ce520 lec #5 magnetostrictive

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    CE 520: Introduction to Smart Structures Technologies

    Magnetostrictive Materials

    Hoon Sohn

    Department of Civil and Environmental Engineering

    Korea Advanced Institute of Science and Technology

    Daejeon, Korea(Lecture #5)

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    Working Principle of Magnetostrictive Material

    The material may be thought of as an ellipse where the magnetizationruns along the longest axis. Applying a field to the ellipse has theresult of rotating the magnetization in the direction of the field andsubsequently observing a change in shape.

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    Magnetostrictive Materials

    Magnetostrictive materials are broadly defined asmaterials that undergo a change in shape due to changein the magnetization state of the material.

    Nearly all ferromagnetic materials exhibit a change inshape resulting from magnetization change.

     – In most common materials, nickel, iron, and cobalt, the change inlength is on the order of 10 parts per million (ppm). But, the changein volume is very small.

     – This type of magnetostriction has been termed Joulemagnetostriction after James P. Joule’s discovery in the 1850’s.

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    Discovery of Giant Magnetostrictive Materials

    The engineering era of magnetostrictive materials began

    with the discovery of giant (1000’s of ppm)magnetostriction in rare earth alloys during the 1960’s byA.E. Clark and others. – In the 1960s the rare-earth elements terbium (Tb) and dysprosium

    (Dy) were found to have between 100 and 10,000 times themagnetostrictive strains found in nickel alloys. However becausethis property only occurs at cryogenic (low) temperatures,applications operating at ambient temperature and above were notpossible.

    What researchers were looking for was a material whichwould – operate at high temperatures, have a large magnetostrictive strain

    but would only require a low magnetic field.

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    Terfenol-D Magnetostrictive Material

    The culmination of research into an engineering magnetostrictive

    alloy was Terfenol-D, a specially formulated allow of Terbium,Dysprosium, and Iron that exhibits large magnetostriction atroom temperature and relatively small applied fields.

    The resulting alloy Tb.27Dy.73Fe1.95 (commercially known asTerfenol-D) is at present the most widely used magnetostrictive

    material. Tb and Dy generate the magnetostriction, and Fe stabilizes

    magnetic ordering at ambient temperature (high Curietemperature).

    Terfenol is capable of strains as high as 1500ppm and, since the

    1980's, has been a commercially available material forapplication in many fields.

    Change in shape is completely elastic - no fatigue.

    Response of material is in microseconds, which allows for broadrange of frequencies / applications.

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    Joule, Villari, Wiedemann and Matteuii Effects

    Joule Effect: The change in dimension due to a change in

    magnetization (similar to converse piezoelectric effect).

    Villari Effect: Stress produced a change in magnetization (similarto direct piezoelectric effect).

    Wiedemann Effect: Twisting in the rod due to a helical magneticfield.

    Metteuii (or inverse Wiedemann) Effect: Twisting deformation

    produced a helical magnetic field.

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    Classical Magnetostrictive Materials

    Low MagnetostrictionStructural (strong)Low Curie temp

    High MagnetostrictionBrittle

    High Curie Temp

    Ni: 50 ppm ( L/L) Terfenol-D:1800 ppm ( L/L)

    Fe-Ga: 200  – 400 ppm

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    Comparison of Terfenol-D and PZT

    Properties Terfenol-D PZT Ni-alloy

    Saturation Strain (ppm)Coupling CoefficientDensity( g/cm3)Frequency Range

    15000.759.25DC to KHz

    1000.657.6KHz to MHz

    400.28.7DC to KHz

    1 m rod

    1 m rod

    1 m rod

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    TERFENOL-D Applications

    High Frequency

    Applications

    15,000-30,000HZ

    Low Frequency

    Applications

    10-200HZ

    Mid Frequency

    Applications

    250-10,000HZ

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    Terfenol-D Transducer Design

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    Hysteresis and Constitutive Nonlinearity

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    The Effect of Compressive Preload

    Magnetostriction and magnetization of Terfenol-D at room temperaturefor compressive preload from 4 to 39 MPa

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    Robust Control Design considering SaturationNonlinearity and Hysteresis

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    Wiedemann Effect

    • Wiedemann effect is creation of a torsional deformation when longitudinal

    and circumferential magnetic forces are applied to a ferromagnetic rod.

    • In the presence of the longitudinal magnetic field, introduction of an

    alternating current through the rod generates the magnetic force in the

    circumferential direction.

    • The resultant magnetic fields makes the rod twist. That means torsional

    stresses can be generated by this effect.

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    Inverse Wiedmann (Metteuii) Effect

    • Inverse Wiedemann effect is the reciprocal effect of Wiedemann

    effect.

    • When a magnetostrictive rod is subjected to a torque in the presenceof the longitudinal magnetic field, the rod creates a magnetic field in

    the direction of helix.

    • The change of the magnetic field in the direction of helix produces

    current through the longitudinal direction.

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    Whispering Windows

    • Low mechanical Q of T-D givesfull bandwidth for audiofrequencies

    • Turns windows into soundproducing devices

    • Allows audio message to beadded to a retail visual display

    • Combining audio with the visualdisplay increases messageeffectiveness