wind energy solutions - 삼성중공업 웹사이트에 오신걸 환영합니다€¦ · ·...

samsungwind EnErgy

solutions

25yearsLongevitysamsung 2.x mW wind turbines are designed, tested and gL-certified to set a new standard in reliability and durability:the 25-year design life.

RELIaBILITY anD DuRaBILITY

InnovaTIon Is In ouR gEnEs. WInD TuRBInEs DEsIgnED fRom Top To BoTTom To WIThsTanD haRsh WInDs anD cLImaTE LongER Than anY compETIToR's.

atoZTurnkey solutions for offshoreWe hold our customer’s hand from the early planning stageuntil stable electrical production is achieved and beyond. With 36 years of experience in the shipbuilding and offshore structure industries, we have everything it takes to deliver.

InTEgRaTIon anD pERfoRmancE

ouR EnTERpRIsIng spIRIT Is YouR DEsTInY.samsung soLuTIons foR offshoRE, ocEan, anD coasTaL aREas pRovIDE vasT, unTappED oppoRTunITIEs foR WInD poWER.

commITmEnT Is ouR mIDDLE namE. samsung's LEvEL of suppoRT Is LEgEnDaRY In ThE shIpBuILDIng InDusTRY. WE'RE ExTEnDIng ThaT pRomIsE To ThE WInD EnERgY sEcToR.

24 7Real-time Remote monitoringsamsung’s support system for the operation and maintenance of our turbines continues for their entire life cycle. samsung wind turbine solutions are backed by an expanding global service network.

sERvIcE anD suppoRT

QuaLITY Is ouR sTREngTh. WE BuILD In a unIQuE manufacTuRIng EnvIRonmEnT WITh a commITmEnT To ZERo-DEfEcT QuaLITY.

With our line manufacturing system—another industry first— quality is guaranteed at every stage of production.

QuaLITY managEmEnT

Ensuring QualityZero-Defect Quality

Samsung delivers the solutions to power tomorrow.

Backed by nearly four decades of expertise in the design and

construction of advanced marine vessels, offshore facilities,

industrial infrastructure and intelligent systems

and with some of the top names in wind power as our partners,

we’ve created the first of what will be a family of wind turbines

that will reach new heights of reliability,

performance and value in the years to come.

what customers should expect

on integration and performance

we reconSider:

new ways of powering the future

dwindling fossil fuels with wind energy

reliable, durable wind turbines

we invent:

we Solve:

we deSign:

At Samsung, we know the ocean.

With decades

We invent:

We plAn:the future of wind energy.

Samsung delivers the solutions to power tomorrow.

Backed by nearly four decades of expertise in the design and

construction of advanced marine vessels, offshore facilities,

industrial infrastructure and intelligent systems,

and with some of the top names in wind power as our partners,

we’ve created the first of what will be a family of wind turbines

that will reach new heights of reliability,

performance, and value in the years to come.

on integration and performance

We focuS on:

SAmSung Wind energy SolutionSp / 14

ceo’SmeSSAgep / 15

↳

SolutionS to tomorroW’S energy chAllengeSA viBrAnt eSprit de corpS fillS the Air At SAmSung.

it’S more thAn A feeling. it’S very reAl evidence thAt We’ve fulfilled

our viSion to Build World-clASS Wind turBineS thAt Are Worthy

of the SAmSung nAme And of your inveStment.

In-Sik RohPresident & CEOSamsung Heavy Industries

↳

Dear prospective customer,

Samsung’s 2.x MW class wind turbines represent the first in a new family of advanced onshore and offshore

wind solutions that we believe will bring new energy to the global marketplace. They’re designed to deliver

best-in-class reliability and performance with a 25-year design life—20% longer than the industry standard.

While the wind industry is a new area for Samsung Heavy Industries, we’ve been hard at work in the energy

sector for some time. In fact, we’ve been bringing innovative solutions to the vast challenges of tapping

the oil and gas resources beneath the world’s seas and oceans for nearly four decades; our drillships, fixed

offshore platforms, and floating production, storage, and offloading units are undisputedly the best in the

business. And thanks to our wealth of expertise in mechanical and electrical engineering and manufacturing,

we possess the resources and acumen to deliver fresh energy to the wind industry.

Our first turbine, which entered commercial operation in Lubbock, Texas, in April 2010, represented the first

model in a growing onshore and offshore solutions lineup. To meet the widest range of customer needs, we

also offer variants for low wind and cold-climate areas. We’re now developing several other onshore models

as well as 7 MW-class offshore models that we expect to bring to market in 2012.

