simoreg pm bd

Automation and Drives

SIMOREG A&D LD 2005

A&D LDLarge Drives

Exider Dome System overview.ppt 16.08.20051

SIMOREG DC-MASTERINNOVATION with Tradition

SIMOREGClimbing above the competition -with years of successSIMOREG DC-MASTERSIMOREG DC-MASTER


SIMOREG A&D LD 2005

A&D LDLarge Drives


SIMOREG DC-MASTER

ONE DRIVEALL APPLICATIONS

THROUGHOUT THE POWER RANGETHROUGHOUT THE WORLD

Power Modules 400V - 950V 15A – 3000A IEC


SIMOREG A&D LD 2005

A&D LDLarge Drives


SIMOREG DC-MASTER 15 - 280 A15 - 280 A 720 - 850 A720 - 850 A400 - 600 A400 - 600 A

SIMOREG

s

SIMOREG

s

SIMOREG

s

950 - 1200 A950 - 1200 A 1500 - 3000 A1500 - 3000 A

s

SIMOREG

s

SIMOREG

Dimensions

SIMOREG DC-MASTER 6RA70 Frame size, dimensions

Width: 265 mmHeight:385mm (350 mm)Depth: 15A/30 A

239 mm 60-280 A 283 mm 460V/60-280A 313 mm

Widht: 268 mmHeight:625 mm (585 mm)Depth:318 mm



Widht: 450 mmHeight:880 mm (840 mm)Depth: 500 mm


SIMOREG A&D LD 2005

A&D LDLarge Drives


SIMOREG DC-MASTER

Configurable for 230 or 460VAC 3-ph. supplies

1180,1660 & 1680A units (capable 575VAC) PM’s rated 575VAC

Base Drives include: - Power Module - Line Fuses - Control Transformer - Contactor

All components aremounted & prewiredon a Base panel.

Base Drives 15A – 1680A US rated with 150% OL


SIMOREG A&D LD 2005

A&D LDLarge Drives


SIMOREG DC-MASTER

SIMOREG DC-MASTER 6RA70 Engineering:

Line supply voltage requiredThe possible DC output voltage depends on the line supply voltage -and not on the rated drive unit voltage1Q: Line supply voltage * 1.2 = possible DC output voltage4Q: Line supply voltage * 1.05 = possible DC output voltageThis data applies for a 5% line supply undervoltage (a 5% margin has been included).4% voltage drop across the commutating reactor has been taken into accountFor a detailed calculation, refer to the Application Brochure: “Engineering tips”Minimum possible rated line supply voltage for drive units with a rated input voltage of up to 575 V is 85 VOption L04 (low voltage) for rated line supply voltages, armature circuit15 to 85 V Rated line supply voltage range for the field supply:400 V drive units: 85 V to 400 V +15%For drive units with higher rated voltages: 85 V to 460 V +15%Possible DC output voltage, field supply:Line supply voltage * 0.81 = possible DC output voltagewith 5% line supply undervoltage and 4% voltage drop across the commutating reactor


SIMOREG A&D LD 2005

A&D LDLarge Drives


SIMOREG DC-MASTER

Required drive converter current

The specified rated drive converter current is the continuous current Overload is not possible for continuous operation with the rated current For operation with a base load current less than the rated current - overload is possible for a specific time Maximum overload current = 1.8 * rated current Overload is engineered/dimensioned according to: Chapter 5 of Catalog DA21.1 or using SIZER Overload is quickly selected according to load types DC I to DC IV or US rating

Refer to Catalog DA21.1, Page 5/14 DC I: 100 % continuous current IDC I

DC II: IDC II for 15 min and 150% IDC II for 60 s DC III: IDC III for 15 min and 150% IDC III for 120 s DC IV: IDC IV for 15 min and 200% IDC IV for 10s US rating: As for DC II – however for an ambient

temperature of 45 ºC

The line current 3-ph. = DC current * 0.82

SIMOREG DC-MASTER 6RA70 Engineering:


SIMOREG A&D LD 2005

A&D LDLarge Drives


SIMOREG DC-MASTER

SIMOREG DC-MASTER 6RA70 Connection overview

Interface to Customer

Controlterminals

Power connections to the line supply and motor

Electronics box

Tacho or encoder

Electronics powersupply

Power interface

Screening connection rail

Line protection

E-stop

DC fieldAC field


SIMOREG A&D LD 2005

A&D LDLarge Drives


SIMOREG DC-MASTER

SIMOREG DC-MASTER 6RA70 Standard functions

Standard software functionsFeatures Customer Benefits

Fast current control withpre-control

Automatic restart within 2 s after a power failure - switches onto a running motor

