beyond the solar module: optimizing system performance and maximizing returns - mars market insights...

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Optimizing system performance and maximizing returns requires a holistic approach that combines the study and application of components, materials and processes. Learn more about these three areas: * the state of the market for solar PV balance of systems (BOS) * best practices for system monitoring, operations and maintenance * challenges and potential solutions for Ontario’s connection and grid constraints, as seen by utilities and developers

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Page 1: Beyond the Solar Module: Optimizing system performance and maximizing returns - MaRS Market Insights Series
Page 2: Beyond the Solar Module: Optimizing system performance and maximizing returns - MaRS Market Insights Series

Thinking  Outside  the  Module  for  MaRS  Discovery  District  

Matt  Feinstein,  Analyst  Lux  Research,  Inc.  

July  2011  

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Lux  Research  !   We  help  clients  capitalize  on  science-­‐driven  innovation    !   We  focus  on  emerging  technologies  in  the  chemicals  and  

materials  sector  and  the  energy  and  environment  sector  (cleantech)  

!   We  have  practices  in  China  Innovation,  Water,  Printed  Electronics,  Green  Buildings,  Advanced  Materials,  China  Innovation,  Solar  Components,  Solar  Systems,  Smart  Grid  &  Grid  Storage,  Electric  Vehicles,  Alternative  Fuels,  Bio-­‐based  Chemicals  &  Materials,  and  Targeted  Delivery.  

!   We  have  clients  on  six  continents  –  blue-­‐chip  corporations,  government  agencies  and  laboratories,  universities,  investors,  and  SMBs  

!   We  source  our  intelligence  from  direct  interaction  with  CEOs,  CTOs,  CSOs,  and  R&D  execs  at  cutting-­‐edge  technology  firms  in  our  sectors  of  focus  

!   We  draw  on  our  network  to:  •  Continuously  monitor  emerging  technologies  •  Identify  discontinuities  in  technology  commercialization  •  Assist  with  company  and  technology  evaluation  

!   We  have  global  reach,  with  over  50  employees  in  Boston,  New  York,  Singapore,  Shanghai  and  Amsterdam  

!   Research  team  is  67%  scientists,  33%  business  analysts  

Svalbard  Global  Seed  Vault,  Norway  

Suntech  solar  factory,  China   Qatar  Science  and  

Technology  Park  

Page 4: Beyond the Solar Module: Optimizing system performance and maximizing returns - MaRS Market Insights Series

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Agenda  

!   Why  inverters  have  their  time  in  the  spotlight  

!   System  characteristics  differ  by  market  segment  –  and  dictate  product  requirements  

!   A  competitive  landscape  crowded  by  hype-­‐driven  start-­‐ups  

Page 5: Beyond the Solar Module: Optimizing system performance and maximizing returns - MaRS Market Insights Series

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Agenda  

!   Why  inverters  have  their  time  in  the  spotlight  

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Inverters  are  critical  to  system  cost  and  performance  

!   Inverters  are  the  highest  single  cost  in  a  system  other  than  the  module    

!   Installers  cite  power  electronics  in  the  majority  (60%  to  80%)  of  system  failures,  or  problems  requiring  maintenance  

!   Compromising  cost,  performance,  or  reliability  make  the  ideal  inverter  a  pipe  dream  

!   Start-­‐ups  have  caught  the  eye  of  the  venture  capital  space  

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Power  optimizers  add  an  adjacent  wrinkle  

!   Positioned  at  the  module  or  string  level  

!   Perform  maximum  power  point  tracking  (MPPT)    

!   Usually  also  possess  safety  features  to  prevent  array  fires  

!   Several  module-­‐level  power  optimizer  companies  are  integrating  into  the  junction  box    

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The  way  things  are  

!   Centralized  power  management  vs.  Module-­‐level  power  management  

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Agenda  

!   Why  inverters  have  their  time  in  the  spotlight  

!   System  characteristics  differ  by  market  segment  –  and  dictate  product  requirements  

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System  variations  result  in  differing  needs  

