m broad horizons2

Upload: grigoras-cosmin

Post on 14-Apr-2018

213 views

Category:

Documents


0 download

TRANSCRIPT

  • 7/27/2019 M Broad Horizons2

    1/20

    MMAAG

    GNN

    EE

    SS

    IIU

    UM

    M

    MMAA

    TTEERRIIAALLS

    S

    D

    D

    EE

    VV

    EE

    LLO

    OP

    PMME

    ENNTT

    AGO

    O

    REW

    A

    G

    OO

    REW

    Mihriban

    MihribanO.O.Pekguleryuz

    Pekguleryuz

    McGillU

    niversity

    McGillU

    niversity

    JUN

    E2007

    JUNE2007

    MMAAGGNNEESSIIU

    U

    MM

    MMAATTE

    ERRIIAALLS

    S

    DD

    EE

    VV

    EELLO

    OM

    ME

    EN

    NT

    T

    AAGGLLO

    OBBAALL

    OO

    VV

    EE

    RRV

    VIIE

    EW

    W

    AAUUTTOOMMOOTTIIVVEE

    AAU

    UTTO

    OMMO

    OTTIIVVEE

    AAEERRO

    OSSP

    P

    AACCEE

    AAEERROOSSP

    P

    AACCEE

    BBIIOO

    BBIIOO-

    ---MMAATTEERRIIAALLSS

    MMAATTE

    ERRIIAALLSS

    ASIAAND

    OCENIA

    NORTH

    A

    MERICA

    THE

    AMERICASE

    URO

    PE

    &

    EURASIA

  • 7/27/2019 M Broad Horizons2

    2/20

    BODY

    BODY

    e.g

    Innerdoo

    rpanel,pillarstructures

    -Wrought

    products(formability)

    -Structura

    lcastingalloys(ductility)

    Requires

    newalloysandprocesse

    s

    SHORTTERM

    :POWERTRAIN

    SHORTTERM

    :POWERTRAIN

    e.g

    .Transmissioncase,engineparts

    -Creepresista

    nce(150-200C)

    -Corrosionre

    sistance

    -Mg-Al-RE&Mg-Al-Si

    Requiresnew

    alloys

    CURRENTUSE:

    INTERIOR

    CURRENTUSE:

    INTERIOR

    COMPONENTS

    COMPONENTS

    e.g.InstrumentPa

    nel,

    steeringwhee

    l

    -Stiffness,hig

    hductility

    -Energyabsorption

    AMalloys

    AMalloys

    MID-T

    O-LONG-TERM

    MID-T

    O-LONG-TERM

    MID-T

    O-LONG-TERM

    CHASSIS

    CHASSIS

    e.g.Wheel,suspensionarm

    -Strength

    -Highductility,fatigue

    -Corrosionresistance

    Require

    snewalloys

    -Yieldstrength

    AA

    UU

    T

    T

    OO

    MM

    OO

    TTI

    IVVE

    E

    UU

    SS

    E

    E

    SS

    OO

    FF

    M

    MA

    AG

    GN

    NE

    ESSI

    IU

    UM

    M

    AA

    U

    UT

    T

    OO

    MM

    OO

    TT

    II

    VVE

    E

    UU

    SSEE

    SS

    OO

    FF

    M

    MA

    AG

    GN

    NE

    ESSI

    IU

    UM

    M

    Cuna

    Fuu

    Cun

    a

    Fuu

    CCA

    AS

    STTI

    IN

    NG

    G

    AA

    LL

    LL

    O

    O

    YYS

    S

    -Creepresistant(upto150oC,5

    0MPa)

    -Creepresistant(175oCorabov

    e,70MPa)

    -Improvedcastability(thin-walled)

