service manual af-3
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SERVICE MANUAL
AF-3
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GENERAL, MECHANICAL/ELECTRICAL
1. SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M-1
2. COMPONENT IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . M-3
3. CROSS-SECTIONAL VIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M-4
4. DRIVE SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M-5
5. DESCRIPTION OF MODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M-6
6. DOCUMENT TAKE-UP/FEEDING MECHANISM
6-1. Document Take-Up Mechanism . . . . . . . . . . . . . . . . . . . . . . . M-7
6-2. Document Pressure System . . . . . . . . . . . . . . . . . . . . . . . . . . M-86-3. Document Detecting System. . . . . . . . . . . . . . . . . . . . . . . . . . M-9
7. DOCUMENT TRANSPORT MECHANISM
7-1. Document Transport Mechanism . . . . . . . . . . . . . . . . . . . . . . M-10
7-2. Operation and Control of Transport Drive Clutch CLU . . . . . M-12
7-3. Document Scale Retraction System . . . . . . . . . . . . . . . . . . . . M-13
7-4. Curling Taming Mechanism. . . . . . . . . . . . . . . . . . . . . . . . . . . M-14
8. CONTROL OF MAIN MOTOR MOT. . . . . . . . . . . . . . . . . . . . . . . . M-15
9. MISCELLANEOUS
9-1. Document Size Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . M-16
9-2. AF-3 Raised/Lowered Position Detecting Mechanism . . . . . M-18
9-3. Document Exit Tray Raised/Lowered Position Detecting
Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M-18
10. OPERATION AND CONTROL
10-1. Mixed 1-Sided Document Size Detection (Normal Speed)
Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M-19
10-2. Fixed 1-Sided Document Size Detection (High Speed)
Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M-22
CONTENTS
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DIP SWITCH and TEST MODES
1. FUNCTIONS OF THE DIP SWITCH . . . . . . . . . . . . . . . . . . . . . . . S-1
2. PAPER PASSAGE TEST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-3
3. UNIT TEST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-4
DISASSEMBLY, REASSEMBLY AND ADJUSTMENT
1. DISASSEMBLY/REASSEMBLY
1-1. Removal of the Document Separator Pad . . . . . . . . . . . . . . . D-1
1-2. Removal of the Document Transport Belt . . . . . . . . . . . . . . . D-2
1-3. Removal of the Document Take-Up Assy . . . . . . . . . . . . . . . D-3
1-4. Removal of Document Take-Up Roller. . . . . . . . . . . . . . . . . . D-5
2. ADJUSTMENTS
2-1. Adjustment of Magnetic Catch Height . . . . . . . . . . . . . . . . . . D-7
2-2. Adjustment of the AF-3 Body Alignment in the Crosswise
Direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-8
2-3. Adjustment of Document Guide Plate Reference Position . . D-9
2-4. Adjustment of Document Stop Position in the Mixed 1-SidedDocument Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-10
TROUBLESHOOTING
1. MISFEED/MALFUNCTION DETECTION. . . . . . . . . . . . . . . . . . . . T-1
2. MISFEED TROUBLESHOOTING PROCEDURES . . . . . . . . . . . . T-3
3. TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . T-8
x WIRING DIAGRAM/CIRCUIT DIAGRAM
x ELECTRICAL COMPONENT LAYOUT/CONNECTORLAYOUT/DESIGNATION AND FUNCTION OF SENSORS
x TIMING DIAGRAM
CONTENTS
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GENERAL,
MECHANICAL/ELECTRICAL
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1 SPECIFICATIONS
Name : Automatic Document Feeder AF3
Type : Document Take-Up: Take-up from bottom of stack,
Document Take-Up: U-turn feeding to Glass
Transport: Single-belt transport
Ejection: U-turn ejectingInstallation : Screw mount on copier
Type of Document : Plain paper 50 to 110g/m2 (13-1/4 to 29-1/4 lbs)
Detectable
Document Sizes
: Metric Area: A4C, A4L, A3L, B5C, B5L, B4L,
Metric Area: 8-1/2" 11"L, 8-1/4" 13"L
Inch Area: 8-1/2" 11"L, 8-1/2" 11"C,
Inch Area: 8-1/2" 14"L, 11" 17"L, 11" 15"L, A4L
Tray Capacity : Document Feed Tray: 30 sheets of paper weighing
Document Feed Tray: 80g/m2 (21-1/4 lbs)
Document Exit Tray: 30 sheets of paper weighingDocument Exit Tray: 80g/m2 (21-1/4 lbs)
Alignment : Aligned along the rear Document Guide Plate
Document Loading : Image facing up
Modes : Mixed 1-sided Document
Size Detection
(normal speed)
User selectable between
standard paper and
lightweight original
modes.
Fixed 1-sided Document
Size Detection
(high speed)Power Source : 24 VDC, 2A (supplied from copier)
Power Consumption : 48 watts max.
Dimensions : 590 (W) 515 (D) 95 (H) mm
(23-1/4 20-1/4 3-3/4 in.)
(excluding Document Exit Tray)
Weight : 10.0 kg (22 lbs) (including Document Exit Tray)
Document Exit Tray: 0.4 kg (0.9 lbs)
Operating
Environment
: Same as copier
Documents Which
cannot be Used
: The following documents, if used on the AF-3, may
cause problems.
Type of Document Possible Problem
Documents stapled or clipped together Improper take-up, torn document,
defective drive due to jamming clips
Documents glued together Improper take-up, torn document
Documents folded, torn or wrinkled Improper take-up, torn document
Curled documents Documents misfed due to dog-earedpages or skewed feeding.
Documents weighing less than 40 g/m2 Torn document
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Type of Document Possible Problem
Taped documents Improper take-up, multiple feed,
documents misfed due to skewed feeding
Documents pasted with cut paper Folded or torn paper
Documents slightly curled Dog-eared pages, edge riding on Scale,
improper ejection
Heat-sensitive paper for facsimile Folded leading edge, edge riding on
Scale, improper ejection
Coated documents Improper take-up, document sticking to
Glass
Translucent paper Improper take-up, poor transport
Paper just ejected from the copier Improper take-up, poor transport
Perforated documents Improper take-up due to burrs in holes
Document weighing 40 to 50g/m2 Folded leading edge
Damp, limp documents Folded leading edge
Documents of uneven surface Improper take-up
Documents written with pencil Dirty documents
Two-fold, Z-fold documents Distorted image
Documents other than paper of standardsize of 182-431.8 mm in length
Erroneous original size detection,dog-eared pages
Documents of a size other than
detectable size
Erroneous original size detection, lost
image
Documents Which Cannot
be Guaranteed to be Fed
: The following documents, if used on the
AF-3, may or may not cause problems.
