sl 2000/2500sy y seriesy) series.pdf · 2019-05-23 · smart one, global one smec machining tools...

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Y-AXIS HORIZONTAL TURNING CENTER

SL 2000/2500SY(Y) series

Ⓒ SMEC 2016.10-NO.1❖ Design and specifications subject to change without notice.

www.esmec.com

SMEC Co., Ltd.157-10, Goldenroot-ro, Juchon-myeon, Gimhae-si, Gyeongsangnam-do, KoreaTel +82 55 340 4800 Fax +82 55 340 4740http://www.esmec.com

Smart One, Global One

SMEC

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High Accuracy, High Rigidity Spindle

The Spindle and Headstock are machined and ground in temperature controlled

environment and assembled in a clean room.

SPINDLE & HEADSTOCK

Main-Spindle Power & Torque Diagram

SL 2000 seriesSL 2000ASY SL 2000AYSL 2000BSY SL 2000BY

SL 2500 seriesSL 2500ASY SL 2500AYSL 2500BSY SL 2500BY

SL 2000ASY

SL 2500ASY/2500AY

SL 2000BSY

SL 2500BSY/2500BY

Pin Tube Rib Design for Minimal Thermal Growth

The pin tube rib design of the Headstock

ensures minimal thermal growth, and precision

(class P4) angular contact ball bearings in the

front and rear provides high rigidity for heavy-

duty machining and unsurpassed surface finish.

Torque=168.8 N.m(S2 60min.,S3 40%)

Torque=126.6 N.m(S1, Cont.)

Torque=208.1 N.m(S2 15min.,S3 25%)

18.5 kW

15 kW

SPINDLE SPEED[rpm]

POWER [KW]

10

2

3

45

10

20

30

30 50 100 300 500 849 1132 1981 4500

POWER [KW]

2

3

45

10

20

30

SPINDLE SPEED[rpm]10 30 50 100 425300 566 1698 4500

Torque=337.5 N.m(S2 60min.)

Torque=253.2 N.m(S1, Cont.)

Torque=416.3 N.m(S2 15min.,S3 25%)

18.5 kW

15 kW

POWER [KW]

2

3

45

10

20

30

SPINDLE SPEED[rpm]10 30 50 100 300 500 1000 2633 5000 10000

11 kW15 kW

18.5 kW

Torque=313.2 N.m

Torque=253.9 N.m

Torque=186.2 N.m

POWER [KW]

2

3

45

10

20

30

40

SPINDLE SPEED[rpm]10 30 50 100 300 500 1000 5000 10000

Torque=734.3 N. m

Torque=621.4 N. m

Torque=522.5 N. m

18.5 kW22 kW

26 kW

SL 2500ASY SL 2500BSY

Spindle Speed (8" Chuck)

Max 4,000 rpm

Ø78 mm


Max 3,500 rpm

Ø86 mm

•1988 - Started as Samsung Heavy Industries Machine Tools Business

•1989 - Horizontal and vertical machining center technology partnership with OKK Japan

•1991 - Turning center and vertical machining center technology partnership with Mori Seiki

•1996 - 5-sided processing center technology partnership with Toshiba

•1999 - Spun out from Samsung Aerospace Industries and established SMEC Co., Ltd

SMEC Company Engineering Machine Tools Samsung

- 30 degree torque tube type bed to support heavy duty turning

- Significantly reduced non-cutting time and efficient turning

- Low-center of gravity reducing vibration, thermal deformation and improving rigidity

Strongest in class with superb structural designSimultaneous heavy duty and precision turning

SL 2000/2500SY(Y) seriesY-axis Horizontal Turning center

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PL 2000Y/SY, 2500Y/SY is a heavy-duty, ultra precision Turning Center, combined with SMEC's advanced technological features.

