pl 60 series - samsung machine tools south africa · pl 60 series 12 13 smart one, global one work...

본사 및 공장

HORIZONTAL TURNING CENTER

PL 60 series

NC Specifications / FANUC Series

Item Specification 0i-TD

Controlled axis

Max. feed axes 4 AXIS

Feed axes X/Z/(Cs)

Max. simultaneosly controlled axis 4

Least command increment 0.001mm / 0.0001" ◯

Operation functions

Pulse handle feed X1, X10, X100 ◯

Feedrate per minute G98 ◯

Feedrate per revolution G99 ◯

Interpolation functions

Linear interpolation G01 ◯

Circular interpolation G02, G03 ◯

Dwell G04 ◯

Polar cordinate interpolation G12.1, G13.1 ◯

Cylindrical interpolation G70.1 ◯

Variable lead thread cutting G34 ◯

Continuous threading ◯

Reference position return G28 ◯

Reference position return check G27 ◯

Feed functionRapid traverse rate override F0, 25%, 50%, 100% ◯

Feedrate override 0~150%

Spindle functionSpindle orientation ◯

Rigid tapping ◯

Tool functions

Tool number command T4-Digt / T2-Digt T4-Digt

Tool nose radius compensation G40 ~ G42 ◯

Tool offset pairs ◯

Tool geometry/wear offset GEOMETRY & WEAR DATA ◯

Tool life management ◯

Tool path graphic display ◯

Automatic tool offset G36, G37 ◯

Direct input of tool offset value measured B ◯

Program input

Absolute/incremental programming ◯

Multiple repetitive cycle G70 ~ G76 ◯

Canned cycles G90, G92, G94 ◯

Inch/metric conversion G20 / G21 ◯

Program restart ◯

Retraction for rigid tapping ◯

Max. programmable dimension ±99999.999mm/±9999.9999" ◯

M function M3 digit ◯

Custom macro ◯

Canned cycle for drilling ◯

Direct drawing dimension programming ◯

Programmable data input G10 ◯

Optional block skip ◯

Workpiece coordinate system G52 ~ G59 ◯

Number of registerable programs 400EA

Setting and

display

Alarm & Operator history display ALARM & OPERATION DISPLAY ◯

Run hour and parts count display RUNNING TIME & PART NO. DISPLAY ◯

Display spindle & servo overload SPINDLE & SERVO LOAD DISPLAY ◯

Self-diagnosis function ◯

Extended part program editing COPY,MOVE, CHANGE OF NC PROGRAM ◯

Display screen 10.4" color

Data input/outputMemory card input/output ◯

USB memory input/output ◯

Editing operation Part program storage size 512Kbyte(1280m) ◯

Manual guide i Manual Guide i ◯

Ⓒ SMEC 2016.04-NO.1❖ Design and specifications subject to change without notice.

www.esmec.com

SMEC Co., Ltd.157-10, Goldenroot-ro, Juchon-myeon, Gimhae-si, Gyeongsangnam-do, KoreaTel +82 55 340 4800 Fax +82 55 340 4740http://www.esmec.com

Smart One, Global One

SMEC

Mac

hini

ng T

ools

PL 6

0 s

erie

s

2 3

High Accuracy, High Rigidity Spindle

One Body Spindle and Headstock Construction for Minimal Thermal Expansion

The main spindle motor(45kW) speed is

reduced to 2.5:1 and its power is delivered

to the spindle through a three-speed

geared headstock to provide powerful

torque(560.7kg.m)

Main Spindle Motor and Geared Headstock

The main spindle motor(45kW) speed is reduced to 2.5:1 and its power is delivered to the

spindle through a three-speed geared headstock to provide powerful torque(560.7kg.m)

Spindle Power & Torque Diagram SL65, 65MC(24"Chuck)

6050

40

30

20

10

54

3

2

POWER [kW]

20

1500470613

90523130230678

102 272

804

30 50 100 300 500 1000 20001500

SPINDLE SPEED[rpm]

Torque=5499.3 N. m

Torque=4216.1 N. m

Torque=3466.6 N. m

Torque=1859.1 N. m

Torque=1425.3 N. m

Torque=1117.1 N. m

Torque=914.9 N. m

Torque=701.4 N. m

Torque=576.7 N. m

45kW30Min. S3 60% 37kW

S3 25%

(Continuous)