Automatic optimization runs

Menu-promted commissioning

Highly dynamic performance drives

Rapid resumption of production after a power loss

Fast, simple commissioning


SIMOREG A&D LD 2005

A&D LDLarge Drives


SIMOREG DC-MASTER

SIMOREG DC-MASTER 6RA70 Standard functions

Standard software functions

Features Customer BenefitsFunction blocks can be freely assigned to cycle times

Freely-connectable function blocks using BICO technology

Software update without replacing a board (Flash-memory)

Highly dynamic performancedrives

Fast and flexible adaption to the control of the machine

No danger to electronics boards/ modulesSimple handling through downloadingSimple software updates


SIMOREG A&D LD 2005

A&D LDLarge Drives


SIMOREG DC-MASTER

SIMOREG DC-MASTER 6RA70 Basic drive

Control terminals in the basic drive

Pulse encoder evaluation, 2 tracks + zero mark4 binary, inputs, 2 selectable2 binary selectable outputs (100 mA short-

circuit proof)2 analog inputs ± 14 bit via differential amplifier

0 to ± 10 V or 0 to ± 20 mA or 4 to 20 mA2 analog selectable outputs ± 11 bits, 0 to ± 10

V1 real-time output, analog 0 to ± 10 V for

current actual valueReference voltage P10, N10 (10 mA)1 RS232 / RS485 interface1 RS485 interface1 motor temperature evaluation via KTY 84 or

PTCConnector to OP1 S on the operator panel


SIMOREG A&D LD 2005

A&D LDLarge Drives


SIMOREG DC-MASTER


Actual value sensing and processing

Features Customer Benefits

possible actual value sources

Analog tacho

All normal encoders

Measured EMF(tacho-less operation)

Freely selectable speed actual value signal

The investment in the encoder system depends on the system accuracy. No additional options are required on the DC unit.


SIMOREG A&D LD 2005

A&D LDLarge Drives


SIMOREG DC-MASTER


Terminal expansion on the control terminal strip

Control terminals on the terminal expansion

4 binary selectable inputs4 binary selectable inputs, floating, can be used as motor interface

2 binary selectable outputs (100 mA, short-circiut proof)

2 analog inputs, referenced to ground ± 10 bit, 0 to ± 10 V

2 analog selectable outputs ± 11 bit, 0 to ± 10 V

1 motor temperature evaluation via KTY 84 or PTC

1 RS 485 interfaceInterface to connect SIMOREG drives in parallel


SIMOREG A&D LD 2005

A&D LDLarge Drives


SIMOREG DC-MASTER

SIMOREG DC-MASTER 6RA70 Digital inputs and outputs on CUD1 and CDU2

Features Customer Benefits12 digital inputs of which 10 are select inputs which can be assigned to approx. 100 binector inputs.

4 digital select outputs which can be activated by over 720 binectors

Polarity and delay time for all outputs can be parameterized

Relieves of the control of drive-related functions

Inexpensive supplementary functions without supplementary hardware


SIMOREG A&D LD 2005

A&D LDLarge Drives


SIMOREG DC-MASTER

SIMOREG DC-MASTER 6RA70 Digital inputs and outputs on CUD1 and CDU2

Features Customer Benefits4 analog inputs of which:

2 differential inputs(± 11 bit to ± 14 bit)

2 inputs referred to ground(± 10 bit)

Can be freely connected to every relevant point of control

4 analog selectable outputs with high resolution

Can be freely connected to every relevant control test point

Normalization, filtering and polarity can be parameterized

Inexpensive supplementary functions

Indicates every relevant factor without the cost of instrumentation


SIMOREG A&D LD 2005

A&D LDLarge Drives


SIMOREG DC-MASTER

SIMOREG DC-MASTER 6RA70 Outputs (terminals)

5 analog outputs, of which 4 are freely selectable

4 binary outputs, freely selectable with 100 mA drivers

1 binary output (relay) for main contactor control


SIMOREG A&D LD 2005

A&D LDLarge Drives


SIMOREG DC-MASTER

SIMOREG DC-MASTER 6RA70 Inputs (terminals)

Analog tacho (8 to 270 V)

Digital tacho (with zero mark)

Motor sensors(for brush length, temperature, etc.)