RESIDENTIAL  •   1  kW  to  10  kW  in  

size    • OJen  on  pitched  

roofs  •   Subject  to  shading  

•   Low-­‐cost  is  key  •   Customer  likely  not  

well-­‐informed  •   Performance  

predictability  not  criOcal  

COMMERCIAL  •   10  kW  to  1  MW  in  size    

• OJen  on  flat  roofs  •   More  variability  in  shading  profile  •   Performance  

predictability  not  criOcal  –  but  generally  important;  energy  

harvest  guarantees  may  be  in  place  

•   Wide  system  size  range  accompanies  high  

uncertainty  

UTILITY-­‐SCALE  •   1  MW+  

•   Usually  in  remote  locaOons;  not  subject  to  shading,  but  dirt/sand  may  be  blown  

onto  panels  •   Technology  selecOon  

oJen  dictated  by  financiers  –  bankable  

soluOons  •   Performance  

predictability  is  criOcal  

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Key  issues  pertaining  to  cost,  performance,  and  reliability  

!   Levelized  cost  of  electricity  (LCOE;  $/kWh)  is  the  most  telling  cost  metric  

!   System-­‐level  performance  factor  accounts  for  added  energy  harvest  and  uptime    

!   Grid-­‐friendly  features,  or  compatibility  with  the  Smart  Grid  

!   Component  substitutions/eliminations;  cooling  mechanisms  •  Transformers  -  Regulations  are  the  concern  

•  Capacitors  -  Electrolytic  vs.  thin-­‐film  -  “The  weak  link”  

Page 12: Beyond the Solar Module: Optimizing system performance and maximizing returns - MaRS Market Insights Series

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Contrasting  performance  in  commercial  systems  

Page 13: Beyond the Solar Module: Optimizing system performance and maximizing returns - MaRS Market Insights Series

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Contrasting  LCOE  in  commercial  systems  

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Reliability  is  broad  –  and  difficult  to  communicate  

!   Warranties  are  a  function  of  financial  risk  –  and  full  of  legal  nuance  

!   Mean  time  between  failures,  failure  rates,  etc.  

!   Few  metrics  (if  any)  account  for  the  different  number  of  devices  required  

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Agenda  

!   Why  inverters  have  their  time  in  the  spotlight  

!   System  characteristics  differ  by  market  segment  –  and  dictate  product  requirements  

!   A  competitive  landscape  crowded  by  hype-­‐driven  start-­‐ups  

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The  field  of  start-­‐ups  is  blurry  

!   The  burden  of  proof  

Page 17: Beyond the Solar Module: Optimizing system performance and maximizing returns - MaRS Market Insights Series

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The  way  things  are  

!   Centralized  power  management  vs.  Module-­‐level  power  management  

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Outlook  

!   Don’t  believe  the  microinverter  hype…mostly  

!   A  Darwinian  market  emerges  

!   Multiple-­‐sourcing  continues  to  rule  

!   Reliability  will  remain  the  hot  issue  

!   The  wild  card  is…  

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Questions?  

Matt  Feinstein  Analyst  

[email protected]  

Page 20: Beyond the Solar Module: Optimizing system performance and maximizing returns - MaRS Market Insights Series

Sun Edison Services, Inc. - confidential & proprietary. Do not redistribute.

SOLAR ENERGY SERVICES AS RELIABLE AS THE SUN

MaRS Market Insight: Beyond the Solar Module: Optimizing System Performance & Maximizing Returns

July 20th 2011 Oleg Popovsky Manager, Sales & Bus. Development

Page 21: Beyond the Solar Module: Optimizing system performance and maximizing returns - MaRS Market Insights Series

Sun Edison Services, Inc. - confidential & proprietary. Do not redistribute.

Solar Investors / Developers / Hosts / Integrators

  How to increase returns from solar energy?

  How to verify performance data?

  How to ensure / increase bankability?

  How to lower operational risks?

  How to protect asset longevity?