Recently, we received full GL Renewables Certification for our 2.5 MW wind turbines (IEC class IIa). And

with the skills and technology that enabled us to acquire that highly regarded certification, we are advancing

further in the worldwide wind power market, as demonstrated by our recent MOU to export wind turbines to

Macedonia.

Our performance in 2010 was strong, but the global economic climate remains uncertain. Volatility in

the Middle East, financial crisis in southern Europe, and the effects of the horrific disaster in Japan make

economic forecasts difficult. We intend to overcome any hurdles by continuing to develop innovative

technologies while serving our customers with the highest level of quality, and anticipating their needs by

offering timely, heartfelt service at every stage, empowering them to generate clean, reliable wind power

today, and tomorrow.

Top-tier companies come and go, but those that thrive often lead the way by learning to put their backs to

the wind to grow in the right direction, therefore remaining nimble. Samsung has continually embraced both

innovation and the challenge of creating a better tomorrow. For these reasons, we expect to stand tall for

many more decades to come. The trust and satisfaction that we generate together will make the world a

better, more sustainable place. Thank you again for your interest in Samsung Wind Energy Solutions.

We pledge:

100% customer satisfactionis our overarching objective

We Support:

from planning to operation, we stand beside you

We deSign:

longer-lasting turbines

We innovAte:better quality control

through constantly improved manufacturing practices

introducing SAmSungWind turBineSengineered for reliability, optimized

for performance, and built for easy maintenance,

Samsung 2.x mW class turbines have a future

that’s as unlimited as the wind that powers them.

Delivers quieter, class-leading aerodynamic performance with pre-bending and low-noise tip designs. Meets the highest IEC standards for lightning protection, with multiple receptors.

2. BlAdeS

Continuously optimizes the angle of each individual blade to maximize power generation with electric drives. Significantly reduces blade root and shaft fatigue loads over collective pitch control systems.

1. pitch SyStem

Features a permanent magnet design that delivers greater efficiency at low wind speeds than induction generators.Requires virtually no maintenance with a simpler, brushless design.

7. generAtor

Consists of three gear stages–one planetary and two helical.Mounted with a hydraulic mounting system to effectively dampen vibration.Equipped with a torque limiter on the high-speed shaft to prevent damage from extremely high loads caused by grid failure.

5. geArBox

Maximizes power production with four intelligently controlled high-torque inverter-driven electric drives.Minimizes backlash at the start of rotation with an external hydraulic caliper brake.

6. yAW SyStem

Easily adjusted to meet any grid-connection requirement. Uses superior harmonic filtering for lower total voltage harmonic distortion. Features advanced zero-voltage ride-through capability to maintain grid connection during disturbances.

8.converter

Reduces maintenance time and frequency, ensuring that all vital components are properly lubricated.Covers main bearings, pitch and yaw bearings and drives, and generator bearings.

4. Auto luBricAtion SyStem

Rigidly supports the main shaft with two high-performance bearingsin a single housing. Minimizes external load transfer to gearbox with double-tapered and cylindrical roller bearings.

3. drive trAin

6

3

45 7

8

2

1

deSigned to Bethe BeStp / 19


↳ ↳

deSignedto Be the BeSt

deSigned for A 25-yeAr Service lifeSAmSung Wind turBine componentS Are deSigned for A 25-yeAr Service life And mAtched to provide BeSt-in-clASS performAnce, reliABility And eASe of mAintenAnce.

experimental validation

Samsung 2.x MW wind turbines are designed, analyzed, and GL-

validated to set a new standard for reliability and durability with a

25-year design life.

drive train

We put our 2.5 MW wind turbine through comprehensive

dynamometer testing at the U.S, National Wind Technology Center

in Boulder, Colorado, to test power performance and quality, verify

safety logic, and validate mechanical functionality and structural

stability in different wind conditions.

gearbox

We validated gearbox design life with HALT testing under GL

observation. We also measured gearbox efficiency of well over

97% at rated torque through functional testing on a back-to-back

test rig.

nWtc drive train dynamometer test

gl-observed hAlt results

gear bending fatigue life: > 25 yearsgear contact fatigue life: > 25 years

We reviSit


engineered for reliABilityp / 21

↳

engineeredfor reliABility

to enSure the higheSt reliABility, SAmSung Wind turBineS Are teSted exhAuStively during the development StAge.