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1. Hookup Cord2. Maintenance Cover3. Document Exit Tray
4. Document Exit Tray Extender5. Document Guide Plates6. Document Feed Tray7. Jam Release Lever8. Lock Release Lever9. Magnetic Catch Cover
10. Raised AF-3 detecting magnet11. Document Transport Belt12. Magnets
2 COMPONENT IDENTIFICATION
1 2 3
46
7
8
5
9
10
11
12
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1 2
7
34
5
8
9
10
11
6
12
1. Exit Rolls2. Exit Roller3. Document Take-Up Roller4. Document Detecting Sensor
(EMP SNS)5. Document Pressure Plate6. Document Separator Pad7. Size Sensor (SIZ SNS)
Registration Sensor (REG SNS)
8. Registration Roller9. Transport Belt Drive Roller
10. Transport Rolls11. Transport Belt Driven Roller12. Exit Sensor (EJECT SNS)
3 CROSS-SECTIONAL VIEW
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G5
G4B1 P1 P2
B2PG2
P3
G2
G3
G1
P4
B3
PG1
G7 G8
G6
4 DRIVE SYSTEM
Gears
Symbol No. of Teeth
G1 40
G2 18
G3 20
G4 18
G5 24
G6 20G7 30
G8 28
Belts
Symbol Length
B1 180 mm
B2 266 mm
B3 126 mm
Pulleys
Symbol No. of Teeth
P1 64/30
P2
P3 28
P4 30
Pulley Gear
Symbol No. of Teeth, Pulley No. of Teeth, Gear
PG1 30 27
PG2 60 34
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5 DESCRIPTION OF MODES
5-1. Mixed 1-Sided Document Size Detection (Normal-Speed) Mode
When in this mode, the AF-3 detects the size of the document each time adocument is taken up and fed in.
This means that, even if documents of different sizes are placed on the
Document Feed Tray, the copier feeds the copy paper of a size selectedaccording to the document size detected and the copying mode set on thecopier control panel.
5-2. Fixed 1-Sided Document Size Detection (High-Speed) Mode
When in this mode, the AF-3 detects the size of the first document only.The copier selects the copy paper size corresponding to this document sizeand uses copy paper of this size only. This provides for faster paper feedon the part of the copier.
Note: If a set of documents of mixed sizes are loaded in this mode, imageproblems including lost image could result.
5-3. Lightweight Original Mode (Metric Area)
This mode is intended for users who use lightweight originals. When in thismode, the Original Width Scale is operated and controlled differently, and adifferent document transport method is employed to protect the originalsfrom damage.
Note: In this mode, the document stops at a point 3 mm before the normal
stop position, which could cause the problem of lost image along theleading edge depending on the original.In the inch areas, the original is stopped at a point 01 mm from theend face of the Original Glass whether the AF-3 is in the normal orLightweight Original Mode.
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6 DOCUMENT TAKE-UP/FEEDING MECHANISM
6-1. Document Take-Up Mechanism
Document Separator Pad
Document Take-Up Roller
Registration Roller
At the rear of the unit
MOT
B1
P3
G2
PG2
G1P2
G3
B2
P1G4
CLU
The Document Take-Up mechanism takes up the bottom sheet of thedocuments placed on the Document Feed Tray and transports it to theRegistration Roller. The mechanism is driven by the Main Motor MOT.
* Operation
Note: For the following description, direction of rotation is as viewed from therear of the unit.
The MOT turns clockwise.
Driven by the MOT, Timing Belt B1 turns Pulley P1 clockwise.Since Transport Drive Clutch CLU is disengaged and Gear G4 is idling, theTransport Belt remains stationary.
The Pulley Gear PG2 turns Gear G1 counterclockwise.
The one-way bearing in theDocument Take-Up Roller islocked, allowing the Roller to turncounterclockwise to feed thedocument.
Note: The Document Separator Pad is pressed against the DocumentTake-Up roll to block the document(s) sticking to the desired document.
One-way bearing in Pulley P3 isunlocked and no driving force isapplied to Gears G2 and G3,keeping the Registration Rollerstationary.
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6-2. Document Pressure System
WGT SOL
Holder A
Holder B
EMP SNS
Document Detection Lever
Document Pressure Plate
Shaft
TensionSpring
DocumentWGT SOL
Holder A
Holder B
Shaft
The Document Pressure System presses the document set on theDocument Feed Tray against the Document Take-Up roller. The System isdriven by the Document Pressure Solenoid WGT SOL.
* Operation
WGT SOL is energized
Holder A is pulled toward the Solenoid.
Holder B pivots clockwise on the shaft.
The Document Pressure Plate is pressed against the Document Take-Uproller by a force equivalent to the tension of the Tension Spring.
* Control of WGT SOL
The WGT SOL is energized when CN4-11 on the PWB-A goes Low anddeenergized when it goes High.
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6-3. Document Detecting System
Document Detecting Sensor EMP SNS located at the document take-upport detects a document placed on the Document Feed Tray.
The System starts the document feeding operation as it detects adocument on the Document Feed Tray.
4433C02MAA
+
EMP SNS
Document
DocumentDetectingLever
DocumentTake-Up Roller
+
A document placed on the Tray No document on the Tray
The document raises the DocumentDetecting Lever, which blocks the beampath in the EMP SNS ( level output).
The Document Detecting Lever does notblock beam patch in the EMP SNS( level output).HL
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7 DOCUMENT TRANSPORT MECHANISM
7-1. Document Transport Mechanism
Registration Roller
Transport Belt
DocumentExit Roller
At the rear of the unit
CLUG5 PG1
G4P1
B3MOT
B1
P3
B2 G2G1
G3 P4
SC SOL
G8
G7
G6
The document transport mechanism functions to transport the document,which has been fed up to the Registration Roller by the document take-upmechanism, toward the exit end by means of the Document Transport Belt.
When engaged, the Transport Drive Clutch CLU transfers the drive forcefrom the Main Motor MOT to the Transport Belt and Document Exit Roller.
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* Operation
Note: For the following description, direction of rotation is as viewed from therear of the unit.
The MOT turns counterclockwise.
Timing Belt B1 turns counterclockwise.
Transport Drive Clutch CLU turnson.
Gear G4 turns counterclockwise.
Gear G5 turns Pulley Gear PG1counterclockwise.
Timing Belt B3 turns Pulley P4counterclockwise.
The Transport Belt is turned counterclockwise to feed the document towardthe exit end.
Transport Belt turns Gear G8 counterclockwise.
Gear G7 turns Gear G6 counterclockwise.
The one-way bearing in Gear G6 is locked, allowing the Exit Roller to turncounterclockwise and eject the document.