Rapid traverse(X/Y/Z/B)

18/10/30/24 m/min (SL 2000SY/Y series)

18/12/24/24 m/min (SL 2500SY/Y series)

Max. Turning Length

490 mm (SL 2000SY/Y series)

520 mm (SL 2500ASY/BSY)

535 mm (SL 2500AY/BY)

Max. Turning Diameter

Ø395 mm (SL 2000SY/Y series)

Ø360 mm (SL 2500SY/Y series)

Ø45 mm

MOTOR SPEED[rpm]

OUTPUT [kW]

TORQUE [N.m]

59.7 N.m

43.8 N.m

High Accuracy, High Rigidity Sub-Spindle

Sub-Spindle & Headstock

Built-in Sub-Spindle Motor

The sub-spindle with full C-axis capability allows

milling, drilling and tapping on the back side

of parts, and a powerful 7.5kW Fanuc built-

in motor provides fast acceleration with high

torque (6kgf.m)

Servo Tailstock Interface

Tailstock positioning and quill thrust force are simple to set up using the specially designed

servo tailstock interface.

The high speed servo driven tailstock

offers high speed high precis ion

positioning and digitally controlled thrust

force settings. Quill thrust force can be

set according to part length & diameter.

This results in reduced down time and

increased manufacturing efficiency.

Precision angular contact ball bearings located in the front and double row cylindrical roller

bearings in the rear of the sub-spindle ensure heavy-duty cutting as well as unsurpassed

surface finish.


Max 6,000 rpmSub-Spindle Power & Torque Diagram

Spindle motor(Cont./Max.)

11/18.5 kW (SL 2000SY/Y series)

11/18.5 kW (SL 2500ASY/AY)

18.5/22 kW (SL 2500BSY/BY)

Spindle speed

6,000 rpm (SL 2000ASY/AY)

4,500 rpm (SL 2000BSY/BY)

4,000 rpm (SL 2500ASY/AY)

3,500 rpm (SL 2500BSY/BY)

Highly Reliable and Rigid Structural Design

· One piece Meehanite casting with heavily ribbed torque tube design

·Rigid bed supports for powerful cutting

·Excellent vibration dampening and thermal displacement design

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Rigid 30 degree Slant Bed

30 degree slant torque tube design bed and wide

guide slide way ensure long term rigidity and

machining accuracy.

Hexahedral Slide Way

Frame (X-axis)

Wide integral way is machined from

the casting, induction hardened and

precision ground to ensure long-

term rigidity, machining accuracy

and heavy-duty machining.

Pre-tensioned and

Double Anchored Ballscrews

All axes ballscrews are pre-tensioned, heat treated and

fixed by double anchors on both ends, providing ultimate

rigidity and minimal thermal growth.

Hexahedral Slide Way Frame

Swivel Operation Panel

Swivel operation panel of 10.4 inch color TFT LCD monitor can turn to

81 degree, providing operators with easy access to the control panel

while working on the machine.

Turret rotation, deceleration and clamp are all controlled by a reliable high torque servo

motor. Turret indexing is non-stop bi-directional with a 0.2 second next station index time.

Each turret station is capable of accepting both milling and turning tools.

Turret Torque Diagram

POWER [KW]

1

2

3

4

5

6

7

0

SPINDLE SPEED[rpm]

1000 1500 2000 3000 4000 5000

TORQUE [N. m]

20

10

30

40

S3 25% 5.5 kW30 Min. S3 60%

3.7 kWContinuous

35 N.m37.5 N.m

23.6 N.m

Y-Axis Machining

Y-axis adds integrated machining feature to a conventional turning center,

providing machining capability on the workpiece that is not parallel or

perpendicular to the spindle center line.

X axis

Sim

ula

tin

g a

xis

± 52.5 mm(SL 2000SY/Y series)

± 50 mm(SL 2500SY/Y series)

Y axis Rapid Travel

12 m/min

Y axis Travel

Synchronized C1 and C2-Axis Indexing

Synchronized C1-axis(main spindle) and C2-axis(sub-spindle)

indexing provides machining flexibility in a wide variety of workpiece

configurations. From simple turning and milling to multi-axis

simultaneous machining, all operations can be completed in one set-up.

Sub-Spindle Oil Cooling Unit Sup-spindle is surrounded by an oil jacket cooling system to

minimize thermal displacement and to ensure machining accuracy

regardless of different machining conditions.

Side milling

Off-center drilling

Bar machining with Y-axis control


Fast Indexing and Heavy-Duty Turret Design

The 12 station heavy-duty turret features a large

diameter 3-piece Curvic coupling and 7,816 lbs

of hydraulic clamp force. The heavy-duty design

provides high rigidity for heavy cutting, unsurpassed

surface finishes and long tool life.

