5.2c 33c 80b,c 5d,e 11c,d 87d 216d
2 8 0.2c 5.2c 35c 86c 3e 9d 80d 213d
Significant differences ( p
< 0.05) in the same column are indicated by different letters in superscript.
Table 2
Kinetic parameters of low temperature repeated batch fermentations of grape must with immobilized S. cerevisiae AXAZ-1 yeast cells on wheat in 80 L bioreactor.
Temperature
(C)
Batch Initial sugar
(g/L)
Fermentation time
(h)
Residual sugar
(g/L)
Ethanol
(% v/v)
Conversion
(%)
Ethanol productivity
(g/L/day)
Wine productivity
(g/L/day)
20 1 210.6 184a 14.2 11.1 93.3 11.4a 90.0a,b
20 2 212 173a 14.9 11.0 93.0 12.1a 95.7a
15 3 209 305b,c 13.8 11.3 93.4 7.0b,c,d 54.3c
15 4 209.3 375c 10.7 11.4 94.9 5.8c,d,e 44.1c
12 5 208.9 216a,b 13.8 11.3 93.4 9.9a,c,d 76.6b
10 6 211 192a 13.3 11.2 93.7 11.1a,b,d 86.2a,b
5 7 210.3 624d 14.2 11.3 93.2 3.4d,e 26.5d
2 8 209.5 1152e 12.7 11.4 93.9 1.9e 14.4d
Significant differences ( p < 0.05) in the same column are indicated by different letters in superscript.
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Table 4
Volatile compounds (mg/L) identified in wines produced by free and immobilized S. cerevisiae AXAZ-1 yeast cells on wheat at laboratory scale and 80 L bioreactor using SPME-GC-
MS technique.
KI Compound Free cells Immobilized cells of S. cerevisiae-AXAZ-1 on wheat
Laboratory scale 80 L bioreactor
25 C 15 C 5 C 25 C 20 C 15 C 10 C 5 C 20 C 15 C 10 C 5 C
Esters
925 Ethyl formateb 0.013 0.009 0.0301040 Ethyl butanoatea 3.246 0.175 1.011 1.153 2.093 1.025 1.006 0.489 1.185 1.024 1.000
1123 3-Methylbutyl acetatec 5.218 7.976 9.051 8.618 6.642 4.987 7.852 5.769 6.995
1258 Ethyl hexanoatea 0.797 0.606 0.612 3.412 4.015 6.034 5.033 3.804 3.175 5.761 5.688 4.520
1307 Hexyl acetatec 0.008 0.016
1361 Ethyl heptanoatec 0.012 0.008 0.019 1.130 0.968 1.123
1386 Ethyl 2-hydroxypropanoatec 1.591 3.464 2.121 2.332 3.321 5.505 3.993 3.344 6.245 6.096 9.280 6.288
1396 Heptyl acetatec 0.034 0.039
1401 Methyl octanoatea 1.089 1.870 2.032 1.877
1451 Ethyl octanoateb 2.495 4.505 1.658 4.217 6.785 9.154 8.564 7.459 1.885 6.309 4.849 3.046
1477 3-Methylbutyl hexanoateb 0.015 0.005 0.010 0.014
1497 Octyl acetateb 0.012 0.030
1506 Ethyl 7-octenoateb 0.117 0.022 1.047 2.019 3.043 2.013 1.644 0.987 1.847 2.036 1.955
1553 Ethyl 3-hydroxybutanoatec 0.057 0.068 0.043
1564 2-Furanmethanol acetatec 1.123 0.024 0.021 0.356 0.030 0.031 1.153 0.964 1.045
1652 Ethyl decanoateb 1.772 1.297 1.176 3.916 5.188 7.426 5.851 4.368 6.523 8.631 7.668 8.045
1676 3-Methylbutyl octanoateb 0.038 0.225 0.150 0.084 0.025 0.054 0.025
1700 Diethyl butanedioate
b
0.900 2.382 1.981 1.327 2.197 3.374 2.614 2.208 3.265 3.895 2.773 3.5701709 Ethyl 9-decenoateb 1.312 2.166 3.623 3.384 5.101 7.168 5.658 4.830 0.126 2.336 1.505 1.346