2 analog select inputs

2 analog select inputs with differential amplifiers(also as ± 20 mA possible)

2 sensor inputs e.g. for PTC or KTY84

12 binary select inputs of which 4 are floating


SIMOREG A&D LD 2005

A&D LDLarge Drives


SIMOREG DC-MASTER

SIMOREG DC-MASTER 6RA70 With serial interfaces for every application

1 x RS232 (or RS485) for OP1 S or DriveMonitor

2 x RS485 (2 or 4-wire)for USS Protocol, Peer-to-peer connectionPROFIBUS-DP (option)SIMOLINK (option)

1 x internal SSC to connect several units in parallel


SIMOREG A&D LD 2005

A&D LDLarge Drives


SIMOREG DC-MASTER

SIMOREG DC-MASTER 6RA70 Now with even more performance

2-processor system (C165 and C167)

16 Mbyte address area

83 ns instruction execution time

2048 kByte flash-EPROM

Modular technological software in the drive is enabled via a PIN-code. S00 Option

USA = Z+X01 option(installed)


SIMOREG A&D LD 2005

A&D LDLarge Drives


SIMOREG DC-MASTER

SIMOREG DC-MASTER 6RA70 Closed-loop control

Parameter set selection


4 possible parameter sets.

The parameter sets are selected via

Binary input functions

Control bits (when using serial interfaces

Drive converters can be used on various machines

Recipes can be flexibly selected


SIMOREG A&D LD 2005

A&D LDLarge Drives


SIMOREG DC-MASTER


Synchronizing voltage directly from the power section


Synchronizing voltage direct from the power section, therefore insensitive phase sequence

Control voltage transformer not required

Converter transformer with any vector group can be used

Random phase sequence

The electronics power supply can be directly connected to a "UPS"


SIMOREG A&D LD 2005

A&D LDLarge Drives


SIMOREG DC-MASTER


Dynamic characteristic quantities of the control system

Current controller rise time approx. 6 - 9 ms

Speed controller rise time approx. 25 ms

Zero-torque interval at torque reversal0.5 - 3.3 ms

Cut-off frequency of the current control loopapprox. 47 Hz

Cut-off frequency of the speed control loopapprox. 24 Hz


SIMOREG A&D LD 2005

A&D LDLarge Drives


SIMOREG DC-MASTER


Resolution of setpoints and actual values

Speed setpoint digital ± 15 bitanalog ± 14 bit

Speed actual value digital ± 15 bitanalog ± 14 bit

Current setpointdigital ± 15 bit Current actual value digital ± 10 bit for the drive

rated current


SIMOREG A&D LD 2005

A&D LDLarge Drives


SIMOREG DC-MASTER

SIMOREG DC-MASTER 6RA70 Electronics expansion

Hardware options

Slots for option boards

Encoder (Sensor Boards) - SBP Pulse Encoder

Fieldbus (Communication Boards) - CBP2 PROFIBUS DP(12 Mbaud)

Technological link - SLB SIMOLINK

I/O-boards (Expansion Board) - EB1, EB2

CUD1 (+CUD2)


SIMOREG A&D LD 2005

A&D LDLarge Drives


SIMOREG DC-MASTER

SIMOREG DC-MASTER 6RA70 Communications (1)

Communications module CBP (PROFIBUS-DP)

Features Customer benefits Baud rate up to 12

MBit/s

Automatic baud ratesetting

Optical Link Plug can be connected

Flash memory

PROFIBUS-DP with expansion capability

Certified to the EN 50170 Standard

Extremely fast buscycle times

DriveES can be directly accessed via PROFIBUS-DP

Fiber-optic cables are used for data transfer (EMC)

Software updates without exchanging boards

All standard functions of PROFIBUS-DP are availablee. g. Sync-function

Software supported in SIMATIC S5 / S7 using function blocks(DVA_S5 / DVA_S7)


SIMOREG A&D LD 2005

A&D LDLarge Drives


SIMOREG DC-MASTER

SIMOREG DC-MASTER 6RA70 Modular intelligence

Basic ElectronicsDrive-related open-loop and closed-loop controlBICO-technologySelf-optimizationComprehensive diagnostics

Technology - SoftwareFreely-configurable software blocks

communicationPC and external control connection (USS protocol)PROFIBUS-DPDirect drive-to-drive coupling (SIMOLINK)Peer-to-peer connection


SIMOREG A&D LD 2005

A&D LDLarge Drives


SIMOREG DC-MASTERCUD1

Local Bus Adapter(LBA)

