TB seriesEnergy Saving Hydraulic PLAIMM

Back to the Basic

TB S

erie

sTB

Ser

ies

32

TB series

Model / Clamping Force Tie-Bar Clearance (HxV) inch(mm) Injection Unit [ Screw Diameter in inch(mm) ]

0.98(25) 1.10(28) 1.18(30) 1.38(35) 1.57(40) 1.77(45) 1.97(50) 2.17(55) 2.36(60) 2.56(65) 2.76(70) 2.95(75) 3.15(80) 3.54(90) 3.94(100) 4.13(105) 4.53(115)

TB 100S 14.17x14.17 (360x360) O A B

TB 130S 16.14x16.14 (410x410) O A B

TB 180S 18.11x18.11 (460x460) O A B

TB 220S 20.08x20.08 (510x510) O A B

TB 270S 22.05x22.05 (560x560) O A B

TB 310S 24.02x24.02(610x610) O A B

TB 420S 27.95x27.95 (710x710) O A B

TB 530S 32.68x32.68 (830x830) O A B

TB 640S 35.83x35.83 (910x910) O A B

TB 750S 40.16x40.16 (1020x1020) O A B

TB 970S 43.70x43.70 (1110x1110) O A B

TB series is the newly launched energy saving hydraulic type injection molding machine from WOOJIN PLAIMM equipped with servo pump system for optimum performance.

Energy Saving Hydraulic PLAIMM

- Center-press platen and brake motor in clamping unit has increased the accuracy & reproducibility.- Newly designed high-rigidity frame.- Main parts have new minimized and optimized design which made it possible to apply higher clamping force.- It assists in stabilizing the machine and reducing the noise during operation.

Oil circulation and oil cooling & filtering is divided separately maximizing the efficiency and durability of the machine. The injection unit is equipped with dual pull nozzle touch cylinder, Proportional/Integral/Differential valves & the low friction mechanism make it more precise & long-lasting.

Woojin PlaimmTB serise

OILCooling Water

Hydraulic oilconsumption

Cooling waterconsumption

Energyconsumption

60% savings 25% savings 15% savings

*Savings under standard conditions.

74

Your Advantage

1. Servo Pump System

It saves the energy consumption up to 60%. It prevents high temperature in hydraulic oil. Thus, saving the oil cooling up to 25%. It also reduces the noise during machine operation.

2. Center-Press Toggle System - Improve stability in molding - Minimize platen’s damage - Higher speed and stable platen’s movement

Center-press toggle system designed to apply equal force on mold during clamping and preventing platen’s damage.Tie-bar bush provided to decrease friction and retain stability during clamp movements.

3. Brake Motor for Keeping Clamping Position The brake motor is installed in clamping unit to maintain the same clamping force & position even after long and repeated usage during clamp movements.

4. Dual Pull Nozzle Touch Cylinder The dual pull nozzle touch cylinders are equipped on both sides in injection unit providing more stability and improved precision.

5. Dual Cylinder Injection Unit

- Faster reaction time of injection - Advance in balance of injection - More Stability in molding - Minimize and cushion the impact

The dual cylinder injection unit is designed to have a better balance and increased stability. It has high responsiveness and minimizes molding error & machine’s shock.

6. Closed-Loop System

Enhance controlling injection back pressure by system optimization. The closed-loop injection optimization system helps to regulate the values inserted in the controller should be exactly same as the real position. It makes sure that there is absolutely no deviation between the selected parameter by a user and the actual position of the machine.

7. Hydraulic Oil Circulation System - Oil-leakage protection - Increase durability - Better injection reproducibility - Reduce cooling & filtering time

Hydraulic oil rotation and oil cooling/filtering operate separately maintaining constant conditions. It helps to improve reproducibility and prevent the damages from excessive high temperature or pressure.

In comparison, the normal oil rotation mechanism can bring the contaminated oil back in the tank through oil cooling/filtering and in the process, the filter can be blocked which can further lead to excessively high temperature or oil leakage issues.

However the newly designed oil tank & rotation mechanism separates the oil rotation from oil cooling/filtering through an installed pump which makes sure that the contaminated oil and the filtered clean oil have no contact with each other during the machine operation.

TB seriesBack to the Basic

In comparison, the single pull nozzle touch cylinder concentrates the force on the bottom of the fixed platen, making it to bend or damage after long usage of the machine.