1736 Phenylmethyl acetateb 0.039
1808 Methyl salicylatec 0.018 0.048 0.070 0.018 0.033 0.025
1809 Ethyl benzeneacetateb 0.133 0.038 0.148 0.030 0.092 0.098 0.037 0.019 0.021 0.019 0.020
1847 2-Phenylethyl acetateb 0.893 2.585 1.817 5.027 7.208 8.398 6.991 4.085 0.694 2.721 1.761 2.286
1850 Ethyl dodecanoateb 0.734 0.184 0.267 2.356 4.658 5.348 3.915 2.967 0.156 4.719 4.195 4.456
1889 3-Methylbutyl decanoatec 0.117 0.097 0.061
2041 Isopropyl myristatec 0.030 0.083 0.053 0.117
2094 Ethyl tetradecanoatec 0.238 0.154 0.341 2.061 3.011 3.501 2.243 2.135 1.786 2.186 2.000 2.214
2185 Dibutyl phthalatec 0.269 0.814 1.267
2271 Ethyl hexadecanoatec 0.845 0.590 0.955 0.465 2.020 2.369 2.413 1.934 0.600 1.434 1.506 1.931
2292 Ethyl 9-hexadecenoateb 2.330 0.443 2.364 2.481 1.275 6.626 4.441 3.930 0.473 3.185 3.280 3.864
2365 Diethyl phthalatec 8.231 10.121 5.002 1.216 3.505 4.243 2.247 1.509
2416 Ethyl octadecanoatec 0.024 0.100 0.330 0.158 1.145 1.160 1.025 0.124 2.197 2.139 2.316
2435 Ethyl 9-octadecenoatec 0.231 0.326 1.289 0.798 1.099 0.263 1.296 1.308 1.331
Sum of esters 25.902 28.944 24.040 39.769 59.646 86.628 68.032 54.353 33.808 65.878 62.186 53.395
Total esters 18 17 19 20 22 25 23 27 21 21 25 23
Organic acids
1534 Acetic acidc 0.322 6.689 11.314 0.083 1.330
1633 Butanoic acidb 0.007 0.022
1962 Hexanoic acidc 0.726 0.850 0.626 0.115 0.135 0.151 4.120 1.890 0.150
2156 Octanoic acidc 9.880 11.145 8.730 7.224 8.941 10.369 11.588 10.442 2.526 3.350 1.762 3.072
2213 Nonanoic acidc 0.354 0.790 0.073 0.119 0.126 0.757
2336 Decanoic acidc 1.723 2.113 0.580 3.483 4.503 5.038 5.404 4.362 0.924 2.356 1.172 1.608
2390 Undecylenic acidc 0.814 1.772 0.506 0.247
2425 Dodecanoic acidc 0.366 0.011
Sum of acids 13.771 21.587 21.257 10.780 13.570 15.407 16.992 15.753 3.720 11.703 6.786 5.834
Total acids 6 5 5 3 4 2 2 4 4 6 6 5
Alcohols
1179 1-Butanolb 0.038 0.114 0.117 0.015 0.300 0.063 0.014 0.043
1305 3-Penten-1-olc 0.086 0.323 0.150 0.293 0.130 0.136 0.284 0.111 0.038 0.019 0.021 0.038
1311 3-Hexen-1-olb
0.043 0.044 0.0561329 4-Methyl-1-pentanolb 0.004 0.029 0.011 0.017 0.007 0.013 0.023 0.011
1350 3-Methyl-1-pentanolb 0.009 0.014 0.049 0.077 0.044 0.069 0.026 0.358 0.053 0.130 0.062
1370 1-Hexanola 0.079 0.090 1.694 0.967 2.275
1419 3-Ethoxy-1-propanolc 0.035 0.008 0.026 0.020 0.032 0.045 0.063 0.099 0.062
1433 2-Butoxy-ethanola 0.026 0.012
1470 1-Heptanolb 0.031 0.079 0.183 0.211 0.120 0.076 0.208 0.123 0.042 0.055 0.051 0.092
1520 2-Ethyl-1-hexanolc 0.007 0.013 0.042 0.023 0.025 0.027 0.004 0.030
1559 2.3-Butanediolb 3.143 3.883 2.791 8.947 8.738 7.366 6.308 5.873 2.256 4.377 2.370 1.402
1570 1-Octanola 0.601 0.488 0.321 0.708 0.757 0.321 0.325 0.016 0.193
1590 1.3-Butanediolb 2.673 2.343 1.765 4.540 4.918 4.615 3.870 3.592 0.628 2.948 1.362 0.703
