DEP SPECIFICATION

EXTERNAL FIELD JOINT AND REHABILITATION COATING SYSTEMS FOR LINE PIPE

(AMENDMENTS/SUPPLEMENTS TO ISO 21809-3:2008)

DEP 31.40.30.37.Gen.

Februa 2013ECCNEAR

DESIGN AND ENGEERlNG PRAcnCE

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ECCN EAR99 DEP 31.4O.3O.37-C.

PREFACE

February 2013 Page 2

DEP~1 and Erl8IIrirPractice) PUbIiCaIiOnS mM:t the VI atned publication ofstGIObaI scutiInta B.V. (st GSI) ' m dolhrShE~.The VI 818" on theien ac'cb't WiIh a.u:tionmion. ofprocessliIsnd.e dEl8dIriat DEPS 818 bas or 1Inc:8 i....1iIIIior

mginaIn JStrY... -Theoo;veisto"good dE!J'I n engir:e to be aPPIied by staJIIB Iies il OiI 81gas produc1 OiI m gas gaslI'I d' or lmY OIher 51.dIy 81'abV to heIachieve l'Il8IUnEaI and econonc bEl8fitn sta'IizaIioII.h forma1I'IlS8 PtC815 is pruted to st llpanies r coreraIiOn .ision 11)

memert. This is of"8 DEPs may nOI aMIr f!N8f'J mquimr orcisilydcor18181. Theemof Ps is tedtobe 51.l'ItIYibIe to 81 opa ur"ltNmmation!1h ilDEPs to lIIir own envirom1181" xs or ManufaclumlslSuper.; use DEPSysl be SOIeIY;POnSIJ ai i'dng @ityd 1hei" g theaIim oftheraE!J'I8Iineerirsta'. In lIiCDI1ho

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ECCNEAR99

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DEP 31.40.30.37(.February 2013

Rre3

TABLE OF CONTENTS INTRODUcnON ......

...........5 SCOPE....... DTRIBtOEFINITIONS h..........."...........'"..............h.'"'"'"............. e CROSS-REFERENCES ..".....".."............................................8 SUMMARY OF MAIN CHANGES...........................................8 COMMENTS ON THIS OEP ..... OU UNITS .............:Fo JOINT COATING QUAUFICATION ..................................................8 DOCUMENT HIERARCHY................................9 SAFETY................................................................................................................9 PRINCIPAL ACCESS ......................................,...................................9 PRE-JOB MEETING ...............................................................10 MATERIAlS.,...........................................10 GENERAL REQUIREMENTS ...................................................................11

GENERAL................................................................................................1 COATING SYSTEMS................................................................11 AMENDMENTSUPPLEMENTS TO 180 21809-3:2008 ...............................12 Tennsand ""...................................................................................Syrnbols and abbrdms..............................................................

Inman to be supplied by the rchaser..............................................nlinmm............................................ .......................12

InmationbeSUbmittlbythe Coactor .......................................12Documen".........."............................................................16Applicaon procedures and quafication.........................................................Procedure qualifition trial (PQ .................................................17

Preuction trial (PP"......................................19 Qualifition of coating and inspection personnel............................19 duction and inspedion ................"........................19

Classiion of field joint cngs...........................................................Cngtyp.......................................................................19Tnpeure ................................................................20Pipe C(ng cornpatibility ....................................................20 Pipeline diamef ..................................216'uiremen f surface preparan CC:ting applition tngalir.............................................................................................................21Field joint coating ins"................................"..................................22Qualityntrolduri field lication .....................................22

Bituminousatum wax and polymeric p......................................26Heat-shrinkableatir...............................................................................26Ttingofeappliedatings............................... .........27

R"................................................................................... ...........29Fusionded Oxy(FBE) )Wdtings....................................30Application ofeS.......... ................................"...............................30Ttirf the applied ctings ......................................... ....31Liquid coatings ............................................................................................33 Tf the appliedngs ......................................... ....34

PoIyoas:Ndings ...................................................................Tfeappldcoatings .............................. ...........36

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ECCNEA9 DEP31.40.37(1February 2013 R4

14.6 R............................................................. .............39 Thennal rayaluminiumS coatings...................................40 Hotpplied microcrysllinewaxcngs.................................4017 EItomeric coags........................"........................................... .........40

s-elastic se hling coating sysns..."..................18.1 Testing ofe applied coatings.,.,..........................""...........................40 Annex A (Nonnative) Inspection oficknS................."""".....45nex C (Normative) Adhesion tt-Rnce to rernoval..........."........."....46 Annex 0 (Normative) Peel-streng test ...........................................................47 Annex 0 (Nonnative)t prlrammr procedure qlification pre-

productial5 or production te5ting ..........""".................48 Annex P Flexibility testing..................................."..................................................49 AnnexQ 0pwater offshore FJC 5ystem ction guideline ..."......................50 nex R Permanent high-density mould 5leeveree-layer polthylene and

polypropyte coating for offsh'plicn5.............54Annex S Concrete wehtcoating.................................................................................55nex T PolychloroPf1e rubber for offshore appli"S"...............................Annex U PolyprW'polyethylene iectionmoud eldjoinroffsh'

application5 ..".......................................................................................58 AnnexV IectionmIdedlyureane field join for offshore appIicat"......80Annex W Half-shell insulation eldjoin foroftlore appIitio"..."..63Annex X offsh'n-pipe flowlin.................................................64nexY EIlyheatffshore pipen-pfIowlin""""....................Annex Z offshepipepipe casing to bulk he jointcing..H..........86nex 'zz Drawings..........................................................................................67 PART IV REFERENCES ............

.....78

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ECCN EAR99

PART I INTRODUCTION

1.1 5COPE

DEP31.40..37(1February 2013

P1t! 5

This DEP ~iremld gives recommendat15 @ ngSms ud external cc19 of fieId join during 'Iens1ruction af burdor

Slnpipelin. It spfies the requiremer ngm 'Ig inMtCtiOn and and giv procdures e quali1 of ccg

matering appIiCrs.The DEP is appIicable to the Iowing generic typ of field jointngsyems:

a. Liquid epob. Luid poanec. Htshrink eevd. PoIye'Ie

e. IyprYIenef. F b1ded epog. V4"li wrapph. Thermally sprayed aluminium i. Perm.1t high density m sleevefor 1reelyer poIyethylene ar)!YPrOPYIenej. ConcreteMngk. PoIyd'Ie rub1. PoIypropyl'IeI polthyeiection mM fieldjointm.lnction m pol!thane insulann. Halfstlinsuldjoin. Pipe in pipe owIinp. Ectrically head pipe in pipe fIowIinq. P in pipe casi to bulk he joint singCltar eI.-pe reinforced poers (e.g., UVred) ngsms enotvered (see Part 11, 2). FieId joint coatings for eSneric ers are d by 'Ieer agDEP 31.40.30.36-Gen. FIeId joint atings of ermally sprad aluminium 'SA) are red by DEP 3O.48.40.31-Gen. DEP is also applicaeto ting systns appIied in d as r (rehatJn)

Smsto~ anddeatir burbmerg p.n DEP is bed on 150218:2008. Pa 111 of this DEP 1 supplen and

deIet varJS claus of 150 21809-3:2008. Part 111 be clause numbing af 150219-3:2008 ea referen.Icuses of 150 21809-3:2)8 r modified byis DEP remain valid as writt. is a revlsion of e DEP of e same number dad January 2 see (1.5) rardiechanges.

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ECCN EAR99 DEP31.40..37-t.tFebruary 201

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1.2 DISTRIBUTION, INTENDED USE AND REGULATORY CONSIDERA TlONS USOerwi101"ed by Shell GSI1e dtion of is DEP is 1ed 10 Stcompani and to contractors ar ManufaslSulsnomby them. Any authored acce 10 DEPs dc not a

autho"..10ydocumerma110 which e DEPs may ref2 DEP is in1d for e in lities relad to oil and gas pn:m OiI rednical proc:si g1 1d distrbJtion. This DEP may also be ap

simi faciliS.W1 DEPs are appl a Mar1amentofctJge (MOC) proc:I be inplem;1is is ofpararimporce whE e facili are 10 be modified. If national andllOCaI rUtions e:t in which some of 1e ren bem 1gent 1ar1 this DEP1e contractor stI deCnine by refUI scru1Y whichd @nen1s are e more tarna1 d requirnerlbe

acceptgar 10 tt1e saf er econon and alasp. In aI con:tor st1aIl inm e Prinpal of yde'om tt1e reqt dis DEP whict tobenearyin rto complythna1 andIor 10

JUlat15. TI1einlmay 1en negote with 1e Authorities X1CerI'M1e otvbeingtoob agreenttofollow DEP CIOy ibIe.

1.3 DEFINITIONS 1.3.1 General n1S

TI1e Cod is the party that ltT out all t of e dE er'1g.nt1 commioning management of a prect 01" oper1 0f afacility. Tt1eImayurgke all 01" part of 1e duties of tt1e contr*

TI1e Mufactul1tSuppli is tt1e party atmUfaCtUIpplies mer gservb m 1e d spfiedby 1e contrac)1'".TI1e Principal is paat iniect ar umateIY pays for it. Tt1e Pmay aIclude ar1entorX1SUltant authordtoac ar1d on behaIf of

i1cipa1.1e Wd shall ind a requ

TI1e wdslId indica are)I11mera1.1.3.2 SciC nm

Term adhive

AppIicator batch

chemical pret

fieldjoint

general tion

Defin"Intermatilyer that improv'n tt1e prirr1dtt1e (three rsm) orbetw1elar1e

ng('lyerSn).Pa1at aPJ1e ngto 1e joint i11e field.AmountofmaIs producWinone uninrupd produc11""

ofminum 8 h underX1S11 productionx1dons.Tatment of the bIaS cleanedp~ withadmalscmbefore appIica1 of tt1e primer 01" adh 10 inprove adtldtheteomate).

P of tt1e plinewrepip haveb andwher a COI'eisadHityi11em)8tir-

Qualifition of a produd: a generic fieId joint Sm.

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ECCNEAR DEP31.40..37-Cn.

1.3.3

Febr 2013Page 7

holiy Dect penetra19 rough gtol . Sl.I ofsuchdimenss 1at detectable by m_ of -=ifiedpf\-InHtCtor Party appotedbye Principal toS e Ap'IIty

mlofng materials arhating pf\".mumDn Temperature atisspedbythe AemwndignT"ture nperature ofeJpeline.primer C layer appli directly onto ebare 't

sur to improve eadhion ofthe nal 19 epesur.

shift Prod\ run of which the beginning and er achange in ~I. In e context of eqIIty control prod

Sl)ecific project qttionreelay system

Abbreviations

Term CWC DN FBE FJC FSPE HD HDPE HSS IMPE IMPU

p

LE PE PP PQT PU PUF SCR TLPE TLPP

TSA UV VIV

DEPe maximum durtion of a shift is 10 h. Qualifition of a prodl for appIim spfiedprL

C" syst consisting of ree layers: 'ive. outr.

De"ionConcrete we~htatii

Dmet nominal (mm) F1 bondepoxyFieldjointW

Aame raypolYIeHigh ItyHigh density pole

Ht shrink sevlonmId pothenelection mId POIrethaneInspectiont mLuld )oxy

POIePprYIeneP-qualifin tral PoIyurethane PoIyurethane foam SeneryrrTene

Three lyer poIyprIyleneThermally spra aluminium

UaletlhtVxindud vibra1

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ECCNEAR99 DEP 31.4O.30.37-Gen.

1.4

1.5

1.6

1.7

1.8

CR05S-REFERENCE5

February 2013 8

Wm4erenc to other parts of 115 DEP are made1e remdm.mber own in ackets ( ). other docurn re1ced in is DEP are 1d i1(Part IV) 5UMMARY OF MAlN CHANGE5 This DEP is a revision of e DEP of the same number dadJan 2CX whichwas. SMe )CUmt This rev is written in the m r:A amernentslsupplerr1tst4>>15021809-3 and is "ctkItosummari1e chan!S here. In addition, ruirements ofe DEP 37.81.41.31-DWP (deep water version of 1e fieldjoig DEP) have be ind into this DEP, primarily in e Anr.

