sewer condition assessment - trenchless asia
TRANSCRIPT
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Exhibition Hall 5Kuala Lumpur Convention Centre , Malaysia7-8 May, 2018
TRENCHLESS ASIA 2018
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Sewer Condition Assessment
Borje Persson / CEO
JBP Consultancy Services SDN BHD Malaysia
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Exhibition Hall 5Kuala Lumpur Convention Centre , Malaysia7-8 May, 2018
TRENCHLESS ASIA 2018
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Content Outline
➢ Malaysia Overview
➢ Inspection, Assessment & Methods
➢ Rehabilitation Methods
➢ Training & Standards
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Malaysia Overview:
Total sewer length: over 19,000 km
Est. 3600km (20%) in a critical state
Aging sewers:
Kuala Lumpur
Georgetown
Seberang Perai
Ipoh
Johor
Petaling Jaya
Labuan
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Malaysia Overview:
SEWER PIPELINES MATERIAL PROFILE*
Sewer network – Malaysia - Facts & Figures:
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Malaysia Overview:
SEWER PIPELINES SIZE PROFILE
Malaysia - Facts & Figures:
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Malaysia Overview:
This part of the region gets high rainfall
throughout the year; causes high groundwater
level and heavy infiltration, which makes
sewer maintanance work more difficult.
Heavy infiltration causes high deposit of
sediments, which makes sewer pipe cleaning
work tougher. It also causes void around the
sewer pipe, which can cause very big traffic
trouble.
Conditions:
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Malaysia Overview:
Drinking water, net work situatio :
Malaysia water pipe network has a totel length
of approximatly 130.000 Km
Total of old and weak pipe are high,
AC pipe length stands for about
about 44.000 km
- 2010 MWIG
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Malaysia Overview:
Drinking water,
net work situatio :
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Malaysia Overview:
Drinking water,
Actual net work situatio :
Source: data.gov.my
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INSPECTION &
ASSESSMENT
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Contents:
1. Inspection
2. Assessment
3. Codification & Reporting
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Pre- Assesment:
Important of Conditions Assessment :
Condition assessment is the critical stage
in the physical engineering step of Asset
Management. This is the point at which
the condition, and therefore the economic
value, of the underground assets, which
form the great majority of the capital
assets of any water or wastewater utility,
become known.
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Pre- Assesment:
Important of Conditions Assessment :
Condition assessment therefore has a
real impact on utilities’ balance sheets
and value and creates a platform for
management decisions and actions to
strengthen the business and improve its
performance.
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Pre- Assesment:
Important of Conditions Assessment :
Inspection and investigation provides data.
Condition assessment is the process of
analysing this data so that it becomes
management information upon which
decisions can be made.
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Pre- Assesment:
Important of Conditions Assessment :
Inspection and investigation done properly
requires a considerable depth of engineering
knowledge and experience together with a
clear understanding of the economic drivers of
the utility business.
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Assessment:
REHABILITATION DECISIONS
CONDITION ASSESSMENT
INSPECTION/INVESTIGATIONDIAGNOSTIC TOOLS
Pipeline Condition Assessment
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Assessment:
Field investigation has two purposes:
•To fill the gaps in information available from the desk study
•To identify sources and causes of problems and defects
It is important not to rush into field investigation because it is costly. Understand
what information is needed and design the investigation programme to obtain it
– enough but not more.
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Assessment:
Field investigation has three possible stages which follow each other:
• Survey Level – e.g. Electro Scan, Acoustic Wave, Soil Chemistry,
Resistivity
• Invasive/Disruptive Level – e.g. CCTV, Laser, Sonar, Broadband
Electromagnetic, Remote Field Eddy Current
• Destructive Level (remove material from pipeline)
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Assessment:
Criteria For Investigation and Rehabilitation
• Asset profiling of critical sewers based on:
Age Materials Operational problems Location & diameter
used to categorise and prioritise sewers with structural problems
for rehabilitation.
• Investigation classified under Critical Sewers prior to rehabilitation works.
• works or packages were called to assess the condition of sewers
• Currently sewers recorded with defects in category 3 and above (WRc MSCC 4th Ed)
will be scheduled for rehabilitation works. However, other factors such as location,
depth and diameters will also be taken into consideration for rehabilitation purposes.
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INSPECTION/INVESTIGATIONDIAGNOSTIC TOOLS
CONDITION ASSESSMENT
ASSET MANAGEMENT
DATAEXPERT ANALYSIS
ACTIONABLE INFORMATION
Assessment methods:
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Assessment methods:
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Assessment methods:
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Condition & Performance Assessment
• Take the field inspection data along with the desk study
information and assess the condition of the pipelines and
the effect of this on their performance.
