agc-4 data sheet 4921240400 uk_2014.02.10

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DIEF AGC 4 Data Sheet

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  • DEIF A/S Frisenborgvej 33 DK-7800 Skive Tel.: +45 9614 9614 Fax: +45 9614 9615 [email protected] www.deif.com

    DEIF A/S Frisenborgvej 33 DK-7800 Skive Tel.: +45 9614 9614 Fax: +45 9614 9615 [email protected] www.deif.com

    DEIF A/S Frisenborgvej 33 DK-7800 Skive Tel.: +45 9614 9614 Fax: +45 9614 9615 [email protected] www.deif.com

    DATA SHEET

    Automatic Genset Controller, AGC-4 Single or synchronising gensets Power plant control Fast synchronising Control and protection Customised logic and control SW emulation of application

    Document no.: 4921240400KSW version: 4.4x.x or later

  • 1. Application information1.1. General information................................................................................................................................3

    1.1.1. Application.....................................................................................................................................31.1.2. Application emulation.....................................................................................................................31.1.3. Inputs and outputs.........................................................................................................................41.1.4. Included functions..........................................................................................................................51.1.5. Protections.....................................................................................................................................71.1.6. Single line application diagrams....................................................................................................81.1.7. Terminal overview .......................................................................................................................10

    1.2. Power management applications.........................................................................................................111.2.1. Application...................................................................................................................................111.2.2. Description...................................................................................................................................111.2.3. Power management functions.....................................................................................................121.2.4. Easy configuration of single line diagrams..................................................................................131.2.5. Safe power management system................................................................................................131.2.6. Optional power management applications ..................................................................................14

    2. Optional functionality2.1. Display layouts.....................................................................................................................................16

    2.1.1. Option Y1 ....................................................................................................................................162.1.2. Option Y3 ....................................................................................................................................162.1.3. Option Y4.....................................................................................................................................162.1.4. Option Y5.....................................................................................................................................172.1.5. Option X3 ....................................................................................................................................172.1.6. Option X4 ....................................................................................................................................17

    2.2. Available options..................................................................................................................................182.2.1. Available variants ........................................................................................................................182.2.2. Available software options...........................................................................................................192.2.3. Available accessories..................................................................................................................212.2.4. Hardware options and slot number location................................................................................22

    3. Technical information3.1. Specifications and dimensions.............................................................................................................25

    3.1.1. Technical specifications ..............................................................................................................253.1.2. Unit dimensions in mm (inches)...................................................................................................29

    4. Ordering information4.1. Order specifications and disclaimer.....................................................................................................30

    4.1.1. Order specifications.....................................................................................................................304.1.2. Disclaimer....................................................................................................................................30

    AGC-4 data sheet 4921240400 UK

    DEIF A/S Page 2 of 30

  • 1. Application information1.1 General information1.1.1 ApplicationThe Automatic Genset Controller, AGC, is a control unit containing all necessary functions for protection andcontrol of a genset. It can be used as a single unit for one genset, or a number of AGCs can be connected ina complete power management system for synchronising projects, islanded or paralleled to the mains. TheAGC contains all necessary 3-phase measuring circuits, and all values and alarms are presented on the sun-shine proof LCD display.

    The AGC is a compact all-in-one unit designed for the following applications:

    Standard plantmodes

    Applications

    Island mode Power plant with synchronising generators or a stand-alone generator. Can alsobe used in critical power plants.

    Automatic Mains Fail-ure

    Critical power/emergency standby plants, black start generator.

    Fixed power Power plant with fixed kW setpoint (including building load).Peak shaving Power plant where generator supplies peak load demand paralleled to the mains.Load takeover Plant mode where the load is moved from mains to generator, e.g. peak demand

    periods or periods with risk of power outages.Mains power export Power plant with fixed kW setpoint (excluding building load).Remote maintenance Used when the generator has to supply the load while a distribution transformer

    needs to be disconnected for service.

    The plant modes are configurable, and it is possible to change the plant mode on the fly both in single and inpower management applications.

    All modes can be combined with Automatic Mains Failure mode (AMF).

    Remote maintenance requires a DEIF RMB box (separate product) and a set of cables (optionJ8).

    The plant/genset is easily controlled from the display unit, or a HMI/scada system can be implemented usingone of the communication options. Three display units can be installed per control unit.

    1.1.2 Application emulationIn order to verify and test the functionality of the application, it is possible to use the emulation tool of theAGC. Being connected to the AGC gives the possibility to test a majority of the functionality, e.g. plant modesand logics, breaker handling, mains and generator operation.

    Application emulation is useful for training, customising plant requirements and testing basic functionality thatneeds to be set up or verified.

    AGC-4 data sheet 4921240400 UK Application information

    DEIF A/S Page 3 of 30

  • In a power management system it is possible to control the entire plant, being connected only to one of theconnected AGC controllers.

