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w w w . m a r i t i m e t r a n s p o r t r e s e a r c h . c o m
The Current and Future Agendas of
Maritime Transport Research 1998 - 2010
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The Current and Future Agendas of
Maritime Transport Research
An Analysis Based on Projects of the EU Fifth,
Sixth and Seventh Framework Programmes of
DG Research and Innovation
[iv]
This publication was produced by the Maritime
Policy Support (MARPOS) project consortium for
the European Commission‟s Directorate
General for Research and Innovation. The views
have not been adopted or in any way
approved by the European Commission and
should not be relied upon as a statement of the
views of the Directorate General for Research
and Innovation or the European Commission.
Manuscript completed in June 2011
[v]
Foreword The objective of MARPOS was to assist the European Commission in
the definition of the EU Maritime Transport Policy priorities by
consolidating and synthesizing research results of maritime transport
project. This was achieved by taking into account the WATERBORNE
Technology Platform‟s Strategic Research Agenda and other
initiatives and projects, making the research results available, and by
drawing conclusions concerning future research priorities for maritime
transport.
The work of MARPOS has highlighted the importance of research,
development and innovation for the continuing competitiveness of
the European maritime industry, particularly for the enabling skills and
knowledge base necessary to meet future challenges and opportunities. Focussing on the right
technologies and research priorities will not only support European polices, but it will also provide
opportunities for commercial success.
The work of MARPOS is timely, now that the Commission has adopted the “Innovation Union
flagship initiative” and its proposals for the future Common Strategic Framework for Research and
Innovation (CSF), as well as the Strategic Transport Technology Plan (STTP) to support its Transport
2050 Strategy.
In line with the Innovation Union principles, the STTP will underline that EU research must address
the full cycle of research, innovation and deployment in an integrated way. The focus should be
put on the most promising technologies and should bring together all the actors involved. The
Strategy also stresses that to be more effective, technological research needs to be
complemented with a systems‟ approach taking care of infrastructure and regulatory
requirements, coordination of multiple actors and large demonstration projects to encourage
market take-up.
The Transport 2050 Strategy, underlines that transport is still not sustainable. The Commission has
therefore set a series of targets for all transport modes including a reduction target of at least 60%
of greenhouse gas emissions by 2050 for the whole transport system. The target specific for
waterborne transport is a reduction of the EU CO2 emissions from maritime bunker fuels by 40%
(50% if possible) by 2050. Additional targets have also been set to improve the efficiency of
transport and reduce congestion with implications for the waterborne sector.
MARPOS has identified many future research needs and priorities for maritime transport. These
findings complement the work carried out by the CASMARE project, which continues the
coordination of Maritime R&D, and within the EMAR2RES project, which focuses on multi-
disciplinary research within the framework of the EU Strategy for Marine and Maritime Research.
In the coming years, the WATERBORNE community will play a critical role in helping to achieve
the “Europe 2020” objective of smart, sustainable and inclusive growth. Research and innovation
in this context are considered essential to address the dual challenges of societal and economic
progress. The future research needs and priorities identified by MARPOS will help contribute to the
delivery of the “Europe 2020” objective, particularly for Sustainable Waterborne Transport, in
accordance with the objectives of the recently published WATERBORNE Declaration.
Willem Laros
Chairman of the WATERBORNE Technology Platform
[vi]
Abbreviations
CGR Combustion Gas Recycling
CO2 Carbon dioxide
CSF Common Strategic Framework for Research and Innovation
EC European Commission
EGR Exhaust Gas recirculation
ERA-NET European Research Area Network
ETA Estimate Time of Arrival EU European Union
FP Framework Programme
GHG Green House Gas
GMA Gas metal-arc welding HFO Heavy Fuel Oil
ICT Information and Communication Technologies
IMO International Maritime Organization
IPR Intellectual Property Rights
IT Information Technology LCA Life Cycle Assessment
LPG Liquefied Petroleum Gas LNG Liquefied Natural Gas
MARPOS Maritime Policy Support Coordination/Support Action
MARTEC II Maritime Technologies ERA-NET
N&V Noise and Vibration
NOx Nitrogen oxides
N2 Nitrogen gas
PM Particulate matter
PSPC Performance Standards for Protective Coatings
REACH Registration, Evaluation, Authorisation and Restriction of Chemical
substances. EU Regulation on chemicals and their safe use (EC 1907/2006)
SCR Selective catalytic reduction
SOLAS International Convention for Safety of Life at Sea
SOx Sulphur oxides
STTP Strategic Transport Technology Plan
SURSHIP Survivability for ships project - Strategic European Research Cooperation
on Maritime Safety
STCW International Convention on Standards of Training, Certification &
Watchkeeping WATERBORNETP WATERBORNE Technology Platform
[vii]
Acknowledgements
The MARPOS project wishes to express its appreciation
to the European Commission for its support to the
consortium for its contribution to highlight the future
research priorities for European maritime transport. It is
also very grateful for the contributions to its work by
the members of the project consortium, the advisory
group, and by the wide range of organisations and
individuals, all of whom contributed willingly.
The MARPOS Maritime Transport Research Database
for the FP5, FP6, and FP7 projects considered in this
project is to be found on:
http://maritimetransportresearch.com/
MARPOS consortium:
Centre for Research and Technology Hellas /
Hellenic Institute of Transport, (CERTH/HIT) -
coordinator
European Council for Maritime Applied R&D
Association, (ECMAR)
Dutch Maritime Network, (DMN)
Fundacion de la Comunidad Valenciana para la
investigacion, promocion y estudios comerciales de
Valenciaport, (VPF)
Klaipeda Shipping Research Centre Data, (KSRC)
Institute for Shipping Economics and Logistics, (ISL)
KLTC – KSRC
[viii]
Table of Contents
Foreword .................................................................................................................................... v
Abbreviations ........................................................................................................................... vi
Acknowledgements ............................................................................................................... vii
Table of Contents ................................................................................................................... viii
List of Tables ............................................................................................................................. ix
List of Figures ............................................................................................................................ ix
Executive Summary .................................................................................................................. 1
1. Introduction ........................................................................................................................... 2 1.1 Definition of five research themes ...................................................................................................... 2
1.2 Structure of this document ................................................................................................................... 3
2. The Drivers of Maritime Research ........................................................................................ 4 2.1 Primary drivers ......................................................................................................................................... 4
2.2 Secondary drivers ................................................................................................................................... 5
3. Identifying Research Priorities and Needs in Maritime Transport ...................................... 7 3.1 Relating the European Union policy drivers of research with the
WATERBORNETP key priorities .................................................................................................................. 7
3.2 Research priorities that emerge from the MARTEC II and SURSHIP projects ............................... 7
3.3 Maritime transport research needs and objectives ........................................................................ 9
4. Maritime Transport Research Priorities of the EU’s 5th, 6thand 7th FPs .............................. 17 4.1 Objectives of the EU‟s Framework Programmes in maritime research ..................................... 17
4.2 An analysis of the EU‟s Framework Programmes in maritime research .................................... 19
4.3 A financial analysis of the EU‟s Framework Programmes in maritime research ...................... 25
4.4 An evaluation of the success of implementation and industry take-up of
the EU‟s Framework Programmes in maritime research .............................................................. 27
5 Technology Gap Analysis in Maritime Transport Research ............................................. 29 5.1 Methodology of the Technology Gap Analysis ............................................................................. 29
5.2 The Results of the Technology Gap Analysis ................................................................................... 29 5.2.1.1 COM-1-1 Innovative ship concepts ........................................................................................................ 32
5.2.1.2 COM-1-2 Competitive ship operations and e-maritime ..................................................................... 33
5.2.1.3 COM-1-3 Ship-shore interfaces and port operations ........................................................................... 36
5.2.2.1 COM-2-1 Design tools for structural reliability ........................................................................................ 38
5.2.2.2. COM-2-2 Design tool integration ............................................................................................................ 39
5.2.3.1 COM-3-1 Structural materials and material combinations ................................................................. 40
5.2.3.2 COM-3-2 Coating and coating processes ............................................................................................ 42
5.2.3.3 COM-3-3 Production techniques and equipment ............................................................................... 43
5.2.3.4 COM-3-4 Production organisation .......................................................................................................... 44
5.2.4.1 COM-4-1 Inspection and maintenance................................................................................................. 46
5.2.4.2 COM-4-2 Repair, retrofitting and dismantling ....................................................................................... 47
5.2.4.3 COM-4-3 Life cycle approaches ............................................................................................................. 49
5.2.5.1 ENV-1-1 Alternative fuels ........................................................................................................................... 50
5.2.5.2 ENV-1-2 After treatment of exhaust gases ............................................................................................. 51
5.2.5.3 ENV-1-3 Low emission engines ................................................................................................................. 52
5.2.5.4 ENV-1-4 Green ship operations ................................................................................................................ 53
5.2.6.1 ENV-2-1 Reducing airborne and underwater noise ............................................................................. 55
5.2.6.2 ENV-2-2 Reduced emissions from paints ................................................................................................ 55
5.2.9.1 ENE-1-1 Resistance and drag ................................................................................................................... 57
5.2.9.2 ENE-1-2 Propulsion ...................................................................................................................................... 59
5.2.10.1 ENE-2-1 Engines ......................................................................................................................................... 60
5.2.10.2 ENE-2-2 Advanced energy sources and energy management...................................................... 61
5.2.11.1 SAF-1 Design for safety ............................................................................................................................ 62
5.2.11.2 SAF-2 Safe ship operation ....................................................................................................................... 65
5.2.11.3 SAF-3 Security ............................................................................................................................................ 66
5.2.12.1 HUM-1 Decision support systems ........................................................................................................... 67
5.2.12.2 HUM-2 Improving passenger comfort ................................................................................................... 68
6. Proposed Themes and Actions for Future Maritime Transport Research ........................ 70 6.1 Priorities for future maritime transport research themes ............................................................... 70
6.2 Recommendations for research actions ......................................................................................... 75
[ix]
List of Tables Table 1: Research priority themes as identified in the Waterborne Vision ............................. 8
Table 2: Future research objectives based on WATERBORNETP MARTEC II and SURSHIP .... 10
Table 3: The detailed maritime transport research needs ...................................................... 11
Table 4: Maritime transport research topics addressed in the 5th, 6th and 7th Framework
Programmes .................................................................................................................... 20
Table 5: Maritime projects and funding per instrument in the 5th, 6th and the first three
calls of the 7th Framework Programmes...................................................................... 26
Table 6: European Union maritime projects by implementation of results ........................... 28
Table 7: Technical clusters and sub-clusters of the MARPOS priorities .................................. 30
Table 8: Recommended research priorities for maritime transport ....................................... 70
List of Figures Figure 1: Primary and secondary research drivers for maritime transport
research and development ......................................................................................... 4
Figure 2: MARTEC II research priority areas ................................................................................ 9
Figure 3: Number of maritime projects per theme ................................................................. 26
Figure 4: EU funding per theme for maritime transport research
projects in the 5th, 6th and 7th FP ................................................................................. 27
Figure 5: A crude oil carrier in a northern sea route ............................................................... 35
Figure 6: Laser3 - welding of metallic lightweight sandwich panels .................................... 40
Figure 7: Ship‟s Emissions ............................................................................................................. 61
Figure 8: Average abatement curves for world shipping fleet 2030 .................................... 54
Figure 9: CFD prediction of Cavitation inception on propeller and rudder ....................... 59
[1]
Executive Summary
This document provides an overview of the technology products that have been developed
over the last decade by the maritime transport research projects co-funded by the DG
Research and Innovation under the 5th, 6
th Framework Programmes and the first three calls of
the 7th Framework Programme.
To better analyse and present the projects’ results in a systematic way, five maritime transport
themes have been considered, namely competitiveness, energy, environment, safety &
security and human factors. The research priorities set in the last three Framework
Programmes (FPs) have been investigated and the evolution of maritime transport research is
presented. Furthermore, the successful implementation and the industrial uptake of the
projects’ final outputs have been identified through personal interviews.
The analysis of maritime transport research through the three FPs provided the basis for
performing a technology gap analysis by comparing challenges, research targets and visionary
goals with the research work that has been conducted over the last decade and considering the
WATERBORNETP
Strategic Research Agenda. The gap analysis, which was based on the
needs of the maritime transport industry, identified future technology and knowledge
development, future research needs and the potential impacts of future research.
Through this analysis a comprehensive and holistic view on future maritime transport
research and priority lines is provided. The analysis comes as a timely contribution to the
preparation of the next EU Research and Innovation Framework Programme.
Details information on the research projects supported by EU funding is to be found on
http://www.maritimetransportresearch.com
[2]
1. Introduction Maritime transport is a key contributing factor to the economic success and
prosperity of the European Union and an important source of revenue and
employment. It is a major industry with direct impact on the economy and society.
Today, almost 90% of the EU external trade is seaborne while short sea shipping
represents 40% of intra-European freight (in tonne-kilometres). Furthermore, each year
more than 400 million passengers pass through European ports, which remain some of
the busiest in the world.
It is expected that international trade will continue to grow in the near future, despite
the challenges facing the maritime transport industry as a result of the recent
economic crisis. To accommodate this growth, the maritime transport system has to
remain competitive and deliver its promised advantages and efficiencies.
The European Commission has recognised the importance of maritime transport as
an economic engine for Europe. From 1994 when the 4th Framework Programme
(FP4) was published, to the initiation of the European Research Area in 2000 and the
current 7th Framework Programme, the Commission has been consistently providing
support by providing funding for research activities. This support is anticipated to
continue in the next Framework Programme.
This document has the objective to assess the direction and performance of the past
EU funded projects on maritime transport research as part of the 5th, 6th and 7th
Framework Programmes (FP5, FP6 and FP71), which were funded by the EU under the
responsibility of DG Research and Innovation2. This has been achieved by analysing
the research needs of both the maritime industry as well as the policy objectives of
the European Union. Furthermore, through a gap analysis suggestions emerged for
research priorities that can be included in the next EU Framework Programme.
1.1 Definition of five research themes
To better summarise and present the research priorities for the maritime transport
sector in a systematic way, five major themes have been considered:
competitiveness, environment, energy, safety & security and human factors. The
definitions of the five themes that have been produced by the MARPOS consortium
are as follows:
Competitiveness The theme competitiveness of maritime transport means the ability to ensure
sustainable, efficient and affordable maritime transport services. Competitiveness
shall be strengthened by innovative and improved services and systems in maritime
transport in order to meet the requirements from the demand side, and to provide
adequate capital return for the maritime transport actors.
Against this background, competitiveness in the context of the EU Framework
Programmes also refers to modal competition in order to improve the
competitiveness of maritime transport.
Environment The environment theme refers to projects that contribute to a reduction of negative
impacts to the environment like water pollution, air pollution, ground pollution and
noise as these relate to both vessel and port operations.
1 For FP7 only the first three calls have been analysed.
2 Formerly, DG Research.
[3]
Energy The theme energy refers to projects that optimise the use of energy in maritime
transport. This includes fuel consumption for vessel and port operations as well as
alternatives in the energy provision for the operational business.
Safety and Security Safety refers to projects dealing with new developed technologies and intelligent
systems that protect seafarers and dock workers as well as vessels and port
infrastructure against acknowledged risks and dangers that occur during the
transport operation system.
Security refers to projects dealing with newly developed technologies and intelligent
systems related to the protection of seafarers and dock workers; it also refers to
security of vessels and port infrastructure against unauthorised and unexpected
actions of any kind.
Human Factors The theme on human factors refers to qualification, training of seafarers and dock
workers, as well as to issues concerning related working conditions and safety on ships
and in ports.
1.2 Structure of this document
The structure of this document is based on a four stage strategy to reach the goal of
providing robust recommendations for future maritime transport research priorities.
initial analysis of the drivers of maritime research;
identification of current research priorities and needs in maritime transport;
analysis of past and current EU funded maritime research projects (part of the 5th,
6th and 7th Framework Programmes); and
a Technology Gap Analysis undertaken by industry experts.
Initially an analysis was made of the drivers of maritime research. The main drivers
were divided into primary (global ones, such as the world economy or societal
needs) and secondary ones (accidents, legislation, etc.).
Thereafter, an identification of the priorities of maritime transport research was made,
taking into account the research themes that were already included in the current
and subsequent EU Framework Programme calls, as well as in the WATERBORNETP
Strategic Research Agenda. The outcome was the creation of future research
objectives based on research drivers and policy objectives.
A more detailed analysis was also undertaken of the results of maritime transport
research projects co-financed by the EC DG Research and Innovation under the 5th,
6th and 7th Framework Programmes. For each project, an analysis was made of the
research priorities addressed and their outcomes, with an emphasis on technological
developments. A classification/clustering of research outcomes was also undertaken,
as well as an evaluation of the implementation success of the project‟s technological
innovations.
The combined analysis of the future research objectives and the research analysis of
the EU Framework Programmes were then presented to industry experts who re-
clustered the technological outcomes based on their industrial experience. This re-
clustering served as basis for a Technology Gap Analysis, which was also undertaken
by industry experts, with a five to ten year horizon.
Based on this Technology Gap Analysis it has been possible to map out an agenda of
the future direction and needs of maritime transport research for the European Union.
[4]
2. The Drivers of Maritime Research Global challenges and societal needs are the primary drivers of strategic research.
There are, however, a number of secondary drivers, as shown in figure 1, such as local
policy priorities, accidents and their prevention and economic conditions, which play
a significant role in setting the research agenda.
Figure 1 Primary and secondary research drivers for maritime transport research and
development
2.1 Primary drivers
In Europe, the maritime transport research priorities primary drivers are composed of a
mixture of global events and European Union policies. Competitiveness, the
environment and safety are key elements of these.
2.1.1 Global challenges The most important global challenges with relevance to maritime transport research
include global warming and climate change; sustainable eco-systems and
biodiversity; the shortage of worldwide resources (including energy) and the
increasing worldwide demand for these resources; and globalisation of the economy.
The recent economic downturn in the global economy has affected the European
maritime industry, with a negative impact on all related activities. At the same time,
globalisation, pressure on resources, and climate change are intensifying.
Global challenges drive three principal types of research:
Research to understand the nature of global challenges and to identify the
mechanisms to properly react on them, without creating new problems and
challenges;
Global Challenges and Society Needs
(Primary Research Drivers)
Secondary Drivers and Factors influencing Research and Development
Legislation, Policies and Rules:
IMO Conventions,
Resolutions and Guidelines
EU Regulations, Directives
and Policies
Classification Society Rules
Policy Priorities (local)
Accidents and Events
Market Developments
[5]
Research to develop and implement the proper mechanisms (legislation, tax
mechanisms etc) to stimulate reaction on global challenges;
Research on technologies to counter-act global threats and challenges.
Furthermore, the economic downturn drives three main developments in the
maritime world, which need to be considered in future research:
Increased global competition in the traditional markets of the European maritime
manufacturing industry, with continuous pressure on efficiency and cost reduction.
An increased competition on the maritime transport market along with upcoming
environmental rules and regulations, which force ship operators to improve the life
cycle performance of their ships.
The increased exploitation of marine renewable energies and other resources
requires dedicated ships and other equipment, suitable for efficient operation in
harsh environments.
2.1.2 Societal Needs Societal needs are the demand of the society for goods and services which will
ensure the maintenance and improvement of the quality of life. Often only limited
policy intervention is needed to satisfy societal demands if the market mechanisms
are working properly. It is however important to note that the free market operates
only in certain parts of the world, and even then it may not operate unhindered by
governmental or monopolistic intervention.
Important societal needs for Europe from the perspective of maritime transport
research are:
A sustainable and competitive transport infrastructure and operations to secure
external trade as well as the mobility of people and goods within Europe;
Safety and security of European citizens to ensure health and well being;
Competitiveness of the European industry to ensure economic growth and
Quality of Life of European citizens, which includes satisfying jobs, human working
environments, as well as leisure opportunities for all citizens, and also considering
an ever increasing aging population.
Along with the above mentioned strategic drivers, there are secondary drivers which
have a more direct impact on European research.
2.2 Secondary drivers
2.2.1 Accidents and safety While a comprehensive strategic research agenda should allow to foresee and to
pro-actively react on potential threats, it will always be necessary to quickly react on
new or unidentified threats and challenges, which then become short-term research
drivers. Thus, the accidents of ERIKA and PRESTIGE have triggered a number of
research projects on oil spill removal and structural integrity. Moreover, the sinking of
ESTONIA initiated a variety of research projects on stability, which only after the
accident found a more prominent reflection in the research strategies.
The safety performance of commercial shipping has significantly improved over a
sustained period. This has been achieved by implementing a range of measures,
including improved standards for new construction and maintenance and the tighter
regulatory intervention, such as the introduction of enhanced survey regimes and the
focus on port state control inspections. Maritime operations have undoubtedly
become safer and cleaner, but the maritime industry still faces pressures to improve
its performance. The future challenge for ship safety is the result of “zero tolerance”
by society, of maritime accidents and pollution incidents.
[6]
2.2.2 Legislation Legislation is an important secondary research driver. The rules and regulations
governing the maritime sector are issued mainly by the following authorities:
IMO (International Maritime Organization) Regulations and Resolutions,
ILO (International Labour Organisation) Legislation
Classification Society Rules
At European level, several directives had an importance on the research priorities:
Directive 98/18/EC on harmonising safety standards for all new and existing
passenger vessels, and high speed craft engaged on domestic voyages.
The adoption of two legislative packages on maritime safety (the so-called ERIKA I
and II packages).
Directive 2005/33/EC whose main objective is to reduce ships' emissions of SO2,
NOX, primary particles, CO2, and to eliminate emissions of ozone-depleting
substances.
2.2.3 Policy priorities in Europe The European Union produces policy guidance and direction that directly affects the
transport maritime agenda. The 2011 White Paper “Roadmap to a Single European
Transport Area” provides the overview for the transport policies of the coming
decade. Maritime transport is mentioned specifically in terms of safety and social
policy. Naturally the White Paper also is affected by the other European policies, such
as the environmental policy, energy and economy (Europe 2020). The need for the
creation of a “common maritime space” for a safe and secure transport maritime
sector is specifically highlighted in the White paper on Transport as well as the
creation of a social agenda focusing on labour conditions.
Furthermore, previous to the publication of the 2011 White Paper on Transport, other
significant and influential policy initiatives had a direct impact on maritime research.
The most significant of these have been:
The Integrated Maritime Policy for the European Union (2007), which is based on
the recognition that all matters relating to Europe‟s oceans and seas are
interlinked, and that sea-related polices must be developed in a joined up way if
we are to reap the desired results.