Note: During this process, Gear G1 turns clockwise, unlocking the one-waybearing in the Document Take-Up roller which then will not turn.
Pulley P3 is turnedcounterclockwise through PulleyP1 and Timing Belt B2.
The one-way bearing in P3 islocked, allowing Gear G2 to turnGear G3 clockwise.
The Registration Roller turnsclockwise and the document isadvanced to the Transport Belt.
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7-2. Operation and Control of Transport Drive Clutch CLU
* Operation
Clutch CLU is off: The rotor is turning together with the shaft but cannot drivethe disengaged armature and Gear G4.
Shaft
Rotor Armature
G4
Clutch CLU is on: Current flows through the rotor coil whose electromagnetic
force attracts the armature, transferring force from theshaft to Gear G4.
Coil
Rotor Armature
G4
* Control
Transport Drive Clutch CLU is energized when a Low signal is applied to pin2 of CN-5 of PWB-A, and deenergized when the pin goes High.
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7-3. Document Scale Retraction System
To eject the document, the Document Scale must retract to allow thedocument to pass over it.
The Scale Solenoid SC SOL operates the Document Scale Lever.
* Operation
While the document is placed:The solenoid SC SOL is off, allowing the Document Scale Push-Up Spring toraise the Document Scale top surface slightly higher than the top surface ofthe Original Glass.
While ejecting the document:The SC SOL is turned on and presses down the document scale by thedocument scale lever.
DocumentScale
Document Scale Push-Up Spring
OriginalGlass
SC SOL
Document ScaleLever
* Control
The SC SOL is deenergized as pin 7 of CN3 of PWB-A goes Low, andenergized as the pin level goes High.
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7-4. Curling Taming Mechanism
The Exit Roller has two flanges whose diameter are larger than that of theroller. In combination with the Exit Roll, the flanges keep the paper fromcurling.
Exit Roller Flange
DocumentExit Roll
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8 CONTROL OF MAIN MOTOR MOT
IC4 controls the Main Motor MOT. The signal from pins 12 and 13 of IC4determines the direction of motor rotation: reverse (during documentfeeding); forward (during document transporting or ejecting). When both
signals are High, the motor stops.
MOT IC4-12 IC4-13
Forward H L
Reverse L H
Stop H H
The speed of MOT is monitored by the pulse sensor CLK SNS whichcounts the pulses from the pulse disc mounted on the output shaft of themotor.
The sensor outpout signal is fed to pin 73 of IC4 which increases ordecreases the width of pulse output to pin 47.
As the width of pulse at pin 47 increases, the motor decreases in speed;as the pulse width decreases, the motor increases in speed.
High Speed Low Speed
H
L
H
L
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9 MISCELLANEOUS
9-1. Document Size Detection
The document size is detected by a combination of Width Detection andLength Detection.
* Width Detection The Size Sensor SIZE SNS detects the width of the document. The SIZE SNS is located at a point approx. 265 mm from the Rear
Document Guide Plate. An On signal from the SIZE SNS indicates that the width of the document
is 265 mm or more.
* Length Detection
A pulse disc attached to the output shaft of MOT is detected by PulseSensor CLK SNS.
The length of the document is detected by counting the number of pulsesoutput by CLK SNS from the time the motor starts to the time when theRegistration Sensor detects the trailing edge of the document.
The actual length is determined by subtracting a correction value A fromthe pulse count B.
Forward RotationMOT Stop
Backward Roution
REG SNS
No. of Pulses4433T51MCA
A B
Original Taken Up
Original Transported
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9-2. AF-3 Raised/Lowered Position Detecting Mechanism
The AF-3 raised/lowered position detecting mechanism employs a magnetthat is installed on the AF-3.
The magnet actuates a reed switch when the AF-3 is lowered; anddeactuates the reed switch when the AF-3 is raised.
If a document is placed on the Document Feed Tray while the reed switchremains deactuated, the Closure Failure Indicator on the copier controlpanel lights up and the copier inhibits the initiation of a new copy cycle.
Raising and lowering the AF-3 serves to reset a misfeed condtion andallows for selecting a Test Mode operation.
9-3. Document Exit Tray Raised/Lowered Position Detecting Mechanism
The Document Exit Tray can be swung up to allow documents of a largesize (A3 or B4) to be loaded on the Document Feed Tray.
The magnet fitted on the Document Exit Tray actuates and deactuates theExit Tray Switch to let the copier know whether the Document Exit Tray isin the raised or lowered position.
If the Document Exit Tray is not in the lowered position after documentshave been loaded, the Closure Failure Indicator on the copier controlpanel lights up and the copier inhibits the initiation of a new copy cycle.
Magnet
Exit Tray Switch
Magnet
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10 OPERATION AND CONTROL
10-1. Mixed 1-Sided Document Size Detection (Normal Speed) Mode(When two A3L documents are loaded)
Start Key ON
Document Pressure Solenoid WGT SOL is energized, pressing DocumentPressure Plate against the document.
WGT SOL is deenergized.
The leading edge of the first document blocks the beam path of
Registration Sensor REG SNS whose output goes " ".
MOT stops.
Transport Drive Clutch CLU is energized.Scale Solenoid SC SOL is energized, pressing down Document Scale.
MOT turns forward, transporting the first document.
SC SOL is deenergizedand Document Scalereturns to its originalposition.
MOT stops.(The first document isplaced on the OriginalGlass.)
Main Motor MOT turns backward and thefirst document is taken up and fed.
After 42 pulses have been detected.
After 450 msAfter 200 ms
After 100 ms
After 150 ms
H
After 1,574pulses havebeen detected.
After 100 ms
After 1,713 pulseshave been detected.
The trailing edge of the firstdocument moves past REG SNS(goes ), clearing beam path.
MOT stops.
L
SC SOL is deenergized andDocument Scale returns to itsoriginal position.(The first document is placed onOriginal Glass.)
After 50 ms
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WGT SOL is energized.
WGT SOL is deenergized.
The leading edge of the second document blocks beam of REG SNS(goes ).
MOT stops.
The set number of scanning cycles have been completed. The copiersends a document change signal.
CLU and SC SOL are energized.
MOT turns forward.(The first document is ejected and the second document is transported.)
SC SOL is deenergizedand Document Scalereturns to its originalposition.
MOT stops.(The second documentis placed on OriginalGlass.)
CLU is deenergized.
CLU is deenergized.
MOT turns backward, feeding the second
document.
100 ms after
After 450 ms After 200 ms
H
After 42 pulses have been detected.
After 150 ms
After 1,574pulses havebeen detected.
