71kinh nghiem lean cua boeing

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  • 8/8/2019 71kinh Nghiem Lean Cua Boeing

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    Copyright Trinh Quang Tuan, 2004

    II

    Lean mt s kinh nghim

    t Boeing

    Lean mt s kinh nghim

    t BoeingNgi trnh by: Trnh Quang Tun

    Ban BCL Tng Cng Ty HKVN

    Ngi trnh by: Trnh Quang Tun

    Ban BCL Tng Cng Ty HKVN

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    I-2 Copyright Trinh Quang Tuan, 2004

    Ni dungNi dung

    - Gii thiu chung

    - Mt s mc lch s p dng LEAN ca Boeing- Mt s kt qu

    - Quan nim v nh hng p dng LEAN ca Boeing

    - Cc bc trin khai- Mt sim lu

    - Mt sim cn tho lun thm

    -- Gii thiu chungGii thiu chung

    -- Mt s mc lch s p dng LEAN ca BoeingMt s mc lch s p dng LEAN ca Boeing-- Mt s kt quMt s kt qu

    -- Quan nim v nh hng p dng LEAN ca BoeingQuan nim v nh hng p dng LEAN ca Boeing

    -- Cc bc trin khaiCc bc trin khai-- Mt sim lu Mt sim lu

    -- Mt sim cn tho lun thmMt sim cn tho lun thm

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    I-3 Copyright Trinh Quang Tuan, 2004

    Gii thiu chungGii thiu chung

    u nhng nm 1990 Boeing quyt nh p dng LEANMANUFACTURING ti u ho h thng thit k v snxut c v cht lng v hiu qu cng vic.

    Chng trnh c bt u vi khu vc sn my bay vnti thng mi sau pht trin rng khp sang cc lnh vc

    khc. Qua mt qu trnh hn 10 nm p dng LEAN, Boeing t c nhng thnh tu kh vng chc v vic p dng

    LEAN hin ti ang uc ph bin rng ri trong ton b tpon.

    u nhng nm 1990u nhng nm 1990 Boeing quyt nh p dng LEANBoeing quyt nh p dng LEANMANUFACTURINGMANUFACTURING ti u ho h thng thit k v sn ti u ho h thng thit k v snxut c v cht lng v hiu qu cng vic.xut c v cht lng v hiu qu cng vic.

    ChChng trnh c bt u vi khu vc sn my bay vnng trnh c bt u vi khu vc sn my bay vnti thng mi sau pht trin rng khp sang cc lnh vcti thng mi sau pht trin rng khp sang cc lnh vc

    khc.khc. Qua mt qu trnh hn 10 nm p dng LEAN, Boeing Qua mt qu trnh hn 10 nm p dng LEAN, Boeing t c nhng thnh tu kh vng chc v vic p dngt c nhng thnh tu kh vng chc v vic p dngLEAN hin ti ang uc ph bin rng ri trong ton b tpLEAN hin ti ang uc ph bin rng ri trong ton b tpon.on.

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    I-4 Copyright Trinh Quang Tuan, 2004

    Mt s mc lch s p dng LEANti BoeingMt s mc lch s p dng LEANti Boeing

    Trong thp nin 1980s Boeing quan tm nhiu n ccvn tit kim chi ph trong SX-KD.

    Mt s gii php n l c p dng trong thi gian nych yu l vic p dng 5S. Qu trnh ny dn ti vic tiuchun ho c cc khu vc lm vic v cc qu trnh snxut

    Tuy nhin trong giai on ny mt s lng ln cc nhn

    vin ca cng ty c o to v cht lng. Mi cho n nhng nm u thp nin 1990s Boeing mithc s quan tm n LEAN khi u bng vic c ccchuyn gia sang Nht hc.

    TrongTrong thpthp ninnin 1980s Boeing1980s Boeing quanquan tmtm nhiunhiu nn ccccvnvn tittit kimkim chichi phph trongtrong SXSX--KD.KD.