COMMENT5 ON THI5 DEP CommIts on 1is DEP may be Slti to the Administrator u1Q one of efollowtions:

Shell DEPs Online Enr the ShelI DEPs Online snat(Urswessto M1D51hdIk.mShell DEPs Online) Select aDEPdth go to the detaits s(

tDEP.me -Givefeck" link11 in the online form and subm

DEPFdback Syst Entercomm directly in the DEP Fe(U!I'S Wsto Snwhichisacssi'omtheTIhnicalShell Wide Web) SndarSPOI'Ih15WW.st11.mI.

Select .Subm DEPFeback"11 in the OI'1linemand subm.

DEPSnrd Fonn UseDEPSard Form ..05.8O-G. to recor(Other users) feedb:k. emaen to the Administrtorat

sa11.n.

Feback that has b regised in the DEP Feback5mby 1Q0I'eof eabo"..5 will be reviewed by 1e DEP custodal merb DEP.

DUALUNIT5 This DEP conins both the Inm1a1 S1 (51) well the corU5 CustDma (U5C) units11 are givIowing the 51 units 1 brc:kets. Wt1d by the Principale i1ddUSC luesIutsrnaybeu.

FIELD JOINT COATING QUAUFICA10N This DEP shall beaI qualifim of extemal field joint s:ns and products;

andt1eUments qualificati)1)1n and te. dnal dMSlS specific pts incIud1abil" repas of W

FpelinesIiner Sem5.General field joint qualifionispermedfi1ee of overaIl qlificanof fieId joint1Q systns and AppIicators, but is rssarily dtoa cific

prct. Wiis pro a I of qualifi Snsand Ap is Ioped.ich e incipal may Iect a field joint ting system and Altorfor a spb

projNote: F ppose 51'npanos may use of TQ(e8l1yAa.Jted Mannrs And

ICIs mainlQd bystIs arTDogy.

Thls document has been suppll underllc byShell :Proleum DevenentOmanSuman.SMIdry@.co.om05lO1307:42:54

ECCNEAR DEP 31.40.30.37-

ECCN EAR99 DEP 31.40.30.37~.

1.12

1.13

Febny201Re10

The pr)81 rves erht to reject any or all wtorepmer that in hislher md notmerener DEP. Anywk 'd1Iy11 be rect at contr'.

e)er1Se.

TheincipalreVe rht to ruest quality ntr at any tine in addm 10Se xnpd at pre-de:ermined in15.

PRE-JOB MEETING The AppIicator shall sctule a pr1 m19 to enstt job rts are fully

unc)()d.

The personnel prent at the mshaJl i1cIude, but not limiled the pri1cntive and the AppIicator's reJPerV quayia safy. If requi'ed a technI reprg of the Manufactur1aIlbe .RoIes and reonsibilities shall be clarified at e e-job m51. as n inCiPaI deals with the Applicat who are \e fo1 points and how admi'..

produr are executed. It shaJl be nmed at all par5 have the Ia vers dCrtractchnical specitions AFC drawsar ITP.

MATERIALS 1e Applitorshall obin omtheMufactsofeirmt rChniCaI dibg the product, its geral man and applican requir.The AppIicator shall obin "Manucturation batch or Iot CI

mariaI to be used at inclusb phical pr ofthe ma.ing maIs shall be fum in UnoperarIY idenfied "s thaI

cludedils ofemat batch numbt and teofmanucture.Cting mariaIS handlir incIudie shall be xnrr by

Muf. Marial shall r beledar its exm . conminadmat ma1 showing ysnofdation shall not be u:d.ImaiaIS shall be appr byePPaI.

This document h"ped underlk.. by Shell 10: PetronDalopmentOman S.SYCJP..om 05I03I2013 07:4.2:54

1~4_... '.. ""... "

ECCN EAR

PART 11 GENERAL REQUIREMENTS

1. GENERAL

DEP31.40..37-C1.Fruary2013

Re 11

Part 111 of DEP is wr amendments ar"mer to 150219-3:2008.Whever rence is mac to 15021~3 shall be understD to mn

150219-3:08asamdlsupplemented by is DEP. For eeofre the clau. numbering of 150 21809-3 hen ed .JtPart 111 ofis DEP. Ces in 150 21809-3, which a not mentioned in this DEP, shall remain valid as wrten.

2. COAnNG SYSTEMS COIpes may be l they fulfil the ruirements speci ht shrink (11).Cl enamel arpre-pregre reindponers (e.g uv d) gsmsshall r beused.

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h. tclnominalcc19thi;i. compaity to line pipe ccngstem;j. ilitym servick. ret manallnonal S.-dprova.

8.3.2 UfII'sd8.3.2.1 Luid JOxy and polyureane

DEP 31.40.30.37-Gen. Fetw.y 2013

Page 13

Ie10 daallbe li!ld on e liquid epoxy or polyurethane compctsa. Trade name b. Typeofbe()oxyin) and e.derm1 and type of cur{

ld ")c. Typeofand {poIyurethane)d. Cg

e. byweightar v(mef. Th--1Je m2 ( nominal g. Srageitions arld stf life h. Appanprocedw life19 ne

8.3.2.2 Heat shrink vele stvink Se Manufa.nr/SuJ shall submchnical systldmmcomts informalofthe Prinal.

6.3.2.2.1 Primer TheIngda11 be submime primer (if applicable).

a. The generic type of primer b. For liquid primers"ntetype ofIt aryc. The meth ofappl1 (ush roIlt spra etc.)d. RIU storJeCOl'g shelflife e. The nominal dry-Ys orsprding rate f. Appl'pr" temperature, pc overccCi

WiJSambiernper (10 .C to 50 .C [50 .F to 122 ).g. Hi18nd ty she

6.3.2.2.2 Adhvele foIlowing da shall besune shrink SIee adhEw

a. Generic type ofhiveb. NominaJ ofthec. 50ening point ofe adheslve

6.3.2.2.3 Shrink se malTheIowi data shall be submeterst8th matial:

a. Gerric pe of sheath malb. Nomlnal thickl'M destHthc. Mechan1 PI'OI de5heath m('i1eW e)d. Stogeld shelf life

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ECCN EAR OEP31.4O..37-Gen.

e. 5hape of delivered product ('bular wr orpe)f. F wrapps the type of CI@g. CoIour

6.3.2.3 Polyly1erd POIYPfe

February 201RJe 14

The ccng Manufa15PI shall submit chnicalda on the S'm a'ld sn:mpor infonnonofe Principal.

6.3.2.3.1 ~n1er TheIowi shall be subn1iti on the prin1er (ifplicable):

a. egleric type of prin1b. ~ luid prin1ers the soIids nIt the type of SOInt and the density; c. for derepo: prin1ers e density, curi and gel tin1e, ps rnoim

mntern1a1 analysisnrner1n1 thn5rd. typ1 filn1 pr"exlitythod dngris.);

e. e n1 ofappltion (1 roIlerrayectroscspr.);f. storageX1ditidst life;g. the OOn1a1 d1n1 th orspread m;

h. lplicaH1 procedurnpera overcoa tin1;i. H5Edasheets.

6.3.2.3.2 AdhiveTheIowi shall be slnitted on eadsive (JpliIe):

a egene typeofadhive;b. e n11Od ofp (powder e);

C. e OOn1inal thickns;d. st-age X1dinsand she life.

6.3.2.3.3 Cting n1a181TheIowingd\811 be stnd the POIYeylene or poIypry1e lan1a1:

a. ger type of n1arial (e.g.h1n1iUn1110wnsity PElPP); b. livered product (sheet, P'U liquid etc.); C. stIge mditions shelf life;

d. Ioue. norninal thicknefthe ou laf. n1\8nii ertifeouterlan(les eIOration);g. da onren to bio-dation.

6.3.2.4 Fnbond epoxyTheIowing bic propeesof'XY derrinare ques1ed:

a. IndscanAn infraliectrogran1rried out by n1nsofasdard KBr d st\all be Sl forn. with all "lt batctsproduced.

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ECCNEAR99 DEP 31.40.30.37(n.

6.3.2.5

6.3.2.5.1

6.3.2.5.2

Febnay2013 P ae 15

b. ParticIeze analysis

c.

The pare SIZe disbution arysis shaJl be rried out In aCCan:IMCe w150811. n condall corrm thate size IbIetheeltic nying equlpmt by 18pr)()sDensity TheH1Sity of 18 r 1811 be meur in aordance w 180811808130-3.

d. Curing a geltlme

e.

f.

A curi1g schedule shall w 18 gel ne ar minimum curing time requ for full d d1819atvariousrexnmered )pIicontemper.res. Thei neshaJl bedmdin x:ordan 1808130-6.

MJI"8 mnt18 mOIStUre mntofe powder shall be dermined by means of 180 81 30-7 and shall note~ed 0.5% by ma.

store abilityThe storaeslity of e Ixy lder shall be deImined in aCCan:IMCe w

180 -8.g. Thermal analysis

A l8rmalaris shall be mac by means of differl :anniIorimytdetnlnetheglS mnperatures and the l8lpy of curi d@der.Vis4lastic 581f-heali ngsysm18 following chnical da on the sm and sysmm shall be submi

ma oftheP1.4"ling wr)f)inga.

b. c.

d. e.

f.

.Irminimumng thicknSgeneric type of poIymeric 111m w typical pr'l8ric type of reincementmatialw typi1 prgeneric type of adhtYPiCaI pro

mecnalpr{ma)1"1ile str etc.) g. strage conditions

MhanklouWa.

b. c.

d. e.

f. g.

minimumng 1icknSl8ric type of 1m typical prgeneric type of reinmentmW typi1 proper

type of adhesive thtypIprl8ftiesmechani1 prope (e" tensile str etc.) storaditions

Th documthas aensup.ed unc..byShell :Petroleum 0.IopmentOman Suman.5M....JryOpdo..om 05I03I2013 07:42:54

ECCN EAR

6.3.3 Cngsysn qualification inmation

DEP 31.40.30.37-Gen. February 2013

18

Before a fieId jointg system n be SPEir a specific application lbequalified. Qualifktion shall be ied out accor b 1eIowir~ proccb wtrich .

a"agerlqualx1 requir.a. The Con~ ortheccngManufactll'.11 811 Sfied in (6.3). b. TheConrortheM' shallshow 1atnpl ofthe

sy onpitsofthe )eCfied~mlhansucystect tothe SPEfied in Ta B. The shall becar outby .st Iaboryor'd bythe pripal by 1e

ManufaE.ePI shaR wssthe .1e. The number dintsto be gdaregi" Tab B.C. bythe Prin.IS ql deIoped in accor

ernerdsDEPmaybel providat1e W'm111 le Se djoint Sm.le S lPICa. procas )eCtJ in the t

d. wi thea1 ofthe Prir qualifrried out accor!wothergsnr maybeled insoflepr:ed arelormoreantheprodur DEP.Qlifk1 Sm18Iion stlirudefull r)()I1s on st procedl.l'eS and resuHs ar811 be sigrdbyelaborDIY

prenV and X1 body.6.3.5 Coating iIlation procedures 6.3.6 pred coating Applica6.3.7 Applicat'lification inJmation (7.3.1)

TheCond shall confirm atthe joint 19Sm is suiIee under especi cond15.

