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    1-1ANSYS, Inc. Proprietary

    2009 ANSYS, Inc. All rights reserved.April 2, 2009

    Inventory !002"9#

    Chapter 1

    Introduction

    DesignModeler

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    Introduction

    1-2ANSYS, Inc. Proprietary

    2009 ANSYS, Inc. All rights reserved.April 2, 2009

    Inventory !002"9#

    Training ManualWelcome!

    $ Welcome to the DesignModelertraining course!

    $ This course is intended for all new and existing users ofANSYS analysis

    products.

    % This course covers the DesignModeler module ofANSYS

    Workbench. Other Worench modules are covered in separate

    classes.

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    Introduction

    1-&ANSYS, Inc. Proprietary

    2009 ANSYS, Inc. All rights reserved.April 2, 2009

    Inventory !002"9#

    Training Manual1"Da# DesignModeler Course $genda

    1"D$% Course&

    '&(( ) '&*+ ,ecture ) Chapter 1& Introduction

    '&*+ ) 1(&-( ,ecture ) Chapter & /raphical 0ser Interface

    1(&-( ) 11&(( Worshop .1 ) /0I avigation

    11&-( ) 1&(( ,ecture ) Chapter -& 2etch Mode

    1&(( ) 1&(( ,unch

    1&(( ) 1&-( ,ecture ) Chapter -& 2etch Mode 3cont.4

    1&-( ) &+( Worshop -.1 ) 2etching

    &+( ) &1+ Worshop -. ) -D /eometr#

    &1+ ) -&(( ,ecture ) Chapter *& -D /eometr#

    -&(( ) -&-( Worshop *.1 ) Catal#tic Converter

    -&-( ) *&(( ,ecture ) Chapter 5& Woring with C$D

    *&(( ) *&1+ ,ecture ) Chapter 6& 7arametric Modeling

    *&( ) *&*( Worshop 5.1 ) Catal#tic Converter

    *&*( ) +&(( Worshop 6.1 ) 7ulle# Model with 7arameters

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    Introduction

    1-'ANSYS, Inc. Proprietary

    2009 ANSYS, Inc. All rights reserved.April 2, 2009

    Inventory !002"9#

    Training Manual"Da# DesignModeler Course $genda& Da# 1

    "D$% Course&

    '&(( ) '&*+ ,ecture ) Chapter 1& Introduction

    '&*+ ) 1(&-( ,ecture ) Chapter & /raphical 0ser Interface

    1(&-( ) 11&(( Worshop .1 ) /0I avigation

    11&-( ) 1&(( ,ecture ) Chapter -& 2etch Mode

    1&(( ) 1&(( ,unch

    1&(( ) &-( ,ecture ) Chapter -& 2etch Mode 3cont.4

    &-( ) &+( Worshop -.1 ) 2etching

    &+( ) &1+ Worshop -. ) -D /eometr#

    &1+ ) -&(( Worshop -.- ) 2tatic Mixer

    -&(( ) *&(( ,ecture ) Chapter *& -D /eometr#

    *&(( ) +&(( Worshop *.1 ) Catal#tic Converter

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    Introduction

    1-"ANSYS, Inc. Proprietary

    2009 ANSYS, Inc. All rights reserved.April 2, 2009

    Inventory !002"9#

    Training Manual"Da# DesignModeler Course $genda& Da#

    "Da# Course&

    '&(( ) 1(&-( ,ecture ) Chapter +& $dvanced -D /eometr#

    1(&-( ) 1(&*+ Worshop +.1 ) -D Curve

    1(&*+ ) 11&(( Worshop +. ) 7attern Operation

    11&(( ) 11&1+ Worshop +.- ) 8nclosure Operation

    11&1+ ) 1&(( Worshop +.* ) Mid"2urface Creation

    1&(( ) 1&(( ,unch

    1&(( ) 1&*+ ,ecture ) Chapter 5& Woring with C$D

    1&*+ ) &(( Worshop 5.1 ) 9ill and 9ace Delete

    &(( ) &1+ Worshop 5. ) 8nclosure and 2lice

    &1+ ) &-( Worshop 5.- ) C$D :epair

    &-( ) -&(( ,ecture ) Chapter 6& 7arametric

    -&(( ) -&-( Worshop 6.1 ) 7ulle# Model with 7arameters

    -&-( ) *&1+ ,ecture ) Chapter ;& Concept Modeling

    *&1+ ) *&*+ Worshop ;.1 ) ,ine and 2urface

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    Introduction

    1-#ANSYS, Inc. Proprietary

    2009 ANSYS, Inc. All rights reserved.April 2, 2009

    Inventory !002"9#

    Training ManualCourse O=ectives

    $ To teach the use of DesignModelerin the following areas&