Center Press Clamping

Deliver constant clampforce

Center Press Clamping System with Tie-Bar BushNormal Type Clamping Brake Motor Dual Pull Nozzle Touch Cylinder Single Pull Nozzle Touch Cylinder Closed-Loop Controlling System Hydraulic Oil Circulation System

There is no interference during oil circulation There is interference during oil circulation

Hydraulic Oil Circulation System

Normal System

Oil-Tank

Motor

Oil-CoolerOil-Filter

Use

Oil-Tank

Oil-Cooler

Oil-Filter

Use

Tie-Bar Bush

Controller

4. Dual Pull Nozzle Touch Cylinder

5. Dual Cylinder Injection Unit

6. Closed-Loop System

1. Servo Pump System

7. Hydraulic Oil Circulation System

2. Center Press Type

High Rigidity Frame

3. Brake Motor for Keeping Clamping Position

7

Coating inside of oil tank to prevent corrosion

Item(USton) Power Consumption(kw/h) Saving Rate(%) remark

190Hydraulic 20.83

75.3 75g, 18secServo Hybrid 5.14

600Hydraulic 33.65

59.1 500g, 33secServo Hybrid 13.76

Servo Hybrid System Energy Saving Rate

Fixed displacement pump

Hybrid Servo

Pow

er C

ons

umption(

kw/h

)

Time(sec)0

010

100

20 30 40

Power Consumption Comparison for Hydraulic and Servo Hybrid System

98

Controller(ES600)Applications

A new type of high performance control systemES600 maintains optimum machine condition at all times to produce high quality mold products thanks to the harmony between the multi-functional, high performance electronic control technology and the machine characteristics, which enables precision molding and provides stable system performance.

ES600 displays are in the form of graphs and pictures to facilitate user interface. The feed back control feature provides accurate operations based on configured conditions.

Controller technical data

Standard 10.4” TFT Color LCD

RS232(Mold Data, Fix Data, Sequence)/ CAN Comm.

Supports multiple languages (3 languages)

Temp Input: K or J Type

Supports CF memory ( up to 512MB): Mold Data, Shot Data, Screen Capture

Characteristics of ES600

- Multi-stage, precision control of each moving unit

- Simplified control using sensors on moving units

- Heating Cylinder zones: Default 7 Zones, Oil Temp 1 Zone

- Stores up to 100 Internal Mold Data sets

- Uses CF memory for External Mold Data

- Equipped with Robot Interface by default

- Can store Shot Data

- Displays Injection Speed and Pressure in graphic formats

Machine Status

Clamping

Injection & Holding Pressure

Nozzle & Material Change

Temperature

Mold Data

Product Control

Shot Data

Ejector & Robot

Setting Record

Alarm Record

Resin Type & Weekly Pre-heating

There are total of 21 functions such as machine status, clamping, injection & holding pressure, charging etc. displayed on a wide 10.4” screen in English, Chinese & Korean languages for user convenience with below 1ms of scan time.

TB seriseController System

1110

Managing up to 250 units of injection molding machine at once

From real time monitoring to data loading and analyzing

CMS Structure

CMS is a central process information system that makes you check real time operating conditions and production details of your operating injection molding machines. All the intensive information including quality management, production management, machine operating conditions, etc. can be directly monitored by your computer. It is further possible to convert the information in Microsoft Excel files.

※ The above given program is the copyright product of WOOJIN PLAIMM. Illegal usage or unauthorized distribution without prior permission is punishable by law.

CMS Central monitoring system

CMS Concept

TN TE TH DL NC VH TB

Real time monitoring

Server PC

Mold data/ Print-out Database/ Print-out Product management

HUB

*MS-SQL ser.2008 license Required

*Cable category 5 not includedInternet LAN

CMS

DBA

(Dat

a Ba

se A

gent

)CM

S D

BS(D

ata

Base

Sto

rage

)

*Note : It may be required to buy LAN/HUB separately depending on the controller.

CMS LAN CMS LAN CMS LAN

CMS HUB CMS HUB CMS HUB

CMS DBS CMS DBS CMS DBS

CMS DBA CMS DBA CMS DBA

B&R GTB SEVEN ES600

Installation Requirements

- Server needed with CMS data installed Minimum Requirements : Windows or Windows XP

- Basic requirements : Windows server database program should be installed after purchasing (MS-SQL Server 2008 or higher recommended)

- Install a wired LAN network (Additional devices may be required as per the circumstances)

CMS Details

CMS DBA (Date Base Agent)

CMS DBA helps you link the information generated by the injection molding machines to ERP, you can select the information to interlock on ERP. Maximum 250 injection machine network connections available.