Add the foI/ofng new section:

6.4 Documer"6.4.11 Qta reu".dd

TheCd shall k!p acJIIser@ ofal11 hEM inma concerng dint qli3 .nmation shall mt of:

a. co of pre-qual ima as reql in.b. RefIfall mp specifi.C. R:ot"1 of 811 qnt~ carried out incIudir ttequnerst

t1S and identifkd.d. Records of 811 test Hs.e. Namdonswhoied out anCII witredthe sts.1 informam 811 be mpiled into a test report \8t .11 be approved and signed by 1e

per10fthe 5t Iaboratory ar bythe Instor.6.4.2 Field recor

During field application of thengs the Condall keepate d811 inma'. relat b e 19a1. This inma1 shall incIuc a following, all of should be incledin ePI'sITP:

a. C of referer to all prdur forthe )J>licalof-b. Ci of referet'1Ce to, the fieJd joint qlifiH

Thls document h beensuped Ulerllc: by She11:Petroleevelopment Oman man.S......@Ipdo.co.om 05I03I2O7:42:54

ECCNEAR DEP 31.40.30.37(1.Febny2013

Pae 17

c. R ofqualififieIdt.1workers inCIWg d ofqualn; numberofation ners requRdJPIIe pipe diame.

d. 1dificde pipejoin'IeI"ea havebe applied by nr tothe"tnwnb PeItecorction rd book.

e. B numbel's of 811 C08 cornpor thathavebn appliedneoflicat arle name of the Ationworkers.

f. Resulls of .11 quality Sg.g. 1tion of fieId jt thathavebe sutdPeeI@

g ductive testing, wWneofe slnall ts.h. RI ofMYprOCChMsndtocornywith especifi..i. Nan aturfthe reslepersorPItion process

quality contr1 r shallbe nd toa ptir1 a mat edbetw3 corE inc1. RIm 11 beme avaible adaiIy bis wkpm

day.

7 Applicanproduresand tion

7.3 Preclure qualifition bial (PQ' Rd'J WeIJowing:

Before a ft 19 s'm nbesified aspificaShaII be qIified.ification shan be ed out according to Iow19 proce wh .. a abIe1 qualifiquIts:

a. The ContractDr or the MlUctur shallsubm all data specified in (1.3.1.2) \d (1.3.1.3).

b. The Contoror ecc MarM\811 wthatm dngsy applied on pipe joints ofpe material ha bnsucysubjecdto e sasspecid in this DEP. ns15 shall be ciedoutby .

ir\dst /abory )PfOV8d by by19Manu. TIte Ppal shall witnsthe )J)I ar thetests.

c. The number of pipe joints to be nthe produr aregiv inTaI B.Any requesdby e PrincI shall be perm.

d. dbye incipalOl qlifition deIOPed in accor.a w.r"tsof DEPmaybelW thatWtperm

e . fieIdintccngs'n and the samengappl'" specitdin te t

e. Wa'Ovalof Prinal qlifirried out COI'19 ndar maybel 50r teprocedurmlormoreI8tM the procedur in is DEP. Qualim stinmamI incluclrextson st procedur and resulls and shall be signed by e laboIatory

repre'esartionbody.t 3eC

aws )J)t"OIby e ind1.1 inspect.andmeUm"duri applic\d MyprodureqlifitionsUd shall be

docum and provided to the .g. ThePIn allbe rried out u1e Contrt

dure theprc. The Contrac11 are a patIngIgprotdLHfor )PfOVal to enmxnplncewleruirner inthis DEP.

1111sdocumt hu been SUPJedunderllnse by Shell 10: PetroleumD'nt OmanSuman.SM.MukJry@Ipdo.co.om 05I03I2O 07:42:54

ECCN EAR DEP31.40..33en.February 201~

ge 18

h. nre shall be a PQT of 811 Idjoi' ngssotherwe specified byipal. The PQT shall include details ofUnent mriaIstor rUner

swfacepr:tara1JPI"ch r and . The PQT ShOUId include handl ofwas mIs anddalmetho

The PQT shall use the same equnentar maIs that will be USeCI at fabrin rdoron offshore n eI. Test pipe shaH bedw1 an approved mill appl :81 to that which wll be used duri

al fieIdte1.i. If Iong field joints a Udfor Layinstal)11 multiple barerstow ir'

shall be l. The corros shall be hoIiday aPPIiCat1 method shalllre bondir~tM 811m and emould1moukshall beandthmo-Jlyd to the parent cx19(' PEIPP).T19pro!dure shall incIude detaiIS d acnstom the bor'B

PUisusedw a PElPP parent-7.3.1 plicator qualification 7.3.1.1 General

Be)fe1 of a fieId joint!m m commenceA1aII bequalified to theingsm. The qualification 1811 be carried out accordibbf1g procedures:

7.3.1.2 FId jointcoating plication procedeThe C1tractcr1aI1 slnit to e inCiPaI inmation on the requiraationprocsarxnmered DI'S.art of produc1. any qual) the contractor 18l1 prea iIed3 durespt1id

efollowg:a. quality plan b. Inspection and Tt Plan (ITP) C. dtnofeccngaln procstooIsd uipmerd. e cleaning ardsuation(cInline profile dm"

etc.) e. 1'1uidrfa and material appl)11nperaresf. recommeredappl3g. rair 1dstirg procdurh. marking:eabiliyardOCU1E

7.3.1.3 ~aI~tionAfterlprOVal of thengappl1 procedure and before fieIdJPIWAtor shall ~bmit idence of prevSfU appIicaM1 ofthe tcx

Sm on sof espt ma and that 1e productxnplied wquiremerd1is DEP spi1 TileB.

Rdsofethertheplicator t parr type of fieIdtin p.theAlicatall make a number of joints in orerto:

Provee qualitypn Prove e appl)11 prdur (both m1d repair) prove the ITP

This should 'ver at 5 field ints. diffedur are reqred for dftrtsizes of j this should be 5 st ints for Jre.1 j dlbetd in accordanwIe B. After the Appltorh SIy dernor

Thlsdccument has been supplled UIerllcsebyShe 10:PurnDeloprnt Oman s&man.S... @pdo..1 05l03I13 07:42:50&

ECCNEAR! DEP31.40..37(n.

7.4

7.5

7.8

8

February13R1819

aPPIJn of eting two join shall bemd td ts sh8Il Min aC:COrtBl W TIe B. At le two wed Wdy line pipe COIng shall be cctedby

th lepr)()s8d fient coag stem 1d shall be SI tott" TabIe B. The maybe ied out in AppIicat's own lIIbOnIybyan in"ent Iaboryto be reedby e incipal. The prpal stl the

a.The rults of the t shall be rXJI1ed to the incipal s byeheadofle bofyand ewltne.

Pre-production trial (PPT) DlCOI1d last paragt.

Qualification of coating and insption personnel D I8st paragtaph.

Production sting and inspec:mDtelastpat.

C....on of fieId joint COISReplace 1;1 tCIiOn we foIIowing:

8.1 8.1.1

8.1 .2

8.1.3

8.1.4 8.1 .4.1

The fieIdtcc19system 11 be sui toprov 1 nto Mj ofa line to e me ardorbe than epipe19 n usedonmaln bodyofepeline.e "Mm\g SYSm spdin is DEP stllbem tootintlle

reqtedg prties unf Ie prevailing dn InsltIOn and ""x.

CoapesLuidepo.

Uquid xy and ifiedngs stu1 be sot'. The~~"tIng S'msJI11PCedofabe (epoxyres)ar a '. The ccIJ syn. be modified otherJI11por.

RHCemerdeccgsns1 be achiedby gglass ofgS:es.Uquid polyureaneUquid pole -m tir shall be soIvee. The .. ' sysms compos ofpol1 (pack A) (pack B). .

coa Smcanbemified w otherm.Heat shrink sleeA tMtst*e is a type of eld jointar:d to a pre-ted pe..@m ofaseve W:h shrincum diron under e inftuence

ofhtorbyoermmi m fieId joirlt ccTtShrInk slve consis ofa efin (PE PP)b backlngwi anadt

(ma hot melt) e side. The stvink sl maybe a prlmer. PoI~ly1enePoIyettene heat .hrink .1vePoIyethne heat shrink 've isdeibed in (8.1.3).

Th docthubeensuIed unc 1 byShellto:'roIeumDpment Oman&man.SyOpdo.co.om 05I03I2013 07:42:54

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ECCNEAR OEP31.40..37-Gen.

1.2.3

1.2.4

9.2.5

9.2.8

February 2013 ge23

Durlng g@ pren ldcc19 SS. PIPe joint temperare ShaII be more than 3 oC (5.4 OF) above the amdt

b.

1e ambient ve humidity (RH) st1 bemonitDr g recorded. Below 85 '" RH. b .Ir hours may be a110waft8rbladpriortocc.Above ' hour is allod. ato:ls tte limits shall be re-bd.1enperture of pipe sur shall be check bymlI1S of

Insum'.e.g.. g sensors.mdmomeermoc11Mshall be in accor apnguidel.W 1e environmenndladtopare3 atauee limlts >>eeifIed in eqlified dais OEP. eapption shaH be d until 1e requlremtsare met. Inspection of und joints before blting

Be..suraration arts. ch jolnt shall be viIlyeunined der.1.... weIdspar or any other defIs to avoidng unus. No r'Stoa~ pipejolnt may be mewoutawri procure dbythe PlCipaI.The factr: ing st1 be check def.PIpth nOrHIdttaIdegnIdng shall berted.AII surfaces to be ccdst1 bedryar free of 811 surceconm. OiI, grease, .other contaminar"1 beroved. be@tdng bya suiIeWL DeWW9 shall r beus. Excsive d mayr.. rerno1 bya th press..h

war18.Praon of factory applied'8IIsitnarThe19 ttog1 bepr to provid asurface to field 11 e. 1e pr rnetho shall be

submiId by the Atorar" toby incipal r-t of the Insp.Test an. Field insponwl low1ereed ocoI.Any damJ sustained to 1ect.oryplied ngacnt to e joint afl ..11 be '"!8CCeof1eId jolnt.tIng.Blast Cleaning Compre ust cleaning shall be n oil. endmoiandanyotherconminar and shall nmtoerequiremts of ASTM 042.

BJipmt inck!IS'o r"ves shall have uipmt that g remo'lofdu maialar anyotherXltarnir.

ForineI pipe!.inl55ela or norrous abrUMdb.Ing.

Adabrrbon stes aresgrit aluminium te. or ccg.Any 9 matialw acoructi gter an50 S/crn (127 Jjmhof.) beused.

ar bIaSt dn. all remng weld spat and ritM sh Mgrind'mg. y W1 an

tothecl11ine g mhneabove. bIaSt m ds rernaining in the 10 of the eafbIaSt shall using high pressure air.

after bstingshall be CIeaned of mHI scale. flUst ar other gnmawto vea

su Cline of sa 2'-". Join M Mmy all be rdarain.

ThJsdocume hasbe tnse by Shell tD: PetroIeum Developmentman.SM.MasIdryOpdo.co.om307::54

ECCN EAR99 DEP31.40..37-Gen.

9.2.7

9.2.8

9.2.9

9.2.10

Febny2013PJe 24

The dust leVeI on e HZ a le neofE1 r excditym 2 accordanth 150 8502-3. An increed corily 'eI m indiclde conninant has bEM:ed in'bIaSgmaom surfa.

mina1 0fce oc:curslily of the bIaSCIe mal andprd1 be examined acding to 150 11127-6. The surface profile sha" be sharp and angul" sha" be in acance h ~jltManuE's speci)I'l and shall be dOCUTnted in ewri InspeconandlTt an. MlOd"It of sur profileshallbe acccance 150 8503-2 or measur dir"ilgadigi1 profile gauge by le PrincipaI. Sfil aide of st1 limits st1 be re-bIad.

Rich1 chloride The mum residual chlore level on leblt~ned shall be 2 'c:rn2(1.9 mglft"') in aC:COJ1nce w1 1508'2-6 Elconle 1 SCM 4SaIt C"1 Met oryotherme approdbyincipal.

Chide eding this lue sha" be treat Chladbyhincipal until acceble m.

Coa application tlnperatureThe temture of the pipe sur duri.11 stla" be check bymlnS ofMble i1s e.g., infrar'd momesorttmocoupd1 be in acc:ordance guideli'.TIpigd1 notbe us.The mor19 instrumer shall be indldentof e "tureXdrOIunent

The inumerlbe librad onceper h.FId jointgsapplide qUaInature rarJe shall be iderKI by

m. sl to addi.1 Iily COn1rOI (9.2.9) at disa'ionof Irpector. Its that do notnplyw the qualilyHltrOI requirner d1 be rdCIeaned ar red.pearanickness and hoIi"

ImmediIy followi plication e3dj shall be vually ch*imperfections ar kulari d leCC and eabslceof Iys (Anne.ints 1at do not COI'Ilyw the @emer shaB be ectcI a red.No hoIidays are allow in the 19. are ded the cc dI~ anam' ng5n. le nurnber of allowaI:'8 shalll

be !d between the C'Aandthe1 and specified in the ITP. Theto1 thi5 of the lied SmstI be meured in accordh(Annex A) at rlarin15.

a.

b.