    MtMt ss giigii phpphp nn ll cc pp dngdng trongtrong thithi giangian nynych yu l vic p dng 5S. Qu trnh ny dn ti vic tiuch yu l vic p dng 5S. Qu trnh ny dn ti vic tiuchun ho c cc khu vc lm vic v cc qu trnh snchun ho c cc khu vc lm vic v cc qu trnh snxutxut

    Tuy nhiTuy nhinn trong giaitrong giai on ny mt s lng ln cc nhnon ny mt s lng ln cc nhn

    vin ca cng ty c o to v cht lng.vin ca cng ty c o to v cht lng. MiMi chocho nn nhngnhng nnmm uu thpthp ninnin 1990s Boeing1990s Boeing mimithc sthc s quan tmquan tmnn LEANLEAN khikhi uu bngbng vicvic cc ccccchuynchuyn giagia sangsang NhtNht hc.hc.

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    I-5 Copyright Trinh Quang Tuan, 2004

    Mt s mc lch s p dng LEANti BoeingMt s mc lch s p dng LEANti Boeing

    1994: Do sc p ca th trng t nm 1994, Boeing chnhthc thc hin p dng LEAN.

    1995: Boeing mua dch v t vn ca Shingijutsu Co. cng

    ty t vn v LEAN Cc sng lp vin ca cng ty ny l ccchuyn gia p dng thnh cng TPS ti TOYOTA.

    1998: Sau 03 nm p dng Boeing nhn c cc kt quban u ca LEAN v bt u p dng rng ri sang mi khuvc SX-KD ca tp on.

    1999: Boeing gim thiu ng k lng vt t tn khotrong khi vn m bo c cht lng v k hoch xut

    xng. Mt bng SX cng c tit kim ng k.

    1994: Do1994: Do scsc pp caca thth trtrngng tt nnmm 1994, Boeing1994, Boeing chnhchnhthc thcthc thc hinhin pp dngdng LEAN.LEAN.

    19951995: Boeing: Boeing muamua dchdch vv tt vnvn caca ShingijutsuShingijutsu Co.Co. cngcng

    tyty tt vnvn vv LEANLEAN CcCc sngsng lplp vinvin caca cngcng tyty nyny ll ccccchuynchuyn giagia pp dngdng thnhthnh cngcng TPS ti TOYOTA.TPS ti TOYOTA.

    1998:1998: SauSau 0303 nnmm pp dngdng BoeingBoeing nhnnhn cc cccc ktkt ququbanban uu caca LEANLEAN vv btbt uu pp dngdng rngrng riri sangsang mimi khukhuvcvc SXSX--KD ca tp on.KD ca tp on.

    19991999: B: Boeingoeing gim thiu ng k lng vt t tn khogim thiu ng k lng vt t tn khotrong khi vn m bo c cht lng v k hoch xuttrong khi vn m bo c cht lng v k hoch xut

    xxng. Mt bng SX cng c tit kim ng k.ng. Mt bng SX cng c tit kim ng k.

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    I-6 Copyright Trinh Quang Tuan, 2004

    Mt s kt quMt s kt qu Gim thi gian SX:

    Ti c s SX sn MB (Spokan): 60% (tit kim din tchmt sn 50%)

    Ti khu vc SX cc b phn cnh my bay: 48% (trongkhi mc kho gim 50%)

    Ti khu vc SX Cc b phn thn my bay: 63% (trongkhi mc kho gim 43%)

    Nh my sn xut cc cu trc gia c thn MB: 52,6%(trong khi mc kho gim 50%)

    Cc dng SP B717/B737/B757 sau khi p dng cngngh Moving Line u gim thi gian SX 50%.

