yuhua du, rishabh jain, srdjan lukic - freedm.ncsu.edu · rainflow cycle counting. breaks up...

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Real Time Health Estimation of DESD Yuhua Du, Rishabh Jain, Srdjan Lukic Objective: Technical Approach: Accomplishments: Adapt the Lifetime Prediction Model [1] based on NCA chemistry to Lithium-titanate chemistry. Develop an on-board real time battery health estimation tool for cost-benefit sensitive operation of the unit in a FREEDM System. Implementation of battery life predictive model. Arbin unit setup for the latest model of Toshiba SCiB TM battery ongoing at Advanced Transportation Energy Center (ATEC). Analysis of the cycling data recorded by Arbin for adaptation of the degradation model for SCiB battery; Validation of the Life Predictive Model against the experimental degradation data; Implement the real time version of DESD State of health estimation; Real time battery health and potential degradation assessment for cost- benefit analysis; Use the above information for residential DESD economic operation. Rainflow Algorithm & Miner’s Rule: Rainflow cycle counting breaks up complex duty cycle into individual macro-& micro-cycles, ΔDOD i. It also tracks whether each cycle was a full or single-ended cycle, N i . Miner’s rule is used to combine the degradation effects of various magnitude cycles N i to cumulative . Experimental Analysis: (Resistance Growth) (Capacity Loss) where: The Life Predictive Model [1] can be written as: Arbin BT2000 is a programmable battery cycler used for comprehensive reproduction of degradation caused by the duty cycles of storage unit. The experimental results will be used to validate the life predictive model [1] and develop a real time battery health estimation unit operating on the DSP. 0 1 1/2 2 0 2 0 1 1/2 min , 1 1, Δ exp 1 1 . exp 1 . 1 max Δ Δ . 2 2, Δ exp 1 1 . exp 1 . 1 max Δ Δ . 1 1, Δ exp 1 1 . exp 1 . 1 max Δ Δ . 1 1, Δ exp 1 1 . exp 1 . 1 max Δ Δ . Rainflow Plot Potential Impact: Next Steps: [1]Santhanagopalan S, Smith K, Neubauer J, et al. Design and Analysis of Large Lithium-Ion Battery Systems[M]. Artech House, 2014. References: Life Prediction Model Pre-Rainflow Plot Model Tuning and Application: 0 , 0 , 0 , 1, , 2, , 1, , 2, , ,1 , ,2 , ,1 , ,2 , ,1 , ,2 , ,1 , ,2 , ,1 , ,2 , ,1 , ,2 This model has 19 fitting parameters: Different variables are needed for different battery chemistries. Followings are possible requirements: , , , Objective Duty Cycle & Temperature at one state of life of the battery Degradation Rates Formulas Degradation Rates Expecting Capacity Loss & Resistance Growth Calculate Update Apply Experimental/ Manufacture Duty Cycle Degradation Rates Formulas Experimental/ Manufacture Degradation Data Fitting Parameters Regress Fit Apply Temperature data SoC-Voc data Rainflow algorithm data Rainflow Cycle Counting A. SCiB Battery B. Arbin BT2000 Unit

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Page 1: Yuhua Du, Rishabh Jain, Srdjan Lukic - freedm.ncsu.edu · Rainflow cycle counting. breaks up complex duty cycle into individual macro-& micro-cycles, ΔDOD. i. It also tracks whether

Real Time Health Estimation of DESD

Yuhua Du, Rishabh Jain, Srdjan LukicObjective:

Technical Approach:

Accomplishments:

• Adapt the Lifetime Prediction Model[1] based on NCA chemistry to Lithium-titanate chemistry.

• Develop an on-board real time battery health estimationtool for cost-benefit sensitive operation of the unit in aFREEDM System.

• Implementation of battery life predictive model.• Arbin unit setup for the latest model of Toshiba SCiBTM battery ongoing at

Advanced Transportation Energy Center (ATEC).

• Analysis of the cycling data recorded by Arbin for adaptation of the degradation model for SCiB battery;

• Validation of the Life Predictive Model against the experimental degradation data;

• Implement the real time version of DESD State of health estimation;

• Real time battery health and potential degradation assessment for cost-benefit analysis;

• Use the above information for residential DESD economic operation.

Rainflow Algorithm & Miner’s Rule:• Rainflow cycle counting breaks up

complex duty cycle into individualmacro-& micro-cycles, ΔDODi. It alsotracks whether each cycle was a full orsingle-ended cycle, Ni.

• Miner’s rule is used to combine thedegradation effects of various magnitudecycles Ni to cumulative .

Experimental Analysis:

(Resistance Growth)

(Capacity Loss)

where:The Life Predictive Model[1]

can be written as:• Arbin BT2000 is a programmable

battery cycler used for comprehensive reproduction of degradation caused by the duty cycles of storage unit.

