56 | LS Injection Molding Machines

프리미엄초대형사출성형기는적은설치면적과최상의효율성및낮은운전비용으로고객만족도를높였습니다.

설치면적 20%축소

유압오일 55%절감

설치면적축소및중량감소콤팩트한Two-Platen신형체Mechanism으로기존직압식과비교하여 설치면적을20%이상축소

사이클시간 30%감소

에너지절감 30%감소

생산능력증대신형체Mechanism은스트로크가짧은4개의실린더와고압화설계로형체압을신속히올릴수있어승압시간단축실현배압뽑기표준채택

Brand-New Premium Injection Molding Machines provide HIGH EFFICIENCY and LOWRUNNING COST, which surely give satisfaction to the customers who want the middle-largesize injection molding machines that require SMALL SPACE but have HIGH EFFICIENCY.

작동유량절감형체결실린더를형개폐실린더와분리하여Compact한설계및유압시스템의고압화적용으로종래에비해작동유소비량을55% 절감

에너지절감P/Q 제어가능한가변펌프시스템적용으로기존시스템대비30% 이상의에너지절감

Minimum Space The unique two-platen clamping mechanism reduces the floorspace over 20% comparing with the conventional hydraulicmachine.

Energy savingVariable pump system enables to save energy over 30%.

High productivity Unique clamping mechanism enables the clamping pressureto increase with four short stroke clamping cylinders and thehigh-pressure design, which leads shortening the pressure-uptiming and realizes the high cycle by adopting the standard ofDBG screw and back-pressure relieving.

Less Hydraulic OilThe hydraulic oil quantity is reduced to less than half of aconventional machine with compact design on drivingclamping cylinder from booster cylinders for the moldmovement, and on adopting the high pressure of hydraulicsystem.

20% less space

30% less cycle time

55% less Hyd. Oil

30% less Energy

LGH650S / LGH850S / LGH1050S / LGH1300S / LGH1800SLGH2000S / LGH2500S / LGH3000S

중·초대형유압식Premium사출성형기 Brand-New Premium Injection Molding Machines

▶

사출종합(2011-10-13)최종 2012.1.4 6:19 PM 페이지57 G3

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Major Features 주요특징

쪾Variable Pump- P/Q control enables Energy Saving System쪾Dual Operation System

- Shorten Cycle Time by Dual Operation System쪾Advanced Servo Energy Saving System(Option)

- Realizes energy saving through precise rotation control by high output servo motor

에너지절감형기계개발?30%에너지절감Energy Saving Machine

쪾부하감응가변토출량 펌프시스템적용- P/Q 정밀제어통한Energy Saving System완성쪾압출, 타이바포지션닝 동시동작구현

- 이중동시동작으로싸이클타임단축실현쪾서보펌프절전형SYSTEM(OPTION)

- 서보모터에의한회전수제어로Energy Saving 실현

최적형판설계Optimized Platen Design

쪾FEA 를통한설계구현쪾Optimized Design by FEA

Easy ModulationOptimized Platen Design

쪾Easy & Variable Modulation- 다단계Up/Down 모듈레이션적용

쪾Easy & Variable Modulation - 2 Level (Up/Down) modulation applied

안전밸브표준적용Firm safety Valve Standard

쪾CE, KC-MARK, PL법규정준수쪾Observance CE, KC-MARK, ANSI regulation

Advanced Controller

- Real Time Display, Easy Data 입/출력, PC연동강화- Data용량증대및이력관리강화, 통신속도증대

- Real-time display, easy data In/Output, firm interlock with PC- Bigger memory capacity, Faster transmission speed and firm history maintenance

Cycle Time

Cycle Time

단단축축 3300%%Reduce 30%

- Conventional Serial Machine

- NEW S series

동시동작을채용한생산성향상 / Improved productivity with Dual Operation

FEA를통한최적설계 / Optimized Design via FEA

- 최적의고강성, 초경량의중공주조형판개발- 최적의강건설계된형체, 사출 Frame- Optimized rigidity, high intensive lightweight hollow casting platen- Clamping & Injection frame designed with high intensity

사후관리용이 / Easy Maintenance

- 형체측자동그리스급유장치- 노즐센터조정기능, 간편한스크류선회장치- 히터배선부분의개선- Automatic lubrication device at Clamping side- Easy nozzle center adjustment, screw swiveling device- Easy heater replacing

사출종합(2011-10-13)최종 1/4/12 6:19 PM 페이지58 G3

58 | LS Injection Molding Machines

고정형판실린더내경정밀호닝가공Inner Horning treatment for Fixing Platen cylinder

특수고체Sealing System특징 Feature of Merkel sealing system 쪾씰에의한내경스크레치발생없어누유원인제공이없습니다.쪾씰에의한미세칩발생없어패킹/ 내경손상이없습니다.쪾승압시압 LEAK없음 -> 승압시간단축및에너지절감.쪾동작재현성확보로정밀제어가가능합니다.