Unit : inch

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High Precision Tooling System

Optional Accessories

Processing Speed


Tool Presetter

Chip ConveyorAuto Door Automatic Lubricator(STD.)

Parts Catcher

Heavy-duty cutting (O.D) <25mm×25mm qualified tool>

Turning Performance (material:SM45C) SL 2500SY

6 mm

Spindle speed

518 rpmCutting speed

120m/minDepth of cut

6 mm <Spindle Load 40%>Feedrate

0.3 mm/rev

Surface Roughness

10㎛

RoundnessCutting condition

Tool Diamond tool <nose radius 0.020 inch>

Material AL150<Aluminum>Cutting speed 230 m/minFeedrate 0.05 mm/revDepth of cut 0.1 mmOuter diameter 200 mmFilter 1-50Model : SL 2500ASY

2.1㎛ R y

12㎛

10㎛

-10㎛

-12㎛3.98mm

Peak To Valley=2.311㎛

0.35㎛(actual result)

Manual Guide i


CAP, DISCAK34.55M.0001.0-4EA

12(24)ST MILL TURRET(BMT55)

BACK, PLATEKBP55708-1EA

BACK, PLATEKBP65709-1EA

U-DRILL HOLDERML1C45905-2EA

DOUBLE U-DRILL HOLDERML1C45906-1EA

RADIAL DRIVEN HOLDERML2140807-2EA

AXIAL DRIVEN HOLDERML2140806-2EA

BLOCK & SUPPORT, CLAMPKCL768-1EAKCL769-1EA

OD HOLDERML2140812-1EA

FACE HOLDERML2140813-1EA

DOUBLE OD HOLDER (BOTH)ML1C45903-1EA

DOUBLE OD HOLDER (FRONT)ML1C45902-2EA




DRILL SOCKETSML1C04211(Ø40×MT.2)-1EAML1C04212(Ø40×MT.3)-1EA

BORING BAR SLEEVESML1C04201(Ø40×Ø10)-1EAML1C04202(Ø40×Ø12)-1EAML1C04203(Ø40×Ø16)-1EAML1C04204(Ø40×Ø20)-1EAML1C04205(Ø40×Ø25)-1EAML1C04206(Ø40×Ø32)-1EA

BORING BAR SLEEVESML1C04207(Ø25×Ø10)-1EAML1C04208(Ø25×Ø12)-1EAML1C04209(Ø25×Ø16)-1EAML1C04210(Ø25×Ø20)-1EA

MILLING COLLET

U-DRILL

□25×25 BITE TOOL

□20×20 BITE TOOL

ID BITE

ID BITE

ID BITEØ25

ID BITE(Ø40)

U-DRILL

DRILL

(ER25-Ø2~Ø16)

� : Standard Set Numbers

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- Leveling unit

- Main spindle orientation

- Chuck clamp foot switch

- Chuck clamp confirmation

- Chuck pressure switch

- Manual/Part list

- Safety precaution name plate

- Door interlock

- Hard jaw

- Side chip conveyor

- Rear chip conveyor with coolant tank

- Chip bucket

- Special chuck

- Dual pressure chucking

- Auto door

- Air gun

- Air blower

- Part catcher

- Oil skimmer

- Chuck coolant

- Shower coolant

- Coolant gun

- Coolant chiller

- Signal tower

(Yellow, Red, Green, Buzzer)

Standard Accessories Optional Accessories

Machine Dimensions Unit : mm

- Coolant unit (0.5bar-60Hz)

- Work light (Led lamp)

- Splash guard with side coolant tank

- Tool/Work box

- Hyd. Hollow chuck

8” (SL 2500A/AM)

10” (SL 2500B/BM, SL 3000A/AM)

12” (SL 3000B/BM)

- Soft jaw (1set)

Turret Head Interference Unit : mm

SL 2000SY/Y series

SL 2500SY/Y series

2,790 1,814

2,0

85

3,741 2,003

2,0

85

∅50

∅20

∅158.5

∅215.1

25

∅601.3

[Max. Tool Swing]

182.5 40 180 55

257.5 235 [X-axis Stroke]492.5

35

39.5

72

72

94

94

36

96

∅360

[Max. Turning Dia.]

