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Pusan National University Ph.D. Young-Min, Kyoung Engineering Project Management Subject : Project Execution - Introduction

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  • Pusan National University

    Ph.D. Young-Min, Kyoung

    Engineering Project Management

    ▶ Subject : Project Execution - Introduction ◀

  • 2015-04-05 2

    PMBOK의 42개 프로젝트 관리 프로세스

    from Project Management Body of Knowledge (PMBOK)

    Project Management Processes

    PMI

  • The Project is a conversion process

    2015-04-05 3

    Output Customer’s Satisfaction

    Input Wants / Needs

    Constraints Financial, Legal, Ethical,

    Environmental, Logical, Time, Quality, and

    Indirect Effects

    Resources People, Machine/Facility, Knowledge &

    Expertise, Capital, Tools, Techniques, and

    Technology

    Process Process Process

  • Execution stage of the Project

    Meaning of Execution stage

    perform the project tasks as outlined in

    the project schedule,

    the project management plan,

    and other project planning documents

    to fulfill the project objectives

    by monitoring and controlling

    occurred problems and risks

    planned schedule vs. current status

    project resources, etc.

    2015-04-05 4

    The project deliverable or product is actually created during this step.

    Quality

    Time Scope

    Cost

    Quality ↑

    Triple Constraint

    Model

  • Overall Project Management Process

    2015-04-05 5

    Initiation Planning Execution Closing

    Approved Project Request

    Detailed Project Plan

    Project Introduction

    Session

    Monitor and Control

    Regular Status

    Reporting

    Regular Project Reviews

    Project Closing: Lessons Learned

    『Communications (Internal and External)』 / 『Stakeholder Management』 / 『Risk Management』

    should be avoided !!!

  • Approved Project Request

    Detailed Project Plan

    Project Introduction

    Session

    Track and Control

    Regular Status

    Reporting

    Regular Project Reviews

    Project Closing: Lessons Learned

    『Communications (Internal and External)』 / 『Stakeholder Management』 / 『Risk Management』

    Overall Project Management Process

    2015-04-05 6

    Initiation Planning Execution Closing

    Problem

    Definition

    Project

    Requirements

    Project

    Constraints

    Project Charter

    Project Scope

    Business

    Objectives

    Work Breakdown

    Structure(WBS)

    Develop

    Schedule

    Monitor and Control the Project Progress

    (using Gantt Chart, Network Diagram, and others)

    Cope with Change and/or Added Request

    Report to Steering Committee

    Project Status Report

    Make and Utilize the Project Dashboard

    and/or Quick Status Report (ex. OPPM), ...

    Project

    Closure

    Report

    a tool that allows you to get a summary of

    your business's status in one glance

    Communicate and Manage Any Project

    with a Single Sheet of Paper

  • Utilize S/W as a Management Tool

    2015-04-05 7

  • Utilize S/W as a Management Tool

    2015-04-05 8

    A Sample of Dashboard

    using Mind Map tool

    『Mind Manager』, Mindjet Co.

  • Two check points (Current status & Progress Control)

    Monitoring & Controlling by Gantt chart

    Week 1 Week 2 Week 3 Week 4 Week 5 Week 6 Week 7 …

    M T W T F M T W T F M T W T F M T W T F M T W T F M T W T F M T W T F M T W T F

    Activity A

    Activity B

    Activity C

    Activity D

    2015-04-05 9

    current date

    (check date) planned

    completed

    delayed

    If Activity B is the preceding activity of Activity D.

    1) It can’t be determined whether Activity D

    starts on time. [uncertainty of project plan]

    2) Accelerate the delayed activity. [Cost may be

    increasing]

  • Recent Trend - 6 Sigma Project Management

    2015-04-05 10

    Six Sigma

    DIDOV

    Define

    Identify

    Design

    Optimize

    Verify

    DMAD(O)V

    Define

    Measure

    Analyze

    Design

    Optimize

    Verify

    DMAIC

    Define

    Measure

    Analyze

    Improve

    Control

    Phases

    Methodologies

    Main usage &

    purpose New Design Re-Design,

    preventing defects

    Improve Existing

    Process

  • 6 Sigma Methodologies

    2015-04-05 11

    SELECT SUSTAIN

    DEFINE (Opportunity)

    ANALYZE MEASURE

    IDENTIFY DESIGN VERIFY

    (validation)

    IMPROVE

    CONTROL

    OPTIMIZE

    NEW PROCESS

    RE- DESIGN

    BUSINESS SYSTEM (or PROCESS)

    DIDOV

    DMAD(O)V

    DMAIC

    1

    2

    3

  • Details of 3 methodologies

    2015-04-05 12

    Define Identify Design Optimize Verify

    Background

    Definition

    Approve

    Define Customer

    VOC

    CTQs

    Design Concept

    High-Level Design

    Detailed Design

    Detailed Design Ability Evaluation

    Pilot Plan

    Prototyping

    Documentation

    DIDOV

    Define Measure Analyze Design

    (Optimize) Verify

    Background

    Project Team

    Project Exec. Plan

    Target Customer

    Customer Needs

    Product Characteristics & Function

    Design Concept

    Structural Design

    Evaluation

    Detailed Design

    Optimization

    Spec. & Tolerance

    Pilot Test & Evaluation

    Transfer to Process

    DMAD(O)V

    Define Measure Analyze Improve Control

    Background

    Definition

    Approve

    Identify CTQs(Y)