C.

d.

Formi-aunaticappl1 s inspectncy shaH be one Jt of every 10 jo w aminimumofE rshiFor har apple19 thicpection w:y shall be e'VIint.The minimum ickne shall bepe betw1 theng

ManufacturIApplicator arle PrincaI.WhenthemeJf1kne is out of the ruie acXlaI

meEner stlould be k aveacons ShOUId prov19 5haBIliedwperth rare.Destructiveadhion tngFor onshore aption onetof 1i fieldjoint { amininumof 24 h) shall be dtn'sionte19 ofthe19.

This dcment has been supplled under IIcsebyShel1:" IopmentOman sl.... yOpdo..om 201307::54

ECCN EAR DEP 31.40.30.37(n.

1.2

February 2013 R 25

T ddtcc Snto" Wt1ap atthe m\811 be pm. The ""xnmence a

)()f"I a eafter toallow .... UW ofthecoatg proce.It'1Id.Wlthe Cg icator .in addi181 dc!tMIIiOntg shall be permecldIngon etypeofIdt)1)11.

ptMIceofiledjoinIn eventofiling to me\e requiremerMdied in lS Son prWjdatIast acceIe join g hintsIow

allbensider suspect "lbem. 10rWsting.\e AppIIcator stIpr)()s8ld the cipal to a stprogramrneto ...yof the suspect join' dted by e same ikn. Fu"1 iwo"ng@nl0 l8trried out on the origir' BmstaaIptanonof \e suspect tsst1 be"* W e

Prin.In X1\eAppl may be r".icat .nd arry out fUIJ M In@rceof \e prn. lereIts oftheinnstlbem tthe incipalbe@m fram lpal to recomrnence

)))IICat1TaIeA Minimum qualityn rui..... for fteld joint CCMIngspr1MHtY S Testme TKYAmbientJndiX1S 9.2.2 ryfour hcMn"'

. change in weatherxSMonbee 9.2.3 Vual eachpipe

bIaCg ofblast 9.2.6 1808502-3 @hpipeCIeaned sure

SPrafiIe 9.2.6 1808503-2 eoutofe'ry 10j(mir 2perst}Surr.ce clnlir 9.2.7 1808)2-6 eoutofery1Chlorid (mininum 1 per 24 h) ldwlI" in 9.2.6 ASTM D42 Once at"dstandatxnpressed air xnpresaor S magd

B dningma 9.2.6 180 11127-6 1ce per reltd to (4.3.3) g" 150 11127-6

Pnperature 9.2.8 . eachpipe aUg )p1

APJarW1C8 9.2.9 Vual a pC thicS 9.2.9 AnnexA eachpipe handftoc'lg-

1outof1ancI at twiceper."natic

)f)IicEidayded 9.2.9 AnnexB eachpAdhem 9.2.10 AnnexC Foror'".out

d t (mi\u."1 per 24 h)

Thlsdocumthi Mppllecl unc11' 1nsebyShetID:ProIeum DevemanSun.8M....gpdo..n Oi03120'307::54

ECCN EAR99 DEP 31.40.30.37-Gen. Febny2013

R

Tat B providle numtMr of joints r" ataminimum qualition.TIe B Number ofin'ed dlBing qualification

" Testme" cqmoatatmsy"m AqmWt1ts"IIPPT{ction)CIear55 ofblt 9.2.6 5Is 2cleanedsure

5u"ceroughr 9.2.6 515 2joirPipe SUIe . 5 2mperature

Cting "Iic" . 5Is 2tlpe

Appe1ce Val 5ints 2Cng ne nexA 5115 2

HoIidaydection AnnexB 5 2jAdtsion AnnexC 5115 2Impact AnnexG 5115 2

Irm InexH 3joints FIebility nexP 3115Hot watt soak Annex I 3intsCathodic dbonding nexF 3Thermal agei AnnexN 3

Lapf AnnexL 5IsD ofcueofFBE AnnexE 3

MicrJPC examina NACE 3tsRP0394-2SeIf-t (18.1.8) 3jonts Dnce Annex J 3intsPeel to outer 18 Annex M 3

Deuctive g- 3 2j5ysn iden>nI

-AVi)je to le

-

ManufaE'sda PiCting 'm - - Approdby le

proc55 Pl

De/ete )fJ:

10 B.ninous p@tum wax and poIymericp

11 H...mnklecoatingsR)/ac;e sec)fJS 11.1 and 11.2 w;ng:The shrk sve Manu15i shall submchnical m le S'marmcomforinmalofthe (6.3.2). sec 11.3

This document h""supIed under IIc byShe0:IenDrelopmentnanSemaft.S"Mio..om 05I03I2013 07:4.2:54

ECCN EAR DEP 31.40.30.371.February 2013

Re27

.5 Titing of the applied coatings ReplaC6 issonwe foI/owing:

Theaapncegall be in acc:rdan wi Table C. TableC Accepn criteria for heat shrink sl'ves

Prope Ruirement ConVlSual appear Free from bHsters e 11.5.1

Total icknfiS By agreement or SJMfied 11.5.2 Holidaytt No holidays 11.5.3 Adhesion (peel str) PE backed PPbacked

C(F) > 2.5 Nlmm (14.3Ibflln) > 4.0 Nlmm (22.8 Ibflin) 11.5.4 25to60 oc7 to 1400 F) > 0.5 Nlmm (2.9 Ibflin) > 2.0 Nlmm (11.4Ibflin) > 60 oC (1400F) > 0.3 Nlmm (1.7Ibflin) >2.0Nm(.4Ibf/in)

Lapshearsngth PE backed PPb

20 OC (680 F) 0.5 Nlmm~ (73 psi) 2.0 Nlmm~ (290 psi) 11.5.5 25to 60 oC7 to 140 0.3 N/mm~ (44 Ps> 0.5 N1mm23psi) > 60 0 C (1400 F) 0.1 N/mm2 (15 Psi) 0.5 Nlmm2 (73 }Impact > 15 J (11 ft-lb) 11.5.6

Indenn > 0.6 mm (0.024 in) 11.5.7 (naining ickn)Hotwersk PEb:ked PPback 11.5.8 28days > 2.5 Nlmm (14.3Ibflin) > 4.0 Nlmm (22.9 Ibflin) cathic disbonding S Tables C and 0 11.5.9 Thermal agei PEbacked PPbac 11.5.10 1 days > 1.8 Nlmm (10.3Ibflin) > 3.0 Nlmm (17.1Ibflin)

Ductive ing Regular distribution of adhesive. No bare selvible etc. 11.5.11 11.5.1 Val appear'

The appIied heat shrink slee shall befree n blimedby pintscra bum marks any erirrula and all have a uniform ourargIO.The adhesive shall be gularly dM under lI ar of the SIee and shall be visible at bodsofesleev around efullcircum'lCe ofepipe.

11.5.2 Total ic1eSSFor e shrink sleeves, the ickness in e -delivered steshallbe specified by eManuctur d e rink eeve. heappd shrink s1ee shall be of even thickneoverthetoIslve sur allowingfornevarnonwms.The minimum value msuredon tlf the weld shall not be IS an75% ofenominalsleeve thickne.lethicknsshallbemeured in ancewe methoddcribed in (Annex A).

11.5.3 HolidSTheapied shrink 51ye shall ee from holidays andl pinhol that are indtwhenn with (Annex B). etlt voltage shall be 5 kV/mm (0.127 kV/mil) + 5 kV, wi amaximum of 25 kV.

Thlsdumenthas bepplled unc tnbyShe!1:PetroumDxnent OnnSuman.SM.IInkIryGpdo.co.om 05lO3I1307:42:54

ECCN EAR DEP 31.40.30.37(~.

11.5.4

11.5.5

11.5.6

11.5.7

11.5.8

11.5.9

Adhesion

Fy203h

Rhion of the shrink ve toeseI the Id arepeI~demI ! meJred at room mperature n at a st mmreIat to the Maximum Des T"it procture in (Amex C). ~ mininum peel lu a given t temperature all be SPeCHied ., TableC. AH" eI strengt e t surfa shall be exarnined e mode of faluThere ShaII be no hive failu bet\\lestnk sleeve hnportand

(prim) pipe or weld surfa.nre11 be no adhilurebn the shrink 've ive comt.pe orshrink se lCkir 0rme 110%ofetestsurce.

Lap slr19thThe Irstr d le shrink 'e adhesive to steel shall be dmlnat roorn mPEIure . ata st n ated to le Maximum 0ign ue

et method dcribed in ( L). The minimum IEvalues at the given testnpture 18I1be JeCidin Tat C.

The m:te of failure shall be COIin eve lyer.ImpistanceThe imlCt resin ofthe shrives'mshallbedat23 3 oC (73 5.4 0 accorancewetmethod saib{1ex G).

The minimum p reslCe shall be 15 J (11 ft)forall pedneIndentnrnceThe incon r ofthe ink s!shall ted atroom mpernnal

MaximumDmture in accordancestrrlOd&b in (A H).The mumremainiickne after inc:tenXl st11 bemore 0.6mm (0.024 ).

Hot warsoakHot r rlCe stllbe d in accor W(1 ata ""~dto leMumDE mperature with a 2'C toance. le dlUlion rAtestsllbe AH"e . shall show no si:ant evider 10 % rA

area) ofbl disboriThehesion rA shrink SIveto epipes theId ar thep 19 I~

more 2.5 Nlmm (14.3 Ibfrm) PEbi sleeVE5 and more an 4.0 NImrrI (22.8 Ibffl'l) PPbackS inaclCe wi .4.4) at 23.C (73 oF).

caclcdndiisnceCathodic dbondil811 be d in accornc!W(Annex F) at a mperma to the Maximum 0 tJre specified in Tat D. The dln1 of thd t shall be 28 d'5. Arthe e maxinum racJSof ".0 be Iem

hluegninTIe D.

Thls doc:ument h beensup"...sebySheU:pe Iopment Oman SuIeman.SII.yOpdo..om 05I03I2013 07:42:54

ECCNEAR DEP 31.4O.30.37-Gen.

T"'D

FebruIry 2013 11128

Codic: dbonding....iNncek""

Mum "-c"T}mnpM'1'8 TItTem'1'8 ""MmDmmtmMd} 1'C("F)

PE PPbackbed{} 2 ( 3.8) 5 .2) 3 (0.12) 2O to 80 (1 140) 8O:t 2(140 3.8) 10 (0.4) 5 .2)8O to 40 176) 8O:t 2 (176 3.8) 15 (0.8) 10 (0.4)

>80(76) Mmumn 15 (0.6) 15 (0.8)

11.5.1

11.5.11

1.8

temperture 2 ( 3.6)(butno her:t2(200 3.6) ) lermal '

Thermal aeina res shall be in accor" W1 (Anne N) at a ItmpenatLnated ' MwnDI temper.n WitI a :t 2 'C (3.6'F) 1erancI..dur8t dIt111 1Stlbe 1ys.AftIr .,. exp"Ml CC shall show no 'cant evide. ("an 10 % of test.)ofb ordi.

d"lk eeve thepeeI W pipe.8 NImm (10.3 IbfIIn) PE backl.. . rnont PPb:ked " when sted acccn.tw(Ann

may be submitled toinc.1 )I)fOVII1.DtrUC:tiYe.tingThe regular dI of the adhesive .. adhionof adh"..

su'ShaII be demoredby :mpnoval of a evebycutt..elntosmaller Sl arldpulg itfrom pe.After rnOVaI of . 51.@E shall be vlSlIyexamin... Is test

a.

b. C.

d. e.

more than 5 % of.. IsurIhows bare ..1 or prim01"morean 5 % of the cin:umrence 01'1 W)WS bare81 ar primer ar at 20 mm (0.8 in) either side of the WeId shows bare seI (w*)01"pnmer, ar m\5%01e pipe CC is..ormore \M 5 % ofesurg showsvcs( ofairlusior}

Repairs Should the shrink ve become bu cracked. gap els between

corroslon \g shall be ramov and replaced.