∅50

1.18

94 ∅20

∅601.3

∅158.5

∅215.1

∅201.5

25

[Max. Turning Dia.]

182.5

96

80

35

40 180 55257.5 235 [X-axis Stroke]

492.5

35

∅360

[Max. Machining Dia.]

2.53

39.5 97

72

94

36

SL 2000SY

SL 2500Y

SL 2500SY


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Major Specifications

※Design and specifications subject to change without notice. •[ ] : Option

Work Range Unit : mm

580 [Z-axis Stroke)

580 [B-axis Stroke)9033157

125

9.5 10.8

2046.2

30 38

7 4

5660 34

860

Ø169 (6" Chuck)

Ø210 (8" Chuck)

235 [X-axis Stroke]

180

55

75

580 [Z-axis Stroke)

565 [B-axis Stroke)9033162

125 9.5

10.8

2046.2

30 387 4

5670 24

850

Ø169

(6"

Chu

ck)

Ø254

(10

" Chu

ck)

235

[X-a

xis S

troke

]18

055

75

580 [Z-axis Stroke)

580 [Tail Stock Stroke)198.5

60 92 56

235 [X-axis Stroke]

Ø210 (8" Chuck)

180

55

13

13.527.5

703519.5

75

580 [Z-axis Stroke)

580 [Tail Stock Stroke) 101.5188.5

70 82 56

235 [X-axis Stroke]

Ø254 (10" Chuck)

180

55

13

13.527.5

703519.5

75

SL 2000SY

SL 2500ASY

SL 2500AY

SL 2500BSY

SL 2500BY


DESCRIPTION SL 2000ASY SL 2000AY SL 2000BSY SL 2000BY

Capacity

Swing over the bed mm 650 650 650 650

Swing over the cross slide mm 540 540 540 540

Max. machining diameter mm 395 395 395 395

Max. machining length mm 490 490 490 490

Main Spindle

Chuck size inch 6 6 8 8

Speed rpm 6,000 6,000 4,500 4,500

Spindle nose ASA A2-5 A2-5 A2-6 A2-6

Bore diameter mm 61 61 76 76

Draw tube I.D. mm 52 52 68 68

Motor(30min/cont.) kW 11/18.5 11/18.5 11/18.5 11/18.5

Sub Spindle

Chuck size inch 6 - 6 -

Speed rpm 6,000 - 6,000 -

Spindle nose ASA A2-5 - A2-5 -

Bore diameter mm 45 - 45 -

Draw tube I.D. mm 36 - 36 -

Motor(30min/cont.) kW 5.5 / 9.0 - 5.5 / 9.0 -

Travel

X/Z/Y/B axis travel mm 235/105/580/580 235/105/580/580 235/105/580/580 235/105/580/580

X/Z/Y/B rapid traverse rate m/min 24/10/30/24 24/10/30/24 24/10/30/24 24/10/30/24

X/Z/Y/B feed motor kW 3/3/3/3 3/3/3/3 3/3/3/3 3/3/3/3

Turret

Number of tool positions st. 12[24] 12[24] 12[24] 12[24]

Indexing time sec 0.15 0.15 0.15 0.15

Shank size for square tool mm □25 □25 □25 □25

Shank diameter for boring bar mm 40 40 40 40

Live tool type BMT55 BMT55 BMT55 BMT55

Live tool speed rpm 5,000 5,000 5,000 5,000

Milling motor (30min/cont.) kW 3.7 / 5.5 3.7 / 5.5 3.7 / 5.5 3.7 / 5.5

ELECTRIC POWER SUPPLY kVA 43/220 45/220 50/220 50/220

REQUIRED FLOOR SPACE mm 2,790×1,752×2,085 2,790×1,752×2,085 2,790×1,752×2,085 2,790×1,752×2,085

MACHINE WEIGHT kg 5,600 5,500 5,700 5,600

CONTROLLER Fanuc 0i-TF

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NC Specifications / FANUC 0i-TFMajor Specifications

Item Description

Controlled axes

Controlled axes 2-axis(X,Z)