•1988 - Started as Samsung Heavy Industries Machine Tools Business

•1989 - Horizontal and vertical machining center technology partnership with OKK Japan

•1991 - Turning center and vertical machining center technology partnership with Mori Seiki

•1996 - 5-sided processing center technology partnership with Toshiba

•1999 - Spun out from Samsung Aerospace Industries and established SMEC Co., Ltd

SMEC Company Engineering Machine Tools Samsung

- 45 degree torque tube type bed to support heavy duty turning

- Significantly reduced non-cutting time and efficient turning

- Low-center of gravity reducing vibration, thermal deformation and improving rigidity

Strongest in class with superb structural designSimultaneous heavy duty and precision turning

PL 60/60M/60X/60XMPL 60L/60LM/60XL/60XLM

SMEC

Mac

hini

ng T

ools

PL 6

0 s

erie

s

4 5

PL 60 (High Speed Servo Index Hydraulic Turret)

PL 60M (BMT High Speed Turret)

High Speed, Heavy Duty Servo Turret

Driven by a high torque servo motor, the 12-station heavy -duty turret can accept tools on

both left and right side of each station. Turret indexing (repeatability ± 0.01) is non-stop,

bi-directional with a fast 0.25 second next station index time. Large diameter (Ø287) precision

Curvic coupling with 18,225kgf clamping force enables precision as well as heavy-duty cutting.

BMT Milling Turret (M Type)

PL60M is equipped with standard 12-station BMT turret capable of accepting rotary tools at

any station, providing flexible machining thru various machining operations in just one set-up.

Each BMT holder is securely tightened by 4 screws, allowing the turret to perform heavy-duty

cutting, milling and drilling operations. Turret indexing is non-stop, bi-directional with a fast

0.25 second next station index time.

Indexing Time

0.25 secNumber of tool positions

12 stations

Indexing Time

0.25 secNumber of tool positions

12 stations

Turret Torque Diagram

Highly Reliable and Rigid Structural Design

· One piece Meehanite casting with heavily ribbed torque tube design

·Rigid bed supports for powerful cutting

·Excellent vibration dampening and thermal displacement design

Milling Spindle Speed

3,000 rpmTool Holder

BMT 85

150.12N.m

11kWS3 25%

30Min. S3 60%

7.5kW

20 180

300020001000700750

150

120

90

60

30

10

5

Continuous

140.11N.m

POWER [KW]

TORQUE [N.m]

SPINDLE SPEED [rpm]

95.53N.m

PL 60 seriesHORIZONTAL TURNING CENTER

Max. Turning Length

Max. Turning Diameter

Spindle motor(30min/cont.)

45/37 kWSpindle speed

1,500 rpm

Rapid traverse(X/Z)

12/18 m/min (PL 60/60M/60XL/60XLM)

12/15 m/min (PL 60X/60XM)

12/10 m/min (PL 60L/60LM)

Feed motor(X/Z)

4/9 kW

Max. machining length

1,000 mm (PL 60/60M)

2,070 mm (PL 60X/60XM)

3,200 mm (PL 60L/60LM)

5,050 mm (PL 60XL/60XLM)

Max. machining diameter

900 mm

An innovative high precision, heavy duty CNC Lathe,integrated with all of SMEC's advanced technology - PL 60 series

Programmable

Tailstock(Carriage

direct-coupled) [Std.]

The programmable tailstock

body mounted is on wide

guide ways to ensure rigid

work piece support.

SMEC

Mac

hini

ng T

ools

PL 6

0 s

erie

s

6 7

Rigid 45 degree Slant Bed

45 degree slant torque tube design bed and wide guide slide way ensure long term rigidity

and machining accuracy.

Also, the Slant Type structure allows for easier access to the workpiece and superb chip

discharge.

Hexahedral Slide Way

Frame (X-axis)

Wide integral way is machined from

the casting, induction hardened and

precision ground to ensure long-

term rigidity, machining accuracy

and heavy-duty machining.

Pre-tensioned and

Double Anchored Ballscrews

All axes ballscrews are pre-tensioned, heat treated and

fixed by double anchors on both ends, providing ultimate

rigidity and minimal thermal growth.

Cross-Section of the Bed

Hexahedral Slide Way Frame

Centralized Operation Panel

The centralized operation panel with its 10.4 inch

color TFT LCD monitor is able to swivel 90 degrees,

providing operators with easy access to the control

panel while working on the machine.

