us patent 8978450

26
(12) United States Patent Steinhauser et a]. US008978450B2 US 8,978,450 B2 Mar. 17, 2015 (10) Patent N0.: (45) Date of Patent: (54) (75) (73) (*) (21) (22) (65) (60) (51) (52) (58) COMBINATION FLUID SENSOR SYSTEM Inventors: Louis P. Steinhauser, St. Louis, MO (US); Jacob Lindley, St. Louis, MO (US); John Paskvan, Gurnee, IL (US) Assignee: WatloW Electric Manufacturing Company, St. Louis, MO (US) Notice: Subject to any disclaimer, the term of this patent is extended or adjusted under 35 U.S.C. 154(b) by 653 days. Appl. N0.: 13/186,916 Filed: Jul. 20, 2011 Prior Publication Data US 2012/0186334 A1 Jul. 26, 2012 Related U.S. Application Data Provisional application No. 61/366,642, ?led on Jul. 22, 2010. Int. Cl. G01N 25/00 (2006.01) H05B 3/82 (2006.01) G01N 27/12 (2006.01) H05B 3/46 (2006.01) U.S. Cl. CPC .............. .. H05B 3/82 (2013.01); G01N27/123 (2013.01); H053 3/46 (2013.01); H05B 2203/003 (2013.01); H05B 2203/01 (2013.01); H05B 2203/0/3 (2013.01); H05B 2203/02 (2013.01) USPC ....................................................... .. 73/61.76 Field of Classi?cation Search USPC ....................................................... .. 73/61.76 See application ?le for complete search history. 52 50 44 38 42 40 (56) References Cited U.S. PATENT DOCUMENTS 4,703,652 A 11/1987 Itoh et al. 6,114,176 A 9/2000 Edgson et al. 6,250,152 B1 6/2001 Klein et al. 6,758,093 B2 7/2004 Tang et al. 7,030,629 B1 4/2006 Stahlamann et a1. 7,064,560 B2 6/2006 Yamamoto et al. 7,153,693 B2 12/2006 Tajiri et al. 7,222,528 B2 5/2007 Stahlamann et a1. 7,287,426 B2 10/2007 Frank 7,337,662 B2 3/2008 Sato et a1. 7,339,657 B2 3/2008 Coates 7,377,185 B2 5/2008 Kawanishi et al. 7,469,574 B2 12/2008 Kawanishi et al. 7,499,814 B2 3/2009 Nishina et al. 7,542,870 B2 6/2009 Reimer et a1. 7,574,900 B2 8/2009 Sasanuma et al. (Continued) FOREIGN PATENT DOCUMENTS EP 1152639 11/2001 EP 1752762 2/2007 WO 0157488 8/2001 OTHER PUBLICATIONS International Search Report and Written Opinion for PCT/US2011/ 044662 dated Oct. 12, 2011. Primary Examiner * Hezron E Williams Assistant Examiner * Rodney T Frank (74) Attorney, Agent, or Firm * Brinks Gilson & Lione (57) ABSTRACT An apparatus for determining and controlling characteristics of a ?uid is provided that includes a substrate, a heating circuit, and a sensing circuit applied on the substrate by a layered process. A control module is in communication With the heating circuit and the sensing circuit for determining, for example, type, concentration, liquid level, and temperature of the ?uid, Which in one form is a urea solution. 22 Claims, 18 Drawing Sheets 52

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Page 1: US Patent 8978450

(12) United States Patent Steinhauser et a].

US008978450B2

US 8,978,450 B2 Mar. 17, 2015

(10) Patent N0.: (45) Date of Patent:

(54)

(75)

(73)

(*)

(21)

(22)

(65)

(60)

(51)

(52)

(58)

COMBINATION FLUID SENSOR SYSTEM

Inventors: Louis P. Steinhauser, St. Louis, MO (US); Jacob Lindley, St. Louis, MO (US); John Paskvan, Gurnee, IL (US)

Assignee: WatloW Electric Manufacturing Company, St. Louis, MO (US)

Notice: Subject to any disclaimer, the term of this patent is extended or adjusted under 35 U.S.C. 154(b) by 653 days.

Appl. N0.: 13/186,916

Filed: Jul. 20, 2011

Prior Publication Data

US 2012/0186334 A1 Jul. 26, 2012

Related U.S. Application Data

Provisional application No. 61/366,642, ?led on Jul. 22, 2010.

Int. Cl. G01N 25/00 (2006.01) H05B 3/82 (2006.01) G01N 27/12 (2006.01) H05B 3/46 (2006.01) U.S. Cl. CPC .............. .. H05B 3/82 (2013.01); G01N27/123

(2013.01); H053 3/46 (2013.01); H05B 2203/003 (2013.01); H05B 2203/01 (2013.01);

H05B 2203/0/3 (2013.01); H05B 2203/02 (2013.01)

USPC ....................................................... .. 73/61.76

Field of Classi?cation Search USPC ....................................................... .. 73/61.76

See application ?le for complete search history.

52

50

44

38

42 40

(56) References Cited

U.S. PATENT DOCUMENTS

4,703,652 A 11/1987 Itoh et al. 6,114,176 A 9/2000 Edgson et al. 6,250,152 B1 6/2001 Klein et al. 6,758,093 B2 7/2004 Tang et al. 7,030,629 B1 4/2006 Stahlamann et a1. 7,064,560 B2 6/2006 Yamamoto et al. 7,153,693 B2 12/2006 Tajiri et al. 7,222,528 B2 5/2007 Stahlamann et a1. 7,287,426 B2 10/2007 Frank 7,337,662 B2 3/2008 Sato et a1. 7,339,657 B2 3/2008 Coates 7,377,185 B2 5/2008 Kawanishi et al. 7,469,574 B2 12/2008 Kawanishi et al. 7,499,814 B2 3/2009 Nishina et al. 7,542,870 B2 6/2009 Reimer et a1. 7,574,900 B2 8/2009 Sasanuma et al.

