sail ssp cim

An investigation on computer integrated manufaturing in SAIL / SSP at Salen

Respondents\Questions Age Experience Qualification Question 1 Question 2 Question 3

Respondent 1 3 5 3 3 4 4




















2 10 4 8 6

0 2 2 10 10 12

4 0 8 4 2 0

8 8 0 2 0 2

8 8 0 0 0 0

An investigation on computer integrated manufaturing in SAIL / SSP at Salen

Question 4 Question 5 Question 6 Question 7 Question 8 Question 9 Question 10 Question 11

3 4 2 3 3 4 4 4

5 4 3 4 4 4 4 4

4 4 3 4 4 4 4 4

4 4 3 3 4 3 3 3

4 5 2 5 5 5 5 4

5 4 1 5 4 5 2 2

4 4 3 3 4 4 4 3

3 4 1 5 2 5 4 4

4 4 3 5 5 4 4 3

5 3 4 3 2 4 3 4

4 4 3 3 4 3 3 3

3 4 1 5 2 5 4 4

4 4 3 4 4 4 4 4

3 4 2 3 3 4 4 4

5 4 3 4 4 4 4 4

4 4 3 5 5 4 4 3

5 4 1 5 4 5 2 2

4 5 2 5 5 5 5 4

5 3 4 3 2 4 3 4

4 4 3 3 4 4 4 3

6 2 0 8 4 6 2 0

10 16 2 4 10 12 12 12

4 2 10 8 2 2 4 6

0 0 4 0 4 0 2 2

0 0 4 0 0 0 0 0

Question 12 Question 13 Question 14 Question 15 Question 16 Question 17 Question 18