Thls documer has been supplled unc IIcen byShlto:Pe'On DeveIopnnt OmanSu.n.sM.yOpdo..om 0!I03I2013 07:42:54

ECCN EAR DEP 31.40.30.37(n.

12

12A 12.4.3

12.4.5

Fey201~e

F"d epoxy (FBE) powrccS

AppIication of le coatings HeangAdd foI/oMlis~m:Pipe shaJl be uniformly tH in ex of the minimun aPPIn"

:omn by ManufacU.ar notle 230 DC (450 OF) anytgle pe heated to pmperture ar y reason shall be rebIaStercxgtoamg tlperature.

mperJreallbemonijtbeengat.pemature all notexl 274 oC (525 0 F). For heating w an induc1 coil e shall be no blis or other jIe to the par.Ifing is 0ved. prention shall irudesome all. but rniKl to 18Iowing:

NOTE:

Reduction in the rate of tatingReducX'I in es:eof

Inuct1 of a pre.t "atsX'I allowing acqte nearatforFBEmreegre without parenttingdamIt!.

abl111. n ShOI ber''J8SS of"ncan ebl of1he prant coaIi1g. If aI8dpet

8 period of nepriorto ' 8r'21....."briaIIion.otdm. cor.-51 dck ahe d such briadion or i !5'n'n1 rn w.....

Pf m is prone to bIl1g durir rapid hat up. BIiS111 my be CIa.a to Clb!Mna or118 hat sou' is nIfI'1OId; 18......111 ShI be i1SPeCIad1c8 of bIiSIrir

"1ded or ).

Wion shall be me to ct parer pipeline19 at would be dam~(')fexarnple and r lirndto-met.cIsbondir).

F joint coating repairs Addef/owing to 'isSIm:A maxinun d 5 repaishaJl be allO\dpe FJC. F FBE FJC w g\aI15 hoIidays. e FJC shall be strpedara.Rair of hOIe type FBE hoIidalaIl be macing hot-meft kscornpibIe theplta .patch s:ks shall not be us torair FBE. A qualified part JOXYstlbeus to make all pai to dam FBE. AY XJxybManufactw'9specifi.

Thls document has been sup unc Ilcense by Shell :ProIeum DeVipment Oman Suleman.SM.ldryOpdo.co

ECCNEAR DEP31.40..37-

ECCN EA9 DEP31.40..37-Gen.

12.5.3

12.5.4

12.5.5

12.5.6

12.5.7

12.5.8

February 2013 e32

For 1e abrasMr (ARO) 18' FBE ud in horm diOnaI drills or SI 19 ickne shall be10:

Sysm Becoat Topcct ToImpactlabrasion 5 JUI'I (14 mils) 762 n (30 mils) JUI'I (44 mls) (Sary Cor0115)

Impactli 355 JUI'I (14 mils) 1270 JUI'I (50 mils) 1625 JUI'I ~ mls)(Rocky Conditions) The cc9 shall bered inacrdanc1e Manufacturer's r:ommere1ickniS shall be meJr in :cor8ncew(AnnexA).HoIidays 1e ting stem shall be n hoIidays at 8 ind1en test M

aancew(Annex B). Thestvoltage 811 be 5 kV/mm (0.127 kVil) wi 8 maximum of 25 kV. Adhn1e adt ofthelting sn pesue and ShaI be d. The adt ofthe19 5:m I be such at any atnpt to remo

a shall result in 8 1eSiVe break "e mat a not in an 'sivelure of the atingIbate in (mum rati 1) in8CC01ancaw(AnnexC

Thehesi1 0fS1 11 aISO be by the dOIIY PUI-off method ir:! accor.-.ce w(Annex C). The plh1 shall be more 110 Nnf(1450 psi) andile mode shall bemore than 75 % of sarea.For inrna1nperR.

test f1ults may be gin when d at the Maximum

Impactrnce

h"

The im re d 1e m Sn at ambient nperature 1 be more 5J/mm ( ft-lbfm) wh ttedinacnceth the procure in

ECCNEAR DEP 31.40.30.37(n.

12.5.9

Febnay2013 P..33

." 7 Nlmm2 (1000 psi) ar"e mor failure m(> 75 % of sur) behive.Theityof e ere:)()SUre shall be such at hoIiclays do r-ar "

adin accont.epr(Annex B) '*' 2 '"in at23 oC3 0F) shall be ducecc19 ofthee.

cathc disbonding .nCathodic dbondg l tesd in accor.ncew (Annex F) at a ' tempera'reIated to m:18. \e dur)I"I of test sha" be Iys. Aftert mi'num radius of dbondlng shall be "an evenTaI F.

TIe F C.Ic disbonding ristance for FBEMuimumdnmperM.e Tmpture Muimumdbrllng nMlk

ec rr=> .crF) mm(in) (} 2 (88 :1: 3.6) 5 (0.2) ( to 140) 60 :1: 2(140 3.6) 10 (0.4) 60 80 (140 to 176) 2(178 3.6) 10 (0.4) > 80 (>176) Man 10 (0.4)

12.5.1

12.5.11

12.5.12

12.5.13

13

temm 2 ( 3.8)(butno hheran95 2(2 3.6))

ermal aeiThennaJ resi11 be test in accordan wi(Annex N) at test "n related to Mimum Designmpn. The dura1 0f.t . be

t clays. A thee)()SUI'ee shaU show no snifitence (. than 10% of star)of gordbor9 and shaU show .. dmum2whdin ncew{nexC).The aclsion ofthe anon pe e ld e antg 811 aIIO be test by e~IIy pull-otr me (A C). The pull off adh1 be more 17Nm"'andthemorlure mode (> 75 % of)stlbe h.18ftelity of 1e ati derure shall be Mat hoIiclays n

gdinac!w18 procedure in (Anr!x P) n2% Jn at 23 oC3 Of) shall be irJCed in egof18 m.

ManufaE's maybesubmib Prinal )J)I'OV81.DegfIH ofCUN

The df dre shall be dermin by dift1tia1 scanny in accordance wAnrM Etodeminethegstransmmm'g)!)y(Hde

cuingof 1e Ider. The ATgluest11 " -2 oC (28 OF) 1d +3 oC (370 F). Mioscopic examination A II11p1e ofthe ied coa19 811 be inedsence of 1o VO\d

mminat1 In aCCOrCIanCe w1 NACE RPO:4-02. 18 mui'num dree offcgstIbe 2 bc.fiIm and acn. The mg shall be ..of

canni1a bygnmat.Gouge Testing WeldjointIng wlll beus on piping yed inhl1al drills s1ick bor18 appld9 shall benined for resianceto go\ing.

Uquidatings &)fJS 13.1 and 13.2.

Th docthube suped under IJcense by S...I tD: troleum DeVeIOPment oman nan.IM.YGP..om1307:42:54

ECCN EAR DEP31.40..37-Gefl.February

3

13.5 Tting ofe applied coatings Rais S4!)fJ We~owing:

13.5.1

13.5.2

The acceptanc:ecrg 1d~shaJlbe accordance wi TaI: G.TableG Acancecri liquid congs

ty Requirement SV appe Free nblS s etc. 13.5.1 l ne Bynent specified 13.52 HoIiday test No hoIidays 13.5.3

HardnsShoreD In accordance MUcb.Irer's specifiCm 13.5.4 Adt mg1 13.5.5

> 10 Nlmm2 (1450 psi) Impact 5 J/mm (at 23 OC) [94blin at73 0 13.5.6

3Jm (at 0 OC) [56 ft-lblin at 32 0Inc1 < 0.2 mm (at 23 OC) )8 inat73 0 13.5.7

< 0.4 mm (0.016 ) (atTmax) Aelity No tidays 13.5.8 Hot No bl 13.5.9 28 {s 10 % ofthe star}

~ra19 2

> 7 Nlmm2 (1000 psi) >2%sainCathodicdbor S TabIe H 13.5.10 let1TIal It!i N 13.5.11

1 days ~ ratir 2

> 7 Nlmm2 (1000 psi) >2% ain

Vual appearance The g shaJl be frlnbl VJaI hOIiIys scrs or any OIher irr'a d1 haveaunimJr argIO.

icknessickr d 1e CClbe specifH"

e conactor ar shall not be ss E e

The liquid ey shaU be )l)lied in xdance wzmnmendat15 to a minimum drym d 500 JJIT' (20 mi).

The nsstlbemeJr in accordance with (Annex A).

Thls document has beenledur...1" by SheU:

ManuE's

P"pment OmanSLSIUIa@'.co.om 0510311307:42:54

ECCNEAR DEP 31.40.30.37-Gen.

13.5.3

13.5.4

13.5.5

13.5.8

13.5.7

13.5.8

13.5.1

February 2013 ge

Holidays . m19S'"all be '0111 hoIida when st accorancew1(A B).Amanum rA 5 repa shall IaNI per FJC. For an LE FJC gnt. 5hoIidays, the FJC 180 be andreat. A11 cc shall be macththe

hycted.Thetvoe all 5kVm (O.13kVI a maxinum of 25 kV. Shore D hardns shore 0 harss shall be in accordan We Manufacture spcatThestshall rried out in accdanceweme defined in ISO8.AdhionThe d19 sYS'm on pipe and PIant19 ahaIl be test. The adh d M! CCtingsm all be such at any ampttorem the

U19 shall rU in a hive tn mate not in an ivefailure of Isuttrate in (mum ra 1) tested in a~

w(AnnexCR adhesion of ting s: shall aISO be " by doIly pull-off rnethod !

accor(AnI'M-e pull-of'l adhW1 shall be more 10 N1m"and .lure moc shall be vem@an75%of&rea.For inma1strests may be given a Maximumlpe1'n.

Impactrnce

oesign

The impact rstand e)8ting sm at ambt mature shall be rnare tt15 JJmm at 23 oC (94 ft-lblin at 73 OF) and 3 JJmm at 0 oC ( ft-lbfm at 32 0msted accordar W1(AnrxG).

IndnristanceThe irtion shaU be not more than 0.2 mm at 23 oC (0.8 in at 73 OF) 1d r moren 0.4 mm (0.018 in) at eMumDnperature when sted in accordance w1 (7.8). Flexibility The ftexlity of the 811 be atholida do not appear 1 " In

accor1ce WitI(Annex P). o oC (32 OF) a 2 %aln and at 23 .C (73 OF) a 3 %..In shall be induced in 19 ofthemple.Hot water resistance Hot water resis shall be d in accor(Ann ata st np"dto Maximum Designnphn. Thest dution I be28 ys. ...exp thecoa811 show no sigrtevidence ( 10%test.)rAringordbondi and shall show an adhg of maximum 2 wh"edinaccordance w(Annex C). . d syst onthe eare t19shalla be by !i01Iy pulk method ( C). The pull off adh be rnore

an 7 Nm" (1000 psi) arM! mr jlure moc(> 75 % of surear) shall be hive.The ftexibility of ting after exre shall be such atholys do notaar

" accor.nce WitI1e procedure In (Annex P) WitI1 2 % strain inducetgof.mple at 23 oC (73 OF).

Thlsdocth beensupIed unc11' 1n.. by Shell 10: PmumDrelopmentOman Seman.sM.IIIaskIryOpdo.co.om 1M1201307:42:54

ECCN EAR DEP 31.40.30.37-Gen.

13.5.10

13.5.1

Cathodic disbonding ristan

Febnay2013

Cathodic dbondirlbe d in accornce wi(Annex F) at a test mpermred to Mimun 0mture. le dln ofthe qualifican 811 be 28 da.Ale tee maximum radiu5 of dbOnCIngI b5 than the value gininTeH.