The Commission‟s European Strategy for Marine and Maritime Research (ESMMR,
2008), which was influenced by the Galway (2004) and Aberdeen (2007)
Declarations, is of particular importance as far as maritime research, development
and innovation is concerned. This strategy sets out an agenda, which includes
enhanced integration of synergies between EU and Member States research and
funding programmes, addressing regional and global challenges (e.g. climate
change, sustainable fisheries, pollution, etc).
The Energy from Renewable Sources Directive on the promotion of the use of
energy from renewable sources 2009/28/EC sets ambitious targets for all Member
States, with the objective that the EU will reach a 20% share of energy from
renewable sources from 2020 and a 10% share of renewable energy specifically in
the transport sector.
In Europe, national and regional policy priorities may vary due to different economic
and industrial conditions and societal needs. In practice, this may lead to a certain
fragmentation of maritime research and to some duplication of efforts. In order to
limit this fragmentation and duplication of research efforts and optimise the use of
public funding, the EU is supporting the coordination and cooperation of national
and regional programmes through the ERA-NET scheme3.
3 See http://ec.europa.eu/research/fp7/index_en.cfm?pg=eranet-projects-home
[7]
3. Identifying Research Priorities
and Needs in Maritime Transport
This Chapter outlines the research priorities based on the investigation of research
drivers, the priorities deriving from European Union policies and the key priorities of the
WATERBORNETP Strategic Research Agenda. An analysis of all of these allows us to
develop an initial identification of research priorities and needs in maritime transport.
In this section, the maritime transport research drivers are related to the
WATERBORNETP Strategic Research Agenda, the SURSHIP and MARTEC II projects.
From this analysis an initial categorisation was created of the maritime transport
research needs for Europe.
3.1 Relating the European Union policy drivers of
research with the WATERBORNETP key priorities
The WATERBORNETP Technology Platform was launched in January 2005 and was
followed by the first WATERBORNETP Strategic Research Agenda in 2007. This Strategic
Research Agenda has now been reviewed and updated to reflect developments in
the maritime sector and new environmental and economic challenges, since the
publication of the first issue. The changes include an increased priority on CO2
reduction, the growing offshore renewable energy market and refitting existing ships
to accelerate the introduction of the environmental and economic benefits of new
technology.
The WATERBORNETP Strategic Research Agenda addresses the innovation challenges
in the next 15 years, summarised under the 3 pillars of the Waterborne Vision 2020:
Safe, Sustainable and Efficient Waterborne Operations,
A Competitive European Maritime Industry, and
Manage and Facilitate Growth and Changing Trade Patterns.
The key priority themes for research, development and innovation priority areas that
have now been identified for the 3 pillars of the Waterborne Vision 2020 are grouped
under the headings presented in table 1.
3.2 Research priorities that emerge from the MARTEC
II and SURSHIP projects
Further to WATERBORNETP there are two other noteworthy European initiatives in
defining a maritime research agenda, MARTEC II and SURSHIP.
3.2.1 MARTEC II The MARTEC II
4 - Maritime Technologies ERA-NET is a network and partnership of key
funding agencies and ministries. This network, in co-operation with the European
industrial maritime cluster and other relevant stakeholders, intend to work out a
strategy for future maritime technological research funding through trans-national
programmes and calls, which are coherent with the European research policy and
the strengthening of the European Research Area.
4 See http://www.martec-era.net/
[8]
The objectives of MARTEC II and WATERBORNETP are similar5: MARTEC II is seeking to
“achieve the understanding and the tools for establishing and maintaining a
coherent and sustainable R&D strategy across relevant ministries, funding bodies and
organisations in the European maritime sector”, whereas the WATERBORNETP has
produced a Strategic Research Agenda and Implementation Plan, through
cooperation with industry, academia and government agencies.
MARTEC II has a number of priority areas for research and development, representing
the National Programmes of the MARTEC II participants as can be seen from the
figure below.
Table 1 Research priority themes as identified in the Waterborne Vision
Sa
fe, Su
sta
ina
ble
an
d E
ffic
ien
t W
ate
rbo
rne
Op
era
tio
ns
Implementing Goal-Based /
Risk-Based Frameworks for Cost
Efficient Safety
Implementing Risk-Based Regulation &
Approval
Implementing Risk-based Design
The “Zero Accidents” Target
Improving Vessel Usability &
Maintainability
New Systems & Procedures for Safe
Waterborne Operations
Enhanced Vessel Operations under
Severe Conditions
The “Crashworthy” Vessel
Collision & Grounding Scenario Research
Failure Mechanisms Research &
Modelling
Enhanced Waterborne Security
Monitoring & Data Logging
Simulation Support & Identification of
Vulnerability Issues
Development of Efficient & Economically
Viable Security Strategies Equipment &
Specialised Vessels
A C
om
pe
titive
Eu
rop
ea
n
Ma
ritim
e In
du
stry
Innovative Vessels and Floating
Structures
Life Cycle Philosophy
Design Innovation & Systems
Optimisation
Innovative Marine Equipment
and Systems Intelligent Data Management
Tools for Accelerated
Innovation
Tools for Design & Analysis
Simulation Software for Process
Acceleration & Minimising Risk
Effective Waterborne
Operations Automation & Platform Management
Technologies for New and
Extended Marine Operations Procedures & Support Tools
Ma
na
ge
&
Fa
cili
tate
Gro
wth
an
d C
ha
ng
ing
Tra
de
Pa
tte
rns
More Effective Ports and
Infrastructure
Automatic Operations
New Generation Inland Navigation
Intelligent Transportation
Technologies and Integrated
ICT solutions
Traffic Management Strategies Decision Support Systems & ICT
5 MARTEC D4.2: Programs managers mobility plan, 2010
[9]
Priority Area /
Country DE
ES
PL
FR
FI
DK
UK
NL
NO
SE
RO
IS
LT
ERA-NET
shipbuilding – new ship
types, structures, ship design
shipbuilding - production
process and technology
maritime equipment and
services
ship and port operation
services
inland water and
intermodal transport
Transport
offshore industry / offshore
technology
offshore structures for
renewable energy
HY – CO
INNER
FENCO
polar technology EUROPOL
AR
fishing / aquaculture MARIFISH
safety
security EU - SEC
environmental and climate
impact
AMPERA
SEASERA
human elements
Figure 2: MARTEC II research priority areas
3.2.2 SURSHIP SURSHIP, Strategic European Research Cooperation on Maritime Safety, is a
coordinated concept involving eight EU-member states, and one of the ERA-NET
Transport Action Groups. It is a cooperative research project network built to improve
technologies for prediction of risks, safety and survivability of ships and to apply the
knowledge into designs and rules. The focus in SURSHIP projects is on improved
strategic rule making regarding passenger ships such as ROPAX and Cruising ROPAX
vessels. Improvement of technologies for prediction of safety and security
performance and application of the knowledge are important aspects.
SURSHIP‟s strategic objectives are to strengthen the competitiveness of the
European maritime industry, to support national authorities to provide inputs to IMO,
and to provide recommendations to the international maritime industry and
authorities for higher standards for building safer ships and for cleaner oceans.
Most of the projects under the SURSHIP umbrella are nationally funded although some
projects are internationally funded. A central part of the SURSHIP model is the
openness of the results. All important reports are accessible to the public at the
SURSHIP web site www.surship.eu.
3.3 Maritime transport research needs and
objectives
Maritime transport research is driven by a variety of factors, which interact in different
dimensions and levels. By relating research drivers, policy objectives and the key
priorities of the WATERBORNETP Strategic Research Agenda as well as the MARTEC II
and SURSHIP project results, it was possible to derive a more precise identification of
the future research objectives of maritime transport in the European Union albeit at a
generalised level.
[10]
This process primarily translated global and societal needs into maritime transport
research needs in a systematic way. The classification and identification of the
research objectives related to this document‟s five research themes
(competitiveness, energy challenges; environmental challenges; safety and security
challenges; and human challenges), are as shown in the following table.
Table 2: Future research objectives based on WATERBORNETP MARTEC II and SURSHIP
Competitiveness: Meeting Europe‟s Transport Demand of the Future
Objective to create the technical foundations to:
Secure the transport of European imports and exports in a global market;
Ensure mobility of people and goods to satisfy increasing transport demand;
Support modal shift to waterborne transport as an economic and environmentally
friendly transport mode by increasing the volume of short sea and inland
waterway shipping by at least 20%;
Increase the productivity and reduce construction cost of the European
shipbuilding sector in complex ships by 50%;
Ensure competitiveness of maritime transport and offshore services at global scale;
Reduce time to market innovative products and process technologies by at least
30%.
Energy: Securing Europe‟s demand for Energy and Resources in the Future
Objective to create the technical conditions to:
Facilitate the exploitation of new energy sources and resources from the oceans;
Support the efficient and sustainable use of energy and resources;
Increase the overall energy efficiency of ships by at least 40%;
Increase the share of marine renewable energy by 50%;
Environment: Reducing maritime emissions and the environmental footprint of
maritime operations to counter act climate change
Objective to create the technical foundations to:
Increase the share of environmentally friendly (gas) and renewable energies in
ships by at least 20%.
Reduce the amount of GHG emissions by ships by at least 40%;
Reduce the maritime pollutions by accidents and operation by 50%.
Safety and Security: Ensuring maritime Safety and Security
Objective to create the technical foundations to:
Reduce the risk of fatal accidents in maritime operations by at least 20% aiming to
achieve in the longer term a “0” accident target.
Human Factors: Sustainable Human resources and Quality of Life for European
Citizens
Objective to create the technical conditions to:
Improve working conditions;
Ensure knowledge building, spreading and application in the maritime sector;
Improve passenger comfort as well as leisure opportunities for European citizens;
Cope with the demand of elderly passengers.
Based on the classification described above and following a brainstorming process
with industry experts, a series of sub-objectives and maritime challenges to be
addressed by research were derived, which can be considered as the “maritime
transport research needs”. These are depicted in the following table.
[11]
Table 3: The detailed maritime transport research needs O
bje
ctiv
e
Su
b-
ob
jec
tiv
es
Ma
ritim
e
tra
nsp
ort
ch
alle
ng
es
Maritime transport research needs
Me
etin
g F
utu
re T
ran
spo
rt D
em
an
ds Se
cu
rin
g
Eu
rop
ea
n In
-
an
d E
xp
ort
on
Glo
ba
l Sc
ale
A c
om
pe
titive
an
d s
ust
ain
ab
le
Eu
rop
ea
n d
ee
p
sea
fle
et
competitive and sustainable ships and ship systems
E-navigation
Sustainable ports and sea ways
Se
cu
rin
g M
ob
ility
of
Go
od
s a
nd
Pa
sse
ng
ers
with
in E
uro
pe
A c
om
pe
titive
an
d s
ust
ain
ab
le
inla
nd
an
d s
ho
rt
sea
fle
et
competitive and sustainable ships and ship systems
E-navigation
Solutions for improved Intermodality in door to door
transport chains
Su
sta
ina
ble
Urb
an
Mo
bili
ty
Su
sta
ina
ble
solu
tio
ns
for
urb
an
an
d lo
ca
l
wa
terb
orn
e
tra
nsp
ort
competitive and sustainable ships and ship systems
Transport information systems
Concepts for integration of waterborne transport into
urban transport chains
Str
en
gth
en
ing
Co
mp
etiti
ve
ne
ss
A C
om
pe
titive
In
du
stry
to
se
cu
re J
OB
S
Co
mp
etitive
Sh
ip D
esi
gn
First principle design methods and tools
Integration of Design tools and Tool platforms
Tools for hydrodynamic optimisation
Tools for overall energy management and balance
Modular design for easy refurbishment
Improved refurbishment processes
Processes and solutions for environmentally sound
recycling and dismantling
New materials and material mixtures
[12]
Ob
jec
tiv
e
Su
b-
ob
jec
tiv
es
Ma
ritim
e
tra
nsp
ort
ch
alle
ng
es
Maritime transport research needs Str
en
gth
en
ing
Co
mp
etitive
ne
ss
A C
om
pe
titive
In
du
stry
to
se
cu
re J
OB
S Co
mp
etitive
Sh
ip P
rod
uc
tio
n
New production processes and equipment for
mechanisation and automation in hull production
Methods and tools for outfitting mechanisation and
pre-outfitting
Innovative Joining Processes for new materials and
with low heat input
Accuracy control and shrinkage management
Integrated production chains including yards and
subcontractors
Co
mp
etitive
Sh
ip O
pe
ratio
n E-navigation and fleet management - see TRANSPORT
Efficient ports and infrastructure - see TRANSPORT
Competitive and sustainable ships and ship systems
Onboard automation, easy maintenance and
housekeeping
Efficient processes and equipment for maintenance,
refurbishment and repair
Efficient dismantling and recycling processes
Co
mp
etiti-
ve
Off
sho
re
Op
era
tio
ns
Efficient processes and tools for the production,
installation, service, retrofit and dismantling of offshore
devices
Leve
l
Pla
yin
g F
ield
an
d IP
R
Pro
tec
tio
n
Sound quality and safety standards
Mechanisms and tools for IPR protection
KN
OW
LED
GE S
oc
iety
Imp
rove
d
Kn
ow
led
ge
Ma
na
ge
-
me
nt
to
red
uc
e t
ime
to m
ark
et Knowledge Management Methods and Tools
Virtual and augmented reality tools
Inn
ova
tive
inte
gra
ted
life
cyc
le
serv
ice
s
invo
lvin
g
ac
tors
alo
ng
the
life
cyc
le Life cycle Performance Assessment methods and tools
Integrated life cycle services and business concepts
[13]
Ob
jec
tiv
e
Su
b-
ob
jec
tiv
es
Ma
ritim
e
tra
nsp
ort
ch
alle
ng
es
Maritime transport research needs
Se
cu
rin
g t
he
De
ma
nd
fo
r EN
ER
GY
an
d R
ESO
UR
CES
Exp
lorin
g n
ew
an
d r
en
ew
ab
le e
ne
rgy s
ou
rce
s a
nd
re
sou
rce
s
De
ep
Se
a
Re
sou
rce
Exp
lora
tio
n
an
d
Exp
loita
tio
n
New techniques and equipment for deep sea exploration
and exploitation
New business models and work sharing in deep sea
exploitation
Ha
rve
stin
g o
ffsh
ore
win
d a
nd
oth
er
ma
rin
e r
en
ew
ab
le e
ne
rgy
sou
rce
s
Innovative Concepts and equipment for single use offshore
energy production
Multi-use concepts and modular equipment for offshore
services
Innovative concepts and solutions for offshore logistics,
maintenance and retrofitting, dismantling
New business models and work sharing for offshore services
Safety of offshore devices
New materials for operation in extreme weather conditions
Tra
nsp
ort
of
oc
ea
nic
re
sou
rce
s
an
d e
ne
rgy t
o t
he
co
nsu
me
rs
New ships for offshore installation, service and dismantling
New ships for the transport of gas and oceanic resources
New concepts for storage and transport of ocean energy
New ports and cargo handling for marine resources and
offshore energy
Re
du
ctio
n o
f En
erg
y a
nd
Re
sou
rce
De
ma
nd
by
be
tte
r Eff
icie
nc
y
En
erg
y e
ffic
ien
t sh
ips Low drag and resistance
Energy efficient engines
Energy efficient equipment (energy consumers)
Lightweight structures to improve payload to weight ratio
Overall energy balancing and management
En
erg
y e
ffic
ien
t
off
sho
re d
evic
es Low drag and resistance
Energy efficient engines
Energy efficient equipment (energy consumers)
Overall energy balancing and management
[14]
Ob
jec
tiv
e
Su
b-
ob
jec
tiv
es
Ma
ritim
e
tra
nsp
ort
ch
alle
ng
es
Maritime transport research needs
Glo
ba
l C
lima
te C
ha
ng
e a
nd
su
sta
ina
ble
Ec
osy
ste
ms
Re
du
ctio
n o
f G
HG
em
issi
on
s
Low
em
issi
on
sh
ips
Renewable energy sources (non fossil) and storage
Gas fuelled engines and storage of gas onboard
Efficient emission post treatment
Overall energy balance and management
Solutions for reduced noise emissions into air and water
Re
du
ce
d e
nviro
nm
en
tal im
pa
ct
fro
m
cra
dle
to
gra
ve
en
viro
nm
en
tally
frie
nd
ly m
ate
ria
ls f
or
ma
ritim
e c
on
ditio
ns
Environmentally friendly materials for ships
Environmentally friendly lubricants
Re-useable and recyclable materials
Assessment methods for the environmental footprint of
materials from cradle to grave
Modular design for easy refurbishment
Improved refurbishment processes
Processes and solutions for environmentally sound recycling
and dismantling
Leve
l p
layin
g f
ield
Ma
ritim
e R
ule
s a
nd
Leg
isla
tio
n f
or
red
uc
ed
en
viro
nm
en
tal im
pa
ct
Technical support to legislation
[15]
Ob
jec
tiv
e
Su
b-
ob
jec
tiv
es
Ma
ritim
e
tra
nsp
ort
ch
alle
ng
es
Maritime transport research needs
En
surin
g S
afe
ty a
nd
Se
cu
rity
En
ha
nc
ed
Sa
fety
Ma
ritim
e
Ru
les
an
d
leg
isla
tio
n f
or
imp
rove
d
safe
ty
Technical support to legislation Sa
fe D
esi
gn
an
d P
rod
uc
tio
n
Methods and tools for risk based design and their
integration
New solutions for accident fighting on board
Life saving strategies and appliances
Sa
fe o
pe
ratio
n o
f sh
ips
an
d o
ffsh
ore
de
vic
es Condition monitoring systems and their integration
Predictive and risk based maintenance and repair
Autonomous underwater inspection devices
Decision Support Systems for ship operation and
emergency response
Imp
rove
d
em
erg
en
cy
an
d a
cc
ide
nt
resp
on
se Strategies and tools for concerted emergency response
Strategies and equipment to remove pollutions from
maritime accidents
En
ha
nc
ed
Se
cu
rity
Se
cu
rity
in
term
ina
ls
Strategies and tools to ensure security in ports
Se
cu
rity
on
bo
ard
integrated solutions for security onboard passenger ships
Solutions to fight piracy
[16]
Ob
jec
tiv
e
Su
b-
ob
jec
tiv
es
Ma
ritim
e
tra
nsp
ort
ch
alle
ng
es
Maritime transport research needs
Su
sta
ina
ble
HU
MA
N R
ESO
UR
CES a
nd
QU
ALI
TY O
F L
IFE
Sp
rea
din
g K
NO
WLE
DG
E
Imp
rove
d a
nd
de
ma
nd
drive
n
ma
ritim
e
ed
uc
atio
n a
nd
tra
inin
g E-Learning Tools
Harmonised EU education and training curricula
Imp
rove
d
Tec
hn
olo
gy
Tra
nsf
er Industry-Research-Academia Partnerships
Maritime Innovations Data Base
Hu
ma
n W
ork
ing
En
viro
nm
en
t
Imp
rove
d
wo
rkin
g
co
nd
itio
ns
in
ship
bu
ildin
g
Improved Health, Safety and Environmental Conditions in
Shipyards
Ergonomic Design of Production Equipment
Imp
rove
d W
ork
ing
Co
nd
itio
ns
in S
hip
an
d o
ffsh
ore
Op
era
tio
n Decision Support Systems for ship operation and
emergency response
Improved man-machine interfaces
Ma
ritim
e S
olu
tio
ns
for
Ag
ing
Po
pu
latio
n
Increased passenger comfort considering elderly people
Adopting passenger ships and pleasure boats to the needs
of elderly people
[17]
4. Maritime Transport Research
Priorities of the EU’s 5th, 6th
and 7th Framework Programmes
A synopsis and analysis was undertaken of the results of maritime transport research
projects co-financed by the EC DG Research and Innovation under the 5th, 6th and 7th
Framework Programmes6. For each project, an analysis was made of the research
priorities addressed and their outcomes, with an emphasis on technological
developments.
4.1 Objectives of the EU’s Framework Programmes in
maritime research
Each Framework Programme had its own structure and priorities and maritime
transport was funded within various key actions or priorities.
Under the 5th Framework Programme, marine transport sector was covered by the
Growth Work programme within Key Action 3: land transport and marine
technologies, while Sustainable Surface Transport, which also covered waterborne
transport, was part of the Thematic priority 1.6 "Sustainable Development, Global
Change and Ecosystems" under the 6th Framework Programme.
It is only with the 7th Framework Programme that Transport (including aeronautics)
became a thematic priority on its own merits.
Topics within the different Framework programmes are summarised below.
Objectives of the EU’s 5th Framework Programme in Maritime Research The overall objectives of the EU‟s 5th Framework Programme (1998-2002) in Maritime
Transport Research included
Reduction of CO2 emissions from maritime transport by 15% between 1998 and
2002 compared to the level of 1995
Reduction of the time to market of innovative maritime products by 15-20%
through improved design and production processes
Increased efficiency and reduction of operating costs of ships and vessels by 30%
to 40%
Halving of time-to-market and of costs for the development of vehicle concepts
and main infrastructure components
Improvements in vehicle quality and reliability of about 50%.
Specific research priorities were focused on:
Critical marine technologies
Improved concepts and innovative European approaches for vessels and port
infrastructures, for reduction of operating costs, improvement of manoeuvrability of
ships in restricted waters and ports, and efficient cargo handling and transhipment;
Development of innovative technologies to ease accessibility to marine resources
especially in difficult areas and conditions and facilitate the investigation of potential
resources and monitoring of the sea and sea-bed.
6 For FP7 only the first three calls have been analysed.
[18]
Technology platforms
Advanced concepts for ships and vessels - Competitive shipbuilding;
Integration of critical technologies in delivering optimised concepts for safer,
environmental-friendly and more efficient vessels and platforms;
Integration of technological advances delivered through critical technology research
for advanced concepts for unitised cargo and for ship types operating in coastal,
restricted and limited waters
The overall objective of this FP was to provide help to boost growth and create new
jobs within the EU, improving competitiveness and to maintain the ongoing
innovation effort of manufacturing firms.
Objectives of the EU’s 6th Framework Programme in Maritime Research The 6th Framework Programme (2002 – 2006) covered those areas where the EU in the
medium term intended to become the more competitive, dynamic with a
knowledge-based economy, capable of sustainable economic growth with more
and better jobs and greater social cohesion.
The drivers for maritime transport research introduced in the 6th Framework
Programme can be summarised as follows:
To reach a 20% substitution of fossil fuels by 2020 and to develop technological
solutions to reach the green house gas emissions defined in the Kyoto agreement
and Euro V,
To reduce production cost by 30 to 40% and production lead time by 25% while
improving the environmental friendliness of production and improve product
quality,
To remove transport from road to more environmentally friendly means of
transport, including short sea shipping and inland waterway (No specific targets
given for maritime), and
To increase the safety of transport reducing the number of fatalities by 50% by
2010 while increasing transport capacity by 15%.