CMS DBS (Data Base Storage)

CMS DBS functions to store the injection machine production information to the server, which can be directly managed through computer/PC. It saves data of 46 item basically. (If you want to add data inquire to our staff.)

TB seriseCentral Monitoring System

Option

Required

1312

INJECTION UNITScrew & Barrel Type O A B O A B O A B O A B O A B

Screw Diameter inch 0.98 1.10 1.18 1.10 1.18 1.38 1.38 1.57 1.77 1.57 1.77 1.97 1.77 1.97 2.17

mm 25 28 30 28 30 35 35 40 45 40 45 50 45 50 55

Injection Pressure psi 44378 42671 37171 42671 37171 27310 42671 32670 25813 32670 25813 20909 37171 30109 24883

Theoretical Injection Volume inch3 4.19 5.26 6.04 7.51 8.63 11.74 12.92 16.87 21.35 16.87 21.35 26.36 25.23 31.15 37.69

Shot Weight (PS) oz 2.23 2.80 3.22 4.00 4.60 6.25 6.88 8.99 11.37 8.99 11.37 14.04 13.44 16.59 20.08

Injection Rate inch3/s 3.88 3.76 4.32 3.76 4.32 5.88 6.26 8.17 10.34 8.17 10.34 12.77 9.03 11.15 13.49

Screw Stroke inch 5.51 5.51 5.51 7.87 7.87 7.87 8.66 8.66 8.66 8.66 8.66 8.66 10.24 10.24 10.24

Injection Speed inch/s 5.10 3.94 3.94 3.94 3.94 3.94 4.19 4.19 4.19 4.19 4.19 4.19 3.66 3.66 3.66

Plasticizing Capacity (PS) lbs/hr 58.3 78.8 94.7 78.8 94.7 142.9 146.5 209.1 286.2 209.1 286.2 379.1 224.1 296.9 382.8

Screw Rotation rpm 253 253 253 253 253 253 259 259 259 259 259 259 203 203 203

CLAMPING UNITClamping Force US ton 100 130 180 220 270

kN 882 1176 1568 1960 2352

Distance Between Tie-Bar (HxV) inch 14.17 x 14.17 16.14x16.14 18.11x18.11 20.08x20.08 22.05x22.05

Platen Size (HxV) inch 22.44 x 22.44 24.8x24.8 27.17x27.17 29.92x29.92 33.07x33.07

Opening Stroke inch 12.99 14.57 15.94 18.11 20.47

Daylight inch 26.77 30.31 33.66 37.80 44.09

Min. Mold Height inch 5.51 5.91 7.09 7.09 7.87

Max. Mold Height inch 13.78 15.75 17.72 19.69 23.62

Ejector Force US ton 3.8 3.8 4.6 4.6 6.4

Ejector Stroke inch 3.94 3.94 4.72 5.51 5.91

GENERALTotal Heat Capacity kW 6.4 6.4 9.2 11.1 13.2

Electric Motor Power Capacity kW 12.0 12.0 28.3 28.3 36.7

Total Electric Power Capacity kW 18.4 18.4 37.5 39.4 49.9

Total Oil Reservoir Capacity gal 52.8 52.8 71.3 71.3 88.5

Machine Weight lbs 5952 9921 12346 15212 22708

Machine Dimension (LxWxH) ft 14.7x3.9x5.2 15.1x4.2x5.2 18.7x4.6x5.6 19.7x4.9x5.9 22x4.9x6.2

Cooling Water Requirement gal/min 10.6 10.6 10.6 15.9 15.9

Specification

1. Theoretical Injection Volume : Screw Diameter x Screw Stroke. 2. Minimum mold size must be over 60% of distance between tie-bar.3. This data based upon the 60Hz electricity frequency.4. Specifications can be changed for improvement without prior notice.