    AA

    LL

    LL

    OO

    YY

    TTY

    Y

    PPE

    ES

    S

    NN

    E

    EE

    ED

    DE

    ED

    D

    II

    NN

    TTH

    HE

    E

    SS

    HH

    OO

    RR

    TT--TTO

    O--M

    MI

    ID

    D-

    -T

    TE

    ER

    RM

    M

    W

    W

    RR

    OO

    UU

    GG

    HHT

    T

    AA

    LL

    LLO

    OYYSS

    -improved

    formability,rolla

    bility,

    workabilityatroomtemperature

    -corrosion

    resistance

    -lowcost

    processes

    1990s-o-present

    Newchallenges

  • 7/27/2019 M Broad Horizons2

    3/20

    B

    ROD

    B

    ROD

    1990s:po

    tentialuseofMginthe

    1990s:po

    tentialuseofMginthepowertrain

    powertrain

    NorthAm

    erica:oil

    NorthAm

    erica:oil--pan,

    transmission

    case

    pan,

    transmission

    case

    Europe:e

    ngineblockandtransmissioncase

    Europe:e

    ngineblockandtransmissio

    ncase

    Requirem

    ents

    Requirem

    ents::

    Creep

    Creep--resis

    tanceand

    resis

    tanceand

    tensileyieldstrength

    tensileyieldstrength

    atandabove

    atandabov

    e

    150C,

    150C,

    castability

    castability

    ando

    thers.

    ando

    thers.

    MM

    AA

    GG

    NNEES

    SIIUUM

    M

    CCRREEEEP

    P

    RR

    EES

    SI

    IS

    ST

    TA

    AN

    NT

    T

    MM

    AA

    GG

    NNEES

    SI

    IU

    UM

    M

    CC

    RREEEEP

    P

    RR

    EES

    SI

    IS

    ST

    TA

    AN

    NT

    T

    AA

    LLLLO

    OYYS

    S

    FFO

    ORR

    AA

    UU

    TTO

    OM

    M

    OO

    TTI

    IV

    VE

    E

    PP

    O

    OW

    W

    EE

    RR

    TT

    RR

    AA

    IIN

    N

    AA

    LLLLO

    OY

    YS

    S

    FFO

    ORR

    AA

    UU

    TTO

    OM

    M

    OO

    TTI

    IV

    VE

    E

    P

    P

    OO

    WW

    EE

    RR

    TT

    RR

    AA

    IIN

    N

    B

    ROD

    B

    ROD

    Mgalloyshav

    ebeentraditiona

    lconsideredfordie

    Mgalloyshav

    ebeentraditiona

    lconsideredfordie--casting

    casting(HPDC

    )

    (HPDC

    )

    Conventional

    alloys(Mg

    Conventional

    alloys(Mg--Al,Mg

    Al,Mg

    --AlAl--Zn)HPDCalloyslosecreep

    Zn)HPDCalloyslosecreep

    resistanceabove120C.

    resistanceabove120C.

    Traditionalcreepresistantallo

    ysofMg(HPDC)

    performbetween

    TraditionalcreepresistantalloysofMg(HPDC)

    performbetween

    120120--

    150C.

    150C.

    Aerospaceall

    oys(WE42):notdie

    Aerospacealloys(WE42):notdie--castable

    castable;expensive

    ;expensive

    TC

    TC

    ALLOY

    ALLOY

    Creepresistance

    Creepresistance

    TRADITIONALALLOYS

    TRADITIONALALLOYS

    AS41

    medium

    AS21

    medium

    AE42

    goodupto150C

    AEROSPACEALLO

    YS

    AEROSPACEALLO

    YS

    WE42

    High(200-250C)

    1990sto2003:alloydevelopme

    ntactivitiesinNorthAmerica,E

    1990sto2003:

    alloydevelopme

    ntactivitiesinNorthAmerica,Europe,

    urope,

    Israel,Australia,China,Japan

    Israel,Australia,China,Japan

  • 7/27/2019 M Broad Horizons2

    4/20

    CREE

    PRESISTANTMg

    ALLOYS(1970s

    CREE

    PRESISTANTMg

    ALLOYS(1970s--20

    04)

    20

    04)

    A

    LLOY

    A

    LLOY

    DESIGNATION

    DESIGNATION

    INVENTOR

    STATUS/COMMENTS

    INVENTOR

    STATUS/COMMENTS

    M

    g

    M

    g--AlAl--SiSi

    AS41

    (Mg

    AS41

    (Mg--4Al

    4Al--1Si)

    1Si)

    VWVW

    C

    ommercial

    C

    ommercial

    AS21

    (Mg

    AS21

    (Mg--2Al

    2Al--1Si)

    1Si)

    M

    g

    M

    g--AlAl--SiSi(RE)

    AS21

    x

    (RE)

    AS21x

    H

    ydro

    H

    ydroMag

    Mag.

