290025-48-050719
TRANSCRIPT
-
8/8/2019 290025-48-050719
1/36
SCAFCO Grain Systems Company
5400 E. Broadway AvenuePO Box 11215
Spokane, WA 99211-1215, USA
Tel: 509-535-1571 Toll Free: 1-800-224-0676 Fax: 509-535-9130 [email protected] www.scafco.com
290025-48R050719
The Leader in High Technology Grain Storage Solutions. Founded in 1954.
SCAFCO
GRAIN BIN
48 (14.63 m) DIAMETER
ASSEMBLY INSTRUCTIONS
CAUTIONGalvanized materials are subject to unsightly white rust if moisture penetrates the wall
sheet bundle. To avoid this condition, separate wall sheets so that air can dry wall sheets.
Turning the wall sheet bundles over to a convex position is another way to prevent moisture
collecting between sheets.
If white rust does occur, remove using Oakite solution (or vinegar solution). Clean anddry surface and apply zinc-rich paint.
-
8/8/2019 290025-48-050719
2/36
PAGE 1
5 YEAR SCAFCO BIN/SILO WARRANTY
SCAFCO WARRANTYThe manufacturer warrants each new SCAFCO Grain Bin/Silo manufactured by it to be free from defects in material or workmanship FOR FIVE (5)
YEARS from the date of invoice to the original purchaser, unless otherwise specifically provided in writing at the time of order. If such a defect isfound by the manufacturer to exist within the five year period, the manufacturer will, at its option, (a) repair or replace such product free of charge,F.O.B. the factory of manufacture, or (b) refund to the original purchaser the original purchase price, in lieu of such repair or replacement. ThisWarranty includes SCAFCO manufactured Grain Bins/Silos only and does not extend to other suppliers' equipment.
The manufacturer warrants all new SCAFCO Grain Bin/Silo accessories, including Axial and Centrifugal Fans, manufactured by it to be free fromdefects in material or workmanship FOR ONE (1) YEAR from the date of invoice to the original purchaser. If such a defect is found by themanufacturer to exist within the one year period, the manufacturer will, at its option, (a) repair or replace such product free of charge, F.O.B. thefactory of manufacture, or (b) refund to the original purchaser the original purchase price, in lieu of such repair or replacement. This Warrantyincludes SCAFCO manufactured fans and accessories only and does not extend to other suppliers' equipment.
CONDITIONS AND LIMITATIONS
1. The product must be installed and operated in accordance with instructions published by the manufacturer or warranty will be void.
2. Warranty is void if all structural components of the system are not original equipment supplied by the manufacturer.
3. Grain bins/silos and augers are designed for grains and/or free flowing materials and are not warranted for other distribution or substances.Other use will void warranty.
4. BIN LOADING/UNLOADING WARNING: All grain bins, bulk feed tanks and hopper bottom tanks are designed to be filled and unloadedfrom the center of the bin or tank. Any other method of filling or unloading can result in structural damage to the bin. Any off-center dischargeopenings should be used for the sole purpose of bin clean-out after the center discharge has emptied the tank to the grains' natural angle ofrepose. Failure to limit the usage of any off-center discharge opening could result in non-warranted structural damage to the bin.
5. ROOF DAMAGE WARNING: All grain bins have been designed to be filled to within 1" (25 mm) of the top of the top ring at the grains'natural angle of repose. Filling beyond the top ring, so as to apply grain pressure to the underside of the roof or blockage of roof vents, mayresult in non-warranted structural damage to the roof. Roof damages due to excessive vacuum or internal pressure, caused by fans or otherair moving systems, are not warranted. Adequate roof vents must be provided for all air handling and aeration systems. Roof vents must notbe blocked by grain or freezing over due to operation during humid/cold weather conditions.
6. This product must be purchased from and installed by an authorized dealer or Certified Representative thereof or the warranty will be void.
7. Malfunctions, damage or failure resulting from misuse, abuse, negligence, alteration, accident, misapplication of specifications or lack ofproper maintenance shall not be considered defects under this warranty.
8. Standard grain bin/silo design is for seismic zone 2B conditions, 90 MPH wind speed and 25 PSF roof live load. Any other loading conditionmust be requested (at extra cost) prior to order.
The manufacturer shall not be liable for any consequential or special damage, which any purchaser may suffer, or claim to suffer as a result of anydefect in the product. "Consequential" or "Special Damages" as used herein include but are not limited to lost or damaged products or goods, costsof transportation, lost sales, lost orders, lost income, increased overhead, labor, and incidental costs and operational inefficiencies.