TB 100S TB 130S TB 180S TB 220S TB 270S TB 310S TB 420S TB 530S TB 640S TB 750S TB 970S

O A B O A B O A B O A B O A B O A B

1.97 2.17 2.36 2.56 2.76 2.95 2.56 2.76 3.15 2.76 3.15 3.54 3.15 3.54 3.94 3.94 4.13 4.53

50 55 60 65 70 75 65 70 80 70 80 90 80 90 100 100 105 115

34052 28142 23647 28727 24770 21577 30779 26539 20319 33440 25603 20229 31203 24655 19970 29130 26422 22027

33.55 40.59 48.31 64.80 75.15 86.27 77.96 90.41 118.09 103.33 134.96 170.81 153.36 194.10 239.63 277.97 306.47 367.62

17.87 21.62 25.73 34.51 40.03 45.95 41.53 48.16 62.90 55.04 71.89 90.98 81.69 103.39 127.64 148.07 163.24 195.82

11.74 14.21 16.91 17.99 20.87 23.95 17.99 20.87 27.25 28.95 37.81 47.85 38.08 48.20 59.50 50.84 56.06 67.24

11.02 11.02 11.02 12.60 12.60 12.60 15.16 15.16 15.16 17.32 17.32 17.32 19.69 19.69 19.69 22.83 22.83 22.83

3.86 3.86 3.86 3.50 3.50 3.50 3.50 3.50 3.50 4.85 4.85 4.85 4.89 4.89 4.89 4.18 4.18 4.18

283.6 365.7 461.2 445.8 543.3 653.0 445.8 543.3 775.6 646.3 817.9 990.5 815.7 986.0 1195.8 1189.9 1293.0 1509.0

194 194 194 151 151 151 151 151 151 180 160 141 159 141 129 128 122 112

310 420 530 640 750 970

2744 3724 4074 5684 6664 8624

24.02x24.02 27.95x27.95 32.68x32.68 35.83x35.83 40.16x40.16 43.7x43.7

35.83x35.83 42.13x42.13 48.03x48.03 52.76x52.76 59.06x59.06 64.17x64.17

22.44 27.56 30.71 33.46 37.40 47.24

48.03 57.09 62.20 70.87 80.71 94.49

9.84 11.81 13.78 15.75 17.72 19.69

25.59 29.53 31.50 37.40 43.31 47.24

6.4 9.7 15.2 16.8 23.4 27.2

6.69 7.87 7.87 8.86 10.04 10.04

15.5 24.3 24.3 28.2 35.4 48.8

36.7 56.3 56.3 93 (36.7 + 56.3) 112.6 (56.3 + 56.3) 129.7 (56.3 + 36.7 + 36.7)

52.2 80.6 80.6 121.2 148.0 178.5

111 141.3 141.3 237.8 290.6 343.4

26896 37038 45072 72753 94799 121254

23.9x5.2x6.2 26.6x5.9x6.9 26.9x5.9x6.9 31.2x6.9x7.2 35.4x8.5x8.2 42.7x8.5x8.5

15.9 18.5 18.5 18.5 23.8 29.1

TB seriseSpecification

1514

INJECTION UNIT CLAMPING UNIT GENERAL

StandardInjection process control stage (Speed / Pressure) 6 Mold opening speed & pressure

control stage 5 Molding data memor y capacity (Internal / External) 1000/usb

Holding process control stage (Speed / Pressure) 3 Mold closing speed & pressure

control stage 5 Alarm history display & saving S

Charging process control stage (Speed / Pressure) 4 Ejector speed & pressure control

stage 2 Record of value changing S

Back pressure control stage 4 Clamping position display S Statistical function S

Suck back control (Before) 1 Automatic mold height adjustment S I/O circuit display S

Suck back control (After) 1 Ejector position display S Multi language display – Korean / English / Chinese S

Injection position display S Hydraulic core puller 2 stage S Robot interlock circuit S

Injection speed graph display S Air blow off unit S Robot interlock interface (Euromap 12 / SPI) S

Back pressure closed-loop S Safety device(Electric / Hydraulic/mechanical) S Hydraulic oil level alarm S

Cushion amount display & alarm S Hydraulic oil temperature over alarm S

Screw RPM display S Hydraulic oil heating control device S

Auto purge circuit S Reserved injection mold number and alarm S

Screw cold start prevention device S Hopper throat temperature control device S

Pre-heating timer (weekly) S Automatic lubricating device S

Heater temperature abnormal display S Shot data file saving (External) S

Cylinder temperature keeping mode S Product chute S

Valve gate 1 stage S Leveling pads S

Anti-wear screw&barrel S Maintenance tools S

Spare parts S

Electrical outlet (5 socket)-2set S

OptionShut-off Nozzle(Hydraulic type, Spring type, Air pressure type )

O Unscrewing device O Hopper moving device O

Screw & Barrel(Anti-wear/corrosion) O Daylight extension O Auto safety door open / close device O

SB screw O Hydraulic oil cleaner O

Lubricating oil recycling device O

Auto clamps(QDC) O

Insulation plate for mold O

Electricity (220V, 380V, 440V, 480V) O

Electrical outlet (5socket)-addition 2set O

Option Lists

Option Lists Service&Support

S : Standard O : Option

Service & Support The following technical support and warranty program will be honored by WOOJIN PLAIMM, Inc. This program is applied to only model TB-S series.