Table H Cathodic cIsbonding rnce fi liquidatings

Maximumn ternperatu Ttnperatu Maximum bor E.C F) OC(" mm(i

80 (>176) Mimign 10 (0.4)

nper" 2{ 3.6) .d no

higher2(200 3.6))

"rmal ~ingTrmalaing aIIbe gd a:01"n wl{VUleX N)ata st mper0 1'1adto MY

eu )ating 5t1 showno 5ificidence(1ean 10 % ofthe st.)01 ordboring and st1 show an adtM19ofmum2 3

acco1Ce W(Annex C). leadtde195:m on the eplar ng shall aISO be byIIy pull offmd (Annex C). e pull off hIh IhaII be m

an 7 Nlmm.L (1000 psi) arlemome (> 75 % of surface .)stlbecohesive. The fIebility of e)8ting a!I' e:)()5uf1e shall be atholays do r"

is accordance w the procedu'e in (.nex P) th2%s.IC8d in the: 19of te meat23 0C3 0F).

M'5 maybe5ubmi tothe prinal oval.

14 PoIyolefin-badcoangsDelete "ns 14.1 and 14.2.

14.5 Tting ofe appliedatings Replace 'is&)fJ We'Iowing:

The rluirnen POInearPOIYPrneht shrink 5 aregiven (11).For the ott"s of POIYePOIYPrYIene 15 the accmcri811 be in accorance Tab 1.

Tle I Ac'lce cri forpc"ylenear polyprlYIer"S

RIremer1t ctionV.181 apa:lce N etc. 14.5.1

TotaI55 Byreementorfied 14.5.2 HoIiday5t No ho.'15 14.5.3

Thls lCumenth been suppllecl u tnse by 5hell m: P.m Develnent Oman Stman.SYO..0lIl 05t03I2013 07:42:54

ECCNEAR DEP 31.40.30.37(\.

14.5.1

14.5.2

14.5.3

14.5.4

.ny Ruir11Adt(peel PE "

PP

February 2013 Re37

S"14.5.4

at 23 oC (73 OF) > 4 Nlmm (22.8 Ibflin) > 15 N/mm (85.7Ibflin) atTm .5 Nlmm (8.6 ~} >2.0N1m (A

Ibf'In) Infm PE pp 14.5.6

at 23 oC (73 OF) < 0.1 mm (0.004 in) < 0.1 mm (0.004 in) atTmax < 0.8 mm (0.024 in) .0 mm (0.04 in)

Hotwa > 4 Nlmm (22.8 > 15 Nlmm (85.7Ibflin) 14.5.7 ys Ibflin)

cathodicdborg S TableJ 14.5.8 ThennaI > 3 Nlmm (17.1 > 10 Nlmm (57 1bf1in) 14.5.9

1" Ibflin) Deuclive19 No baresel 14.5.10

Rulardbibuon of primer andD of cure of FBE ATg shall be beten-2 oC (}d 14.5.11 W +3 .C (37 OF). M'osco:amina No voi 14.5.12 ofFBE Maximumof2foamingoxygen IrucedTm > 20 minutes 14.5.13

(onlylIInespSns)

Vual .....nceThe 19 shall be ister pinhol SCI1I anyother egularisandshall have a unimurandgS.Tng icknessThe mlnirnum d Uting \811 agre betwn eP1CiPaI ar

contr:tor ar shall not be Ie than eMfactu'5 r::omm1The ne1 be rne:edin :cordan(An A).

HoIid'The Sm lben hoIicyswhen inW (Anne B).The'ge811 be 10 kVm (0.254 kVlmil) w a maxirnum of 25 kV. Adhesion 18 adhf!ionof Smtope eeI18weldar18 pipegstlbe

min pl gthrne:' at room rnpture ar\d at a 'mpermredto IBMumD tempering '"dwe (Annex C). The minimump vasat egiv'mpJre 51lbefied in TaI: H.W 18" be PeeIed"e line pipe, the minirnum pI resistance value shall be record Iargern rne:ESiIeceat eId.After eh l -' M shall be examine moc d ure.There 511 be no adhive urebt PP/PE hive and primed WeId surface.

documthbnaupIed unc 11.. by 8he111O: P"aum Deve"nt 0man 8u"n.8.yOpdo..om 05I03I201307:42:54

ECCNEAR DEP 31.4O.3O.37-Gen.

14.5.5

14.5.6

14.5.7

14.5.8

14.5.9

Impact ristan

February20ge38

The imp resceof PE C(. Snst be d only at 23 oc (73 OF); imfPPallbe at 0 oC (32 Df) ar 23 OC (73 0.1e testi shall be rried out 1 accoranceth the prodlR in (Annex G). 1e minimum inpact 1ce shall be 15 J (11 ft-Ib) for all pediarr.ntation rnce

The in"His1Ce ofthe Sn shall be test at room mreaata m.II'e reIated to Manum 0ign nperature in accordance whthe procedure given in (Annex H). 1e minimum inn values at the 9n nperature 'lall be SfMfiediftTatel.

Hotwat ZnceHot shall in accor{lnex 1) at a 'n reIdto Maximum 0 tJI'e.1e ddst shaB be 28 dS.Aftereee a shaB show no sitevidence( 10 % C:A test ar) C:A bIi

The peel tgIh adtd:coa19tothe peseIId andthe "19 shall be more 4 Nm (22.8 } PE ar more than 15 NInri (85.7 Ibffl1) PPwhentted in accordance (A 0) at 23 OC (73 oF).

caodicdbondirncecathodic disbondi811 be d a!W(Ann F) at a st nper"

dMaximum 0nabn. The dlnloflbe. Aftet estemlum radil ofdisbor'IaIlbe gin 1 TableJ.

TIe J Cathodic dmdirnce for PE and PP cc''

Max.imumdign mperature Test 'lre Maximumd" radi.'.C rFJ .C(" rnrn (1ft)

PE PP 80 (>176) Maximumdign 15 7 (0.28)

nper.-e 2 .6){ 3.6) Jt no

highera2(200 3.6))

Ther1 It!ngnrmal ' re1811 be in accordance w(Anr N) at a 51t.-e relatedtotheMnumDnperJI'e. The dunl of the test stlbe

1Iys.Aftereele ating shall show no s:ant evince (s 1ar1 10 % of tes) ofbl19 ordisbor19.

The ptl hion of the poIymer tothe pipe eWeId and the a1811 be more thar1 3 Nlmm (17 } PE arId me 1811 10 Nlmm

(57Ibflin) PPwhentdin ordancew(Annex N) at 23 oC3 0F).

Thisdocnenth bnsupd underllcsebyShel1 :PHII Development oman sl8ft.S@1307:G:54

ECCNEAR DEP 31.40.30.37(February 2013

ge

14.5.10

14.5.11

14.5.12

14.5.13

Manufac'sda rnaybe JbmMPrinCiPaI)IX'OV8I.DuctivetesngThe..t. dlof' areadt dhive steeland

pipe.tingse shall be d"d byxnpI! removal CI a field j byaeccg m intosmal"JnS.lling om pipe

Afternolof M! )8rM!pe surface shall be vually amined.The iISe st if:

a.

b. C.

d. e.

man 5 % ofthe Sel sur showsbesteelorm@ 5%ofe circumfenle weld shows bareelor

at mm (0.8 in) at either side of the weld sho bareg)more an5%of pipe isbareormore than 5 % of the sur showsvo (sigr ofa).

Degree of cure of FBE prirner The d of cure of the FBE primall be detennin bydi'"y (DSC) accordan1 Annex E to mine the ".. mture'g) and M! en18lpy (Hr) of ering ofepow'. The ATg v... shall be

betw-2 .C (28 .F) ar +3 .C (37 .F). MIcro:op examinationAnpleofe FBE prirner allbe :arnin'M!ce CI foarning, VOIdS nI

conm) in accorn We dure In NACE R2'M! mmdee of foarnirrougtnar&m shall be 2. 'M! CC19 interfa1

be eeofconmlnalbynmar.gen inducecl "The inducne (OIT) flame sprad PEIPP19S"1 beteId inaCCOrdMCe 150 11357-8 at a mpeture of 21 .C (~ OF) PEar at 22O .C (428 0 PP. The OIT all bemore an20 .Add thefcow new sectIon:

14.8 Repairs PoIlefin r.irto are notatfect19the FBE erlar shall be permmIows:

a.

b.

C.

Pht 'M! affect U' aht gun. open ftame devi'18Unotbe "duetoeatcl dM1;te to the sunoundirng. Usgttgun brhatfectg upto @mperesptfied by the Manu

anamd )JlI. method a sutfintamntofa)I'CMIdPOI to enswe the minimum 5 isotinedand atfusMoriginal dir is cornplete. A25mm()minimum 0' ontothewctorypolteis

uir.w incrlSe In thnessatansilofatlet20 mils. FBEr toare atfecte FBE primer "all be Pmb:

a.

b.

Forrairstere the FBE pr isdam.remotve inorer to expose a sucient r areaarhWe FBErepair

pro above.FoIlowepol"e repairproiSS above.

Thls document h"" supplled unck byShell:petroum Deve)ftI4H1OmanSuman.s.1IaskIryOpdo..om 0!i03I2013 07::54

ECCN EAR

15 Thennal spray aluminiumSA) ngsReplace issecInwe following:

This type ofgisdibed in DEP 3O.48.40.31-G.Delis K:tion:

Hot-applied microcrysllinewax cctingsDelete is ction:17 Elastorteric ccngsAdd iJowiJ nction:

Veltic H healing coating sysns

.1 Testing ofeapplied atings 8CCmcecrgall be in accordan TableK.

DEP 31.40.30.37-Gen. February 2013

Re40

Table K Minimumating prJerties 11 V4tic seH~eali. coati.'ms

Properly Requirerrnt S'VISU8I appeartce Nobl etc 18.1.1

Tol S By ement or speci 18.1.2 HoIidaytt No holidays 18.1.3 Adh Substrate age>1% 18.1.4

Rining thickne> 0.6 mm (0.024 in) at 23 oC (73 DF) > 0.2 NJmm (1.1lbflin) atTmax > 0.02 NJmm (0.11 Ibflin) Lap shear Substrate ~>95% 18.1.5

Riniickne> 0.6 mm (0.024 in) at 23 DC (73 DF) >0.023Wmmmm242{O.9Mi} atTmax > 0.003 NJmm" (0.44 ps

1m > 15 J (11.1 ft-lb) 18.1.6 Indenn No hoIidays 18.1 .7

rerna thic> 0.6 mm (0.024 in) SeIf-t No hoIidays 18.1.8

Ring > 0.6 mm (0.4 }iprrtce No dripping of compound 18.1.9

Hotwrsoak Suterage> 100% 18.1.10 28 days

Rnirness > 0.6 mm (0.~4 in) > 0.2 NJmm (1.1 1bf}

SeIf-hlingrekcathic < 1 mm (0. in) 18.1.11 disbonding

n docnerthpledur.Iic:ense by SheII0:"Oman Stn.Sy@pdo.co.om 051"1307:42:54

ECCNEAR DEP 31.40.30.37(1.February 2013

R1841

Prrty Requirement 8"leImaf aJbStnIJe> 100% 18.1.12

18.1.1

1 days Rnaining 1ic> 0.6 mm .024 in) > 0.2 N1mm (1.1Ibf/in)

"Iing req\mentD@sting No bartsel visible. 18.1.13

RUr dlstribu1 of primer and acItMivePeelofW 18.1.14 ( > 0.4 N1mm (2.3 Ibfrm) 23.C [730} > 0.05 Nlmm (0.31}

outer/lr( > 0.4 N1mm (2.3Ibfrm) Tmax) > 0.05 Nlmm (0.3Ibfrm)

inner/lter(23.C [73.} (atTmax)

L-

Vual appeanInce TM appIied COatI dllbe om blism by entrapped air, pinholor any other irreguIarities ld shall have a unim ' and gtoTheIa shall be unmJy diibuted under11 ofthe joint and ....1 be

viseatbcs ofthe rwrap around le full circumlCe of le pipe. 18.1.2 ic"

18.1.3

18.1.4

le krs in the -deliver"lbe specified by Manufa dcoa19. lied vetlc If-htting wrapping sysmst1 beof "erttMt tot ja1Jowne variat onweld ams.le minimum value m ontopofIdstIJ not be an 75%of nominlllmSS.