THIS WARRANTY CONSTITUTES THE MANUFACTURER'S ENTIRE AND SOLE WARRANTY AND THE MANUFACTURER EXPRESSLYDISCLAIMS ANY AND ALL OTHER WARRANTIES, INCLUDING BUT NOT LIMITED TO EXPRESS AND IMPLIED WARRANTIES AS TOMERCHANTABILITY, FITNESS FOR PARTICULAR PURPOSES SOLD, AND DESCRIPTION OR QUALITY OF THE PRODUCT FURNISHEDHEREUNDER.
An officer of the manufacturing company must authorize any exceptions to this warranty in writing. The manufacturer reserves the right to changemodels and specifications at any time without notice or obligation to improve previous models.
WARNING: Galvanized materials are subject to unsightly "white rust" if moisture penetrates the wall sheet bundle. To avoid this condition, separatewall sheets so that air can dry the sheets.
SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE.
290997-030910
-
8/8/2019 290025-48-050719
3/36
PAGE
WALL SHEET END VIEW & COLOR CODES
SYB. ABBREVIATION DEFINITIONS SYB. ABBREVIATION DEFINITIONS
L LONG WALL SHEET WH HEADER FOR WIS SHORT WALL SHEET WS SILL FOR WI
LB LONG BOTTOM SHEET RS SILL FOR WIR
SB SHORT BOTTOM SHEET
WALK-IN (WI) RAISED WALK-IN (WIR)
OPTIONAL POSITION STANDARD POSITIONWALL SHEET LAYOUT & DOOR OPTIONS
SCAFCO COLOR CODES
GAUGETHICKNESS
(in.)
THICKNESS
(mm)COLOR
20 0.034 0.86 BLACK
19 0.041 1.04 WHITE
18 0.046 1.17 UNPAINTED
17 0.052 1.32 RED
16 0.058 1.47 BLUE15 0.064 1.63 YELLOW
14 0.072 1.83 GREEN
13 0.088 2.24 BROWN
12 0.102 2.59 ORANGE
11 0.116 2.95 YELLOW
10 0.130 3.30 BLACK
8 0.148 3.76 BLUE
ALL SPECIFICATIONS ARE SUBJECT TO
CHANGE WITHOUT NOTICE.
-
8/8/2019 290025-48-050719
4/36
PAGE 3
GRAIN BIN FLAT FOUNDATION PLAN
NOTE: WIRE MESH AND CONCRETE TOTALS WILL NEED TO BE INCREASED
FOR THE 4809 FARM BIN FOUNDATION.
GENERAL CONCRETE NOTES:
1. Site must be 95% compacted soil back-fill or undisturbed soil. Site must be free from standingwater and well drained.
2. Soil around footing ring must be uniform. (Not fine sand)3. Foundation design is based on uniform soil bearing capacity of 4000 lb. per square foot.
(2.0 kg/cm2) Concrete compressive strength at 28 days shall be 2500 psi. (176 kg/cm
2)
4. Add (1) pound (0.5 kg) to rebar requirements for each end lap. Lap bars 15 (380).5. These are general concrete foundation requirements, and should be evaluated with respect to
each site. Consult with a local engineer if site is questionable.6. Foundation should be poured smooth for proper weather seal and bin anchorage.
ADDITIONAL NOTES:
1. Chart above has concrete and reinforcing bar quantities for the foundation illustrated. Top offoundation is 4 (100) above grade.
BIN DIA.
QTY. OF
ANCHOR
BOLTS
#4
REBARWIRE MESH CONCRETE
48 48 550 lbs 1950 sq ft 48 cu yds
14.63 m 48 250 kg 182 sq m 37 cu m
-
8/8/2019 290025-48-050719
5/36
PAGE
FOUNDATION DETAILS FOR BIN WELL & TUBES
-
8/8/2019 290025-48-050719
6/36
PAGE 5
FOUNDATION SLAB OPTIONS(FOR A BETTER WEATHER SEAL)
-
8/8/2019 290025-48-050719
7/36
PAGE
BIN WELL INSTALLATION
-
8/8/2019 290025-48-050719
8/36
PAGE 7
ERECTION PROCEDURES
INSTALLATION NOTES:
HAND TIGHTEN ALL BOLTS.