After 100 ms
The leading edge ofthe first documentblocks the beam pathof Exit SensorEJECT SNS(goes ).HMOT stops.
SC SOL is deenergized and the Document Scalereturns to its original position.(The second document is placed on OriginalGlass.)
After 1,713pulses havebeen detected.
After 50 ms
After 100 ms
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The set number of scanning cycles have been completed. The copiersends a document change signal.
CLU and SC SOL are energized.
MOT turns forward.(The first and second documents are ejected.)
The trailing edge of the first document moves past EJECT SNS (goes ),clearing the beam path.
The leading edge of the second document blocks the beam path of EJECTSENS ( ).
The trailing edge of the second document moves past EJECT SNS ( ),clearing the beam path.
MOT stops and CLU and SC SOL are deenergized.
End of operation
After 150 ms
After 100 ms
H
L
L
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10-2. Fixed 1-Sided Document Size Detection (High Speed) Mode(When three A4C documents are loaded)
Start Key ON
The Document Pressure Solenoid WGT SOL is energized, pressing
Document Pressure Plate against the document.
WGT SOL is deenergized.
The leading edge of the first document blocks the beam path ofRegistration Sensor REG SNS whose output becomes " ".
MOT stops.
Transport Drive Clutch CLU is energized.Scale Solenoid SC SOL is energized, pressing down Document Scale.
MOT turns forward, transporting the first document.
MOT stops.
WGT SOL is energized.
MOT turns backward to feed thesecond document.
Main Motor MOT turns backward and thefirst document is taken up and fed.
After 42 pulses have been detected.
After 450 msAfter 200 ms
After 100 ms
After 150 ms
H
After 876pulses havebeen detected.
After 100 ms
The trailing edge of the first document movespast REG SNS (turns ), clearing thebeam path.
L
CLU and SC SOL are deenergizedand the Document Scale returns
to its original position.
After 450 ms
After 200 ms
WGT SOL is deenergized.
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The leading edge of the second document blocks the beam path of REGSNS (goes " ").
MOT stops.
MOT turns forward, advancing the second document only.(The leading edge of the second document moves closer to the trailing edgeof the first document.)
MOT stops.
CLU and SC SOL are energized.
MOT turns forward, transporting the first and second documents.
SC SOL is deenergized
and Document Scalereturns to its originalposition.
MOT stops.(The first document isplaced on OriginalGlass.)
After 42 pulses have been detected.
After 100 ms
After 18 pulses have been detected.
After 100 ms
After 150 ms
After 713pulses havebeen detected.
After 100 ms
The trailing edge ofthe second documentclears the beam path
of REG SNS(goes ).MOT stops.
SC SOL is deenergized and the Document Scalereturns to its original position.(The first document is placed on Original Glass.)
After 819pulses havebeen detected.
After 50 ms
H
L
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The CLU is deenergized and WGT SOL is energized.
MOT turns backward to feed the third document.
The leading edge of the third document blocks the beam path of REG SNS(goes ).
MOT stops.
MOT turns forward, advancing the third document only.
MOT stops.
The set number of scanning cycles have been completed. The copiersends a document change signal.
CLU and SC SOL are energized.
MOT turns forward.(The first document is ejected and the second and third documents areadvanced.)
WGT SOL is
deenergized.
After 100 ms
H
After 42 pulses have been detected.
After 100 ms
After 18 pulses have been detected.
After 150 ms
After 450 msAfter 200 ms
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SC SOL is deenergized.
MOT stops(The second documentis placed on OriginalGlass.)
The CLU is deenergized.
The leading edge ofthe first documentblocks beam path of
the Exit Sensor(EJECT SNS, outputgoes " ").H
The trailing edge ofthe third documentclears the beam pathof REG SNS(goes ).
After 713pulses havebeen detected.
L
After 100 ms
After 100 ms
InchVersion
MOT stops.
SC SOL is deenergized.(The second document is placed on OriginalGlass.)
After 819pulses havebeen detected.
After 50 ms
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The set number of scanning cycles have been completed. The copiersends a document change signal.
CLU and SC SOL are energized.
MOT turns forward.(The first and second documents are ejected and the third document isadvanced.)
SC SOL is deenergized.
MOT stops(The third document isplaced on OriginalGlass.)
After 713pulses havebeen detected.
The trailing edge ofthe first documentclears beam path ofEJECT SNS(goes ).
After 150 ms
The leading edge ofthe second document
blocks beam path ofEJECT SNS(goes ).H
L
After 100 ms
InchVersion
MOT stops.
SC SOL is deenergized.(The third document is placed on Original Glass.)
After 819pulses havebeen detected.
After 50 ms
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The CLU is deenergized.
The set number of scanning cycles have been completed. The copier
sends a document change signal.
CLU and SC SOL are energized.
MOT turns forward.(The second and third documents are ejected.)
The trailing edge of the second document clears beam path of EJECT SNS(goes ).
The leading edge of the third document blocks beam path of EJECT SNS(goes ).
The trailing edge of the third document clears beam path of EJECT SNS(goes ).
MOT stops and CLU and SC SOL are deenergized.
End of operation
After 100 ms
After 150 ms
After 100 ms
H
L
L
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DIP SWITCH AND
THE TEST MODES
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1 FUNCTIONS OF THE DIP SWITCH
DIP Switch SW1
PSW1
LED
* SW1-4 (setting is made effective when the copier Power Switch is turned on)
Determining the detectable document size.
ON Paper size 8-1/2" 11"L is rounded off and detected as A4L.
OFF Paper of 8-1/2" 11"L and A4L are discriminately detected.
Paper of 8-1/4" 13"L is also detected.
* SW1-5 (setting is made effective when the copier Power Switch is turned on)
ON Test Mode
OFF Normal Mode
* To change settings of SW1-1 to SW1-4 after the unit has been set into the test mode (SW1-5 at
ON position), open and close AF-3.* The position of SW1-1 to SW1-5 determines the type of test mode (both Paper Passage test and
Unit test).
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Paper Passage Test Mode
Blank: OFF
SW1 1 2 3 4 5
Mixed 1-Sided Document
Size Detection Mode
(Normal-Speed) Continuous
standard
paper passage
ON ON ON
Fixed 1-Sided Document
Size Detection Mode
(High-Speed)
ON
Mixed 1-Sided Document
Size Detection Mode
(Normal-Speed) Continuous
lightweight
paper passage
ON ON ON ON
Fixed 1-Sided Document
Size Detection Mode
(High-Speed)
ON ON
Mixed 1-Sided Document
Size Detection Mode(Normal-Speed) Intermittent
standard
paper passage
ON ON ON ON
Fixed 1-Sided Document
Size Detection Mode
(High-Speed)
ON ON
Mixed 1-Sided Document
Size Detection Mode
(Normal-Speed) Intermittent
lightweight
paper passage
ON ON ON ON ON
Fixed 1-Sided Document
Size Detection Mode
(High-Speed)
ON ON ON
Unit Test Mode
Blank: OFF
SW1 1 2 3 4 5
Paper pass sensor check
AF-3, Document Exit Tray raise/lower check ON
Main Motor Pulse Sensor (CLK SNS) check ON
Size Sensor (SIZE SNS) check ON ON
Main Motor (MOT) check ON
Document Pressure Solenoid (WGT SOL),
Transport Drive Clutch (CLU) and Scale
Soleoid (SC SOL) checks
ON ON
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Press PSW1.