Max. simultaneously controlled axesPositioning(G00) / Linear Interpolation(G01)

Circular Interpolation(G02, G03)

Least input increment 0.001mm

Spindle function

Spindle speed control S5 (5 Digit)

Spindle speed override 50~120%

Spindle orientation M19

Feed function

Feedrate override (10% increase) 0~200%

Dwell G04

Reference position return G27, G28

Manual pulse generator 0.001/0.01/0.1mm

Dry run F0(Fine Feed), 25/50/100%

Rapid traverse override F0(Fine Feed), 25/50/100%

Tool function

Tool number command T2 (2 Digit)

Tool nose radius compensation G40 ~ G42

Tool offset pairs 128EA

Tool geometry / wear offset GEOMETRY & WEAR DATA

Programming function

Canned cycle G70~G72, G74~G76

Decimal point input Able to input up to decimal point

SUB program 4 phase

Work coordindate system G52~G59

Max program dimension ±99999.999mm

Tape Functions

M function M3 (3 digit)

Input code ISO/EIA auto recognition

I/O interface RS232C

Program storage space 1280M(512kb)

Number of stored programs 400ea

Other features

Display unit / MDI 10.4” color LCD / Soft input type MDI

Synchronized tapping Rigid tapping function

Background editing Program saving / editing during automatic operation

Backlash compensation Pitch error offset compensation for each axis

Search function Sequence / program number search

Safety function Emergency stop / overtravel

Program test function Machine Lock / Single Block

Control function Memory / MDI / Manual

Mirror image

Run hour and parts count display

Custom macro #100 ~ #199, #500 ~ #999


※Design and specifications subject to change without notice. •[ ] : Option

DESCRIPTION SL 2500ASY SL 2500AY SL 2500BSY SL 2500BY

Capacity

Swing over the bed mm 650 650 650 650

Swing over the cross slide mm 540 540 540 540

Max. machining diameter mm 360 360 360 360

Max. machining length mm 520 535 520 530

Main Spindle

Chuck size inch 8 8 10 10

Speed rpm 4,500 4,500 3,500 3,500

Spindle nose ASA A2-6 A2-6 A2-8 A2-8

Bore diameter mm 78 78 86 86

Draw tube I.D. mm 65 65 77 77

Motor(30min/cont.) kW 11/18.5 11/18.5 18.5/22 18.5/22

Sub Spindle

Chuck size inch 6 - 6[8] -

Speed rpm 6,000 - 6,000[4,500] -

Spindle nose ASA A2-5 - A2-5[A2-6] -

Bore diameter mm 45 - 45[61] -

Draw tube I.D. mm 36 - 36 [52] -

Motor(30min/cont.) kW 5.5/9.0 - 5.5/9.0[11/15] -

Travel

X/Z/Y/B axis travel {8"} mm 235/100/580/580 235/100/580/580235/100/580/565

{204/100/580/545}235/100/580/565

X/Z/Y/B rapid traverse rate m/min 18/12/24/24 18/12/24/24 18/12/24/24 18/12/24/24

X/Z/Y/B feed motor kW 3/3/4/4 3/3/4/4 3/3/4/4 3/3/4/4

Turret

Number of tool positions st. 12[24] 12[24] 12[24] 12[24]

Indexing time sec 0.2 0.2 0.2 0.2

Shank size for square tool mm □25 □25 □25 □25

Shank diameter for boring bar

mm 50 50 50 50

Live tool type BMT65 BMT65 BMT65 BMT65

Live tool speed rpm 5,000 5,000 5,000 5,000

Milling motor (30min/cont.) kW 3.7 / 5.5 3.7 / 5.5 3.7 / 5.5 3.7 / 5.5

ELECTRIC POWER SUPPLY kVA 43/220 45/220 50/220 50/220

REQUIRED FLOOR SPACE mm 3,603×1,930×2,085 3,603×1,930×2,085 3,603×1,930×2,085 3,603×1,930×2,085

MACHINE WEIGHT kg 6,100 6,000 6,200 6,100

CONTROLLER Fanuc 0i-TF

sl 2000/2500sy y seriesy) series.pdf · 2019-05-23 · smart one, global one smec machining tools...

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