1605 Inositolc 0.028 0.167 0.126 0.224
1628 2-(2-Hydroxyethoxy) ethanola 0.094
1680 2-Furanmethanola 0.367 0.261 0.029
1730 3-(Methylthio) 1-propanolb 0.385 0.244 0.530 0.751 1.422 0.791 0.538 0.696 0.139 0.248 0.195 0.102
1783 Decanolc 0.150 0.241 0.085 0.086 0.097 0.024
1916 Benzyl alcohola 0.045 0.049 0.016 0.034 0.015 0.033 0.143 0.116
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(Mallouchos et al., 2007; Kandylis et al., 2008; Kandylis and
Koutinas, 2008). However, an increase in the percentage of total es-ters and a decrease in the percentage of higher alcohols with the
drop of temperature from 15 to 5 C was also observed (Fig. 1),
which is in agreement to other recent studies and is considered
to have a positive impact to wine aroma (Mallouchos et al.,
2002; Kandylis et al., 2008). No significant differences were
observed in qualitative and quantitative characteristics of wines
produced in laboratory scale and in 80 L bioreactor ( p > 0.05),
showing that the scale-up of the systemdid not affect the aromatic
characteristics of the produced wines.
A total of 36 esters detected in the present study in wines pro-
duced by immobilized cells while only 18 by free cells. In both free
and immobilized biocatalysts, an increase in the concentrations of
esters was observed with the decrease of temperature to 15 C,
while further reduction of temperature led to a decrease. However,in all temperatures wines produced by immobilized cells pre-
sented higher numbers and concentrations of esters than those
produced by free cells, especially at 15 C. Very few esters are pres-ent in grapes and the majority of them were produced during fer-
mentation as a result of yeast metabolism (Fraile et al., 2000). The
main ester in our samples and wines in general was ethyl acetate.
Other esters present in all wines samples were those of fusel alco-
hols and sort chain fatty acids, the so-called ‘‘fruit esters”. In the
case of immobilized cells their content was higher compared to
free cells. Some examples are ethyl hexanoate, contributing fruity
notes to wine aroma, ethyl octanoate, having a floral fruity, musty
impact and ethyl dodecanoate which is known for its smokey,
earthy, dried fruit, spicy and toasty aroma (Miranda-Lopez et al.,
1992). In addition high concentration of esters of aliphatic acids
like decanoic, dodecanoic, tetradecanoic etc. are responsible for a
yeast tone (Molnar et al., 1981), which is characteristic in wines
with small aging (Pisarnitskii, 2001). Furthermore, many studiessupport that any factor that decreases the speed of fermentation
Table 4 (continued)
KI Compound Free cells Immobilized cells of S. cerevisiae-AXAZ-1 on wheat
Laboratory scale 80 L bioreactor
