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    SCAFCO Grain Systems Company

    5400 E. Broadway AvenuePO Box 11215

    Spokane, WA 99211-1215, USA

    Tel: 509-535-1571 Toll Free: 1-800-224-0676 Fax: 509-535-9130 [email protected] www.scafco.com

    290025-48R050719

    The Leader in High Technology Grain Storage Solutions. Founded in 1954.

    SCAFCO

    GRAIN BIN

    48 (14.63 m) DIAMETER

    ASSEMBLY INSTRUCTIONS

    CAUTIONGalvanized materials are subject to unsightly white rust if moisture penetrates the wall

    sheet bundle. To avoid this condition, separate wall sheets so that air can dry wall sheets.

    Turning the wall sheet bundles over to a convex position is another way to prevent moisture

    collecting between sheets.

    If white rust does occur, remove using Oakite solution (or vinegar solution). Clean anddry surface and apply zinc-rich paint.

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    PAGE 1

    5 YEAR SCAFCO BIN/SILO WARRANTY

    SCAFCO WARRANTYThe manufacturer warrants each new SCAFCO Grain Bin/Silo manufactured by it to be free from defects in material or workmanship FOR FIVE (5)

    YEARS from the date of invoice to the original purchaser, unless otherwise specifically provided in writing at the time of order. If such a defect isfound by the manufacturer to exist within the five year period, the manufacturer will, at its option, (a) repair or replace such product free of charge,F.O.B. the factory of manufacture, or (b) refund to the original purchaser the original purchase price, in lieu of such repair or replacement. ThisWarranty includes SCAFCO manufactured Grain Bins/Silos only and does not extend to other suppliers' equipment.

    The manufacturer warrants all new SCAFCO Grain Bin/Silo accessories, including Axial and Centrifugal Fans, manufactured by it to be free fromdefects in material or workmanship FOR ONE (1) YEAR from the date of invoice to the original purchaser. If such a defect is found by themanufacturer to exist within the one year period, the manufacturer will, at its option, (a) repair or replace such product free of charge, F.O.B. thefactory of manufacture, or (b) refund to the original purchaser the original purchase price, in lieu of such repair or replacement. This Warrantyincludes SCAFCO manufactured fans and accessories only and does not extend to other suppliers' equipment.

    CONDITIONS AND LIMITATIONS

    1. The product must be installed and operated in accordance with instructions published by the manufacturer or warranty will be void.

    2. Warranty is void if all structural components of the system are not original equipment supplied by the manufacturer.

    3. Grain bins/silos and augers are designed for grains and/or free flowing materials and are not warranted for other distribution or substances.Other use will void warranty.

    4. BIN LOADING/UNLOADING WARNING: All grain bins, bulk feed tanks and hopper bottom tanks are designed to be filled and unloadedfrom the center of the bin or tank. Any other method of filling or unloading can result in structural damage to the bin. Any off-center dischargeopenings should be used for the sole purpose of bin clean-out after the center discharge has emptied the tank to the grains' natural angle ofrepose. Failure to limit the usage of any off-center discharge opening could result in non-warranted structural damage to the bin.

    5. ROOF DAMAGE WARNING: All grain bins have been designed to be filled to within 1" (25 mm) of the top of the top ring at the grains'natural angle of repose. Filling beyond the top ring, so as to apply grain pressure to the underside of the roof or blockage of roof vents, mayresult in non-warranted structural damage to the roof. Roof damages due to excessive vacuum or internal pressure, caused by fans or otherair moving systems, are not warranted. Adequate roof vents must be provided for all air handling and aeration systems. Roof vents must notbe blocked by grain or freezing over due to operation during humid/cold weather conditions.

    6. This product must be purchased from and installed by an authorized dealer or Certified Representative thereof or the warranty will be void.

    7. Malfunctions, damage or failure resulting from misuse, abuse, negligence, alteration, accident, misapplication of specifications or lack ofproper maintenance shall not be considered defects under this warranty.

    8. Standard grain bin/silo design is for seismic zone 2B conditions, 90 MPH wind speed and 25 PSF roof live load. Any other loading conditionmust be requested (at extra cost) prior to order.