    GimGim thithi giangian SX:SX:

    TTi c s SX si c s SX snn MB (Spokan):MB (Spokan): 60% (ti60% (tit kim din tcht kim din tchmt sn 50%mt sn 50%))

    TTi khu vc SXi khu vc SX cccc bb phnphn cnhcnh mymy bay: 48% (bay: 48% (trongtrongkhikhi mcmc khokho gimgim 50%)50%)

    TTi khu vc SXi khu vc SX CcCc bb phnphn thn mthn my bayy bay:: 63% (63% (trongtrongkhikhi mcmc khokho gimgim 43%)43%)

    NhNh my sn xut cc cu trc gia c thn MB: 52,6% my sn xut cc cu trc gia c thn MB: 52,6%(trong khi mc kho gim 50%)(trong khi mc kho gim 50%)

    Cc dng SP B717/B737/B757 sau khi p dng cngCc dng SP B717/B737/B757 sau khi p dng cngngh Moving Line u gim thi gian SX 50%.ngh Moving Line u gim thi gian SX 50%.

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    I-7 Copyright Trinh Quang Tuan, 2004

    Mt s kt quMt s kt qu

    Gim lng vt t lu kho:- Trong nm 1999 cng vi vic thc hin LeanDistribution v Point-of-use delivery system Boeing

    gim thiu lng vt t lu kho 1t USD. Tit kim din tch mt bng SX:

    - Vi vic p dng cc cng c ca LEAN, Boeing ti u

    ho c vic s dng mt bng sn xut cho dychuyn SX B777 50%.

    GimGim llng vt t lu kho:ng vt t lu kho:-- Trong nTrong nm 1999 cng vi vic thc hin Leanm 1999 cng vi vic thc hin LeanDistribution v PointDistribution v Point--ofof--use delivery system Boeinguse delivery system Boeing

    gim thiu lng vt t lu khogim thiu lng vt t lu kho 1t USD.1t

    USD.

    Tit kim din tch mt bng SX:Tit kim din tch mt bng SX:

    -- Vi vic p dng cc cng c ca LEAN, Boeing ti uVi vic p dng cc cng c ca LEAN, Boeing ti u

    ho c vic s dng mt bng sn xut cho dyho c vic s dng mt bng sn xut cho dychuyn SX B777 50%.chuyn SX B777 50%.

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    I-8 Copyright Trinh Quang Tuan, 2004

    Quan nim ca Boeing v LEANQuan nim ca Boeing v LEAN

    Boeing nhn thc c rng LEAN l gii php tng th,khng ch b hp trong mt lnh vc no ca qu trnh snxut.

    Ti Boeing khi nim VALUE STREAM (the entire setof activities necessary to create and produce a productfrom detail design through production, delivery, and post-delivery support) c a ra.

    Cc cng c ca LEAN gip Boeing nhn bit nh h

    ng cacc qu trnh trong tp on vi nhau cng nhcc khu vc ckh nng ci tin v gip cho cc dng gi tr chy u nhn.

    Boeing nhn thc c rng LEAN l gii php tng th,Boeing nhn thc c rng LEAN l gii php tng th,khng ch b hp trong mt lnh vc no ca qu trnh snkhng ch b hp trong mt lnh vc no ca qu trnh sn

    xut.xut.

    Ti Boeing khi nimTi Boeing khi nim VALUE STREAMVALUE STREAM (the entire set(the entire setof activities necessary to create and produce a productof activities necessary to create and produce a product

    from detail design through production, delivery, and postfrom detail design through production, delivery, and post--delivery support)delivery support) c a ra. c a ra.

    CCc cng c cac cng c ca LEAN gip Boeing nhn bit nh hng caLEAN gip Boeing nhn bit nh hng cacc qu trnh trong tp on vi nhau cng nhcc khu vc ccc qu trnh trong tp on vi nhau cng nhcc khu vc ckh nng ci tin v gip cho cc dng gi tr chy u nkh nng ci tin v gip cho cc dng gi tr chy u nhn.hn.

