GOOD MANUFACTURING GOOD MANUFACTURING PRACTICESPRACTICES

Training about our Process and Product controlTraining about our Process and Product control

Forming & Packing.Forming & Packing.

GOOD GOOD MANUFACTURINMANUFACTURING PRACTICESG PRACTICES

Why we should follow GMP ? Because we are related to Food Industry. How to use GMP in our Process ? Do the work what have been trained to you

and Don’t do the work which is not trained to you.

Do Good work and Avoid Bad work. Follow HACCP.

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GOOD GOOD MANUFACTURINMANUFACTURING PRACTICESG PRACTICES

What is HACCP ? HACCP is a method by which we identify

Hazardous areas in our process and we keep track on them so that if there is any deviation in the process we take necessary actions to control the process and the product.

Can you explain in detail ?

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H azzardA nalysisC riticalC ontrolP oint

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HACCP was developed in the 1960’s when NASA asked Pillsbury to design and manufacture the first food for space flights

The growing concern about food safety from public health authorities, the Food Industry and consumers world wide has been the major force in the introduction of the HACCP system. Today HACCP is accepted internationally as a useful tool for adapting traditional inspection methods to a modern, science based, food safety system. HACCP has become the globally recognized method to ensure food safety

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GOOD GOOD MANUFACTURINMANUFACTURING PRACTICESG PRACTICES

HACCP is a systematic, preventative approach to food safety. It aims to prevent biological, chemical and physical hazards, instead of relying on finished product inspection. HACCP is used in the food industry to identify potential food safety hazards, so that key actions, known as Critical Control Points (CCPs) can be used to reduce or eliminate the identified hazards.

With HACCP the food processor systematically:

◦ Identifies potential food safety hazards (Hazard Analysis).

◦ Determines the key steps in their operation where the hazards can be prevented, eliminated or reduced to an acceptable level. (The key steps are known as Critical Control Points or CCPs)

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Good Manufacturing Practices (GMPs)

Standard Operating Procedures (SOPs)

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1. SAY what you do

2. DO what you say

3. PROVE it

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A CCP is a key step where hazards can be prevented, eliminated or reduced to an acceptable level.

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GOOD GOOD MANUFACTURINMANUFACTURING PRACTICESG PRACTICES

1. Identify Hazards

2. Determine Critical Control Points (CCPs)

3. Establish Critical Limits

4. Establish Monitoring Procedures

5. Establish Corrective Action Procedures

6. Establish Verification Procedures

7. Establish Record Keeping

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We use HACCP in our Manufacturing process and we have already established critical control points in our process there are 10 CCP in our process

Kindly view the enclosed Diagram of our Glass Manufacturing process.

GOOD GOOD MANUFACTURINMANUFACTURING PRACTICESG PRACTICES

A. Premises (including water supply)

B. Transportation, Receiving and Storage

C. Equipment Design, Installation and

Maintenance

D. Personnel Training

E. Sanitation & Pest Control

F. Recall

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You can control many of the potential hazards in a processing plant by using a standard set of principles and hygienic practices for the manufacturing and handling of wares. These standard principles and practices are called Good Manufacturing Practices (GMPs)

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Preventative measures to ensure food safety

Based on practical experience over a long period of time

The foundation on which to build a HACCP program

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The purpose and frequency of doing a task

Who will do the task

A description of the procedure to be performed

What paperwork is to be completed

(documentation) The method by which you show that task is

satisfactorily completed And the corrective actions to be taken of the task is

performed incorrectly

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GOOD GOOD MANUFACTURINMANUFACTURING PRACTICESG PRACTICES

Is a value which separates acceptability

from unacceptability

Critical Limits must meet or exceed

government regulations

One or more critical limit must be met to

ensure a CCP is controlling the hazard

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GOOD GOOD MANUFACTURINMANUFACTURING PRACTICESG PRACTICES

Regulatory Standards

Company Standards

Literature Surveys

Experimental Studies

Expert Advice

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