    PATENTED

    .PATENTED

    M

    g

    M

    g--AlAl--RE

    AE42

    ,AE44(Mg

    RE

    AE42

    ,AE44(Mg--4Al

    4Al--2RE)

    2RE)

    Dow,

    Dow,

    Norsk

    Norsk

    Commercial

    C

    ommercial

    E

    ffectsofCa,

    E

    ffectsofCa,

    SrSr

    AJ,A

    X,other

    AJ,A

    X,other

    ITMITM

    M

    .O.

    M

    .O.Pekgleryz

    Pekgleryzetal.

    etal.

    P

    b

    P

    b,,

    SnSn,

    Bi

    ,Bi

    M

    galloys&

    M

    galloys&Appl

    Appl.,

    DGM,1

    992

    .,DGM,1

    992

    M

    g

    M

    g--AlAl--CaCa

    AX51

    {Mg

    AX51

    {Mg--5Al

    5Al--(.2(.2--.8)Ca}

    .8)Ca}

    ITM

    WO96/25529(

    ITM

    WO96/25529(1995)

    1995)

    M

    g

    M

    g--AlAl--RERE--Ca

    AEX

    Ca

    AEX

    Nissan

    Nissan--UBE

    UBE

    E

    P0799901A1(1997)

    E

    P0799901A1(1997)

    ACM522

    ACM5

    22----(Mg

    (Mg--5Al

    5Al--2RE

    2RE--2Ca)

    Honda

    2Ca)

    Honda

    E

    P0791662A1

    E

    P0791662A1

    M

    g

    M

    g--RERE--Ca(

    Ca(MnMn)

    EX{Mg

    )

    EX{M

    g--(2(2--5)RE

    5)RE--(0(0--1)Ca}

    MEL

    1)Ca}

    MEL

    W

    O96/24701

    W

    O96/24701

    M

    g

    M

    g--ZnZn--AlAl--Ca

    ZAX850

    Ca

    ZAX850

    IMRA

    IMRA

    U

    S5855697(1999)

    U

    S5855697(1999)

    M

    g

    M

    g--AlAl--RERE--Ca(

    Ca(SrSr)

    MRI153,

    MRI230D

    )

    MRI153,

    MRI230D

    DSM

    DSM--VW

    US6139651(2000)

    VW

    US6139651(2000)

    M

    g

    M

    g--AlAl--SrSr

    AJ{M

    g

    AJ{M

    g--(2(2--9)Al

    9)Al--(.5(.5--7)Sr}

    7)Sr}

    Noranda

    Noranda

    U

    S6322644(2001)

    U

    S6322644(2001)

    M

    g

    M

    g--AlAl--CaCa--SrSr

    AXJ{Mg

    AXJ{Mg--5Al

    5Al--(2(2--3)Ca

    3)Ca--0.0

    7Sr

    GM

    0.0

    7Sr

    GM

    U

    S6264763(2001)

    U

    S6264763(2001)

    M

    g

    M

    g--AlAl--SrSr--Ca

    AJX{Mg

    Ca

    AJX{Mg--(2(2--9)Al

    9)Al--(.2(.2--.6)Sr

    .6)Sr--(.15

    (.15--.3Ca)

    .3

    Ca)

    Noranda

    Noranda

    U

    S6342180(2002)

    U

    S6342180(2002)