Machine Start-up & Training Program Free installation and start-up service with training program is provided by WOOJIN PLAIMM, Inc.

Warranty Program The warranty period begins on date of 'Start-up' or 60 days from the delivery, whichever comes earlier. This warranty covers repair or replacement of parts due to defects in material and or workmanship for machines run under normal operation. The entire program applies only to the original customer at the original place of installation. Most of spare and replacement parts can be delivered from warehouse in CA. Also if required it can be supplied by HQ in Korea by air.

Basic Warranty

Warranty Period Part Name

Clamping device

3 Years

Stationary platen, Movable platen, Rear panel, Tie bar, Tie-bar nut, Cross head, Cross head guide pin, Gear for mold thickness adjustment, Toggle bracket (Die casting only)

Injection device

Housing , Bearing box, Injection bed, Screw driveshaft , Injection hydraulic cylinder(Casting)

6 months Screw head set, Nozzle

Hydraulic, Electric Parts & Others 1Year

Potentiometer, Reducer, Magnet, Circuit breaker, Relay, Various kinds of switches, limit switches, sensors (hydraulic oil pressure sensor etc.), Controller, Electric motor, Servo motor, servo drive, Manometer, Oil temperature gauge, Gauge cock, Toggle bush, Bearing, Hydraulic hose, Hydraulic cylinder, Hydraulic motor, Hydraulic valves, Hydraulic pump, Seal packing of hydraulic pump such as O-ring, packing, oil seal etc.Lubricant supplying device, Greese supplying device including hose and partsAnti-wear screw & barrel and cylinder head (under 15% of glass fiber based on Nylon)Anti-wear corrosion screw & barrel(under 40% of glass fiber based on Nylon)Standard type of screw & barrel

Labor Warranty This warranty covers all service labor for the diagnosis and repair or replacement of all defective parts for the first 1 year after the warranty begins.

1st edition 06/03 - Printed in Korea. 03/2014 - US01

KoreaWOOJIN PLAIMM Head Office & Plant46-17, Robot land-ro 249beon-gil, Seo-gu, Incheon, Korea

China IncorporationWOOJIN PLAIMM(NINGBO)CO.,LTD

USA Incorporation

PolandTel +48-513-211-177 E-mail pl@wjpim.com

PhilippinesTel +63-2-822-2979 E-mail ph@wjpim.com

RussiaTel +7-495-245-0073 E-mail ru@wjpim.com

EgyptE-mail Eg@wjpim.com

Mexico IncorporationTel +52-81-1090-8726 E-mail mx@wjpim.com

India

IndonesiaTel +62-21-8370-1281 +62-21-8984-5304E-mail id@wjpim.com

TurkeyE-mail tr@wjpim.com

Japan IncorporationTel +81-52-919-7775 E-mail jp@wjpim.com

MalaysiaTel +60-3-7887-0590 E-mail my@wjpim.com

VietnamTel +84-4-3538-0326 E-mail vn@wjpim.com

Tel +82-32-580-8333 (USA, Mexico, Japan)+82-32-580-8860 (Southwest Asia, Thailand, Vietnam, CIS, Africa, South America)+82-32-580-8369 (Europe, Russia, New Zealand)+82-32-580-8834 (India, Indonesia, Philippines, Turkey)

Fax +82-32-573-7030E-mail info@wjpim.com

Tel +91-99-4134-2299+91-11-4285-1213

E-mail in@wjpim.com

ThailandTel +66-2-745-4146

+66-85-281-6748E-mail th@wjpim.com

Ningbo Tel +86-574-8680-6088 E-mail cn@wjpim.comGuangdong Tel +86-769-8352-5307Shandong Tel +86-535-671-2246Chongqing Tel +86-23-6718-6161Suzhou Tel +86-512-6565-0531Tianjin Tel +86-22-2388-2103

L.A 684 Park Ridge Ave. Norco, CA 92860Tel +1-951-734-7890(Ext.102) E-mail us@wjpim.comFax +1-951-734-7891

Chicago 650 W.Grand Ave. BLDG A(Suite 106)Elmhurst, IL 60126 Tel +1-951-734-7890(Ext.201) E-mail kckim@wjpim.com

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