Turn off the Power Switch on the copier and set SW1-5 to ON position.
Place documents on the Document Feed Tray.
Turn on the copier Power Switch. (The AF-3 now recognizes that it
is now in the Test mode.)
Set SW1-1 to SW1-4 to the desired paper passage test. Open AF-3 and
then close it.
2 PAPER PASSAGE TEST
* To stop a continuous paper passage test (SW1-4: OFF), press PSW1. Pressing PSW1 again
allows the AF-3 to feed all documents out of it and to terminate the test.
* To continue the intermittent paper passage test (SW1-4: ON), press PSW1.
The AF-3 performs the selected paper passage test.
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To select a different unit test at this point, simply set SW1-1 to SW1-3 to the desired test withoutturning off the Power Switch and then open and close the AF-3.
This completes the setting for the unit test.
3 UNIT TEST
Turn off the Power Switch on the copier and set SW1-5 to ON position.
Turn on the copier Power Switch.(The AF-3 now recognizes that it is now in the Test mode.)
Set SW1-1 to SW1-3 to the desired unit test. Open AF-3 and then close it.
x Unit Test Procedure and LED Indicator (LED 1 remains blinking during test.)
Paper Path Sensor Check
Insert a sheet of paper into Document
Take-Up Port and manually move
Document Detecting Lever to activate
and deactivate Document Detecting
Sensor EMP SNS.
LED5 turns on and off.
Remove the Document Exit Tray.
Using a flat-head screwdriver, move
Exit Sensor Lever to activate and
deactivate Exit Sensor.
LED5 remains off.
LED4 turns on and off.
LED3 turns on and off.
While pressing down Release Lever,insert a sheet of paper into Document
Take-Up Port to block and unblock
beam path of Registration Sensor
REG SNS.
54321
ON
LED1 LED2 LED3 LED4 LED5
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Raise and lower the AF-3 to turn on
and off the reed switch on the copier.LED3 turns on and off.
LED2 turns on and off.
Raise and lower the Document Exit
Tray to turn on and off Document Exit
Tray Sensor TRAY SNS.
54321
ON
LED1 LED2 LED3 LED4 LED5
Raise and Lower check of AF-3 and Document Exit Tray
54321
ON
LED1 LED2 LED3 LED4 LED5
Main Motor Pulse Sensor CLK SNS check
1. Check the status of LED5 (on or off).2. Raise the AF-3.
3. Open Jam Release Guide of Document Feed section. Slightly turn the Document Take-Up
3. Roller in reverse direction by hand to turn the pulse disc and to turn on and off CLK SNS.
4. Lower the AF-3.
5. Check that LED5 turns off if it was on at step 1; or turns on if it was off at step 1.
While pressing down the release
lever, insert a sheet of paper into
Document Take-Up Port to turn on
and off Size Sensor SIZE SNS.
LED5 turns on and off.
54321
ON
LED1 LED2 LED3 LED4 LED5
Size Sensor SIZE SNS Check
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54321
ON
LED1 LED2 LED3 LED4 LED5
Main Motor MOT Check
Repeatedly press PSW1 and check
that MOT changes operation mode as
shown in the table.
Pressing
Order
LED to be
LitMotor Operation
0 None Stop
1 LED5
Reverse
(Document Take-Up
roller rotates,
Transport Clutch
disengaged)
2 LED4 Stop
3 LED4, LED5
Forward
(Registration Roller
rotates, Transport
Clutch disengaged)
4 LED3 Stop
5 LED3, LED5
Forward
(Transport Belt
moves, Transport
Clutch engaged)
6 LED3, LED4 Stop
7 LEDs 3, 4, 5
Reverse
(Document Take-Up
Roller rotates,
Document Pressure
Solenoid energized)
* The 8th pressing returns to 0. The motor
operation mode will repeat in the same order as
PSW1 is pressed.
* Once the motor starts, it automatically stops
after approx. 30 seconds.
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54321
ON
LED1 LED2 LED3 LED4 LED5
Check of Document Pressure Solenoid (WGT SOL), Transport Drive Clutch (CLU) and Scale
Solenoid (SC SOL)
Repeatedly press PSW1 and check
that WGT SOL, CLU and SC SOL
change operation mode as shown in
the table.
Pressing
Order
LED to be
LitMotor Operation
0 None All stop
1 LED5 WGT SOL: ON
2 LED4 All stop
3 LED4, LED5 SC SOL: ON
4 LED3 All stop
5 LED3, LED5 CLU: ON
* The 6th pressing returns to 0. The operation will
repeat in the same order as PSW1 is pressed.
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DISASSEMBLY,
REASSEMBLY ANDADJUSTMENT
Precautions for Disassembly, Reassembly, and Adjustment
1. Before disassembling the AF-3, make sure that no power is being supplied
from the copier.
2. While power is being supplied to the AF-3, do not connect or disconnect print
jacks and connectors.
3. If the AF-3 is running with its covers removed, use care not to allow your
clothing to be caught in moving parts such as the timing belt.
4. Make it a rule not to operate the AF-3 with a component removed.
5. A toothed washer is used with the screw that secures the ground wire to
ensure positive conduction. Use the washer at reassembly.
6. To reassemble the AF-3, reverse the order of disassembly unless otherwise
specified.7. Do not loosen or remove the screw locked with red paint.
The red lock paint shows that the part secured with the screw must be
adjusted and assembled at the factory only and cannot be included in field
service items.
Purpose of Red Paint
8. When working on the AF-3 or storing it for a long period, place it on a flat
surface to keep the cover flat.
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1-1. Removal of the Document Separator Pad1. Using a flat-head screwdriver, release the cover lock
and remove the cover.
4433D002AA
Document Separator
Pad Pressure Plate
2. Remove the screw that secures the Document
Separator Pad Pressure Plate and remove it.
3. Remove the springs and then the Document Separator
Pad.