The key transport research priorities, addressing accordingly the above objectives,
are classified in the following broad categories:
New technologies and concepts for all surface transport modes (road, rail and
waterborne),
Advanced design and production techniques,
Re-balancing and integrating different transport modes, and
Increasing road, rail and waterborne safety and avoiding traffic congestion.
Objectives of the EU’s 7th Framework Programme in Maritime Research Within the 7th Framework Programme for Research and Technological Development
(2007-2013) maritime transport is covered by several areas: The greening of products
and operations, logistics and intermodal transport, improving safety and security and
strengthening competitiveness. Since the 4th call in 2011 groups of topics have been
set tackling specific modes. The group of topics "eco-innovations in shipbuilding and
waterborne transportation” covers maritime as well as inland shipping.
The drivers for maritime transport research in the Work Programme include:
Reduction of greenhouse gas emissions by 25 to 40% by 2020 and by 80 to 95% by
2050 compared to the level of 1990 ; an increase of the share of renewable
energy fuels in transport to 10% by 2020 as well as the reduction of noise emissions
from transport,
The overall optimisation of logistic chains, in particular intermodal door-to-door
transport,
[19]
Improved safety levels for transport systems combined with at least a neutral
impact on environment,
Maintaining the European share of ultra large cruise ship production and
developing innovative transport systems with higher attractiveness, efficiency and
environmental friendliness.
The key transport research priorities, addressing accordingly the above objectives,
are classified in the following broad categories:
The greening of surface transport
Research will concentrate on vessels, infrastructure and their interactions, with special
emphasis on system optimisation.
Encouraging and increasing modal shift and decongesting transport corridors
Research will address interoperability and operational optimisation of local, regional,
national and European transport networks, systems and services and their intermodal
integration in an integrated approach. Activities will aim at European wide-strategies,
optimised use of infrastructure including terminals and specialised networks, improved
transport, traffic and information management, enhanced freight logistics, passenger
intermodality and modal shift strategies to encourage energy efficient means of
transport.
Improving safety and security
Research will focus on developing technologies and intelligent systems to protect
vulnerable persons such as, passengers, and crew. Advanced engineering systems
and risk analysis methodologies will be developed for the design and operation of
vessels and infrastructures. Emphasis will be placed on integrative approaches linking
human elements, structural integrity, preventive, passive and active safety including
monitoring systems, rescue and crisis management.
Strengthening competitiveness
Research will focus on improving the competitiveness of transport industries, ensuring
sustainable, efficient and affordable transport services and creating new skills and job
opportunities by research and developments. Technologies for advanced industrial
processes will include design, manufacturing, assembly, construction and
maintenance and will aim at decreasing life cycle costs and development lead-
times.
It should be noted that the industrial dimension of the 7th Framework Work
Programme has been influenced from inputs by relevant stakeholders in particular
through the contribution of the various transport technology platforms such as
WATERBORNETP.
In reference to the key maritime transport research priorities set in FP7, the
WATERBORNETP set the following policy targets:
Safe, sustainable and efficient waterborne transport,
A competitive European waterborne industry, and
Managing and facilitating the growth in transport volumes and the changes in
trade patterns.
4.2 An analysis of the EU’s Framework Programmes
in maritime research
Following the investigation of the research priorities regarding waterborne transport in
the three aforementioned Framework Programmes, an analysis was undertaken on
[20]
the content of the research projects approved by the European Commission. Overall
a total of 120 research projects were included in the analysis spanning all three
Framework Programmes.
The following tables summarise the projects undertaken in the Framework
Programmes by research category. It should be noted that for the 7th Framework
Programme only the projects approved in the first three calls were analysed.
Table 4: Maritime transport research topics addressed in the 5th, 6th and 7th Framework
Programmes7
Competitiveness
Framework Programme
Number of
research
projects
FP5
Key Action 3: Land Transport and Marine Technologies 22
FP6
Sustainable Surface Transport 14
1 Developing environmentally friendly and competitive transport
systems and means of transport
11
1.1 Advanced design and production techniques 11
1.1.1 Application of advanced design and manufacturing
techniques
2
1.1.2 Strategies and processes for clean maintenance, dismantling
and recycling of vehicles and vessels
3
1.1.3 Virtual environment for an integrated fluid dynamic analysis in
ship design (the Virtual Basin)
1
1.1.4 Research domains:
(2.2) Application of advanced design and manufacturing
techniques used in vehicle and vessel production and
infrastructure aiming at developing clean, silent, safe and
comfortable products and services with reduced operational
cost and energy consumption,
(2.3) Development of advanced, low-mass material structures
and systems for vehicles and vessels offering product structural
and functional integrity for rated performance at low cost,
(2.4) Integration of manufacturing processes for products
characterised by a high degree of complexity with emphasis
on quality, cleanliness, flexibility and cost effectiveness) and
(2.6) Design and manufacture of new construction concepts
for road, rail, waterborne and inter-modal infrastructures that
are high quality, cost effective, energy efficient, low noise,
safer, risk mitigating and low maintenance, and that promote
rapid infrastructure renewal
5
2 Making rail and maritime transport safer, more effective and
more competitive
3
2.1 Re-balancing and integrating different transport modes 2
2.1.1 Development of new inter-modal vehicle/vessel concepts
(new vessel concept to improve competitive transportation in
inland waterway systems)
1
7 It should be noted that in this and the following tables a project may be listed under more than one
category, since many projects address more than one topic.
[21]
Competitiveness
Framework Programme
Number of
research
projects
2.1.2 Research domains:
( 3.14) Development of vehicle and vessel concepts for both
passengers and freight, characterised by interoperability and
inter-connectivity, for cross-operation between different
transport routes and networks supported by advanced
mechatronics, on-board electronics, information and
communication systems,
(3.16) Development of equipment, methods and systems for
optimal accommodation, fast loading and unloading of
intermodal transport units and definition of optimal use of
storage space both in vehicles/vessels and terminals and
efficient final distribution of goods
1
2.2 Increasing road, rail and waterborne safety and avoiding
traffic congestion
1
2.2.1 Integrating assistance and decision support tools to facilitate
driving, piloting and manoeuvring
1
Global change and ecosystems 2
FP7
Sustainable Surface Transport 11
1 The greening of surface transport 2
1.1 Electric-hybrid power trains 1
1.2 New ship propulsion systems 1
2 Improving safety and security 1
2.1 Safety and security by design 1
3 Strengthening competitiveness 8
3.1 Competitive product development 1
3.2 Cost effective manufacturing and maintenance 1
3.3 Improved through-life asset management through application
of advanced production, retrofit and dismantling processes
1
3.4 Innovative product concepts 4
3.5 Competitive transport operations 3
3.6 The competitive ship 1
Energy
Framework Programme
Number of
research
projects
FP5
Key Action 3: Land Transport and Marine Technologies 2
FP6
Sustainable Surface Transport 4
1 Developing environmentally friendly and competitive transport
systems and means of transport
4
1.1 New technologies and concepts for all surface transport
modes (Road, Rail and Waterborne)
1
1.1.1 Propulsion based on alternative and renewable fuels 1
1.2 Advanced design and production techniques 3
1.2.1 Application of advanced design and manufacturing
techniques
1
1.2.2 Strategies and processes for clean maintenance, dismantling
and recycling of vehicles and vessels
1
[22]
Energy
Framework Programme
Number of
research
projects
1.2.3 Design and manufacturing technologies to improve
vehicle/vessel interfaces
1
Global change and ecosystems 2
1 Integration of fuel cell systems and fuel processors for
aeronautics, waterborne and other transport applications
1
FP7
Sustainable Surface Transport 5
1 The greening of surface transport 5
1.1 Vehicle/vessel and infrastructure technologies for optimal use
of energy
2
1.2 Energy efficiency of ships 1
1.3 Electric ship technology 1
1.4 Clean and energy efficient marine diesel power trains 1
2 Strengthening competitiveness 2
2.1 Competitive product development 2
Environment
Framework Programme
Number of
research
projects
FP5
Key Action 3: Land Transport and Marine Technologies 12
FP6
Sustainable Surface Transport 10
1 Developing environmentally friendly and competitive transport
systems and means of transport
9
1.1 New technologies and concepts for all surface transport
modes
2
1.1.1 Research domains:
(1.4) Technologies for propulsion increasingly based on
alternative and renewable fuels in vehicles and vessels, in
particular the optimisation of engines, the development of new
components and auxiliary systems, the combination of various
types of motorizations and fuels for optimal propulsion
efficiency and cleanliness
(1.8) Technologies and related legislation for the effective, safe
and clean supply and delivery of alternative and renewable
fuels at fuel distribution points
2
1.2 Advanced design and production techniques 7
1.2.1 Application of advanced design and manufacturing
techniques
1
1.2.2 Strategies and processes for clean maintenance, dismantling
and recycling of vessels
3
1.2.3 Design and manufacture of new construction concepts for
road, rail and inter-modal infrastructures
1
1.2.4 Research domains:
(2.2) Application of advanced design and manufacturing
techniques used in vehicle production and infrastructure
aiming at developing clean, silent, safe and comfortable
products and services with reduced operational cost and
energy consumption. In addition, activities will support the
2
[23]
Environment
Framework Programme
Number of
research
projects
development of new product generations enabling Europe to
strengthen its competitiveness or for certain categories of
products to regain competitiveness (e.g. guided vehicles,
floating structures, RoPax and ferries, gas tankers),
(2.5) Development of strategies and processes for clean
maintenance, dismantling and recycling of vehicles and
vessels including interventions on vehicle and vessel wrecks.
Emphasis will be put on clean, cost and energy effective
processes, sub-sea robotics and autonomous systems for
maintenance and inspection, innovative dismantling and
recycling operations including the removal of oil slicks at sea,
(2.6) Design and manufacture of new construction concepts
for road, rail, waterborne and inter-modal infrastructures that
are high quality, cost effective, energy efficient, low noise,
safer, risk mitigating and low maintenance, and that promote
rapid infrastructure renewal while improving productivity and
performance of the European transport system.
1.2.5 Research domains:
(2.2) Application of advanced design and manufacturing
techniques used in vehicle and vessel production and
infrastructure aiming at developing clean, silent, safe and
comfortable products and services with reduced operational
cost and energy consumption
(2.3) Development of advanced, low-mass material structures
and systems for vehicles and vessels offering product structural
and functional integrity for rated performance at low cost,
(2.4) Integration of manufacturing processes for products
characterised by a high degree of complexity with emphasis
on quality, cleanliness, flexibility and cost effectiveness and
(2.6) Design and manufacture of new construction concepts
for road, rail, waterborne and inter-modal infrastructures that
are high quality, cost effective, energy efficient, low noise,
safer, risk mitigating and low maintenance, and that promote
rapid infrastructure renewal
2
2 Making rail and maritime transport safer, more effective and
more competitive
1
2.1 Increasing road, rail and waterborne safety and avoiding traffic
congestion
1
2.1.1 Integrating assistance and decision support tools to facilitate
driving, piloting and manoeuvring
1
Global change and ecosystems 2
FP7
Sustainable Surface Transport 8
1 The greening of surface transport 8
1.1 Energy efficiency of ships 3
1.2 Holistic noise and vibration abatement 1
1.3 Advanced after-treatment solutions for mitigation of emissions
from ships
1
1.2 Preventive and emergency interventions to protect marine,
coastal and land environments
3
2 Strengthening competitiveness 1
[24]
Environment
Framework Programme
Number of
research
projects
2.1 Improved through-life asset management through application
of advanced production, retrofit and dismantling processes
1
Safety & Security
Framework Programme
Number of
research
projects
FP5
Key Action 3: Land Transport and Marine Technologies 13
FP6
Sustainable Surface Transport 9
1 Developing environmentally friendly and competitive transport
systems and means of transport
3
1.1 Advanced design and production techniques 3
1.1.1 Application of advanced design and manufacturing
techniques
1
1.1.2 Strategies and processes for clean maintenance, dismantling
and recycling of vessels
1
1.1.3 Research domains:
(2.2) Application of advanced design and manufacturing
techniques used in vehicle and vessel production and
infrastructure aiming at developing clean, silent, safe and
comfortable products and services with reduced operational
cost and energy consumption,
(2.3) Development of advanced, low-mass material structures
and systems for vehicles and vessels offering product structural
and functional integrity for rated performance at low cost,
(2.4) Integration of manufacturing processes for products
characterised by a high degree of complexity with emphasis
on quality, cleanliness, flexibility and cost effectiveness and
(2.6) Design and manufacture of new construction concepts
for road, rail, waterborne and inter-modal infrastructures that
are high quality, cost effective, energy efficient, low noise,
safer, risk mitigating and low maintenance, and that promote
rapid infrastructure renewal
1
2 Making rail and maritime transport safer, more effective and
more competitive
6
2.1 Re-balancing and integrating different transport modes 1
2.1.1 Safe, environmentally-friendly and efficient shipping operations 1
2.2 Increasing road, rail and waterborne safety and avoiding traffic
congestion
6
2.2.1 Accident analysis and injury analysis 1
2.2.2 Integrating assistance and decision support tools to facilitate
driving, piloting and manoeuvring
4
2.2.3 Developing technologies to acquire and predict information on
infrastructure conditions and parameters
1
2.2.4 Designing user-friendly driver interfaces 2
2.2.5 Safe maritime operations 1
Global change and ecosystems 1
FP7
Sustainable Surface Transport 9
[25]
Safety & Security
Framework Programme
Number of
research
projects
1 The greening of surface transport 2
1.1 The greening of transport-specific industrial processes 1
1.2 End of life strategies for vehicles/vessels and infrastructures 1
2 Improving safety and security 7
2.1 Safety and security by design 7
2.2 Crises management and rescue operations 1
3 Strengthening competitiveness 2
3.1 Cost effective manufacturing and maintenance 1
3.2 Competitive transport operations 1
Human Factors
Framework Programme
Number of
research
projects
FP7
Sustainable Surface Transport 1
1 Improving safety and security 1
1.1 Human components 1
One can see that a certain continuity of the objectives and drivers for maritime
transport research exists, even if the specific topics and targets changed over time in
connection to secondary drivers as explained in section 2.2. .
This continuity concerns strengthening the competitiveness of the EU maritime
transport industry by improving ship production and operation, minimising energy
consumption, reducing the environmental impact of maritime transport, examining
human and behavioural aspects and increasing waterborne transport safety.
The analysis indicated that strong emphasis and consequently significant funding was
given to research fields such as shipbuilding and maintenance, maritime vessel
engine and environmental impact of vessel operations.
4.3 A financial analysis of the EU’s Framework
Programmes in maritime research
As regards funding, the 120 projects considered in the present analysis represent a
total budget of around € 594.9 million, out of which approximately € 344.7 million
were funded by the European Community. The number of research projects, together
with the related EC funding per Framework Programme is presented in the following
table. It should be underlined that only research projects are considered in the
following table. Additional funding was also allocated for the coordination of
research actions (coordination actions, network of excellence, etc.)
On the basis of the table, a general slight increasing trend in the funding of EU
research in the domain of maritime transport can be seen.
When estimated on an annual basis, the EU budget allocated to maritime transport
was respectively of EURO 21.25 million, EURO 25.96 million and EURO 32.48 million.
8 The annual contribution for FP7 is estimated on the basis that the 3 first calls covered 4 years (the
second call had a budget twice as high as the first call).
[26]
Table 5: Maritime projects and funding per instrument in the 5th, 6th and the first three
calls of the 7th Framework Programmes9
Number of projects FP5 FP6 FP7 Total
RTD small 49 31 30 110
RTD large (IP) N/A 6 4 10
Total 49 37 34 120
Approximate EU funding
(million €) FP5 FP6 FP7 Total
RTD small 85.0 53.2 79.4 217.6
RTD large (IP) N/A 76.6 50.5 127.1
Total 85.0 129.8 129.9 344.7
Even though, the number research projects funded under the FP6 is smaller
compared to the number of projects funded under the FP5, the level of funding has
increased, showing that larger projects have been funded under FP6. For FP7, it is too
early to draw definite conclusions. However, as mentioned, EU funding allocated to
the maritime sector is increasing. In addition, as from the 4th call, additional funds
have been allocated through the Joints calls "Ocean of Tomorrow".
Figure 3: Number of maritime projects per theme
As regards the main themes, the above figure shows that there has been a wide
interest in EU mainly on improving the competitiveness of the maritime transport
sector (38% of the total number of projects), while minimising its environmental
footprint (24%) and increasing its safety (25%). However, one should interpret these
figures rather broadly, as projects – in particular large and integrated projects – can
cover several main themes. As indicated earlier, there is often a significant overlap
between themes, especially among competitiveness, environment and energy, and
between human factors and safety and security. For the purpose of this broad
analysis only the dominant theme has been taken into consideration.
9 It should be noted that Integrated Projects (IP) in FP5 are indicated as N/A due to the fact that these
projects were introduced in FP6.
[27]
Figure 4: EU funding per theme for maritime transport research projects
in the 5th, 6th and 7th FP
As regards, funding the above figure shows that:
The energy-related projects share 16% of the total budget, but they only present
8% of the total number of projects.
On the other side, the environment-related projects have a total budget share of
12% and they present 19% of the total number of projects.
The number of research projects addressing the aspects of environment and
safety and security is quite similar throughout the three FPs, but the budget share
of the two themes varies significantly, indicating that there are at least a few
bigger projects in the field of safety and security.
Competitiveness has the largest share of projects and funding (38% of projects
and 40% of funding).
Although there is a significant overlap between the two themes, projects addressing
energy related topics tend to be larger in terms of their funding, compared to
projects addressing environment related themes. Three large Integrated Projects
under the energy theme have budgets over € 10 million.
4.4 An evaluation of the success of implementation
and industry take-up of the EU’s Framework
Programmes in maritime research
Within MARPOS some investigation has been undertaken as to how outcomes of
projects have been taken up by the industry and lead to innovation in the maritime
sector.
Ideally technological research projects would provide industry with innovative
solutions, processes and products that would enhance European competitiveness as
well as meeting the European Union‟s other policy objectives, such as increased
safety and environmental protection.
An analysis was made mainly in relation to the outcomes of FP6. The reason to
concentrate efforts on FP6 is linked to the fact that it is generally difficult to reach FP5
coordinators approximately 10 years after the end of the framework programme,
[28]
whereas for FP7 it is too early to expect an industrial implementation of the results
while most projects are still currently running.
Information on the implementation of maritime projects has been collected through
interviews with the project coordinators.
The analysis concerns 37 FP6 projects. Based on the findings of the survey and the
interviews with the project coordinators the outcomes of these projects is summarised
in the following table.
Table 6: European Union maritime projects by implementation of results
Excluding the 6 projects not completed by the time of the analysis, the results
indicate that 55% (17 out of 31) of the European Union‟s projects produced results
that were being fully or partially taken up by the industry, while 38% (14 out of 31) of
projects did not produce industry implemented results.
For 20 of all the 37 FP6 projects (54%), the results have not been fully taken up by the
maritime transport industry by the end of 2010, either because of delays in
completing the project or for reasons summarised below (as reported by the project
coordinators):
The project objectives were not met because the innovation “did not produce the
anticipated results”.
The expected results were not obtained due to “unexpected” and “unrelated”
external factors.
“More time is needed” to fully test the innovation solution technology.
Obtaining approval for new industrial processes requires a “very lengthy approval
time period”.
There is “a lack of the required infrastructure” to make the implementation of the
results possible.
There are “severe unforeseen engineering difficulties” in making the innovation
applicable in real life.
One or more project partners have taken up the results of the project but are
awaiting clients which have yet to appear.
Positive commercial results are only demonstrable when a series of measures
(practices and/or innovations) are taken together as a package, not singly
however.
More funds are needed to complete the research and “they are not being made
available by the European Union” or “they cannot be borne by industry alone”.
The project results have not been adopted by the required and appropriate
regulatory bodies, such as the International Maritime Organization.
The current poor economic climate and outlook in Europe makes the
implementation of the research projects‟ results “unlikely” and “untimely”.
Outcome of FP6 project implementation Number of projects
The results have been used by industry 3 (8%)
The results have been used by industry project partners 14 (38%)
The results have not led to any implementation 14 (38%)
Project not yet completed by December 2010 6 (16%)
Total 37
[29]
5 Technology Gap Analysis in
Maritime Transport Research
The Technology Gap Analysis undertaken was based on the detailed assessment of
the analyses mentioned above. Its aims were to identify technology gaps which
require research and development in the next 5 to 10 years. This was undertaken by
industry experts.
5.1 Methodology of the Technology Gap Analysis
The Technology Gap Analysis was based on previous and ongoing EU projects from
FP5 to FP7. These were primarily projects funded under the Sustainable Surface
Transport priority. The aim of the analysis was to identify technology gaps which will
require research and development over the next 5 to 10 years.
The gap analysis was made for the five priority areas defined by MARPOS:
Competitiveness, Environment, Energy, Human Factors and Safety. Technical clusters
were defined under these priorities to reflect certain areas of technology of
relevance, and to allocated groups of projects with similar technical content, as
indicated in Table 7 below.
Many of the European projects, particularly the integrated projects, contributed to
several of the clusters. Consequently, a direct 1:1 allocation to one of the clusters or
areas was not possible. Projects were therefore considered several times if they
impacted more than one technology. The task of defining the technology gaps and
knowledge development needs was undertaken by dedicated ECMAR experts, using
the available project information, and the expertise and knowledge of the experts.
While the analysis was edited by ECMAR experts for each cluster, and the information
found to be quite complete, inadequacies cannot be excluded in certain areas, due
to lack of information.
The potential impact of technology developments was also considered, taking into
account the research drivers and targets. The specific contributions of the
technology clusters and the development needs were considered, as well as the
policy and legislation needs deemed to be important for the implementation of the
technology and knowledge.
5.2 The Results of the Technology Gap Analysis
The technology gap analysis was based on a detailed assessment of the outcomes of
previous and ongoing EU maritime transport projects funded by DG Research and
Innovation, and resulted in the identification of technology gaps which require
research and development in the next 5 to 10 years.
The Technology Gap Analysis consisted of three main elements:
A Brief summary of the technologies developed by projects in specific technical
areas (Clusters) and an assessment of their implementation, which described the
current state of technology;
A description of the technologies and knowledge that will need to be further
developed to achieve the specific targets, the development needs. In addition to
the technology and knowledge development needs, the policy and legislation
needs were also considered.
A description of the impact that the technology development will have on the
European maritime industry, the potential impact.
