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  • LMH Laboratory for Hydraulic Machines

    Hongrin Dams

    FMHL SA

    StoragePumps&

    ReversiblePumpTurbinesScientificandTechnicalChallenges

    Prof.FranoisAvellan,Dr.Eng.,EPFLSchoolofEngineering

    InstituteofMechanicalEngineering

    RGIStorageWorkshop,Montreux Jan.27,2011

  • LMH Laboratory for Hydraulic Machines

    Scope PumpedStoragePowerPlants

    TodayTechnology

    ScienceandTechnologyChallenges

    Introduction

    Computing Domain of the HYDRODYNA Pump-Turbine

  • LMH Laboratory for Hydraulic Machines

    SwissPowerGenerationSwiss Electricity Data:2009Survey

    SwitzerlandtobeProudofaNearlyCO2FreePowerGenerationMix

    10'000

    20'000

    30'000

    40'000

    50'000

    60'000

    70'000

    1970 1975 1980 1985 1990 1995 2000 2005 2010

    [GWh]

    Run-off Hydropower Plants

    Pumped StoragePlants

    Storage Hydropower Plants

    Annual PowerConsumption

    AnnualPowerGeneration

    NuclearPower Plants

    Fossil FuelPowerPlants

  • LMH Laboratory for Hydraulic Machines

    PowerGenerationMixinSwitzerland

    2009:11734MWHydropowerGeneratingCapacity;1699MWPumpingPowerCapacity

    63971GWh PowerGenerationin2009:

    Storage Hydropower

    Plants 32.9 %

    Run-off Hydropower

    Plants25.2 %

    Nuclear Power Plants

    40.8 %

    Fossil Fuel Power Plants

    5.1 %Pumped Storage

    Power Plants 3.9 %

  • LMH Laboratory for Hydraulic Machines

    HongrinLman PSP

    EarlyDevelopments:Veytaux PumpedStoragePlant(FMHLsa)

    Hongrin Lake(1969):52millionsm3 Capacity

    Veytaux PowerStation(1972)

    4HorizontalTernaryUnits

    9 256MWPumpingPower9 240MWGeneratingPower9 850mWC Head9 600min1

    Hongrin Lake

    Lman Lake

  • LMH Laboratory for Hydraulic Machines

    StorageofEnergyinExcess

    9AvailabilityofHVACGrid(220kV&380kVinCH)9Reservoirs

    GridControl

    9GeneratingMode9PumpingMode

    MitigatingtheFlowChanges

    9Reservoirs

    > 60 GW Wind Power in EU!

    22 GW in Germany;

    15 GW in Spain.

    Pumped StoragePowerPlantsServices

    InternalRateofReturn:SpotMarketvs.ServicestotheGrid

  • LMH Laboratory for Hydraulic Machines

    LastOutstandingPumpedStoragePlantsCommissionedsince12Years

    NeedsofStorageCapacity:ReversiblePumpTurbines

    PumpedStoragePowerPlant Capacity Units

    UnitPower Owner Country Year

    Yangyang 1'032MW 4 258MW KOMIPO SouthKorea 2006

    Kannagawa 2'820MW 6 470MW TEPCO Japan 2005

    Goldisthal 1'060MW 4 265MW VATTENFALLEurope Germany 2002

    Kazunogawa 1'648MW 4 412MW TEPCO Japan 2001

    Tianhuangping 1'800MW China 2001

    Guangzhou 2'400MW 8 300MW CLP,Guangdong China 2000

    Matanoagawa 1'200MW ChugokuElectricPower Japan 1999

    Okutataragi 1'932MW 6 322MW KEPCO Japan 1998

  • LMH Laboratory for Hydraulic Machines

    9 2820MWCapacity9 6PumpTurbines,470MWPumpingPower,625mWC Head9 TEPCO,TokyoElectricPowerCo.

    Kannagawa PSP:WorldwideLargestCapacityPumpedStoragePowerPlant

    500rpm,525,000kVAMotorGenerator,Hitachi

    6PumpTurbines@500rpm

  • LMH Laboratory for Hydraulic Machines

    VerticalTernaryUnits:PeltonM/GPump

    MatchingbothPumpingandGeneratingModes9 LengthoftheRotatingTrain;9 Speed;9 RequiredSubmergence.

