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TRANSCRIPT
Catalogue 2014
Wire mesh Belts
CONTENTS
Wire Link Belt ………………………………………………………………………………………………………………………… Radius Belt…..………………………………………………………………………………………………………………………….Wide Spiral Belt….……………………………………………………………………………………………………………………Enrober Belt…….……………………………………………………………………………………………………………………...Link Plate Belt….…….…………………………………………………………………………………………………………………Ladder Belt... …….………………………………………………………………………………………………………………………Honey Comb Belts….…….………………………………………………………………………………………………………... Biscuit Baking Belt……….…………………………………………………………………………………………………………….Curve Conveyors….…….…………………………………………………………………………………………………………... Plasti c Modular Belts……….………………………………………………………………………………………………………
Flat spiral belt…..….…….…….……………………………………………………………………………………………………. Plate link belt ………………………………………………………………………………………………………………………….Baking band ……………………………….……….………………………………………………………….……………………...
E.001E.014E.021E.029E.039E.041E.043E.047E.049E.052
T.001T.002T.003
Wire Mesh Belts
E.001
Wire Mesh Belts
Wire Link Belt
Type A: Wire Link Belt with :Wire Link Belt with
welded edges
Type B: Wire Link Belt with
chain edges
Type C : Wire Link Belt with
roller edges
For many decades, wire link conveyor belts have been successfully used in the food industry, the steel
industry and the chemical industry. The reliability and durability of the belt are the main reason for its
success, combined with the various ranges of belt materials and the sophisticated design, which makes it
relatively simple to make variant types of belts. For example, the belt can easily provided with carriers,
flights, side plates or additional small rollers. Furthermore, the opening between the wire links can be
tailor made by de use of wire welded underneath (most common), springs, rings or bushes. In this way, the
drain of the belt varies from 10 to 90 per cent. Minimal drain openings of about 0,7 millimetres can be
realised by flattening the wire links. The space between the links is then smaller than the diameter of the
link itself. The diameter of the wire links can vary from 1.5 millimetres for very light or fine meshed belts to
4 millimetres for heavy duty applications.
OB wire link belts are available in widths of 50 to 7,000 millimetres and in nearly any desired length and
have 3 basic versions.
The type “A” is the version with lamellar or welded edges. The belt edges are generally formed by two ore
more rows of plate links. The wire links and plate links are assembled on the cross rod which is fitted on
both sides with a welded ring or a butted head.
The type “B” is the version with chain edges. The belt edges are formed by a hollow pin chain. The links and
chains are assembled on the cross rod which is fitted on both sides with a welded ring. The chain is mostly
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Wire Mesh Belts
kept in place by welding a ring to the outside as well as to the inside of the chain. If the ends of the cross
rods are narrowed, the inside of the chain is secured by this narrowing and the inner ring is cancelled.
The type “C” is the version with roller edges. The belt edges are formed by two rows of plate links with a
roller in between. The wire links, the plate links and the rollers are assembled on a cross rod fitted with a
welded ring.
Wire link belts can be used at conveyor speeds varying between less than 1 metre per minute and 50
metres per minute, depending on the processing situation and the intended working time. The strength of
the belt and, to some extent, its ability to resist wear, are determined by the number of plate links and, if
present, the chain on the edges. In the belt full plate links are mounted every 250 to 400 millimetres. The
belt support can be placed underneath these plate links. In some cases the belts can also be provided with
plate links in an eccentric version, which provides additional wear resistance.
Wire link belts are used in production processes having temperatures from 100ºC to +600ºC.
Wire link belts are made of thin round wires with an eyelet on both sides, to which they are hinged by
means of a pin. In this way, a thin one layer belt is created with the following advantages:
It is impossible for a product to form a deposit in ‘hollow spaces’ in the belt, which are difficult to reach.
The weight of the belt can be kept relatively low.
Process fluids and gasses can go easily through the belt
The belt is easy to clean.
The belt is positively driven by means of sprockets or driving drum. So there is no belt slip and it is possible
to use relatively small diameters. This all adds to a perfect belt run without steering problems.
The belt is easy to repair.
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Wire Mesh Belts
Wire link processing belts are used in e.g
Freezing units Foundries Quench tanks Dehydration Units
Pasteurizers Drying Units Steel blast units Sieving Units
Sterilizers Washing Machines Packing Machines Others
Baking Ovens Cooling Systems Blanchin Units
Storage units Assemblage instal. Shrinkage Units
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Wire Mesh Belts
Technical info
Wire Link Belts are composed from eye links put on cross rods and reinforced with reinforcement plates.
Most of the time placed in rows between the eye links(sections).
The fixation of the eye links in the width of the belt can be done on several ways.In the picture above we
can see that there a 6 different ways of fixation of the eye links. The choise of the fixation is depending of
the product and production process.The most common ways of fixation are the single and double weld
wires underneath (EO/DO) and the fixation of the eye links by them self (GE). The wires welded on top of
the wire links(BB) are used in sieving systems and as cams on slightly ascending transports.
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Wire Mesh Belts
Type ”A” Wire Link Belt with welded or lamellar edges
The above drawing shows the schematic construction of the wire link belt with welded or lamellar
edges.The pitch of the wire links (p) shows the construction size of the belt. The preferred opening of the
belt is obtained by fitting the links at a certain distance from each other (pitch s). This pitch can be chosen
freely, depending on the design and the construction. There are in principal 6 possibilities to keep the wire
links at a distance as shown below. You will find the pitches and other sizes on the basic list page 2.3.
In connection with the tensile strength of the belt, one row or several rows of plate links are divided evenly
along the width of the belt. Both edges are usually provided with a double row of links. It is customary to fit
the belt support underneath these rows of links (size of the plate links: e,h,w , see page 2.3)
* The distance between the rows of plate links is about 200 to 450 millimetres (size y), depending on the
load of the belt.
** The tolerance of the width of the belt is 0 – d (diameter wire link)
*** Sizes e to h are the sizes of the links which are centrically but could also eccentrically fitted to the cross
rods for extra wear resistance underneath).
The drawing shows the construction of
a wire link belt with roller edges.
The construction of the type “C” is
similar to that of the type “A”. The belt
has the same basic sizes and distance
keepers to the same design. The
distinction between these two is the
roller between the two outer plate
links. The roller sizes are basically free
to choose.
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Wire Mesh Belts
Type “C”: Wire link belt with roller edges
The above drawing shows the
construction of a wire link belt with
chain edges. The basic construction
of the type “B” is similar to that of
the type “A”. The belt has the
same design of the distance
keepers. The distinction between
the two is that the outer rows of
the plate links are replaced by a
hollow pin chain. In this way the
pitch (p) of the belt is connected to
the chain pitch.
Type “B”: Wire Link Belt with chain edges
Wire link belts with chain and roller edges are used in particular when:
Reduction of friction is wanted
Extra guarantee for moving evenly is asked for
Constructions are used with negative bends
Hollow pin chains are available in roller chain design (as shown) and in bushing chain design, depending on
the type of pitch and chain. A great many varieties are possible. Frequently used types of chains are the
ASA and ANSI B.29.1 DIN and ISO conveyor chains. Possible pitches are ¾”, 1” , 1,5”, 2”, 50 mm, 3”, 75 mm
and 100 mm. Chains are available for example in stainless steel or steel (galvanised or nickel plated).