[30]
Table 7: Technical clusters and sub-clusters of the MARPOS priorities
MARPOS Areas Clusters / Sub-
Clusters
FP5 FP6 FP7 C
OM
PETI
TIV
EN
ESS
COM - 1 Competitive
SHIPPING
COM-1-1 Innovative ship
concepts
CREATE3S BESST,
CARGOXPRESS
ARIADNA,
ICEWIN
COM-1-2 Shipping
Operations and e-
Maritime
SAFEICE,
SEAROUTES
FLAGSHIP,
SAFETOW
NAVTRONIC,
SAFEWIN,
ULYSSES
COM-1-3 Ship Shore
interfaces and Port
Efficiency
ASAPP ONE,
INTEGRATION,
INTERMODESHIP,
TOHPIC
CREATING,
NG2SHIP, SAFE -
OFFLOAD, GOFT
COM – 2 Competitive SHIP
DESIGN
COM-2-1 Design tools for
structural reliability
DISCO, FASDHTS,
CRASHCOASTER
IMPROVE,
MARSTRUCT
TULCS
COM-2-2 Design Tool
Integration
MOBISHIP IMPROVE,
InterSHIP
EXCITING
COM – 3 Competitive SHIP
PRODUCTION
COM-3-1 Structural Materials
and Material
Combinations
BONDSHIP,
CRASHCOASTER,
DISCO, FASDHTS,
SANDWICH
CLEANMOULD,
CREATE3S, DE-
LIGHT, IMPROVE,
InterSHIP,
OFINENGINE
BESST,
CARGOXPRESS
, CO-PATCH
COM-3-2 Maritime Coatings
and coating
processes
AURORA,
CLEANFILM,
CLEANHULL, Eco-
friendly
Antifouling
Paints,
ECOPAINT,
ENZYME-
ANTIFOULING
ECODOCK BESST
COM-3-3 Production
equipment and
processes
BONDSHIP,
DOCKLASER,
DOCKWELDER,
SANDWICH,
SHIPYAG
CREATE3S, DE-
LIGHT, InterSHIP
BESST
COM-3-4 Production
organization and
chain integration
DOCKLASER CREATE3S, DE-
LIGHT, IMPROVE,
InterSHIP
COM – 4 Competitive LIFE
CYCLE SERVICES
COM-4-1 Inspection and
Maintenance
AE-WATT,
AURORA,
BONDSHIP,
CLEANHULL,
MEPEMS,
SANDWICH
DE-LIGHT,
HISMAR,
POSSEIDON,
ROTIS II
CORFAT,
MINOAS
COM-4-2 Repair, Retrofit
and Dismantling
CLEANHULL,
EFTCOR
DE-LIGHT,
ECODOCK, SHIP-
DISMANTL,
SHIPMATES
CO-PATCH,
DIVEST, ECO-
REFITEC
COM-4-3 Life Cycle
Approaches
CAS, DE-LIGHT,
SAFEDOR,
SUPERPROP
BESST, RISPECT
[31]
MARPOS Areas Clusters / Sub-
Clusters
FP5 FP6 FP7
EN
VIR
ON
MEN
T ENV – 1 Reducing GAS
EMISSIONS
ENV-1-1 Alternative fuels FCSHIPS CLEANENGINE,
MC-WAP,
METHAPU,
CARGOXPRESS
, KITVES,
POSE2IDON
ENV-1-2 After treatment of
exhaust gases
HERCULES HERCULES - B
ENV-1-3 Low Emission
Engines
LIFETIME,
SMOKERMEN
FLAGSHIP,
HERCULES
HELIOS, HYMAR
HERCULES-B
ENV-1-4 Green Ship
Operation
DSS-DC,
FLAGSHIP
BESST, HYMAR,
TARGETS,
ULYSSES
ENV – 2 OTHER EMISSIONS
from waterborne
transport
ENV-2-1 Reducing Airborne
and Underwater
Noise
NORMA,
SOUNDBOAT
EFFORTS BESST, HYMAR,
SILENV
ENV-2-2 Reduced Emissions
by Paints
ECOPAINT,
ENZYME-
ANTIFOULING
ECODOCK BESST
ENV - 3 Impact from wash
and ballast water
FLOWMART BAWAPLA
ENV - 4 Emergency
INTERVENTION
HULLMON+ DIFIS, EU-MOP,
OSH, POP&C
ARGOMARINE,
HOVERSPILL, SUSY
EN
ER
GY
ENE - 1 Optimizing
RESISTANCE and
PROPULSION
ENE-1-1 Resistance and
Drag
ECOPAINT, EFFESIS,
EFFORT, FANTASTIC,
MARNET-CFD
ECODOCK,
SMOOTH, VIRTUE
EuroVIP,
EXCITING,
TARGETS
ENE-1-2 Propulsion EROCAV, FASTPOD,
LEADING EDGE,
OPTIPOD, PODS in
SERVICE, SAFE
PROPULSOR
VIRTUE STEAMLINE,
TARGETS,
TEFLES, TRIPOD
ENE – 2 Engines and
ONBOARD ENERGY
EFFICIENCY
ENE-2-1 Engines STID, LIFETIME,
SMOKERMEN
HERCULES HELIOS,
HERCULES - B
ENE-2-2 Alternative Energy
Sources and
Energy
Management
FCSHIP MC-WAP BESST,
CARGOXPRESS,
HYMAR, KITVES,
POSE2IDON,
TARGETS
SA
FETY
& S
EC
UR
ITY
SAF - 1 DESIGN for SAFETY CRASHCOASTER,
FIRE-EXIT, HARDER,
HULLMON+,
NEREUS, OPTIPOD,
PODS in SERVICE,
ROROPROB, SAFETY
FIRST, S@S
ADOPT, CREATING,
DE-LIGHT,
HANDLING WAVES,
SAFECRAFTS,
SAFEDOR, SAFETOW
BESST, EXTREME
SEAS,
FIREPROOF,
GOALDS
SAF - 2 Safe SHIPPING
OPERATIONS
AE-WATT, EC-
DOCK SEA-AHED
FLAGSHIP,
HANDLING
WAVES, POP&C,
SAFEICE,
SAFETOW
ARIADNA,
FIREPROOF,
FLOODSTAND,
ICEWIN,
FAFEGUARD,
SAFEWIN
SAF - 3 SECURITY BESST
HU
MA
N
FA
CTO
RS
HUM - 1 DECISION SUPPORT
SYSTEMS
EC-DOCK, FIRE EXIT,
HULLMON+, SEA-
AHED, SEAROUTES
DSS-DC, FLAGSHIP,
SAFETOW
HORIZON,
SAFEGUARD
HUM - 2 Improving
Passenger
COMFORT
COMPASS SILENV
*Contributors: ECMAR members (BMT, CMT, HSVA , Lloyd’s Register, MARINTEK and Safety at Sea)
[32]
5.2.1 COM-1 Competitive shipping
5.2.1.1 COM-1-1 Innovative ship concepts
Background
The competitiveness of a ship is largely depending on its purpose, i.e. the fitness of a
specific ship to fulfil a given task in the transport chain or for the transport or
recreation of passengers. Ships are complex products the performance of which is
determined by an optimal interaction between the different systems. In addition to
the life cycle cost, additional factors such as the environmental impact and safety
become increasingly competitive factors for shipping. A number of European
projects have therefore aimed to develop entirely new ship concepts with improved
fitness for purpose and to demonstrate the potentials of a holistic approach to ship
design combining efficient ship systems and technological innovations in an optimum
way.
Technology and knowledge development needed in future
The technology gaps and knowledge development needs related to the integration
of technical innovations in new ship concepts are as follows:
Even if large-scale demonstrators cannot be funded to a large extend by FP7, the
development of radically new ship concepts and the verification of their feasibility
should be more in the focus of maritime research. Ships are complex products and
only if all innovation potentials are being applied and combined in an optimal
way a breakthrough in efficiency and environmental impact can be achieved to
meet the targets of the EU 2020 initiative. Research projects can provide “blue
prints” for future large scale demonstrator.
The technological challenge in new ship concepts is the optimum integration of
specific system solutions and technologies which need to be developed in detail
in more specialised projects. Considering the complexity and the extreme
operational conditions of ships this is a complex task which justifies dedicated
research and development.
Competitive ships needs to be designed to reflect market and customer needs.
This requires data for comparable means of transport, e.g. road transport as well
as the knowledge of future business scenarios and data of the real expenses –
including environmental cost – of transport. The work in the projects has often
revealed a lack of such data, or they were not easily accessible by the partners.
This applies in particular to data from other means of transport which is needed to
compare different transport modes.
In order to assess the life cycle cost and environmental impact of the new ship
concepts methods and legislation was used, which were originally developed for
other purposes or for other technologies. A typical problem appears when
benchmarking new ship concepts with reduced deadweight with the Energy
Efficiency Design Index (EEDI) or the Energy Efficiency Operational Index (EEOI)
recently proposed by IMO. Those indices show considerable disadvantages
against conventional designs and are thus not an appropriate measure to
compare alternative solutions. New methods for the assessment of transport
efficiency, in particular across modes, therefore needs to be developed.
To avoid the distribution of invasive species through ballast water, ships without
ballast water should be developed. Those provide an alternative to ballast water
treatment (see ENV-3), both in terms to energy efficiency and cost. It should be
noted in this context, that the principles and naval architectural foundations for
ships without ballast water are known and the development of concepts for ships
without ballast water is thus not a standalone technology development need.
However, this aspect should be considered in new ship concept in context with
other features in order to make the ballast less ship an economically and technical
[33]
feasible for operational conditions, where ships with ballast water are currently
used.
In order to integrate innovative technical solutions on system level into an
optimised ship concept, more information and tools as well as their integration are
needed. The extensive work which has been done in the research projects will
rarely be feasible under the considerable time pressure of a real shipbuilding
project. New tools and methods for knowledge management are therefore
needed.
As smaller shipyards, design offices and ship operators often lack the know-how
and resources to develop innovative ship designs, IT solutions for distributed design
in a work sharing process need to be developed and implemented.
Support needed to facilitate the application of innovative knowledge and
technologies
Public procurement aiming to demonstrate the potentials of innovative
technologies as proposed in the Innovation Union documents of the Europe 2020
initiative could, along with other incentives and financing mechanisms help to
transfer innovative concepts into reality.
Assessment methods and tools allowing demonstrating the real benefits of
innovative ship concepts need to be reflected in the development of rules and
regulations.
In order to assure a wide uptake of new ship concepts developed in research
projects, more focus should be given to knowledge transfer to the industry, in
particular to smaller companies.
Potential impact of future research
Methods and tools to assess the real impact of transport across transport modes
are needed to design products with an optimal fitness for purpose and to develop
policy mechanisms and legislations which foster modal shift in transport.
Reliable data and goal based legislation and costing schemes are needed to
allow owners and cargo forwarders a fair assessment of the life cycle impact of
transport solutions and thus improve the competitiveness of ship operators. A
proper emphasis on environmental impact and cost in legislation, regulations and
rules will foster the development of products with reduced environmental impact.
An enhanced repository of knowledge, along with knowledge management tools
and integrated design tools for distributed use in a work sharing process will
improve the capability of ship designers and shipyards (in particular smaller
enterprises) to apply innovative solutions in knowledge based process and thus
increase the competitiveness of the shipbuilding industry and reduce time to
market.
5.2.1.2 COM-1-2 Competitive ship operations and e-maritime
Background
The shipping industry has to cope with some challenging trends affecting its ability to
remain competitive in an increasingly global market and with closer regulation.
Increasing fuel prices, exacerbated by threats to the long term availability of bunkers
and in particular the availability of low sulphur distillate fuels required to comply with
increasingly stringent legislation, together with legislation which will inevitably expand
to curb CO2 emissions, and a global recession which has seen freight rates plummet
and many ships laid up, have increased the pressure on the maritime community to
seek to optimise sailing time, reduce fuel consumption, greenhouse gas emissions and
minimise maintenance cost.
[34]
Research for sustainable shipping will continue to be supported by technology and
innovation, particularly with regard to passenger and ship safety, taking the human
factor into account, security and the environment.
Solutions are being sought to improve the efficiency of the world fleet, whilst avoiding
maritime accidents, or mitigating the effect of those that occur. This is particularly the
case for the likely increase in marine transportation in the Arctic (partly as a
consequence of ice melting from global warming), where prevention, preparedness
and response will have to be adapted to Arctic conditions.
Technology and knowledge development needed in future
IT, Decision support and monitoring systems for onboard operations:
Decision support systems are needed to cross the boundary between alarm
prioritisation and alarm presentation during emergencies. Agreement is needed
at a systems level on how alarms should be filtered, shelved, and prioritised, and
how the newly minimised and appropriate information is best presented to avoid
confusing or tiring the user.
Development of a Vessel Traffic Service (VTS) decision support concept, for
collision avoidance. This would share information with all relevant parties to
prevent potential conflicts. Information would indicate the vessel„s planned path
and share this with VTS/other ships systems, check that planned paths/schedule
are safe and comply with all local regulations, and detect if a vessel is deviating,
or likely to deviate, from agreed path/time slot.
IMO is on course to agree the implementation plan for e-navigation by the end
of 2012, having been working on the concept since 2006. E-navigation will be an
evolutionary process but eventually it will revolutionise the way that ships are
handled and navigated compared to the practices in use today. This requires
the development of technologies and procedures for the improved integrity of
displayed information, the increased reliability of equipment, better alert systems,
and better access to up-to-date planning information and greatly eased use of
equipment with a minimal need for ship-specific familiarisation training.
There is a need to develop integrated navigation systems (INS) in compliance
with the 2007 IMO revised performance standards to deliver safe operations, free
from the dangers of undetected human error and system or sensor failure. This
should also provide the right information at the right time, filtering out everything
that is irrelevant for safe navigation. Man-machine interaction aspects of radar
and electronic chart displays should be investigated, for standardised
presentation, and to reduce risks of human error.
More efficient and sustainable operating ships:
Better (real-time) monitoring and collection of information on ships’ environmental
performance, for integration into the SafeSeaNet vessel traffic monitoring and
information system, which the European Commission envisions as the core of all
relevant maritime information tools, supporting not only maritime transport safety and
security, but also the protection of the environment from ship-source pollution.
Operation in ice and considerations for ship hull strength:
A semi-empiric approach developed to evaluate long term loads on ship navigating
in ice in various parts of the Baltic, appears to give realistic estimates for the long term
loading. However, there is a need to evaluate the long term loads by simulating ice
navigation and icebreaking process in various ice conditions and operation
situations, such as in the Arctic, during the ship‟s lifetime.
Harsh conditions and lack of infrastructure in much of the Arctic create a higher
vulnerability to emergencies than in more temperate climates. Consequently,
prevention, preparedness and response must be adapted to Arctic conditions.
Compliance with the IMO‟s "Arctic Guidelines" for passenger ships (adopted in 2008)
[35]
and with other international instruments that also govern navigation and safety
aspects of arctic navigation, e.g. SOLAS, STCW, etc., will require:
An identification of gaps regarding safety measures (construction, equipment,
operation) in the voluntary Guidelines for Ships operating in Arctic Ice that is
currently under revision.
Comparative analysis of the various ice-strengthening class capabilities and
strengths, in view of standards coordination.
Development of best practices for rescue operations in the remote and cold
Arctic regions, in particular for cruise ships.
Source: Stena Bulk
Figure 5 A crude oil carrier in a northern sea route
Support needed to facilitate the application of innovative knowledge and
technologies
The EU e-Maritime initiative, which is aimed at making maritime transport safer,
more secure, more environmentally friendly and more competitive by improving
knowledge, facilitating networking and dealing with externalities, largely focuses
on supporting compliance to and enforcement of regulations and policy
implementation, by reducing the complexity and time involved in following
administrative procedures. However, in its wider sense, e-Maritime can also be
seen as a framework for integrating marine informatics into maritime
transportation to develop, for example, specific marine information services such
as e-Navigation.
A significant part of the e-navigation infrastructure programme will be to provide
the data structures and protocols that enable all data to be readily
communicable and accessible. Ensuring that the information is up-to-date and
of high integrity are other key necessities. Greater standardization in
[36]
communications protocols is essential to realising the potential of the e-Maritime
initiative and for e-navigation.
Development of uniform training standards for ice navigation, in view of the
development of training standards.
Potential impact of future research
Advanced decision support systems and fully integrated navigation systems will
lead to improved safety, fewer accidents, reduced costs, and improved
traceability of errors.
E-Navigation could eventually bring about a radical change in how ships‟
navigation is performed, with the aim of minimizing the effects of human error on
safety. E-navigation could also permit a seamless integration with the pilotage
phases of the voyage, potentially enabling an automatic exchange of
information between the master and the pilot prior to boarding. Into the more
distant future, it could be that piloting, through the e-navigation structure, could
be effectively conducted from the shore and that the bridge team‟s main role is
to ensure that the ship precisely follows pilotage instructions.
Up to date predictions of ship ETA and rescheduling will prevent port congestion,
demurrage costs, and fuel costs, and this will improve efficiency and reduce
costs. With the increased sophistication of the ship/shore communications links
envisaged by e-navigation, a ship‟s planning process could become actively
integrated with those of port and coastal authorities, both during the initial
planning process and when underway. This could also benefit compliance with
mandatory reporting requirements.
Greater progress in the use of advanced information technologies for working
and doing business in the maritime transport sector, as envisaged by the EU e-
Maritime initiative, will deliver benefits in terms of competitive advantage and
sustainability for the maritime industries.
Greater use of energy-efficient means of transport such as short-sea and inland
waterways, thus contributing to the need for the European Union to reduce its
emissions by 80-95% below 1990 levels by 2050, as its contribution to drastically
reducing world greenhouse gas emissions, with the goal of limiting climate
change below 2ºC.
5.2.1.3 COM-1-3 Ship-shore interfaces and port operations
Background:
Over the last 10 years, EU research projects related to ports have focussed on three
main areas: port management and operations, infrastructures, and multi-modal
traffic in port terminals. The common objective was to help achieve higher levels of
efficiency.
More recently, research has focussed on port security and environmental issues,
including port noise and use of energy. The concept of “green ports” is also receiving
more attention, together with issues of marine environment protection, global climate
change and rising sea levels.
EU Research has provided important information for port operations on processes to
be avoided, or how they can be improved, through the application of new support
technologies, such ICT and simple data exchanges. The greening of ports, including
port noise and use of energy, is now being addressed, but more research needs to be
done with regards to: adaptation to climate change; emissions management (light,
noise and air quality e.g. cold ironing); equipment and energy efficiency; port and
container security; simplifying mooring and cargo handling for automated shore side
facilities; integrating a web based system of port networking, within the e-Maritime
framework.
[37]
EU research projects on inland waterways have focussed on creating a favourable
framework for inland waterway transport. The potential economic benefit of inland
waterways transportation is often overlooked and remains to be fully exploited.
Currently, only about 3% of goods in Europe are transported by inland waterway.
However, integrating Short Sea Shipping with inland waterways transportation would
provide many economic and environmental benefits for Europe.
Floating Liquefied Natural Gas (FLNG) systems have become a necessary
requirement for increased exploitation of LNG as an energy resource, where safety is
paramount. Further research is still needed for the safety considerations and for
design of the cargo tanks to cope with sloshing impact loads.
Technology and knowledge development needed in future
Improving Ship-Port efficiency:
To facilitate the closer integration of waterborne transport into the EU transport and
logistics chains and to efficiently link the Motorways of the Sea with coastal and
inland routes the following developments are needed:
new vehicle/vessel concepts capable for operation on different inland
waterways in a variety of environmental conditions (e.g. low and high water
levels) and avoid re-loading of cargo as much as possible;
improved cargo handling concepts and technologies suitable to better connect
intermodal chains;
Data interchange standards and information management systems for the entire
logistics chain.
This should help to improve transport, traffic and information management, to
enhance freight logistics, and to promote modal shift strategies in order to encourage
greater use of energy-efficient means of transport such as short-sea and inland
waterways.
Floating liquefied natural gas (FLNG) systems:
Designing for sloshing impact loads is a key concern in tank containment system
design. As the cargo tanks have increased in size along with various filling
conditions for offshore FLNG operations, the possibility of severe sloshing
becomes more likely as well as the probability of structural damage to the
containment system.
Better understanding of the critical wave conditions, using model tests and
computational fluid dynamics, can improve the design of the cargo tanks of
floating liquefied natural gas (FLNG) vessels to cope with sloshing impact loads.
Inland Navigation transportation performance:
There are new innovative transport concepts and cargo handling solutions to be
developed for Short Sea Shipping and Inland waterways transportation, to
improve logistics, efficiency, and environmental performance.
Potential impact of future research
Progress towards the goal of 30% of road freight over 300 km shifting to other
modes such as rail or waterborne transport by 2030, and more than 50% by 2050,
which should be facilitated by efficient and green freight corridors [Roadmap to
a Single European Transport Area – Towards a competitive and resource efficient
transport system, European Commission White Paper, COM(2011) 144 final,
Brussels, 28.3.2011]
Improved safety of Floating Liquefied Natural Gas (FLNG) systems as a necessary
requirement for increased exploitation of LNG as an energy resource
Short Sea Shipping and Inland waterways transportation is sustainable and
environmentally friendly; it helps to reduces road congestion, rebalances
[38]
transport modes, and supports the Motorways of the Sea and the Trans-European
Inland Waterway Network. Contributes directly to the implementation of EC
transport policy, which requires the improvement of logistics efficiency, as well as
environmental and safety performance of inland waterway transport.
5.2.2 COM-2 Competitive ship design
5.2.2.1 COM-2-1 Design tools for structural reliability
Background
Ship designs are primarily based on rules and regulations published by IMO and Class
Societies complemented with national and international standards. Some of these
rules, regulations and standards are based on stress criteria and/or limit states based
on extensive research work and experiences and but most are deterministic in nature.
With the marine industry moving towards a goal based standards approach, there is
an urgent needs to conduct research to develop tools for design and analysis based
on a reliability approach, in particular tools and methodologies for load risk
quantification and structural modelling based on a reliability approach. This
approach will allow innovation in design, construction and operation of ships
operating in normal and abnormal conditions. It will allow design optimisation, and
thereby making the best use of materials and clear and demonstrable safety level
that is acceptable.
There is also a need to create a database and benchmark cases for standard testing
developed methodologies. A world-wide calibration exercise to establish the safety
level required will also benefit the industry.
Technology and knowledge development needed in future
Tools and design solutions for optimised components and modules using
structural reliability;
Innovative design tools need to be tested in integrated design studies to reflect
the inter-dependencies of various ship systems;
Improved simulation techniques for all aspects of ship design need to be further
developed using first principle or statistical models. Those tools need to cover all
aspects of ship operation (including cost, safety and environmental impact) on
and allow optimization of the ship in a holistic way.