    The manufacturer shall not be liable for any consequential or special damage, which any purchaser may suffer, or claim to suffer as a result of anydefect in the product. "Consequential" or "Special Damages" as used herein include but are not limited to lost or damaged products or goods, costsof transportation, lost sales, lost orders, lost income, increased overhead, labor, and incidental costs and operational inefficiencies.

    THIS WARRANTY CONSTITUTES THE MANUFACTURER'S ENTIRE AND SOLE WARRANTY AND THE MANUFACTURER EXPRESSLYDISCLAIMS ANY AND ALL OTHER WARRANTIES, INCLUDING BUT NOT LIMITED TO EXPRESS AND IMPLIED WARRANTIES AS TOMERCHANTABILITY, FITNESS FOR PARTICULAR PURPOSES SOLD, AND DESCRIPTION OR QUALITY OF THE PRODUCT FURNISHEDHEREUNDER.

    An officer of the manufacturing company must authorize any exceptions to this warranty in writing. The manufacturer reserves the right to changemodels and specifications at any time without notice or obligation to improve previous models.

    WARNING: Galvanized materials are subject to unsightly "white rust" if moisture penetrates the wall sheet bundle. To avoid this condition, separatewall sheets so that air can dry the sheets.

    SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE.

    290997-030910

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    PAGE

    WALL SHEET END VIEW & COLOR CODES

    SYB. ABBREVIATION DEFINITIONS SYB. ABBREVIATION DEFINITIONS

    L LONG WALL SHEET WH HEADER FOR WIS SHORT WALL SHEET WS SILL FOR WI

    LB LONG BOTTOM SHEET RS SILL FOR WIR

    SB SHORT BOTTOM SHEET

    WALK-IN (WI) RAISED WALK-IN (WIR)

    OPTIONAL POSITION STANDARD POSITIONWALL SHEET LAYOUT & DOOR OPTIONS

    SCAFCO COLOR CODES

    GAUGETHICKNESS

    (in.)

    THICKNESS

    (mm)COLOR

    20 0.034 0.86 BLACK

    19 0.041 1.04 WHITE

    18 0.046 1.17 UNPAINTED

    17 0.052 1.32 RED

    16 0.058 1.47 BLUE15 0.064 1.63 YELLOW

    14 0.072 1.83 GREEN

    13 0.088 2.24 BROWN

    12 0.102 2.59 ORANGE

    11 0.116 2.95 YELLOW

    10 0.130 3.30 BLACK

    8 0.148 3.76 BLUE

    ALL SPECIFICATIONS ARE SUBJECT TO

    CHANGE WITHOUT NOTICE.

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    PAGE 3

    GRAIN BIN FLAT FOUNDATION PLAN

    NOTE: WIRE MESH AND CONCRETE TOTALS WILL NEED TO BE INCREASED

    FOR THE 4809 FARM BIN FOUNDATION.

    GENERAL CONCRETE NOTES:

    1. Site must be 95% compacted soil back-fill or undisturbed soil. Site must be free from standingwater and well drained.

    2. Soil around footing ring must be uniform. (Not fine sand)3. Foundation design is based on uniform soil bearing capacity of 4000 lb. per square foot.

    (2.0 kg/cm2) Concrete compressive strength at 28 days shall be 2500 psi. (176 kg/cm

    2)

    4. Add (1) pound (0.5 kg) to rebar requirements for each end lap. Lap bars 15 (380).5. These are general concrete foundation requirements, and should be evaluated with respect to

    each site. Consult with a local engineer if site is questionable.6. Foundation should be poured smooth for proper weather seal and bin anchorage.

    ADDITIONAL NOTES:

    1. Chart above has concrete and reinforcing bar quantities for the foundation illustrated. Top offoundation is 4 (100) above grade.

    BIN DIA.