    M

    g

    M

    g--SnSn--Ca

    AX

    Ca

    AX--other

    other

    GKSS&City

    AbuLeiletal,MgTechnologyinthe

    Univ.HongKong

    GlobalAge,MontrealCIM,

    2006

    CCO

    OM

    MM

    ME

    ER

    RC

    CI

    IAAL

    L

    UU

    SSE

    E

    OO

    FF

    CC

    RR

    E

    EE

    EP

    P

    RR

    EE

    SSI

    IS

    STTA

    AN

    NTT

    AA

    LL

    LL

    OO

    YYS

    S

    I

    IN

    N

    CC

    OO

    M

    MM

    ME

    ER

    RCCI

    IA

    AL

    L

    UU

    SSE

    E

    OO

    FF

    CCR

    RE

    EE

    EP

    P

    RR

    EE

    SSI

    IS

    STTA

    AN

    NTT

    AA

    LL

    LL

    OO

    YYS

    S

    I

    IN

    N

    AA

    U

    UTTO

    OM

    MO

    OTTIIVVEE

    AA

    PPP

    PL

    LI

    IC

    CA

    ATTI

    IO

    ON

    NS

    S

    AA

    U

    UT

    TO

    OM

    MO

    OTTI

    IV

    VE

    E

    AA

    PP

    PP

    LL

    II

    CC

    AA

    TTI

    IO

    ON

    NS

    S

    1970sVWuse

    ofAS(Mg

    1970sVWuse

    ofAS(Mg--AlAl--SiSi)alloys

    )alloys

    1990s:Useof

    theHondaallo

    y(Mg

    1990s:Useof

    theHondaallo

    y(Mg--AlAl--RERE--C

    a)inoil

    C

    a)inoil--panpan

    Recent:

    Recent:

    --UseofAS31intran

    smissioncase

    UseofAS31intran

    smissioncase

    --UseofDSM(Mg

    UseofDSM(Mg--AlAl

    --CaCa--SrSr--RE)alloysinVW

    RE)alloysinVW

    --UseofAE44inthe

    enginecradle

    ofCorvette

    UseofAE44inthe

    enginecradle

    ofCorvette

    --UseoftheAJ(Mg

    UseoftheAJ(Mg--AlAl--SrSr)alloysin

    theBMW

    )alloysin

    theBMW

    engineblock(inall330and630s

    eriescoupe)

    engineblock(inall330and630s

    eriescoupe)

  • 7/27/2019 M Broad Horizons2

    5/20

    AE44enginecradleon

    CorvetteZ06

    Norway-

    USA

    R

    ECENTAPPLICATIONEXAM

    PLES

    AJ62engineblockon

    BMW3

    30,630series

    Canada-

    Germany

    AJalloyforautomotive

    AJalloyforautomotivepow

    ertrain

    pow

    ertrain

    GraspofPerformancerequirements

    GraspofPerfor

    mancerequirements

    xx

    Creepresistan

    ce(tensile&comp

    ressive)upto175

    C(mincreep

    Creepresistan

    ce(tensile&comp

    ressive)upto175C(mincreeprate)

    rate)

    xxBolt

    Bolt--loadreten

    tion

    loadreten

    tionupto175C(

    upto175C(50%50%minmin))

    xxMetallurgical/

    thermalstability

    Metallurgical/

    thermalstability

    xxTensileyields

    trength

    Tensileyieldstrengthupto175C

    (

    upto175C

    (100100MPa

    MPa))

    xxFatigueresista

    nce

    Fatigueresista

    nce(fatiguelimita

    t175

    (fatiguelimita

    t175C:C:4545MPaMPaminmin))

    xxUltimatetensilestrengthupto17

    5C(

    Ultimatetensilestrengthupto17

    5C(130130MPa

    MPa))

    xxSalt

    Salt--spraycorrosionresistance(0.1

    spraycorrosionresistance(0.1--0.25mg/cm

    0.25mg/cm22/da

    y)

    /day)

    xxElongation(min3%atroomtemp

    erature)

    Elongation(min3%atroomtemp

    erature)

    xxAcceptable

    Acceptabledie

    castability

    die

    castability(compa

    rabletoAMorAE)

    (compa

    rabletoAMorAE)

    xxAcceptablecost

    Acceptablecost(5(5--1010overalloy

    prices)

    overalloy

    prices)

    xxAvailabilityofrawmaterials

    Availabilityofrawmaterials

    xxAlloyproduction

    Alloyproduction(compatibilityw

    ithplantprocesses)

    (compatibilityw

    ithplantprocesses)

    xxMelthandling(oxidation,sludgeformation)

    Melthandling(oxidation,sludgeformation)

    xxRecyclability

    Recyclability

    Iedscpny

    Iedscpny

    teamteam

    Importanceofp

    riorknowledge:Exposuretoindustryproblems,i

    Importanceofp

    riorknowledge:Exposuretoindustryproblems,issues

    ssues

    (researchinst.)