To allow the cost and time efficient use of sophisticated simulation techniques,
the use of super computers and computer GRIDS needs to be fostered. This
requires the development of specific software tools, interfaces as well as
procedures for the protection of IPR;
The quantification of loads and risks in ice infested areas and other extreme
operational conditions remains a challenge, which could be overcome by an
improved feedback of operational data into the design process;
The development of methods, tools and business models for distributed design
should be fostered to allow smaller companies a more efficient access to
available knowledge.
Support needed to facilitate the application of innovative knowledge and
technologies
Worldwide calibrations exercise to establish bench marks and existing
performance standards and safety margins;
Standardization of tools and methodologies for structural reliability assessment
needs to be reflected in international rules and legislation;
[39]
Potential impact of future research
Lighter materials help to increase the payload to weight ratio and thus to energy
consumption and related emissions. Experiences show that 1 tonne of weight
reduction can lead approximately to 1 tonnes of fuel savings per year,
corresponding to 3 tonnes of CO2 reduction.
Use of smart materials can potentially be used to develop solutions which
improve the adaptability of ships to varying operational conditions and thus
further reduce fuel consumption.
Enhance confidence in ship safety and performance.
Establishment of world-wide standards for structural reliability analysis to ensure
quality o22f design and build optimization.
Enable ships to operate outside normal environment and conditions.
Enable ships to be better designed and operated in ice infested areas.
Enable ships to be better designed and operated in abnormal conditions.
5.2.2.2. COM-2-2 Design tool integration
Background
Customer requirements, an increased focus on Life Cycle Performance as well as new
safety and environmental regulations make the design process of complex one-off-a-
kind ships an increasingly complex and challenging task. Decisions have to be made
in extremely short periods of time, involving knowledge and results from a variety of
tools and actors, not only in the design offices but from a large variety of experts,
such as ship owners, classification societies and other approving bodies, specific
experts and consultants as well as from production and along the life cycle chain.
The increased implementation of goal based standards require risk assessment, first
principle design and simulation tools, the results of which need to be integrated
towards an optimised product.
Knowledge management and the integration of design tools as well as through life
product data management (PDM) are therefore a continuous focus of research and
development.
The developments described in this cluster have a close interface to clusters COM-3-4
Production Organization and Supply Chain Integration, Cluster COM-4-3 Life Cycle
Assessment Tools and Services as well as Cluster ENE-1 Optimizing Resistance and
Propulsion and SAF-1 Design for Safety. The more generic aspects of Design Tool
Integration are discussed in this Cluster.
Technology and knowledge development needed in future
The integration of design tools in large shipyards has reached a rather
sophisticated level although further development is needed to integrate new
tools and functionalities which are needed to cope with new regulations, new
technology options, and the integration of technical design with production
planning tools and the increased focus on life cycle performance. This will be
further discussed in COM-4-3.
Along with the development of new life cycle services as well as with the
improved integration of the actors of the life cycle chain, through life product
data management becomes a focus of research. In this context tool integration
as well as data security and IPR protection become an increasing concern, see
also COM-4-3.
The application and integration of first principle and risk based tools as well as
optimization algorithms in small shipyards lacks considerably behind the state of
technology in larger yards. This is mainly due to the largely work sharing process
between specialised designers, service providers and suppliers and the limited
[40]
capabilities and skills in smaller yards. To overcome this situation, distributed
design platforms are required, which support the cooperation in a decentralised
ship design process. Cloud and GRID computing techniques can support this
development, however process flows, data interfaces, data security and access
rights need to be further developed.
Potential impact of future research
The integration of design tools is a basic requirement for improved design quality
and thus product performance, reduced lead time and reduced time to market
for innovations. Design tool integration is thus a key to the competitiveness of
modern shipyards, both for traditional and new product segments.
Integrated through life data management is a prerequisite for improving the
environmental, safety and operational performance of the product, for the
development of new life cycle services and a through life asset management.
The development of distributed design platforms will help the larger, but
particularly the smaller shipyards, suppliers and service providers to apply
sophisticated first principle, risk based and simulation tools and methods and thus
to exploit the knowledge which is the key for future competitiveness and
sustainable jobs.
5.2.3 COM-3 Competitive ship production
5.2.3.1 COM-3-1 Structural materials and material combinations
Background
Ship structures largely influence the payload to weight ratio of ships and thus their
efficiency and fuel consumption per transport unit. Moreover, they are important for
the ship safety (in terms of structural reliability and e.g. fire safety). A number of
European projects as well as national projects and private research have looked into
optimised structural materials and solutions. With the increasing need to optimise life
cycle performance new structural materials and material mixtures will find an
increasingly wide application in ships.
The analysis will focus on European projects, which investigate and develop materials
for the specific operational and production conditions in the maritime sector. Those
are complemented by more generic developments in other priorities, like NMP as well
as by national and private research.
Source: ECMAR
Figure 6 Laser3 - welding of metallic lightweight sandwich panels
[41]
Technology and knowledge development needed in future
The following technology gaps are based on the analysis of EU projects:
New metallic materials still bear a significant unused potential for the European
maritime sector. Due to the close connection between shipyards and steel
producers in many Asian countries development and applications of new steels,
such as ultra-high strength steels, fatigue crack arresting steels (for better strength
properties), fire resistant steels, anti-corrosive steels as well as low temperature
transition filler materials (to reduce welding distortions) have been fostered and
do not currently find sufficient attraction in Europe. Research is needed includes
the development of new steels for maritime applications, the definition of their
behaviour related to fire, corrosion and extreme loads (by calculation and
testing), testing of the long term behaviour of new steels as well as the
development of suitable processing, joining and coating techniques. Research
should aim to elaborate suitable design guidelines as well as to verify
performance data needed in design.
Joining, assembly, outfitting and repair techniques need to be further developed
specifically with focus on new structural components using thin metallic or none
metallic materials to make them more cost efficient. Those developments need
to consider the specific maritime production (extremely large structures) and
operational (harsh marine environments, safety) conditions. Along with the
techniques, process re-engineering as well as a modular design needs to be
considered in order to allow specialization, work sharing and economy of scale
along the process chain.
In particular for none metallic materials and material combinations, materials
with improved properties and a reduced environmental footprint need to be
developed. This includes the development and qualification of composites from
renewable resources.
Adoptable and intelligent materials and structures, which could adopt to
changing operational conditions and feature self-healing effects bear a
immense potential, but are in its maternity in all sectors and in particular in the
maritime industries.
Methods and tools for an improved life cycle performance assessment need to
be further developed and filled with reliable data to allow the selection of the
most suitable, efficient and environmentally friendly material for a given purpose.
Strategies and technologies for dismantling, recycling and re-use of materials
and components need to be developed in view of new legislation for end-of-life
and the shortage of resources. Modular design is a key to solve those challenges
as well as to decrease production cost.
Emerging maritime sectors, such as the offshore renewable energy sector,
require specific materials suitable for the extreme environmental conditions to
replace the current exclusive use of steel for structural purposes.
Potential impact of future research
Lighter materials help to increase the payload to weight ratio and thus to reduce
energy consumption and related emissions. Experiences show that 1to of weight
reduction can lead to approximately 1 tonne of fuel savings per year,
corresponding to 3 tonnes of CO2 reduction;
Intelligent and adaptable materials can potentially be used to develop solutions
which improve the adaptability of ships to varying operational conditions and
thus further reduce fuel consumption;
New materials and combinations help to increase the life time of maritime
products and thus to reduce maintenance and repair cost;
[42]
New materials often show better resistance to extreme environmental conditions
(loads, corrosion etc) and thus can improve safety and reliability of ships and
offshore structures;
Recyclable and re-useable materials and components can significantly reduce
the overall environmental footprint of shipbuilding and offshore materials;
Innovative materials with improved damping properties can reduce noise
emissions into air and water
New materials can facilitate the development of entirely new product
generations, e.g. in the field of offshore structures – having an impact on the
competitiveness of the entire life cycle chain.
5.2.3.2 COM-3-2 Coating and coating processes
Background
Marine coatings can have a variety of functions, such as corrosion protection, anti-
fouling, resistance / drag reduction and “cosmetics” (improving the optical
appearance). Underwater coatings and coating operations have a considerable
impact on the environment (through emissions into sediments, air and water). New
environmental regulations, performance standards (such as IMO Performance
Standards for Protective Coatings – PSPC, Ballast Water Management Treaty, REACH
etc.) and health and safety regulations have raised the need for the development of
new coating techniques. EU research covers only a marginal part of those
developments. European companies still dominate the market.
Technology and knowledge development needed in future
The following technology gaps have been found based on the analysis of previous EU
projects in the table above:
Development, testing and qualification of new paints and alternatives to paints
continues to be an area requiring further research, in particular to find optimal
solutions for the multiple effects of coatings. Self healing coatings and a wider
application of bionic approaches should be in the focus of future research. The
real effect of emissions on marine life is yet widely unknown.
Coating processes in shipyards, in particular in smaller repair and retrofitting yards
need to be further optimised to increase their efficiency and quality, to reduce
emissions (e.g. from overspray) and to improve health, safety and environmental
conditions. Secondary corrosion treatment and coating during the life time
should be more in the focus of research.
The physical phenomena of corrosion protection and its main impact factors
(e.g. surface and edge preparation, chemistry of paints, application process) is
not yet fully known as research on different level has shown. This applies in
particular when new paints are concerned. In addition, the dependencies of the
amount and nature of anti-fouling mechanisms from surface parameters such as
surface energy, homogeneity, elasticity, availability of nutrients and topography
is currently not understood well enough and requires future research and the
development of corresponding regulations and standards.
Accelerated test procedures as well as inspection methods for coatings have to
be further developed and correlated to the real life behaviour. This has to lead to
improved, goal based standards and regulations.
Potential impact of future research
Underwater coatings have a significant effect on drag and fuel consumption, as
well as on the environment (emissions of compounds into the water).
Coating processes are a key impact on production cost and lead time in
particular in repair and retrofitting. Moreover, coating processes are often critical
in terms of occupational health and safety.
[43]
In particular for passenger ships, cruise ships and yachts the quality of coating is
essential for the competitiveness of the shipyard and the ship.
The better understanding of corrosion and antifouling mechanisms will lead to
the development of new coating procedures and standards with a reduced
impact on environment, longer life time and higher efficiency.
5.2.3.3 COM-3-3 Production techniques and equipment
Background
European shipyards faced an increasingly tough competition from newly emerging
shipbuilding nations as well as from traditional competitors like Korea and Japan.
While European ship operators still own a significant part of the world fleet, few orders
for cargo vessels have been placed in Europe. However, in more complex ships, such
as passenger ships, ferries and cruise vessels European shipbuilders managed to
maintain the leading market position. New markets emerged in relation to the
increased exploitation of offshore energies and resources.
The success in the market of complex ships has not least been achieved through a
drastic improvement in production technologies in the leading yards, leading to cost
reduction, reduced lead time and improved quality. Improvements in design and
production have lead to a significant decrease of time to market of innovation,
which are often made possible by new production techniques. While thus the
production environment in leading European yards has changed significantly, most of
the innovation did not reach the smaller yards, e.g. in the repair sector. European
projects have contributed significantly, but not dominating to the progress achieved.
Technology and knowledge development needed in future
The further development of low heat input, efficient and low cost welding
techniques using simple and adaptive equipment (see below) remains in the
focus of research especially for smaller yards. Focus should be on the
development of techniques between laser welding (extremely low heat input,
but high investment cost) and conventional submerged arc and GMA
techniques (low investment cost but high heat input and low productivity), such
as plasma welding, as well as specific welding techniques for the block and
dock assembly.
With the increased use of none-metallic materials, adhesive bonding and
mechanical joining techniques need to be further developed and approved.
Focus should be on outfitting operations as well as on the transfer of technologies
towards smaller shipyards.
More effort need to be put in the further mechanization and automation of
assembly and outfitting processes of extremely large structures as well as in the
installation and repair of offshore structures. This requires the development and
qualification of suitable equipment as well as the development of measurement
technologies and holistic concepts for shrinkage management.
More than any other industry European shipbuilding is characterised by small
series and customer made products, which limits the applicability and economic
feasibility of standard offline programmed equipment available on the market.
This calls for the development of specific equipment which is flexible and easily
adaptable to varying processing tasks and geometries, intelligent to avoid
extensive programming and cost efficient specifically to foster application in
smaller yards. Developments should cover the entire range from simplified
automation to complex robot solutions.
To increase the degree of mechanization and automation in labour intensive
outfitting, new holistic strategies and solutions need to be developed considering
modular Design for Production, new process chains and business concepts for
improved specialization and pre-outfitting along the production chain.
[44]
Total quality management needs to be further developed in European shipyards,
including subcontractors and suppliers. This includes a wider application of 3D
measurement equipment suitable for extremely large and difficult to access
structures under harsh shipbuilding environments. In addition to measurement
technologies, more efficient methods for data analysis, interpretation and
integration into Quality Assurance systems are needed.
While statistical methods for quality assurance is widely used in series production
the lack of reliable data due to one-of-a-kind products as well as the complexity
of processes limit their application in shipbuilding. Research is needed to adopt
available methods to shipbuilding processes and to generate a sufficient data
base by simulation, data from process development and approximations based
on experiences. Concepts for an optimal combination of sensors and measuring
devices and statistical process models need to be developed and validated.
Potential impact of future research
Production costs are a major impact factor on competitiveness. In view of
comparatively high labour cost in Europe, productivity needs to be improved by
better organization and improved production techniques. The increased industry
productivity is the basis for continued growth, a sustainable economy and jobs.
European shipbuilders focus on highly complex products with a large number of
components and a high degree of outfitting. A further mechanization and
automation of joining and outfitting processes bears a significant potential for
productivity and production cost.
Small companies are of uttermost importance for the European maritime sector.
The level of mechanization and automation in those companies, in particular in
ship repair, retrofitting and dismantling (se also Cluster COM-4) must be increased
through low cost and flexible equipment.
Production lead time is a crucial competitive factor and decisive for the time to
market for innovation.
Under extreme operational conditions, production quality is a significant impact
factor on the life cycle performance, safety and energy efficiency of maritime
products.
Production (manufacturing, installation) as well as maintenance, repair,
retrofitting and dismantling processes of devices for offshore energy and
resource exploitation need to be further developed, to make oceanic energy
and resources competitive in the future.
In view of an ageing population and limited qualified work force, health, safety
and environmental friendliness (including energy efficiency) of shipbuilding as
well as life cycle processes need to be further improved. Using advanced
knowledge can help to make the industry more attractive.
5.2.3.4 COM-3-4 Production organisation
Background
In addition to production techniques and equipment (see Cluster COM-3-2)
production organization is a crucial impact factor on production cost, lead time and
thus competitiveness. In view of a highly integrated and work sharing process chain in
European shipbuilding, where about 60-80% of the value of a ship (including material
cost) can be contributed by subcontractors and suppliers the integration of this value
chain needs to be in the focus of research and development. Shipyards have a
central role in this chain, as integrators and organizers of the individual actors having
the final product in mind.
[45]
Although production organization, supply chain integration and knowledge
management often bear an even higher potential than improved production
equipment with often lower investment cost, few research has been done in this area
on European level. Nonetheless, the process chains connected to leading European
yards for highly complex ships have drastically improved during the last decade and
more research is needed in particular to integrate smaller yards (see also Cluster
COM-4-4).
Technology and knowledge development needed in future
Further development for advanced planning methods for shipyards, logistic and
process chains. Available solutions should be extended to the entire process
chain, potentially stretching into the entire life cycle (see Cluster COM-4). The
generation of data for an early resource planning and scheduling as well as
central planning solutions as a service to smaller yards should be in the focus of
the development. A continuous feedback from real life to planning is another
issue which requires further research and development, mobile devices for data
collection are important in this context.
Systematic methods, approaches and tools are needed to explore productivity
potentials in the entire project chain and within smaller yards and to support
business process re-engineering. This is particularly important as new maritime
products as well as new materials and more complex outfitting requires the
involvement of new partners in the value chain.
Space management as well as outfitting processes are traditional bottle necks in
many yards, which require specific tools for new building, repair, retrofitting and
dismantling (see cluster COM-4).
The integration of software tools for facility planning, strategic and short term
resource planning and scheduling, on-site production management as well as
life cycle processes needs to be further improved, accompanied by a proper
technology transfer to suppliers and smaller yards. The integration between
quality assurance and process planning, as well as between logistics in the
building and retrofitting process and during ship operation, also needs to be
addressed.
The application of discrete event simulation in steel production and outfitting is
quite advanced and has lead to the development of a dedicated toolset. This
toolset needs to be extended towards the entire supply chain and to repair and
retrofit. Solutions need to be found to allow the extended use of simulation tools
by smaller shipyards, without specific simulation skills.
Compared to traditional ship production organisation forms like fixed-site
production, flow oriented approaches provide benefits in terms of work
organisation, lead time reduction and planning reliability. However, the
application of flow production principles is nowadays usually limited to the
prefabrication of structural members (panel lines etc.). Research is needed to
make production principles (e. g. lean production, just in time, just in sequence)
applicable for small series production of large structures that are already
established for mass production of comparably small products.
The extended use of Virtual Reality methods both for ship design and production
considering process flows as well as logistics and ergonomics is an important
research area for the future.
Potential impact of future research
Improved production organization as well as dedicated tools bears a significant
potential in shipyards as well as along the entire process chain with
comparatively low investment costs. This will lead to reduced production cost
and lead time as well as to improved work sharing and specialization.
[46]
Production organization and planning can also contribute significantly to
resource efficiency in production and logistics, the reduction of packaging
waste and improved quality of the product.
In addition, shipyard and supply chain logistics are essential for the health and
safety conditions in yards, reducing for example the risks of accidents and fire
during the final assembly of the ship.
Security measures which are required for the production of cruise and passenger
vessels require an adequate organization of production and logistics as well as
corresponding documentation.
5.2.4 COM-4 Competitive life cycle services
5.2.4.1 COM-4-1 Inspection and maintenance
Background
In view of an increased cost pressure on ship operators, increased awareness and
legislation on the environmental impact of ships as well as to response to latest
regulations on ship safety, the inspection of ship systems, their predictive
maintenance as well as repair and retrofitting technologies become increasingly
important. This chapter of the Technology Gap Analysis covers EU projects on
inspection and condition monitoring of engines, structures and paints as well as on
repair and retrofitting.
As many of the results of those projects can be used for a variety of purposes, this
section is closely interrelated to clusters COM-3-1 (on coating processes in ship repair),
ENV-4 (robot solutions for multiple use such as inspection, maintenance and
emergency response), COM-4-3 (dismantling processes) and COM-4-4 (life cycle
performance assessment and decision support tools). A clear allocation of projects to
one of those clusters is often not possible.
Technology and knowledge development needed in future
Monitoring and diagnosis systems for ship equipment, for structural integrity and
for corrosion are important for life cycle performance, safety and environmental
impact. New sensor systems need to be applied and integrated with other
systems to improve predictive and risk based maintenance throughout the life of
a ship. Ship – shore data interfaces are crucial, shipyards and equipment
suppliers need to work closer with operators to provide better maintenance
solutions.
Various developments for autonomous robots and remotely operated vehicles
for inspection and maintenance in shipbuilding, repair and operation as well as
in offshore and marine surveillance need to be harmonised (potential topic for
marine-maritime integration). A modular platform system can increase flexibility
and economy of scale.
Based on the information from condition monitoring systems holistic concepts
and solutions for holistic and predictive maintenance for all systems as well as the
ship as a platform need to be developed to overcome fragmented solutions for
individual systems. This will significantly reduce down time and operational cost,
European shipyards can be the integrator for those solutions. A harmonization of
inspection and maintenance with the operational schedule of the ships can
further reduce cost.
Based on the wide use of sensors and condition monitoring systems decision
support systems for ship operators, feedback to ship design need to be
developed. See also Cluster COM-4-3 Life Cycle Integration.
In connection with the development of new materials and multi-material
structures new techniques for inspection, monitoring and maintenance as well as
repair need to be developed.
[47]
Support needed to facilitate the application of innovative knowledge and
technologies
Environmental and safety regulations are being continuously developed,
monitoring and maintenance solutions need to be adapted to meet new
legislator requirements. On the other hand goal based standards need to be
further developed based on a scientific understanding of the physical
phenomena influencing the goals while being open for innovative technical
solutions which meet the goals.
Potential impact of future research
Improved monitoring, inspection and maintenance systems will help to decrease
the maintenance cost, reduce down time for extensive repair, increase the life
time of the ship and its systems.
In addition, those systems will increase safety as an integral part of safety
concepts for the entire life time.
Feedback of monitoring systems to ship design will improve the quality of ship
designs and reduce time to market of innovations, as operational problems can
be easier detected and adjusted.
Not the least, monitoring and predictive maintenance will improve the efficiency
of ship systems, improve energy efficiency through optimised operation and thus
reduce emissions and environmental impact.
5.2.4.2 COM-4-2 Repair, retrofitting and dismantling
Background
Retrofitting is traditionally a major cost factor for customer oriented ships, like
passenger ships, cruise ships, ferries and other complex ships reaching the same order
of magnitude as the new building cost. According to studies by CESA and DNV, the
efficiency of existing ships can be improved by 20 to 30% by retrofitting with available
“green technologies”. However, the high cost and the downtime related to
retrofitting and repair is often an obstacle for a wider application of green
technologies. Increased safety standards are another reason for repair and related
down time.
With about 40% of the world fleet operating in European waters and a large
infrastructure of repair and retrofitting yards Europe can contribute significantly to
improve the environmentally friendliness and safety of shipping.
In comparison to leading new building yards, the level of technology in repair and
retrofitting yards is comparatively low. This cannot be overcome by just putting
available technologies into those yards, but the specific conditions of those yards as
well as the character of repair and retrofitting processes (information often available
only at short notice, necessary work operations often become clear only after
inspection of the ship), technologies need to be adopted to the specific conditions in
repair and retrofitting, to make them robust and cost efficient.
Dismantling of ships has for a long time not considered to be a business sector for
European yards due to the high labour cost. Ships have been almost exclusively
dismantled in low cost countries under poor environmental and working conditions.
However, increasing environmental concerns, new regulations and the shortage of
resources have changed the scene and concepts for efficient and environmentally
friendly efficient dismantling; recycling and re-use need to be developed.
This chapter has a close interrelation to Cluster COM-4-3 Life Cycle Services as well as
COM-4-1 Inspection and Maintenance.
[48]
Technology and knowledge development needed in future
Planning processes and tools for repair, retrofitting and dismantling processes
need to be drastically improved. Experiences from the new building sector need
to be adapted to the specific needs of repair and dismantling yards and the
data base for planning needs to be significantly improved.