150mm

MT5

Ø180mm

90°


Unit : inch

SMEC

Mac

hini

ng T

ools

PL 6

0 s

erie

s

8 9

High Precision Tooling System

Standard Accessories

Processing Speed


Automatic Lubricator

Chip Conveyor

Auto Door

Heavy-duty cutting (O.D) <32mm×32mm qualified tool>

Turning Performance (material:SM45C) PL 60L

15 mm

Spindle speed

367 rpmCutting speed

150 m/minDepth of cut

15 mm <Spindle Load 65%>Feedrate

0.4 mm/rev

Surface Roughness

10㎛

RoundnessCutting condition

Tool Diamond tool <nose radius 0.5mm>

Material AL150<Aluminum>Cutting speed 230 m/minFeedrate 0.05 mm/revDepth of cut 0.1 mmOuter diameter 200 mmFilter 1-50Model : PL 60L

2.3㎛ R y

12㎛

10㎛

-10㎛

-12㎛3.98mm

Peak To Valley=2.311㎛

0.48㎛(actual result)

Tool Presetter

Programmable Tailstock

Zaxis

� : Standard Set Numbers

Optional Accessories

Steady Rest & Preparation


PL 60 / 60X / 60L / 60XL

12st Turret

SMEC

Mac

hini

ng T

ools

PL 6

0 s

erie

s

10 11


Machine Dimensions Unit : mm


PL 60/60M

5,150

6,170

1,012

2,562

2,5

97

7,400

8,413

1,013

2,760PL 60L/60LM

2,5

95

6,202.5

7,215 2,760PL 60X/60XM

2,5

20

1,013

9,281

10,351 2,860PL 60XL/60XLM

2,5

55

1,070

Tooling System

� : Standard Set Numbers

PL 60M / 60XM / 60LM / 60XLM

12st Turret(BMT 85)

SMEC

Mac

hini

ng T

ools

PL 6

0 s

erie

s

12 13


Work Range Turret Head InterferenceUnit : mm Unit : mm


PL 60/60X/60L/60XL (STD 12 station)

(Tailstock Stroke)

Ø900(Max. Turing Dia.)

820(X-axis Original Positon)

470(X-axis Stroke)

441.8

8.2

852075 32

155

180

150(Quill Stroke)

150(Quill Stroke)

120

X-axis B/S CenterX-axis B/S Center43082.4 160

220

650 (Z-axis Carriage Stroke)

150(Z-axis Orgin)

A

B C

D

E

(Z-axis Stroke)

30

190

239.6


470(X-axis Stroke)

430(X-axis Origin)

30

110

10

MAX. Ø34

380

470

82.4 127.9


220 150(Z-axis Orgin)

X-axis B/S CenterX-axis B/S Center

430

(Z-axis Stroke)

(Tailstock Stroke)150(Quill Stroke)

190

45

239.6

A

B

D

C

E


470(X-axis Stroke)

431.8(X-axis Origin)8.295

30130

82.4 220

20020


150(Z-axis Orgin)

X-axis B/S Center X-axis B/S Center430

(Z-axis Stroke)

120 30

50


190

239.6

A

B C

D

E


470(X-axis Stroke)

421.5

48.5

8.5

8.75

113.5

MAX. Ø34

470

477

82.4 295


220 150(Z-axis Orgin)

X-axis B/S Center X-axis B/S Center430

(Z-axis Stroke)