5 5 4 4 4 3 3

4 4 4 4 3 4 4

4 4 4 4 4 4 4

4 4 4 4 4 4 4

5 5 5 5 5 4 5

4 4 4 5 5 4 4

4 4 4 4 4 5 4

5 5 4 4 4 4 4

4 4 4 3 5 5 4

2 3 4 3 2 3 4

4 4 4 4 4 4 4

5 5 4 4 4 4 4

4 4 4 4 4 4 4

5 5 4 4 4 3 3

4 4 4 4 3 4 4

4 4 4 3 5 5 4

4 4 4 5 5 4 4

5 5 5 5 5 4 5

2 3 4 3 2 3 4

4 4 4 4 4 5 4

6 6 2 4 6 4 2

12 12 18 12 10 12 16

0 2 0 4 2 4 2

2 0 0 0 2 0 0

0 0 0 0 0 0 0

Question 19 Question 20

4 4

4 4

4 4

5 4

5 4

5 5

4 4

4 4

4 5

4 3

5 4

4 4

4 4

4 4

4 4

4 5

5 5

5 4

4 3

4 4

6 4

14 14

0 2

0 0

0 0

1

S.NO AGE NO.REPONDENTS PERCENTAGE

1 Less than 25 years 0 0%

2 26 – 35 years 4 20%

3 36 – 45 years 8 40%

4 Above 45 years 8 40%

5 Total 20 100%

S.NO EXPERIENCE NO.REPONDENTS PERCENTAGE

1 Less than 5 years 2 10%

2 5 – 10 years 2 10%

3 11 – 15 years 0 0%

4 15 - 20 years 8 40%

5 More than 20 years 8 40%

6 TOTAL 20 100%

S.NO QUALIFICATION NO.REPONDENTS PERCENTAGE

1 ITI 10 50%

2 Diploma 2 10%

3 Degree 8 40%

4 Post graduate 0 0%

5 Post graduate & above 0 0%

6 TOTAL 20 100%

S.NO QUESTION 1 NO.REPONDENTS PERCENTAGE

1 Strongly Agree 4 20%

2 Agree 10 50%

3 Neutral 4 20%

4 Disagree 2 10%

5 Strongly Disagree 0 0%

6 TOTAL 20 100%



2 Agree 10 50%

3 Neutral 2 10%

4 Disagree 0 0%


6 TOTAL 20 100%



2 Agree 12 60%

3 Neutral 0 0%

4 Disagree 2 10%


6 TOTAL 20 100%



2 Agree 10 50%

3 Neutral 4 20%

4 Disagree 0 0%


6 TOTAL 20 100%



2 Agree 16 80%

3 Neutral 2 10%

4 Disagree 0 0%


6 TOTAL 20 100%



2 Agree 2 10%

3 Neutral 10 50%

4 Disagree 4 20%


6 TOTAL 20 100%



2 Agree 4 20%

3 Neutral 8 40%

4 Disagree 0 0%


6 TOTAL 20 100%



2 Agree 10 50%

3 Neutral 2 10%

4 Disagree 4 20%


6 TOTAL 20 100%



2 Agree 12 60%

3 Neutral 2 10%

4 Disagree 0 0%


6 TOTAL 20 100%



2 Agree 12 60%

3 Neutral 4 20%

4 Disagree 2 10%


6 TOTAL 20 100%



2 Agree 12 60%

3 Neutral 6 30%

4 Disagree 2 10%


6 TOTAL 20 100%



2 Agree 12 60%

3 Neutral 0 0%

4 Disagree 2 10%


6 TOTAL 20 100%



2 Agree 12 60%

3 Neutral 2 10%

4 Disagree 0 0%


6 TOTAL 20 100%



2 Agree 18 90%

3 Neutral 0 0%

4 Disagree 0 0%


6 TOTAL 20 100%



2 Agree 12 60%

3 Neutral 4 20%

4 Disagree 0 0%


6 TOTAL 20 100%



2 Agree 10 50%

3 Neutral 2 10%

4 Disagree 2 10%


6 TOTAL 20 100%



2 Agree 12 60%

3 Neutral 4 20%

4 Disagree 0 0%


6 TOTAL 20 100%



2 Agree 16 80%

3 Neutral 2 10%

4 Disagree 0 0%


6 TOTAL 20 100%



2 Agree 14 70%

3 Neutral 0 0%

4 Disagree 0 0%


6 TOTAL 20 100%


1 Highly Satisfied 4 20%

2 Satisfied 14 70%

3 Neutral 2 10%

4 Dissatisfied 0 0%

5 Highly dissatisfied 0 0%

6 TOTAL 20 100%

0%

5%

10%

15%

20%

25%

30%

35%

40%

45%

Less than 25 years 26 – 35 years 36 – 45 years Above 45 years

AGE GROUP

PERCENTAGE

0%

5%

10%

15%

20%

25%

30%

35%

40%

45%

Less than 5years

5 – 10 years 11 – 15 years 15 - 20 years More than 20years

EXPERIENCE

PERCENTAGE

0%

10%

20%

30%

40%

50%

60%

ITI Diploma Degree Postgraduate

Postgraduate &

above

EDUCATIONAL QUALIFICATION

PERCENTAGE

40%

50%

60%

Happy about current CIM

0%

10%

20%

30%

40%

Strongly

Agree

Agree Neutral Disagree Strongly

Disagree

0%

10%

20%

30%

40%

50%

60%

Strongly

Agree


Disagree

Present CIM improves Manufacturing

Strongly

Agree


Disagree

30%

60%

0%

10%

0%

Computers operates the machines

30%

50%

20%

0% 0%

Problems of machine on screen

Strongly

Agree


Disagree

0%

10%

20%

30%

40%

50%

60%

70%

80%

90%

Strongly Agree Agree Neutral Disagree Strongly

Disagree

CIM improves and maintain Quality

Strongly

Agree


Disagree

0%

10%

50%

20% 20%

Computer makes strees

40%

20%

40%

0% 0%

Strongly Agree Agree Neutral Disagree Strongly

Disagree

Knowladge and Skills are Useful

50%

Training Requirement

Strongly

Agree


Disagree

20%

50%

10%

20%

0%

Training Requirement

0%

10%

20%

30%

40%

50%

60%

70%

Strongly

Agree


Disagree

CIM is Accurate than Manual

10%

60%

20%

10%

0%

Strongly

Agree


Disagree

Human intraction needs for CIM

0%

60%

30%

10%

0%

Computer and PLC are old

Strongly

AgreeAgree

NeutralDisagree

Strongly

Disagree

10%

0%

Strongly

AgreeAgree

NeutralDisagree

Strongly

Disagree

30%

60%

0% 10%

0%

Hardware and software upgrades

0%

10%

20%

30%

40%

50%

60%

70%

Strongly

Agree


Disagree

Advancement of CIM

StronglyAgree

Agree Neutral Disagree StronglyDisagree

10%

90%

0% 0% 0%

Safety for CIM

0%

10%

20%

30%

40%

50%

60%

Strongly

Agree


Disagree

