nx 기반의 산업용 기계 및 로봇장비에 · implement hydraulic solutions ......

Restricted © Siemens AG 2015 All rights reserved. Smarter decisions, better products.

NX 기반의 산업용 기계 및 로봇장비에

대한 Virtual Commissioning

Ko ChangHwan, Siemens Industry Software

2015-XX-XX

Unrestricted © Siemens AG 2015 All rights reserved.

Siemens PLM Software

Megatrends in the Machinery industry

Regulatory &

customer pressure

driving many aspects

of machine design.

Mass customization

drives demand for

flexible machines.

Machines need to be

smarter.

Maturity of global

markets & competitive

pressure.

2015-XX-XX



Concept Scope

Te

am

Sw

im

-la

ne

s

Commission Manufacture Engineering

Impact on the traditional development process

Draft Concept Mechanical

Electrical

Automation

development

Co

mm

iss

ion

Ma

ch

ine

Fluid & Power

As

se

mb

ly

Requirements

Cu

st. a

ccep

tan

ce

Debugging

Disconnected requirements

Mech

an

ical-

cen

tric

co

ncep

ts

Seq

uen

tial

develo

pm

en

t

Late involvement

Schedule

overruns &

penalties

2015-XX-XX



Concept Scope

Te

am

Sw

im

-la

ne

s


Mech

an

ical-

cen

tric

co

ncep

ts



Electrical

Automation

development

Co

mm

iss

ion

Ma

ch

ine

Fluid & Power

As

se

mb

ly

Requirements

Cu

st. a

ccep

tan

ce

Debugging

Integrated requirements

Mu

lti-

dis

cip

lina

ry

co

ncep

t

Parra

lell d

evelo

pm

en

t Early

involvement

Sh

ort

er

co

mis

sio

nin

g

rele

as

e c

ash


Seq

uen

tial

develo

pm

en

t

Late involvement

Schedule

overruns &

penalties V

irtual c

om

mis

sio

nin

g

2015-XX-XX



Concept Scope

Te

am

Sw

im

-la

ne

s


Mech

an

ical-

cen

tric

co

ncep

ts



Electrical

Automation

development

Co

mm

iss

ion

Ma

ch

ine

Fluid & Power

As

se

mb

ly

Requirements

Cu

st. a

ccep

tan

ce

Debugging

Integrated requirements Disconnected requirements

Seq

uen

tial

develo

pm

en

t

Late involvement

Schedule

overruns &

penalties

2015-XX-XX



Is this “just” a loading door?

Machine Modular decomposition

Pneumatic cylinder

I/O signals

Air and valves unit

Limit switch

Safety limit switch

Safety relay

Cabinet

Interface

Cable, hose, pipe

PLC Software

Cross-Domain systems require

Cross - Domain Solutions

2015-XX-XX



Implement software solutions Implement hydraulic solutions

Implement electrical solutions Implement mechanical solutions

Understand your product Understand your customer needs

Understanding the needs

Why break down your machine?

Propose solutions

Requirements structure Functional breakdown

Mechatronic Structure

Physical implementation(s)

2015-XX-XX



Mechatronic structure

Describe the way the function can be implemented

Turn tiles Remove

tiles

Feed in

tiles

Conveyer Gripper Guided

Slide

2015-XX-XX




Capture alternative implementations

Turn tiles Remove

tiles

Feed in

tiles

Gripper Rotation Pusher

2015-XX-XX



Gripper

Arm Kinem.

Motor

Encoder

Swinging

Joint

Gripper

Lightbarrier


Capture multi-discipline aspect of each implementation

Solutions are rarely only about mechanics

Requirement -NX Integration

05 - Hermle.avi

2015-XX-XX



Concept Scope

Te

am

Sw

im

-la

ne

s


Mech

an

ical-

cen

tric

co

ncep

ts



Electrical

Automation

development

Co

mm

iss

ion

Ma

ch

ine

Fluid & Power

As

se

mb

ly

Requirements

Cu

st. a

ccep

tan

ce

Debugging


Mu

lti-

dis

cip

lina

ry

co

ncep

t


Seq

uen

tial

develo

pm

en

t

Late involvement

Schedule

overruns &

penalties

2015-XX-XX



Multi-disciplinary concept selection

Capture multi-disciplinary aspects right from the start

How is the machine supposed to work?

Operations

Motion Control

Drives &

Actuators

Reusing past

components

Mechanical

Sensors

2015-XX-XX



Requirements,

Functional & Logical

breakdowns

Requirements Concepts Detail Engineering

Mechatronic concepts

Geometry, physics

Sensors & actuators

Sequences, event-based

actions

Multidisciplinary collaboration

Distributing information from the concept

Concept Creation

RMI_030 Concept Creation v1.mp4

2015-XX-XX



Concept Scope

Te

am

Sw

im

-la

ne

s


Mech

an

ical-

cen

tric

co

ncep

ts



Electrical

Automation

development

Co

mm

iss

ion

Ma

ch

ine

Fluid & Power

As

se

mb

ly

Requirements

Cu

st. a

ccep

tan

ce

Debugging


Mu

lti-

dis

cip

lina

ry

co

ncep

t

Parra

lell d

evelo

pm

en

t Early

involvement


Seq

uen

tial

develo

pm

en

t

Late involvement

Schedule

overruns &

penalties

2015-XX-XX



Actuators sizing

Mechanical-centric collaboration

Description of

the mechanical

system

Engineering

motors and

gearboxes

Engineering

converters/motor

starters

Accessories

...