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Wire Mesh Belts
Wire Link Belt (Basic list)
The left column gives the standard pitch dimensions of theWire Links
Including the possibilities of wire diameters and cross rodsdiameters
The gap between the wire links are more a less free tochoose.
The right column gives the possible standard plate links.
Depending the pitch and cross rod diameter there is thepossibility to choose different kinds of plate links.
The shaded sizes are preferable. Please contact ourspecialists for deviating sizes, designs and materials toenable us to make an appropriate design for you.
Utilisable belt materials:
Steel, galvanised steel, SS AISI 304, SS AISI 316, heatresistant steel, otherwise
Utilisable roller materials:
Steel, SS AISI 304, SS AISI 316, heat resista
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Wire Mesh Belts
Specials belts
Type A with flattened
links (gap 0,7mm)
Type A executed with
cams
Type A executed with special
hardened cams
Chain belt with wire link flights Type B here with side plates and flights Type A with pins
Wire link belts can come in many varieties. For example they canbe provided with:
Carriers or flights in all kinds of forms, depending on theproduct to be transported. They are incorporated in the belt andcan be welded or fastened with screws.
Side plates on the outside of the belt. The size and design of theplate links can be adapted to suit the product transported and/orto processing conditions.
Chain edges with bushing or roller chain. With rollers of differentmaterials and diameters.
Flattened wire links for very small openings ( 0.7 mm).
Belt with special product carriers
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Wire Mesh Belts
Sprockets
Usually, the wire link belt driven by driving sprockets or by a driving
drum. If the belt is properly set up and is well maintained over the
years, the running qualities will not change. The conveyor frame, the
belt support and correctly set up driving and reversing shafts will
keep the belt in a straight line.
The dimensions of the driving sprockets depend on the preferred
number of teeth, the belt pitch and the shaft/bore specifications. The
wire link belt has three types of driving sprocket:
The side wheel with an opening in the teeth for the outer plate links
of the belt, the middle wheel with an opening in the middle of the
teeth for all the inner plate links, and a full wheel with teeth over the
whole width of the sprocket for use beside the plate links.
The hollow pin chains of the Type B and the roller edges of the Type
C are driven on both edges by a sprocket. These sprockets are tailor
made, depending on pitch, roller diameters, roller widths and
number of teeth.
Materials for full material driving wheels:
Nylon and Stainless Steel AISI 304, Cast Iron, Steel , Stainless Steel
AISI 316, several synthetic materials.
The sprockets are tailor made, depending on pitch, roller diameters,
roller widths and number of teeth. Pitch circle diameters as
mentioned above. The sprockets can be provided with a bore, a key
way (DIN 6885 A) and a threaded hole for a screw, all made to size.
Solid plastic sprockets
Stainless steel sprockets
Side sprockets for hollow pin chain
or roller edge
Cast Iron Sprockets
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Wire Mesh Belts
Please contact our specialists for deviating sizes, designs and materials to enable us to give you proper
advice and to make an appropriate design.
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Wire Mesh Belts
Driving/ returning drum
The wire link belt can basically be driven by many kinds ofdriving drum: a cage drum (frequently used), a drum withtoothed discs, tube drum, and a drum made of plasticsprockets.
A metal driving drum is recommended for use with large beltwidths, often combined with a larger diameter, as thisconstruction is more solid. Sometimes the production processitself requires a certain type of drum instead of a shaft withdriving wheels.
The cage drum consists of a shaft with a number of weldeddiscs.Parallel to the shaft, the carrier strips are welded on to thesediscs. The belt is driven, by these strips, across the wholewidth of the belt. This makes the cage drum very suitable fordriving belts with great distances between the links. The openconstruction of the roller makes it extremely suitable for usein freezers as it prevents ice forming. Furthermore, the cagedrum can be found in places where cleaning is highly valued.
The drum with toothed discs is made of a great many discswhose teeth pierce the belt. This drum is mainly used infreezing tunnels. At the end of the belt, the teeth of the discspush the frozen product off the belt.
The tube drum is a closed drum, used there were hollowspaces are not allowed.
Wire link belts with a roller edge or a chain edge have a drumwhich is fitted on both sides with a sprocket wheel with thesame number of teeth.
The drums are tailor made, depending on load, preferrednumber of teeth (free to choose), belt pitch, belt width andother shaft specifications.
Cage drum
Drum with toothed discs
Tube drum
Plastic drum
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Wire Mesh Belts
Belt support underneath the plate links (cross section) Belt support (longitudinal section)
Wire link belts are positively driven. Toothed driving wheels/drums prevent the belt from slipping.
Consequently, There is no need to have the belt set up with a certain tension. In normal use, a reverse shaft
adjustable in the belt’s running direction is enough to handle a possible elongation of the belt in the course
of time. The driving gear must be positioned in such a way that the loaded part, usually the upper part, is
pulled off the belt. A pushing driving gear must be avoided. Extreme differences in temperature demand a
little more attention. A permanent or temporary difference in temperature between the construction and
the belt, when the installation is started up, for example, can cause a temporary over stretching of the
belt. The construction must be able to cope with a belt elongation or a belt shortening. This can be done by
attaching the reverse shaft in a guided way and by putting a little pressure on the shaft by means of springs.
Another possibility for coping with a possible belt elongation is to create some space in the construction by
giving the return part of the belt enough space to subside.
Supporting the upper part usually is effected by wearing profiles attached lengthways underneath the belt.
Subject to the production process, synthetic materials such as PA, PE, HMPE, is advisable to fit the
supporting profiles underneath the plate links. The plate links are placed at distances of about 250 to 400
mm, depending on the belt’s load. Depending on the length and width of the belt, a clearance of 10 mm
between belt and frame is sufficient.
The return part can be supported by means of sliding profiles or bearing mounted rollers. As only the belt is
supported in this case, fewer sliding profiles are needed. Bearing mounted rollers can be fitted at intervals
of 1.5 to 2.5 metres. The belt may sag slightly between the rollers
In the construction, the creation belt obstruction points must be prevented. This means that the supporting
profiles of both the upper and the lower part must be bevelled off sufficiently at the inlet of the belt. In the
horizontal direction the belt should not be allowed to catch on sharp pieces or supports. It is therefore
advisable to make a guide rail or guiding shoes at several places, or to place the parts so far from the belt
that the belt cannot catch on anything. Make the path of the belt as simple as possible. Negative curves are
possible but, depending on the load and angle of curvature, will affect the life span of the belt.
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Wire Mesh Belts
In order to have the belt running well and to contribute substantially to the belt’s life span, it is extremely
important that the frame with the sliding profiles is level and width wise horizontal, and that the driving
and reverse shafts are properly aligned in relation to the supporting frame. These shafts must be mounted
at right angles to the running direction of the belt and should be in the same horizontal plane as the
support. Both shafts must be assembled parallel to each other.
