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2017 Transportation Short Course – Accelerated Bridge Construction October 11, 2017 ACCELERATED BRIDGE CONSTRUCTION Graham Bettis, P.E. TxDOT Bridge Division

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Page 1: ACCELERATED BRIDGE CONSTRUCTION - · PDF file2017 Transportation Short Course –Accelerated Bridge Construction October 11, 2017 Accelerated Bridge Construction What we’ve done

2017 Transportation Short Course – Accelerated Bridge Construction October 11, 2017

ACCELERATED BRIDGE CONSTRUCTIONGraham Bettis, P.E.

TxDOT Bridge Division

Page 2: ACCELERATED BRIDGE CONSTRUCTION - · PDF file2017 Transportation Short Course –Accelerated Bridge Construction October 11, 2017 Accelerated Bridge Construction What we’ve done

2017 Transportation Short Course – Accelerated Bridge Construction October 11, 2017

Accelerated Bridge Construction

What we’ve done.

What we’re doing.

What we plan to do.

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Page 3: ACCELERATED BRIDGE CONSTRUCTION - · PDF file2017 Transportation Short Course –Accelerated Bridge Construction October 11, 2017 Accelerated Bridge Construction What we’ve done

2017 Transportation Short Course – Accelerated Bridge Construction October 11, 2017

What We’ve Done

Lateral Slide-In – LP 345 in San Antonio

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Prefabricated Elements

Decked

Slab

Beams

Page 4: ACCELERATED BRIDGE CONSTRUCTION - · PDF file2017 Transportation Short Course –Accelerated Bridge Construction October 11, 2017 Accelerated Bridge Construction What we’ve done

2017 Transportation Short Course – Accelerated Bridge Construction October 11, 2017

Full-Width, Full-Depth Deck Panels

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Page 5: ACCELERATED BRIDGE CONSTRUCTION - · PDF file2017 Transportation Short Course –Accelerated Bridge Construction October 11, 2017 Accelerated Bridge Construction What we’ve done

2017 Transportation Short Course – Accelerated Bridge Construction October 11, 2017

Full Width, Full Depth Panels – FM 413 @ Brazos River

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Bid July 2017 for

$3.5M

ABC Duration:

31 working days

Traditional

Approach:

96 working days

Page 6: ACCELERATED BRIDGE CONSTRUCTION - · PDF file2017 Transportation Short Course –Accelerated Bridge Construction October 11, 2017 Accelerated Bridge Construction What we’ve done

2017 Transportation Short Course – Accelerated Bridge Construction October 11, 2017

Modular Units - Expanding West Dallas St. Concept

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Page 7: ACCELERATED BRIDGE CONSTRUCTION - · PDF file2017 Transportation Short Course –Accelerated Bridge Construction October 11, 2017 Accelerated Bridge Construction What we’ve done

2017 Transportation Short Course – Accelerated Bridge Construction October 11, 2017

Dallas Rapid Replacement

IH 20 EB & WB at Houston School Rd and IH 635 NB & SB at Seagoville Rd

Accelerated Construction Estimate: $7.9M.

– One weekend closure per bridge plus phased approach slab work and

deck grinding.

Traditional Construction Estimate: $11.8M.

– Four months per bridge.

That’s not the norm on cost. Typically ABC will cost significantly more in

terms of dollars but far less for user costs and impacts.

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Page 8: ACCELERATED BRIDGE CONSTRUCTION - · PDF file2017 Transportation Short Course –Accelerated Bridge Construction October 11, 2017 Accelerated Bridge Construction What we’ve done

2017 Transportation Short Course – Accelerated Bridge Construction October 11, 2017

Dallas Rapid Replacement

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Page 9: ACCELERATED BRIDGE CONSTRUCTION - · PDF file2017 Transportation Short Course –Accelerated Bridge Construction October 11, 2017 Accelerated Bridge Construction What we’ve done

2017 Transportation Short Course – Accelerated Bridge Construction October 11, 2017

Modular Units

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Page 10: ACCELERATED BRIDGE CONSTRUCTION - · PDF file2017 Transportation Short Course –Accelerated Bridge Construction October 11, 2017 Accelerated Bridge Construction What we’ve done