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    I-9 Copyright Trinh Quang Tuan, 2004

    nh hng p dng LEANnh hng p dng LEAN

    Boeing quyt tm a LEAN thnh mt nt vn ho ring catp on to ensure that Lean thinking and knowledge isembedded in all levels of the company

    T chc o to rng ri qua cc chng trnh khc nhau chomi i tng nhn vin (ring trong nhng nm u thp nin

    1990, 100000NV c o to v LEAN)

    a LEAN l mt phn khng th thiu trong chng trnhcc kho o to v Boeing Leadership cho lnh o cc cp.

    T chc cc lp hi tho v cc cng c p dng v nh gihiu qu vic p dng LEAN nh: AIW (AcceleratedImprovement Workshops); AMW (Autonomous Maintenance

    Workshop); LMA (Lean Manufacturing Assessment).

    Boeing quyt tm a LEAN thnh mt nt vn ho ring caBoeing quyt tm a LEAN thnh mt nt vn ho ring catp on to ensure that Lean thinking and knowledge istp on to ensure that Lean thinking and knowledge isembedded in all levels of the company embedded in all levels of the company

    T chc o to rng ri qua cc chng trnh khc nhau choT chc o to rng ri qua cc chng trnh khc nhau chomi i tng nhn vin (ring trong nhng nm u thp ninmi i tng nhn vin (ring trong nhng nm u thp nin

    1990, 1001990, 100000NV000NV c o to v LEAN)c o to v LEAN)

    aa LEAN l mt phn khng th thiu trong chng trnhLEAN l mt phn khng th thiu trong chng trnhcc kho o to v Boeing Leadership cho lnh o cc cp.cc kho o to v Boeing Leadership cho lnh o cc cp.

    T chc cc lp hi tho v cc cng c p dng v nh giT chc cc lp hi tho v cc cng c p dng v nh gihiu qu vic p dng LEAN nh: AIW (Acceleratedhiu qu vic p dng LEAN nh: AIW (AcceleratedImprovement Workshops); AMW (Autonomous MaintenanceImprovement Workshops); AMW (Autonomous MaintenanceWorkshop); LMA (Lean Manufacturing Assessment).Workshop); LMA (Lean Manufacturing Assessment).

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    I-10 Copyright Trinh Quang Tuan, 2004

    nh hng p dng LEANnh hng p dng LEAN

    Trong ni b Boeing tp trung vo 03 vn :

    Just In Time: Nhm gim thiu tn ng vn di dng vt t,vt liu; Gim chi ph lu kho.RTP (Resource Technique and Principles): Phi c y iu kin sn sut sn phm theo ng nhu cu; D bo

    c nhu cu v vt t, vt liu, nhn cng, trang thit b chotng cng on v c cc cng c cnh bo sm.

    Error Free Production: Phi m bo khng c sn phm saili. Boeing cho php tm ngng SX ti mt cng on nu nhpht hin c sai li ti khu vc SX ; u t thit k cc qutrnh khng th xy ra sai li v u tcho trang thit b;Nghin cu su vic phn chia cng vic cho ngi v my

    mt cch hp l trnh sai li v tit kim.

    Trong ni b Boeing tp trung vo 03 vn :Trong ni b Boeing tp trung vo 03 vn :

    Just In Time:Just In Time: Nhm gim thiu tn ng vn di dng vt t,Nhm gim thiu tn ng vn di dng vt t,

    vt liu; Gim chi ph lu kho.vt liu; Gim chi ph lu kho.RTP (Resource Technique and Principles):RTP (Resource Technique and Principles): Phi c y Phi c y iu kin sn sut sn phm theo ng nhu cu; D boiu kin sn sut sn phm theo ng nhu cu; D bo

    c nhu cu v vt t, vt liu, nhn cng, trang thit b choc nhu cu v vt t, vt liu, nhn cng, trang thit b chotng cng on v c cc cng c cnh bo sm.tng cng on v c cc cng c cnh bo sm.