    HighGradeControl9 Pelton Turbine9 HydraulicByPass

    TurbineDriveforStartingUp 1DirectionofRotation9 EfficientCooling

    SafeTransients

    Technology ofTernary Units

    2 Ternary Units~850 mCE 120 MW @ 500 min-1

    FMHL+

  • LMH Laboratory for Hydraulic Machines

    HydraulicBypass

    M G T PP P P Technology:EnablingFastGridPrimaryControl

  • LMH Laboratory for Hydraulic Machines

    MixedIslandedNetworkWindFarmSafetyTrippoff

    200MWWindFarm 1'200MWNuclearPowerPlant 2x250MWPumpedStorage

    Plant

    9 C.Nicoletetal.,"StorageUnitstoStabilizeMixedIslandedPowerNetwork:aTransientAnalysis".HYDRO2008,Ljubljana,Slovenia.

    AdvancedNumericalSimulation:EnablingFastGridControl

    http://simsen.epfl.ch/

  • LMH Laboratory for Hydraulic Machines

    GridPrimaryControlthruHydraulicBypass

    250 MW Hydraulic Bypass

    http://simsen.epfl.ch/

    200 MW Wind Farm Safety Tripp off SIMSEN Numerical Simulation

    AdvancedNumericalSimulation:EnablingFastGridControl

  • LMH Laboratory for Hydraulic Machines

    ReversiblePumpTurbineUnitsTechnologyChallenges

    StartUpProcedures9 StaticFrequencyConverterofLimited

    Power9 BacktoBackarrangement9 TurbineorPonyMotorDrive9 Dewatering/WateringProcess

    BidirectionalMotorGeneratorSpeed9 AirCoolingvs.WaterCooling

    Pumping&GeneratingOperatingRangesMatching9 Efficiency9 Cavitation9 Transients:Startup&LoadRejection

    GridPrimaryControl9 Variablespeed9 DoubleRegulatedStages

    ReversiblePumpTurbineTechnology

    Yang Yang (ALSTOM Hydro)

    800 mWC

    4 x 258 MW 600 min-1

    Double Regulated Stages (nq 38)

  • LMH Laboratory for Hydraulic Machines

    620MWNant deDrance PSPProject(VS)Commissioningin2015

    EmossonLake 210106 m3 Capacity VieilEmossonLake 11106 m3 Capacity 250to390mWC HeadRange 4x155MWSingleStagePumpTurbines 428.6min1 7%VariableSpeedDrive

    VARSPEEDTechnologyEnablingPumpingPowerControl

  • LMH Laboratory for Hydraulic Machines

    1GWLinthal PSPProject(GL)Commissioningin2015

    Limmern 92106 m3 Capacity Mutt 25106 m3 Capacity 560mWC to724mWC HeadRange 4x250MWSingleStagePumpTurbines 500rpm 6%VariableSpeedDrive

    VARSPEEDTechnologyEnablingPumpingPowerControl

  • LMH Laboratory for Hydraulic Machines

    VARSPEEDTechnology StaticFrequency

    Converter9VoltageSourceInverter

    DoubleFeedAsynchronousMachines9CylindricalRotorwithThreePhasesWinding9 SlipRingsforExcitation

    ReversiblePumpTurbine

    VARSPEEDTechnologyEnablingPumpingPowerControl

  • LMH Laboratory for Hydraulic Machines

    NumericalSimulationoftheVeryFastChangeofthePowerSetPoint

    YvesPannatier :"Optimisationdesstratgiesderglaged'uneinstallationdepompageturbinagevitessevariable",Thse EPFLN 4789,2010.

    VARSPEEDTechnologyEnablingPumpingPowerControl

    http://simsen.epfl.ch/

    Varspeed

    Synchronous Machine

  • LMH Laboratory for Hydraulic Machines

    SciencesandTechnologyChallenges

    Safety,ReliabilityandFlexibility9MeetingDemandofPeakingPower9GridPrimaryControl

    ShortTimeResponse9 FrequentStarts&Stops9 ExtendingOperatingRanges

    KnowledgeDevelopmentinHydrodynamics

  • LMH Laboratory for Hydraulic Machines

    RotorStatorInteractionsinGeneratingMode

    HYDRODYNACaseStudyzo =20,zb =99 ExperimentalInvestigations9ValidationofUnsteadyNumericalSimulations

    "Dynamic"BehaviorofPumpTurbines

    Unsteady Pressure Field in Generating ModeMax Discharge

    HYDR DYNA

  • LMH Laboratory for Hydraulic Machines

    ExperimentalInfrastructure

    Complying IEC 60193 StandardsEfficiency Uncertainty

  • LMH Laboratory for Hydraulic Machines

    IEC60193PumpTurbineModelTestingPumpedStoragePowerPlant Country Owner/Manufacturer Capacity Year

    Ludington MI,USA Consumers Energy 6x312MW 2010

    XIANYOU China DONGFANGElectricalMachineryLtd 1'200MW 2009

    XIANSHUIJAN China HARBINElectricalMachineryLtd. 4x370MW 2009

    VeryHighHead R&D/ALSTOMHydro 20078

    ROCKYMOUNTAIN GA,USA OglethorpePower/AmericanHydro 3x370MW 20056

    BLENHEIMGILBOA NY,USA Rev.Eng.&ImpellerModelNYPA 4x260MW 2003

    CHEONSONG SouthKorea KoreaWesternPowerCo/GEHydro 2x350MW 2003

    Nq45 R&D/ALSTOMHydro 2002

    VENDANOVEII Portugal EDP/VOITHHydro 2x98MW 2001

    ALQUEVA Portugal EDIAoperatedbyEDP/ALSTOMHydro 2x130MW 1999

    TAUMSAUK* MO,USA UnionElectricCompany/AmericanHydro 2x220MW 1997

    EPFL:aKeyResearchCenterforHydropowerDevelopment

  • LMH Laboratory for Hydraulic Machines

    PompeturbineHYDRODYNAzo =20,zb =9

    ResearchProjectPumpTurbineHydrodynamics

    Investigating,ModelingandHarnessingUnsteadyFlows;