TM shall bemreC:I in acordance emecrib{n A).Holidays le appIied shrink slvestllbe n ys andIor at.. inCId

whenncew(Annex B). tes811 be 5 kV/rnm (0.127 kVlmH 5kVlamaxum of25 kV.

AdhTMhionofngsysm tothe pest the WeId and epipegshall be d Pi meur at room mper.n and at a 51 mperm

d leMimum 0ign nperature ing the stpron in (n C). TM minum p19Ih valu at giv test nperature shall be .. specitdinTabIe K After eac str19tht the shall be emined m d lure.

nest1 be no aCItive iIe between vc material and e substra {Id e or pipe ). Therelbea vefannpcu )Ver19 le sube more 195%. le remag "e

substra shall bemore ." 0.6 mm (0.024 in).

Th doct hu been .uppllecl unc IIc byShel1 :Proleum Devel..nt Oman man.SM..OPdo.co.om o!03120 07:42:54

ECCN EAR

.1.5 Lap shear strength

OEP31.40..37(1Febny201~

ge42

The l shearsdevis4C If-hung material to seIall bedminedatroom mperatu and at a test nperature reIated to the MaximU'11 0i1 tempin a1Ce'Ne st meb in (Anne L). The mirpst.19th values at le giv test mperature 1811 be as speci~inTableKAfter each lap shear test the trfa1811 be examir the mode ofure.n'1811 be no hive ilure be~en the v4c marialar1e1 sub:..

R~ shall be a sive lure Ivir the)fllpour" thest~an 95 %. Themaini thim 1e SUe shall be more than 0.6 mm (0.024 in).

18.1.6 Impact resistanThe impact "If the shrink sleeve sysnstlbe :ed at room npernaratat mture reIated to 1e maxinum JeIlI1Qmperature in accornc@tmethod dEcrib(Annex G). The minimum inpact r1ce shall 15 Jou (11.1 ft-lb) for all pipe dnetsand no

hoIida shallbe after 1 h of the Impgy.18.1.7 In"tion resisnce

lCe ofthe sym 11 be tested at room temeat Maximum 0n mnbR in accnce w1est method dibed in (Annex H). Rrest1 be no hoIidays and the mininum rernaining safr indern I~

more .6 mm (0.024 in) me 1ha1Q the inder'OITI N atir

18.1.8 SelflingThealing behaviour of theting ;tem shall be td at room nperature and atMumOmper.are.Asampleof>ated pipe shall be ofsutgth and with approxirnatdiamete prod\m . A 6mm () hOIe st1 be drd in the Wmeansofa mHI. The hOIe shall not pertemore W1 0.5mm (0.lsub.01Ce between the hOIe ar anyw shall beat 50 mm (2 in). Fo( lChst W 3 hOIeS stl Ied at Ie 50 mm (2 in) tand at mm(2 in)n anyweld pd.There st1 beno holk a theminimum1Qsreed in the defect stlbe more than 0.6 mm (0.:4 in) when meW 24haing the ariCiaI defect in 1e .1.9 Drip r

The drI)Fe1Ce of viseIa19CC1Q mal 1811 be atroomnpernandatMimumDnnbR.

Three npl d1e CXating (wrappe) of 150 mm (6 in) W1 and 50 mm (2 in) wide dI be cut and shall be n48 h atthe numDtI!mn.

The samplllbe Iy hangi1Iy. A's periodalbedllmnany)f1eI'l d U Smhipp m 1ebc:n of the .If any mat

t@ped1eagsn faiISS st.The shall be no dripping of anyxnpound.

18.1.10 Hot waterresnce Wn shall d in ac1Ce W(Anr 1) at a 'nndto 1e MimumDign mpn. The dtion of e test shall be 28 da:.After the exposure, theng shall show no signrt evnce(1el8n 10 % ofstar) ofbl" disbor.

ThlsdocumerttaenslPIIedder Hc by Sl:petropmentum s..co.om 05f03I1307:42:54

ECCN EAR~ DEP 31.4O.30.37-C1.

18.1.11

18.1.12

FebrUary 2013 Re43

The adhionof M! 19S:mto l8m 18 weldand M! pelbemined PeeI s measur at room mperM!' procenin{x C). The minmum pIsth val sted at ambient temure ..11 be rnont anO.2Nm (1.1 1bfIin). After e pl tsW'all be examin rnoceof 8.There sh1 be no adhilUI! betwn the v-eIc material and esub

{ Wdsw pipe).tere st11 accive ure Ieavingmpour cavesubte fl m 95 %.l8 rem"e

subte shall be more than 0.6 mm (0.024 in). Thetealg behaviour of e Sm shall be teed at room mpnina:ordance we stmethod diCribed in (18.1.9). There shall be no hoIida~ the minum cknsre in e defect ..11 be

more an 0.6 mm (0.024 in) me 24 h after preparing tear1 defect in e.

cadic disbondi Fcecathod disbond shall be in accorooew{nex F) at room n...ata st erdto e Maximum 0npendure 85 specified In T. LThe durn ofthe 'all be 28 ys. After maximum radius of dwshall be 51 lan 1 mm (0.).

TaIeL Cathodic disbonding rnce st mperures

Maximum "mpatu TestmpM".C F) ecrF)

< 20 (

ECCNEAR DEP31.40..37(hFebny201.

18.1.13

18.1.14

Re 4t

Manufactur'sda may be submitled to te nCiPaI for approv.uctive stingThe regu distribution of t vieIc material and the adt d viseitiC:g tothe eeI and p ting surface shall be mdbymeteremoI~a "tg by e fieId joint19 into smaller st1dp.epipe.AmOVaI of the fieId joint c

ECCNEAR!

AnnexA (Nmve)

Inspection of thickness

A.2 Equipment A.2.1 Rep/ace 'is paragraph 'h the foIlowing:

DEP 31.40.30.37(tFtuary2013

Pe45

le19 'I8U be measur bymsofathickne meter beclonecycurrtoredn;rnetic tedmiques, in accordance w 1502 Method 6A or 68. MJM!tic 1s gaug shall not be us either q1)1'1 te qualltyXltrOI purpces.

Thla document h bpplled u tn..by8he1l:PeleumDnt Oman8u.8M.yOpdo..n 05l03I2013 07::54

ECCN EAR

AnnexC (Nmve)

Adhesiontt-Ren toremoval

C.1 General R'ispatrraph with e foI/owing:

DEP 31.40.30.37-(nlFebny201S

e.

The ting adhall be meured by differer methods dKfirecctype us.For ' types and FBE adt shall be m by doIly

pull-o rneas"tsand teXutmethod.The adttesion gthofthe g shaH be ed by a pull-offst accor"1504624.

"doc:unttns>>phd UI by She 10:'_Dvepment oman su.5.co.om )3120 07:G:54

ECCNEAR DEP 31.40.30.37-Gen.

AnnexO (Nmative)

Peel-strengst

0.1 Meuremefepl engthw1 a tensile ng machine Add the foIlowing:

February 2013 P1847

F the poIymeric ccngs (1k s polyethnelpoIyprYIene and visf-healingm19S) the PeeIstmeth .11 be used.

The ion shall be termin bymew the 1 streng i.e.e req\dto laspof)8tir the pipe sur.1etmhod shall not l.t a gaugeofering ban type.

For 19 at em a meofe shall be corx\ed at 1hatthe "m. The st shall be nied rt under ndi15 at ensure emperature of eter st is main at the requirst npe.1e

swnperature shall be moni duri1estand Its rd.The procedure are type of ating equipmerlaIl be prop by "bOnItOrYg)JX'OVed by ePlCipal.Dis sect:0.2 Meurementof P15ng wi1 a spring balan

Th document hu been sUPFedur....by8he1l :ProIeum Development118115.n.811...om201307::54

ECCNEAR

Del&te 'isannex:

Annex (Nmative)

.t prramm forprodure qualification trials, pre-pruction trials 'Oducn sting

Thlsdocumth been supplled under InsebyShel1 :

DEP 31.4O.3O.37-Gen. Fey13

e 4e

PUIII DevopmentOman S&n.811.11.OP.co.omO1307::54

ECCN EAR DEP 31.40.30.37-Gen.

Add the fo/Iowing new annex:

AnnexP

F'xibility tng

F~2013 P~49

Samp shall be cct oma mpe anc:l shall be d abend st.For dneters of3 mm(12 )ar abover ips (300 mm [12 ~ Iongx50mm [2 i wide) shall beh19itudinal dir1 0f pipe.

For pedneters "181'1)Q mm (12 four 19S st be cutwhaw of 50 mrn (2 in).

The shallbenhol:ys n in corc1Ce W (7.3).At 0 oC (32 OF) a 2 %ain anc:l at 20 .C (68 .F) a 3 %1 shall be inC:IUdin

coagofme orottWFdby Principal. Two shaU be carri outate tperature.The deftnload rate sting shall be 25 2mmlmin (1 O. inlmin).Sm11 be bent by means of a maring eier a 3-pIt benc:ling or a

cantlle arrangtnent.The m.18I1be leCIding tothebngmula:

0= t(1- s) s

wt:o = mandn diarneter (mm) t = spm melwall (mm)s = 2 % at 0 .C (32 OF)

3 % at 20 .C (68 OF) ring IIT1Pst1a1l be sqtezed in accorew ASTM G70 to ot a ai"of 2%

3% rpediIy.As aguingde reduced axis .rsquengshall be:

d2d E

()+1re:

d = e pedme (mkt-wiltomid

thofud hs(mid-watlltomid-wa11).u@ mm

wall (mm)

.C (32 OF)

3 % at 20 .C (68 .F) After bt 19 ce st1a11 becarnin pre ofhoa inaccoIdal lCe W (7.3). The 19 shall be erned to h8ve faid 1e' MYhcdayis

det*.

Thls document.... been supplled unc IJcense by ShelI to: PmnDteIOPmemanSun.SlIPdo.co.om 05I03I2013 07:42:54

DEP31.40..37(February 201~

ge sOECCN EAR

A the rtowil newannex:

AnnexQ

Deepwat offsheFJCsysnsection guiline

GralThedMtg is part of 1e e:naI conion protonsysm provided to eingrilyof fIowIine or e:JOrt line. nearea

.nce the selar dn of a field M aand ers(F~ure 1). A large variety of scaISOt for the numerous situations can arlSe.

Q.1

a... ....w.-.....

SmCIIIIadIC

"b.... T.... ser'

lXIIdaIrafd

lIIIIant F.....IIls.lldll

"B

SallIIIUIIIItJailll

Q111 .11-bItJc'

"allanafalIIItI...

"'...

....

E1lPE nPP d'T8A cwc a118 II1II

'..

EIIICIIIIb.........

.......

Figure 1 ConsiderIS for oflshore fieId joint cc")1'1prcction of 1eIt ar isaf!d by e c:orrectction arJPIiCaIlof efieIdt ebegddion proce bea pt"1Y bad ot1

hisal .historil1e fiet ction aitEiaisbiedon 1e1Y that le djointar shauldbeththe me system of rna on the rnain body of ..,.. Fpeline/IIowIineJriser peandcorider u) I corrosion pr~

W mlanical pr. care should be "y instalmt inedthber18. " ofthe compar b sti ofthem 19 may tosign11 tconc15 that can have de1JeCt on fieId joirrity or pipe or.nshouId bereizt in thedign.

@1 of Ihe" WBm.n ' ofdlinSUIaIiOn ~n. stId wlder reaIiic lOd.. For 8lIBI'/1III. if

much r Ihan Ihe rate C:I ber .... bonycor19tOCCtmId WaII'l8 isonSClIIl8J

ec.CISaWiIh PrinC:iPaIad speE "CIl* avoid !ilJCI1 lS.

TnenthasbeIed .. by She 10:PeIrOn DeVeIOPment oman SuIeman.SIUyOpdo.co.om307::54

NOTE:

dtERK-

e''BaasN

SEEm

ZE

EMEEBE

gESraE

umFn

1 1

Di: 8

au z 1

E E " B & E I]~ nu oa gi E E

a'

'gaha-J

hJ

asa--

aEESZSEesa'gagoEsba

ezeEE

.gaanzss

aba

ea--aE

Ees=".