(Continued)

FOREIGN PATENT DOCUMENTS

EP 1152639 11/2001 EP 1752762 2/2007 WO 0157488 8/2001

OTHER PUBLICATIONS

International Search Report and Written Opinion for PCT/US2011/ 044662 dated Oct. 12, 2011.

Primary Examiner * Hezron E Williams

Assistant Examiner * Rodney T Frank

(74) Attorney, Agent, or Firm * Brinks Gilson & Lione

(57) ABSTRACT An apparatus for determining and controlling characteristics of a ?uid is provided that includes a substrate, a heating circuit, and a sensing circuit applied on the substrate by a layered process. A control module is in communication With the heating circuit and the sensing circuit for determining, for example, type, concentration, liquid level, and temperature of the ?uid, Which in one form is a urea solution.

22 Claims, 18 Drawing Sheets

52

Page 2: US Patent 8978450

US 8,978,450 B2 Page 2

(56) References Cited 2005/0008354 A1 1/2005 Cassidy 2007/0006639 A1 1/2007 Sasanuma et a1.

U_S_ PATENT DQCUMENTS 2007/0110618 A1 5/2007 Sasanuma et a1. 2007/0113625 A1 5/2007 Sasanuma et al.

7,587,288 B2 9/2009 Nishina et a1, 2007/0125663 A1 6/2007 Sasanuma et a1. 7,611,667 B2 11/2009 Centanni 2007/0169544 A1 7/2007 Yamamoto et a1. 7,617,672 B2 11/2009 Nishina et al‘ 2007/0193345 A1 8/2007 Yamamoto et a1. 7,637,148 B2 12/2009 Sasanuma et 31‘ 2008/0038153 A1 2/2008 Yamamoto et a1. 7,658,093 B2 2/2010 Nishina et 31, 2008/0087009 A1 4/2008 Nishina et a1. 7,665,347 B2 2/2010 Sasanuma et 31‘ 2008/0205478 A1 8/2008 Sasanuma et a1. 7,712,363 B2 5/2010 Sasanuma et al. 2009/0090178 A1 4/2009 Sasanuma et a1. 7,722,813 B2 5/2010 Inoue et a1. 2010/0003168 A1 1/2010 Sasanuma et a1.

2004/0251919 A1 12/2004 Stahlmann et a1. 2010/0101307 A1 4/2010 Sasanuma et a1.

Page 3: US Patent 8978450

US 8,978,450 B2 Sheet10f18 h1ar.17,2015 US. Patent

24

1

/ 12 ////////%j /\v M//////

FIG. 1

Page 4: US Patent 8978450

US 8,978,450 B2 Sheet20f18 h1ar.17,2015 US. Patent

24

PEG. 2

Page 5: US Patent 8978450

US. Patent Mar. 17, 2015 Sheet 3 0f 18 US 8,978,450 B2

:: :i 48/“\ii

FIG. 3

Page 6: US Patent 8978450

US. Patent Mar. 17, 2015 Sheet 4 0f 18 US 8,978,450 B2

53 52 52

48

5O

46 \7 / ' [~32 \\ ’ 34

44 /

38/- / / 4/36 /' I / “so

42 / 40

FIG. 4

Page 7: US Patent 8978450

US. Patent Mar. 17, 2015 Sheet 5 0f 18 US 8,978,450 B2

resistance 1

(Q) of heater circuit

> temp

FIG. 5

Page 8: US Patent 8978450
Page 9: US Patent 8978450

US. Patent Mar. 17, 2015 Sheet 7 0f 18 US 8,978,450 B2

resistance “

(Q) ofhea?ng

unit

FIG. 7

Page 10: US Patent 8978450

US. Patent Mar. 17, 2015 Sheet 8 0f 18 US 8,978,450 B2

84/

86

FIG. 8A

Page 11: US Patent 8978450

US. Patent Mar. 17, 2015 Sheet 9 0f 18 US 8,978,450 B2

v+ . /85 —| —|

87

—| —|

v. 0

Fluid 0

89

FIG. 8B

Page 12: US Patent 8978450

US. Patent Mar. 17, 2015 Sheet 10 0f 18 US 8,978,450 B2

FIG. 9A

Page 13: US Patent 8978450

US. Patent Mar. 17, 2015 Sheet 11 0f 18 US 8,978,450 B2

FIG. 9C

+ 01020304 FIG. 95

Page 14: US Patent 8978450

US. Patent Mar. 17, 2015 Sheet 12 0f 18 US 8,978,450 B2

14\ Q > //96

Q.

//97

V 1/98

D

FIG. 9D

Page 15: US Patent 8978450

US. Patent Mar. 17, 2015 Sheet 13 0f 18 US 8,978,450 B2

“KEG

1 19

Page 16: US Patent 8978450

US. Patent Mar. 17, 2015 Sheet 14 0f 18 US 8,978,450 B2

138

//

134

/’ _/1 32

/

$104

104

137 130 137

136

FIG. 11

Page 17: US Patent 8978450

US. Patent Mar. 17, 2015 Sheet 15 0f 18 US 8,978,450 B2

FIG. 12B

165 \\

167

FIG. 12A

166 150 \\

152

Page 18: US Patent 8978450

US. Patent Mar. 17, 2015 Sheet 16 0f 18 US 8,978,450 B2

FIG. 13

Page 19: US Patent 8978450
Page 20: US Patent 8978450

US. Patent

202% 200 \\

216 \

208

Mar. 17, 2015 Sheet 18 0f 18 US 8,978,450 B2

//,—212

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