45


190

239.6

A

B C

D

E

FACE CUT

BORING & RADIAL DRIVEN

BORING CUT

FACE & AXIAL DRIVEN

PL 60 PL 60X PL 60L PL 60XLA 1,050mm 2,050mm 3,270mm 5,100mm

B 900mm 1,900mm 3,070mm 4,900mm

C 150mm 150mm 200mm 200mm

D 1,050mm 2,050mm 3,270mm 5,100mm

E 1,050mm 2,050mm 3,270mm 5,100mm

PL 60M PL 60XM PL 60LM PL 60XLMA 1,050mm 2,050mm 3,270mm 5,100mm

B 900mm 1,900mm 3,070mm 4,900mm

C 150mm 150mm 200mm 200mm

D 1,050mm 2,050mm 3,270mm 5,100mm

E 1,050mm 2,050mm 3,270mm 5,100mm

PL 60 PL 60X PL 60L PL 60XLA 1,050mm 2,050mm 3,270mm 5,100mm

B 900mm 1,900mm 3,070mm 4,900mm

C 150mm 150mm 200mm 200mm

D 1,050mm 2,050mm 3,270mm 5,100mm

E 1,050mm 2,050mm 3,270mm 5,100mm

PL 60M PL 60XM PL 60LM PL 60XLMA 1,050mm 2,050mm 3,270mm 5,100mm

B 900mm 1,900mm 3,070mm 4,900mm

C 150mm 150mm 200mm 200mm

D 1,050mm 2,050mm 3,270mm 5,100mm

E 1,050mm 2,050mm 3,270mm 5,100mm

820

Boring Holder Shank Dia.:Ø76.2Ø920(DISC Max. Swing)

Ø312.509

Ø800(Sw

ing Over Carriage)

Ø900(Max. Turning Dia.)

Ø920.79

Ø892Ø760

Ø740

170

31.75

370330 450

Spindle Center

40 20470(X-Axis Stroke)

132

490.8

132

40

6695

135170

132

132

Ø382.961

Ø76.2

8

77

820

Ø315.405 Ø913.41

Ø800(Sw

ing Over Carriage)

Ø900(Max. Turning Dia.)

Max. Ø34

Spindle Center

370330 45040 20

470(X-Axis Stroke)

490.8

Max. Ø34132

58.3

95

Ø876.04

Ø76011231.75

Ø360.02

8.02

78.5

113.5

145

170

132

31.75

Ø308.709

Ø954.61(MC DISC Max. Swing)

Ø315.405

Ø383.465

Ø920

Ø76.2

112

9580

132

Ø740

Ø308.709

66 95

Ø76.2Boring Holder Shank Dia.

PL 60M/60XM/60LM/60XLM (BMT 75)

SMEC

Mac

hini

ng T

ools

PL 6

0 s

erie

s

14 15


Major Specifications Major Specifications

- Hard Jaw 1 set

- TURRET HOLDER

- LEVELLING BLOCK

- PROGRAMMABLE TAILSTOCK

- Spindle ORIENTATION

- DOOR INTERLOCK

- CHIP CONVEYOR WITH BUCKET

- Steadyrest : SLU-5 ZS, SLU-5.1

- Dual Steadyrest : SLU-5 ZS, SLU-5.1

- Auto Door(L type, L/R type)

- High pressure Coolant (6,10,15 bar-60Hz)

- OIL SKIMMER

- COOLANT GUN

- AIR BLOWER

- TRANSFORMER

- Patrol Lamp

Standard Accessories Optional Accessories

※Figures in inches are converted from metric measurements.

※Figures in inches are converted from metric measurements.


- COOLANT SYSTEM

- Built-in Work Light

- SPLASH GUARD

- Hand Tools

- 21" Hydraulic Chuck

- Soft Jaw 3 sets

DESCRIPTION PL 60 PL 60M PL 60X PL 60XM

Capacity

Swing over the bed mm 1,030 1,030 1,030 1,030

Swing over the cross slide mm 800 800 800 800

Recom. turning diameter mm 530 530 530 530

Max. turning diameter mm 900 900 900 900

Max. turning length mm 1,000 1,000 2,070 2,070

Bar working diameter mm 139.5 139.5 139.5 139.5

TravelsX axis travel mm 470 470 470 470

Y axis travel mm 1,050 1,050 2,000 2,000

Main Spindle

Max. spindle speed rpm 1,500 1,500 1,500 1,500

Chuck size inch 21" 21" 21" 21"

Spindle nose ASA A2-15 A2-15 A2-15 A2-15

Spindle through hole diameter mm Ø152 Ø152 Ø152 Ø152

Min. spindle indexing angle(C-Axis) deg 0.001 0.001 0.001 0.001

Turret(STD.)