The grooves in the driving wheels and rollers have no function for guiding the belt. Force should not be
used to drive the belt nor to keep it in place by means of the side guides. Should the belt not run true, the
shafts must be adjusted again. It is important that the wheels on the driving and reverse shaft are
assembled in one line so that the teeth contact the wire. links properly. After the belt has been adjusted it
should be checked regularly for fluctuations.
Important: a wire link belt must be handled with care. This type of belt is sensitive to deformation due to
the sagging dead weight especial when putting the belt on its side. If this does occur, the belt must be
aligned before installation.
The belt can best be pulled in by means of the driving motor The rolled up belt is placed centrally in front of
the reversing shaft. The initial point of the belt is fixed to a cross slat by several links. A cable runs from the
cross slat to the driving shaft. The cable is twisted around this shaft a couple of times. The belt is pulled
over the upper guide by running the motor and pulling the cable tight. The cable can be removed when the
initial point of the belt has reached the driving shaft. The slat remains in place. The belt is put into the teeth
so that the wheels pull the upper part and the lower part is pushed. To avoid the return part being pushed
up, the end of the cable is re fixed to the cross slat while the other end is pulled by hand in such a way that
that the belt remains flat. It is often quicker to draw belts of a smaller size into the construction entirely by
hand.
Standard belt support profile
Applicable for belts which are used in dry and wet process.
Different kind of plastics, conditions between –50ºC and 170ºC
Material sliding profile: Polyethylene suitable up to ca. 70 ºC
Nylon suitable up to ca. 120 º
Other special synthetics on demand
Material C profile: Stainless steel AISI 304, In lengths of 6 m.
.
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Wire Mesh Belts
Radius Belt
Radius belt with a link at both sides, and ifneeded equipped with reinforcing bars
Radius belt with a extra link in the middle to fit asmaller turning radius
The radius belt is a highly usable conveyor belt. The belt has been designed for a great many applications,constructions and process conditions. The belt is eminently suitable for cooling or freezing products such assnacks, bread, pastry, vegetables, potatoes, fish and meat, as well as for blanching vegetables or proofingdough. The belt is used in radius systems, spiral towers as well as in curved and straight conveyors.
The radius belt is constructed of cross rods with chain links on both sides and, in most cases, is providedwith balanced weaved spiral mesh for product support. The thickness of the spiral wire and the spiral pitchcan be chosen at will and allow the belt to give optimal product support. The belt can also be provided withreinforcing links, extra plate links for product conduction, or with flights.
The belt can be made in every width between 350 and 1,500 millimetres. Belts with widths smaller than350 mm, or greater than 1,500 millimetres and belts with unilateral spiral wire are made on demand.
The Standard radius belt has many different versions to optimise your choice and is available in:
2 different pitches: 19,05 mm (3/4”) and 27,4 mm (1”)With or without spirals3 different strengths: normal (2 mm) chain link type: RA NBheavy duty (3 mm) chain link type: RA VBheavy duty chain link with double reinforcing plate links type: RA –VPdifferent ratios between the belt width and the rotating radius: rotating radius = 1,7 x belt width or
rotating radius = 2,2 x belt width
The Full Decreased radius belt is a belt with links at the outside and a link in the middle and is available in.
1 different pitches: 19,05 mm (3/4”)with or without spirals1 strength: combined (2 and 3 mm) chain links type: RA FDratio between the belt width and the rotating radius: inner radius = 1,1 x belt
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Wire Mesh Belts
By the middle bracket from the middle to set the inner radius can be adjusted within limits.
The exact dimensions of the chain links and cross rods of the radius belt combined with the computercontrolled welding robot and butting robot result in a belt with great dimensional stability and with stablestraight and curved radius characteristics under nearly all circumstances.
Two cold butted heads are fitted at either end of each cross rod. The absence of too much heat during thefabrication ensures that the cross rod stays straight and that the structure of the outer parts of the crossrods does not change. In this way, the cold butted heads always have the same dimensions and areextremely smooth. The welds which connect the chain links to the cross rods are welded with a minimumof heat and are very tough, due to the chosen welding process. All this results in a durable belt of excellentquality.
The radius belt can be used at transport speeds of less than 1 metre per minute to about 20 metres perminute, which are considered normal speeds. In case of radius belts, the speed is measured at the outsideof the belt. Speeds above 20 metres per minute are considered to be high speeds and can affect the life ofthe belt. The construction of the conveyor system and the process conditions are also importantconsiderations.
These belts are used in production processes with temperatures of 196ºC to +275ºC.They need minimal maintenance and can have a working life of many years, if used well. The belt isstandard made of stainless steel AISI 304 but can also be made of AISI 316.
Radius belts are used in, for example:
Spiral and straight cooling systems Special cryogenic freezing systemsSpiral proofing towers Drying installationsProduct lifting conveyors Baking systemsSpiral and straight freezing systems Pasteurising systems
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Wire Mesh Belts
Belt with standard links (11 x 2 mm)Belt with heavy duty links (11 x 3 mm) andreinforcing bars (11 x 2 mm)
Separate side plates for Radius Belt Belt with link in the middle
As shown below the radius belt can be executed e.g. with flights or special cross rods. The belt is to use as asupport belt for plastic or metal filtration belts too.
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Wire Mesh Belts
Type
NORMAL CHAIN LINK
HEAVY DUTY CHAIN LINKS
HEAVY DUTY CHAIN LINKS WITH REINF LINKS
d : Preferred diameter spiral wire: 1 1,2 1,4 1,5 or 1,6 mm 19 18 17 or 16 Gauge s : Each pitch
of the spiral mesh between 3,2 and 12,7 can be selected. Preferred spiral wire pitch: 3,2 – 4 – 5 – 6 –
6,35 – 7 – 8 or 12,7 mm 96 72 – 60 – 50 – 48 – 42 – 36 or 24 spirals windings / foot BW : Belt
width (maximum width of the belt) Each width (metrical or inch) between 300 and 1500 mm (12 and 60
inch) can be selected standard. Belts with larger or smaller widths are available on demand R : R = q x
BW (Nominal radius around which the belt can be rotated
Examples of a type specification:
Type of Type of Pitch Pitch / Diam. Diam. Belt chain link spirals Cross rod
Spir. Wire Cross rod s p / d c
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Wire Mesh Belts
d : Preferred diameter spiral wire: 1 1,2 1,4 1,5 or 1,6 mm 19 – 18 17 or 16 Gauge s :
each pitch of the spiral mesh between 3,2 and 12,7 can be selected. Preferred spiral wire pitch: 3,2 – 4 –
5 – 6 – 6,35 – 7 – 8 or 12,7 mm 96 72 – 60 – 50 – 48 – 42 – 36 or 24 spiral windings / foot BW : Belt
width (outside/overall) Belts widths are available on demand R : R = q x BW = 1.1 x BW (Nominal
radius around which the belt can be rotated). Nominal radius around which the belt can be rotated. The
chain link in the middle is positioned exactly in the centre of the belt.