Reverse engineering – using experiences in block production, pre-outfitting and
modularization of new building yards and turning them “upside down” – could
allow for a significantly better process organization, allowing using more
sophisticated and environmentally friendly processes and a shorter lead time
through parallel processes.
The exploitation of modern measurement technologies as well as the use of
product data models (PDM) from new building could significantly improve
process planning as well as the identification of critical or valuable materials in
the repair and dismantling processes. Through life data management would
allow to receive all relevant information on the ship in much shorter time.
New concepts and techniques need to be developed for Design for Retrofitting,
Design for easy Maintenance and Design for Recycling and Re-use. Appropriate
design can impact the ship repair, conversion and dismantling sector even more
significantly, than improved processes. This however requires a consistent design
for life cycle as well as Life cycle Performance Assessment tools (see also COM-4-
3).
The over lamination of joints with composite layers as well the repair of aged
structures with this technology is highly promising, as several projects have shown.
However, technologies, equipment and application guidelines need to be
developed and the process needs to be approved to be applicable in
shipyards, including new building and repair, considering difficult accessibility
(e.g. overhead position of joints) and harsh environmental conditions.
Support needed to facilitate the application of innovative knowledge and
technologies
The exchange of experiences, knowledge and technologies between new
building and repair yards is essential to achieve proper quality, efficiency and
working conditions and reduce environmental impact of repair and dismantling.
This however requires new business models and measures for IPR protection.
The development and implementation of scientific sound goal based worldwide
legislation for ship repair and recycling is essential to force the application of
green technologies in ship repair and dismantling and make European shipyards
competitive.
Technology and knowledge transfer towards smaller shipyards dominating the
maintenance, repair, conversion and dismantling sector is a key for
competitiveness and environmentally friendliness, considering the significant
technology gap to ship new building. However new mechanisms and instruments
are required in addition to the mere development of data bases, as any
technology and knowledge needs to be adapted to the specific needs,
products and environmental conditions of the smaller actors along the life cycle
chain.
Potential impact of future research
Improved planning processes, business process re-engineering and reverse
engineering will help to improve efficiency, reduce lead time and facilitate
improved environmental and working conditions in repair, retrofitting and
dismantling.
Improved retrofitting processes will foster the application of green technologies in
existing ships, improve their safety and will help to reduce resistance and fouling.
This helps to improve the energy efficiency, reduce related emissions, increase
safety and reduce fatalities and environmental pollution through marine
accidents.
[49]
Technology transfer and the application of improved production techniques in
repair, conversion and dismantling yards will improve their knowledge base and
helps to maintain sustainable and attractive jobs. Moreover, the ability of repair
and retrofitting yards to handle new materials and other technological
innovations in a ship is a pre-condition for their application and therefore for
product innovation as such.
5.2.4.3 COM-4-3 Life cycle approaches
Background
Traditionally ships were designed according to customer specifications and rigid
regulations. Ship designers, shipyards and equipment suppliers often had limited
insight into later life cycle phases of the ship and in particular for cargo ships the new
building price was often the decisive criterion for the selection of the shipyard.
With increased cost pressure to transport providers, new rules and regulations on
environment and safety both for operation and dismantling, the increased use of
goal based standards and first principle design tools this situation has changed
significantly during the last five years. Policy legislation and public awareness on the
environment as well as increased fuel prices and the shortage of resources will make
sure, that life cycle performance will continue to be a measure for the
competitiveness of all actors along the chain for the future.
While in the past the term “life cycle services” was almost exclusively used for the
service of equipment, this term is now used in a much more complex sense.
Optimised life cycle performance requires now the consideration of the specific
operational conditions, repair and retrofit as well as dismantling in design, optimised
operational regimes with all its aspects as well as the development of joint life cycle
services between actors in the chain, which will allow using information and
knowledge consistently throughout the life time.
While specific life cycle aspects will be considered in different clusters of this analysis,
this chapter will focus on life cycle data management as well as life cycle
performance assessment methods and tools.
Technology and knowledge development needed in future
Product Life Cycle (PLC) management and a consistent through life Product
Data Management (PDM) is an extremely complex problem in the maritime
sector, considering the complexity of the product and the variety of actors along
the life cycle chain. While solutions for specific parts of the life cycle are
available, holistic solutions are still missing.
The consistent use of information, data and knowledge along the entire life cycle
can drastically increase production performance and the competitiveness of all
actors along the chain. However, problems related to liability, IPR protection and
data security are still a challenge as well as the complexity of the data. This
cannot be overcome merely by technical solutions, but requires new business
models and joint life cycle services to better integrate the actors in different life
cycle phases.
Life Cycle Performance, including costs, environmental impact, safety and
security as well as human factors, is the key for competitiveness of all maritime
actors. However, a better understanding and modelling of life cycle processes as
a consistent management and collection of reliable life cycle data are key
challenges to develop comprehensive life cycle assessment tools.
Support needed to facilitate the application of innovative knowledge and
technologies
[50]
Dedicated rules and legislation, which are developed on a scientific basis and
considering the entire life cycle impact will foster the implementation of
innovative technologies and make them competitive. Experiences from the past
have shown that regulations based on political legislation often lead to
unexpected effects. More efforts should be put on research for regulation
involving both science and industry to ensure the practical applicability and
uptake by the market.
While the business scenarios for maritime transport and cruise are well established
and need to be developed towards a more integrated approach, business
scenarios for emerging markets such as offshore renewable energies as well as
the role of actors and service providers in this area need to be established.
Research can help to develop business scenarios which make the most efficient
use of the knowledge and competences of all stake holders.
Potential impact of future research
The increased implementation of life cycle approaches and services will help to
overcome the fragmentation of the European maritime industry particularly
between different phases in the life cycle of the product. This will increase the
competitiveness of all maritime stake holders.
Life cycle approaches are essential both for cost efficiency and to implement
environmental and safety targets set by policy.
Europe‟s key to competitiveness is knowledge. It is therefore of utmost
importance for Europe to develop a better knowledge and understanding of life
cycle processes, including the impact of maritime operations on global climate
and other challenges. Only this will secure sustainable jobs and public welfare for
the future.
5.2.5 ENV-1 Reducing emissions
5.2.5.1 ENV-1-1 Alternative fuels
Background
Each tonne of fuel burned results in about 3.2 tonnes of CO2 emissions, and shipping
accounts for 3.3% of global CO2 emissions10
. Stronger environmental regulations for
reduction of air emissions from ships, higher oil prices, speculation about energy
scarcity, and higher need for energy efficiency are all incentives for the maritime
industry to explore low carbon fuels as alternatives to fossil oils. While potential
renewable energies, like solar, wind and waves, are being experimented, LNG is
already replacing diesel especially for short sea shipping, and supply vessels and
ferries are also candidates for hybrid electric power systems.
Technology and knowledge development needed in future
Technologies for dealing with LNG-related challenges like onboard storage,
logistics and bunkering system, and the machinery system are further needed,
although this may soon be available from other projects. Full-scale
demonstrations of entire LNG logistics chains (covering distribution and use) are
necessary.
The fuel cell technology for ship is still unproven, and many challenges remain
related to the integration of the system onboard ship as well as to the production
of the fuel cell system, the power plant and its dimensions, and the logistics
related to the installation of the fuel cell on the ship. Fuel cells represent
10
IMO Second GHG Study, percentage for 2007.
[51]
potential, but challenges related to the energy production (cost and logistics)
remain.
Although biodiesel fuels are believed to be suitable for replacing residual fuels,
biofuels in general are not considered a viable solution for ships, mostly due to
cost issues, availability of this fuel type, lacking distribution system, as well as fuel
instability, corrosion, microbial growth to name a few.
Technologies for facilitating the use of renewable energies (wind, solar, wave)
should be further studied in order to develop cost efficient and easy to install
systems.
Fully electric ships are dependent on much more efficient storage systems.
Potential impact of future research
Low carbon fuels can contribute to CO2 emission reduction of 5% to 15% per
tonne-mile.
LNG represent a very promising alternative reducing drastically emissions of NOx
(-80-90%), SOx (-100%), PM (-99%) and CO2 (-26%). However, emission of
unburned methane (more harmful than CO2) is a challenge.
Fuel cells, converting different fuels (e.g. hydrogen methanol, LNG, LPG) to
electricity, have a higher efficiency than diesel electric engines, and seen as
possible energy source particularly for auxiliary engines.
Hydrogen could provide the basis for a zero emission ship of the future, provided
that sufficient solutions are available for the storage onboard as well as a land
based hydrogen production and distribution network exists.
Wind energy exploited with kites can give savings in fuel of 5-20% for cargo
vessels depending on the wind condition. Similarly solar energy can provide
around 7% of the ship‟s energy need. However, these solutions are the most
costly to develop.
Biofuels are more bio-degradable and would results in less environmental
damages in case of spill into the ocean. Thus, research in this area will also
reduce problems with oil spills.
5.2.5.2 ENV-1-2 After treatment of exhaust gases
Background
The exhaust emissions from marine engines contain a large amount of harmful gases.
Although the after-treatment of exhaust gases from engines may not contribute to
reducing CO2 emission, it is an option for reducing the emissions of NOx, SOx and
Particulates. Research is focused on adapting treatment methods to large marine
engines in order to reduce cost of development and maintenance.
Technically it is possible to also extract CO2 and
bind this chemically or store it as a cooled down
and pressurised liquid or solid, but this is not
generally a feasible solution as the resulting volume
and weight of raw material for bindings and
residuals cannot efficiently be stored onboard.
Technology and knowledge development needed
in future
In general, heat recovery and exhaust gas
cleaning systems still need further research.
Despite of the work done in previous projects,
the understanding and modelling of the spray,
mixing and combustion process in the engine,
Source: ECMAR
Figure 7 Ship‟s Emissions
[52]
including validated soot formation models needs to be further improved.
SCR (selective catalytic reduction) transforming NOx to N2 and water is today
the most effective solution, but at a high cost. Besides, exhaust temperature,
ammonia emissions, maintenance, and energy use are important challenges for
SCR.
Other exhaust after-treatment technologies like particulate traps, oxidation
catalysts or exhaust gas recirculation are hardly applicable for large diesel
engines, mostly due to high maintenance requirements.
Without switching fuel, an effective technology for reducing SOx and PM
emissions is seawater scrubbing (for ships in open water). Further studies are
necessary to extend the application of seawater scrubbing.
Deeper understanding of the particulate emissions behaviour of heavy fuel
engines, increased knowledge on scrubbers for SOx and particulate removal is
needed. Improved engine integration and optimization of SCR systems towards
large scale application.
Increased knowledge and design criteria regarding engine performance and
impact on emissions by use of EGR/CGR (The high pressure EGR and CGR might
be easier to implement in the marine sector due to higher integration in the
engine and less cost, compared to NOx reduction by other available after-
treatment technologies.)
Large 4-stroke diesel engines with exhaust gas temperatures above 360°C
without excessive thermal load of engine components, allowing HFO with
typically 3% sulphur content (worldwide mean value for bunker fuels) to be used
with SCR.
Potential impact of future research
Seawater scrubbing can be applied to current vessels and can reduce SOx up to
95%, PM up to 70%. Effects on environment are expected to be low, but may
need investigation.
EGR can reduce up to 50% of NOx emissions; SCR can reduce NOx emissions by
85-95% (stationary motors).
Future research will result in ultra-low emissions engines which will strongly improve
the competitiveness of the carrier ship.
Future research effort is the only means to maintain ship engine technology in
Europe, an area with a strong European domination, but threatened by market
players in Asia. The area is of strategic importance, it includes employment and it
results in many spin-offs due to the complex technology.
5.2.5.3 ENV-1-3 Low emission engines
Background
Design and optimization of ship power systems have traditionally focused on the
optimal number of generators for reducing the total fuel consumption, engines
solutions targeting reduction of one type of GHG at the time (either CO2 or
NOx/SOx/PM), and solutions based on either stationary or full speed operational
phase. More integrated and flexible solutions enabling real time monitoring, and
better handling of fluctuation in power demand, will be needed in the future. The ship
machinery will become even more complex than today.
All other propulsion and ship structure related potentials for energy reduction are
covered under ENE-1 and ENE-2.
Technology and knowledge development needed in future
Shipping still relies greatly on fossil fuels, which will eventually face a problem of
scarcity. Therefore, new alternative fuels will become the norm in the future. On
the short term, natural gas (although fossil fuel) in form of LNG is likely to be the
[53]
main alternative (see earlier sections). Technology for distribution, storage and
power production is needed and must be improved.
In addition to commonly referred fossil alternatives, new fuel options, such as
propane, LPG, methanol, ethanol and hydrogen need to be taken into
consideration. A comprehensive overview on all alternatives, including their total
cost, emission behaviour, safety aspects and infrastructure is missing.
To ensure easy use of alternative fuels, multi-fuel engines and systems need to be
developed, which would allow switching from one fuel to another or even
combine fuel options in operation without extensive retrofit.
Introduction of new components and system solutions for ship power generation
result in increased complexity of system design and integration. Methods and
tools for evaluating, testing and demonstrating overall system performance of
new designs in real operational conditions (from stationary to full speed) are
necessary. This should also be extended to improved maintenance monitoring
and procedures.
Piston engines have been under continuous development, but there is still room
for improvements, especially for the gas versions. This includes improved design
of piston engines, and increased research within diesel/gas engine concepts,
including variable valve timing, EGR, electronic control engine system
optimization.
Potential impact of future research
Power and propulsion systems have the potential to reduced CO2 emissions by
5% to 15% per tonne-mile, according to IMO GHG study.
Hybrid power systems and other innovations will enable the reduction of NOx,
SOx and PM emissions too.
To meet the requirements for an energy efficient and low-emission power system,
the energy converter will remain a key component.
5.2.5.4 ENV-1-4 Green ship operations
Background
Although technologies for reducing the environmental impact from shipping often
focus on the technical aspect of the ship – hull, propeller, propulsion, fuel and
machinery -, the operational side represents as much potential for reduction of GHG
as the technical side. Greener ship operations can also be achieved through
improved ship management, logistics, voyage optimization, and energy
management.
Technology and knowledge development needed in future
Weather routing still represent a significant potential for energy saving, at a much
lower cost compared to solutions based on alternative energy sources, and
should be further studied together with recent improvements achieved in
weather forecasting techniques. This includes ensemble forecasts and better
coverage of robustness in resulting plans.
Slow-steaming solutions should be combined with port-planning solutions, mostly
because the traditional “first-come, first-served” berthing policies still create
strong incentives to sail at full speed.
Given the increasing complexity of ships systems and technologies, operational
guidelines for energy efficient ship operation should be further developed, to
ensure full exploitation of their potential.
Energy and emission management systems, supported with reliable onboard
measurement and data communication systems are necessary for evaluating
the effect of new technologies in operational conditions.
[54]
Improved simulation tools and prediction methods for evaluating the effect of
technologies in real conditions are further needed.
Tools for modelling and optimizing maritime transport systems that facilitate the
evaluation of technical improvement in real conditions. This should include both
ship and fleet views.
Methods and tools for ship LCA are necessary for being able to evaluate the
impact of environmentally-focused solutions on a ship-life basis.
Source: DNV
Figure 8 Average abatement curves for world shipping fleet 2030
Support needed to facilitate the application of innovative knowledge and
technologies
Many of the above measures require new business models in the maritime domain.
This relates to relationship between port and ship and between charterer and owner
of ship. Currently, many potential gains require investments on the part that do not
harvest the gains (“split incentive”). Research is needed on the business models and
contractual relationships to overcome this issue. The LCA is one component in this.
Potential impact of future research
Focusing on operational efficiency (speed reduction, weather routing, voyage
execution and cost effectiveness) may generate an energy saving (thus CO2
emission reduction) of 25to 50% by 2030.
Energy management can contribute to 1 to 10% reduction in CO2 emissions per
tonne-mile.
Although speed reduction can enable huge fuel savings, this solution normally
creates a need for a larger fleet, thus a significant investment. However,
optimization exercises on a fleet of ships have been able to reduce fleet size with
up to 13% by better utilization of remaining ships.
Even if LCA for ships is facing problems of identification of responsibility among
stakeholders, a standardised LCA method for marine technologies and systems
would facilitate the cost-benefit analyses and decisions related to solutions for
reducing environmental impact. It is necessary for improved business models to
be proven.
[55]
5.2.6 ENV-2 Other emissions from waterborne transport
5.2.6.1 ENV-2-1 Reducing airborne and underwater noise
Background
Transports are major contributors to noise pollution, and particularly maritime
transport, where noise and vibrations (mainly originated from the engine) create
serious disturbance for passengers and harbour area residents, but is also a health
issue for crew members. Underwater noise created by ship traffic (mainly propeller
and cavitations) cause ecological nuisances for marine wildlife.
Technology and knowledge development needed in future
The nuisance due to noise and human health damages to passenger, harbour
residents, and crew members should be better documented and measured. This
has to be looked at in the context of the overall port operation.
The same is true when it comes to the effect of vibration on the health of the
crew members, and the impact on the marine life.
Improved measurement systems for real time measurement are needed in order
to establish a better overview of N&V from vessels.
New technologies for limiting the vibration and its consequences for passenger,
crew, and marine life are needed.
Potential impact of future research
This area is not well enough understood to clearly specify benefits. Research is
needed also on impact of N&V. However, qualitatively one can postulate that:
Better understanding and measurement of nuisance due to N&V will facilitate
the search for efficient technological solutions.
Reducing noise from ships will improve living conditions at harbour areas and
improve the public perception of waterborne transport.
Reducing noise and vibration from ships will improve well-being and health of
passengers and crew.
Reducing noise and vibration from ships will contribute to preserving marine life.
5.2.6.2 ENV-2-2 Reduced emissions from paints
Background
Ship coating traditionally represented a high risk of environmental pollution due to
emissions of noxious compounds in water. Although much improvement has been
achieved, improved coating techniques and safer painting are still needed.
Coating materials and coating processes are covered in more detail in COM-3-2.
Technology and knowledge development needed in future
The creation of propeller and hull fouling is a complex process that needs to be
better modelled with respect to what hinders and what increases the growth
(light, nutrients, speed, temperature, area ...).
Development, testing and qualification of new paints and alternatives to paints
continues to be an area requiring further research, in particular to find optimal
solutions for the multiple effects of coatings. Self healing coatings and a wider
application of bionic approaches should be in the focus of future research. The
real effect of emissions on marine life is yet widely unknown.
General methods for measuring the effect of different coatings and other fuel
reducing technologies are needed. Today, one can see effect on growth, but
one cannot easily assess the overall effect on ship drag by new coating types.
[56]
One need to rely on statistical methods as environmental effects on ship is not
currently measured with high enough quality.
Further development needs related to the subject are listed in COM-3-2.
Potential impact of future research
Underwater coatings have a significant effect on drag and fuel consumption, as
well as on the environment (emissions of compounds into the water). Based on
MARINTEK experience, the hull fouling of tank ships typically results in speed
reductions of ~5% between dockings, corresponding to a power increase of
~15% and an increase in frictional resistance of 20%. This can be handled by
more frequent dockings or better anti-fouling systems.
The better understanding of corrosion and antifouling mechanisms will lead to
the development of new coating procedures and standards with a reduced
impact on environment, longer life time and higher efficiency.
Further effects see under COM-3-2.
5.2.7 ENV-3 Impact from wash and ballast water
Background
Wash from passing ships is a large problem in some areas, e.g. on coastal areas and
inland passages. It is a problem in terms of washing out loose deposits (sand etc) and
for installations or smaller ships in the area. Waves generated from ship are also
requiring energy from the ship, which is a problem from a GHG emission perspective.
Ballast water serves to provide stability when the ship is unloaded. However, the
discharge of ballast water from one sea basin into another results in the introduction
of invasive marine species. More research is needed for ensuring the protection of the
marine ecosystem by hindering the spread of harmful and foreign organisms.
Technology and knowledge development needed in future
The development of ballast-less ships is the better alternative also from the
energy saving point of view. Further research is necessary.
Reduction of wake may also be an area to investigate.
Support needed to facilitate the application of innovative knowledge and
technologies
Tests onboard various types of vessels must be carried out for verifying the
feasibility of hybrid ballast water treatment systems. A comprehensive overview
on systems on the market and under development appears necessary
considering advantages, disadvantages and impact on marine life. This should
also include ships without ballast water and the release of ballast water to land
based installations for treatment.
Potential impact of future research
Removing the need for ballast, would eradicate the problem of marine pollution
through ballast water. It also reduces power required to do water cleaning and
ballast water pumping.
Implementation of well-working ballast management system should contribute to
reducing the contamination of local water, the impact of spreading invasive
species and the power demand for ballast pumps. Improvement in ballast water
treatment methods will reduce water contamination from chemicals.
Wakes is a problem with respect to energy loss in the ship and erosion in certain
coastal zones. It may also warrant further research. However, this is not a highly
prioritised area.
[57]
5.2.8 ENV-4 Emergency intervention
Background
In the event of maritime incident, huge environmental risks are linked to the possible
spill of oil, chemicals, and other damaging substances into the sea. Although much
research and investments have gone into this area after Prestige and Erica, accidents
still happen and consequences are substantial. Emergency intervention capability is
required at several stages of an incident: at the collision or grounding point, when the
ship is about to sink, when the spill starts, when the spill is being propagated. One of
the most important criteria for successful intervention is speed, which depends on
rapid access to the incident zone and proper actions to control the damages.
Several of the solutions for Autonomous Underwater Vehicles (AUV) and Remotely
Operated Vehicles (ROV) may be used for emergency intervention and accident
investigations as well. Details on those solutions are described in more detail in COM-
4-1.
Technology and knowledge development needed in future
More research on the reaction of the marine environments on oil spills and
various measures to remove the spill are needed, as the Deep Horizon accident
has shown. This also includes use of dispersants and toxicity of resulting mixture.
Special attention should be given to the mechanisms that reduce natural
destruction and dispersion of oil spills under Arctic conditions.
Better prediction of oil spill movements is still needed. This includes drift models as
well as dispersion and other forms of natural destruction. Drift models should also
use ensemble forecasts and risk assessment to find optimal deployment of
emergency management resources. These models are also needed to better
plan deployment of oil pollution mitigation resources.
Oil collection in high seas and arctic waters with ice will be a problem and
requires new technical solutions.
Removal of wrecks and their contents is costly and time consuming and may be
done better with new technology.
Support needed to facilitate the application of innovative knowledge and
technologies
Spill recovery preparedness and ship towing capacity in “remote areas” or along
long coasts is very expensive and needs to be optimised. Accidents in these
waters will be difficult to handle.