• Develop rehabilitation/renovation solutions, asset
management plans and budgets.
Assessment methods:
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The Condition Assessment Process
transforms data into actionable information
✓ Understand the Existing System
✓ Determine What Information and Where Investigation is
needed
✓ Investigate/Inspect
✓ Assess the System Condition and Performance
✓ Make Asset Management Decisions
Assesment methods:
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Inspection:
Gravity Pipe Lines- e.g. Sewers/storm
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Inspection:
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Survey & Inspection
Techniques:
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Survey & Inspection
Techniques:
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Pre- Assesment:
CCTV Surveys
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Inspection – Gravity Mains
• What information is needed?
• Find infiltration/exfiltration
• Identify structural condition
• Establish gradient & sags
• Find roots & blockages
• What is pipe material ?
• Concrete
• Clay
• Plastic
• Other?
• External
• Not applicable to sewers
• Internal
• Full length therefore 100%
coverage
• May disrupt operations
• Visual survey often sufficient
Survey & Inspection
Techniques:
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Electro Scan
Survey & Inspection
Techniques:
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Laser Survey
Survey & Inspection
Techniques:
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Inspection – Pressure Mains
• What information is needed?• Find leaks• Identify corrosion• Establish wall stiffness/thickness• Establish coating condition
• What is pipe material & failure mode?• DI & CI - localised corrosion• AC – uniform loss of stiffness• PE – deformation, fusion joints• GRP – deformation• PCCP – wire corrosion
• External• May be small sample only• Needs thoughtful planning
to target high risk locations
• No disruption to operation
• Internal• Full length therefore 100%
coverage• Higher cost• May disrupt operations
Inspection:
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Survey & Inspection
Techniques:
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Gyroscopic Mapping
Travels through pipe & gives
continuous XYZ co-ordinates –
downloaded, processed and loaded to
GIS
DN90 – 1500, up to 200m length of run
Needs access at both ends
Water main needs to be depressurised
but not emptied
0.5m long
Survey & Inspection
Techniques:
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Soil Chemistry Soil resistivity (corrosivity)
pH
Redox potential
Chlorides & Sulphates
Relevant to metallic & cement-based pipes
Identifies hotspots for further
investigation
Survey & Inspection
Techniques:
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Water Main InspectionAcoustic Wave - Measures average wall thickness over intervals
- Best suited to AC pipe
Utrasonic - Establish wall thickness in metallic (ferrous) pipes
- Internal or external
- Needs direct contact with pipe
- Measures thickness under sensor
- Can detect cracks
Pit Depth
Measurement - Direct measurement of the depth of surface corrosion pits
- Expose section of pipe by local excavation
- Remove corrosion products to reveal pits
- Mark grid pattern on pipe surface
- Record 5 deepest pits in each grid square
Survey & Inspection
Techniques:
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Water Main InspectionElectromagnetic - Applicable to metallic pipes
Smart Ball - Free flowing inspection tool for long distance
Sahara - Acoustic- Leak pinpointing and quantification location
Leakage - Sensors detect displaced flux due to defects (metal loss)
- Direct data transfer to trench-side laptop
- Software gives immediate results
- Detects general corrosion, pitting, circumferential cracks (not
longitudinal)
Broadband - Derivative of the pulse eddy current system
Electromagnetic - Established geophysical exploration technology
- Modified for NDT inspections of metallic pipes: CI; DI; Steel
- Ability to scan through thick coating/lining (>25mm)
- Direct contact with metallic surface not required
Survey & Inspection
Techniques:
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Water Main Inspection
Remote Field - Developed for ferrous water main evaluation
Eddy Current (RFEC) - Train of sealed modules contains excitation, detection,
processing and data transmission equipment
- DN50-200; 90° bends; 1-2km/hour
- Data transmitted to surface for analysis
- No surface contact required
Survey & Inspection
Techniques:
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Water Main Inspection
Pure Technologies
Survey & Inspection
Techniques:
Smart Ball
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Water Main Inspection
Pure Technologies
Survey & Inspection
Techniques:
Sahara
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Water Main Inspection – PCCP
Pre-stressed concrete cylinder pipes
Internal, external, live in service
Detects breaks in pre-stressing wires
FEA software calculates risk levels
based on number and concentration of
wire breaks and operating pressure
Survey & Inspection
Techniques:
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Assessment:
Risk Assessment
DO NOTHING
MONITOR
INVESTIGATE& ASSESS
ACT NOW!