% 20% 60% 20% 0% 0%

Maintenance Requirement

0%

10%

20%

30%

40%

50%

Strongly

Agree


Disagree

% 30% 50% 10% 10% 0%

Wastage reduction done by CIM

0%

10%

20%

30%

40%

50%

60%

70%

Strongly

Agree


Disagree

Software Requirement

80%

Checking and verification of production event

Strongly

Agree


Disagree

10% 10%

0% 0%

30%

70%

0%

0%

0%

Strongly Agree

Agree

Neutral

Disagree

Strongly Disagree

CIM is effective and efficient

Highly Satisfied

20%

Satisfied 70%

Neutral 10%

Dissatisfied 0%

Highly dissatisfied

0%

Other 0%

Overall satisfaction for CIM

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

Computer integrated manufacturing reduce the waste in manufacturing.

Special software require for communicate the manufacturing process to superiors.

Overall satisfaction rating for computer integrated manufacturing.

AGE GROUP I am happy to work with current computer integrated manufacturing system.

EXPERIENCE [ ] Strongly Agree[ ] Agree [ ] Neutral

EDUCATIONAL QUALIFICATION At present working computers are helpful to improve manufacturing.

Happy about current CIM [ ] Strongly Agree[ ] Agree [ ] Neutral

Present CIM improves Manufacturing Computers are operates the machines perfectly.

Computers operates the machines [ ] Strongly Agree[ ] Agree [ ] Neutral

Problems of machine on screen Computers view the exact problems of machines on its screen.

CIM improves and maintain Quality [ ] Strongly Agree[ ] Agree [ ] Neutral

Computer makes strees Computer integrated manufacturing improve and maintain the quality of products.

Knowladge and Skills are Useful [ ] Strongly Agree[ ] Agree [ ] Neutral

Training Requirement Working with computers making Stress.

CIM is Accurate than Manual [ ] Strongly Agree[ ] Agree [ ] Neutral

Human intraction needs for CIM My computer knowledge and skills are very useful to operate computers.

Computer and PLC are old [ ] Strongly Agree[ ] Agree [ ] Neutral

Hardware and software upgrades Training requires to operating the computers and PLC programs.

Advancement of CIM [ ] Strongly Agree[ ] Agree [ ] Neutral

Safety for CIM Computer integrated manufacturing is more accuracy than manual operation.

Maintenance Requirement [ ] Strongly Agree[ ] Agree [ ] Neutral

Wastage reduction done by CIM Computer integrated manufacturing needs human interaction to complete the process.

Software Requirement [ ] Strongly Agree[ ] Agree [ ] Neutral

Checking and verification of production event All the computers and PLCs are old at production area.

CIM is effective and efficient [ ] Strongly Agree[ ] Agree [ ] Neutral

Overall satisfaction for CIM Computers at work place require advanced hardware and software upgrades.

[ ] Strongly Agree[ ] Agree [ ] Neutral

Advancement of computer integrated manufacturing defiantly improves manufacturing.


Need some safety arrangement for computers at work place.


Maintenance require for computers and PLC at work place.






Computers are useful to check and verify completed and upcoming production event.


Computer integrated manufacturing is more effective and efficient production system.



[ ] Highly Satisfied [ ] Satisfied [ ] Neutral

I am happy to work with current computer integrated manufacturing system.

[ ] Disagree[ ] Strongly Disagree

At present working computers are helpful to improve manufacturing.


Computers are operates the machines perfectly.


Computers view the exact problems of machines on its screen.


Computer integrated manufacturing improve and maintain the quality of products.


Working with computers making Stress.


My computer knowledge and skills are very useful to operate computers.


Training requires to operating the computers and PLC programs.


Computer integrated manufacturing is more accuracy than manual operation.


Computer integrated manufacturing needs human interaction to complete the process.


All the computers and PLCs are old at production area.


Computers at work place require advanced hardware and software upgrades.


Advancement of computer integrated manufacturing defiantly improves manufacturing.


Need some safety arrangement for computers at work place.


Maintenance require for computers and PLC at work place.






Computers are useful to check and verify completed and upcoming production event.


Computer integrated manufacturing is more effective and efficient production system.



[ ] Dissatisfied [ ] Highly Dissatisfied

sail ssp cim

Documents