2017 Transportation Short Course – Accelerated Bridge Construction October 11, 2017

Modular Units – I-93 Fast 14 in Boston

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Page 11: ACCELERATED BRIDGE CONSTRUCTION - · PDF file2017 Transportation Short Course –Accelerated Bridge Construction October 11, 2017 Accelerated Bridge Construction What we’ve done

2017 Transportation Short Course – Accelerated Bridge Construction October 11, 2017

Decked Tx Girders – Conceptual Only

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Page 12: ACCELERATED BRIDGE CONSTRUCTION - · PDF file2017 Transportation Short Course –Accelerated Bridge Construction October 11, 2017 Accelerated Bridge Construction What we’ve done

2017 Transportation Short Course – Accelerated Bridge Construction October 11, 2017

Two-Girder + Permanent Concrete Deck Form – Conceptual Only

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Page 13: ACCELERATED BRIDGE CONSTRUCTION - · PDF file2017 Transportation Short Course –Accelerated Bridge Construction October 11, 2017 Accelerated Bridge Construction What we’ve done

2017 Transportation Short Course – Accelerated Bridge Construction October 11, 2017

Self Propelled Modular Transporters (SPMT)

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Photos Courtesy of Heavy Equipment Guide

Page 14: ACCELERATED BRIDGE CONSTRUCTION - · PDF file2017 Transportation Short Course –Accelerated Bridge Construction October 11, 2017 Accelerated Bridge Construction What we’ve done

2017 Transportation Short Course – Accelerated Bridge Construction October 11, 2017

SPMT – Fort Worth West 7th Street Arches

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Page 15: ACCELERATED BRIDGE CONSTRUCTION - · PDF file2017 Transportation Short Course –Accelerated Bridge Construction October 11, 2017 Accelerated Bridge Construction What we’ve done

2017 Transportation Short Course – Accelerated Bridge Construction October 11, 2017

Lateral Slide-in

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Page 16: ACCELERATED BRIDGE CONSTRUCTION - · PDF file2017 Transportation Short Course –Accelerated Bridge Construction October 11, 2017 Accelerated Bridge Construction What we’ve done

2017 Transportation Short Course – Accelerated Bridge Construction October 11, 2017

Accelerated Bridge Construction Considerations

Engage prime contractors and fabricators early and often.

Remain open to alternate concepts.

Ensure that concept is feasible, but do not design in any more methodology

than needed.

Just because a concept has worked well in other areas of the country does

not necessarily mean we can jump right in.

– Lightweight concrete.

– Ultra-high performance concrete.

– Fabrication: plant vs. jobsite, combining steel and concrete elements.

Consider user costs and impact when weighing accelerated vs. traditional

construction methods.

Extended phased construction and traffic control can equal significant cost.

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Page 17: ACCELERATED BRIDGE CONSTRUCTION - · PDF file2017 Transportation Short Course –Accelerated Bridge Construction October 11, 2017 Accelerated Bridge Construction What we’ve done

2017 Transportation Short Course – Accelerated Bridge Construction October 11, 2017

QUESTIONS?Paul Eley – TxDOT Houston District, [email protected], (281) 319-6403

Graham Bettis – TxDOT Bridge Division, [email protected], (512) 416-2526

Page 18: ACCELERATED BRIDGE CONSTRUCTION - · PDF file2017 Transportation Short Course –Accelerated Bridge Construction October 11, 2017 Accelerated Bridge Construction What we’ve done

2017 Transportation Short Course – Accelerated Bridge Construction October 11, 2017

Copyright Notice

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Copyright 2017 • Texas Department of Transportation • All Rights Reserved

Entities or individuals that copy and present state agency information must identify the source of the content,

including the date the content was copied. Entities or individuals that copy and present state agency information

on their websites must accompany that information with a statement that neither the entity or individual nor the

information, as it is presented on its website, is endorsed by the State of Texas or any state agency. To protect the

intellectual property of state agencies, copied information must reflect the copyright, trademark, service mark,

or other intellectual property rights of the state agency whose protected information is being used by the entity or

individual. Entities or individuals may not copy, reproduce, distribute, publish, or transmit, in any way this content

for commercial purposes. This presentation is distributed without profit and is being made available solely

for educational purposes. The use of any copyrighted material included in this presentation is intended to

be a “fair use” of such material as provided for in Title 17 U.S.C. Section 107 of the U.S. Copyright Law.