쪾No scratch by seal -> No Oil leakage 쪾No internal chip forming -> No damage (packing & cylinder) 쪾Pressure leakage during boosting -> Reducing Energy loss & Cycle time쪾Able to precise control via reproducibility

고효율절수형판형쿨러 High efficiency water saving cooler쪾Compact한설계로소형,경량화실현쪾격자구조로동결에대한저항성높임쪾내식성및내구성우수 (스테인레스브레이징처리)쪾높은열교환능력 (저속유속난류형성)

쪾Compact & light weight 쪾Excellent resistance against freezing쪾Inter-corrosive & Resistance 쪾Excellent heat exchange

OFF LINE FILTER적용Applying OFF LINE FILTER쪾최고품질엘리멘트및필터적용시스템보호쪾필터오염검지센서적용쪾SMX-10 미크론엘리멘트적용: 미세입지필터링쪾별도펌프_쿨러_필터구동으로시스템오염방지

쪾High quality element & filter protection system쪾Filter pollution detecting sensor쪾SMX-10 micron element : Filtering minute particle쪾Protecting pollution via operating separately

(Pump, Cooler, Filter)

부하감응 P/Q 정밀제어완성으로30%이상의에너지절감Electronic P/Q controlling system realize more than30% Energy saving

고효율절수형판형쿨러적용Applying high efficient water saving cooler

NEW DBG SCREW 적용가소화능력향상Applying NEW DBG SCREW Excellent in plasticizing

최고품질의필터시스템적용Applying high quality filter system

특수고체Sealing Sys. 완성으로누유품질확보및생산성향상High productivity & Oil leakage protection via Merkel seal

계량 Stroke변화에따른가소화능력비교(Catalogue Spec 대비)Comparison in plasticizing capacity according to charging stroke

정밀호닝가공Precision Horning treatment

고체씰적용Applying Merkel seal

Platen OIL COOLER

※특허출원 Patent application

중·초대형유압식Premium사출성형기 Brand-New Premium Injection Molding Machines

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최신의마이크로프로세서첨단기술로설계되었고사용자편의중심으로구성되어진HICOM-5000 Closed Loop컨트롤러는고객의요구사항인정밀성형구현과컨트롤러의신뢰성향상을보장합니다.Hicom-5000 Closed Loop Controller focused on customer convenience guarantees precisemolding and the reliability of controller, using the cutting edge technology of latestmicroprocessor.

쪾640 x 480 해상도의 TFT 컬러 LCD쪾4페이지의사용자화면쪾사출공정에대한자동조절PID closed Loop 제어- IMPACT

쪾선그래프-속도, 압력, RPM, 막대그래프의온도쪾각속도, 압력별램핑쪾통계공정제어(SPC) - 최근 100쇼트에대한

10개의변수선택

쪾자동조절PID 온도제어쪾자기진단,경보와감시기능쪾다개국어지원(최대 10개국어)쪾금형데이터저장을위한내부(CF CARD),외부(USB) 메모리

쪾LAN 통신쪾작업레벨및비밀번호입력

쪾640 x 480 Resolution TFT color LCD쪾4 page user screen쪾Auto tuned PID closed Loop for injection process -

IMPACT쪾Line graphs-Speed, Pressure, RPM, Bar graph -

temperature, pressure ramping쪾Statistical Process Control(SPC) - Selection of 10

parameter for last 100 shots

쪾Auto tuned PID temperature control쪾Self diagnosis, alarm and monitoring쪾Multi-lingual selection(Max.10 languages)쪾Internal(CF Memory) and external access(Flash memory

thru USB-option) for mold data 쪾Ethernet access(optional)쪾Security codes for access