    (researchinst.)

  • 7/27/2019 M Broad Horizons2

    6/20

    A

    lloydevelopmen

    tandpatenting:

    A

    lloydevelopmen

    tandpatenting:

    1year

    1year

    (

    creepresistance

    above150C

    (

    creepresistance

    above150C

    S

    tableAl

    S

    tableAl--SrSrintermetallics

    intermetallics,,

    c

    ontrolofAl/

    c

    ontrolofAl/SrSrratiopreventsMg

    ratiopreventsMg1717AlAl1

    2

    1

    2pptn

    pptn))

    E

    valuation&castingprocess

    E

    valuation&cast

    ingprocess

    d

    evelopment,recycling,reliability,

    d

    evelopment,recycling,reliability,

    s

    uppliercertificat

    ion,

    s

    uppliercertificat

    ion,

    c

    arriedoutjointly

    withthe

    c

    arriedoutjointly

    withthe

    a

    lloycompanyan

    d

    a

    lloycompanyan

    d

    t

    heautomotiveco

    mpany

    t

    heautomotiveco

    mpany

    (

    internalfoundry)

    :

    (

    internalfoundry)

    :

    2years

    2years

    C

    ommercialproduction:

    C

    ommercialproduction:

    44ththyear

    year

    Importantto

    maintainexpert

    iseintheformof

    institutes,clus

    Importantto

    maintainexpertiseintheformof

    institutes,cluste

    rs

    te

    rs

    Importantto

    maintainpositiv

    eperspectiveon

    challenges

    Importantto

    maintainpositiv

    eperspectiveon

    challenges

    MMgg

    MMgg-

    ---AAll

    AAll----SSrr

    SSrr

    A

    A

    llllooy

    yss

    ((

    A

    A

    llllooyyss

    ((NNo

    orraan

    nd

    daa

    NNo

    orra

    an

    nd

    daa)))

    )

    AJ52x

    AJ52x

    AJ62x

    AJ62x

    DD

    --MgMgandand

    Ty

    peA

    Ty

    peA

    Ty

    peB

    Ty

    peB

    intermetallics

    intermetallics

    22--10%Al,1.2

    10%Al,1.2--7%

    Sr

    7%

    Sr

    Oneofthecompositions

    Oneofthecompositions

    commercialized

    in

    commercialized

    in

    automotiveeng

    ineblock

    automotiveeng

    ineblock

    Al390alloyin

    sert

    MgJalloy

    Al390alloyin

    sert

    MgJalloy

    BMWh

    ybridengineblock

  • 7/27/2019 M Broad Horizons2

    7/20

    --

    Creepinvolvesth

    ermallyactivatedrecovery

    Creepinvolvesth

    ermallyactivatedrecoveryprocesses:

    processes:dislocation

    dislocation

    creep,

    creep,diffusiona

    l

    diffusiona

    l))

    --T

    obeprominentabove0.3T

    T

    obeprominentabove0.3Tmm

    ofM

    gandofthesolu

    te

    ofM

    gandofthesolu

    te

    TTh

    hee

    ss

    cci

    ieen

    nt

    tiiffi

    i

    cc

    ff

    aa

    lll

    l

    oou

    ut

    t

    TTh

    hee

    ss

    cciieen

    nt

    tiif

    fi

    i

    cc

    ff

    aa

    ll

    ll

    oo

    uut

    t

    CpindCp

    ind

    MM177AA1212npn

    Ganb

    yGan

    b

    ymgaonmgaon

    Mgalloysespecially

    Mgalloysespeciallydiecast

    diecastalloyshavedifferent

    alloyshavedifferent

    mechanismsatroomtomoderate

    temperatures

    mechanismsatroomtomoderate

    temperatures

    andmoderatestr

    essregimes:

    andmoderatestr

    essregimes:

    Stressand/or

    Stressand/orthe

    rmallyinducedp

    recipitation

    the

    rmallyinducedp

    recipitationfromfrom

    thesupersaturatedprimaryphase

    (e.g.Mg

    thesupersaturatedprimaryphase

    (e.g.Mg1717AlAl1212),),

    orthroughdecom

    positionof

    orthroughdecom

    positionofinter

    metallics

    inter

    metallics(inAE

    (inAE

    alloys)whichfacilitatesgrainboundarymigration

    alloys)whichfacilitatesgrainboundarymigration

    --

    Henceweneedtopreventthistyp

    eof

    Henceweneedtopreventthistyp

    eofpptn

    pptn

    --

    Use

    Usemetallurgica

    lly

    metallurgicallystableprecipitatesinalloydesign

    stableprecipitatesinalloydesign

    --

    Forhighertempe

    ratures:morestrategies

    Forhighertempe

    ratures:morestrategies

    andalloyphasediagramsneedto

    be

    andalloyphased

    iagramsneedto

    be

    developed.

    developed.

    --

    Nano

    Nanoscale

    scalepptspptsinthegraininterior

    inthegraininterior

    N

    N

    EEWW

    IINNTTEERREESSTT::

    M

    M

    AAGGNNEESSIIUUMM

    AALLL

    L

    OOYYSS

    wwiitthh

    hhi

    igghheerr

    CCRREEEEPP

    N

    N

    EEWW

    IINNTTEERREESSTT::

    M

    M

    AAGGNNEESSI

    IUUMM

    AALLL

    L

    OOYYSS

    wwi

    itthh

    hhiigghheerr

    CCRREEEEPP

    RREES

    SI

    IS

    STTA

    ANNC

    CE

    E

    RREESSI

    IS

    STTAANNC

    CEE

    2)NEWD

    EVELOPMENTFORAUTO

    MOTIVE

    2)NEWD

    EVELOPMENTFORAUTO

    MOTIVE

    MELandDSMA

    LLOYS

    MELandDSMA

    LLOYS

    NEWY

    ttriumCO

    NTAININGALLO

    YS

    NEWY

    ttriumCO

    NTAININGALLO

    YS

    Scand

    ScandGdGdCONTAININGalloys

    CONTAININGalloysGe

    ar

    Ge

    ar--box,

    QE22

    box,

    QE22

    sa

    ndcastby

    sandcastbyHayley

    Hayley

    1)POSSIBLEUSE

    OF

    1)POSSIBLEUSE

    OF

    C

    OMMERCIALAEROSPACE

    C

    OMMERCIALAEROSPACE

    A

    LLOYS

    A

    LLOYS

    Y,

    R.E.

    (

    Y,

    R.E.

    (CeCe,,

    NdNd),Ag,

    Cu,

    Zn

    ),Ag,

    Cu,

    Zn

    CONTAININGALLOYS

    CONTAININGALLOYS

    WE43,

    WE54,

    QE22,

    ZE41,

    WE43,

    WE54,

    QE22,

    ZE41,

    Z

    C63,

    RZ5,

    ZRE1

    Z

    C63,

    RZ5,

    ZRE1

    Gear

    Gear--box,

    ZE4

    1

    box,

    ZE41

    sandcastby

    sandcastbyH

    ayley

    H

    ayley

    A

    lloysresistanttotemperatures200-300oC

    &70-100MPa

  • 7/27/2019 M Broad Horizons2

    8/20

    M

    AGNESIUMCAS

    TINGALLOYSW

    ITHHIGHERCRE

    EPRESISTANCE

    M

    AGNESIUMCAS

    TINGALLOYSWITHHIGHERCRE

    EPRESISTANCE

    ALLOY

    ALLOY

    DESIGNATION

    DESIGNATION

    COMPANY/

    STATUS/

    COMPANY/

    STATUS/

    RESEARCHER

    RESEARCHER

    COMMENTS

    COMMENTS

    Mg-Y-RE

    WE43,WE54

    MEL

    MEL

    Commercial

    Commercial

    Mg-Gd-Y-Zr

    --

    Prof.

    Prof.Kamado

    Kamado

    Experimental

    Experimental

    - Mg-Y-Zn-Zr

    -

    Prof.

    Prof.Mordike

    Mordike

    Experimental

    Experimental

    Mg-Y-Zn-Nd-Zr

    --

    Prof.