1. Place roof segment ring on center ringsupport.
2. Assemble top wall sheet ring. Make suretop holes are at 3 1/8 (79) spacing.Holes at bottom of sheet will be at 9 3/8
(238) spacing.3. Position the roof hatch panel next to the
desired sidewall ladder location & fasten
to segment ring. Attach the roof centerclip to roof panel and put the lower edge
of panel on the wall sheet ring.4. Continue with rest of roof panels by alternating around circumference of bin until all panels are
installed. Also attach center clips & rib clips to roof panels and wall sheets as you go also add roof
rib supports.5. The last roof panel should be next to the roof hatch panel. Attach roof ladder cleats while bolting
roof panels together
CAUTION: As last roof panel is installed, you may incur the following:Too much space Raise roof jack. This will close the gap.Too little space Lower the roof jack. This will lessen the slope & increase the space
required.
6. With everything in place, tighten all roof bolts.
-
8/8/2019 290025-48-050719
9/36
PAGE
ROOF ERECTIONELEVATION
-
8/8/2019 290025-48-050719
10/36
PAGE 9
ROOF ERECTIONROOF FRAMING PLAN
-
8/8/2019 290025-48-050719
11/36
PAGE
ROOF ERECTIONROOF PARTS INTERCONNECTION DETAILS
-
8/8/2019 290025-48-050719
12/36
PAGE 11
ROOF ERECTIONRAFTER SECTION VIEW
-
8/8/2019 290025-48-050719
13/36
PAGE
ROOF ERECTIONRAFTER CONNECTION TO WALL SHEET
-
8/8/2019 290025-48-050719
14/36
PAGE 13
ROOF ERECTIONROOF CAP SECTION VIEW
-
8/8/2019 290025-48-050719
15/36
PAGE
ROOF ERECTIONDETAILS
DETAIL 1-------------------------------------------------------------------------------------------------------------------------------
DETAIL 2
-
8/8/2019 290025-48-050719
16/36
PAGE 15
ROOF ERECTIONDETAILS
DETAIL 3
--------------------------------------------------------------------------------------------------------------------------------------------------------------
DETAIL 4
-
8/8/2019 290025-48-050719
17/36
PAGE
ROOF ERECTIONDETAILS
-
8/8/2019 290025-48-050719
18/36
PAGE 17
ROOF ERECTIONDETAILS
-----------------------------------------------------------------------------------------------------------------------------------------------------------------
-
8/8/2019 290025-48-050719
19/36
PAGE
ROOF ERECTIONDETAILS
-
8/8/2019 290025-48-050719
20/36
PAGE 19
ROOF CAP ASSEMBLY
-
8/8/2019 290025-48-050719
21/36
PAGE
ROOF CAP ASSEMBLY
-
8/8/2019 290025-48-050719
22/36
PAGE 21
COMPLETE ROOF CAP ASSEMBLY
-
8/8/2019 290025-48-050719
23/36
PAGE
RIB CLIP & EAVE SEAL INSTALLATION(OPTIONAL PURCHASE)
NOTES:
1. Install eave seal around top edge of wall sheets.2. Glue rib clip sealing block to rib clip (1 per clip).3. Bolt center clips and rib clips to wall sheets and roof panels as shown.4. Fill all unused holes w/ 5/16 x (8 X 19) bolts.
When installed properly, silo will have a weather tight seal.
-
8/8/2019 290025-48-050719
24/36
PAGE 23
OPTIONAL SAFETY RING INSTALLATION(IN PLACE OF SAFETY STEPS)
NOTE:
Safety ring segment is curved to bin roof diameter. Field cut last segment to required length
before joining with (19) coupling.
-
8/8/2019 290025-48-050719
25/36
PAGE
ROOF SUPPORT RING INSTALLATION(OPTIONAL PURCHASE)
BIN SIZENUMBER
OF RIBBRACKETS
NUMBEROF
SEGMENTS
NUMBER OFEXPANSION
BOLTS
*LOCATION OFSUPPORT RING
BRACKET
NUMBER OFSUPPORT RINGCONNECTORS
ROOF SUPPORTRING PARTNUMBER
48
(14.63 m)36 4 1 4 3 211188
-
8/8/2019 290025-48-050719
26/36
PAGE 25
ROOF SUPPORT RING DETAILS
-
8/8/2019 290025-48-050719
27/36
PAGE
ROOF VENT INSTALLATION(OPTIONAL PURCHASE)
INSTALLATION INSTRUCTIONS FOR ROOF VENT
1. Locate roof vent between roof ribs, as close to top of roof as possible, with vent opening ondownhill side.
2. Cut opening in roof panel 2 (50) smaller than vent opening. Form a 1 (25) lip up toward
inside of vent to provide a water stop.3. Apply adequate amount of weather-seal caulking at vent bolting flange to prevent leakage.4. Attach roof vent to roof panel with bolts. Drill holes as required to fasten vent securely to roof
panel.