    % /eneral understanding of the user interface

    % 7rocedure for creating setches and assigning dimensions

    % 7rocedure for creating and modif#ing -D geometr#

    % Woring with imported C$D geometries and using -D operations to

    extract fluid regions from solid parts% 7arametric modeling

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    Introduction

    1-(ANSYS, Inc. Proprietary

    2009 ANSYS, Inc. All rights reserved.April 2, 2009

    Inventory !002"9#

    Training ManualCourse Materials

    $ The Training Manual #ou have is an exact cop# of the slides.

    $ Worshop descriptions and instructions are included in the Training

    Manual.

    $ Copies of the worshop files are availale 3upon re>uest4 from the

    instructor.

    $ 2everal advanced training courses are availale on specific topics.

    2ee the training course schedule on the $2%2 homepage

    http&??www.ans#s.com?under 28:@IC82 A BTraining 2ervices

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    Introduction

    1-ANSYS, Inc. Proprietary

    2009 ANSYS, Inc. All rights reserved.April 2, 2009

    Inventory !002"9#

    Training Manual$. $out $2%2 Inc.

    $2%2 Inc.

    $ Developer of $2%2 famil# of products$ /loal Eead>uarters in Canonsurg 7$ " 02$ 3south of 7ittsurgh4

    % Development and sales offices in 0.2. and around the world

    % 7ulicl# traded on $2D$F stoc exchange under B$22

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    Introduction

    1-9ANSYS, Inc. Proprietary

    2009 ANSYS, Inc. All rights reserved.April 2, 2009

    Inventory !002"9#

    Training ManualG $2%2 9amil# of 7roducts

    $2%2 Inc. 9amil# of 7roducts include thefollowing&$ANSYS Workbench) Complete environment for simulation andmodeling needs.

    $ANSYS CFD) 2tate"of"the"art C9D solvers including CFXand9,08T.

    $ ANSYS Mechanical APD) $dvanced mechanical andmultiph#sics 98$ solution capailities utiliHing the

    traditional $2%2 user interface.$ $2%2 $0TOD%) 8xplicit d#namic solver for transient

    non"linear simulations involving large deformations andstrains non"linear material ehavior non"linear uclingcomplex contact fragmentation and shoc wavepropagation.

    $$2%2 ,2"D%$) ,2TCs ,2"D%$ explicit d#namic solver

    technolog# with the pre"?post"processing power of $2%2software. This powerful pairing can e used to simulate crashtests metal forging stamping and catastrophic failures.

    $ ANSYS IC!M CFD) 7owerful meshing tools with generalpre" and post"processing features.

    $ ANSYS !"M) 8ngineering Jnowledge Manager

    http://www.ansys.com/industry/nonlinear/examples/bootseal3d_bg.htm
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    Introduction

    1-10ANSYS, Inc. Proprietary

    2009 ANSYS, Inc. All rights reserved.April 2, 2009

    Inventory !002"9#

    Training Manual

    $What is $2%2 8JMK% $2%2 8ngineering Jnowledge Manager 38JM4 is a we"ased multi"user

    collaorative product that is aimed at meeting the simulation data and process

    management challenges faced # our customers. 8JM is tightl# integrated with

    other $2%2 simulation offerings and it can also e ver# easil# integrated with

    other simulation codes including legac# and competitors software.

    $What is $2%2 8JM DestopK% $2%2 8JM Destop is a single user local environment version of 8JM. It is

    availale as part of $2%2 :1 release and it can e accessed via Worench.

    8JM Destop is focused at meeting the challenge of Bre"using existing

    simulations and there# increasing simulation productivit# and efficienc#.