    QTY. OF

    ANCHOR

    BOLTS

    #4

    REBARWIRE MESH CONCRETE

    48 48 550 lbs 1950 sq ft 48 cu yds

    14.63 m 48 250 kg 182 sq m 37 cu m

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    PAGE

    FOUNDATION DETAILS FOR BIN WELL & TUBES

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    PAGE 5

    FOUNDATION SLAB OPTIONS(FOR A BETTER WEATHER SEAL)

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    PAGE

    BIN WELL INSTALLATION

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    PAGE 7

    ERECTION PROCEDURES

    INSTALLATION NOTES:

    HAND TIGHTEN ALL BOLTS.

    1. Place roof segment ring on center ringsupport.

    2. Assemble top wall sheet ring. Make suretop holes are at 3 1/8 (79) spacing.Holes at bottom of sheet will be at 9 3/8

    (238) spacing.3. Position the roof hatch panel next to the

    desired sidewall ladder location & fasten

    to segment ring. Attach the roof centerclip to roof panel and put the lower edge

    of panel on the wall sheet ring.4. Continue with rest of roof panels by alternating around circumference of bin until all panels are

    installed. Also attach center clips & rib clips to roof panels and wall sheets as you go also add roof

    rib supports.5. The last roof panel should be next to the roof hatch panel. Attach roof ladder cleats while bolting

    roof panels together

    CAUTION: As last roof panel is installed, you may incur the following:Too much space Raise roof jack. This will close the gap.Too little space Lower the roof jack. This will lessen the slope & increase the space

    required.

    6. With everything in place, tighten all roof bolts.

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    PAGE

    ROOF ERECTIONELEVATION

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    PAGE 9

    ROOF ERECTIONROOF FRAMING PLAN

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    PAGE

    ROOF ERECTIONROOF PARTS INTERCONNECTION DETAILS

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    PAGE 11

    ROOF ERECTIONRAFTER SECTION VIEW

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    PAGE

    ROOF ERECTIONRAFTER CONNECTION TO WALL SHEET

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    PAGE 13

    ROOF ERECTIONROOF CAP SECTION VIEW

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    PAGE

    ROOF ERECTIONDETAILS

    DETAIL 1-------------------------------------------------------------------------------------------------------------------------------

    DETAIL 2

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    PAGE 15

    ROOF ERECTIONDETAILS

    DETAIL 3

    --------------------------------------------------------------------------------------------------------------------------------------------------------------

    DETAIL 4

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    PAGE

    ROOF ERECTIONDETAILS

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    PAGE 17

    ROOF ERECTIONDETAILS

    -----------------------------------------------------------------------------------------------------------------------------------------------------------------

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    PAGE

    ROOF ERECTIONDETAILS

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    PAGE 19

    ROOF CAP ASSEMBLY

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    PAGE

    ROOF CAP ASSEMBLY

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    PAGE 21

    COMPLETE ROOF CAP ASSEMBLY

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    PAGE

    RIB CLIP & EAVE SEAL INSTALLATION(OPTIONAL PURCHASE)

    NOTES:

    1. Install eave seal around top edge of wall sheets.2. Glue rib clip sealing block to rib clip (1 per clip).3. Bolt center clips and rib clips to wall sheets and roof panels as shown.4. Fill all unused holes w/ 5/16 x (8 X 19) bolts.

    When installed properly, silo will have a weather tight seal.

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    PAGE 23

    OPTIONAL SAFETY RING INSTALLATION(IN PLACE OF SAFETY STEPS)

    NOTE:

    Safety ring segment is curved to bin roof diameter. Field cut last segment to required length

    before joining with (19) coupling.

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    PAGE

    ROOF SUPPORT RING INSTALLATION(OPTIONAL PURCHASE)

    BIN SIZENUMBER

    OF RIBBRACKETS

    NUMBEROF

    SEGMENTS

    NUMBER OFEXPANSION

    BOLTS

    *LOCATION OFSUPPORT RING

    BRACKET

    NUMBER OFSUPPORT RINGCONNECTORS

    ROOF SUPPORTRING PARTNUMBER

    48

    (14.63 m)36 4 1 4 3 211188

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    PAGE 25

    ROOF SUPPORT RING DETAILS

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    PAGE

    ROOF VENT INSTALLATION(OPTIONAL PURCHASE)

    INSTALLATION INSTRUCTIONS FOR ROOF VENT

    1. Locate roof vent between roof ribs, as close to top of roof as possible, with vent opening ondownhill side.

    2. Cut opening in roof panel 2 (50) smaller than vent opening. Form a 1 (25) lip up toward

    inside of vent to provide a water stop.3. Apply adequate amount of weather-seal caulking at vent bolting flange to prevent leakage.4. Attach roof vent to roof panel with bolts. Drill holes as required to fasten vent securely to roof

    panel.