SPECIAL
Within certain limits, the rotating radius R can be adapted to specific requirements by positioning the chain
link in the middle off centre of the belt.
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Wire Mesh Belts
Driving and support
A radius belt in a straight conveyor system is positively driven. Toothed sprockets prevent the belt from
slipping. Between the sprockets a plain roller every 150 200 mm is to be advised. Consequently, there is no
need to have the belt set up with a certain tension. In normal use, a reverse shaft adjustable
in the belt’s running direction is enough to handle a possible elongation of the belt in the course of time.
The driving gear must be positioned in such a way that the loaded part, usually the upper part, is pulled off
the belt. A pushing driving gear must be avoided. Supporting the upper part usually is effected by
wearing profiles attached lengthways underneath the belt. Subject to the production process, synthetic
materials such as PA, PE, HMPE, is advisable to fit the supporting profiles underneath the belt. The support
profiles are placed at distances of about 200 to 400 mm, depending on the belt’s load, belt
weight and production process.
A radius belt in a curve conveyor system has to be supported and driven the same as in straight conveyors,
with this difference that the belt with the link in the middle has the driving sprockets positioned in the
inside link and the middle link. The turning radius of the radius belt can be 1.1,
1.7 or 2.2 x the belt width. The infeed and outfeed lenght of the curve conveyor has to be straight and ca.
1,5 x belt width. To give the belt some clearance, it is to be advised to give the belt at the outside a space
of ca. 50 mm towards the frame work.
A radius belt in a spiral conveyor is the most common. A spiral conveyor is more or less a special curve
conveyor with a take up drive in the straight part and a driven inner drum driving the belt on friction. The
take up drive gives the belt a controlled (low) tension. Because he cylindrical drum drives the belt on
friction it will run a little faster as the belt. Because a spiral conveyor normally has a lot of running metres, a
special section has to be installed to effect elongation of the belt (due to different temperatures and
product load).
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Wire Mesh Belts
Plastic wear Strips
The UP S and UP EL profiles are normally available on bars of 3 mtr or 6 mtr and on rolls The UP HD
profiles are normally available on bars of 3 or 6 mtr
E.021
Wire Mesh Belts
Wide Spiral Belt
1.Wide Spiral Belt with welded edges 2.Multiple woven Wide Spiral Belt with welded edges
Wide spiral conveyor belts have been successfully used in e.g. the food industry, the steel industry, the
chemical industry and the glass industry for many years. Its simple design, the big range of dimensions
(wire diameters and pitches) and the various ranges of belt materials are the main reason for its success.
The wide spiral conveyor belt is a balanced woven belt with left and right hand wound spirals, connected by
crimped cross wires. At the sides of the belt the cross wire is welded to the spiral wire.
The opening (‘drain’) of the wide spiral belt is determined by the pitch of the spirals and the pitch of the
cross rods. The range of these belts starts with a pitch of the spirals and pitch of the cross rods of 4 mm and
goes up to pitches of 50 mm. The wire diameters can be chosen from 0,8 mm up to 5 mm but are in a way
determined by the belt pitches too. Normally the belt has round wires, but can be executed with flattened
wire as well.
Wide spiral belts can be used in a temperature range of 50º up to +1100ºC, and can be delivered in every
length and belt width up to 4 metres or more.
For a very tight mesh the belt can be multiple woven or compound balanced. (fig.2) In this belt the spirals
are nested and one spiral has 3 or 4 or 5 cross rods instead of 2.
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Wire Mesh Belts
Wide spiral belts can be executed with chains at both
sides,with hollow pin chains or with solid pin chains.
The connection between the chains and the belt is
mostly by means of extra cross rods going through the
(spiral of the) belt and trough the chains.
The spiral part of the belt will carry the product. The chains will drive and guide the spiral part. Driving this
belt is easy by means of chain sprockets.
Wide spiral belts normally have to be driven, tensioned and guided by means of plain rollers.
In many cases the position of the belt has to be controlled and one or more rollers are executed as dynamic
steering rollers. Belt speeds from 0,5 m/min up to 60 m/min are possible.
Driving the belt with sprockets is possible in case of light products on small conveyor belts and a
normal belt speed.
Wide spiral belts can on occasion be equipped with flights.
The belts can be easily made endless by placing a crimped cross wire between a left hand wound and a
right hand wound spiral and welding this crimped wire ends together with the spiral wire ends.
Spiral Belt with side chain
E.023
Wire Mesh Belts
Wide spiral belts normally have to be driven, tensioned and guided by means of plain rollers.
In many cases the position of the belt has to be controlled and one or more rollers are executed as dynamic
steering rollers. Belt speeds from 0,5 m/min up to 60 m/min are possible.
Driving the belts with sprockets is possible in case of light products on small conveyor belts and a
normal belt speed.
Wide spiral belts can on occasion be equipped with flights.
Wide spiral belts can be easily made endless by placing a crimped cross wire between a left hand wound
and a right hand wound spiral and welding this crimped wire ends together with the spiral wire ends.
Some wide spiral belts can be made with selfedges or so called S
Hooks instead of welded edges.
Wide spiral belts are used in:
Baking ovens Decoration ovens Cooling conveyorsBiscuit ovens Hardening ovens Drying conveyorsGlass ovens Take over conveyors Washing conveyors
E.024
Wire Mesh Belts
Technical info
Belt Materials: Steel, galvanized steel, Stainless steel AISI 304 and AISI 316, heat resistant steel, or other
materials
The data mentioned above are a broad selection of the many possible varieties.
Please contact our specialists for deviating sizes, designs and materials to enable us to make an appropriate
design for you.
Principle sketch for belt dimensions
E.025
Wire Mesh Belts
4 4 / 1 1 6 6 / 1,4 1,6 6 8 / 1,4 1,6
6 10 / 1,6 1,6 8 12 / 1,6 2 11 20 / 2 2,5
15 20 / 2,5 3 22 33 / 3 4
E.026
Wire Mesh Belts
5 6,4 / 0,9 1,2: Adjusting the sprockets to the belt 5 6,4 / 0,9 1,2 : Sprockets in line by keyway
Normally the wide spiral belt is driven by a plain roller. For light conveyoring the 5 6,4/0,9 1,2 has the
possibility to be driven by little pin rollers. These rollers normally have a diameter of ca 50 mm outside and
fit exactly in the belt. The distance of the rollers on the shaft is recommended at approx. 100 mm.
The exact mounting distance on the shaft between the rollers will always be determined by the belt itself
because it fits tight but may not be forced. Not only for new belts in new machinery (mounting the first
time) but especially also for spare belts on existing pin rollers.
Although the tolerances in the belt are very small every belt is unique. In the length of the belt (pitch of 6,4
mm) the pin rollers have to be mounted ‘in line’ and the little number of teeth will handle with these
tolerances. In the width of the belt (pitch of 5 mm) the great number of windings (a belt of e.g. 1000 mm
has already 200 windings) it is necessary to adjust the pin rollers exactly to the belt by moving the rollers a
little to the left or right (see photo) on the shaft to fit (again) in to the (new) belt.