SBm

52

'EEPE

EgSE

'

-35

'

gaESE-aEE

kgBF

" d

u

t3 >h

s

a E

Em L

oa"

xgauh

@

'LF.NNxggSNSPLB

aEZ

ghge--E

aTESSM-

g

seaa FBB@Hh

-EXvehn.

"

.Fn

ZOO

ECCN EAR99 DEP31.31February 201

h

Q.4 Conwehtcted pipe TIe Q.3 Concreweiht coated pipe

Figure S-l.ay FBE, PermarntHDPE Fure7 J SI!ve PU infill

HSS()Permanent HDPE eeve Fe7 J PU infill

Q.5 PoIychorerubber dpipeTle 4 PoIhnerubbercdpipe

S SIveRoIlackSeve I RU 14

Cure me

ECCNEAR DEP 31.40.37-

ECCN EAR99 DEP 31.40.30.37(".Fey2013

ge54

Add 10wing new annex:

AnnexR

PmanIt hh.itymouldsayerpolyeyleneandPOIYPrOPYneccting for offshore lications

R.1 Materials Mac primed HSS w high-deritymould sesm(inclucgPUin-The POI1e shall be d aat is not britt1at E"pipe inI1. The HSS ShaII be mtaniIIy JOlhened by1t1yIg the swfawith a nd paper (e HSS shaH rm. other la hag a rot~

) to prove a key the PU infill. The HSS 11 be flame zed immeVpriorto )J)Ition of the oursleevear PU infill.

R.2 Surface eparationr (11.3).

R.3 HngPerManufaE's rexnmer\.

R.4 Coating appli"Per (11.4) for HSS. PManuctur's r:ornmer1se.

R.5 RePer(11.6) HSS and OJS selve.

R.6 Inspection requirernenPer (11.5).

Table R.1 Hh-density mJId sle TLPEITLPP inspnrur

ProdPararneter procedEqIt Minimum Frequency I Rremen1mJrity of thermC Vl )I'l No gaps, cracks or Ewtweld *S.Infill VI inspecE Novoids Ewjoint

Thl$docnenthasbePIIed ur by Sl:pe"pment OmanSn.SIU"@CO.om 05I03I2013 07::54

ECCNEAR DEP31.40..37('Febn8y 2013

ge

S.1

S .2

S.3

S.4

A foI/owing new annex:

AnnexS

Concrete weight cting

Maria18 cancrete fieId joint s shall employ a HSS FBE COITOI COIng.

nU sm. The HSS material, sur"' hilicatqualifi)Il shall be as prbIy speci in (11). 18 FBE rnater1surfa"" heatingplica" ins ar qualin shall be alyspecified in (12). 18ur1&r1e in-fill system 1811 be a sy19 of a pennanent, h d1SitypoIyethylene (HDPE) thermc SId mould ve ar hnsily

POIYUree foam in-fiIl marial or prcipal duinl The in-fiIl mI sh8Ube1%yure&r18 and no other fiIi.e...I gravel mixture, ShaII be la.

Cng tion ancl inctionThe HDPE lT10leve shall be sized sl toopor the PIantPIied concre

U'1g a mininum c:l 15 cm }on bc g and wrapped arour"int. ha wcigar"w 5 cm (2 ) mininum clnunvertap. The Iorlm c:l meve shall be 1Mledby 18I1T1Iacfus w.Temymlic bar shall be placed .-ound ed of the eve over the concrete ccting and htI to prey18 in-fill mal om ueezing out duriinction.Hh-citypor foam in-fill maial shall be ectough a hOIe cut

into 18mICI sleeve xnpleIy filling e fielcl joint annulus. A18foam has {"MIy 1 minute}e mporybardl

beremodand Idt pected by prenthemM eeve to make sure 18fieId joint annulus is compleY fill.

Repairs Shoulclanypol.nthane s void are be md 10 cm (4 in) in diamet or grWg half of the n""11 annulIdiane foam shall be appIied .agh a small hoIe in e mOUId sleeve at e

Ni's are requirWsmal)Cified above. No more an two )vc5 0f18 specified S"l p per l ShOUId more tIWt two (2) ofthe MK:ified 5 M the me shall be rwnodtire in-:I mal IIy inspect voids and pr in-flll rNderIaI

ctwacttics.The ere field joint 11 1 be re shcId the POIhane foam h8'

moreth18sptfied voi ornot ' to have pr maIdwuks.

PQTrequirentsper (11.5).

Inaddi shall be mond at eOJS Se is well bor"m 1CIPU m is full of polyurear infillmeePUisotd the PU is of18)I'I'ed hardn5 and e poIyureane has a bond to 18 HSS (per ManufaH'sguidelin).

mdocumt hu been suppfl unc 11 by Shell tIO: roleum Development Oman slM.kIrYO..om O!)31201307::54

ECCN EAR! DEP31..37(1.

T.1

.2

T.4

T.5

AddtlfJowing new annex:

AnnexT

PoIychloroe rubber for offshore litions

Marials

Fetwu.y 2013 58

The fieIdintstem shall be manu.II'ede lication of 1e pc Uting or incipal lPfOd uivalent. The overtap typevued rubbe:ve5 are b specific pipe ODs. The rubber 51s are adtedm 1epewa special purpose :IOxyadh to be specified by1eincipal.

Spl type rubtS n tre the curi timeon 1eId joir exc12 ottW overlroIlack type 15 shall be ld. " typeslst1 not be roIled bk untiljtpriortplic.

Surce pr1aration surceof be g inside sur ofthe Se (tor

tertap) 811 be dry and free of any 0 grease, or ottmina-The seI and inside ruer e !S st1 be CIeaned in acdance w SSPCS 501ntCi an oil-Iow mture SOIVer (MEK X).The field joint ar shall be bIaSt dnedto SSPC-SP10 (~CE No. 2, sa 2 112)

near dl5 if pcmle. Ifd j

ECCN EAR DEP .40..37(.February13

Pe57

The ar.11 be thoroughly cleaned w solvent and m~dibed above.

'18 adt11 be apt:dto dam area and h existigsurf. thedI8 to eting is more eve i.e. more an 5O% oftheg IS shall be raired ing esame mar metha fieldjot

Allofthe a'19 in edaml8Ci aa stl811 be rnoved to the meIsuland emel CIeaned arepared describ above.

Apa COITpondingto '18 damedarl shall be cut from a .-e spl 51YeOl"a 5l!arate stM ofprswlnd rubber from jolntcc19

marlUE. The paall be applied ar held in acein '18memanneras a fteld jolnt.

Should mantworair areas be required in e sarne circumI area, tte shall be removed and a comefteldintstem instaIled.

T.6 PQT requiremMaterlal 11ft" per DEP 31.40.30.36-G.

Thlsdth been supplled under In..byShell:P"umDIopmentOman Suman.S.Ma1JryOpdo..om 05I03I2013 07::54

ECCNEAR

AddrJowing new annex:

AnnexU

DEP31.40..37(1Fy201~

58

Polyprop~oIyeylene injtionmMdjoints fl offshore ications

U.1 MarialsIMPElPP nbe inm (SCR VlV & Twn) ld ckir1. Therstcct shall be FBEIow by an adtd PEIPP.TI

insula1 d shall have pr in accordance 1e par U{fQrulon)ir":

TI k-'ls for the fieId joint maiaI andnntcc shall bewn 2()C deach r.

The modul mnatch betweJe U19and e field intmaiaIS811:mtib the insation rnethod to pre"slJle l buc19ofthepipe during reeI if e.

The fieldjointting kneShaII take account of any st*18- themnum shall notbe 1IU1 nom par1t *SS.

The FBE ma1rationtM inspecd1 beaspreJUSly speci1 (12).

U.2 Coating rlC8"An adtive shall be appIied to the FBE. The mOUId1aIlbe reIY clamped around 1epe to pre';e. The l110l

besiz to allow a mirof 10 an (4 in) over parm.1e parent cutback and OVerIaP - shall be flame idiz toer~

Ui1e ted area ShaII be PreIMdto 1e mar.er's :OrnrnendeCJmperature. The PElPP shall be tJedtothe man's recornrnerEripriorto ~ction.Opill ShaII be min1.Wating of the fieId jIt_ shall only be W isr direct dw1e field joint ati i.e. )WS thrcxh em .The fieId joint coa shall not exper1ce anyd or until the area CtM' and StAt the d1 of the Prin81 an HSS may be toprove an addOnaI barrShCUd the bond betw"gh insu1 materia allowwaThe Pri1CiPaI vIlac"uilertsysnst a-e a pro~rto .

U.3 RairsThrcxh-fscrsstlbeextedar refilled w PElPP.Shrae ofthe eldjoi1t cc19 .11 resu in mlarreaPPIiC

Thls document has be'dunc byShellto:Pm 0.elopmentOman 5nan.51"' 0Pd0-.om 0SI'03I20 07:G:S4

ECCN EAR DEP 31.40.30.37-Gen.

U.4 Inspection requiremenForFBE:

February 2013 ge59

Ie U.1 PE1PP injon rnould kI joints inspon requirProcJfel ProduEquipmt Minimum FrncyP .. r Ruireme-heatmpelture Tp. stick or > 4500 F (2OC) Eyjot

nTr10CCKeSUrlCe CIea1eSS VlSU8ls Sa 2% Everyjt5urface profile Ri" 2-4 mils (50-1 3joints pershift

JU11) and at request ofeincipalAppl Tp. stick Per Ery joint temperature MarJrer's

dasht time (ti'ne to stop per Every joint q} Manufa's

dataeet1 'Mi wa ASTM 04285 No oil w8f tce atst4'Mi after I1tpreedair COI11preSl is restard.Dew point and reve Wetldry bulb >5OF (30 C) above once at start~p" shlfthumidity

IMPE

U.5

rm118& wpoint chang ar"ousvometric Werd{ud

sunr&).Vpec Nps cracks EVl Joint

W. Fully bor to parerpecc.

PQTruim"Perinspecuiremer specified in TIe U.1. Bend'19 and insnuXl sl11 beate estoftI.The bond 'lgth bWn 18 parer )8ting are field joint ma811 h8ve a mlninum avere lue of 5.5 MPa (8psI) (ing a minlmum d 4 ) WIth no

individue ss than 3.5 MPa ( psi) (ASTM 04541 and 150 4625). The1dW betwe18 corros ting (FBE other) and te fieIdtccw

ma shall have a minum arage value of 8 MPa (9)( a minimum of 4 m with no individual value Is than 4 MPa (5 p) (A:M 04541 ar1504625). Wh meg M! bond "n parent ar the fieIdintcceind81 F"_be 25 _mm x 25 mm (0.98 x 0.98 ) (mlninum

PtabIe bcdar is 325 mm2 (0.5 in2)). sarn811 betso t 18 tepar 19ardfie malis ende onof 11.

See Fure8bmatic.Wh requir a simulad reeling tshould bedeatthe W reelir spb

insure atther1Inds not e any mI at or near Mt fieIdAddonally the deformation on the hotm fieId joint mater frcm

SIadS corct shall ru any failure in field int materlal"manertdeforrnaXl oracking.

Thts documerthas bepplled unc 1n..byShell:ProIeum o.IopmentOmen Suman.8.....fIpdo..om 05I03I2013 07:42:54

ECCN EAR DEP 31.4O.30.37-Gefl.

V.1

V.2

V.3

V.4

Add the rJowing new annex:

AnnexV

Fy201~

Inction rnoulMI poIyureIdjoin offshore appIia

MarialsFor ir)atings the PU shaJl ha properties cor W tte .. 'including:

Thek..;$fieId joint matg partlben20% ofeachother.

The modulus mn the ngand edjointmatdlbe cornpatible withlation method to prev.SibIe Joc ofthepe cUielable.le corrosionting shall be FBE un otherwe approVl by Princ11. Foruse~

TLPEsle PU shaJl h'e abras resistanc:! VaIU Xt wh TlP! {ionre).It s