    1.1.3 Inputs and outputsThe number of inputs and outputs in the AGC can be tailored depending on the option selection. This tableincludes the number of I/Os in the standard unit (no options present). The four outputs of the governor/AVRcard in slot #4 are not included in the table.

    In-/outputs Occupied Available for other configu-ration

    Multi-selectable inputs 0 3Digital inputs 2 for breaker ON/OFF feedbacks (4 if MB is

    present)/1 E-stop9 (7 if MB is present)

    RPM (MPU) 0 1Relays for engine control 4 (start prepare/crank/stop/run) 0Relays for breaker control 2 (4 if MB is present) 2 (0 if MB is present)Relay 1 (status/watchdog) 1Open collector outputs 0 2

    AGC-4 data sheet 4921240400 UK Application information

    DEIF A/S Page 4 of 30

  • 1.1.4 Included functionsGeneral functions AGC-4

    standard(Y3)

    AGC-4 DG(Y1)

    AGC-4mains (Y4)

    AGC-4 BTB(Y5)

    Synchronising x x x xShort time parallel x xUSB interface to PC x x x xTemperature-dependent cooling downTime-based cooling downEmergency cooling down

    x x

    kWh meterDay/week/month/total

    x x x x

    kVArh meterDay/week/month/total

    x x x x

    Engine running hours counter, emergency,normalStart attempt counterMaintenance counter

    x x

    Breaker operation counter x x x xFree PC utility SW (Windows) x x x xPermission settings in PC utility SW for limitedSCADA access

    x x x x

    Password-protected setup x x x xPower derate x xNominal settings for rental gensets x xBattery test, crank or asymmetry x x x xLube oil renewal x xMains support (frequency and voltage) x xFan control of 4 fans x xFuel pump logic x xEngine block heater control x xCustomised display views x x x xCommand timers x x x xMaster clock x xPulse input counters x x x xCurrent thermal demands x x x x

    AGC-4 data sheet 4921240400 UK Application information

    DEIF A/S Page 5 of 30

  • Control functions AGC-4standard

    (Y3)

    AGC-4 DG(Y1)

    AGC-4mains (Y4)

    AGC-4 BTB(Y5)

    Start/stop sequences x xSynchronising x x x xClose before excitation (fast synchro.) x xNos. of breakers/contactors to be controlled 2 1 2/1 1Run coil x xStop coil with wire break x xRelay outputs for speed control x xEvent log with real-time clockAlarm log with real-time clockBattery crank test log with real-time clock

    x x x x

    M-Logic AGC-4standard

    (Y3)

    AGC-4 DG(Y1)

    AGC-4mains (Y4)

    AGC-4 BTB(Y5)

    Logic configuration tool for plant customis-ing

    x x x x

    Selectable input events, e.g. plant status x x x xSelectable output events, e.g. plant com-mands

    x x x x

    AGC-4 data sheet 4921240400 UK Application information

    DEIF A/S Page 6 of 30

  • 1.1.5 ProtectionsProtections No. of ANSI AGC-4

    standard(Y3)

    AGC-4 DG(Y1)

    AGC-4mains (Y4)

    AGC-4BTB (Y5)

    Reverse power x2 32R x x xShort circuit x2 50P x x xOvercurrent x4 51 x x x xVoltage-dependent overcurrent x1 51V x x x xOvervoltage x2 59P x x xUndervoltage x3 27P x x xOverfrequency x3 81O x x xUnderfrequency x3 81U x x xUnbalanced voltage x1 47 x x x xUnbalanced current x1 46 x x x xUnderexcitation or VAr import x1 32RV x x x xOverexcitation or VAr import x1 32FV x x x xOverload x5 32F x x x xBusbar/mains overvoltage x3 59P x x x xBusbar/mains undervoltage x4 27P x x x xLoad shed, three levelsvia currentvia busbar frequencyvia overloadvia fast overload

    x3x3x3x3

    51813232

    xxxx

    xxxx

    xxxx

    Busbar/mains overfrequency x3 81O x x x xMulti-config. inputs with wirebreak alarms, three inputs

    x2 NA x x x x

    Emergency stop x1 1 x xOverspeed x2 12 x xLow auxiliary supply x1 27DC x x x xHigh auxiliary supply x1 59DC x x x xGenerator breaker external trip x1 5 x xTie/mains breaker external trip x1 5 x x xSynchronisation failure alarms 25 x x x xBreaker open failure 52BF x x x xBreaker close failure 52BF x x x xBreaker position failure 52BF x x x xClose before excitation failure x1 48 x xPhase sequence error x1 47 x x x x

    AGC-4 data sheet 4921240400 UK Application information

    DEIF A/S Page 7 of 30

  • Protections No. of ANSI AGC-4standard

    (Y3)

    AGC-4 DG(Y1)

    AGC-4mains (Y4)

    AGC-4BTB (Y5)