5. Roof vent is manufactured entirely of galvanized sheet metal to prevent rusting; however, if
vent is welded to roof, rusting will occur.
-
8/8/2019 290025-48-050719
28/36
PAGE 27
EXTERIOR LADDER INSTALLATION(OPTIONAL PURCHASE)
-
8/8/2019 290025-48-050719
29/36
PAGE
ANCHORING & SEALING DETAILS
-
8/8/2019 290025-48-050719
30/36
PAGE 29
BASE SEALANT APPLICATION(OPTIONAL PURCHASE)
-
8/8/2019 290025-48-050719
31/36
PAGE
WALK-IN DOOR INSTALLATION(STANDARD RAISED POSITION)
NOTE:
Wall sheets are bolted onto the inside of the door jambs & sill ring. 3rd
ring wall sheet is boltedonto the outside of the header ring. **See page 4 of Walk-In Door Installation Instructions
(290829) for connection details.
-
8/8/2019 290025-48-050719
32/36
PAGE 31
FIELD INSTALLATION OF AUGER HOOD(OPTIONAL PURCHASE)
AUGER HOOD INSTALLATION:
(When optional auger hood is used)
1. Remove slide plate retainers (215824) & auger hood angle (215825). The same bolts will be
used to install the auger hood in the following steps.2. Attach slide plate retainers (215824) & auger hood (214387) to auger hood panel with (6) 5/16
x (8 X 19) hh bolts & nuts, using the three vertical holes on each side of the auger hood.3. Attach the auger hood angle (215825) to the auger hood panel & the auger hood (214387),
using (7) 5/16 x (8 X 19) hh bolts & nuts.
4. Attach (2) 5/16 x (8 X 19) hh bolts & nuts to the slide plate retainers (215824) in thebottom holes of the retainers.
5. It is recommended that the slide plate (215823) be used in conjunction with the auger hood,particularly when aeration equipment is used on the bin.
-
8/8/2019 290025-48-050719
33/36
PAGE
WALL SHEET INSTALLATION NOTES
NOTE:
1. All horizontal seam bolt spacing is 9 3/8 (238 mm) on center, except those marked g
; bolt spacing is 3 1/8 (79 mm) on center.
2. Upper wall sheet ring always overlap the wall sheet ring below it.
NOTE:
IT IS NOT NECESSARY TO FIELD DRILL the bottom seam of the upper
wall sheet to match the extra holes on the top seam of the wall sheet below.
3. Wall sheet gauges must be installed as shown in the Wall Sheet Layout.
4. Top Wall Sheets are punched @ 3 1/8 (79 mm) on center. at the top of the sheet and 9 3/8 (238 mm) on center.
at the bottom of the sheet.
5. All horizontal and vertical seam bolts 3/8 X 1 (10 X 25) Grade 8.2
SCAFCO COLOR CODES
GAUGETHICKNESS
(in.)
THICKNESS
(mm)COLOR
20 0.034 0.86 BLACK
19 0.041 1.04 WHITE
18 0.046 1.17 UNPAINTED
17 0.052 1.32 RED
16 0.058 1.47 BLUE
15 0.064 1.63 YELLOW
14 0.072 1.83 GREEN
13 0.088 2.24 BROWN
12 0.102 2.59 ORANGE
11 0.116 2.95 YELLOW
10 0.130 3.30 BLACK
8 0.148 3.76 BLUE
ALL SPECIFICATIONS ARE SUBJECT TOCHANGE WITHOUT NOTICE.
-
8/8/2019 290025-48-050719
34/36
PAGE 33
WALL SHEET LAYOUT48 (14.63 m) DIAMETER BINS
(16 WALL SHEETS PER RING)
-
8/8/2019 290025-48-050719
35/36
PAGE
SILO STEP INSTALLATION(OPTIONAL PURCHASE)
-
8/8/2019 290025-48-050719
36/36
SCAFCO Grain Systems Company