Potential impact of future research
Oil spills (both from bunkers and cargo) may be a substantial problem in arctic
environments. Recent experience from Oslo Fjord in Norway is not encouraging –
oil stays in floating ice and is released when ice melts.
Spills in highly populated areas get high focus due to public outcry and
destruction of residential or leisure areas. Oil recovery is still a problem area and
spills still happen. This has a high cost in terms of negative publicity and direct
costs to those affected.
5.2.9 ENE-1 Optimising resistance and propulsion
5.2.9.1 ENE-1-1 Resistance and drag
Background
[58]
Ship resistance and propulsive efficiency are the prime factors determining the
engine power to be installed in cargo vessels and hence at large set the level of
emissions which can be achieved using state of the art engine and further emission
reduction technology. Although the large progress achieved in terms of exhaust gas
cleaning and other emission reductions, a clear energy saving potential will be
determined mainly by analysing and improving the causes for energy consumption,
i.e. the elements influencing the propulsion of ships. While research in the past
concentrated mainly on individual aspects in isolation, advanced and more holistic
investigations addressing the entire resistance and propulsion topic embedded in a
global energy management perspective are slowly picking up speed now, and
although European organisations are still at the forefront of technology, further and
more coordinated research and development is necessary to maintain this position in
the future.
Technology and knowledge development needed in future
Improved efficiency and dedicated validation data for full scale CFD predictions
is necessary to overcome today‟s discrepancies and uncertainties associated
with a range of full scale prognoses based on scale model data.
Added resistance during operational conditions due to waves and aerodynamic
resistance form a substantial part of operational resistance and hence determine
propulsion power to be installed. Typical design analysis today account for these
contributions only in a rough empirical way which is insufficient for realistic life
cycle assessments. Further research will be required in the future to devise
methods to realistically predict operational ship resistance and deliver reliable
statistical data for anticipated life-cycle scenarios.
Viscous resistance – Coatings: Having addressed the material and application
techniques for advanced coatings in previous projects, the hydrodynamic
properties of such coating systems need to be investigated in a systematic way.
Long term full scale analysis is required to provide reliable data for future
optimised life-cycle predictions.
Viscous resistance – Air lubrication: Although different air lubrication concepts
have been researched in various EU, national and private projects already, the
state of technology is insufficient to apply air lubrication to ships on an industrial
scale. This holds in particular for ship operation in more violent environments.
While present technologies have been demonstrated on relatively slow speed
inland vessels, an application to deep sea shipping is missing. Further research
into (i) concepts for large ocean-going vessels, (ii) determination of appropriate
air flow rates and (iii) advanced modelling of air lubrication is required.
Potential impact of future research
Improved resistance characteristics of a ship will immediately result in lesser
power to be installed and thus reduced fuel consumption and hence emissions.
Individual improvements, e.g. in hull form design can show up to 5% reductions of
total resistance starting from a state-of-the-art baseline design.
Advanced coatings will further help to reduce frictional resistance. Recent high
Reynolds Number tests in the large cavitation tunnel at HSVA indicate that
savings up to 5% can be achieved in realistic full scale conditions.
Although not entirely independent, these resistance reductions can be largely
accumulative so that higher total savings can be expected if applied in
combination.
[59]
Source: ECMAR
Figure 9 CFD prediction of Cavitation inception on propeller and rudder
5.2.9.2 ENE-1-2 Propulsion
Background
Ship resistance and propulsive efficiency are the prime factors determining the
engine power to be installed in cargo vessels and hence at large set the level of
emissions which can be achieved using state of the art engine and further emission
reduction technology. Although the large progress achieved in terms of exhaust gas
cleaning and other emission reductions, a clear energy saving potential will be
determined mainly by analysing and improving the causes for energy consumption,
i.e. the elements influencing the propulsion of ships. While research in the past
concentrated mainly on individual aspects in isolation, advanced and more holistic
investigations addressing the entire resistance and propulsion topic embedded in a
global energy management perspective are slowly picking up speed now, and
although European organisations are still at the forefront of technology, further and
more coordinated research and development is necessary to maintain this position in
the future.
Technology and knowledge development needed in future
Podded propulsors require more systematic analysis for high(er) speed
applications with respect to improved efficiency, cavitation behaviour and
pressure pulses.
The hydrodynamic properties of pod casings and appendages / flow alignment
devices indicate further potential for improvements. A systematic study of
geometry modifications in close link with the operating propeller(s) is required.
Propeller and Cavitation: Conventional propellers can be further optimised to
deliver higher efficiencies in particular in combination with advanced PID
(Propulsion improvement devices) thus forming multi-stage propulsors. While
propeller optimisation for increased efficiency as such becomes an issue in
ongoing research, several PID concepts, e.g. stators, nozzles form the baseline of
frontline research about to start in new European projects which are expected to
deliver guidelines for the application of several such concepts. It is however
foreseeable that this research will not be able to deliver a comprehensive,
systematic analysis of the potential of all PID concepts and validation as well as
demonstration of the effects and efficiency gains will be limited. It would thus be
desirable to concentrate more research and development in the future on a
systematic investigation of a larger variety of PIDs and their interplay with
different ship hull forms used for different vessel types.
Cavitation causes have been widely researched in the recent past and
significant progress has been achieved in categorising types of cavitation and
their principal effects. The EROCAV developed cavitation handbook gives a
[60]
good overview. However, reliable tools to predict the – long term – effects of
cavitation are still necessary to improve designs. In addition, a close link between
cavitation effects and materials is also missing.
Potential impact of future research
Propulsive efficiency can be increased substantially using advanced propulsor
concepts: large area propulsors, multi-stage/element propulsors promise
improvements of up to 15% in certain cases. It is expected that retro-fitting
Propulsion Improvement Devices to existing ships can obtain about 4-5%
increased propulsive efficiency on average.
Summarising these improvements yields higher figures of about 10% savings in
terms of installed / delivered power for a merchant vessel. For a single medium
sized container vessel the savings based on these assumptions could easily add
up to 3500 tonnes of fuel per year. Based on actual cost of about 100 US$ per
barrel of oil this would mean cost savings in the range of abt. 1.5 M€ annually.
Environmental benefits scale directly with fuel consumption, e.g. each tonnes of
fuel saved will cut CO2 emissions by 3.7 tonnes and although relative CO2
emissions per tonne-kilometre from shipping are significantly lower than from
other modes of transport, the sheer volume transported by ships adds a large
contribution to the worldwide emissions. Other type of emissions, SOX or NOX will
equally benefit from reduced use of primary resources, and finally it should be
noted that due to the thermal efficiency of primary engines which is in the range
of 50%, savings achieved on the consumption of usable energy, i.e. the part of
primary energy which can be converted into propulsive power, electricity or
other shipboard functions, almost double in terms of deployed primary energy.
5.2.10 ENE-2 Engines and onboard energy efficiency
5.2.10.1 ENE-2-1 Engines
Background
Marine engines are the prime energy converters in the ship and are decisive for fuel
consumption and related emissions. Conventional combustion engines have been
significantly improved over the last years, both in terms of efficiency and
environmental impact. In terms of environment their contribution needs to be seen in
close relation to after treatment solutions of exhaust gases, which are covered more
explicitly in ENE-1-2. The performance of engines is a critical factor to reach the
emission limits imposed by current and future regulations.
While this chapter focuses on the energy efficiency of engines, environmental
aspects of engines, alternative fuels and after treatment solutions are discussed in
more detail in Cluster ENV-1. Aspects of overall on board energy management are
discussed in more depth in ENE-2-1.
Technology and knowledge development needed in future
The target is to achieve safe component condition between 250 and 300 bar
firing pressure and a mean piston speed of 12 m/s. By developing the engine
components capable to work under higher mechanical load, it is possible to
further study efficiency and emissions in conditions far beyond today‟s range.
Increasing the margin to the mechanical failure serves also as a prerequisite
when studying new advanced combustion technologies, e.g. LTC. Variable
valve actuation can be a new feature in the engines of this large size. For 2-
stroke components the high-temperature corrosion resistance of the exposed
surfaces is expected to be increased by 100% by applying advanced materials
and production processes.
[61]
Progress is needed in the part load operation to enable the general applicability
of high pressure turbo-charging. Measures have to be developed to ensure good
combustion and good load acceptance. Thermal efficiency, further increases of
charge air pressure levels and turbo charging efficiencies need to be realised by
optimised two-stage configurations applied to both two-stroke and four stroke
engines.
Extend the existing prediction models for the main propulsion system to include
effects of aging, fouling, off-design and transient conditions.
Effects of waves and changes in propeller behaviour: extended to thrust and
torque prediction based on given wave parameters.
Effects of manoeuvring and ice navigation on propulsion system behaviour.
Measurement / verification of the frictional loss in the piston ring package models
and of the wear models. Examination of optimal ring geometry that will reduce
overall friction of the piston ring package without increasing the amount of wear
significantly and with increased reliability. Development and use of new coatings
to achieve optimal running-in process for friction reduction.
Technology and understanding of high-pressure gas operated two-stroke ship
engines, incl. physical processes of gas injection, pilot fuel injection, ignition,
tribological challenges, engine and control and monitoring system, combustion
and emission formation.
In addition to alternative fossil fuels currently being discussed, new alternatives
such as propane, LPG (liquefied pressurised gas) methanol, ethanol etc. need to
be taken into consideration. A comprehensive comparison of those fuel
alternatives (including also renewable energies) in view of their cost, emission
behaviour, safety and infrastructure aspects etc. is needed.
In view of potential new fossil fuels the development of energy transformers
which are capable to process a variety of fuels (multi-fuel engines instead of
single fuel) is needed to react on new fuels without retrofitting the vessel
respectively the engine.
Potential impact of future research
The main impact of the research on marine engines is improved engine
efficiency, leading to reduced fuel consumption, fuelling cost and related gas
emissions to the environment. It is therefore an important contribution to
achieving the emission targets specified by international regulations (IMO,
MARPOL) and by policy legislation.
The main engines are decisive for the manoeuvring capabilities of a ship and
safe return to port. The development will therefore contribute to the safety of
shipping.
Not least, the research will contribute to extend the knowledge base of
European equipment suppliers which will help to maintain jobs in the industry in
longer term.
5.2.10.2 ENE-2-2 Advanced energy sources and energy management
Background
Along with the main engine large ships comprise a large number of other consumers
which can require significant amounts of energy. This applies in particular for
passenger ships, were hotel loads can reach as much as 50% of the total used power
at sea, while this value is exceeded in port condition.
The use of alternative energy sources, in particular for smaller consumers, can
drastically reduce energy consumption and related emissions. In addition to that, the
use of alternative energy sources for smaller consumers which are wide spread across
the ship can reduce cabling and related cost, weight and space.
[62]
The installed power on board of ships foresees considerable reserves for operation,
but also due to safety reasons. Not all the installed power is consistently used and a
more efficient energy management can also drastically reduce energy consumption.
A number of solutions discussed in this chapter have already been discussed from a
complementary environmental point of view in ENV-1.
Technology and knowledge development needed in future
In order to become a competitive solution in comparison to Diesel-Generators
the Fuel Cell technology needs to achieve improvements in different fields, such
as
Improving the weight/power ratio by achieving higher energy and power
densities
Improving the stack reliability of fuel cells to ensure comparable maintenance
efforts
Reducing costs in relation to the energetic output
Adoption of reformer technologies to the maritime market for using available
fuels as an interim solution.
Global analysis of energy demands by considering not only electrical energy
chains, furthermore taking in account the influences and interactions between
thermal, mechanical and electrical energy flows
Researches show that higher energy savings, and related to that emissions, are
possible by simply improving the efficiency of consumers and consumer-groups
and their interaction.
Improvement and “marine”izing energy storage technologies for all kinds of
appearing types of Energy. The effective storage of energy (short- and long-term
storage) is one of the most powerful instruments to increase the energetically
performance of a distributional network.
Development and implementation of reliable concepts for the use and
integration of additional energy sources (e.g. wind) in order to reduce propulsive
energy demands.
Potential impact of future research
Cooperation between fuel-cell developers and integrators to access new levels
of market acceptance of unconventional energy generation possibilities.
Safety improvements by increased redundancy and availability.
Establishing new kinds of energy concepts
Benefit for society to meet EU-requirements in emission reduction of 20% until
2020, and confirm the position of shipping as the most effective way of
transportation.
Increase the environmental performance to fulfil the social responsibility of
shipping, ship building and the maritime community as a whole.
5.2.11 Safety and security
5.2.11.1 SAF-1 Design for safety
Background
Increased cost pressure at a global market (forcing economy of scale in the transport
sector), technological innovations (such as alternative fuels) and increasing
environmental concerns will lead to larger, more complex and specialised ships, with
new risks regarding the safety in normal operations and under extreme conditions.
The increased use of goal based standards on one hand side opens the way for
technological innovations, but requires on the other hand more knowledge and skills
[63]
of ship designers and operators than a design following restrictive rules in order to
prove equivalency of alternative technical solutions.
Design for safety needs to be a key component of the design process. Safety needs
to be seen in close relationship with other performance indicators related to the ship
life cycle, such as life cycle cost, environmental impact and customer acceptance.
Safety and security research in Europe is now largely risk-based. This is a significant
achievement, largely motivated and supported by EC-funded research. The
challenging nature and the complicated phenomena underlining ship design and
operation have been studied, modelled, benchmarked and applied, guided by a
risk-based framework and supported by a regulatory process that is also risk-based.
The elements of risk addressing probability and consequences of major hazards and
reflecting prevention and mitigation strategies have incentivised the industry to focus
attention in the areas that can provide a competitive advantage for Europe.
Moreover, the benefits of this approach have been appreciated and adopted in
international forums, such as the International Maritime Organization, where results of
EU-funded research projects have provided the inspiration to support a
transformation from prescriptive to goal-based regulations. The ensuing environment
of resonance between academic and industry endeavours on one hand and of
safety-inculcated society on the other provides fertile ground for further research and
development, which is indisputably necessary before the full potential of risk-based
approaches is realised.
Technology and knowledge development needed in future
To improve design for safety in the frame of a life cycle approach the following
main areas of research are needed:
Improving the base of probabilistic data for safety assessment by a better
feedback from operations to design, accompanied by improved methods to
estimate probabilistic data in cases where historic data is not available or cannot
be used due to new technological solutions applied or new risks arising from
changing operational environments and scenarios;
More efficient and easy to use tools to model the entire safety chain based on
first principles or statistics. Those tools need to be easily usable by industry and
efficiently integrated in the ship design process as well as in later life cycle
phases, such as repair and retrofit. The tools should also allow an safety
assessment using different levels of detail, considering the data which is available
in specific life cycle phases (a tool is only as good as the data available to feed
it);
In view of a holistic life cycle approach (see also COM-4-3) new concepts of
work sharing and knowledge transfer need to be developed to make sure,
knowledge and data is available consistently in all life cycle phases.
More specifically technology gaps and research needs related to Design for Safety
are:
Safety as part of Life-cycle design: The shipbuilding industry must see itself as the
gateway to the life-cycle of a ship and hence develop methods, tools and
business concepts for optimised products with minimum maintenance, maximum
fuel and operational efficiency, optimum divesting. This approach calls for large
synergetic and enhanced design teams (across all stakeholders) striving to
achieve a balance between all aspects of future operations (by explicit
consideration of responsibility, accountability and ownership of cost) and the
optimal manner in which they would be mapped in a new design.
Integrated design environments require embedded optimisation strategies and
techniques to facilitate the requisite balance between cost, safety and
[64]
environmental impact. Emphasis should be placed in the development of
suitable knowledge-intensive models that will
Support the concept design phase by improving the search of the design space
and identify the most suitable configurations and,
Enhance flexibility and cost-effectiveness.
In this manner, innovative ship concepts and arrangements will emerge through
the process, which will have to meet the demand for alternative fuels and new
machinery and propulsion configurations as well as the challenge of harsher and
more remote environments.
Enhanced degree of rationalization (i.e., standardization, modularization and
industrialization) both in design and production would contribute towards the
improvement of the industry competitiveness and towards improved safety
through the wider re-use of proven solutions and experience from successful
operation.
Managing Innovation: Nurturing and managing innovation will continue to
provide the fuel for a competitive maritime transport. Considering that the
challenges of the maritime industry, the market requirements and the societal
vigilance will only intensify in the future, innovation in design, systems,
methodologies and approaches have to be rapidly developed and adopted.
New challenges breed new risks and necessitate risk-based innovation
management accounting for the ensuing risks by a formal process and offer
support for decision making In this manner, risk analysis will become the vehicle
for managing innovation that it will facilitate routine integration of advanced ICT
and satellite technology, expert systems, cross-disciplinary scientific approaches
for deeper and better understanding of the challenges ahead and the common
language, permeating the whole spectrum of the maritime sector.
Knowledge gaps in assessing risks need to be filled by dedicated research and
development to allow for a consistent risk based design and risk management.
While previous projects have fostered a considerable progress in certain parts of
the safety chain (e.g. flooding, damage and intact stability, passenger
evacuation) other parts of the chain such as the material response to fire,
structural response to extreme loads like collision and grounding, the functionality
of fire extinguishing systems or the risks related to the use of alternative fuels
require further investigations.
First principle risk assessment tools need to be validated by real life data. Once
this has been done, they could be used to simulate typical operational scenarios
and derive a simplified set of parameters and design criteria, which could be
used for more standard design cases. This will foster the application of risk based
design by smaller companies, which currently lack the skills and resources to
carry out extensive simulations and risk assessments for standard designs.
Support needed to facilitate the application of innovative knowledge and
technologies
With emphasis on risk-based rules and goal-based and holistic approaches at the
International Maritime Organization (IMO), legislation will become progressively
more technologically-driven and more complex, necessitating support from
large-scale research to provide the necessary evidence and benchmarking.
Moreover, IMO is now embarking, using the vehicle of goal-based standards, on
all aspects of the ship-life cycle and addressing all issues of, and all contribution
to, maritime risk. Developments at different levels of complexity will be required
to support and guide this process.
The emphasis of legislation of ship operations should embrace holistically all the
elements that define them from the concept design up to end-of-life strategies.
Such approach raises the needs for goal-based (performance-based) rules that
will cater and facilitate innovation and at the same time build a balance among
all involved design and operational parameters. In this direction, the need for
[65]
first-principles tools that will assist understanding between acceptable and
unacceptable solutions will be more intense than ever.
The resurgence of emphasis on environment and greenness, in the form of
environmental foot-print and decarbonisation of waterborne transportation will
dominate the legislation in the future. In this respect, what is becoming an
unfathomable proliferation in environmental legislation will raise the demand for
scientific research to support the development of rational quantitative
approaches.
Potential impact of future research
The rapid technological developments of modern age exacerbate the risk
exposure with potentially unprecedented consequences. As a result, such
innovative approaches will have to be treated with first-principles tools and
methodologies, which in turn would force the industry to: (i) become more
technologically adept, (ii) manage risk as a life-cycle issue, (iii) invest heavily in
education and training of all involved stakeholders, and (iv)modernise the
industrial processes in order to accommodate such developments.
The inevitable tendency to address life-cycle issues in a holistic manner will force
the industry to invest in integration of all the necessary systems and tools that will
provide the framework for informed decision-making. Moreover, by setting such
frameworks in place will automatically highlight the gaps in knowledge and will
incentivise further research and development of products with focused and
tangible characteristics. Complementary to this trend is the fact that with risk
playing a central role in maritime transport, the industry will progressively acquire
a more sustainable character from the point of view of timely and cost-effective
treatment of all showstoppers that could prohibit daily operations or longer term
plans.
The trend towards goal-based, hence performance-based, regulations, aiming
to nurture innovation and at the same time to manage the ensuing risk,
inevitably leads to a more technology-driven regulatory process and framework
to support an industry that is also becoming more complex and more
technologically demanding. This process creates a knowledge gap, in that
change happens faster than knowledge can be assimilated and made use of by
the industry that threatens to undermine the industry in its totality. This knowledge
gap is in need of immediate and urgent attention by establishing a pan-
European training framework and infrastructure with emphasis on technology
assimilation by all stakeholders of the maritime industry. This is clearly a priority.
The progressive establishment of integrative approaches in treating life-cycle
issues from the strength of scientific knowledge and deeper understanding of all
involved processes will inevitably push the boundaries of design and the design
approaches. The start has been made with a floating platform able to
accommodate more than 8,000 people onboard (Oasis of the Seas) and the
pace is only expected to accelerate in the future with the development of large
floating and self-sustained infrastructure (e.g. floating cities).
5.2.11.2 SAF-2 Safe ship operation
Background
Safety and security research in Europe is now largely risk-based. This is a significant
achievement, largely motivated and supported by EC-funded research, as this
provides the opportunity and the means for embracing innovation and hence
strengthening EU competitiveness, the very essence of EU research. The challenging
nature and the complicated phenomena underlining ship design and operation
have been studied, modelled, benchmarked and applied, guided by a risk-based
framework and supported by a regulatory process that is also risk-based.
[66]
The elements of risk addressing probability and consequences of major hazards and
reflecting prevention and mitigation strategies have incentivised the industry to focus
attention in the areas that can provide a competitive advantage for Europe.
Moreover, the benefits of this approach have been appreciated and adopted in
international forums, such as the International Maritime Organization, where results of
EU-funded research projects have provided the inspiration and the “fuel” to support
a transformation from prescriptive to goal-based regulations. The ensuing
environment of resonance between academic and industry endeavours on one
hand and of safety-inculcated society on the other provides fertile ground for further
research and development, which is indisputably necessary before the full potential
of risk-based approaches is realised.
Technology and knowledge development needed in future
Ship operations comprise 90% of the ship‟s life-cycle and carry the largest
potential to affect change. At the same time, this is the only area in the ship life-
cycle that is largely untouched by scientific research, with the exemption of
research addressing logistics and the logistics chain. Logistics onboard a ship, on
the other hand, meaning vertical and horizontal functions and flows of goods
and people as well as scrutiny of every phase of the operational profile of a ship
during its life-cycle, are governed by empiricism (more “vigour” than “rigor”) and
antiquated techniques and procedures. Scientific research, in all its forms, on
these elements of ship operation will make a step change in shipping. Areas to
be addressed in greater detail include:
The operational practices could be dramatically improved by integrated
products, decision-support systems and state-of-the-art communication and
satellite technologies. These products will create a permanent link between
repositories of knowledge, experience and expertise based ashore, and offer
constant and detailed monitoring of all ship functions onboard. This way, the
ship-shore and ship-ship communication interfaces will be established and will
improve efficiency in ordinary and emergency situations. With such potential at
hand, operations in remote and pristine areas and in extreme environments will
become manageable activities.