    Prof.Mordike

    Mordike

    Experimental

    Experimental

    Mg-Zn-RE(Zr)

    ZE41,EZ33,ZE62

    ZE41,EZ33,ZE62

    MEL

    MEL

    MEZ(2.5RE,0.5Zn)

    MEZ(2.5RE,0.5Zn)

    MEL

    MEL

    US6193817(200

    1)

    Mg-Zn-Cu(Mn)

    ZC63

    ZC63

    MEL

    MEL

    ----

    MgMg--SiSi(Al,Ca,RE)

    (Al,Ca,RE)

    S.Beeretal

    Experimental

    Experimental

    hypereutectic

    hypereutectic

    MgMg--AlAl--SiSi--(Ca)

    (Ca)

    MRI201S,MRI201S

    DSM

    DSM--VWVW

    Commercial

    Commercial

    Mg-Sc-Mn-Ce

    Clausthal,German

    y/CharlesUniv.,Cze

    ch

    Experimental

    Experimental

    Mg-Gd-(YorSc)-Mn

    -

    Prof.Mordike

    Experimental

    Mg-2.7Nd-1.3Gd-

    Elektron21

    MEL

    Commercial

    0.5Zn-0.6Zr

    M

    g-Sc-Mn-CeA

    lloys

    S

    cinitiallyselectedaspotentialage-ha

    rdeningbehaviorb

    utMgScformsver

    y

    slowlyandisincohe

    rent.Mnadditionr

    esultinMn2ScinadditiontoMgSc.Ce

    dditionsleadtoMg12Cegrainboundary

    precipitates.Som

    ecompositionsshow

    bettercreepperform

    ancethanWE43

    Magnesium

    Technolog

    y:

    Metallurgy

    ,

    DesignDa

    ta,

    Automotiv

    e

    ApplicationsH.

    Friedrich,B.

    Mordike,E

    ds.,US-

    ISBN:3540

    205993,

    SpringerV

    erlag.

    2005.

  • 7/27/2019 M Broad Horizons2

    9/20

    M

    g-Gd-BasedA

    lloys

    Manypossiblein

    termetallicsin

    higherorderallo

    ys

    At250C,creepis

    comparableto

    WE43butat350Ccreeprateis

    twoordersofma

    gnitudelower.

    Mg-2.7Nd-1.3Gd-

    0.5Zn-0.6Zr

    Elektron21(UK)

    B

    ROD

    B

    ROD

    Aluminumintensivecarsuseacombinationofextrusio

    ns,

    Aluminumintensivecarsuseacombinationofextrusio

    ns,

    s

    heetandcastingsforweightreduction.

    s

    heetandcasti

    ngsforweightreduction.

    Thereisnew

    interestinMg

    intensive

    Thereisnew

    interestinMg

    intensivecar

    body

    carbody

    Canada

    Canada--Chin

    a

    Chin

    a--UScollabor

    ationformagn

    esium

    UScollabor

    ationformagn

    esium--intensive

    intensive

    front

    front--endconstruction

    endconstruction

    WWRRO

    OU

    UG

    GH

    HTT

    MM

    A

    A

    GG

    NNEES

    SIIU

    UM

    M

    AAL

    LL

    LO

    OY

    YS

    S

    FF

    OO

    RR

    WWRRO

    OU

    UG

    GH

    HTT

    MM

    A

    A

    GG

    NN

    EES

    SI

    IU

    UM

    M

    AAL

    LL

    LO

    OY

    YS

    S

    FF

    OO

    RR

    A

    A

    UU

    TTO

    OM

    MO

    OTTIIVVE

    E

    BB

    OO

    DD

    YY

    A

    AP

    PPPL

    LI

    IC

    CA

    AT

    TI

    IO

    ON

    NS

    S

    AA

    UU

    TTO

    OM

    MO

    OTTIIVVE

    E

    BB

    OO

    DD

    YY

    AA

    PP

    PPL

    L

    II

    CC

    AA

    TT

    II

    O

    ON

    NS

    S

    Requirements

    Requirements::