    Error Free Production:Error Free Production: Phi m bo khng c sn phm saiPhi m bo khng c sn phm saili. Boeing cho php tm ngng SX ti mt cng on nu nhli. Boeing cho php tm ngng SX ti mt cng on nu nhpht hin c sai li ti khu vc SX ; u t thit k cc qupht hin c sai li ti khu vc SX ; u t thit k cc qutrnh khng th xy ra sai li v u tcho trang thit b;trnh khng th xy ra sai li v u tcho trang thit b;Nghin cu su vic phn chia cng vic cho ngi v myNghin cu su vic phn chia cng vic cho ngi v my

    mt cch hp l trnh sai li v tit kim.mt cch hp l trnh sai li v tit kim.

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    I-11 Copyright Trinh Quang Tuan, 2004

    Cc bc trin khaiCc bc trin khai

    o to: Cc lp o to v cc nguyn tc ca LEAN c tchc cho mi thnh vin ca cng ty.

    Thi gian: o to 01 tun, ph cp cho mi nhn vin; Cctrng ca, nhn vin cht lng c o to nhiu hn theotnh cht cng vic.

    Phng php: L thuyt v bi tp thc hnh c th. Cho php

    mi ngi: t nu ln kh nng ti u ho trong mt cng onno ca qu trnh; t xut k hoch thc hin v thc thik hoch nu l gii php hp l.

    p dng LEAN: Vic p dng bt u cho tng qu trnh qua tin ti nhm qu trnh.Cng vic lun bt u bng vic nh gi thc trng. i dinca cc cng on s cng nhau nh gi thc trng ca cqu trnh, qua tm ra c nhng khu vc c kh nng citin

    o to:o to: Cc lp o to v cc nguyn tc ca LEAN c tCc lp o to v cc nguyn tc ca LEAN c tchc cho mi thnh vin ca cng ty.chc cho mi thnh vin ca cng ty.

    Thi gian:Thi gian: o to 01 tun, pho to 01 tun, ph cp cho mi nhn vin; Cc cp cho mi nhn vin; Cctrtrng ca, nhn vin cht lng c o to nhiu hn theong ca, nhn vin cht lng c o to nhiu hn theotnh cht cng vic.tnh cht cng vic.

    Phng php:Phng php: L thuyt v bi tp thc hnh c th. Cho phpL thuyt v bi tp thc hnh c th. Cho php

    mi ngi: t nu ln kh nng ti u ho trong mt cng onmi ngi: t nu ln kh nng ti u ho trong mt cng onno ca qu trnh; t xut k hoch thc hin v thc thino ca qu trnh; t xut k hoch thc hin v thc thik hoch nu l gii php hp l.k hoch nu l gii php hp l.

    p dng LEAN:p dng LEAN: Vic p dng bt u cho tng qu trnh quaVic p dng bt u cho tng qu trnh qua

    tin ti nhm qu trnh. tin ti nhm qu trnh.Cng vic lun bt u bng vic nh gi thc trng. i dinCng vic lun bt u bng vic nh gi thc trng. i dinca cc cng on s cng nhau nh gi thc trng ca cca cc cng on s cng nhau nh gi thc trng ca cqu trnh, qua tm ra c nhng khu vc c kh nng ciqu trnh, qua tm ra c nhng khu vc c kh nng ci

    tintin

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    I-12 Copyright Trinh Quang Tuan, 2004

    Cc bc trin khaiCc bc trin khaiCc bc trin khai

    Vic ti u ho bao gi cng c bt u theo trnh t:

    - Xem xt, ti u ho cc Quy trnh hin hnh;- Xem xt, ti u ho cc Nguyn tc ca cng vic;

    - Xem xt, ti u ho cho Trang thit b, Cng c;

    - Xem xt, ti u ho Tin ca Tng cng on Cc chuyn gia v LEAN ca Tp on lun cng tham giacc cuc hp nh gi thc trng cng nhgip nhm cc i

    din ca tng cng on

    a ra cc gii php tng th chotng khu vc sn xut v cui cng l trong ton Tp on

    Vic ti u ho bao gi cng c bt u theo trnh t:Vic ti u ho bao gi cng c bt u theo trnh t:

    -- Xem xt, ti

    u ho cc Quy trnh hin hnh;Xem xt, ti

    u ho cc Quy trnh hin hnh;-- Xem xt, ti u ho cc Nguyn tc ca cng vic;Xem xt, ti u ho cc Nguyn tc ca cng vic;

    -- Xem xt, ti u ho cho Trang thit b, Cng c;Xem xt, ti u ho cho Trang thit b, Cng c;

    -- Xem xt, ti u ho Tin ca Tng cng onXem xt, ti u ho Tin ca Tng cng on Cc chuyn gia v LEAN ca Tp on lun cng tham giaCc chuyn gia v LEAN ca Tp on lun cng tham giacc cuc hp nh gi thc trng cng nhgip nhm cc icc cuc hp nh gi thc trng cng nhgip nhm cc i

    din ca tng cng on

    a ra cc gii php tng th chodin ca tng cng on a ra cc gii php tng th chotng khu vc sn xut v cui cng l trong ton Tp ontng khu vc sn xut v cui cng l trong ton Tp on

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    I-13 Copyright Trinh Quang Tuan, 2004

    Cc nguyn tc c bn ca LEANc Boeing p dng

    Cc nguyn tc c bn ca LEAN

    c Boeing p dng

    Tackt-Pace-Production: LEAN khng c ngha l nhanh hnm c ngha l In Hamony- hi ho cc Nhpca tngcng on c quyt nh bi nhu cu xut xngca snphm.

    One-Piece-Flow: y l nguyn tc tri ngc li vi nguyntc sn xut hng lot batch production. Vi nguyn tc snxut ny chi ph lu kho s gim, cht lng sn phm s lunc m bo theo yu cu.

    Pull-Production: Sn phm ch c sn xut ra khi c nhucuv n. iu ny trnh chi ph lu kho v vic sn xut racc sn phm cha hoc khng cn thit

    TacktTackt--PacePace--Production:Production: LEANLEAN khng c nghakhng c ngha ll nhanh hnnhanh hnm c ngha lm c ngha l In HamonyIn Hamony-- hi hohi ho cccc NhpNhpca tngca tngcng on c quyt nh bicng on c quyt nh bi nhu cu xut xngnhu cu xut xngca snca snphm.phm.

    OneOne--PiecePiece--Flow:Flow: y l nguyn tc tri ngc li vi nguyny l nguyn tc tri ngc li vi nguyntctc sn xut hng lotsn xut hng lot batch production. Vi nguyn tc snbatch production. Vi nguyn tc snxut ny chi ph lu kho s gim, cht lng sn phm s lunxut ny chi ph lu kho s gim, cht lng sn phm s lunc m bo theo yu cu.c m bo theo yu cu.

    PullPull--Production:Production: Sn phm ch c sn xut ra khi cSn phm ch c sn xut ra khi c nhunhucucuv n. iu ny trnh chi ph lu kho v vic sn xut rav n. iu ny trnh chi ph lu kho v vic sn xut racc sn phm cha hoc khng cn thitcc sn phm cha hoc khng cn thit

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    I-14 Copyright Trinh Quang Tuan, 2004

    Cc yu cu vi i tcCc yu cu vi i tc

    Boeing kim sot cht ch sn phm ca cc partners thngqua cc iu khon v cht lng trong cc hp ng khungc tiu chun ho.

    Boeing t chc kim tra, nh gi thng xuyn cc i tc.Thng thng mi mt i tc lun c 01 chuyn gia chtlng ca Boeing ph trch (QA Coordinator). Boeing l thnh vin ca hip hi IAQG (Intl. Aerospace

    Quality Group) v phn ln cc cng ty i tc ca Boeing ul thnh vin ca hip hi. Boeing cng c cc chnh sch h tr, gip cc cng ty itc cng pht trin v cht lng

    Qua Boeing m bo: Just In Time;

    RTP (Resource Technique and Principles);

    Error Free Production

    Boeing kim sot cht ch sn phm ca cc partners thngBoeing kim sot cht ch sn phm ca cc partners thngqua cc iu khon v cht lng trong cc hp ng khungqua cc iu khon v cht lng trong cc hp ng khungc tiu chun ho.c tiu chun ho.