    Evaluate Baseline

    Potential Cause Variables

    Analysis Plan

    Root Cause

    Vital Few Xs

    Improve Strategy

    Optimization

    Pilot Test

    Control Plan

    Check Effect

    Closing & Spread

    DMAIC

    New Design &

    Verification

    (new technology)

    Design/Redesign

    Product or Process

    (main purpose :

    preventing defects)

    Refine/Improve

    Existing Process

    (main purpose :

    reducing variation,

    waste, or defects in

    existing process)

  • Characteristics of 3 methodologies

    2015-04-05 13

    DIDOV

    DMAD(O)V

    DMAIC

    Define Identify Design Optimize Verify

    Define Measure Analyze Design

    (Optimize) Verify

    Define Measure Analyze Improve Control

    apply a developed technology to the new product or process

    focus on verification and validation of the new technology

    design of a new product or process

    improve the structured and repetitive process

    focus on the reduction of defects

    improvement of the existing product or process

    design the process which exceeds the customer’s expectation

    focus on preventing the errors or defects

    re-design of the existing product or process

    apply a developed technology to the new product or process

    focus on verification and validation of the new technology

    design of a new product or process

    improve the structured and repetitive process

    focus on the reduction of defects

    improvement of the existing product or process

    design the process which exceeds the customer’s expectation

    focus on preventing the errors or defects

    re-design of the existing product or process

  • 2015-04-05 14

    Phases Descriptions Tools Deliverables

    Define Identify Project CTQs from customers & their needs

    VOC[Voice Of Customer] Data

    QFD[Quality Function Deployment]

    Project CTQ

    Develop Problem Statement, Goals and Benefits

    Approved Project Charter Identify Champion, Process Owner and Team

    Develop Project Plan and Milestones

    Define High Level Process Map High Level Process Map

    Measure Define Defect, Opportunity, Unit, and Metrics

    Check Sheets,

    KANO model,

    Statistical Sampling,

    Gage Study

    Project Y

    Select CTQ Characteristics (CTQ Y) Performance Standard for Project Y

    Establish Data Collection Plan Data Collection Plan

    Validate the Measurement System Data for Project Y

    Collect the Data Process Capability for Project Y

    Establish Process Capability (as is vs. to be[Sigma Baseline])

    Analyze Define Performance Objectives Fishbone Diagram,

    Pareto Chart, FMEA,

    Brainstorming,

    Benchmarking,

    Regression Analysis,

    Hypothesis Tests

    Improvement Goal for Project Y

    Prioritized List of All Xs

    Identify Sources of Variation

    Determine Root Cause(s)

    Determine Vital Few Xs, Y=f(x) Relationship

    Improve Develop Potential Solutions Brainstorming,

    DOE, Fishbone, FMEA,

    DFSS, Prediction Eqns.

    List of Vital Few Xs

    Proposed Solution

    Piloted Solution

    Assess Failure Modes of Potential Solutions

    Validate, Correct and Re-Evaluate Potential Solution

    Control Define and Validate Monitoring and Control System Gage Study, Capability

    Indices,

    Risk Analysis, Mistake

    Proof, SPC

    Process Capability Y, X

    Standard Operating Procedures,

    Documentation,

    Financial Audit,

    Share Project Performance

    Do Statistical Process Control, Determine Process Capability

    Develop Standards and Procedures

    Close Project, Finalize Documentation

    DMAIC procedures, tools and deliverables

    Define

    project goals

    & customer

    deliverables

    Measure to

    determine

    current

    performance

    and quantify

    the problem

    Analyze and

    determine

    the root

    cause(s) of

    the defects

    Improve the

    process by

    eliminating

    defects

    Control

    future

    process

    performance

  • from VOC to Cause in DMAIC approach

    2015-04-05 15

    Example

    terms VOC (Voice of

    Customer)

    CTQ (Critical To Quality)

    CTQ characteristics(

    Y)

    Causes (X)

    Ex.

    Cellular Phone Clear Image, Cost, Speed (Data

    Upload/Downlo

    ad), Size, etc.

    Clear Image Resolution Brightness

    Pixel Size LED light

    meanings In other words,

    VOC means

    “Needs of

    Customers”.

    CTQ means “Very

    Important Need(s)”.

    CTQ Y, for example,

    corresponds to

    Product Spec.

    X, for example,

    corresponds to

    design parameters.

  • Some Examples of Executing Tools

    2015-04-05 16

    Effect

    (결과)

    Man

    Machine

    Material

    Method

    Environment

    Measures

    Causes

    Quality

    Characteristics Defects

    Cost

    Due-Date

    etc.

    Check Sheet

    Fishbone Diagram

    Quality Function Deployment(QFD)

    called as “the House of Quality”

    Pareto chart