    Deload error x1 34 x xCrank failure x1 48 x xRunning feedback error x1 34 x xMPU wire break x1 NA x xStart failure x1 48 x xHz/V failure x1 53 x xStop failure x1 48 x xStop coil, wire break alarm x1 5 x xEngine heater x1 26 x xBattery test alarm x1 NA x xMax. ventilation/radiator fan x2 NA x x x xNot in Auto x1 34 x x x xFuel fill check x1 NA x x

    1.1.6 Single line application diagramsStandard, 1 controller

    1. Automatic mains failure andfixed power/base load

    2. Island 3. Peak shaving, load takeoverand mains power export

    G

    Generator

    breaker

    (GB)

    Mains

    breaker

    (MB)

    Mains

    Diesel generator set

    Consumers

    Controller

    Display

    G

    Generator

    breaker

    (GB)

    Diesel generator set

    Busbar

    Controller

    Display

    G

    Generator

    breaker

    (GB)

    Mains

    breaker

    (MB)

    Mains

    Diesel generator set

    Consumers

    Transducer(TAS-331DG)

    Controller

    Display

    AGC-4 data sheet 4921240400 UK Application information

    DEIF A/S Page 8 of 30

  • Optional4. Multiple gensets, load sharing (1 controller per genset) 5.-9. Power managment

    G

    Generator

    breaker

    (GB 1)

    Diesel generator set 1

    Busbar

    G

    Generator

    breaker

    (GB 2)

    Diesel generator set 2

    Analogue

    loadsharing

    Controller

    Display 1

    Controller

    Display 2 See separate page in this datasheet

    AGC-4 data sheet 4921240400 UK Application information

    DEIF A/S Page 9 of 30

  • 1.1.7 Terminal overviewThis terminal strip overview shows the terminals of an AGC with commonly used HW options. The diagrammight not reflect your actual unit due to different option configuration.

    34

    56

    7

    STATUS

    HORN

    28

    73

    74

    75

    76

    77

    78

    79

    80

    81

    82

    83

    84

    85

    86

    87

    88

    89

    G

    L1

    L2

    L3

    NM

    UL

    TI IN

    PU

    TS

    1021

    02

    10

    31

    04

    105

    10

    51

    06

    10

    7

    108

    10

    81

    09

    11

    01

    19

    12

    01

    21

    12

    21

    23

    12

    4

    PREPARE

    RUN

    CRANK

    STOP

    COIL

    11

    11

    12

    11

    31

    14

    11

    51

    16

    11

    71

    18

    E-STOP

    12

    61

    27

    12

    81

    29

    13

    01

    31

    13

    21

    33

    OP

    TIO

    N M

    13

    .8O

    PT

    ION

    H2

    /H3/H

    8.2

    35

    36

    29

    31

    33

    30

    32

    34

    A1

    A3

    B2

    A2

    B1

    B3

    CA

    N A

    CA

    N B

    MP

    U

    10

    01

    01

    98

    99

    +-

    COMMON FOR

    E-STOP

    12

    PO

    WE

    R+

    -

    TR

    AN

    SIS

    TO

    R

    OU

    TP

    UT

    S

    (MA

    X 1

    0 m

    A)

    OP

    TIO

    N M

    12

    90

    92

    94

    96

    91

    93

    95

    97

    89

    10

    MB OFF

    23

    25

    27

    24

    26

    MB OFF

    MB ON

    GB ON

    GB OFF

    43

    45

    47

    44

    46

    48

    50

    52

    49

    51

    53

    55

    54

    56

    11

    12

    13

    MB ON

    14

    15

    16

    GB OFF

    65

    66

    67

    68

    69

    70

    71

    72

    mA

    OU

    Tm

    A O

    UT

    + -

    + -

    PID

    PIDOP

    TIO

    N E

    1

    OP

    TIO

    N M

    14

    .6

    CA

    Nb

    us

    Mo

    db

    us

    Pro

    fib

    us

    17

    18

    19

    GB ON

    20

    21

    22

    57

    59

    61

    63

    58

    60

    62

    64

    37

    39

    41

    38

    40

    42

    LO

    AD

    SH

    AR

    ING

    1

    0 V

    DCU/kvar

    COM

    COM

    kW SHARE

    kvar SHARE

    Hz/kW

    OP

    TIO

    N M

    12/G

    3

    OP

    TIO

    N M

    12

    EX

    T S

    ET

    AGC-4 data sheet 4921240400 UK Application information

    DEIF A/S Page 10 of 30

  • 1.2 Power management applicationsThe purpose of the power management system is to implement one control system that controls all breakersand all gensets. This can for instance be for fuel optimised purposes, for easy implementation of plant logic orfor safety reasons.