    Boeing t chc kim tra, nh gi thng xuyn cc i tc.Boeing t chc kim tra, nh gi thng xuyn cc i tc.Thng tThng thhng mi mt i tc lun c 01 chuyn gia chtng mi mt i tc lun c 01 chuyn gia chtllng ca Boeing ph trch (QA Coordinator).ng ca Boeing ph trch (QA Coordinator). Boeing l thnh vin ca hip hi IAQG (Intl. AerospaceBoeing l thnh vin ca hip hi IAQG (Intl. Aerospace

    Quality Group) v phn ln cc cng ty i tc ca Boeing uQuality Group) v phn ln cc cng ty i tc ca Boeing ul thnh vin ca hip hi.l thnh vin ca hip hi. Boeing cng c cc chnh sch h tr, gip cc cng ty iBoeing cng c cc chnh sch h tr, gip cc cng ty itc cng pht trin v cht lngtc cng pht trin v cht lng

    QuaQua Boeing m bo: Boeing m bo: Just In Time;Just In Time;

    RTP (Resource Technique and Principles);RTP (Resource Technique and Principles);

    Error Free ProductionError Free Production

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    I-15 Copyright Trinh Quang Tuan, 2004

    LEAN ti BoeingLEAN ti Boeing

    Ti Boeing cng vi LEAN, mi tng v kinh nghim cacc thnh vin trong tp on nhm loi b s lng ph trong

    tng cng on lun c nh gi cao. gim thiu sai li, n gin ho qu trnh sn xut v qutrnh h tr khch hng, Boeing :

    Tiu chun ho cc nhm sn phm v ti s dng cccng ngh mt cch hp l gim thiu s lng ccchi tit.

    Ti thit k li dy chuyn SX tit kim din tch v chiph SX.

    Xy dng mt h thng h tr k thut v gim st mnhngay ti dy chuyn SX.

    Ti Boeing cng vi LEAN, mi tng v kinh nghim caTi Boeing cng vi LEAN, mi tng v kinh nghim cacc thnh vin trong tp on nhm loi b s lng ph trongcc thnh vin trong tp on nhm loi b s lng ph trong

    tng cng on lun c nh gi cao.tng cng on lun c nh gi cao. gim thiu sai li, n gin ho qu trnh sn xut v qu gim thiu sai li, n gin ho qu trnh sn xut v qutrnh h tr khch hng, Boeing :trnh h tr khch hng, Boeing :

    Tiu chun ho cc nhm sn phm v ti s dng ccTiu chun ho cc nhm sn phm v ti s dng cccng ngh mt cch hp l gim thiu s lng cccng ngh mt cch hp l gim thiu s lng ccchi tit.chi tit.

    Ti thit k li dy chuyn SX tit kim din tch v chiTi thit k li dy chuyn SX tit kim din tch v chiph SX.ph SX.

    Xy dng mt h thng h tr k thut v gim st mnhXy dng mt h thng h tr k thut v gim st mnhngay ti dy chuyn SX.ngay ti dy chuyn SX.

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    I-16 Copyright Trinh Quang Tuan, 2004

    LEAN ti BoeingLEAN ti Boeing

    Boeing lun phi hp cht ch vi cc cng ty partners:

    T chc cc nhm lm vic v thit k v cng ngh vicc i tc nn cc kt qu thit k v yu cu k thutlun c cc i tc cp nht nhanh nht.

    ng dng IT trong qun l, c phn cp ra quyt nh r

    rng online qua : C th chia s thng tin vi cc i tc online.

    Ra cc quyt nh mt cch kp thi

    C yu cu c th, vi tng nh/nhm nh cung cp chitit.