Ribs
Frame
Mylar
Projections
Precautions on Reinstallation of the Document Separator
Pad
a. Make sure that the projections of the Document
Separator Pad hold the frame.
b. The springs are engaged with ribs of the Document
Separator Pad Pressure Plate.
c. Do not damage or fold the mylar.
1 DISASSEMBLY/REASSEMBLY
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1-2. Removal of the Document Transport Belt
Stopper
1. Slightly open the AF-3. Pushing the stoppers by hand
to unlock them, completely open the AF-3.
C-clip
2. Snap off the C-clip that secures the Transport Belt
Roller Assy.
Timing Belt
3. Pull the Transport Belt Roller Assy toward you. While
removing the Timing Belt, pull up the upper end of the
Transport Belt Roller Assy.
4. Remove 2 screws and fold the Transport Belt Driven
Roller section to the inside.
5. Remove the Document Transport Belt.
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Precautions on Reinstallation of the Document Transport
Belt
Make sure that both edges of the Transport Belt slip into
the Belt Guides (Upper and Lower).
Make sure that the Transport Belt does not ride on the
C-clip.
1. Slightly open the AF-3. Pushing the stoppers by hand
to unlock them, completely open the AF-3.
2. Following steps in sect. 1-2 above, remove the
Transport Belt Roller Assy.
1-3. Removal of the Document Take-Up Assy
3. Remove two shoulder screws and then the AF-3.
4. Remove 5 screws and then the PWB cover.
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5. Remove the screw and cover (small).
Tapping Screw (8 mm)
Plastic Tapping Screw (8 mm)
6. Remove 9 screws.
Document Take-Up Assy
4433D012AA
Hinge
Assy
7. Slightly lift up the Document Take-Up Assy and
remove the Hinge Assy.
Document Take-Up Assy
PWB-A
8. Disconnect 3 connectors on PWB-A. Remove the
Document Take-Up Assy.
"MAXIMUM
8 mm"8 mm
12 mmOne of the plastic tapping screws that hold the Hinge
Assy is 8 mm long. Set this screw into the hole under
which "MAXIMUM 8 mm" is marked.
NOTE
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1-4. Removal of Document Take-Up Roller
Guide
Plate
1. Remove the Document Take-Up Assy.
2. Remove 3 screws and the Guide Plate.
Pin3. Pull 13 pins off the Shaft.
Bushings
4. Remove 2 E-rings. Release the Jam Release Lever.
Slide the Bushings inward and remove them from the
Frame.
Motor
Shaft
5. While sliding the Shaft toward the Motor, tilt the Shaft.
6. Pull the Document Take-Up Roller and Collar off the
Shaft.
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Blue
Motor side
Precautions on Reinstallation of the Document Take-Up
Roller and Collar
a. Be sure to reinstall the Document Take-Up Roller and
Collar with the Jam Release Lever unlocked.
b. When installing the Document Take-Up Roller, make
sure that its One-way bearing (blue) is on the motor
side.
c. Be sure to fit the collar in place with correct orientation.
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2-1. Adjustment of Magnetic Catch HeightRequirement: There should be 0 to 0.5 mm clearance between the Spacers and Original
Glass.
2 ADJUSTMENTS
Magnetic Catch Cover 1. Open the AF-3.
2. Push in the Lock Claw with a screwdriver and remove
the Magnetic Catch Cover.
3. Lower the AF-3 and loosen the Magnetic Catch
adjusting screws.
OK X
4426U037AA
4. Press the AF-3 down and check that each Magnet
makes positive contact with its Metal Plate.
5. Make sure that there is a 0-0.5 mm clearance between
the Spacers and Original Glass. Then, tighten the
Magnet adjusting screws.
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2-2. Adjustment of the AF-3 Body Alignment in the Crosswise DirectionRequirement: The document transported to the Original Glass should have 1 mm or
less tilt with reference to the Original Width Scale.
8. Slightly close the AF-3. Press the stoppers (L and R)
by hand to release the lock and completely open the
AF-3.
1. Wedge a tightly folded piece of paper under the scale
restraint at the rear side to hold down the Original
Scale.
2. Move the Original Positioning Plate to the rear and
tape it so that it will not return to its original position.
3. Place a sheet of paper on the Document Feed Tray.
4. Make the control panel settings for the Auto Paper
Select Mode, 1-sided original.
5. Press the Start Key and immediately press the Stop
Key.
a
b
6. Gently raise the AF-3.
7. Check the document to see if it is tilted like "a" or "b"
shown.
Make sure that the paper wedge is clear of the "w"
mark.
NOTE
The document should not be tilted in either direction.
NOTE
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9. Loosen 3 screws that secure the Right Hinge.
10. If the document is tilted like "a", shift the AF-3 to the
rear, if the document is tilted like "b", shift the AF-3 to
the front.
11. Tighten 3 screws that have been loosened in step 9.
1. Wedge a tightly folded piece of paper under the scale
restraint at the rear side to hold down the Original
Scale.
2. Move the Original Positioning Plate to the rear and
tape it so that it will not return to its original position.
2-3. Adjustment of Document Guide Plate Reference PositionRequirement: Should be 0 1 mm or less to the rear of the end face of the Original
Positioning Plate.
3. Place a sheet of paper on the Document Feed Tray.
4. Make the control panel settings for the Auto Paper
Select and 1-sided original mode.
5. Press the Start Key and, immediately press the Stop
Key.
6. Gently raise the AF-3.
7. Holding the Original Positioning Plate in position with
your finger, peel off the tape and then slowly bring the
Plate back to the original position.
After this adjustment has been made, be sure to
perform the Adjustment of Document Guide Plate
Reference Position and Adjustment of Document
Stop Position.
NOTE
Make sure that the paper wedge is clear of the "w"
mark.
NOTE
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E
F
8. Check the document to see how many mm its rear
edge deviates in the "E" or "F" direction with reference
to the end face of the Original Positioning Plate.
To the rear
To the front
9. Move the Rear Document Guide Plate toward the front
or rear to offset the amount of deviation checked in
step 8.
1. Wedge a tightly folded piece of paper under the scale
restraint at the rear side to hold down the Original
Scale.
2. Move the Original Positioning Plate to the rear and
tape it so that it will not return to its original position.
Make sure that the paper wedge is clear of the "w"
mark.
NOTE
2-4. Adjustment of Document Stop Position in the Mixed 1-SidedDocument Size Detection (Normal-Speed) and Fixed 1-SidedDocument Size Detection (High-Speed) ModeRequirement: The leading edge of the document should be 3 to 5 mm (Metric Area) or 0
1 mm (Inch Area) to the left beyond the Original Width Scale.
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3. Place a sheet of paper on the Document Feed Tray.