Page 22: Beyond the Solar Module: Optimizing system performance and maximizing returns - MaRS Market Insights Series

Sun Edison Services, Inc. - confidential & proprietary. Do not redistribute. 22

  Our Mission: Make solar energy a meaningful source of energy by

  Increasing power plant production   Increasing financial benefits to our customers   Impacting both the environment & local economy

  We commission, monitor, maintain, operate solar PV power plants globally

  North America: 520 plants / 188MW   EMEA 31 plants / 129MW   Asia: 8 plant / 1MW   Largest plant: 71MW   Average plant: 330kW   Smallest plant: 16kW   Solar Energy Generated & Monitoring:

  Surpassed 600,000,000 kWh of solar energy *: Data as of 6/30/11 **: Customers can call 24/7 service – during after hours ROC staff is on-call in case immediate attention is needed.

SunEdison Solar Services

Page 23: Beyond the Solar Module: Optimizing system performance and maximizing returns - MaRS Market Insights Series

Sun Edison Services, Inc. - confidential & proprietary. Do not redistribute.

Examples of plants we manage A diverse portfolio of plant configurations, sizes and technologies

City of San Diego - 1.1 MW - San Diego, CA Crystalline panels, fixed tilt, ground-mount on steel.

Kohl’s - 409 KW - Laguna Nigel, CA Crystalline panels, fixed tilt, roof mount.

Duke Energy- 3.9 MW – Cotton Grove, NC Crystalline panels, one axis, ground mount.

72 MW - Rovigo, Italy. Crystalline panels, fixed tilt, ground mount. Largest being built in Europe.

8.2 MW - Alamosa, CO Crystalline panels, fixed, one-axis & dual-axis trackers, ground mount.

Staples - 486 KW - Killingly, CT Thin film panels, fixed tilt, roof mount.

Page 24: Beyond the Solar Module: Optimizing system performance and maximizing returns - MaRS Market Insights Series

Sun Edison Services, Inc. - confidential & proprietary. Do not redistribute.

Solar Monitoring   SEEDS™ revenue-grade monitoring platform (Hardware)   Renewable Operations Center (Service)   Online monitoring portal “Client Connect” (Portal)

Solar Operations & Maintenance   Site Quality Inspection   Preventative maintenance and outage response   Cleaning and vegetation control

Page 25: Beyond the Solar Module: Optimizing system performance and maximizing returns - MaRS Market Insights Series

Sun Edison Services, Inc. - confidential & proprietary. Do not redistribute.

OPR (Operating Performance Ratio): solar plant performance – simplified   OPR = Energy produced / Energy expected to be produced given actual insulation &

temperature conditions measured on-site.

Solar Monitoring Objective: OPR

Page 26: Beyond the Solar Module: Optimizing system performance and maximizing returns - MaRS Market Insights Series

Sun Edison Services, Inc. - confidential & proprietary. Do not redistribute.

SEEDS™ monitoring platform Main hardware components

Component Function

SEEDS™ gateway Collect and store data from meters, weather stations, inverters, combiners, trackers, etc.

Electric meter Measure energy, power, reactive power, voltage, current, frequency, etc.

SEEDS™ weather station Measure irradiance, cell temperature, ambient temperature, wind speed, etc.

Modem Connect the SEEDS™ Gateway to our data center. Cellular, broadband or satellite may be used.

Ethernet or fiber switch Enable local communication between all the devices on-site and the SEEDS™ Gateway.

Enclosure Protect SEEDS™ Gateways, modems and switches from the elements.

Page 27: Beyond the Solar Module: Optimizing system performance and maximizing returns - MaRS Market Insights Series

Sun Edison Services, Inc. - confidential & proprietary. Do not redistribute.

Renewable Operations Center (ROC) Tracking and increasing solar plant performance

Commissioning:   Commission Monitoring Systems   Validate system performance   Prepare reports for Independent

Engineers & Technical Advisor firm.

Power plant monitoring and alerting:   Detect & diagnose outages   Identify underperformance   Contact owners / operators

Service dispatch and management:   Create & manage service tickets   Dispatch service crews   Confirm problem resolution

Analysis:   Fleet / portfolio performance   Performance by technology   Soiling analysis

Page 28: Beyond the Solar Module: Optimizing system performance and maximizing returns - MaRS Market Insights Series

Sun Edison Services, Inc. - confidential & proprietary. Do not redistribute. 28

Real-time, auditable solar production monitoring in 15-minute intervals

Portfolio management to track solar assets by geography

Performance metrics measure environmental impact

Gain transparency into FIT revenue from solar

Client Connect - online monitoring portal Essential PV data at your fingertips

Page 29: Beyond the Solar Module: Optimizing system performance and maximizing returns - MaRS Market Insights Series

Sun Edison Services, Inc. - confidential & proprietary. Do not redistribute.