Controller 제어장치

Injection Closed Loop Control System

HICOM-5000 TFT Color LCD

Main display

금형및압출 / Mold & Ejector 사출및계량 / Injection & Charge

온도 / Temperature

코어 / Core

선그래프 / Line Graph

통계공정제어 / SPC

·형개속도- 4단·형폐속도- 3단·형체및압출위치설정및표시·압출전진3속, 후퇴2속·각공정별시간표시

·Closed Loop 사출속도- 4단(최대10단)·사출압력- 3단·Closed Loop 보압- 3단·압력, 위치, 시간에의한보압절환·Closed Loop 계량속도, 배압·계량3속, 배압3압, 석백2속

·코어4계열(프로그램표준) ·각계열지연, 동작시간설정·각계열속도, 압력개별제어·출력On/Off 기능

·예열/생산온도설정및표시(막대그래프)·스크류냉간기동방지및온도경보·히터와열전대단선경보·자동승온장치·작동유온도설정및조절장치

·최대 100개의쇼트에대한 10개의변수를선택하여 X-BAR, R-BAR, 표준편차,Cr, Cp, Cpk, 산포도를구해출력할수있습니다.

·사출속도, 압력, 위치, RPM 등의설정값대비실제값을확인할수있습니다.·그래프중첩기능(최대25개)

·Mold open speed - 4 steps·Mold close speed - 3 steps·Set/Monitor clamp/Ejector position·Ejector Advance -3 steps / Retreat Speed -

2steps·Time indicate for each process

·Injection Speed for Closed Loop - 4 steps ·Injection Pressure for Closed Loop - 3 steps·Cut over by Pressure, Position, Time·Charging for Closed Loop - 3 steps·Back pressure for Closed Loop - 3 steps·Suck back - 2 step speed

·Set/Monitor Pre/Actual Temp/Bar Graph·Screw Cold Prevention/Temp Alarm·Heater/Thermocouple Breakage Alarm·Automatic Heat-up Control·Hyd.Oil Temperature Control

·4 Core(Program Standard)·Delay, Operation time setting per each Core·Speed, Pressure control per each Core·Select On/Off

·Show input and actual value of InjectionSpeed, Pressure, RPM ·Multi Graph function(Max.25)

·X-BAR, R-BAR, Standard deviation, Cr, Cp,Cpk and Distribution curves of 10 selectableparameters for Max 100 shots are trackedand printed

HICOM 5000

사출종합(2011-10-13)최종 1/4/12 6:19 PM 페이지60 G3

55+45+45+5.5 55+55+45+5.5 55+45+45+5.5 55+55+45+5.5 55+55+55+5.5 75+55+55+5.5

79 79 92 92 79 79 92 92 110 110 145 145

11.5x3.5x3 12.5x3.8x3 12x3.8x3.3 12.5x3.8x3.3 13.5x3.8x3.3 14x3.8x3.3

70 90 95 100 110 115

1,300 1800

90 140

1,400x1,400(1,500x1,400) 1,600x1,600(1,800x1,600)

1,950x1,950(2,050x1,950) 2,150x2,150(2,350x2,150)