    5. Roof vent is manufactured entirely of galvanized sheet metal to prevent rusting; however, if

    vent is welded to roof, rusting will occur.

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    PAGE 27

    EXTERIOR LADDER INSTALLATION(OPTIONAL PURCHASE)

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    PAGE

    ANCHORING & SEALING DETAILS

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    PAGE 29

    BASE SEALANT APPLICATION(OPTIONAL PURCHASE)

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    PAGE

    WALK-IN DOOR INSTALLATION(STANDARD RAISED POSITION)

    NOTE:

    Wall sheets are bolted onto the inside of the door jambs & sill ring. 3rd

    ring wall sheet is boltedonto the outside of the header ring. **See page 4 of Walk-In Door Installation Instructions

    (290829) for connection details.

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    PAGE 31

    FIELD INSTALLATION OF AUGER HOOD(OPTIONAL PURCHASE)

    AUGER HOOD INSTALLATION:

    (When optional auger hood is used)

    1. Remove slide plate retainers (215824) & auger hood angle (215825). The same bolts will be

    used to install the auger hood in the following steps.2. Attach slide plate retainers (215824) & auger hood (214387) to auger hood panel with (6) 5/16

    x (8 X 19) hh bolts & nuts, using the three vertical holes on each side of the auger hood.3. Attach the auger hood angle (215825) to the auger hood panel & the auger hood (214387),

    using (7) 5/16 x (8 X 19) hh bolts & nuts.

    4. Attach (2) 5/16 x (8 X 19) hh bolts & nuts to the slide plate retainers (215824) in thebottom holes of the retainers.

    5. It is recommended that the slide plate (215823) be used in conjunction with the auger hood,particularly when aeration equipment is used on the bin.

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    PAGE

    WALL SHEET INSTALLATION NOTES

    NOTE:

    1. All horizontal seam bolt spacing is 9 3/8 (238 mm) on center, except those marked g

    ; bolt spacing is 3 1/8 (79 mm) on center.

    2. Upper wall sheet ring always overlap the wall sheet ring below it.

    NOTE:

    IT IS NOT NECESSARY TO FIELD DRILL the bottom seam of the upper

    wall sheet to match the extra holes on the top seam of the wall sheet below.

    3. Wall sheet gauges must be installed as shown in the Wall Sheet Layout.

    4. Top Wall Sheets are punched @ 3 1/8 (79 mm) on center. at the top of the sheet and 9 3/8 (238 mm) on center.

    at the bottom of the sheet.

    5. All horizontal and vertical seam bolts 3/8 X 1 (10 X 25) Grade 8.2

    SCAFCO COLOR CODES

    GAUGETHICKNESS

    (in.)

    THICKNESS

    (mm)COLOR

    20 0.034 0.86 BLACK

    19 0.041 1.04 WHITE

    18 0.046 1.17 UNPAINTED

    17 0.052 1.32 RED

    16 0.058 1.47 BLUE

    15 0.064 1.63 YELLOW

    14 0.072 1.83 GREEN

    13 0.088 2.24 BROWN

    12 0.102 2.59 ORANGE

    11 0.116 2.95 YELLOW

    10 0.130 3.30 BLACK

    8 0.148 3.76 BLUE

    ALL SPECIFICATIONS ARE SUBJECT TOCHANGE WITHOUT NOTICE.

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    PAGE 33

    WALL SHEET LAYOUT48 (14.63 m) DIAMETER BINS

    (16 WALL SHEETS PER RING)

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    PAGE

    SILO STEP INSTALLATION(OPTIONAL PURCHASE)

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    SCAFCO Grain Systems Company