    $2%2 8JM " 8ngineering Jnowledge Manager

    $ 8JM Destop can e started

    under the 9ile menu in the7ro=ect window

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    Introduction

    1-11ANSYS, Inc. Proprietary

    2009 ANSYS, Inc. All rights reserved.April 2, 2009

    Inventory !002"9#

    Training Manual

    $ Managing simulation data reduces engineering costs% 8liminate wasted time looing for prior simulation data

    % 8nale re"use of existing data

    $ Managing simulation processes and worflows

    % 8nales a collaorative environment for distriuted simulation

    Wh# Manage 2imulation Data and 7rocessesK

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    Introduction

    1-12ANSYS, Inc. Proprietary

    2009 ANSYS, Inc. All rights reserved.April 2, 2009

    Inventory !002"9#

    Training Manual

    enduser

    Compute

    server

    9ile L we

    servers

    $2%2 8JM " 8ngineering Jnowledge Manager

    0110101

    00010101011

    11000101001011

    1010010010101010

    0111010010101010

    11100101100001

    01110100101

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    9ile :epositor#

    Meta"Data 8xtraction

    $dvanced 2earch

    Data Mining

    :eport /eneration

    $utomate 7rocesses

    Manage Worflows

    Design 2#stems

    8"mail otification

    Trac 7rogress

    7:OC822 M$$/8M8TD$T$ M$$/8M8T

    8nterprise $ccess

    We 8naled

    $CC822 M$$/8M8T

    $pplication 7ortal

    o 2umission

    TMTM

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    Introduction

    1-1&ANSYS, Inc. Proprietary

    2009 ANSYS, Inc. All rights reserved.April 2, 2009

    Inventory !002"9#

    Training Manual$2%2 8JM " $ 0ser 2calale 2olution

    OrganiHation?7rocess Maturit#

    8JM

    Destop32ingle 0ser4

    8JM

    Wor

    /roup

    8JM8nterprise

    Integrated with and

    accessile from

    Worench in :1

    Jnowledge Capture

    Data Management7rotect Intellectual

    7ropert#

    Model L Data 2haring

    $utomated

    Worflows

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    Introduction

    1-1'ANSYS, Inc. Proprietary

    2009 ANSYS, Inc. All rights reserved.April 2, 2009

    Inventory !002"9#

    Training Manualue integrationwith C$D s#stems and #our design process.

    $ANSYS Workbenchis comprised of various applications 3someexamples4&

    % Mechanicalfor performing structural and thermal anal#ses using the $2%2 solver

    $ Meshing is also included within the Mechanical application% 9luid 9low 3C9N4 for performing C9D anal#ses using C9N

    % 9luid 9low 39,08T4 for performing C9D anal#ses using 9,08T

    % #eo$etry %DesignModeler&for creating and modif#ing C$D geometr# to prepare thesolid model for use in Mechanical'

    % 8ngineering Data for defining material properties

    % Meshing $pplication for generating C9D and 8xplicit D#namics meshes% Design !(plorationfor optimiHation anal#ses

    % Finite !le$ent Modeler %F! Modeler&for translating a $2T:$ and $

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    Introduction

    1-1"ANSYS, Inc. Proprietary

    2009 ANSYS, Inc. All rights reserved.April 2, 2009

    Inventory !002"9#

    Training ManualG $2%2 Worench Overview

    $ The Worench environment supports two t#pes of applications&

    % ative applications 3worspaces4& Current native applications are 7ro=ect

    2chematic 8ngineering Data and Design 8xploration.

    $ ative applications are launched and run entirel# in the Worench window.

    % Data Integrated $pplications& current applications include Mechanical

    Mechanical $7D, 9,08T C9N $0TOD% and others.

    ative $pplication

    Data Integrated $pplication

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    Introduction

    1-1#ANSYS, Inc. Proprietary

    2009 ANSYS, Inc. All rights reserved.April 2, 2009

    Inventory !002"9#

    Training ManualC. 2tarting DesignModeler

    $ There are two methods of launching Worench&

    % 9rom the Windows start menu&

    % 9rom the C$D s#stem

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    Inventory !002"9#

    Training ManualD. The Worench 8nvironment

    $ 9or most situations the Worench /0I is divided into primar#

    sections 3there are other optional sections well see in a moment4&

    The Toolox The 7ro=ect 2chematic

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    Introduction

    1-1ANSYS, Inc. Proprietary

    2009 ANSYS, Inc. All rights reserved.April 2, 2009

    Inventory !002"9#

    Training ManualThe Toolox

    $ The toolox contains * sugroups&

    $ $nal#sis s#stems& predefined

    templates that can e placed in the

    schematic.