Solar Monitoring   SEEDS™ revenue-grade monitoring platform   Renewable Operations Center   Online monitoring portal “Client Connect”

Solar Operations & Maintenance   Site Quality Inspection   Preventative maintenance and outage response   Cleaning and vegetation control

Page 30: Beyond the Solar Module: Optimizing system performance and maximizing returns - MaRS Market Insights Series

Sun Edison Services, Inc. - confidential & proprietary. Do not redistribute.

Keys to maintaining system performance

  Semi-annual system cleaning

  Semi-annual mechanical/electrical checks

  Solar monitoring and analysis to analyze production, diagnose problems and ensure timely repair

  Preventative maintenance and repair

–  inverter maintenance

–  thermal imaging of power conditioning components

–  dispatch of local repair services as needed

  Product operation & maintenance to ensure warranties are upheld

Goal: Increase returns by driving production

O&M: Key to maximizing on-going solar revenue

Page 31: Beyond the Solar Module: Optimizing system performance and maximizing returns - MaRS Market Insights Series

Sun Edison Services, Inc. - confidential & proprietary. Do not redistribute.

  Mechanical PM   13 checklist items   2x per year recommended

  Electrical & inverter PM   16 checklist items   2x per year recommended

  Tracker PM   12 checklist items   2x per year recommended

Preventative maintenance Array, inverters, trackers, combiners, racking, wiring…

Page 32: Beyond the Solar Module: Optimizing system performance and maximizing returns - MaRS Market Insights Series

Sun Edison Services, Inc. - confidential & proprietary. Do not redistribute.

  Cleaning can increase production by 30%

  Solar systems can suffer production losses (shading) and permanent damage from vegetation if unattended

Cleaning & vegetation control Increasing production and protecting asset longevity

Not a SunEdison Installation

Page 33: Beyond the Solar Module: Optimizing system performance and maximizing returns - MaRS Market Insights Series

Sun Edison Services, Inc. - confidential & proprietary. Do not redistribute.

SunEdison Services: Trusted by financial institutions

Page 34: Beyond the Solar Module: Optimizing system performance and maximizing returns - MaRS Market Insights Series

Sun Edison Services, Inc. - confidential & proprietary. Do not redistribute.

Unique expertise with leading commercial clients

Page 35: Beyond the Solar Module: Optimizing system performance and maximizing returns - MaRS Market Insights Series

Sun Edison Services, Inc. - confidential & proprietary. Do not redistribute.

Looking to maximize your solar returns?

Contact Us for More Details!

Oleg Popovsky Sales Manager, SunEdison Canada

416-262-7022 [email protected]

Thank you!

Page 36: Beyond the Solar Module: Optimizing system performance and maximizing returns - MaRS Market Insights Series

Connecting PV to the Grid: Ontario Market Update

MaRS Market Insights

July 20, 2011

www.navigantconsulting.com

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2

1

Background

Table of Contents

Overview of Navigant

©2011 Navigant Consulting Ltd.

3 What’s Happening

4 One Potential Opportunity

Page 38: Beyond the Solar Module: Optimizing system performance and maximizing returns - MaRS Market Insights Series

Navigant Consulting is a specialized consulting firm and global leader in renewable energy technology and strategy.

38

NCI (1,900 Consultants)

•  Publicly traded since 1996 (NYSE: NCI)

•  2011 revenues - $707 million US

•  40 offices in four countries

Renewable Energy (60 Consultants)

Energy Practice (250 Consultants)

•  Power Systems, Markets and Pricing

•  Business Planning and Performance Improvement

•  Emerging Technologies and Energy Efficiency

Professionals •  60 staff with over 25 years

experience in RE •  Exceptional depth and

breadth of market & technology expertise

•  Recognized thought leaders committed to RE

Global Practice •  Over 150 RE

engagements worldwide in last 3 yrs

•  Public and private sector clients in over 10 countries

Navigant Consulting named "Best Advisory

– Renewable Energy" in the 9th and 10th

Annual Environmental Finance and Carbon

Finance Market Survey

Introduction: Navigant Consulting

©2011 Navigant Consulting Ltd.