For wide or heavy loaded spiral belts who have to be positively driven it is recommended to use special side
chains. These side chains (in many sizes) give the belt a better control, more stability and a better life time.
These side chains can be driven by standard (DIN/ASA) sprockets.
E.027
Wire Mesh Belts
Spiral belts with Side Chains
The spiral part of the belt will carry the product. The chains will drive and guide the spiral part. Driving this
belt is easy by means of chain sprockets. No extra belt tensioning or steering rollers is necessary.
These belts are often used in freezing, cooling, frying or cooking machinery. Or in conveyors where the belt
is wide and the length is short. Because this belt has a chain, strong cross rods, side plates and flights are
easy to mount on. There are many possibilities in the execution of the chains and the meshes.
Often used are the 3/8”, ½’’, ¾”, 1”, 1¼”,1½’’ en 2” and 3” chains in the different ISO, ASA and DIN
standardization.
The next pages show some examples of spiral belts with side chains. The pictures give only a small selection
of possibilities.
The pictures at the end of this page give 2 special executions because of their function.
Ladder belt with chains, executed with spiral belting at
the side. Mostly this belt supports filtration paper.
Because the spiral belt is linked to the ladder belt, the
total belt can run in a V shape and the product which has
to be filtrated can not fall of the belt. At the infeed and at
the outfeed of the installation the end rollers will flatten
the belt.
Instead of a Ladder belt this kind of belting can be based
on a honey comb belt too.
This tight spiral belt is equipped with a 2” hollow pin
roller chain. It is often used in (bottle)washing
machines, filtrating the water and carrying paper or
broken glass out of the installation.
E.028
Wire Mesh Belts
Wide Spiral Belt with 3/8" chain Wide Spiral Belt with 1/2" chain
Wide Spiral Belt with 1" chain Wide Spiral Belt with 1" ketting
Wide Spiral Belt with 1,5" of 2" chain Wide Spiral Belt with 1,5" chain
Wide Spiral Belt with 2" chain
E.029
Wire Mesh Belts
Enrober Belt
These belts are used in many industries. They have a light weight single layer construction and arepositively driven by sprockets. The belts have an open structure (70 85 % open) and are frequently used incooling, baking, draying, heating, decorating, battering and packing machines for light products.
They are made of stainless steel wire of spring wire. Wire diameters varies from 0,9 until 2,8 mm. Pitchesfrom 4 mm until 19,05 mm, and belt widths from 10 mm until 3 metre. We have a big range of standarddimensions, but can make all the (non standard) dimensions too because of the multi adjustableproduction machinery. Belts executed with single loop (most common) or double looped edges for specialoccasions.
Belts features:they can be made for straight conveyors and for curve conveyors.they can be equipped with little cams, or with special formed internal wire to carry the product ona special way. The very small ‘chains’ are used in spreader conveyors.They are normally driven by toothed sprockets, made of (stainless) steel or plastic. These sprocketsare made to fit the belt and are adapted to the diameter you wish. The number of teeth is free tochoose and can be made for every new or existing conveyor.they are often used in conveyors for the food industry for the production of:
snacks fish pizzas vegetablesbread, pastry meat candy (small) potatoesbiscuits chocolate nuts and fruits
These belts are used on other industries to convey products like little parcels in packing andplasticization machinery.
Belt with single looped edges
E.030
Wire Mesh Belts
Belt with double looped edges
The belt is made from pre shaped wires with the same form, weaving together. The drawings as showedabove give the standard execution of a single looped edge belt (most common) and a drawing of the doublelooped edge (only small pitches, and wire diameter from 0,9 until 1,2 mm) belt for straight conveyors. Thebelt is determined by the pitch (P) de wire diameter (D), the number of the spaces and the dimensions ofthese spaces (E and F). The looped edge (G) is determined by the wire diameter. The width of the belt isfree to choose.The number of spaces is always odd, and is determined by the width of the belt. The strength of the belt isgiven by the number of spaces. The space length is limited and normally between the 35 and 90 mm. Thetable below shows the preferable pitches (P) with the possible wire diameters (D1 D5) and its averagebelt weights (M1 M5)
The bolt pitches and diameters are preferable. All the pitch dimensions in between the preferable pitchesare possible too.
Next table gives a view of the minimum and maximum sizes of the spaces (E,F), belt width (B) and thelooped edge(s) (G,H). The minimum and maximum sizes are determined by the wire diameter (D).
E.031
Wire Mesh Belts
Note 1: The dimensions E and F are almost always the same. It is possible to vary in different dimensions, orgive the belt a certain pattern, using smaller and bigger openings. Note 2: The Belt thickness is approx. 2,5x the wire diameter.
Because these belts are mainly used to convey little light products, the pitch of the belt mostly will bedetermined by the product size, necessary transfer rollers and process conditions.
Next table gives an impression of the allowable tensile and velocity. The strength is mainly determined bythe diameter of the wire and the number of spaces.
The life time also will be determined by the product, the process and the number and material of thesupport profiles.
Measuring:
The pitch (P) is very important. The wires have to fit exactlyinto the holes of the sprockets.
In case of replacement, the pitch has to be measured exactly.
Normally you measure 10 pitches in the length of the belt(from wire 1 until wire 11).
The measured dimension is only to be divided by 10 and givesa dimension in 10th of mm.
Give the belt a little (no deformation) pre tension whilemeasuring, and measure next to the knots, and not in the middleof a space, to get the most accurate dimension.
Materials:
Belts are made of first class material with a high tensile strength:
Stainless Steel Aisi 302, Werkstoff 1.4310. (normal corrosion resistant, normal purposes, food industry)
Stainless Steel Aisi 316, Werkstoff 1.4401 or Aisi 316 Ti, Werkstoff 1.4571 (extra corrosion resistant,especially in case of aggressive chemicals, acids or chloride)
Spring wire (Steel, high tensile strength, little wire diameters)
E.032
Wire Mesh Belts
Driving Components
Usually the belt is driven by one shaft of teethed sprockets. The other (reversing) shafts are plane or haveplane rollers. A properly set up support, (reversing) shafts and driving shafts will keep the belt in a straightline.
The dimensions of the driving sprockets depend on the preferred number of teeth, outside diameter and orshaft bore specifications. The sprockets are tailor made and have usually a width of 14 mm. Two drivingsprockets are mounted to drive the belt in every odd spacing.
The free space between the sprocket and the knots of the belt is to be advised for 5 mm.Sprockets are made from plastic (polyacetal, polyamide) or stainless steel.
It is possible to drive the belt too with sprockets filling an entire spacing.
Further more the drive shaft can be executed as a driving drum with the
same width as the belt.
For special needs, please contact us, to make a tailor made design.
The table at the left shows an example of diameters
and number of teeth.
The belt has a product side and a non product side.
The product side is flat. The knots are on the non
product side. The product side has a small
minimum turning radius (sprockets, take over
rollers, positive bending).
The turning radius of the non product side has a bigger turning radius (reverse or negative bending of the
belt) .The figure below gives three executions of take over rollers/shafts for positive bending of the enrober
belt.