    BoeingBoeing lun phi hp cht ch vi cc cng ty partners:lun phi hp cht ch vi cc cng ty partners:

    T chc cc nhm lm vic v thit k v cng ngh viT chc cc nhm lm vic v thit k v cng ngh vi

    cc i tc nn cc kt qu thit k v yu cu k thutcc i tc nn cc kt qu thit k v yu cu k thutlunlunc cc i tc cp nht nhanh nhtc cc i tc cp nht nhanh nht.

    ng dng IT trong qun l, c phn cp ra quyt nh rng dng IT trong qun l, c phn cp ra quyt nh r

    rng online qua :rng online qua : C th chia s thng tin vi cc i tc online.C th chia s thng tin vi cc i tc online.

    Ra cc quyt nh mt cch kp thiRa cc quyt nh mt cch kp thi

    C yu cu c th, vi tng nh/nhm nh cung cp chiC yu cu c th, vi tng nh/nhm nh cung cp chitit.tit.

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    I-17 Copyright Trinh Quang Tuan, 2004

    Mt s im cn lu Mt s im cn lu

    - SP my bay vn ti thng mi - ging nh t ngoi trcc yu cu kht khe hn v an ton.

    - Cc sn phm ny thng thng c cc quc gia, cng tyk H mua trc t 06 thng n 01 hay thm ch vi nm.

    - Sn phm ca Boeing d dng c tiu chun ho. Boeingphn loi cc sn phm thnh 03 loi: SP thng dng; SP ccu hnh c SX; SP n chic theo n t hng.

    - Boeing l cng ty ln nn i khi c c sng h ln t

    pha chnh ph M.- Boeing p dng LEAN t t, tng bc, cn chn lc khuvc, phm vi p dng cng nh trnh t p dng cc cng c.

    - Kt qu chn mt cch r rt sau mt thi gian p dng.

    -- SP my bay vn ti thng miSP my bay vn ti thng mi -- ging nh t ngoi trging nh t ngoi trcc yu cu kht khe hn v an ton.cc yu cu kht khe hn v an ton.

    -- Cc sn phm ny thng thng c cc quc gia, cng tyCc sn phm ny thng thng c cc quc gia, cng tykk HHmua trmua trc t 06 thng n 01 hay thm ch vi nm.c t 06 thng n 01 hay thm ch vi nm.

    -- Sn phm ca Boeing d dng c tiu chun ho. BoeingSn phm ca Boeing d dng c tiu chun ho. Boeingphn loi cc sn phm thnh 03 loi: SP thng dng; SP cphn loi cc sn phm thnh 03 loi: SP thng dng; SP ccu hnh c SX; SP n chic theo n t hng.cu hnh c SX; SP n chic theo n t hng.

    -- Boeing l cng ty ln nn i khi c c sng h ln tBoeing l cng ty ln nn i khi c c sng h ln t

    pha chnh ph M.pha chnh ph M.-- Boeing p dng LEAN t t, tng bc, cn chn lc khuBoeing p dng LEAN t t, tng bc, cn chn lc khuvc, phm vi p dng cng nh trnh t p dng cc cng c.vc, phm vi p dng cng nh trnh t p dng cc cng c.

    -- Kt qu chn mt cch r rt sau mt thi gian p dng.Kt qu chn mt cch r rt sau mt thi gian p dng.

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    Mt s im cn tho lun thmMt s im cn tho lun thm

    - Cng ngh SX ca Boeing ti u cha?

    - LEAN c p dng rng ri c cho cc loi hnh cng tykhng? V nn p dng th no cho hp l?

    - Lm th no lin tc ci tin v pht trin theo LEAN?

    -- Cng ngh SX ca Boeing ti u cha?Cng ngh SX ca Boeing ti u cha?

    -- LEAN c p dng rng ri c cho cc loi hnh cng tyLEAN c p dng rng ri c cho cc loi hnh cng ty

    khng? V nn p dng th no cho hp l?khng? V nn p dng th no cho hp l?

    -- Lm th no lin tc ci tin vLm th no lin tc ci tin v pht trin theo LEAN?pht trin theo LEAN?