T400 Adapter board(ADB)

SIMOREG DC-MASTER 6RA70 Modular and expandable

Modular Hardware Design


SIMOREG A&D LD 2005

A&D LDLarge Drives


SIMOREG DC-MASTER

SIMOREG DC-MASTER 6RA70 Technological (1)

Can be flexibly applied

Host- and bus systems are relieved

In many cases a PLC is not necessary

Cost savingsInterfaces are reducedOpen- and closed-loop

control incorporate in the drive i.e. locally

Transparent plant/system overview due to distributed configuration

Less cabling and lower susceptibility to interference

Technologicalfunctions

electronic boxin the

basic unit


SIMOREG A&D LD 2005

A&D LDLarge Drives


SIMOREG DC-MASTER

SIMOREG DC-MASTER 6RA70 Technology(2)

Software can be enabledFree arithmetic function

blocks: Adders Multipliers Dividers

Free logic function blocksMotorized potentiometerRamp-function generatorPolygon curve

characteristicsLimit value monitorTechnological controller

Integrated Technology


SIMOREG A&D LD 2005

A&D LDLarge Drives


SIMOREG DC-MASTER

SIMOREG DC-MASTER 6RA70 Software (1)

Freely-available software modules as software option

Features Customer benefits

Technological and

PI controller

Basic ramp-function generator

Speed and velocity computer

Processing of binary signalsLogic functions (AND, NAND,OR, XOR, changeover switch, memory, binector / connector converter, timers)

Mathematical functions(adder, subtractor, dividermultiplier, absolute value generator)

Processing analog signals(limit value generator,

memory, limiter, changeover switch, min./max. sampling)

Polygon curve characteristics,Dead band

Technological functions with basic unit software, can be implemented without supplementary hardware costs

Software modules simply inserted by parameterization.No programming knowledge necessary

-1

-1

1

2

3

0

P332 (0)K K0123

P333 (0)

P334 (0)0...10000ms

SiebzeitSiebzeitSiebzeitSiebzeitSiebzeit

yx

2 3

x

y

1

10

+200%

-200%

x10

x1

y1

y10

P565 (0)

K K0655

P566.01 bis .10 (0)

P567.01 bis .10 (0)

Y-Werte

X-Werte

x

x

+200%


SIMOREG A&D LD 2005

A&D LDLarge Drives


SIMOREG DC-MASTER

SIMOREG DC-MASTER 6RA70

Software (2)

Software structure Two powerful processors (80C165

and 80C167) handle all closed-loop and drive control functions for armature and field circuits

The control functions are realized using program modules which can be connected per parameter

All important points of the control are accessible via BICO (binectors and connectors)

BICO - BICO - TechnologyTechnology


SIMOREG A&D LD 2005

A&D LDLarge Drives


SIMOREG DC-MASTER

SIMOREG DC-MASTER 6RA70 User-friendly operator panel OP1S

Features Customer benefit4-line clear text

displaywith 16 characters

Numerical keyboard

RemovableParameter saving

(up to 8 Data sets)Parameter sets

can be UPREAD (DOWNLOAD)

Menu prompted

Indicates physical values

No measuring equipmentrequired

Can also be used ashand-held unit

Data storageSimple

commissioningFast, direct

parameter accessFast, routine

commissioningApplicable for all

SIMOREG DC-MASTER and SIMOVERT MASTERDRIVES


SIMOREG A&D LD 2005

A&D LDLarge Drives


SIMOREG DC-MASTER

SIMOREG DC-MASTER 6RA70 Graphic operation with PC

Drive Monitor Features Customer benefit

Menu promptedcommissioning

Parameter sets can be loaded and saved

Operator control via control word

Monitoring via status word

Fault messages can be read

Trace buffer can be read-out

Rapid commissioning

Simple operator controland monitoring

User-friendly service


SIMOREG A&D LD 2005

A&D LDLarge Drives


SIMOREG DC-MASTER

SIMOREG DC-MASTER 6RA70 Operator control and monitoring

Features Customer benefit

10 channels for diagnosticsand support in fault-finding

Output via the serial

interface via

DriveMonitorStorage scope

functionsintegrated in the unit

Short commissioning-times

No instrumentation andtools required

Fast troubleshooting


SIMOREG A&D LD 2005

A&D LDLarge Drives


SIMOREG DC-MASTER

SIMOREG DC-MASTER 6RA70 Now even simpler commissioning

Operator control and parameterization unitstandard in the unit door

User-friendly operator panel OP1 S (option)operator prompting clear text display

DriveMonitor, operator / monitoring via PC menu-prompted commissioning all parameter sets can be upread / downloaded all parameters can be set-up and monitored operator control / control (e. g. setpoint

values,control commands) user-friendly evaluation of alarms / faults

Electronic parameterizationreplaces jumpers and solderlinks with software e. g. no more shunt resistor matching