We verify

We perfect

↳

pitch and torque control

Our advanced control system couples control of blade pitch and generator

torque for optimal generating performance in all wind conditions.

Below the rated wind speed, the system controls generator torque to main-

tain maximum power. Beyond the rated wind speed, it optimizes loads to

maintain the generator at its rated power.

monitoring and feedback control

Our advanced control system incorporates a number of monitoring and

feedback control features to increase availability. These include drive train

monitoring as well as tower vibration feedback control, which adjusts blade

pitch to dampen excessive vibration.

Communications Up/Down Tower Over Optical Fiber

Slip Rings

Optical Coupler

Yaw System Interface

Other Intelligent Sub-system

Remote I/O

Ethernet

EncodersBrakeTemperaturesVibrationAnemometryPumps etc.

Pitch Actuator #2 Pitch Actuator #3

Pitch Interface Unit

Safety System24V Signals

Pitch Actuator #1

Optical Coupler Maintenance

outSide the turBine

Serial

Ethernet Switch

nA

ce

ll

eh

uB

to

We

r B

AS

e

Grid Contactors and Grid Condition Monitoring

Dire

ct

Fieldbus

Local

I/O

Fie

ldb

us

Eth

erne

t to

SC

AD

A

We reconSider

We pinpoint

We diScover

optimized for performAncep /23

SAmSung Wind energy SolutionSp /22

↳

optimized for performAnce

Wind iS different everyWhere.We Are prepAred.

optimum performAnce in Any Wind.

↳

condition monitoring system

Our advanced system continuously monitors vital drive train com-

ponents in 13 locations, analyzing data with a signal conditioning

system driven by the industry’s most extensive database. The system

alerts the operator of abnormal operating conditions, allowing major

issues to be proactively addressed to avoid more costly repairs

down the line.

Auto lubrication system (AlS)

This system lubricates all major moving components–the main

bearings, pitch bearings and drives, yaw bearing and drive, and

generator bearings–at appropriate intervals for enhanced durability

as well as significantly reduced maintenance time and frequency.

drive train sensor locations

main bearing and yaw bearing/drive AlS

pitch bearing/drive AlS

Built for mAintAinABilityp / 25


↳

Built formAintAinABility We cAliBrAte

We ASSimilAte

We AccompliSh

↳

SAmSung Wind turBineS Are equipped With time- And coSt-SAving feAtureS thAt

help Achieve higher profitABility.

certification by germanischer lloyd

Samsung’s first wind turbine was GL-certified in an unprecedented time of only 8 months. The fastest any turbine manufacturer was awarded the certification, it confirms Samsung’s design ex-pertise and manufacturing ability.

Service and support

We are committed to providing 24/7 customer service with real-time remote monitoring and troubleshooting through our division headquarters in Korea and service centers in Houston and a growing number of other global markets. We offer annual on-site diagnostic services for the lifetime of our turbines. Our parts supply chain is prepared to provide service parts anytime, any-where. We are also setting up training centers in major markets to provide courses to client operating staff and O&M technicians.

competitive warranty

Backed by a global reputation for excellent quality and customer service, each Samsung wind turbine comes with a warranty that exceeds the industry average.

quality management

Backed by ISO 9001-certified manufacturing facilities, we have

established the Samsung Wind Turbine Quality Standard (SWQS)

to ensure customer satisfaction and guide us forward to GL-type

certification. Our turbines are built with quality-tested components

subject to the Samsung Q-mark certification system. All tolerances

and alignments of assemblies are strictly controlled through a real-

time digital monitoring system (RTDMS). As in each of our other

businesses, we are committed to delivering defect-free products.

hSe management

Risk management is a key element of our health, safety, and

environment policy. We proactively identify hazards, assess

risks, and implement necessary control measures. Our HSE

management system satisfies all ISO 14001 and OHSAS 18001

requirements.

We enrich

We recAliBrAte

We proBe


↳

gl certificate

iSo 9001iSo 14001

committed to SAtiSfActionp /27

↳

committed toSAtiSfAction

SAmSung iS committed to keepingour cuStomerS StAnding tAll even through even the StrongeSt Wind.

SolutionS for onShore

Wind is an abundant source of free power

that can be economically tapped in most

regions of the world. our wind turbine

family includes models designed for optimal

generation performance in all wind conditions

and regimes. Samsung’s onshore wind energy

solutions cover iec class ib up to iiia sites.

covering iec wind classes

ib to iiia with 3 wind turbine models,

for optimum performance at any wind site.