4. Make the control panel settings for the Auto Paper
Select Mode, Mixed or Fixed Document Size
Detection mode.
5. Press the Start Key and, immediately press the Stop
Key.
6. Gently raise the AF-3.
7. Check the document to see how many mm its left
edge deviates in the "C" or "D" direction with reference
to the left end face of the Original Glass.
8. Set the copier to "31" (1-Sided Original Stop Position
Adjustment Mode) of the Tech. Rep. Choice Mode.
9. Referring to the table on p. D-12, adjust the document
stop position as necessary.
This adjustment must be followed by sect. 2-3
Adjustment of Document Guide Plate Reference
Position.
NOTE
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1) Press the Stop Key.
2) Press "0".
3) Press the Stop Key.
4) Press "1".5) Press "2".
6) Press "3" and "1".
7) Press the Start Key.
8) Press the Clear Key to clear the current setting.
9) Press "5" and "3".
10) Press the Start Key.
11) Press the Panel Reset Key twice.
12) This changes the choice setting (shift).
These are the steps to set the copier intoCH31 of the Tech. Rep. Choice Mode.
Example: The leading edge of the document deviates 3 mm in the "C"
direction with reference to the left end face of the Original Glass
(initial setting: 0) in the Mixed 1-Sided Document Size Detection
(Normal-Speed) Mode.
Multi-Copy Key Choice Setting (Shift: mm)
43 7
Moves in the "C" direction.
44 6
45 5
46 4
47 3
48 2
49 1
50 0 Initial Setting
51 1
Moves in the "D" direction.
52 2
53 3
54 4
55 5
56 6
57 7
58 8
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TROUBLESHOOTING
General Precautions
1. When servicing the AF-3 with its covers removed, use utmost care to prevent
your hands, clothing, and tools from being caught in revolving parts.
2. Before attempting to replace parts and unplugging connectors, make sure that
no power is being supplied from the copier.
3. When creating a closed circuit and measuring a voltage across connector pins
specified in the text, be sure to use the green wire (GND).
4. Keep all disassembled parts in good order and keep tools under control so that
none will be lost or damaged.
Reading the Troubleshooting Charts
1. If a component on a PWB or any other functional unit including a motor is
defective, the text only instructs you to replace the whole PWB or functional
unit and does not give troubleshooting procedure applicable within the
defective unit.
2. All troubleshooting procedures contained herein assume that there are no
breaks in the harnesses and all connectors are plugged into the right positions.
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1 MISFEED/MALFUNCTION DETECTION
When a document misfeed or malfunction condition is detected while the AF-3 is operating, the
possible cause is indicated by blinking LEDs on PWB-A.
LED
LED1 LED2 LED3 LED4 LED5
NOTE: LED1 remains blinking at all times.
1) LED indications and Detection Timing for Particular Misfeed Condition.
: Blinking O: Off
Misfeed Description Detection TimingLED
1
LED
2
LED
3
LED
4
LED
5
O O O
Document not reaching
Registration Sensor REG
SNS
Registration Sensor REG SNS is not
activated (beam not blocked, )
within 1,000 ms after Take-Up Motor
MOT has been turned on.
O O O
Document staying at
Registration Sensor REG
SNS
Registration Sensor REG SNS
remains activated (beam blocked,
) for 2,250 pulses.
REG SNS beam is blocked when
Document Pressure Solenoid WGT
SOL is on.
O O
Document not reaching Exit
Sensor EJECT SNS
The leading edge of the document
does not advance enough to block
the beam of EJECT SNS after it has
moved for 2,413 pulses from the
Registration Roller.
O O O
Document staying at Exit
Sensor EJECT SNS
EJECT SNS remains activated
(beam blocked) for 2,250 pulses.
The document does not unblock the
beam of EJECT SNS after it has
moved for 2,413 pulses from the
Registration Roller after theDocument Change signal.
L
H
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: Blinking O: Off
Misfeed Description Detection TimingLED
1
LED
2
LED
3
LED
4
LED
5
O O O
Document pulled out The document placed on Document
Feed Tray is pulled out immediately
after the Start Key has been turned
on.
O O
At document loading Any of Registration Sensor, Size
Sensor and Exit Sensor is in the
activated state when the documents
are placed on the Document Feed
Tray.
O O
Document left on Glass Exit Sensor is activated immediately
after Start Key is turned on with
documents placed on Document Feed
Tray.
NOTE: The timer settings in the table above are for the normal mode. A longer timer setting resultsin the lightweight original mode.
2) LED Indications and Detection Timing for Malfunction Conditions
: Blinking O: Off
Misfeed Description Detection TimingLED
1
LED
2
LED
3
LED
4
LED
5
O O
Main Motor MOT malfunction MOT locks up.
Pulses are not applied to IC4A-73
on PWB-A at 500 ms intervals after
MOT has been energized.
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2 MISFEED TROUBLESHOOTING PROCEDURES
Check for blinking LEDs. Identify the symptom by consulting the table below .
Perform the action instructed in the table.
1) Document not reaching Registration Sensor REG SNS
SymptomStep
No.Check Result Action
The document is not
taken up at all.1
Does the document being
used meet the
specifications for
guaranteed feeding?
NO
Instruct the user to use
documents that meet the
specifications for
guaranteed feeding.
The document stops
before REG SNS. 2
Is the capacity of the
Document Feed Tray
being exceeded?
YESInstruct the user not to
exceed Tray capacity.
3
Are the Document
Take-Up roller or
Document Separator Pad
deformed or worn, or dirty
with paper dust?
YESClean or replace the
defective Roller or Pad.
Document Pressure Pad
is not pressing the
document. 1
Does the Document
Pressure Solenoid WGT
SOL operate properlywhen checked according
to the Unit Test S-4?
YES Replace PWB-A.
NO Replace WGT SOL.
The Registration Roller
is clogged with the
document.1
Does REG SNS operate
properly when checked
according to the Unit Test
S-4?
YES Replace PWB-A.
NO Go to step 2.
2
Does the voltage across
CN4A-2 on PWB-A and
GND change from 0V to 5
VDC?
YES Replace PWB-A.
NO Replace REG SNS.
The copier control panel
indicates ADF misfeed
when the Start Key is
pressed with no
document placed on the
Document Feed Tray.
1
Is the motion of the
Document Detecting
Lever abnormal?
YES
Correct or replace the
Document Detecting
Lever.
2
Does the Document
Detecting Sensor EMP
SNS operate properly
when checked according
to the Unit Test S-4?
YES Replace PWB-A.
NO Go to step 3.
3
Does the voltage across
CN4A-5 on PWB-A andGND change from 5 VDC
to 0 V?
YES Replace PWB-A.
NO Replace EMP SNS.