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For PV, wind, biomass and other clean and renewable energy sources, we serve financial investors, utilities, private companies and governments in due diligence, corporate strategy and policy.

Introduction: PV, Wind, Biomass and other Renewable Energy Service Offering

Clients and Service Offerings

Financial Investors

•  Project due diligence

•  Manufacturing due diligence

•  Risk analysis •  Market analysis/

due diligence •  Management

team due diligence

Utilities

•  New business models

•  Entry strategy •  Technology and

market assessments

•  Renewable program development/ implementation

•  RPS compliance

Government / Agencies

•  Policy support •  Procurement

support •  Public funding

opportunities •  Program design •  Economic

development support

Private Corporations

•  Corporate strategy

•  Profit pool and value chain analyses

•  Mergers and acquisitions

©2011 Navigant Consulting Ltd.

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2

1

Background

Overview of Navigant

©2011 Navigant Consulting Ltd.

3 What’s Happening

4 One Potential Opportunity

Page 41: Beyond the Solar Module: Optimizing system performance and maximizing returns - MaRS Market Insights Series

Tremendous response to OPA FIT program has created generation connection capacity constraints across Ontario

•  Ontario transmission and distribution system designed to deliver electricity from central generation plants to customers

•  Tremendous response to FIT program has put new stresses on system that were not foreseen when system was designed and constructed

•  Given its expansive service territory and suitability for wind and PV, Hydro One received significant portion of connection requests

•  Given the topology of Ontario’s electricity system, constraints on Hydro One transmission and distribution network can cascade down to Local Distribution Companies (LDCs)

Confidential and Proprietary, ©2011 Navigant Consulting Ltd. Do not distribute or copy

41

Background

Page 42: Beyond the Solar Module: Optimizing system performance and maximizing returns - MaRS Market Insights Series

There are three primary system constraints; in simple terms the available capacity is driven by the most restrictive of these constraints

Confidential and Proprietary, ©2011 Navigant Consulting Ltd. Do not distribute or copy

42

Current Situation: Available Connection Capacity

Thermal  Capacity  reflects  how  much  current  the  

wires  can  carry  

Short  Circuit  Capacity  reflects  how  much  fault  current  the  various  system  components  (eg,  circuit  breakers,  etc.)  can  handle  

Reduces  connec*on  capacity  by  ~9,000  MW  

Minimum  Load  is  generally  driven  by  transformers  than  cannot  “run  backwards”  (eg,  supplying  power  upstream  instead  of  downstream)  

Reduces  capacity  by    ~5,000  MW  

Es*mated  available  connec*on  capacity  on  en*re  Hydro  One  system*  

* Navigant estimate based on information from Hydro One website, does not reflect network topology effects

NB.  Other  constraints  and  conOngency  consideraOons  would  likely  reduce  this  capacity  further  

Page 43: Beyond the Solar Module: Optimizing system performance and maximizing returns - MaRS Market Insights Series

The generation capacity wanting to connect significantly exceeds the available connection capacity on the system

Confidential and Proprietary, ©2011 Navigant Consulting Ltd. Do not distribute or copy

43

* Navigant estimate based on information from Hydro One and OPA website

Current Situation: Available Connection Capacity versus Connect Requests

Available  connec*on  capacity    vs.  connec*on  capacity  requested  

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2

1

Background

Overview of Navigant

©2011 Navigant Consulting Ltd.

3 What’s Happening

4 One Potential Opportunity

Page 45: Beyond the Solar Module: Optimizing system performance and maximizing returns - MaRS Market Insights Series

Hydro One and industry are working collaboratively to better understand and address the constraints •  Hydro One and CanSIA have established a Working Group and have jointly retained a

consultant to explore contribution of PV to short circuit levels. Inverter manufacturers are also involved

•  Hydro One is said to be revisiting its “7% rule” (microFIT DG cannot exceed 7% of maximum load) and will be releasing its findings shortly —  This rule reflects Hydro One’s interpretation of an IEEE standard and provides a safe

uniform level for application across Hydro One network —  Going beyond “safe uniform level” would require tremendous resources and detailed

local information, neither of which are readily available

•  CanSIA has proposed an inverter workshop so all parties can better understand the performance characteristics of inverters —  Proposed testing of inverters under different circumstances

•  Growing recognition of high voltage issues and impacts on inverter operation

©2011 Navigant Consulting Ltd.