    Formable,ductile

    F

    ormable,ductile

    andhighstrengthMg

    a

    ndhighstrengthMg

    extrusionandsheetalloys

    e

    xtrusionandsheetalloys

  • 7/27/2019 M Broad Horizons2

    10/20

    MagnesiumSheet

    Automotive

    d)innerdoor(VW

    ),

    e)HybridMg/Alengine

    bonnet(VW)

    f)PrototypeOpel

    G90

    withMgsheetr

    oof

    g)Sandwichinterior

    panel

    h)Prototypefront

    fender

    VW

    Suitable

    bondingproce

    sses

    Geometrical

    tolerances

    Surfacequality

    Corrosion

    resistance

    Optimized

    alloys

    Costs,

    Availability

    Deformation

    behavior

    Isotropical

    properties

    MagnesiumSheetProductionT

    oday

    andTo

    morrow,Fr.-W.Bach,M

    .

    Rodman,A.RossbergandM.Hepke,

    Univer

    sityofHanover,Germany,in

    Magne

    siumTechnologyintheG

    lobal

    Age,C

    OM2006

    DD

    eef

    fo

    orrmm

    aa

    tt

    iioon

    n

    BB

    eeh

    ha

    av

    viio

    ouurr

    o

    o

    ff

    MM

    aa

    gg

    nn

    ee

    ss

    ii

    uu

    m

    m

    HHe

    ex

    xaaggo

    onna

    all

    CCl

    lo

    o

    sse

    e--P

    Pa

    ac

    ck

    ke

    edd

    (

    (H

    HC

    C

    PP

    ))

    CCrry

    ys

    stta

    al

    l

    SSttr

    ruuc

    cttuurre

    e

    a=3.2030,c=5.20

    02,c/aratio1.6235

    a=3.2030,c=5.20

    02,c/aratio1.6235

    A.

    A.

    Kaya,

    M.

    O.

    Pekguleryuz,D.

    Eliezer,DeformationandProcessingofStructuralMateria

    ls.

    ZX.

    GuoEd.

    Chapter.2,

    W

    hiteheadPubl.,Cambridge,England,

    2005

    LowtemperaturesLimited

    formability:OnlyBasalslip&

    Basalslip&

    twinning

    twinning

    UltraFinegrainsize(6wt%LiaBCCE-Lisolid-solutionsecond

    phaseexists.Allo

    ysisDE

    dualphase.

    Microstructuralre

    finementofsecondphaseis

    alsoimportant.

    ->11wt%Li,thealloyissinglesolids

    olution

    BCC

    E-Liphase.

    BCCphasehasex

    cellent

    formabilitybutis

    lowstrength,need

    stobe

    strengthenedvia

    alloying(withAl,A

    g,Zn,Yetc).

    Currentalloys:LA

    141(Mg-14Li-1Al)andLA91(Mg-9L

    i-1Al)aswellasLAZ933

    119

    9990

    0ss:

    :

    research

    inGermanyandJapanonMg-Li(UniversityofHannove

    r,

    RuhrUniversity,G

    ermany.KyotoUn

    iversity&MitsuiMining,Japan)

    Mg-Li-Znalloys

    (KyotoUniv&MitsuiMining,Japan)

    Mg-6Li-1Zn,Mg-9

    .5Li-1ZnandMg-12

    Li-1Znalloythinsheets.

    TheMg-6Li-1Zns

    heetisD

    (hcp)phaseandhaslowdu

    ctility.

    Mg-9.5Li-1Znis(

    D

    E

    )andMg-12L

    i-1ZnisE

    singleph

    ase.Theyshowhigh

    strainratesensitivityandhavesufficientlyhighductilityatlowstrainrate

    s.

    ThedualphaseM

    g-9.5Li-1ZnsheetissuperiortothesingleE-phaseMg-1

    2Li-

    1Znsheetinthet

    ensilestrength.

    D E

  • 7/27/2019 M Broad Horizons2

    14/20

    Fully

    recrystallized(15to30m).

    +10minann

    ealat400C

    Serra

    ted

    grain

    boundaries,few

    twins,largely

    unrecrysta

    llized.

    Smallprecipitatesatgrainandde

    formation-inducedboundaries.

    +42%

    reduc

    tionat350C

    Aver

    agegrainsize:106m.

    Homogenize

    dat8hrat380C

    AZ31+3Li

    Parti

    allyrecrystallizedmicrostru

    cture,mostrecrystallizedgrains