25 C 15 C 5 C 25 C 20 C 15 C 10 C 5 C 20 C 15 C 10 C 5 C
1933 2-Phenylethanola 9.596 6.086 4.923 17.236 19.776 18.571 14.346 10.307 12.428 10.225 7.290 4.280
1998 Dodecanola 0.150 0.105 0.176 0.086 0.040 0.055 0.109 0.007 0.057
2022 Phenolc 0.038 0.031 0.023 0.021
2063 3-Phenoxy-1-propanolc 0.157 0.059 0.154 0.045 0.0632312 2.4-bis-(1.1-Dimethylethyl) phenolc 0.516 0.537 0.587 0.232 0.185 0.079 0.218 0.111 2.931 0.363 0.268
2359 Hexadecanolc 0.395 0.249 0.171 0.337 0.285 0.138 0.291 0.139
Sum of alcohols 17.682 1 4.286 1 1.883 3 3.015 36.428 33.264 27.133 2 1.985 1 8.517 22.224 1 2.341 9.783
Total alcohols 15 13 11 18 18 20 19 18 14 19 13 16
Carbonyl compounds
1390 Nonanalb 0.006 0.011 0.010 0.016 0.011
1486 Furfurala 0.352 0.135 0.042 0.051 0.034 0.062 0.012 0.010
1533 Benzaldehydeb 0.293 0.934 0.043 0.080 0.063 0.061 0.142 0.093 0.277 0.295
1578 5-Methyl-furfuralc 0.498 0.732 0.065 0.284 0.130 0.315
1834 b-Damascenoneb 0.024 0.007 0.056
2005 c-Dodecalactoneb 0.028 0.024 0.025
Sum of carbonyl compounds 1.143 0.159 1.708 0.166 0.398 0.063 0.236 0.443 0.158 0.105 0.301 0.341
Total carbonyl compounds 3 2 3 4 4 1 4 4 2 2 2 4
Terpene c ompounds1189 Limonenea 0.081 0.201 0.021 0.576 0.018
1454 cis-Linalool oxideb 0.022 0.034 0.017 0.030 0.019 0.029 0.019 0.014
1556 b-Linaloolb 0.032 0.159 0.262 0.116
1679 Citronellol acetatec 0.205 0.177 0.017
1715 a-Terpineolb 0.267 0.645 0.169 0.309 0.094 0.271 0.2891738 a-Fernesenec 0.259 0.0901741 Geranialc 0.056 0.035 0.189 0.200 0.091
1790 b-Citronellolc 0.101 0.088 0.188 0.141 0.221 0.053 0.076 0.095
1843 Anetholec 1.105
1928 Isophytolc 0.148 0.025 0.045 0.108 0.109 0.146 0.460 0.444
2090 Nerolidolc 0.058 0.081 0.117 0.036 0.065 0.116 0.033 0.063 0.081
2243 Farnesyl acetatec 0.248 0.155 0.141 0.387 0.341
2343 Farnesolc 0.136 0.181 0.520 0.146 0.382 0.387 0.100 0.205 0.057 0.067
Sum of terpene compounds 0.551 1.629 1.199 0.916 1.526 1.066 1.358 1.675 0.318 0.712 0.600 1.119
Total terpene compounds 3 8 3 9 10 5 8 10 4 4 5 6
Miscellaneous compounds930 1.1-Diethoxy ethanec 0.429 1.322 1.115
1063 3-Fluoro-1-propenec 0.141 0.388 0.047 0.015 0.059 0.022
1079 2-Fluoro-1-propenec 0.938 0.137 0.820 0.841 0.355 0.227 0.723 0.335 0.684
Sum of miscellaneous compounds 0.141 0.817 0.047 0.953 0.196 0.820 0.863 0.355 0.227 2.045 0.335 1.799
Total miscellaneous compounds 1 2 1 2 2 1 2 1 1 2 1 2
Sum of compounds detected 59.190 67.422 60.134 85.599 111.764 137.248 114.614 94.564 56.748 102.667 82.549 72.271
Total compounds detected 46 47 42 56 60 54 58 64 46 54 52 56
KI, Kováts’ retention indices.a MS data and Kováts’ index in agreement with those of authentic compound.b MS data and Kováts’ index in agreement with those in literature.c MS data in agreement with those in NIST107, NIST21 and SZTERP libraries.