1,800/1,300 2,400/1,700

2,500 3,200

700 ~1,200 800~1,500

48 48

2 2

48 48

2 2

36 45

300 300

3,000 3,400

i90

Y *A B

100 105 115

4,515 4,980 5,970

1,930 1,750 1,460

4,155 4,580 5,495

885 975 1,170

462 520 546

125/95 120/95 100/95

1,050

63.5

1,400 x 1,250

1,950 x 1,800

1,800

2,400

600 ~1,500

45

2

43.5

2

24.7

200

1,850

55+55

56.3

10.2x3.3x2.8

53

i54

Y A B

85 90 100

2,780 3,120 3,850

2,045 1,825 1,480

2,560 2,870 3,540

690 775 955

375 425 467

145

650

36.2

1,000 x 1,000

1,440 x 1,440

1,350

1,800

450 ~1,100

44.7

2.0

44.4

1.1

21.5

250

1,400

44+44+7.5

40

8.2 x 2.7 x 2.4

32

i90

Y *A B

100 105 115

4,515 4,980 5,970

1,930 1,750 1,460

4,155 4,580 5,495

885 975 1,170

462 520 546

120

850

49.3

1,100 x 1,100

1,580 x 1,580

1,750

2,250

500 ~1,300

40.6

2.0

39.9

1.1

24.7

250

1,900

36+36+29+7.5

56.3

9.8 x 2.9 x 2.7

41

i115 i150 i115 i150 i215 i315

*A B A B A B *A B A B A B

115 125 125 130 115 125 125 130 140 160 160 180

6,570 7,762 8,437 9,125 6,570 7,762 8,437 9,125 11,853 15,482 17,693 22,393

1,769 1,497 1,751 1,619 1,769 1,497 1,751 1,619 1,808 1,384 1,781 1,407

6,044 7,141 7,762 8,395 6,044 7,141 7,762 8,395 10,905 14,243 16,278 20,602

1,138 1,345 1,348 1458 1,138 1,345 1,348 1458 1,696 2216 1804 2283(1,294) (1,400) (1,294) (1,400) (1,416) (1,850) (1,587) (2,008)

566 638 638 672 566 638 638 672 743 908 908 1,072

125/125 115/107/89 115/102 110/102 125/125 115/107/89 115/102 110/102 103 90/78 90/75 80/75

60 | LS Injection Molding Machines

주 1. 본표의수치는부단한연구와개량에의해다소변경될수있습니다.2. 사출량, 가소화능력은수지의성형조건에의해변화합니다. 3. 본표의수치는 60Hz 전원의경우입니다.4. 괄호안의수치는 50Hz 전원의경우입니다.5. LGH650SE, LGH850SE는표준사양이절전형시스템으로제공됩니다.* : 표준

Major Specification 주요사양

LGH650SE LGH850SE LGH1300SLGH1050S LGH1800SModel Name

사출기호 Injection Unit Code

스크류기호 Screw Code

스크류직경 Screw Diameter

이론사출용적 Injection Capacity Calculated

사출압력 Injection Pressure

사출량(PS) Injection Capacity(PS)

사출율 Injection Rate

가소화능력(PS) Plasticizing Capacity(PS)

스크류최고회전수 Max. Screw Speed

형체력 Clamping Force

형개력 Mold Opening Force

타이바간격 Distance Between Tie-rods : HxV

형판치수 Die Plate Dimension : HxV

형체행정 Clamping Stroke

최대형판간격 Daylight

금형두께 Mold Thickness

형폐속도(고속) Mold Close Speed(High)

형폐속도(저속) Mold Close Speed(Low)

형개속도(고속) Mold Open Speed(High)

형개속도(저속) Mold Open Speed(Low)

압출력 Ejector Force

압출행정 Ejector Stroke

사용유량 Utilized Oil Quantity

전동기용량(60Hz) Capacity of Motor

히터용량 Electric Heater

기계크기 Machine Dimension : L x W x H

기계중량 Machine Weight

-

-

mm

cm3

kg/cm2

g

cm3/sec

kg/h

rpm

ton

ton

mm

mm

mm

mm

mm

m/min

m/min

m/min

m/min

ton

mm

ℓ

kw

kw

m

ton

사출장치 Injection Unit

형체장치 Clamping Unit

공통 General

Brand-New Premium Injection Molding Machines중·초대형유압식Premium사출성형기▶

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i115 i150 i215 i315 i150 i215 i315 i215 i315

A B * A B A B A B A B *A B A B A B *A B

115 125 125 130 140 160 160 180 125 130 140 160 160 180 140 160 160 180

6,570 7,762 8,437 9,125 11,853 15,482 17,693 22,393 8,437 9,125 11,853 15,482 17,693 22,393 11,853 15,482 17,693 22,393

1,769 1,497 1,751 1,619 1,808 1,384 1,781 1,407 1,751 1,619 1,808 1,384 1,781 1,407 1,806 1,384 1,781 1,407

6,044 7,141 7,762 8,395 10,905 14,243 16,278 20,602 7,762 8,395 10,905 14,243 16,278 20,602 10,905 14,243 16,278 20,602

1,138 1,345 1,348 1,458 1,696 2,216 1,804 2,283 2,127 1,458 1,628 2,127 1,804 2,283 1,691 2,208 1,804 2,283(1,294) (1,400) (1,416) (1,850) (1,587) (2,008) (1,753) (1,400) (1,342) (1,753) (1,587) (2,008) (1,416) (1,850) (1,587) (2,008)