LED1 LED2 LED3 LED4 LED5
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SymptomStep
No. Check Result Action
The trailing edge of the
document has not
moved past REG SNS.1
Does the document being
used meet the
specifications for
guaranteed feeding?
NO
Instruct the user to use
documents that meet the
specifications for
guaranteed feeding.
The leading edge or the
middle portion of the
document is folded, the
trailing edge has not yet
passed REG SNS.
2Is the Registration Roller
deformed, worn, or dirty?YES
Clean or replace the
Registration Roller.
3
Is the Misfeed Release
Guide Plate between the
Registration Roller and
Transportation Beltdefective?
YESCorrect or replace the
defective Guide Plate.
4Is the Transportation Belt
deformed, worn or dirty?YES
Clean or replace the
Transport Belt.
5 Is the Glass dirty? YESClean or replace the
Glass.
6
Does the main motor
MOT drive the
Transportation Belt when
checked according to the
Unit test S-6?
NO Go to step 7.
7
Does the Transport Drive
Clutch CLU operate
correctly when checked
according to the Unit Test
S-7?
YES Replace PWB-A.
NO Replace CLU.
Multiple feed
1
Does the document being
used meet the
specifications for
guaranteed feeding?
NO
Instruct the user to use
documents that meet the
specifications for
guaranteed feeding.
2Is Roller or DocumentSeparator Pad deformed,
worn, or dirty with paper
dust?
YESClean or replace the
defective Roller or Pad.
2) Document staying at Registration Sensor REG SNS
LED1 LED2 LED3 LED4 LED5
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3) Document not reaching Eject Sensor EJECT SNS
SymptomStep
No. Check Result Action
The document is caught
by the Original Width
Scale.1
Does the document being
used meet the
specifications for
guaranteed feeding?
NO
Instruct the user to use
documents that meet the
specifications for
guaranteed feeding.
The document is
between the Original
Glass and Original
Width Scale.
2
Is the Document
Transport Belt deformed,
worn, or dirty?
YES Clean or replace the Belt.
The document stops
before EJECT SNS.
3 Is the Glass dirty? YESClean or replace the
Glass.
4
Is the Original Width
Scale returned to the
original position by the
tension of the spring when
it is pressed and then
released?
NO
Check the spring under
the Original Width Scale
for correct installation, or
replace it.
5
Does the Scale Solenoid
SC SOL function correctly
when checked according
to the Unit Test S-7?
YES Replace PWB-A.
NO Replace SC SOL.
The document stops at
EJECT SNS.1
Is the Exit Sensor Lever
defective?YES
Correct or replace the
Lever.
2
Does EJECT SNS fuction
correctly when checked
according to the Unit Test
S-4?
YES Replace PWB-A.
NO Go to step 3.
3
Using a flat-head screw
driver, press down the
Exit Sensor Lever to block
the beam in EJECT
SENS. Does the voltageacross CN3A-2 on
PWB-A and GND change
from 0 V to 5 VDC?
YES Replace PWB-A.
NO Replace EJECT SNS.
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SymptomStep
No. Check Result Action
The trailing edge of the
document has not
moved past EJECT
SNS.
1
Does the document being
used meet the
specifications for
guaranteed feeding?
NO
Instruct the user to use
documents that meet the
specifications for
guaranteed feeding.
2Is the Exit Roller
deformed, worn or dirty?YES
Clean or replace the
Roller.
3Is the Transport Belt
deformed, worn or dirty?YES Clean or replace the Belt.
4 Is the Glass dirty? YESClean or replace the
Glass.
4) Document Staying at Exit Sensor EJECT SNS
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SymptomStep
No. Check Result Action
ADF Jam Failure is
indicated on the copier
control panel.
1Is a document left on the
AF-3?YES Remove the document.
2
Does SIZE SNS correctly
operate when checked
according to the Unit Test
S-5?
YES Go to step 4.
NO Go to step 3.
3
Does the voltage across
CN4A-8 on PWB-A and
GND change from 0 V to
5 VDC when SIZE SNS is
blocked by a sheet of
paper?
YES Replace PWB-A.
NO Replace SIZE SNS.
4
Does REG SNS correctly
operate when checked
according to the Unit Test
S-4?
YES Go to step 6.
NO Go to step 5.
5
Does the voltage across
CN4A-2 on PWB-A and
GND change from 0 V to
5 VDC when REG SNS isblocked by a sheet of
paper?
YES Replace PWB-A.
NO Replace REG SNS.
6Does the Exit Sensor
Lever operate correctly?NO
Correct or replace the
Lever.
7
Does EJECT SNS
correctly operate when
checked according to the
Unit Test S-4?
YES Replace PWB-A.
NO Go to step 8.
8
Using a flat-head screw
driver, press down theExit Sensor Lever to block
the beam in EJECT SENS
(H). Does the voltage
across CN3A-2 on
PWB-A and GND change
from 0 V to 5 VDC?
YES Replace PWB-A.
NO Replace EJECT SNS.
5) At document loading
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3 TROUBLESHOOTING
1) Main Motor MOT
Step
No.Check Item Result Action
1
Does the Main Motor Pulse Sensor
CLK SNS correctly operate when
checked according to the Unit Test
S-5?
YES Go to step 2.
NOReplace CLK SNS.
2
Does MOT correctly operate when
checked according to the Unit Test
S-6?
YES Replace PWB-A.
NO Replace MOT.
LED1 LED2 LED3 LED4 LED5
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x DESIGNATION AND FUNCTION OF SENSORS
Symbol Name Signal Check Point Function
EMP SNS Document
Detecting Sensor
Paper present:
Paper not
present:
CN4A-5 and GND Checks the
Document Feed
Tray for presence
of document.
REG SNS Registration Sensor Paper present:
Paper not
present:
CN4A-2 and GND Checks whether the
document is fed or
clogging.
SIZU SNS Size Sensor Paper present:
Paper not
present:
CN4A-8 and GND Determines the
width of the
document.
CLK SNS Main Motor Pulse
Sensor
Beam blocked:
Beam unblocked:
CN5A-4 and GND Detects pulses of
from the Main
Motor.
EJECT
SNS
Document Exit
Sensor
Paper present:
Paper not
present:
CN3A-2 and GND Checks whether the
document is
ejected or clogging.
TRAY SNS Exit Tray Sensor Paper placed:
Tray is open:
CN3A-4 and GND Checks whether the
Tray is open or
closed.
Note: All check points (connectors) are located on PWB-A.
L
H
H
L
H
H
L
L
L
H
H
L
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Copyright1994 MINOLTA CAMERA CO., LTD
Printed in Japan
Use of this manual should
be strictly supervised to