Figure 1:A returning or non returning shaft
Non returning shaft with turning rollers
Figure 2: Shaft with turning rollers
Figure 3: Solid plastic edge
E.033
Wire Mesh Belts
Product side of belt
is flat.
The knots of the belt
are at the non
product side.
Table (right) gives the minimum positive bending diameter (Dp) and negative bending diameter (Dn)
related to the pitch of the belt.
Note: These little take over diameters are not to be advised for long conveyors and or bigger product loads.
Using a bigger diameter gives a better life time.
Execution 1: Driving shaft and idle rollers
Execution 2: Two times mesh rollers, one negative bending, one driving shaft.
Execution 3: Like execution 2.
E.034
Wire Mesh Belts
Execution 4:Two times negative bending, one driving shaft, two mesh rollers
Execution 5: See execution 3, but with extra gravity tension roller.
Enrober Belts (Support)
The number of support of the enrober belt will be determined by on the process and the product load. Theposition is normally between the knots of the belt. In case of a big load, every spacing needs a support.
In case of normal and light product load every 2nd or 3rd spacing a support profile. For proper running it isadvised that at the support is always needed at the spaces at the left and right side.
Another possibility is to support the entire belt with a plastic sheet. The returning past can be supportedby rollers or by support profile. By the selection of support profiles, sprockets and rollers, be aware not totension the belt.
For processes up to 70 80 degrees C, it is common to use plastic support. For higher temperatures theenrober belts are normally supported by Stainless Steel. (e.g. baking ovens).
E.035
Wire Mesh Belts
Specials :cams, flights, chain
Enrober belt can be ececuted with cams. Execution and patern
can be choosen.
Cams to be used as a product support or product guidance.
Cams normally in light enrober belts.
The cam types 1 until 3 are the most common. For
very delicat products cam type 2/3 can Nor only
executed upwards or downwards, but in the same
level as the belt too.
Cam type 1 Cam type 2 Cam type 3
It is possible to execute the belt with separate flights .
E.036
Wire Mesh Belts
Assembly
I .
Remove a wire out of the belt.
Cut the wire. Use the spaces which are not drivenby the sprockets.
II.
Bring both belt ends together, and start with theoutside loops.
III + IV +V + VI
Hinge the parts of the belt with aid of commontooling.
VII + VIII
Place the wire ends in the tubes and force the tubestight. Reshape the connection wire if necessary.
The enrober chain is very small.
It has a pitch of 7,2mm and a width of 9mm. It isused in spreader conveyors.
E.037
Wire Mesh Belts
Connection
I. Remove a wire from the belt. Use this wire as aconnection wire.
Bring the belt ends A and B together.
For wide belt, connect temporary the outside loopstogether.
II
Start weaving the connection wire from the middle
towards the left side and towards the right side.
III
Continue part II. Disconnect the temporary
connection at the outside belt. Connect the spaces
and end with the single or double loop at the sides.
IV
Disconnect loop C.
For single looped belts see step VII
Connect the inside loop
VI
Connect the outside loop (B).
VII
Connect outside loop (C).
E.038
Wire Mesh Belts
Free rotating end transfers rollers diam. 40 mm .Drive shaft sprockets in high density polyethylene or Stainless Steel
Stainless steel Enrober Belt with Mesh approx. 9mm pitch by inside radius and up to 19 mm atoutside, wire diameter 1.8
90 degrees Curve Conveyor. Stainless Steel openstructure frame work. Any working height maybe specified.
Various conveyor angles are possible.
Supplied withstandard motor drive.
Belt speeds available from 3 to 11meter per minute at inside radiusAlso to be equiped with frequencyconverter.
Dimensions: (mm)Inside radius: Belt width406 254406 406406 610406 864406 1092
Other dimensions on request.
E.039
Wire Mesh Belts
Link Plate Belt
The link plate belt is a special belt for special purposes. Because of its firm construction these belts areoften used there were other traditional (wire) belting are not strong enough.
Another strong point of the plate link belt is its possibility to have of al kinds of perforations, exactly fittingto the product process.
Plate Belt with side chains and perforation. Plate Link Belt with roller sides.
The link plate belt is constructed of plates or hinges linked together by means of cross rods. The belt isalmost always equipped with side chains. The chains are secured by a ring welded at the cross rods ends.
The link plate belts are tailor made and can be executed with pitches from ¾” until 9” in almost any widthand length and plate thickness from 1 until 3 mm.
The link plate belt is positively driven by sprockets, and can be used at conveyor speeds of less than 1metre per minute to about 15 metres per minute.Speeds above 15 metres per minute are considered to be high speeds.
The link plate belts are used in production processes with temperatures of 30ºC to +300ºC infood andother industries.
The link plate belt needs minimal maintenance and will have a working life of many years, if used well. Thebelt can be made of steel, stainless steel AISI 304 , AISI 316 or others.
E.040
Wire Mesh Belts
Link plate belts are used in, for example:
cooling systems blanching systems drying systems bread production systemswashing systems sievingsystems sorting systems product handling systemswaste treatment systems
E.041
Wire Mesh Belts
Ladder Belt
1. belt with S hooks 2.belt with chain links 3. belt with special links
The ladder belt is a general used belt for common processes and common product loads.
It is constructed of cross rods, linked together with S hooks, side chains links or special links. The chains andspecial links are secured by a ring welded at the cross rods ends.
1. Belts with S hooks are tailor made and can be executed in every pitch dimension from 1/2” or 12 mm upto 4” or 100 mm, in every width between 20 and 1500 mm. Cross rods dimensions from 2 up to 8 mm.These belts run in straight applications but can also be executed as curved belts with a fixed inside radius.
2. Belts with chain links are tailor made and can be executed in every chain pitch dimension from 1/2” mmup to 3”, in every width from 25 up to 2000 mm. Cross rods dimensions from 4 until 20 mm. These belts canbe only running in straight applications.
3. Belts with special links are tailor made and can be executed in the link pitch dimensions 3/4” , 1” and27,4 mm, in every width from 80 up to approx. 2000 mm. Cross rods dimensions 5 mm. These belts can runin straight and curved applications.
The ladder belt is positively driven by sprockets, and can be used at conveyor speeds of less than 1 metreper minute up to 20 metres per minute. Speeds above 20 metres per minute are considered to be highspeeds. These types of belts used in production processes with temperatures of 100ºC to +300ºC in foodand other industries.
The ladder plate belt needs minimal maintenance and will have a working life of many years, if used well.The belt is standard made of steel, stainless steel AISI 304 and AISI 316. Other materials on demand.
E.042
Wire Mesh Belts
Ladder belts are used in, for example:
cooling systems blanching systems sorting systemswashing systems sieving systems bread production systemswaste treatment systems drying systems product handling systems
E.043
Wire Mesh Belts
Honey Comb Belts
honey comb belt with welded edges honey comb belt with clinged edges
The honey comb belt is a well known traditional conveyor belt. The belt has been designed for a great manystraight applications, constructions and process conditions.