Moreover, systematic scrutiny and integration of ship operations will facilitate the
development of cost-effective approaches to address and manage the human
factor and to better define and quantify its influence in all the facets of ship
operation.
Progressive adoption of integrated systems and decision-support tools will create
the right foundation for unmanned shipping operations in parallel with e-maritime
practices.
Sustainability in operations as a Key Performance Indicator (KPI): A constantly
changing environment in terms of legislation, energy resources and market share
is widely accepted by the maritime industry. Appreciating from the outset that
such conditions can only increase the risk level of an already high-risk industry, it is
necessary to invest in practices that will offer sustainability in shipping operations:
risk and energy management will make the difference between “life and
death”. Along these lines, life-cycle approaches (and the associated decision-
support tools) would offer a competitive advantage to the industry at large.
Potential impact of future research
See SAF-1
5.2.11.3 SAF-3 Security
Background
[67]
The security of maritime transport against terrorist attacks and piracy has recently
become a focus by shipping companies, port authorities, policy makers and the
general public. In addition to that, safety and security threads caused by passengers
are a major concern of operators of cruise ships and ferries. This item is however not a
major focus of the MARPOS analysis, as security research is largely covered in a
separate priority of FP7.
Terrorism and piracy are just a few factors, which have increased security concerns in
shipping and require technical solutions.
Technology and knowledge development needed in future
Further development of concepts and measures for the security of passenger
and cargo onboard and in terminals. Integration of all safety and security
management systems.
Support needed to facilitate the application of innovative knowledge and
technologies
Anti-Piracy measures including far field observation as well as passive and active
measures onboard and at fleet scale.
Potential impact of future research
The prime impact of security measures onboard and in terminals is the protection of
human life and cargo. Indirectly, those measures will contribute to the
competitiveness of shipping operations.
5.2.12 Human Factors
5.2.12.1 HUM-1 Decision support systems
Background
The human element is one of the most important factors contributing to accidents.
Ship technology is currently moving ahead of the people that operate it. The future
challenge is to ensure that people are progressing at the same speed as the
introduction of new technologies, and not to exclude them from the decision making
progress.
The design and construction of a ship are becoming infinitely more specialised and
complex than it was in the past. The technology now being used is more
sophisticated and considerable time and effort must now be invested to provide
specialist training to ensure confidence in operating such sophisticated and, in some
cases, complicated equipment. Recent amendments to the International Ship
Management (ISM) Code, an international standard for the safe management and
operation of ships and pollution prevention, has highlighted a requirement for an
operational risk assessment and the implementation of corrective action following
any accident.
Although much research has been done on decision support systems for human
factors, more focus is needed to transform the results into rules, regulations and
legislation. Research for Human Factors Engineering aspects has not been addressed
adequately. It will have an extremely important role to play in future ship designs, in
order to minimise errors at source, and to help mitigate the consequences of an error.
Technology and knowledge development needed in future
A systematic analysis, ranking and quantification of critical human factors in ship
operation is needed to allow a risk based human factors engineering in the
design of critical ship systems.
Along with a general ageing of the population, comfort and safety of elderly
passengers needs to find increasing consideration in the design of passenger
[68]
ships, ferries and leisure boats. Reference data is needed on the physiological
behaviour and abilities;
Tools are needed to allow more ergonomic and failure tolerant ship systems both
with regard to crew and passengers. Reliable design criteria need to be
established and tools need to be integrated into the ship design chain. This will
lead to a reduction of the occurrence and consequences of critical errors.
Decision support systems and tools for marine systems and to mitigate the
consequences of an error, fully integrated with bridge control systems, and e-
maritime services, such as real-time weather routing.
The collection of realistic data is a key requirement for the validation of
simulation and decision support tools. Data from land based scenarios are often
of limited relevance for maritime applications.
Support needed to facilitate the application of innovative knowledge and
technologies
Development of Human Factors Engineering (HFE) ship design standards for: rules,
regulation and legislation, and for operational recommendations.
Potential impact of future research
Minimising error in design and operation of ships for safer management and
operation of ships, and pollution prevention, leading to fewer accidents and loss
of life.
Human Factors Engineering will help identify tasks that may be prone to error, or
designs that do not meet Human Factors Engineering design standards, or
comply with best practice.
Not least, the consideration of ergonomics and human factors in the design of
ships and ship equipment will reduce fatigue and improve the working conditions
of seafarers.
5.2.12.2 HUM-2 Improving passenger comfort
Background
Evaluation of operational and safety performance must primarily be related to
human comfort and risk of injuries or fatalities. A number of methodologies have been
developed in recent years for predicting motion sickness onboard ships. For example:
ISO 2631/3 standard provides limits for RMS values of the accelerations as a function
of frequency and defines “severe discomfort” boundaries for exposure to narrow-
band whole-body vertical acceleration. Methods for calculating Motion Sickness
Incidence (MSI) have also been developed. However, many of these methodologies
are considered to be over simplified.
The issue of comfort onboard cruise ship is of paramount importance. One of the
most important factors that potential passengers consider is that a sufficient level of
personal comfort will be assured on the vessel. There is a revised ISO 6954 standard for
noise and vibration, but a more realistic standard for onboard ships is still needed. A
proposal for an „acoustic green label‟ for each ship type is currently being
developed.
Technology and knowledge development needed in future
Predictive methodologies are needed to provide an instantaneous measure of
the severity or incidence of motion sickness and fatigue experienced by a
passengers and crew. Empirical relationships can then be used to estimate
parameters such as percentage vomiting and illness rating at any location within
a vessel. A decision support system is needed, interfaced with other control
devices (such as alarms, stabilisers, ride control, or route optimization), to optimise
human comfort.
[69]
A better understanding of the mechanisms which govern comfort perception is
necessary for defining realistic noise and vibration standards onboard ships.
Specific needs and abilities for aged passengers need to be assessed and
translated into design criteria to ensure comfort and safety for this increasing
group of persons. The same applies for disabled persons.
Marine data on acoustics is needed to establish acceptable thresholds and to
define the impacts of noise and vibration on the marine environment.
Support needed to facilitate the application of innovative knowledge and
technologies
Based on reliable data on comfort and safety standards and rules need to be
developed which contain specific design criteria and assessment criteria for
passenger and crew comfort, such as motion thickness, noise / vibrations and specific
needs of elderly or disabled passengers.
Potential impact of future research
Improved prediction methodologies for motion sickness for design and operation
will improve the safety of passenger and crew, increase the reliability and
operability efficiency, and improve the competitiveness of European passenger
and cruise vessels.
Improved standards for noise and vibration would also improve the
competitiveness of the European cruise industry. The issue of comfort onboard
cruise ship is of paramount importance; one of the most important factors that
potential passengers consider is the assurance of a sufficient level of personal
comfort onboard the ship.
[70]
6. Proposed Themes and Actions
for Future Maritime Transport
Research
The Technology Gap Analysis provided the basis for the research priority topics
identified. The main issues emerging from this analysis were then considered to
identify the opportunities, the research priority areas and technology needs. As such,
a number of the important knowledge gaps and development needs were also
identified, taking into account the results of the DG Research and Innovation funded
maritime transport research projects.
From the Technology Gap Analysis, the analysis of DG Research and Innovation
research projects, and the analysis of research drivers, policies and legislation, the
following actions to define and implement future research priorities are
recommended, to support the WATERBORNETP Strategic Research Agenda and its
implementation:
6.1 Priorities for future maritime transport research
themes
The key research priorities recommended for future maritime transport research, for
this document‟s five research themes, are shown in the following table, for the cluster
and sub-cluster categorisation described earlier.
Table 8: Recommended research priorities for maritime transport
Competitiveness
COM-1 Competitive SHIPPING
i. Technologies and system solutions have to work together in an optimal way in complex
products like ships. The integration of knowledge and research results in radically new
ship concepts (see analysis COM-1-1) should be an increased focus of maritime
research. The research challenges include:
Optimisation strategies to support a holistic view on all ship systems and life
cycle phases;
The integration of all suitable technologies and system solutions with focus on
their optimised interaction;
Methods, data and benchmarking criteria for an holistic assessment of
transport efficiency across modes and within waterborne transport;
IT solutions for a distributed design and knowledge management to facilitate
a better cooperation of different disciplines and life cycle actors in ship
design.
ii. For competitive Ship Operation and e-Maritime (see analysis COM-1-2)
Decision Support Systems for Emergency Response in shipping,
Unified data structures and communication protocols for ship-shore and ship-
to-ship communications in the frame of e-maritime.
iii. For Port Operations and Ship-Shore Interfaces (see analysis COM-1-3)
Intelligent holistic solutions for the efficient management of ships in ports,
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Optimised infrastructure of ports and terminals including hinterland
connections allowing for efficient, safe, secure and environmental operation,
New concepts and solutions for efficient cargo handling considering the
entire maritime / inland waterway chain,
Safe solutions for the loading / unloading of gas and other alternative fuels.
COM-2 Competitive SHIP DESIGN
iv. For Design for Structural Reliability (see analysis COM-2-1)
Worldwide calibration of performance standards and safety margins based
on risk assessment;
First principle design tools and simulation techniques for all aspects of ship
operation and all life cycle phases using super computers and grid
computing,
Quantification of extreme operational loads such as ice and extreme waves,
v. For Design Tool Integration (see analysis COM-2-2)
Better integration of design tools to cope with new rules and regulations, new
technical knowledge and life cycle aspects,
Adaptation of design methods and tools for new maritime products,
Through life product data management and tool integration (see also COM-
4-3),
Platforms for distributed design and knowledge management in a work
sharing environment are needed, in particular for smaller actors. Modern
computing techniques like GRID computing need to be facilitated.
COM-3 Competitive SHIP PRODUCTION
vi. For Structural Materials and Material Combinations (see analysis COM-3-1)
New steel materials for improved structural performance under maritime
conditions as well as design, testing, joining and coating techniques for those
materials,
Joining, outfitting and repair techniques for new materials and multi-material
structures,
Innovative (none-metallic) materials with improved operational properties
and reduced environmental footprint,
Adaptable and intelligent materials as well as materials with self-diagnostic
and self-healing effects,
New and alternative materials suitable for long operation under harsh
environments in the offshore renewable sector.
vii. For Coatings and Coating Processes (see analysis COM-3-2 and ENV-2-2)
Development, testing and qualification of new paints and alternative
coating systems,
Efficient and environmentally friendly coating processes in shipyards, in
particular smaller yards and outdoor operations (including repair),
Better understanding and modelling of physical phenomena and
mechanisms for corrosion and fouling processes (propeller and hull),
Improved methods to predict and measure the effects of hull coatings on
resistance and fuel consumption,
Accelerated test procedures for coatings and forecasting methods for real-
life behaviour.
viii. For Production Techniques and Equipment (see analysis COM-3-3)
Further development of low heat input, efficient and low cost welding
techniques to bridge the gap between laser assisted and conventional
welding,
Adhesive bonding and mechanical joining techniques in particular for
outfitting and new materials,
Assembly and outfitting processes in later assembly stages with complex and
difficult to assess 3D structures,
Flexible, intelligent and easily adaptable equipment without programming,
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Modular design for production,
3D measurement techniques and their integration.
ix. For Production Organisation and Chain Integration (see analysis COM-3-4)
Advanced and integrated planning methods and tools for shipyard and the
supply chains,
Advanced planning and simulation techniques and tools for repair, retrofit
and dismantling. Solutions for a wider use of simulation techniques in smaller
yards,
Systematic approaches to explore productivity potentials in the entire
process chain,
Business process re-engineering and business models for increased work
sharing and specialisation in production,
Tools for advanced space management in shipyards (including repair) and
management of outfitting processes,
Advanced statistical methods and strategies for data generation for quality
assurance under the conditions of small series and one-of-a-kind production.
COM-4 Competitive LIFE CYCLE SERVICES
x. For Inspection and Maintenance (see analysis COM-4-1)
New sensors, monitoring and diagnosis systems for all aspects of life cycle
behaviour of ship equipment and hull structures,
Modular platforms for autonomous underwater vehicles (AUV) and remotely
operated vehicles (ROV) for ship inspection, maintenance and repair,
offshore and marine observations,
Harmonised and goal based regulations for inspection and maintenance,
Concepts and solutions for predictive and risk based maintenance,
Specific solutions for inspection and maintenance of new materials and for
new maritime products,
Integrated life cycle product data management (PDM) and feedback from
inspection to design.
xi. For Repair, Retrofitting and Dismantling (see analysis COM-4-2)
Planning processes and tools for ship repair, retrofit and dismantling,
Reverse engineering and measurement systems to acquire data for ship
repair as well as solutions for a better use of new building data in repair,
Innovative process chains for ship dismantling using experiences from new
building,
Design for retrofit, easy maintenance, recycling and re-use, in particular in
relation to new materials,
Over lamination of conventional structures and joints as a means for repair
and improvement of strength properties,
Technology and knowledge transfer from new building to smaller repair,
retrofit and dismantling yards.
xii. Life cycle Approaches and Services (see analysis COM-4-3)
Product Life Cycle Management techniques and consistent through-life
product data management,
New business models and joint life cycle services for a better integration of
actors, in particular for emerging maritime markets,
Key performance indicators and holistic assessment methods for all life cycle
aspects, including cost, safety and environmental impact,
Modelling of life cycle processes including provision of reliable data,
Concepts and solutions for increased recycling and re-use of materials and
components,
Research for regulations and standards supporting the life cycle approach.
Environment
ENV-1 Reducing GAS EMISSIONS
xiii. For Alternative Fuels and Energy Sources (see analysis ENV-1-1 and ENE-2-2)
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Efficient and safe solutions for onboard integration (storage, overall
efficiency, bunkering) of gas and other alternative fuels as well as for the
entire gas logistics chain,
Advanced fuel cell designs with reduced weight, volume, cost and
increased energy efficiency as well as sophisticated solutions for their
integration in ships,
Solutions for a more efficient use of alternative energy sources (such as wind
and solar energy) under maritime environmental conditions also considering
their efficient integration in the entire energy chain in ships,
Development, testing and validation of technical solutions for the extended
application of new fuels, such as propane, LPG, methanol, ethanol etc.,
special focus should be given to system solutions which allow for a combined
use of different low emission fuels in dependence from their local availability
during worldwide operation,
Onboard energy management systems for the most efficient use of different
energy sources, converters and consumers under specific operational
conditions as well as comprehensive tools to assess the energy efficiency in
design,
More energy and cost efficient systems for onboard energy storage and
energy distribution in harsh marine environments,
More emphasis should be given to research supporting the development of
international rules and standards in relation to alternative fuels to make their
practical application safe and efficient.
xiv. For After Treatment of Exhaust Gases (see analysis ENV-1-2)
Further improvement of the cost efficiency in production, maintenance and
operation of after treatment solutions, such as selective catalytic reduction
(SCR), particulate traps, oxidation catalysts, exhaust gas recirculation and
seawater scrubbing,
Better understanding and modelling of the emission behaviour of large diesel
engines. Models need to be validated and tested in real scale.
For Low Emission (Diesel) Engines (see analysis ENV-1-3 and ENE-2-1)
Techniques for a cost efficient conversion of conventional combustion
engines with gas fuels,
Energy transformers for the combined use of alternative fossil fuels (multi-fuel
engines in difference to single fuel) need to be developed and tested for
maritime applications,
Despite of previous work a better understanding of spray, mixing and
combustion processes in large marine diesel engines is still needed to allow
further improvement of energy efficiency,
Improved monitoring, diagnosis and maintenance procedures (see COM-4-
1),
Improved procedures and technical solutions part load operation of engines
and related systems,
Materials and maintenance procedures for components of ship engines to
reduce cost and ensure longer life time.
xv. For Green Shipping Operations (see analysis ENV-1-4 and COM-1-2):
Further development of weather forecasting techniques and weather routing
in the frame of e-navigation (see COM-1-2),
Advanced management systems for slow steaming solutions integrated with
port planning (see COM-1-3),
Operational guidelines for efficient, safe and environmentally friendly ship
operations,
Overall energy and emission management systems (see also ENE-2-2)
supported by onboard measurement systems and data communication,
Advanced simulation tools and prediction methods to predict the effect of
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green technologies in operation,
Advanced modelling and simulation of transport systems on ship and fleet
level (see COM-1-2).
ENV-2 OTHER EMISSIONS from waterborne transport
xvi. For Reducing Noise (see analysis ENV-2-1)
The impact of noise and vibrations on passengers, harbour residents, crew
and marine life needs to be better understood and used for the
development of international rules and design criteria,
Improved methods for real-time measurements of noise and vibrations,
New technologies to limit the emission of noise and vibrations by active and
passive damping to be developed and tested in real scale.
xvii. For Emissions from Paints (see analysis ENV-2-2)
Research needs are summarised under COM-3-2
ENV-3 Impact from WASH and BALLAST WATER (see analysis ENV-3)
Establishment of a comprehensive overview of all possible ballast water
treatment systems and technologies,
The feasibility of hybrid ballast water treatment systems need to be tested on
board.
ENV-4 Emergency INTERVENTION (see analysis ENV-4)
Further investigations and modelling of the reaction of marine environments
on oil spill and other pollutions from maritime accidents, under particular
consideration of arctic conditions,
Better prediction methods of spill movements and mechanisms of natural
destruction of spills,
Spill collection at high seas and in arctic waters is still not solved satisfactorily,
More cost and time efficient technologies for wreck removal,
Platform solutions for autonomous underwater vehicles to better facilitate
common exploited in offshore, marine sciences and ship inspection (see also
COM-4-1).
Energy
ENE-1 Optimising RESISTANCE and PROPULSION
xviii. For Resistance and Drag (see analysis ENE-1-1)
Assessment of validation data for full scale CFD predictions to overcome
uncertainties,
Improved prediction methods for resistance and their statistical verification,
Research to predict the hydrodynamic properties of paints (see COM-3-2)
and air lubrication,
Air lubrication systems for large ocean going vessels, the determination of
appropriate air flow rates and advanced modelling of air lubrication.
xix. For Propulsion (see analysis ENE-1-2)
Systematic analysis for higher speed applications of podded propulsors,
including a study on geometry modifications of pod casings in interaction
with propellers,
Systematic investigations of advanced propulsion improvement devices (PID)
including an overview of available solutions,
More sophisticated tools to predict the long term effects of cavitation
considering the interaction with materials.
ENE-2 Engines and ONBOARD ENERGY EFFICIENCY
xx. For (Combustion) Engines (see analysis ENE-2-1 and ENV-1-3)
Research needs are summarised under ENV-1-3.
xxi. For Alternative Energy Sources and Energy Management (see analysis ENE-2-2
and ENV-1-1)
Research needs for alternative energy sources and related engines have
been summarised under ENV-1-1.
Total energy management and monitoring systems for onboard use are
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needed as well as appropriate measurement technologies and guidelines for
efficient operation,
Operational data related to energy consumption need to be collected and
made available to ship designers, holistic tools to model the energy system in
ships are needed.
Safety and Security
SAF-1 DESIGN for SAFETY (see analysis SAF-1, COM-2-2 and COM-4-3)
Risk based design frameworks including all safety aspects need to be further
developed, implemented in standards and rules.
Guidelines for easy use of risk based methods as well as “simplified
methodologies” and corresponding first principle assessment tools to allow
wider application,
Risk assessment needs to be integrated in all life cycle phases,
Interdisciplinary and multi stake holder knowledge and innovation
management is needed, not only, but including safety and security aspects.
SAF-2 Safe SHIPPING OPERATIONS (see analysis SAF-2, COM-1-2 and COM-4-3)
Research needs related to system integration and e-maritime have been
summarised under COM-4-3 and COM-1-2 respectively,
Human factors in relation to safe ship operation are covered in HUM-1,
Unmanned ship operation is a research topic for the future.
SAF-3 SECURITY (see analysis SAF-3)
Integrated concepts and solutions for passenger and cargo security onboard
and in terminals and their integration,
Anti-piracy measures including field observations as well as active and
passive measures on board.
Human Factors
HUM-1 DECISION SUPPORT SYSTEMS (see analysis HUM-1)
Data collection and establishment of design criteria related to the reasons
and consequences of human errors in ship operation as well as the
elaboration of related standards and regulations, the provision of realistic
operational data is important to validate Decision Support and simulation
tools,
Methods and tools for the design of ship systems to reduce the occurrence
and consequences of human errors
HUM-2 Improving PASSENGER COMFORT (see analysis HUM-2)
Methodologies to predict and assess the impact of motion sickness and
fatigue on the health and the behaviour of passengers and crew,
Better understanding of the mechanisms which govern comfort perceptions
as well as corresponding rules and standards,
Marine data on acoustics are needed to establish the impacts on marine
environment,
Specific data on needs and abilities of elderly and disabled passengers need
to be provided and translated in design criteria and tools.
6.2 Recommendations for research actions
From the Technology Gap Analysis, the analysis of EU DG RTD funded maritime
transport research projects, and the analysis of research drivers, policies and
legislation, the following actions emerge and are recommended to define and
implement future research priorities. These actions are to be seen as complementary
to the strategic research agenda of the WATERBORNETP research platform. The
recommendations are the following:
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EU Research Framework Programme Periodic Calls:
As the detailed specification of each topic in the Periodic Calls in FP7 significantly
increases the complexity of the work programmes and the efforts needed for their
preparation, only large topics should be specified, as in FP6, while only defining the
main targets for smaller topics.
The WATERBORNETP Technology Platform:
The preparation of Strategic Research Agendas by European Associations should be
improved through a direct participation of technical experts from the maritime
research industry.
A direct feedback from industry and research actors to the European Commission or
the WATERBORNETP Technology Platform is therefore recommended, in the form of
“expressions of interest”, while strategic priorities need to be defined top-down,
based on comprehensive research strategies.
A think tank consisting of proven maritime experts is considered an important
instrument for the WATERBORNETP Technology Platform.
Thematic Networks:
Networks of EU projects dealing with the specific priority areas for research and
development would help strengthen the competitiveness of the European maritime
industry and help to avoid duplication and fragmentation of research. These
Thematic Networks could be similar to ERA-NETS SURSHIP project.
A Continuous Update of the Technology Gap Analysis
A Technology Gap Analysis for of EU projects should be updated continuously, to
provide a comprehensive basis for elaborating future research needs for the maritime
sector. More comprehensive information on the outcomes of EU research projects
from the project consortia, and from the European Commission, would assist this
analysis. Furthermore, the European Commission should ask project coordinators to
provide a document indicating the difference between the results achieved and
what was expected at the beginning of the project, how the results were exploited,
and how the results could be relevant to other topics.
w w w . m a r i t i m e t r a n s p o r t r e s e a r c h . c o m
KLTC – KSRC