566 638 638 672 743 908 908 1,072 638 672 743 908 908 1,072 743 1,007 908 1,072

125/125 115/107/89 115/102 110/102 103 90/78 90/75 80/75 115/102 110/102 103 90/78 90/75 80/75 103 90/78 90/75 80/75

55+45+45+5.5 55+55+45+5.5 55+55+55+5.5 75+55+55+5.5 55+55+45+5.5 55+55+55+5.5 75+55+55+5.5 55+55+55+5.5 75+55+55+5.5

79 79 92 92 110 110 145 145 92 92 110 110 145 145 110 110 145 145

12.5x4.1x3.4 12.8x4.1x3.4 13.8x4.1x3.4 14.2x4.1x3.4 13x4.3x3.5 14.3x4.4x3.5 14x4.3x3.5 15x4.5x3.9 16x4.5x3.9

105 110 115 120 135 145 155 165 170

2,000 2,500

140 165

1,800 x 1,600 1810 x 1610

2,450 x 2,250 2,480 x 2,250

2,400/1,700 2,700/1,900

3,200 3,600

800~1,500 900~1,700

48 48(47)

2 2

48 48(47)

2 2

45 60

300 350

3,400 3,800 3,800 4,200

Note 1. Due to continuous improvements, specifications are subject to change without notice.2. Injection capacity and plasticizing vary with material and molding conditions.3. Figures in this table are based on AC220V, 60Hz electrical supply.4. Figures in ( ) are based on AC220V, 50Hz electrical supply.5. LGH650SE, LGH850SE are adopted to the energy saving servo system.* : Standard

Major Specification 주요사양

LGH2000S LGH2500S LGH3000SModel Name

사출기호 Injection Unit Code

스크류기호 Screw Code

스크류직경 Screw Diameter

이론사출용적 Injection Capacity Calculated

사출압력 Injection Pressure

사출량(PS) Injection Capacity(PS)

사출율 Injection Rate

가소화능력(PS) Plasticizing Capacity(PS)

스크류최고회전수 Max. Screw Speed

형체력 Clamping Force

형개력 Mold Opening Force

타이바간격 Distance Between Tie-rods : HxV

형판치수 Die Plate Dimension : HxV

형체행정 Clamping Stroke

최대형판간격 Daylight

금형두께 Mold Thickness

형폐속도(고속) Mold Close Speed(High)

형폐속도(저속) Mold Close Speed(Low)

형개속도(고속) Mold Open Speed(High)

형개속도(저속) Mold Open Speed(Low)

압출력 Ejector Force

압출행정 Ejector Stroke

사용유량 Utilized Oil Quantity

전동기용량(60Hz) Capacity of Motor

히터용량 Electric Heater

기계크기 Machine Dimension : L x W x H

기계중량 Machine Weight

-

-

mm

cm3

kg/cm2

g

cm3/sec

kg/h

rpm

ton

ton

mm

mm

mm

mm

mm

m/min

m/min

m/min

m/min

ton

mm

ℓ

kw

kw

m

ton

사출장치 Injection Unit

공통 General

3,000

200

1,900 x 1,800(2,100 x 1,800)

2,550 x 2,450(2,750 x 2,450)

2,700/1,800

3700

1,000~1,900

48(47)

2

48(47)

2

68

350

형체장치 Clamping Unit

사출종합(2011-10-13)최종 1/4/12 6:19 PM 페이지62 G3

62 | LS Injection Molding Machines

외형도

External Form Drawing LGH-S Series

Model

(unit : mm)

1300S1800S2000S2500S3000S

5505 5130 11410 1750 2720 2960 34006285 5515 12750 1950 3055 3370 37006285 5515 12755 1950 3055 3370 4010

(7000) (6000) (14500) 2100 3200 3580 42607510 6300 15980 2150 3400 3852 4450

A B C D E F G

중·초대형유압식Premium사출성형기 Brand-New Premium Injection Molding Machines

▶

사출종합(2011-10-13)최종 2012.1.4 6:19 PM 페이지63 G3

LS Injection Molding Machines | 63

LGH-

D Se

ries

LGH-

M S

erie

sLG

H-HB

Serie

s

LGH-

S Se

ries

LGE-

Serie

s

표준형판

Standard Platen Drawing LGH-S Series

LGH1050S LGH1300S

LGH2000S LGH2500S LGH3000S

LGH1800S

사출종합(2011-10-13)최종 1/4/12 6:19 PM 페이지64 G3