the fiber process

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The Fiber Process SORTING WASHING OPENING Fiber Cleaning / Dehairing CARDING BATTING FELTING ROVINGS BUMPS DRAFTING SPINNING PLYING STEAMING CONEWINDING BALLWINDING SKIENING Sale: Skiens Sale: Balls Sale: Roving Sale: Bumps Sale: Felt Sale: Batts Sale: Cones

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Page 1: The Fiber Process

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The Fiber ProcessSORTINGWASHINGOPENINGFiber Cleaning / Dehairing

CARDING BATTINGFELTING ROVINGSBUMPSDRAFTINGSPINNINGPLYINGSTEAMINGCONEWINDING BALLWINDINGSKIENINGSale: SkiensSale: BallsSale: RovingSale: BumpsSale: FeltSale: Batts

Sale: Cones

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The Picker/Opener teases out entanglements and blends the fiber t

give consistency in further processing. Blending of fiber types an

colours can easliy be accomplished at this stage giving a complethomogeneous blend. The fiber is thrown into a collection room wherconditioning oils are applied.

 

Specifications:

Size: 72” long X 34” wide X 62” highElectrical: 110 VAC, 10 AMP

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The function of the Draw Frame is to create a roving consistent in

size over its entire length. The draw frame blends multiple rovingsinto one fiber stream and uses controlled drafting to size the output

roving. Multiple passes through the draw frame results in strong,uniform roving of a size that can be easily managed at the spinner.

Blending at this stage can create very unique end products.

Specifications: Size: 62” long, X 34” wide, X 50” high

Electrical: 12.5 AMP, 110 VAC

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The Spinners draw in rovings and direct them through a controlled drafting sysconsistent fiber stream. This fiber stream is then twisted into a finished single

Draft, twist per inch and other production values and easily changed and constBoth the 4 and 8 Spindle Spinners can be adapted to ply the finished singles in

exciting effects can be created at this stage.

Specifications:

Size: 60” long, X 26” wide, X 52” highElectrical: 8 AMP, 110 VAC

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The Skein Winder produces a two

which the skein is built, tension adesired yarn or meter count is rea

Specifications:Size: 60”  

Electrical: 110 VAC, 8 AMP

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The Felt Maker creates a 36” x 48” felt pad

are only limited by ones imagination. A great

unit but is most often found in a Mini Mill con

Specifications:

Size: 63” long, X

Electrical: 110 VAC, 7.5 AMP

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During the steaming process the plyed yarn is drawn through the steamer bythe Cone Winder or Skein Winder. While under slight tension the yarn is

through a steam filled chamber and then a drying tube. This process sets th

Any tensions that are built into the yarn during the spinning or plying procesevened out during steaming.

Specifications:

Size: 84” long, X 23” wide, X 52” Electrical: 110 VAC, 13 AMP

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Yarn passed through the Cone Winder is metered, waxed if desire and wThe speed at which the cone is built, tension at which the yarn is applie

yarn on each cone in yards or meters can be preset. The Cone Windestops when the desired amount of yarn has been wound.

Specifications:

Size: 35” long, X 24” wide, X

Electrical: 110 VAC, 8 AMP

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This machine gently separates unwanted coarse guard hair, veget

matter and other contamination from fine fiber. The unwanted materials

collected in chambers underneath while the prime fiber is discharged fthe output

This machine is optional dependent on the fiber being processed andrequired finished product.

Specifications:

Size: 120” long, X 48” wide, X 50” Electrical: 110 VAC, 10 AMP (x2)

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The Sink Drum

Electrical Panel

Flo

The fiber washer will wash up to 20 pounds of fiber in a singleoperation, over a two or three hour period, depending on the

number of cycles chosen. Up to three types and or colours of fiber can be cleaned at the same time. The integrated recycling

system allows reuse of approximately 40% of your water. The

fiber washer can be used as a centrifuge or to rinse or washfinished goods.

Specifications:

Size: 96” long, X 48” wide, X 56” high (washer & recycler)Electrical: Washer - 10 AMP, Recycler - 15 AMP, 110 VAC

Minimum Water Supply: 2 2/3us gal/minMinimum Hot Water Recovery Rate: 80us gal/hour @ 130deg F

Hook Up: Standard laundry washer supply and drain

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The Ball Winder creates center-pull balls of finished

yarn. Size of the finished ball, tension of the yarnand the lay pattern of the yarn are all adjustable.

The finished balls ship and display very well.

Specifications:Size: 41” long, X 30” wide, X 50” high

Electrical: 110 VAC, 8 AMP