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like temperature, pH and low oxygen conditions simultaneously
increase the amount of ethyl esters (Etievant, 1991). 2-Phenylethyl
acetate, detected in all wine samples, contribute to the aromatic
complexity of wines giving a banana–apple aroma (Ribérau-Gayon
et al., 2000). Acetates other than ethyl acetate like 3-methylbutyl
acetate, hexyl, heptyl and octyl acetate were detected in our sam-
ples and are responsible for a pleasant fruit-like aroma (Rapp and
Mandery, 1986). Their number and concentration were relatively
high in the immobilized cells compared to free cells. Another ester
with higher concentration in immobilized cells was ethyl-9-
decenoate, which described as exhibiting a very pleasant odor (Eti-
evant, 1991).
Fatty acids due to their low odor threshold values and rather
high concentrations in wines are considered to have flavor impactin wines (Etievant, 1991). This impact is positive, contributing to
the complexity of the aroma bouquet, at concentrations up to their
threshold values, while is negative at higher concentrations ( Jack-
son, 1994). A positive correlation between concentrations of hexa-
noic, octanoic and decanoic acid and the quality of the produced
wines has been reported (Etievant, 1991). In the present study
these acids detected in all wines but in higher concentrations in
those produced by immobilized cells. The same trend was ob-
served for all volatile fatty acids.
Fusel alcohols are generally considered to have rather unpleas-
ant odors therefore it is believed that they contribute more to the
intensity of the odor of the wine that to its quality (Etievant, 1991).
2-Phenylethanol is one of the few fusel alcohol described with
pleasant odor as old rose (Tsakiris et al., 2004; Etievant, 1991). Itwas detected in all wines but in higher concentrations in wines
produced by immobilized cells than those produced by free cells.
A reduction in its content at low temperatures (10 and 5 C) was
observed, which is in accordance to other studies (Mallouchos
et al., 2002; Kandylis et al., 2008; Kandylis and Koutinas, 2008 ).
Benzaldehyde detected in almost all wines has a bitter almond
odor. b-damascenone has a complex smell of flowers, tropical fruit
and stewed apple (Ribérau-Gayon et al., 2000; Pisarnitskii, 2001).
Furfural and 5-methyl furfural are characterized by a toasted al-
mond odor, however in our samples were detected in very low lev-
els probably because is formed mainly during ageing of wine in
barrel (Rapp and Mandery, 1986).
Terpenes, which are mainly derived from the grape, are princi-
pal components that contribute to the characteristic aroma of awine (Vilanova and Sieiro, 2006). Linalool gives a flowery odor
(Vilanova and Sieiro, 2006) and was detected only in wines by
immobilized cells at levels little higher than its perception thresh-
old (0.05 mg/L, (Ribérau-Gayon et al., 2000)). a-Terpineol, farnesoland cis-linalool oxide were detected in almost all wines samples
produced by free and immobilized cells, however due to their high
perception thresholds, varying from 0.4 mg/L (for a-terpineol) upto 1–5 mg/L (for cis-linalool oxide) , have very little olfactory im-
pact on wines (Ribérau-Gayon et al., 2000). b-Citronellol was de-
tected at levels much higher than its perception threshold
(0.018 mg/L, (Ribérau-Gayon et al., 2000)) in wines produced by
immobilized cells at low temperatures (10 and 5 C) and is consid-
ered that gives an aroma of citrus, sweet, floral note ( Vilanova and
Sieiro, 2006; Peña-Alvarez et al., 2006).
4. Conclusions
In the present study wheat grains supported biocatalyst proved
capable for wine making in a wide range of temperatures in labo-
ratory scale and in a scale-up system of 80 L, producing quality
wines with great aroma. The growth and immobilization of cells
and fermentations were carried out at the same bioreactor leading
to a reduction of investment and operational cost. Thus, industrial-ization of the propose system has a great potential, considering the
high fermentation efficiency and high quality wines produced,
especially in low temperatures.
Acknowledgement
This work is part of the 03ED657 research project, implemented
within the framework of the ‘‘Reinforcement Programme of Hu-
man Research Manpower” (PENED) and co-financed by National
and Community Funds (20% from the Greek Ministry of Develop-
ment-General Secretariat of Research and Technology and 80%
from EU-European Social Fund).
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