...

...

...

Engineering

open-loop/

closed-loop

control

Travel gear Hoisting gear Roller conveyor Rack and pinion Ballscrew Axial winder

Mech

an

ical

Scope of the integration with MCD

Electrical

Automation

2015-XX-XX



Sequence of Operation

Mechatronical reuse wizard

Replacing concept geometry with detailed mechanism

Mechanical Replacement

RMI_045 Drive Sizing v1.mp4

2015-XX-XX



TEAMCENTER

Siemens Sizer

NX & SIZER collaboration

Mechanical-centric collaboration

Mechanical Mechatronic

Simulation

t

t

M

ω

SIEMENS SIZER

CAD Creator

2015-XX-XX



Siemens SIZER / Eplan interface

Electrical-centric collaboration

Ü berblick Overview Description of

the mechanical

system

Engineering

motors and

gearboxes

Engineering

converters/motor

starters

Accessories

...

...

...

...

Engineering

open-loop/

closed-loop

control


Mech

an

ical

ePlan Interface with Sizer

Ele

ctr

ical

Automation

2015-XX-XX



TEAMCENTER

Teamcenter Eplan

Connector

Electrical Components selection

Electrical-centric collaboration

Mechanical ECAD Concept

Sensor /

Actuator

List Electrical

Components

Reference

designators

Electrical

Component

(Geometry)

Sensors/Actuators List

RMI_050 Sensors-Actuators list exchange v1.mp4

2015-XX-XX



Drive Automation choice

Automation-centric collaboration

Ü berblick Overview Description of

the mechanical

system

Engineering

motors and

gearboxes

Engineering

converters/motor

starters

Accessories

...

...

...

...

Engineering

open-loop/

closed-loop

control


Mech

an

ical

Ele

ctr

ical

Integration with Automation under the TIA Portal umbrella Automation

2015-XX-XX



Signal definition

Automation-centric collaboration

MCD

Sequence of Operation

Behavior Object

OPC

0-360° 0-1024 F (x)

SignalAdapter

Signal List Step7 & Simit

Signal

Sensor /

Actuator

List

Sequence Function Chart

RMI_060 Sequence Function Chart v1.wmv

2015-XX-XX



Concept Scope

Te

am

Sw

im

-la

ne

s


Mech

an

ical-

cen

tric

co

ncep

ts



Electrical

Automation

development

Co

mm

iss

ion

Ma

ch

ine

Fluid & Power

As

se

mb

ly

Requirements

Cu

st. a

ccep

tan

ce

Debugging


Mu

lti-

dis

cip

lina

ry

co

ncep

t

Parra

lell d

evelo

pm

en

t Early

involvement


Seq

uen

tial

develo

pm

en

t

Late involvement

Schedule

overruns &

penalties V

irtual c

om

mis

sio

nin

g

2015-XX-XX



PCU 70

Lifting table ½ spindle X/Y1-

axis

Y2/Z-

axis

C/B axis

Tool magazine /

tool gripper

Tool shuttle / suction assembly

Encoder system connection

Harmonic drive + spindle

DRIVE CLiQ SIMOTICS S- 1FK7

Line filter

Line reactor

What does “simulating a machine” mean?

Validating automation

Bus Simulation Box

2015-XX-XX



Continuous Automation validation

Multi-disciplinary maturation

Validate automation software during development

• Reuse the Design for the HIL

testing.

• Physics engine and user

interaction

• PLC Connect is totally integrated

into MCD

• Interfaces: Modbus, Profibus,

Profinet, PLCSim and individual

interfaces to non Siemens PLC

(SHM)

• Automation-Data is stored in PRT-

file Mechatronics Maturation

Hardware in the Loop validation

RMI_070 Mechatronics Maturation v1.mp4

RMI_075 HIL Validation.mp4

2015-XX-XX



Concept Scope

Te

am

Sw

im

-la

ne

s


Mech

an

ical-

cen

tric

co

ncep

ts



Electrical

Automation

development

Co

mm

iss

ion

Ma

ch

ine

Fluid & Power

As

se

mb

ly

Requirements

Cu

st. a

ccep

tan

ce

Debugging


Mu

lti-

dis

cip

lina

ry

co

ncep

t

Parra

lell d

evelo

pm

en

t Early

involvement

Sh

ort

er

co

mis

sio

nin

g

rele

as

e c

ash


Seq

uen

tial

develo

pm

en

t

Late involvement

Schedule

overruns &

penalties V

irtual c

om

mis

sio

nin

g

2015-XX-XX



Siemens solutions for Virtual Commissioning

Different scopes, different tools, all supported

Scope Use Case Tool

Plant Logistic, Material Flow Plant Simulation

Production Cell Cinematic Equipment, Robots Process Simulate

Machine & Subsystem Automation NX MCD

2015-XX-XX



TEAMCENTER

SIMIT

Virtual Commissionning

From Virtual to Real

Profibus/Profinet

PLC

Machine in

Production

SIMBA

Bus Simulation Box

Automation Software

PLC code Binaries

Automation hardware

Virtual Commissioning setup

RMI_080 Virtual Commissioning setup v1.mp4

2015-XX-XX



Take Away

Ensure consistent innovation and safer commissioning

Harness the complexity of the machine

Ensure requirements drive the engineering activities

Reduce innovation risk

Through mechatronics engineering & multidisciplinary collaboration

Regain control over the commissioning phase

By increasing confidence prior to physical commissioning

nx 기반의 산업용 기계 및 로봇장비에 · implement hydraulic solutions ......

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