    1.2.1 ApplicationThe plant modes supported by the power management options are:

    Standard plantmodes

    Applications

    Island mode Power plant with synchronising generators or a stand-alone generator. Can alsobe used in critical power plants with a start signal from an external (ATS) control-ler

    Automatic Mains Fail-ure

    Critical power/emergency standby plants, black start generator

    Fixed power Power plant with fixed kW setpoint (including building load)Peak shaving Power plant where generator supplies peak demandLoad takeover Plant mode where the load is moved from mains to generator, e.g. peak demand

    periods or periods with risk of power outagesMains power export Power plant with fixed kW setpoint (excluding building load)

    The plant modes are configurable, and it is possible to change the plant mode on the fly both in single and inpower management applications.

    The plant can be divided by one to eight bus tie breakers making it possible to run the plant with differentplant modes, e.g. for test purposes or when splitting up the load in primary and secondary loads.

    1.2.2 DescriptionThe AGC can be equipped with a power management option (G4, G5, G7 or G8). Using this possibility, theAGC will be able to handle simple or advanced applications for a great number of power plant projects withinsynchronising gensets, critical power/emergency standby applications or power producing applications.

    The following number of units can be controlled:

    16 mains feeders with mains and tie breaker 8 bus tie breakers on the generator bus or load bus 16 generators (256 in plant management applications) with generator breakers

    The complete power management system can easily be monitored from the PC utility SW through a graphicalsupervision page. Running status, hours in operation, breaker status, condition of mains and busbars and fuelconsumption are just some of the values that are presented.

    AGC-4 data sheet 4921240400 UK Application information

    DEIF A/S Page 11 of 30

  • 1.2.3 Power management functionsPM functions AGC-4 DG AGC-4 mains AGC-4 BTB

    Multi-master system x x xRedundant CANbus x x xShort-time parallel (in same controller (MB/TB)) xLoad-dependent start/stop xPriority selection, manual and automaticRunning hoursLoad profileManualFuel optimised

    x

    Ground relay xATS control xSafety stop of DG xLoad management x x xSecured mode (start one extra generator) xQuick setup for rental groups x xHeavy consumer control/generator request xAsymmetric LS for optimal generator load level xPlant PF control xMains feeder control, feeders paralleled xMains feeder control, main-tie-main for critical power xBase load running for maintenance (island plants) xAnalogue load sharing for back-up with option G3 xSection power control x

    AGC-4 data sheet 4921240400 UK Application information

    DEIF A/S Page 12 of 30

  • 1.2.4 Easy configuration of single line diagramsThe setup of the application is easily configured using a PC and the DEIF PC utility software.

    Your PC tool visualises it - the AGC-4 realises it.

    The basic plant control is set up by a few basic plant conditions including mains feeder handling and opera-tion of the generators

    1.2.5 Safe power management systemMulti-master system The AGC power management system is designed as a multi-master system for

    increased reliability. In a multi-master system all vital data is transmitted betweenthe AGCs, giving all units knowledge of the present power management status(calculations and position) in the application. This philosophy makes the applica-tion immune to failing master controllers and makes the AGC suitable for alltypes of applications, i.e. emergency standby/critical power applications.

    Redundant CANbus In critical power/emergency standby applications requiring extra operation relia-bility, redundant CANbus communication lines can be used to ensure reliableCANbus communication for power management if one of the CAN lines are dam-aged.

    Redundant controller With the Critical Power option (T1) it is possible to have redundant controllers inthe application. The redundant controller is connected on the CAN line as a hotstandby unit and is therefore always updated with the system status and ready tobecome the primary controller.

    AGC-4 data sheet 4921240400 UK Application information

    DEIF A/S Page 13 of 30

  • 1.2.6 Optional power management applications5. Island operation. 6. Parallel with mains.

    The tie breaker is selectable depending on appli-cational needs.

    G

    Generator

    breaker

    (GB 1)

    Diesel generator set 1

    Busbar

    G

    Generator

    breaker

    (GB 2)

    Diesel generator set 2

    CANbus

    Controller

    Display 1

    Controller

    Display 2

    G

    Generator

    breaker

    (GB 1)

    Diesel generator set 1

    Busbar

    G

    Generator

    breaker

    (GB 2)

    Diesel generator set 2

    CANbus

    Tie

    breaker

    (TB)

    Mains

    breaker

    (MB)

    Mains

    Consumers

    Controller

    Display 1

    Controller

    Display 2

    Controller

    Display mains

    7. Main - tie - main application.Ring bus may be used depending on applicational needs.

    G

    Diesel generator set 1

    CANbus

    Controller

    Display DG 1

    Controller

    Display BTB

    CANbus

    Mains

    breaker 1

    Mains 1

    Controller

    Display mains 1

    Mains

    breaker 2

    Mains 2

    Controller

    Display mains 2

    Mains

    breaker 3

    Mains 3

    Controller

    Display mains 3

    Controller

    Display BTB

    Controller

    Display BTB

    Controller

    Display BTB

    ConsumersConsumers Consumers

    Mains

    breaker 4

    Mains 4

    Controller

    Display mains 4

    Consumers

    Bus tie

    breaker 1

    Bus tie

    breaker 2

    Bus tie

    breaker 3

    Bus tie

    breaker 4

    Tie

    breaker 4Tie

    breaker 3

    AGC-4 data sheet 4921240400 UK Application information

    DEIF A/S Page 14 of 30

  • 8. H-coupling.The tie breaker controlled by the AGC mains is selectable depending on applicational needs.The bus tie breaker can be present without an AGC controller (open/closed feedbacks are needed).