    $ Component s#stems& various

    applications that can e accessed

    to uild or expand anal#sis

    s#stems.$ Custom 2#stems& predefined

    anal#sis s#stems for coupled

    applications 392I thermal"stress

    etc.4. 0sers can also create their

    own predefined s#stems.

    $ Design 8xploration& 7arametric

    management and optimiHation

    tools.

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    Introduction

    1-19ANSYS, Inc. Proprietary

    2009 ANSYS, Inc. All rights reserved.April 2, 2009

    Inventory !002"9#

    Training Manual. . . The Toolox

    $ The s#stems and components

    displa#ed in the toolox will

    depend on the installed

    products.

    $ 0sing the chec oxes in the

    B@iew $ll ? CustomiHe

    window the items displa#ed

    in the toolox can e toggled

    on or off.

    $ The toolox customiHation

    window is normall# left

    closed when not in use.

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    Introduction

    1-20ANSYS, Inc. Proprietary

    2009 ANSYS, Inc. All rights reserved.April 2, 2009

    Inventory !002"9#

    Training Manual2tarting Design"Modeler

    $ Worench /0IAComponent 2#stemsA/eometr#

    a

    :Muired& ma# need to correct this or upstream cells.

    $ :efresh re>uired& upstream data has changed. eed to refresh cell 3update will

    also refresh the cell4.

    $ 0pdate re>uired& the data has changed and the output of the cell must e

    regenerated.

    $ 0p to date.

    $ Input changes pending& cell is locall# up to date ut ma# change when the next

    update is performed due to upstream changes.

    . . . The 7ro=ect 2chematic

    Introduction

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    Introduction

    1-2ANSYS, Inc. Proprietary

    2009 ANSYS, Inc. All rights reserved.April 2, 2009

    Inventory !002"9#

    Training ManualOptional Worench Windows

    $ The B@iew menu 3and :M

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    1-29ANSYS, Inc. Proprietary

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    Inventory !002"9#

    Training Manual8. Worench 9ile Management

    $ Worench creates a pro=ect file and a series of sudirectories to

    manage all associated files.

    $ 0sers should allow Worench to manage the content of these

    directories. 7lease do OT manuall# modif# the content or structure

    of the pro=ect directories.

    $ When a pro=ect is saved a pro=ect file is created 3.wp=4 using the

    user specified file name 3e.g. M#9ile.wp=4.

    $ $ pro=ect director# will e created using the pro=ect name. In the

    aove example the director# would e M#9ilefiles.

    $ $ numer of sudirectories will e created in the pro=ect director#

    3explained next4.

    Introduction

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    Training Manual. . . Worench 9ile Management

    $ Director# 2tructure&

    % dpn& this is the design point director#. This

    essentiall# is the state of all parameters for a

    particular anal#sis. In the case of a single anal#sis

    there will e onl# one Bdp( director#.

    % gloal& contains sudirectories for each application

    in the anal#sis. In the example at right the BMech

    director# will contain the dataase and otherassociated files from the Mechanical application.

    % 2%2& the B2%2 director# will contain sudirectories

    for each s#stem t#pe in the pro=ect 3e.g. Mechanical

    9,08T C9N etc.4. 8ach s#stem sudirector#

    contains solver specific files. 9or example the

    M8CE sudirector# would contain the results filethe ds.dat file solve.out file and so on.

    % userfiles& contains input files user macro files etc.

    that ma# e associated with a pro=ect.

    Introduction

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    Introduction

    1-&1ANSYS, Inc. Proprietary

    2009 ANSYS, Inc. All rights reserved.April 2, 2009

    Inventory !002"9#

    Training Manual. . . Worench 9ile Management

    $ 9rom the Worench B@iew menu activate the

    B9iles option to displa# a window containing file

    details and locations.

    Introduction

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    Training Manual. . . Worench 9ile Management

    $ $rchive& >uicl# generates a single

    compressed file containing all pertinent files.

    % 9ile is Hip format and can e opened using the

    B:estore $rchive . . . utilit# in W