• The experimental results will be usedto validate the life predictive model[1]

and develop a real time battery healthestimation unit operating on the DSP.

𝑅𝑅 = 𝑎𝑎0 + 𝑎𝑎1𝑡𝑡𝑙𝑙𝑙𝑙𝑙𝑙𝑙𝑙1/2 + 𝑎𝑎2𝑡𝑡𝑙𝑙𝑙𝑙𝑙𝑙𝑙𝑙

𝑄𝑄𝑠𝑠𝑙𝑙𝑠𝑠𝑙𝑙𝑠𝑠 = 𝑐𝑐0 − 𝑐𝑐2𝑡𝑡𝑙𝑙𝑙𝑙𝑙𝑙𝑙𝑙

𝑄𝑄𝐿𝐿𝑙𝑙 = 𝑏𝑏0 − 𝑏𝑏1𝑡𝑡𝑙𝑙𝑙𝑙𝑙𝑙𝑙𝑙1/2

𝑄𝑄 = min(𝑄𝑄𝐿𝐿𝑙𝑙 ,𝑄𝑄𝑠𝑠𝑙𝑙𝑠𝑠𝑙𝑙𝑠𝑠)

𝑎𝑎1 =𝑎𝑎1,𝑟𝑟𝑙𝑙𝑙𝑙

Δ𝑡𝑡𝑐𝑐𝑐𝑐𝑐𝑐exp∫ 𝑒𝑒𝑒𝑒𝑒𝑒 −

𝐸𝐸𝑎𝑎𝑅𝑅𝑢𝑢𝑢𝑢

1𝑇𝑇 𝑡𝑡

−1𝑇𝑇𝑟𝑟𝑙𝑙𝑙𝑙

. exp𝛼𝛼𝑎𝑎1𝐹𝐹𝑅𝑅𝑢𝑢𝑢𝑢

𝑉𝑉𝑜𝑜𝑐𝑐(𝑡𝑡)𝑇𝑇 𝑡𝑡

−𝑉𝑉𝑟𝑟𝑙𝑙𝑙𝑙𝑇𝑇𝑟𝑟𝑙𝑙𝑙𝑙

. 1 +max Δ𝐷𝐷𝐷𝐷𝐷𝐷𝑙𝑙Δ𝐷𝐷𝐷𝐷𝐷𝐷𝑟𝑟𝑙𝑙𝑙𝑙

𝛽𝛽𝑎𝑎𝑎.𝑑𝑑𝑡𝑡

𝑎𝑎2 =𝑎𝑎2,𝑟𝑟𝑙𝑙𝑙𝑙

Δ𝑡𝑡𝑐𝑐𝑐𝑐𝑐𝑐exp∫ 𝑒𝑒𝑒𝑒𝑒𝑒 −

𝐸𝐸𝑎𝑎𝑅𝑅𝑢𝑢𝑢𝑢

1𝑇𝑇 𝑡𝑡

−1𝑇𝑇𝑟𝑟𝑙𝑙𝑙𝑙

. exp𝛼𝛼𝑎𝑎1𝐹𝐹𝑅𝑅𝑢𝑢𝑢𝑢

𝑉𝑉𝑜𝑜𝑐𝑐(𝑡𝑡)𝑇𝑇 𝑡𝑡

−𝑉𝑉𝑟𝑟𝑙𝑙𝑙𝑙𝑇𝑇𝑟𝑟𝑙𝑙𝑙𝑙

. 1 +max Δ𝐷𝐷𝐷𝐷𝐷𝐷𝑙𝑙Δ𝐷𝐷𝐷𝐷𝐷𝐷𝑟𝑟𝑙𝑙𝑙𝑙

𝛽𝛽𝑎𝑎𝑎.𝑑𝑑𝑡𝑡

𝑎𝑎1 =𝑎𝑎1,𝑟𝑟𝑙𝑙𝑙𝑙

Δ𝑡𝑡𝑐𝑐𝑐𝑐𝑐𝑐exp∫ 𝑒𝑒𝑒𝑒𝑒𝑒 −

𝐸𝐸𝑎𝑎𝑅𝑅𝑢𝑢𝑢𝑢

1𝑇𝑇 𝑡𝑡

−1𝑇𝑇𝑟𝑟𝑙𝑙𝑙𝑙

. exp𝛼𝛼𝑎𝑎1𝐹𝐹𝑅𝑅𝑢𝑢𝑢𝑢

𝑉𝑉𝑜𝑜𝑐𝑐(𝑡𝑡)𝑇𝑇 𝑡𝑡

−𝑉𝑉𝑟𝑟𝑙𝑙𝑙𝑙𝑇𝑇𝑟𝑟𝑙𝑙𝑙𝑙

. 1 +max Δ𝐷𝐷𝐷𝐷𝐷𝐷𝑙𝑙Δ𝐷𝐷𝐷𝐷𝐷𝐷𝑟𝑟𝑙𝑙𝑙𝑙

𝛽𝛽𝑎𝑎𝑎.𝑑𝑑𝑡𝑡

𝑎𝑎1 =𝑎𝑎1,𝑟𝑟𝑙𝑙𝑙𝑙

Δ𝑡𝑡𝑐𝑐𝑐𝑐𝑐𝑐exp∫ 𝑒𝑒𝑒𝑒𝑒𝑒 −

𝐸𝐸𝑎𝑎𝑅𝑅𝑢𝑢𝑢𝑢

1𝑇𝑇 𝑡𝑡

−1𝑇𝑇𝑟𝑟𝑙𝑙𝑙𝑙

. exp𝛼𝛼𝑎𝑎1𝐹𝐹𝑅𝑅𝑢𝑢𝑢𝑢

𝑉𝑉𝑜𝑜𝑐𝑐(𝑡𝑡)𝑇𝑇 𝑡𝑡

−𝑉𝑉𝑟𝑟𝑙𝑙𝑙𝑙𝑇𝑇𝑟𝑟𝑙𝑙𝑙𝑙

. 1 +max Δ𝐷𝐷𝐷𝐷𝐷𝐷𝑙𝑙Δ𝐷𝐷𝐷𝐷𝐷𝐷𝑟𝑟𝑙𝑙𝑙𝑙

𝛽𝛽𝑎𝑎𝑎.𝑑𝑑𝑡𝑡

Rainflow Plot

Potential Impact:

Next Steps:

[1]Santhanagopalan S, Smith K, Neubauer J, et al. Design and Analysis of Large Lithium-Ion Battery Systems[M]. Artech House, 2014.

References:

Life Prediction Model

Pre-RainflowPlot

Model Tuning and Application:

𝑒𝑒 = {𝑎𝑎0, 𝑏𝑏0, 𝑐𝑐0,𝑎𝑎1,𝑟𝑟𝑙𝑙𝑙𝑙, 𝑎𝑎2,𝑟𝑟𝑙𝑙𝑙𝑙,𝑏𝑏1,𝑟𝑟𝑙𝑙𝑙𝑙 , 𝑐𝑐2,𝑟𝑟𝑙𝑙𝑙𝑙 ,𝐸𝐸𝑎𝑎,𝑎𝑎1,𝐸𝐸𝑎𝑎,𝑎𝑎2, 𝐸𝐸𝑎𝑎,𝑏𝑏1,𝐸𝐸𝑎𝑎,𝑐𝑐2,𝛼𝛼𝑎𝑎,𝑎𝑎1,𝛼𝛼𝑎𝑎,𝑎𝑎2, 𝛼𝛼𝑎𝑎,𝑏𝑏1,𝛼𝛼𝑎𝑎,𝑐𝑐2,𝛽𝛽𝑎𝑎,𝑎𝑎1,𝛽𝛽𝑎𝑎,𝑎𝑎2, 𝛽𝛽𝑎𝑎,𝑏𝑏1, 𝛽𝛽𝑎𝑎,𝑐𝑐2}

• This model has 19 fitting parameters: • Different variables are needed for different battery chemistries. Followings are possible requirements:𝑞𝑞 = {𝑇𝑇𝑒𝑒𝑇𝑇𝑒𝑒𝑒𝑒𝑇𝑇𝑎𝑎𝑡𝑡𝑇𝑇𝑇𝑇𝑒𝑒 𝑡𝑡 , 𝑆𝑆𝑆𝑆𝑆𝑆 𝑡𝑡 ,𝑉𝑉𝑆𝑆𝑉𝑉𝑡𝑡𝑎𝑎𝑉𝑉𝑒𝑒 𝑡𝑡 ,𝑆𝑆𝑇𝑇𝑇𝑇𝑇𝑇𝑒𝑒𝐶𝐶𝑡𝑡(𝑡𝑡)}

Objective Duty Cycle &

Temperature at one state of life of

the battery

Degradation Rates Formulas

Degradation RatesExpecting Capacity Loss & Resistance

Growth

CalculateUpdate

ApplyExperimental/

Manufacture Duty Cycle

Degradation Rates Formulas

Experimental/Manufacture

Degradation DataFitting Parameters

RegressFit

Apply

Temperature data

SoC-Vocdata

Rainflow algorithm data

Rainflow Cycle Counting

A. SCiB Battery B. Arbin BT2000 Unit