The belt is constructed of cross rods and a flat metal strip. At the sides of the belt the cross rods have awelded ring (welded edges). In a number of dimensions it is possible to give the sides of the belt a clingededge. There are a number of predefined belt executions with different pitches and material dimensions.The belt can also be provided with side plates or flights. The belt width is determined by the beltspecification and the number of odd spaces. The belt width can be chosen from ca. 50 mm until 3500 mm.
It is positively driven by sprockets, and can be used at conveyor speeds of less than 1 metre per minute toabout 25 metres per minute, which are considered normal speeds.Speeds above 25 metres per minute are considered to be high speeds and can affect the life of the belt. Theconstruction of the conveyor system and the process conditions are also important considerations.
These belts are used in production processes with temperatures of 30ºC up to +400ºC in food and otherindustries.
It needs minimal maintenance and will have a working life of many years, if used well. The belt is standardmade of steel, galvanised steel, stainless steel AISI 304 and AISI 316.
The belts are used in, for example:
cooling systems drying systems bread production systemswashing system product handling systems waste handling systemssorting systems sieving systems
E.044
Wire Mesh Belts
Examples
14 13,7 / 9,5 x 1,2 3 15 26,3 / 9,5 x 1,2 3
E.045
Wire Mesh Belts
17,8 26,9 / 12,5 x1,5 5
32 50 / 12,5 x 1,5 5
Driving and support
The honey comb belt in a straight conveyor
system is positively driven. Toothed sprockets
prevent the belt from slipping. Sprockets can
be executed in steel, stainless steel and plastic.
The number of teeth (diameter) is free to
choose.
It is to be advised to mount the sprockets every
150 mm on the driving and returning shaft.
E.046
Wire Mesh Belts
Consequently, there is no need to have the belt set up with a certain tension. In normal use, a reverse shaft
adjustable in the belt’s running direction is enough to handle a possible elongation of the belt in the course
of time. In case of longer belts a special section has to be installed to effect elongation of the belt (due to
different temperatures and product load).
The driving gear must be positioned in such a way that the loaded part, usually the upper part, is pulled off
the belt. A pushing driving gear must be avoided. Supporting the upper part usually is effected by wearing
profiles attached lengthways or in fishbone execution underneath the belt.
Subject to the production process, synthetic materials such as PA, POM, HMPE, is advisable to support the
belt. The support profiles are placed at distances of about 150 to 300 mm, depending on the belt’s load,
belt weight and production process. The returning part of the belt
can be supported by rollers instead of strips.
idler sprocket driving sprocket
E.047
Wire Mesh Belts
Biscuit Baking Belt
This belt is a highly usable conveyor belt for the bakery industry. The belt has been designed especially forbaking biscuits directly on the belt in straight feed through ovens. Its name is based on the Z shape of theflattened spirals.
It is a stratified metal spiral belt with a light weight and a reduced thickness. Its design gives the belt lowheat inertia, high strength and a good air circulation through the belt. This woven and stratified belt gives asuper position of the wires and an open mesh. The edges are looped.
The belt is designed to be long lasting and require little maintenance.
It is made of specially selected Carbon Steel for a good and even baking result and are mostly used inproduction processes with temperatures of +200ºC to +275ºC. On request the belt can be made of stainlesssteel. It can be produced with widths up to ca. 1400 mm and in lengths up to ca. 300 meter.
These belts are used in biscuit ovens all over the world. They are available six types , which differ in wirethickness, mesh opening and weight.
Note:The dimensions above are subjected to production tolerances.Tooling Pitch (P) is the dimension of a single not flattened spiral and is therefore not to be measured
in the belt.The given dimensions are to be measured in a non tensioned belt.Beware that used belts can differ a little from the dimensions above becauseelongation of the belt can make the dimension B a little bigger and the dimension A a little lesser.oxidation of the wire and a residue of product and grease can make the wire diameter looks bigger.
E.048
Wire Mesh Belts
Oven construction
Z Belts are driven by plain cylindrical drums (diam. appr. 1 mtr). Toothed driving wheels/drums are notpossible. Consequently, therefore is the need to have the belt set up with a certain tension. In normal use,the reverse drum will be forced mechanical, hydraulically or pneumatically to give the belt its tension andprevent it of slipping and to handle the elongation of the belt. Elongation caused by a difference intemperature, product load or weariness. Because of the plain drums the belt has to be steered all the time.This has to be done by plain steering rollers just for and or after the driving drum. The position of the belt inthe oven has to be controlled all the time. Sometimes the driving drum itself is in use as a steering roller.The driving gear must be positioned in such a way that the loaded part, usually the upper part, is pulled offthe belt. A pushing driving gear must be avoided.
The upper part of the belt usually is supported by wearing profiles attached in a frame across the belt.An often used material for these profiles is cast iron. The return part can be supported by bearing mountedrollers. The belt will sag slightly between the rollers. In the oven belt obstruction points must be prevented.This means that the supporting be bevelled off sufficiently. In the horizontal direction the belt should notbe allowed to catch on sharp pieces or supports.In order to have the belt running well and to contributesubstantially to the belt’s life span, it is important that the frame with the sliding profiles is level and widthwise horizontal, and that the driving and reverse shafts are properly aligned in relation to the supportingframe. These shafts must be mounted at right angles to the running direction of the belt and should be inthe same horizontal plane as the support. Both shafts must be assembled parallel to each other.
Belt Installation
The belt can best be pulled in by means of the driving motor. The rolled up belt is placed centrally in frontof the driving shaft. The initial point of the belt is fixed to a cross slat by several links. A cable runs from thecross slat to the reversing shaft and back to the driving shaft. The cable is twisted around this driving shafta couple of times. The belt is pulled over the guide of the returning part (rollers) by running the motor andpulling the cable tight. At the end of the oven the cable and cross slat can be pulled over the reversingdrum and the belt can be pulled over the support of the upper part. The cable can be removed when theinitial point of the belt has reached the driving drum. The belt can be closed by twisting two connectingspirals/windings in the belt endings. The twisted spirals have to be flattened.
Maintenance
This belt needs minimal maintenance. Belt cleaning is most effective when raising the oven temperature upto ca. 350 degrees C. and than brushing the ‘product’ out of the belt with a rotating brush. In case of thecarbon steel belts do not use water or steam with or without detergents for cleaning. This will make thebelt rusty and the live time will be effected negatively. Beware that during production or cleaning, the beltnever runs direct into a flame. The high temperature of the flame gives the belt partly a much highertemperature and it will affect its quality.
E.049
Wire Mesh Belts
Curve Conveyors
Execution in stainless steel or painted, Transportation angles from 25° to 270°.
Inside radius from 100 to 1500 mm.
Patented driving by friction rollers.
Easy belt tensioning.
FDA approved plastic belting up to 1500 mm.
8, 16, 22 or 47 mm cylindrical end rollers.
Special execution for working in wet circumstances or for frequent starting and stopping
Food recoursces approved.
Belt guiding by symmetrical rollers mounted at both sides of the belt and a fixed guiding.