Flash-EPROM Simplifies software and firmware updates


SIMOREG A&D LD 2005

A&D LDLarge Drives


SIMOREG DC-MASTER

SIMOREG DC-MASTER 6RA70 Several SIMOREG units connected in parallel

Features Customer benefitsRated supply voltage up to 950 VRated DC currents up to 6x 3000 A

connecting a max. of 6 units in parallel

Available as chassis or cabinet units

Unified up to high powers(approx. 15 MW)

Reduced parts inventory because of uniformity of components

High redundancy for uninterrupted operation

SIMOREG 6RA70unit 1

SIMOREG 6RA70unit 2

SIMOREG 6RA70

Unit n


SIMOREG A&D LD 2005

A&D LDLarge Drives


SIMOREG DC-MASTER

SIMOREG DC-MASTER 6RA70 12-pulse parallel operation


Suitable for 1Q and 4Q applications

Control is undertaken by one SIMOREG DC-MASTER

Reduced harmonic load on the supply

M


SIMOREG A&D LD 2005

A&D LDLarge Drives


SIMOREG DC-MASTER

SIMOREG DC-MASTER 6RA70 12-pulse serial connection

Features

Mostly used for retrofit application

Isolation voltage for each SIMOREG must be designed for the sum of both transformer windings voltages

For 1Q and 4Q Applications

M


SIMOREG A&D LD 2005

A&D LDLarge Drives


SIMOREG DC-MASTER

SIMOREG DC-MASTER 6RA70 SIMOREG units for field control


Can be set by parameters (reliable firing of the thyristors for highlyinductive loads)

Additional Alpha W pulses to reach current zero before switch Off

Field supply for large DC and synchronous machines

Controls of solenoid magnets

For use on high inductive load


SIMOREG A&D LD 2005

A&D LDLarge Drives


SIMOREG DC-MASTER

Why DC?

The DC drive has, as before, it’s justification. This is because the technology is mature and it’s ease of use.

With our SIMOREG drive converters, we have technological leadership worldwide.

In many application areas, the DC drive can fully utilize its special strengths :- Optimum operating characteristics, high level of efficiency, ease of commissioning, high efficiency.- Well-proven, simple drive system.- The complete system is reliable and user-friendly.

The strengths: - Extremely high control dynamic

performance- Wide speed control range- Compact dimensions

Low torque ripple at low speed - (extremely smooth running characteristics).


SIMOREG A&D LD 2005

A&D LDLarge Drives


SIMOREG DC-MASTER

Why DC ?

SIMOREG DC-MASTER can be used to handle highly-complex drive tasks just like the standard applications, for speeds up to 6000 RPM.

DC drives have extremely low noise, have a low power loss, the energy is only converted once, low EMV problems as well as favorably-priced regenerative feedback into the line supply.

If you invest in DC technology from Siemens today, you will receive the same engineering- and operator control tools as our AC technology.

If you select DC drive technology from Siemens today, then tomorrow it will be easier to convert from DC to AC.


SIMOREG A&D LD 2005

A&D LDLarge Drives


SIMOREG DC-MASTERCost DC motor+drive combination cheaper 50hp – 2500hp

Maintenance DC drives are perceived to be simpler and have less parts

Size In higher hp range the DC package is physically smaller

Efficiency Since only one energy conversion DC drive is more efficient

Speed Range DC motor has larger speed range with maximum power

Performance DC is superior at low speed operation

Also no cable distance limitations

Outlook DC market is shrinking but installed base is very large

DC Advantages


SIMOREG A&D LD 2005

A&D LDLarge Drives


SIMOREG DC-MASTER

Versatile for wide applications:Paper machines

Rolling mill drives in the steel industry

Lift and cable railway

Mixing drives for the rubber industry

Main drives for printing machines

Traversing and elevating in the crane and

related indutries

Winder drives for foil, paper and wire

Marine Propulsion

Drilling

Extruding Retrofits are by the largest market for DC today

and in the future

Well proven in many industrial sectors and applications

simoreg pm bd

Documents