    G

    Generator

    breaker

    (GB 1)

    Diesel generator set 1

    Busbar

    G

    Generator

    breaker

    (GB 2)

    Diesel generator set 2

    CANbus

    Tie

    breaker

    (TB 17)

    Mains

    breaker

    (MB 17)

    Mains 17

    Consumers

    BTB 33

    G

    Generator

    breaker

    (GB 3)

    Diesel generator set 3

    BUSBAR

    G

    Generator

    breaker

    (GB 4)

    Diesel generator set 4

    CANBUS

    Tie

    breaker

    TB 18)

    Mains

    breaker

    (MB 18)

    Mains 18

    Consumers

    Controller

    Display 1

    Controller

    Display 2

    Controller

    Display 3

    Controller

    Display BTB 33

    Controller

    Display 4

    Controller

    Display mains 17

    Controller

    Display mains 18

    9. X mains and 1 DG.The tie breaker controlled by the AGC mains is selectable depending on applicational needs.

    G

    Diesel generator set 1

    Busbar

    CANbus

    Tie

    breaker

    (TB 19)

    Mains

    breaker

    (MB 19)

    Mains 19

    Consumers

    Tie

    breaker

    (TB 20)

    Mains

    breaker

    (MB 20)

    Mains 20

    Consumers

    Tie

    breaker

    (TB 21)

    Mains

    breaker

    (MB 21)

    Mains 21

    Consumers

    Tie

    breaker

    (TB 17)

    Mains

    breaker

    (MB 17)

    Mains 17

    Consumers

    Tie

    breaker

    (TB 18)

    Mains

    breaker

    (MB 18)

    Mains 18

    Consumers

    Generator

    breaker

    (GB 1)

    Tie

    breaker

    (TB 18)

    Mains

    breaker

    (MB 18)

    Mains 18

    Consumers

    Controller

    Display 1

    Controller

    Display mains 17

    Controller

    Display mains 18

    Controller

    Display mains 19

    Controller

    Display mains 20

    Controller

    Display mains 21

    AGC-4 data sheet 4921240400 UK Application information

    DEIF A/S Page 15 of 30

  • 2. Optional functionality2.1 Display layouts2.1.1 Option Y1Engine and generator breaker control (island). Used for island applications and for synchronising gensets.

    Automatic Gen-set Controller

    multi-line AGC

    VIEW

    LOG

    Auto

    Alarm Inh.

    Self check ok

    Power

    SEL

    BACK

    MODE

    JUMP

    START

    INFO

    STOP

    Alarm

    Alarm

    OnRun

    G

    Load

    2.1.2 Option Y3Generator breaker and mains breaker control. Typically used by rental companies or for single genset appli-cations with one mains.

    Automatic Gen-set Controller

    VIEW

    LOG

    Auto

    Alarm Inh.

    Self check ok

    Power

    SEL

    BACK

    MODE

    JUMP

    START

    INFO

    STOP

    Alarm

    Alarm

    multi-line AGC

    On On

    Load

    Run

    G

    2.1.3 Option Y4Tie breaker and mains breaker control. Used for AGC mains.

    Automatic Gen-set Controller

    VIEW

    LOG

    Auto

    Alarm Inh.

    Self check ok

    Power

    SEL

    BACK

    MODE

    JUMP

    START

    INFO

    STOP

    Alarm

    Alarm

    multi-line AGC MAINS

    On On

    Load

    AGC-4 data sheet 4921240400 UK Optional functionality

    DEIF A/S Page 16 of 30

  • 2.1.4 Option Y5Bus tie breaker control. Used for AGC BTBs.

    Automatic Gen-set Controller

    multi-line AGC BUS TIE

    VIEW

    LOG

    Auto

    Alarm Inh.

    Self check ok

    Power

    SEL

    BACK

    On

    INFO

    JUMP

    Alarm

    Alarm

    MODE

    2.1.5 Option X3Additional operator's panel - AOP-1. Used for plant and/or genset control and status/alarm indication.

    AOP-1

    2.1.6 Option X4Additional operator's panel - AOP-2. Used for plant and/or genset control and status/alarm indication (maxi-mum 5 per AGC).