SAmSung’S effortS to offer mArket leAding productS Will continue.

ib/iia

iib/iiia

iiia

SAmSung onShore 2.x mW Wind turBine lineup


SolutionS for onShorep /31

↳

We identify

We ShApe

We conStruct

↳

Samsung onshore Wind energy Solutions

future onshore Wind energy Solutions

MODEl S2.5-90 S2.5-100 S2.3-103Rated power 2.5 MW 2.5 MW 2.3 MW

Wind class IEC class Ib/IIa IEC class IIb/IIIa IEC class IIIa

RotorRotor diameter 90 m (295.3 ft) 99.8 m (327.4 ft) 103 m (337.9 ft)

Cut-in speed 3.0 m/s (6.7 mph) 3.0 m/s (6.7 mph) 3.0 m/s (6.7 mph)

Cut-out speed 25 m/s (55.9 mph) 21 m/s (46.9 mph) 21 m/s (46.9 mph)

Drive train Main bearing Two bearings (DTRB + CRB), single housing

GearboxType One-stage planetary, two-stage helical gear

Support Hydraulic mount

Output shaft Power lock type, torque limiter

GeneratorType Permanent magnet generator

Rated speed 1,650 rpm

Rated power 2,640 kW

ConverterType Pulse-width modulated

Frequency 50/60 Hz

Cooling Water cooled

PitchPitch bearing Two-row ball bearings

Pitch drive Electric, individual

YawYaw drive Electric, 4 drives

Yaw brake Electro-mechanical hydraulic, 6 calipers

Tower Height 80 m (262.5 ft), 100 m (328.1 ft), custom heights available

Operating temperature -10°C to 40°C, (Cold Climate Package: -30°C to 40°C)

2.3 mW-2.5 mW

MODEl S2.3-1XX S2.7-1XX S3.0-1XXRated power 2.3MW 2.7MW 3.0MW

Wind class IEC IIb/IIIa IEC Ib/IIa IEC Ib/IIa

Rotor diameter >105m >105m >105m

Expected product release April 2013 July 2013 July 2013

Capacity factor >50% >50% >50%

SolutionS for offShore

oceans and coastal areas offer vast, untapped

opportunities for wind power. our upcoming

offshore wind farm solutions will leverage our

world-class wind turbine, offshore facility and

installation vessel manufacturing capabilities to

deliver competitive turnkey solutions.

We poSition

We connect

We uncover

25 yeArS

7 mW


↳

At Samsung, we know the ocean. With decades of experience as a major force in the construction of offshore facilities such as oil and gas production systems and drilling platforms, we are now in the process of developing turnkey offshore wind farm solutions. In addition to advanced offshore turbines, these solu-tions will include the installation of a state-of-the-art manage-ment and control system, offshore substation, and subsea ca-bling to connect the farm to the grid, ensuring the highest level of wind farm reliability, integration, and performance.

introducing SolutionS for

offShore

Installation Vessel SpecificationsDimensions 130.5 x 52.0 x 8.2 m

Carrying capacity 4 sets

Installation time 1 set/day

Crane capacity 1,200 MT

Jacking system Electric rack and pinion

Jacking speed 1.0 m/min

Turbine Design SpecificationsClass IEC class I

Rated power 7 MW class

Generator Permanent magnet

Drive train Geared, medium speed

Product release September 2013

Design life 25 years

Foundation Jacket/tripod/monopile

SolutionS for offShorep / 35

↳

↳

drillShipS:

drilling rigS:

lng-fpSos:

in high-tech ShipSAnd innovAtive offShorefAcilitieS

Shipbuilding

Since we delivered our first vessel in 1980, we have booked

orders for or delivered more than 855 ships to customers around

the globe. Today we are a global leader in high-tech, value-added

specialty ships such as Arctic shuttle tankers, LNG carriers, ultra-

large container ships and passenger ships.

offshore facilities

Over the past three decades, we have helped oil and gas majors

around the globe bring the vast energy resources beneath the

oceans to market. Today we are a global leader in innovative

offshore facilities such as drillships, crude and LNG FPSOs,

floating offshore structures and fixed platforms.

engineering & construction

Starting out as a residential builder in 1981, we have expanded

and grown to become one of Korea’s premier general engineering

and construction firms. Today we are committed to building

tomorrow’s landmarks–projects and facilities that are unparalleled

in beauty, usability, technology, quality and durability–that will stand

the test of time.