Condition assessment Identifies thisand enables decisions on theseto be made
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Pre- Rehabilitation
Assessment
Pre- Rehabilitation Assessment:
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Pre- Rehabilitation Assessment:
Pipe Condition
Assessment
Technology
Selection
Pre-installation Training
Identification
of Problem
1st Site
Inspection
Pipe
Inspection &
Coding
Key phases:
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Installation
&
Assessment
Pre- Rehabilitation Assessment:
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Identification
of Problem
Blockages/Infiltration
Structural conditions
Disrupted flow
Pre- Rehabilitation Assessment:
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1st Site Inspection
Site location – urban, residential , rural
Access
Type of pipe(s)
Other environmental issues
Pre- Rehabilitation Assessment:
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Pipe Inspection &
Coding
Methods of inspection and calibration
Cleaning
Inspection & Coding
Interpretation & Accuracy
Pre- Rehabilitation Assessment:
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Pipe Condition
Assessment
Interpretation of inspection data
Assessment of pipe conditions
Pre- Rehabilitation Assessment:
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Assessment:
Pipe Condition
Assessment
Sewer Condition classifications
• Use of codes v. remarks e.g Clock references
• Manhole referencing system
• Structural conditions
• Service Conditions
• Construction features
• Miscellaneous
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Assessment:
Pipe Condition
Assessment
Sewer Condition classifications
• Quality Control Procedures – accuracy of reporting!
• Number of faults not recorded (omissions)
• Accuracy of use of classification and coding of recorded faults
e.g. Accuracy = (actual number. of entries – number of actual errors & omissions) x 100
total number of entries
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Selection of
Technology
Technology Selection:
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Technology Selection:
Which Technology?
CIPP?
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Technology Selection:
Condition & Performance Assessment:
Problem
Definition
System
Problems
Non –Compliance
Condition & Performance
Failure Consequence
Capacity Related
Structural Related
Other issues
System
Causes
Internal Causes
External Causes
Others
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Technology Selection:
Evaluate Rehabilitation Technologies:
Renewal
Methods
Available
Technology
Capabilities
Limitations
Renewal Cost
Repair
Rehabilitation
Replacement
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Technology Selection:
International Standards
Included in the specification of International and
National Standards are requirements at the
MANUFACTURING stage:
Examples:
• Materials
• General Characteristics
• Material Characteristics
• Geometric Characteristics
• Jointing & Marking
Which Technology?
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DO NOTHING
ACT NOW!
REHABILITATION
Non-structural Structural On-line
Open Cut TrenchlessCement
Motar Lining
Epoxy /PU Lining
Close-fitSliplining
PRP
CIPP
Woven HoseLining
Sliplining
PipeBursting
Pipe Splitting
Pipe Eating / Reaming
DirectionalDrilling
Pipejacking & Microtunnelling
Earth Piercing
Auger Boring
Trench
NarrowTrench
Mole Plough
Pipe Ramming
Pipe Extraction
Joint Sealing
MechanicalJoint Sealing
Open Trench(e.g.
Emergency repairs)
REHABILITATIONUse exiting pipe structure
REPLACEMENTNo use exiting pipe structure
repairUse exiting pipe structure
Off-line
Technology Selection:
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Approvals and Certifications:
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TRAINING &
STANDARDS
Training programs need to
be structured and delivered
to match the various needs
and technical requirements
in sync with the phasing of
projects utilising trenchless
solutions.
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Training:
Training
• Effective training is an essential ingredient to the process.
• Underestimating its importance will result in costly mistakes and
perhaps worse.
• Importance of training considering the variables involved and
economic impacts.
• Essential to have a systematic approach to credible certification of
the training.
• Ensure that stakeholders across the industry can have
transparency and confidence.
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Training:
Pre-assessmentTraining
Assessment Interpretation
Certification
TechnologiesTraining
Certification
Certification
1.
2.
3.
Training phases:
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Training:
Pre-installation Training
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Training:
Assessment Interpretation
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Training:
Technology
Training
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Training:
Certification
•Independent certification of trainees successfully completed
relevant training.
•Offered and delivered through licensed and certified trainers.
•Stakeholders can have confidence in the credibility and quality
of certified training.
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Training:
Certification
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Training:
Accreditation
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Thank You for Your Attention!
JBP Group of Companies
: KD3, Lot 4023, Batu 7, Jalan Kebun, Seksyen 30, 40460 Shah Alam, Selangor Darul Ehsan,Malaysia
: +60 11-2306 7228 (International): +34 96 131 1400
: +60 (0)1 2348 1336 (International):+34 96 390 1454
@ : [email protected] or [email protected]
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