    AOP-2

    AGC-4 data sheet 4921240400 UK Optional functionality

    DEIF A/S Page 17 of 30

  • 2.2 Available options2.2.1 Available variants

    Type Variant Description Item no. NoteAGC-4 12 AGC-4 without display 2912410040-12AGC-4 13 AGC-4 w. display + J1 2912410040-13 One 3 m display cable is inclu-

    ded as standardAGC-4 07 AGC-4 BTB without display + G4 2912410040-07AGC-4 06 AGC-4 BTB w. display + G4 + J1 2912410040-06 One 3 m display cable is inclu-

    ded as standardAGC-4 09 AGC-4 Mains without display + A1

    + G52912410040-09

    AGC-4 08 AGC-4 Mains w. display + A1 + G5+ J1

    2912410040-08 One 3 m display cable is inclu-ded as standard

    AGC-4 data sheet 4921240400 UK Optional functionality

    DEIF A/S Page 18 of 30

  • 2.2.2 Available software optionsOp-tion

    Description Slotno.

    Optiontype

    Note

    A Loss of mains protection packageA1 Time-dependent undervoltage (27t)

    Undervoltage and reactive power low (27Q)Vector jump (78)df/dt (ROCOF) (81)

    SW

    A4 Positive sequence (mains voltage low) (27) SWA5 Directional overcurrent (67) SWC2 Negative sequence voltage high (47)

    Negative sequence current high (46)Zero sequence voltage high (59)Zero sequence current high (50)Power-dependent reactive power (40)Inverse time overcurrent (51) (according to IEC 60255-151)

    SW

    D Voltage/VAr/cos phi control Not available forAGC mains andAGC bus tie

    D1 Constant voltage control (stand-alone)Constant reactive power control (parallel with mains)Constant power factor control (parallel with mains)Reactive load sharing (island paralleling with other generators)

    SW

    G Load sharing/power management/plant managementG3 Load sharing with analogue lines 3 HW/

    SWIf M12 ispresent, G3 is asoftware option

    G4 Power management, 16 gensets, 8 bus tie breakers 7 SW Not with G5 orG8

    G5 Power management, 16 gensets, 8 bus tie breakers, 16 mains 7 SW Not with G4 orG8

    G8 Power management, 16 gensets (island mode) 7 SW Not with G4 orG5

    H Serial communicationH7 CANbus (J1939): 7 SW Not with H5,

    H13 or H6

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  • Op-tion

    Description Slotno.

    Optiontype

    Note

    H5 CaterpillarCummins CM850/570Detroit Diesel (DDEC)Deutz (EMR)Iveco (NEF/CURSOR)John Deere (JDEC)

    MTU SmartConnectMTU ADECMTU MDEC M302/M303PerkinsScania (EMS)Scania (EMS S6)Volvo Penta (EMS)Volvo (EMS2)

    8 HW/SW

    Included in op-tion H5

    H13 MTU ADEC M.501+ same engine types as H5

    8 HW/SW

    I Application emulationI1 Emulation, PC-controlled emulation of your application SW

    T Special applicationsT1 Critical power, redundant controller, short-circiut limitation SW Option T1 is only

    functional if G4,G5 or G8 is al-ready selected.

    (ANSI# as per IEEE Std C37.2-1996 (R2001) in parenthesis).

    Please notice that not all options can be selected for the same unit. Please refer to the chapter"Hardware overview" in this data sheet for further information about the location of the optionsin the unit.

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  • 2.2.3 Available accessoriesAcces-

    soryDescription Option

    typeNote

    J CablesJ1 Display cable with plugs, 3 m. UL94 (V1) approved OtherJ2 Display cable with plugs, 6 m. UL94 (V1) approved OtherJ4 PC cable for option N-programming (Ethernet cable crossed), 3 m.

    UL94 (V1) approvedOther

    J6 Display cable with plugs, 1 m. UL94 (V1) approved OtherJ7 PC cable for utility software (USB), 3 m. UL94 (V1) approved OtherJ8 Display CAN cable for DU-2 connection and 2 x plugs for cables

    for the Remote Maintenance BoxOther RMB connector

    kitK Documentation

    K1 Designer's Reference Handbook (hard copy) OtherK2 CD-ROM with complete documentation Other

    L Display gasket for IP54 Other Standard isIP52

    Q Measurement accuracy HardwareQ1 Verified class 0.5 Other

    X Additional displaysX2 Additional standard display (DU-2). CANbus comm. Other Two options X2

    can be orderedfor each AGCunit

    X3 Additional operator's panel (AOP-1): 16 configurable LEDs and 8configurable push-buttons

    Other

    X4 Additional operator's panel (AOP-2): 16 configurable LEDs, 8 con-figurable buttons and 1 status relay. CANbus comm.