What’s Happening

Industry  knows  more  now  than  it  did  a  year  ago;  will  know  even  more  a  year  from  now  

It’s  very  complicated!  45

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2

1

Background

Overview of Navigant

©2011 Navigant Consulting Ltd.

3 What’s Happening

4 One Potential Opportunity

Page 47: Beyond the Solar Module: Optimizing system performance and maximizing returns - MaRS Market Insights Series

Minimum load constraints reflect inability of many Hydro One transformers to handle “reverse flow”. But, PV output is generally lowest at times of minimum load

Confidential and Proprietary, ©2011 Navigant Consulting Ltd. Do not distribute or copy

47

Potential Opportunity: Coincidence of PV Output and Feeder/Transformer Loading

Illustra*ve  bus  loading  vs.  PV  output  (spring  day)  

Page 48: Beyond the Solar Module: Optimizing system performance and maximizing returns - MaRS Market Insights Series

The “7% Rule” (PV = 7% of maximum feeder loader) provides a significant safety margin against reverse flow

Confidential and Proprietary, ©2011 Navigant Consulting Ltd. Do not distribute or copy

48

Potential Opportunity: Coincidence of PV Output and Feeder/Transformer Loading

Dura*on  curve  of  bus  loading  vs.  simultaneous  PV  output  (@7%  of  peak)  over  full  year  (8760  hours)  

PV  output  always  significantly  less  than  load  even  in  low  demand  periods  for  this  par*cular  bus  

Page 49: Beyond the Solar Module: Optimizing system performance and maximizing returns - MaRS Market Insights Series

8-fold increase in PV capacity to 56% of maximum feeder loader would result in some reverse flow hours, but not many

Confidential and Proprietary, ©2011 Navigant Consulting Ltd. Do not distribute or copy

49

Potential Opportunity: Coincidence of PV Output and Feeder/Transformer Loading

Dura*on  curve  of  bus  loading  vs.  simultaneous  PV  output    (@56%  of  peak)  over  full  year  (8760  hours)  

PV  output  exceeds  load  for  only  28  hours  in  en*re  year  

For  this  bus,  28  MW  increase  in  PV  capacity  could  be  enabled  through  “Smart  Grid”  technology  that    

1)  monitors  load  and  PV  output,  and  2)  controls  PV  connecBon  to  eliminate  reverse  flow  as  necessary  

How  much  would  you  be  willing  to  pay  if  this  allowed  you  to  connect  your  project?  

Page 50: Beyond the Solar Module: Optimizing system performance and maximizing returns - MaRS Market Insights Series

Conclusions

•  Tremendous response to OPA FIT program has created generation connection capacity constraints across Ontario

•  Available connection capacity is driven by the most restrictive of several constraints (thermal, short circuit, minimum load and others)

•  The capacity of the generation wanting to connect significantly exceeds the available connection capacity on the system

•  Hydro One and industry are working collaboratively to better understand and address the constraints

•  Many opportunities for “smart” solutions to enable connections beyond “safe uniform” level, but solutions need to be bulletproof

Confidential and Proprietary, ©2011 Navigant Consulting Ltd. Do not distribute or copy

50

It’s  very  complicated!  

Page 51: Beyond the Solar Module: Optimizing system performance and maximizing returns - MaRS Market Insights Series

Connecting PV to the Grid: Ontario Market Update

Questions?

www.navigantconsulting.com

Page 52: Beyond the Solar Module: Optimizing system performance and maximizing returns - MaRS Market Insights Series

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Todd Williams Managing Director Direct: 647-288-5204 Cell: 613-544-7941 E-mail: [email protected] 1 Adelaide Street East, Suite 3000 Toronto, Ontario M5C 2V9

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Page 53: Beyond the Solar Module: Optimizing system performance and maximizing returns - MaRS Market Insights Series

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