E.050
Wire Mesh Belts
Including support frame, fixed or on wheels Special 180 degrees curve with inside radius of 0mm
Stainless Steel execution Painted execution
Stainless steel Enrober Belt with Mesh approx. 10 mm pitch
by inside radius and up to 19 mm at outside, wire diameter
1.8 mm 90 degrees Curve Conveyor. Stainless Steel open
structure Frame Work. Any height may be specified.
Supplied as standard with motor drive.
Belt speeds available from 3 to 11 metre per
minute at inside radius .Also to be equiped with
frequency Controller.
E.051
Wire Mesh Belts
Various conveyor angles are possible.
Dimensions: (mm)
Inside radius: Belt width:
406 254
406 406
406 610
406 864
406 1092
Other dimensions on
request.
Free rotating end transfers rollers diam. 40 mm .
Drive shaft sprockets in high density polyethylene or
Stainless Steel
E.052
Wire Mesh Belts
Plastic Modular Belts
modular plastic belting with PP or PE modules modular polyacetal belting with side chains and sideplates
The modular plastic belts are designed for special processes but can be used in common conveyorsystems too. In basic the belts exists of plastic modules connected with stainless steel cross rodsand extra stainless steel reinforcing plates and or side chains. The stainless steel reinforcing platesand cross rods gives the belt its firmness. A number of different perforations are to choose.
The standard modular plastic belt has a pitch of 50,8 mm and cross rods of 6 mm and is availablein polypropylene (white) and polyethylene (blue). The separate modules have a length of 100 mmand are 14 mm thick. The sides of the belt are to be executed with welded edges or with rolleredges.
The modular plastic belt can be executed with a pitch of 76,2 mm or 101,6 mm and is available inpolyacetal (light blue) for freezing systems. Belt can be equipped with high side plates and a 1 ½”or a 2” chain.
The belt is positively driven by sprockets, and can be used at conveyor speeds of less than 1 metreper minute up to 15 metres per minute. Speeds above 15 metres per minute are considered to behigh speeds.
The belts are used in production processes with temperatures of 40°C (polyacetal, polyethylene)up to +100°C (polypropylene) in food and other industries..
E.053
Wire Mesh Belts
Plastic modular belts are used in, for example:cooling systems blanching systems drying systems waste treatment systemswashing systems sieving systems sorting systems product handling systems
modular plastic belting with stainless steel flights
modular plastic belting with integrated plastic flights
T.001
Wire Mesh Belts
Flat spiral belt
We produce all kind of different metal wire belts like furnace belts, oven belts etc. The flat spiralbelt is made of close wound spiral wire of round profile. Alternating left and right hand spirals aremutually interconnected by means of perpendicular cross wires. The ends of these wires are eitherterminated with a loop or clinch or with a weld.
Features of this tight woven belt :
Straight running of the flat spiral wire beltSpecial modification of cross wires prevents loosening of spiral wiresLittle open area enables transportation of small productsLong lifetime of these metalwire beltsIt is not suitable for transportation of products, which leave residues on the woven belt,these will blind the meshbelt and worsen its function.
Application of this spiral woven belt :
Especially as a bakery belt into baking ovens ( bread oven belt ), as a washing belt for fruits andvegetables, as a cooling belt in confectionery and chocolate industry, as a conveyor belt inchemical industry, as a cooling belt for rubber and plastic products, as a conveyor belt for hot castpieces, as a belt into hardening and tempering furnaces, heat treatment belt etc.
Technical data of this tight mesh belt :
Pitch of cross wires 8,50 • 50,80 mm
Diameter of cross wires 1,50 • 8,00 mm
Dimensions of spiral wires 0,80 • 4,00 mm
Operating temperature below 1150°C
Termination of edges with loop (S)
Belt width 30 mm to 5000 mm
Materials used for this mesh belt:
Mild steel, bright, cupper plated, galvanized and tempered, rust and acid resisting chrome andchrome nickel steel heat proof chrome and chrome nickel steel.
T.002
Wire Mesh Belts
Plate link belt
We are supplier and producer of metal conveyor belts like plate link, eye link, woven wire belts,lotension belts, chain edge belting etc. This T1200 plate link belt consists of plate links and spacingcollars connected by the cross rods on which they are assembled. The selfedges of the plate linkbelt are finished with a special washer, welded to each crossrod. Platelinkbelts of the Link groupare driven by grooved pulleys (on request). Plate link belts are available with sideplates, sidechainsand stained weldings.
Features of the plate link belt :
Straight running of the platelinkbeltPositive drive without creepingLarge open area enables washing or drying of products on the platelink conveyor beltWhen operated in a bath, it does not carry out the bath contentSmall contact surface with product, where necessaryVery high rigidity and long lifetime of these plate link conveyorbelts
Application of the plate linkbelt :
Plate link belts are very strong and resistant to shock and high temperature. They are thereforevery suitable for conveyors handling heavy loads such as in the recycling industry, for theincineration of refuse or for the handling of heavy tins and trays in ovens. Platelink belting is usedas : pizzaovenbelt, hardeningovenbelt, heat treatment belt, aluminiumoven belt etc.
Technical data of the platelink belt :
Pitch of cross rods 20,00 • 100,00 mm
Diameter of cross wires 3,0 • 8,0 mm
Standard materials bright steel • stainless steel • heat resistant.
Operating temperature below 1150°C
Maximum beltwidth 3000 mm
Termination of edges welded
Special Features:
With side plates, side chains or crossflights.
T.003
Wire Mesh Belts
Baking Band
We are supplier of all kind of metal belts like: eye link belts, lotension grid belts, honeycomb belts,ladder belts, woven wire belts, architectural mesh, curve belts, chain edge belts, baking bands etc.The T1700 Woven Mesh Baking Belts: As a mesh of our woven spring steel bakingband can be veryfine, they are suitable for the direct support of dough in baking ovens. In many cases results withthis types of baking band are better than those with solid steel bakingbelts. Spring steel wovenmesh bakingbelts show very little stretch and are simple to clean. As these baking band is verylight, there will be little heat absorption resulting in important energy savings.
These baking belts are woven from either round or flat spring steel with a welded or clinched beltedge. By a special method of weaving, completely straight running of the bakingbelt is obtained.Special machinery makes it possible to produce an exceptionelly flat mesh belt.
Features of the woven mesh baking belt:
Products can be carried directly on the baking beltFuel savingEasy to cleanCompletely straight running by a special method of weavingVery little stretchFriction drive
Application of the baking band:
Woven spring baking belts are mainly used for: baking of bakery products carried directly on thebelt, drying and blanching of vegetables and fruit. Biscuit baking band, Cracker baking belt,Knackebrot baking band, Pizza baking band etc.
Technical data of the baking belt:
Mesh 3,5 • 3,8 • 5 • 6 • 8 • 10 mm
Diameter of cross wiresround wire 1,2 • 1,4 mmflat wire 1,2x0,6 • 1,4x0,7 • 1,6x0,8 mm
Standard materials spring steel • (stainless) AISI304 • AISI316. Other materials on request
Operating temperature below 350°C
Termination of edges welded (G) or clinched