    Other Five options X4can be orderedfor each AGCunit

    Y Display layout HardwareY1 Engine and generator breaker control (island) Other Available for

    AGC gensetcontroller

    Y3 Generator breaker and mains breaker control Other Available forAGC gensetcontroller

    Y4 Tie breaker and mains breaker control Other Available forAGC mainscontroller

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  • Acces-sory

    Description Optiontype

    Note

    Y5 Bus tie breaker control Other Available forAGC BTB con-troller

    2.2.4 Hardware options and slot number location

    Ethernet

    787776757473 96 979594929190 9389888785 8683 8482818079

    727169 70686765 6662 6359 60 615856 575553 54 645251504947464443 45 4841403837 39 42

    Service port Display

    Ethernet

    CAN BCAN A

    Power

    Self check okAlarm inhibit

    1

    4

    9

    5 6

    3

    7 8

    2

    1 : The numbers in the drawing above refer to the slot numbers indicated in the table below.

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  • Slot # Option/stand-ard

    Description

    1 Terminal 1-28, power supplyStandard 8-36V DC supply, 11 W; 1 x status output relay; 5 x relay outputs; 2 x pulse out-

    puts (kWh, kVArh or configurable open collector outputs); 5 x digital inputs

    2 Terminal 29-36, communicationH2 Modbus RTU (RS485)H3 Profibus DPH9 Modbus RS232 for modemH8.2 External I/O modulesM13.2 7 x binary inputsM14.2 4 x relay outputs

    3 Terminal 37-64, in-/outputs/load sharingM12 13 x digital inputs; 4 x relay outputs (SW option if G3 is present)G3 Active power load sharing; reactive power load sharing (requires D1) (SW op-

    tion if M12 is present)

    4 Terminal 65-72, governor, AVR, in-/outputsStandard 4 x relayE1 2 x +/-25 mA outE2 2 x 0(4)...20 mA outEF2 1 x +/-25 mA out; 1 x 0(4)...20 mA outEF4 1 x +/-25 mA out; 2 x relayEF5 1 x +/-25 mA out; 1 x PWM out; 2 x relayEF6 2 x +/-25 mA out; 1 x PWM out

    5 Terminal 73-89, AC measuringStandard 3 x generator voltage; 3 x generator current; 3 x busbar/mains voltage

    6 Terminal 90-97, in-/outputsF1 2 x 0(4)...20 mA out, transducerM13.6 7 x digital inputsM14.6 4 x relay outputsM15.6 4 x 4...20 mA inputsM16.6 4 x Multi-inputs (4-20mA or 0-5V or PT100)

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  • Slot # Option/stand-ard

    Description

    7 Terminal 98-125, engine I/FStandard 8-36V DC supply, 5 W; 1 x magnetic pick-up (MPU); 3 x multi-inputs; 7 x digital

    inputs; 4 x relay outputsH7 J1939 engine comm. and MTU ADEC

    8 Terminal 126-133, engine communication, in-/outputsH5 J1939 engine comm. and MTU (ADEC/MDEC)H13 MTU ADEC M.501 (without SAM module) + J1939 engine comm. and MTU

    (ADEC/MDEC)H6 Cummins GCSH8.8 External I/O modulesM13.8 7 x digital inputsM14.8 4 x relay outputsM15.8 4 x 4...20 mA inputsM16.8 4 x Multi-inputs (4-20mA or 0-5V or PT100)

    9 LED I/FN - Modbus TCP/IP

    - EtherNet/IP- SMS/e-mail alarms

    There can only be one hardware option in each slot. It is e.g. not possible to select option H2and option H3 at the same time, because both options require a PCB in slot #2.

    Besides the hardware options shown on this page, it is possible to select the software optionsmentioned in the chapter "Available options".

    It is possible to have option H7 and option G5 at the same time, but as soon as an engine pro-tocol has been selected in menu 7561, the CAN-A output will be locked for engine communica-tion.

    If option H7 is selected, it is not possible to have options H5, H13 and H6 even though slot #8 isfree.

    It is only possible to select one of the options H8.2 and H8.8.

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  • 3. Technical information3.1 Specifications and dimensions3.1.1 Technical specificationsAccuracy Class 1.0

    -25...15...30...70CTemperature coefficient: +/-0.2% of full scale per 10CClass 0.5 with option Q1

    Positive, negative and zero sequence alarms: class 1 within 5% voltage unbalanceClass 1.0 for negative sequence currentFast overcurrent: 3% of 350%*InAnalogue outputs: class 1.0 according to total rangeOption EF4/EF5: class 4.0 according to total rangeTo IEC/EN60688

    Operatingtemperature

    -2570C (-13...158F)-25...60C (-13...140F) if Modbus TCP/IP (option N) is available in the controller.(UL/cUL Listed: max. surrounding air temperature: 55C/131F)

    Storage tem-perature

    -4070C (-40...158F)

    Climate 97% RH to IEC 60068-2-30Operating alti-tude

    0-4000 m above sea levelDerating 2001-4000 m above sea level:Max. 480V AC phase-phase 3W4 measuring voltageMax. 690V AC phase-phase 3W3 measuring voltage