    FluidStructureCoupling;

    RotorStatorInteractions;

    Cavitation;

    PerformanceCurveStability

    Sciencesand Technology Challenges

    HYDR DYNA

  • LMH Laboratory for Hydraulic Machines

    ExperimentalInvestigations

    HYDRODYNAPumpTurbineScale Model

    HYDR DYNA

  • LMH Laboratory for Hydraulic Machines

    ComputingDomain

    FlowNumericalSimulations

    HYDR DYNA

  • LMH Laboratory for Hydraulic Machines

    RotorStatorInteractionGeneratingMode@FullLoad

    PressureFieldattheSpiralCasingWall

    HYDR DYNA

  • LMH Laboratory for Hydraulic Machines

    K=2Modeof9x20RSI

    ExperimentalValidationofRSINumericalSimulations

  • LMH Laboratory for Hydraulic Machines

    ImpellerModalAnalysis:2DMode

    HYDRODYNAImpellerFluidStructureCoupling

  • LMH Laboratory for Hydraulic Machines

    TowardaSustainableCO2FreePowerGenerationSystem

    RenewingAvailableHydropowerSchemeswithPumpedStoragePowerPlantsforMaximizingValueoftheAvailableStorageCapacities9MinimizingEnvironmentalImpacts;9 IncreasingPowerCapacityandEfficiency;9 DevelopingPowerControlCapability;9 EnhancingRobustness,Availability,Maintainability&Safety.

    InterconnectedElectricityNetworksOpportunities9 EnablingNewRenewableEnergyDevelopment;9 PeakPowerGeneration;9 GridPowerControlServices:PrimaryControl(frequency).

    StrategicIssuesforDevelopingPumpedStoragePowerPlants

  • LMH Laboratory for Hydraulic Machines

    Conclusions PumpedStoragePlants(PSP)arethekeycomponentfor

    enablingthedevelopmentandtheoptimumuseofprimaryrenewableenergy.

    Thebusinessmodelisdrivenbytheenergyspotmarket,theservicestothegridandthepublicpolicy.

    Thepumpturbinetechnologyneedstobefurtherdevelopedtomeetthemarketneedsandtoensureandenhance,reliabilityavailabilitymaintainabilityandsafetyofthepowerplants.Attentionmustbepaidwhenutilizingexistinghydraulicinfrastructure,e.g.penstock.

    TheongoingSwissprojectsofPSPareanopportunityforfurtherinvestigationsinthefieldofenablingenergytechnology.

    EPFLSchoolofEngineering

  • LMH Laboratory for Hydraulic Machines

    EPFLDoctoralTheses NicolasRUCHONNET:"Multiscale ComputationalMethodologyAppliedto

    Hydroacoustic ResonanceinCavitating PipeFlow", EPFLDoctoralThesisN4778,2010.

    Berten STEFAN:HydrodynamicsofHighSpecificPowerPumpsatOffDesignOperatingConditions,EPFLDoctoralThesisN4642,2010.

    PhilippeAUSONI:"TurbulentVortexSheddingfromaBluntTrailingEdgeHydrofoil", EPFLDoctoralThesisN4475,2009.

    OlivierBRAUN:"PartLoadFlowinRadialCentrifugalPumps",EPFLDoctoralThesisN4422,2009.

    AlirezaZOBEIRI:"InvestigationsofTimeDependentFlowPhenomenainaTurbineandaPumpTurbineofFrancisType:RotorStatorInteractionsandPrecessing VortexRope",EPFLDoctoralThesisN4272,2009.

    AdvancedEducationinHydrodynamicsofTurbomachines

  • LMH Laboratory for Hydraulic Machines

    ThanksforyourKindAttention-

    RGIStorageWorkshop,Montreux Jan.27,2011

  • LMH Laboratory for Hydraulic Machines

    GrandeDixence HydropowerScheme

    400Millionsm3 ReservoirStorageCapacity:MaximumValue

  • LMH Laboratory for Hydraulic Machines

    GrandeDixence HydropowerScheme:

    GeneratingPowerStation:SeasonalOperation9 1'269MWBieudron9 685MWNendazFionnay9 100MWChandoline

    CollectingWaterfrom35Glaciers9 170MWPumpingPower

    400Millionsm3 ReservoirStorageCapacity:MaximumValue

  • LMH Laboratory for Hydraulic Machines

    1'269MWBieudron PowerPlant3Pelton Turbines

    500MVAGenerators9428.5min1914poles,35.7MVA/pole9WaterCooled

    423MWPeltonTurbines,5injectors91'883mWC Head9 25m3/sDischarge9D1 =3.993m9 ~28tRunnerMass

    Bieudron PowerPlantEnablingRhDix StoragePumpedProject