Number of tool stations [option] ea 12(STD) 12(STD) 12(STD) 12(STD)

Shank size for square tool mm □ 32 □ 32 □ 32 □ 32

Shank diameter for boring bar mm Ø80 Ø80 Ø80 Ø80

Turret(MC)

Number of tool stations [option] ea 12(BMT85) 12(BMT85) 12(BMT85) 12(BMT85)

Shank size for square tool mm ㅁ32 ㅁ32 ㅁ32 ㅁ32


Indexing time sec 0.25 0.25 0.25 0.25

Rotary tool spindle speed rpm 3,000 3,000 3,000 3,000

FeedRate

Rapid traverse (X/Z) m/min 12 / 18 12 / 18 12 / 18 12 / 18

Feed per revolution mm/rev 0.0016~500 0.0016~500 0.0016~500 0.0016~500

Motor

X axis feed motor kW 7 7 7 7

Z axis feed motor kW 6 6 6 6

Spindle drive motor(cont./30min) kW 37 / 45 37 / 45 37 / 45 37 / 45

Rotary tool spindle motor(cont./30min) kW 7.5 / 11 7.5 / 11 7.5 / 11 7.5 / 11

Tailstock

Tailstock travel mm 1,050 1,050 2,050 2,050

Quill diameter mm Ø180 Ø180 Ø180 Ø180

Quill bore taper MT MT-6 (BUILT-IN) MT-6 (BUILT-IN) MT-6 (BUILT-IN) MT-6 (BUILT-IN)

Quill travel mm 150 150 150 150

ELECTRIC POWER SUPPLY kVA/V 65(69) 65(69) 65(69) 65(69)

REQUIRED FLOOR SPACE(L×W) mm 5,158×2,564 5,158×2,564 6,203×2,760 6,203×2,760

MACHINE WEIGHT kg 16,500 16,500 19,000 19,000

CONTROLLER

DESCRIPTION PL 60L PL 60LM PL 60XL PL 60XLM

Capacity

Swing over the bed mm 1,030 1,030 1,030 1,030

Swing over the cross slide mm 800 800 800 800

Recom. turning diameter mm 530 530 530 530

Max. turning diameter mm 900 900 900 900

Max. turning length mm 3,200 3,200 5,050 5,050

Bar working diameter mm 139.5 139.5 139.5 139.5

TravelsX axis travel mm 470 470 470 470

Y axis travel mm 3,270 3,270 5,100 5,100

Main Spindle

Max. spindle speed rpm 1,500 1,500 1,500 1,500

Chuck size inch 21" 21" 21" 21"

Spindle nose ASA A2-15 A2-15 A2-15 A2-15

Spindle through hole diameter mm Ø152 Ø152 Ø152 Ø152

Min. spindle indexing angle(C-Axis) deg 0.001 0.001 0.001 0.001

Turret(STD.)

Number of tool stations [option] ea 12(STD) 12(STD) 12(STD) 12(STD)

Shank size for square tool mm □ 32 □ 32 □ 32 □ 32


Turret(MC)

Number of tool stations [option] ea 12(BMT85) 12(BMT85) 12(BMT85) 12(BMT85)

Shank size for square tool mm ㅁ32 ㅁ32 ㅁ32 ㅁ32


Indexing time sec 0.25 0.25 0.25 0.25

Rotary tool spindle speed rpm 3,000 3,000 3,000 3,000

FeedRate

Rapid traverse (X/Z) m/min 12 / 18 12 / 18 12 / 18 12 / 18

Feed per revolution mm/rev 0.0016~500 0.0016~500 0.0016~500 0.0016~500

Motor

X axis feed motor kW 7 7 7 7

Z axis feed motor kW 6 6 6 6

Spindle drive motor(cont./30min) kW 37 / 45 37 / 45 37 / 45 37 / 45

Rotary tool spindle motor(cont./30min) kW 7.5 / 11 7.5 / 11 7.5 / 11 7.5 / 11

Tailstock

Tailstock travel mm 3,270 3,270 5,100 5,100

Quill diameter mm Ø180 Ø180 Ø180 Ø180

Quill bore taper MT MT-6 (BUILT-IN) MT-6 (BUILT-IN) MT-6 (BUILT-IN) MT-6 (BUILT-IN)

Quill travel mm 150 150 150 150

ELECTRIC POWER SUPPLY kVA/V 65(69) 65(69) 65(69) 65(69)

REQUIRED FLOOR SPACE(L×W) mm 7,400×2,760 7,400×2,760 9,400×2,860 9,400×2,860

MACHINE WEIGHT kg 22,000 22,000 26,000 26,000

CONTROLLER Fanuc Oi-TD (21i-TB)

pl 60 series - samsung machine tools south africa · pl 60 series 12 13 smart one, global one work...

Documents