    Measuringvoltage

    100-690V AC +/-20%(UL/cUL Listed: 600V AC phase-phase)Consumption: max. 0.25 VA/phase

    Measuringcurrent

    -/1 or -/5 A AC(UL/cUL Listed: from CTs 1-5 A)Consumption: max. 0.3 VA/phase

    Current over-load

    4 x In continuously20 x In, 10 sec. (max. 75 A)80 x In, 1 sec. (max. 300 A)

    Measuring fre-quency

    30...70 Hz

    Aux. supply Terminals 1 and 2: 12/24V DC (8...36 V continuously, 6 V 1 sec.). Max. 11 W consump-tionTerminals 98 and 99: 12/24V DC (8...36 V continuously, 6 V 1 sec.). Max. 5 W consump-tionThe aux. supply inputs are to be protected by a 2 A slow blow fuse. (UL/cUL Listed:AWG 24)

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  • Binary inputs Optocoupler, bi-directionalON: 8...36V DCImpedance: 4.7 kOFF:
  • Responsetimes(delay set tomin.)

    Busbar:Over-/undervoltage:

  • Plug connec-tions

    AC current: 0.2-4.0 mm2 stranded wire. (UL/cUL Listed: AWG 18)AC voltage: 0.2-2.5 mm2 stranded wire. (UL/cUL Listed: AWG 20)Relays: (UL/cUL Listed: AWG 22)Terminals 98-116: 0.2-1.5 mm2 stranded wire. (UL/cUL Listed: AWG 24)Other: 0.2-2.5mm2 stranded wire. (UL/cUL Listed: AWG 24)Display: 9-pole Sub-D femaleService port: USB A-B

    Protection Unit: IP20. Display: IP52 (IP54 with gasket: option L). (UL/cUL Listed: Type CompleteDevice, Open Type). To IEC/EN 60529

    Governorsand AVRs

    Multi-line 2 interfaces to all governors and AVRs using analogue, relay control or CAN-based J1939 communicationSee interfacing guide at www.deif.com

    Approvals UL/cUL Listed to UL508Applies to VDE-AR-N 4105

    UL markings Wiring: use 60/75C copper conductors onlyMounting: for use on a flat surface of type 1 enclosureInstallation: to be installed in accordance with the NEC (US) or the CEC (Canada)

    AOP-2:Maximum ambient temperature: 60CWiring: use 60/75C copper conductors onlyMounting: for use on a flat surface of type 3 (IP54) enclosure. Main disconnect must beprovided by installerInstallation: to be installed in accordance with the NEC (US) or the CEC (Canada)

    DC/DC converter for AOP-2:Tightening torque: 0.5 Nm (4.4 lb-in)Wire size: AWG 22-14

    Weight Base unit: 1.6 kg (3.5 lbs.)Option J1/J4/J6/J7: 0.2 kg (0.4 lbs.)Option J2: 0.4 kg (0.9 lbs.)Option J8: 0.3 kg (0.58 lbs.)Display: 0.4 kg (0.9 lbs.)

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  • 3.1.2 Unit dimensions in mm (inches)

    Display or AOP

    20.0 (0.787)

    230 (9.055)

    215(8.465)

    115 (4.528)

    15 (0.59)

    16

    5 (

    6.4

    86

    )

    115 (4.528)

    14

    4 (

    5.6

    69

    )

    220 (8.661)

    11

    5 (

    4.5

    28)

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  • 4. Ordering information4.1 Order specifications and disclaimer4.1.1 Order specificationsVariants

    Mandatory information Additional options to the standard variantItem no. Type Variant no. Option Option Option Option Option

    Example:

    Mandatory information Additional options to the standard variantItem no. Type Variant no. Option Option Option Option Option2912410040-13 AGC-4 w. display + J1 13 C2 M12

    The AGC mains unit is only usable with option G5; this option is already included when or-dered. The AGC bus tie unit is only usable with option G4 or G5.

    Specify the AGC type: DG/mains/BTB unit.

    Accessories

    Mandatory informationItem no. Type Accessory

    Example:

    Mandatory informationItem no. Type Accessory1022040065 Accessories for AGC-4 USB cable, 3 m (J7)

    4.1.2 DisclaimerDEIF A/S reserves the right to change any of the contents of this document without prior notice.

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    Application informationGeneral informationApplicationApplication emulationInputs and outputsIncluded functionsProtectionsSingle line application diagramsTerminal overview

    Power management applicationsApplicationDescriptionPower management functionsEasy configuration of single line diagramsSafe power management systemOptional power management applications

    Optional functionalityDisplay layoutsOption Y1Option Y3Option Y4Option Y5Option X3Option X4

    Available optionsAvailable variantsAvailable software optionsAvailable accessoriesHardware options and slot number location

    Technical informationSpecifications and dimensionsTechnical specificationsUnit dimensions in mm (inches)

    Ordering informationOrder specifications and disclaimerOrder specificationsDisclaimer