Wind power

We joined the renewable energy revolution in 2008 when we

launched development of our 2.5 MW onshore wind turbines.

Today we are in the process of developing a full lineup of

onshore and offshore solutions as we set up an integrated global

sales, service and manufacturing network that will power our

emergence as a global industry player. Electric drive systems

reduce maintenance costs by eliminating the need for the regular

inspection and maintenance required by hydraulic drive systems.

100%

63%

World’s largest

SAmSung heAvy induStrieSp / 37


↳

SAmSungheAvy induStrieS

↳

2010 facts & figures

USD figures based on Dec 31, 2010

exchange rate

net income

uSd 11.6 billion

revenue

uSd 790 million

uSd 39 billion

order backlog

13,204employees


↳

europe

london OfficeCity Tower, 17th Floor40 Basinghall StreetLondon EC2V 5DE, UK

Tel: 44-20-7562-4302Fax: 44-20-7562-4319

Oslo OfficeHaakon VII’s Gate 1 Oslo 0160, Norway

Tel: 47-22-83-3777Fax: 47-22-83-3778

Athens Office229 Syngrou Avenue Nea Smyrni Athens 17121, Greece

Tel: 30-210-934-4866Fax: 30-210-934-8163

Moscow OfficeWTC, Entrance 3, Office 1408 12 Krasnopresnenskaya Emb. Moscow 123610, Russia

Tel: 7-495-258-2223Fax: 7-495-258-2224

Asia

Corporate HeadquartersSamsung Life Insurance Seocho Tower 1321-15, Seocho-dong, Seocho-guSeoul 137-857, Korea

Tel: 82-2-3458-7000

Samsung Heavy Industries Ningbo Co., ltd.Quingshi Industrial ZoneXiaogang, Ningbo 315803, China

Tel: 86-574-8622-6688Fax: 86-574-8622-4275

Samsung Heavy Industries Rongcheng Co., ltd.No. 39 Li-Dao Jin Rongcheng 264317, China

Tel: 86-631-7767-888Fax: 86-631-7767-009

Tokyo OfficeRoppongi T-Cube, 17th Floor 3-1-1, Roppongi, Minato-ku Tokyo 106-8532, Japan

Tel: 81-3-6234-2237Fax: 81-3-6234-2189

Singapore OfficeSamsung Hub, #21-03 3 Church Street, 049483 Singapore

Tel: 65-6-550-8181Fax: 65-6-550-8188

Dubai OfficeP.O. Box 64089, Al Selemiyah Tower Flat No. 302, Dubai, UAE

Tel: 971-4-229-2254Fax: 971-4-229-2257

Shanghai OfficeShanghai International Trade Center Room 2710, No. 2201 Yanan Road Shanghai 200336, China

Tel: 86-21-6270-3207Fax: 86-21-6278-9112

India Engineering CenterLogix Cyber Park, Block-B 1st Floor, C-28&29, Sec-62 Noida 201301, India

Tel: 91-120-468-6001Fax: 91-120-468-6007

Americas

Houston Office11777 Katy Freeway, Suite 307 Houston, TX 77079, USA

Tel: 1-281-759-1022Fax: 1-281-759-1026

New York Office105 Challenger Road, 6th Floor Ridgefield Park, NJ 07660, USA

Tel: 1-201-229-5009Fax: 1-201-229-5110

Rio de Janeiro Office228 Praia de Botafogo Suite 1110-B, Botafogo Rio de Janeiro 22250-145, Brazil

Tel: 55-21-2251-0972Fax: 55-21-2254-4792

london

AthenS

duBAinoidA

SingApore

Seoultokyo

ShAnghAineW york

houSton

rio de JAneiro

rongcheng

ningBo

moScoW

oSlo

global network

houston office

11777 Katy Freeway, Suite 307Houston, TX 77079, USA

Tel: 1-281-759-1021Fax: 1-281-759-1026E-mail: [email protected]

Wind energy divisionheadquarters

137-955 Seoul Seocho Tower, Seocho-2-Dong, Seocho-Gu, Seoul Republic of Korea

Tel: 82-2-3458-6363 Fax: 82-2-3458-6379E-mail: [email protected]

gloBAl SAleSAnd Service

wind energy solutions - 삼성중공업 웹사이트에 오신걸 환영합니다€¦ · ·...

Documents